CN110883088A - Processing technology of titanium alloy mobile phone frame - Google Patents
Processing technology of titanium alloy mobile phone frame Download PDFInfo
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- CN110883088A CN110883088A CN201911112247.1A CN201911112247A CN110883088A CN 110883088 A CN110883088 A CN 110883088A CN 201911112247 A CN201911112247 A CN 201911112247A CN 110883088 A CN110883088 A CN 110883088A
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- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 62
- 238000012545 processing Methods 0.000 title claims abstract description 29
- 238000005516 engineering process Methods 0.000 title claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims abstract description 53
- 238000000034 method Methods 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000005097 cold rolling Methods 0.000 claims description 14
- 239000011265 semifinished product Substances 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 239000000956 alloy Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
- B21B1/18—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section in a continuous process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
- B21B1/28—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by cold-rolling, e.g. Steckel cold mill
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/021—Rolls for sheets or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/024—Rolls for bars, rods, rounds, tubes, wire or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B35/00—Drives for metal-rolling mills, e.g. hydraulic drives
- B21B35/12—Toothed-wheel gearings specially adapted for metal-rolling mills; Housings or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Metal Rolling (AREA)
Abstract
The invention discloses a processing technology of a titanium alloy mobile phone frame, which comprises the steps of continuously and circularly rolling a titanium alloy bar for twelve times and carrying out heat treatment to prepare a strip-shaped mobile phone frame semi-finished section; the rolling process adopts at least one pair of rollers to roll the titanium alloy bar, the curved surface of the roller for rolling is provided with an annular bulge and/or an annular recess, the annular bulge and the annular recess are concentrically arranged with the corresponding roller, and the shape of the annular bulge and the annular recess is similar to the shape of the rolled section bar; the heat treatment adopts a tube furnace, the heat treatment temperature is 600 +/-20 ℃, the length of the tube furnace is 6 meters, and the speed of the titanium alloy bar passing through the tube furnace is 3 m/min. The method replaces the traditional CNC machining mode with rolling, saves labor, materials and time, has good material-weight ratio, solves the problem that the TC4 titanium alloy is difficult to machine and form in a multi-rolling heat treatment mode, rolls to form the semi-finished section of the mobile phone frame, and reduces the machining amount of the mobile phone frame formed by subsequent engraving.
Description
Technical Field
The invention relates to a processing technology of a titanium alloy mobile phone frame.
Background
The metal material that traditional cell-phone shell adopted is mostly the aluminum alloy, along with the coming of the 5G era and people's improvement to the cell-phone aesthetic measure requirement, metallic aluminum because of having factors such as interference and feel difference to the signal, can not satisfy the functional design requirement of cell-phone and consumer's psychological demand, so must seek a new alternative material to make the cell-phone shell. The titanium alloy has the characteristics of high specific strength, biological affinity, good sound permeability, good metal texture and the like, and simultaneously represents the identity characteristics of high-end atmosphere and the like, so the titanium alloy is the most main metal material selected for the mobile phone shell in the age of 5G.
The shape of the mobile phone shell is complex, the specification is small, and the size precision is high. From the manufacturing process route, the mobile phone shell can be molded by adopting a plate direct CNC (computer numerical control) machining mode, a 3D (three-dimensional) printing or casting mode or a CNC machining mode to produce a finished product, and a conventional free forging or die forging method is difficult to mold a forged blank of the mobile phone shell.
Compared with aluminum, the titanium alloy has high specific strength and poor thermal conductivity, so when CNC machining is adopted, metal is easy to stick to a cutter, the cutting speed is low, the cutter loss is serious, the production efficiency is extremely low, and the titanium alloy can not be compared with aluminum far away. When the mobile phone shell is produced by adopting a plate material to directly carry out CNC (computerized numerical control) processing method, the processing period of a single mobile phone shell is about 10-20 hours, the mobile phone market capacity is large, and although the CNC equipment of domestic mobile phone generation factories is many, the market demand can not be met far under the production efficiency; meanwhile, when the plate is directly machined, most materials need to be cut off finally, the machining yield is less than 50%, the material utilization rate is low, the price of the titanium alloy material is high, the cost of raw materials is high, and the CNC machining tool is different from a metal aluminum tool, so that the tool loss is serious, and the material consumption cost is high.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, provide a processing technology of a titanium alloy mobile phone frame, save materials, have a good material-to-weight ratio of processed products, solve the problem that TC4 titanium alloy is difficult to process and form in a multi-rolling heat treatment mode, roll and form a mobile phone frame semi-finished section bar, and reduce the processing amount of the mobile phone frame processed by subsequent engraving.
In order to achieve the purpose, the technical scheme of the invention is to design a processing technology of a titanium alloy mobile phone frame, which comprises the steps of continuously and circularly rolling and thermally processing a titanium alloy bar for twelve times to prepare a strip-shaped mobile phone frame semi-finished section; the rolling process adopts at least one pair of rollers to roll the titanium alloy bar, the curved surface of the roller for rolling is provided with an annular bulge and/or an annular recess, the annular bulge and the annular recess are concentrically arranged with the corresponding roller, and the shape of the annular bulge and the annular recess is similar to the shape of the rolled section bar; the heat treatment adopts a tube furnace, the heat treatment temperature is 600 +/-20 ℃, the length of the tube furnace is 6 meters, and the speed of the titanium alloy bar passing through the tube furnace is 3 m/min. The strip-shaped mobile phone semi-finished product section has a section shape which is similar to the mobile phone frame in a copying way; and bending the semi-finished section bar of the mobile phone frame, and welding the bent section bar with a backboard of the mobile phone shell to manufacture the mobile phone shell. The method does not adopt a CNC engraving processing mode, reduces the waste of raw materials, adopts the strip shape which is formed after multiple times of rolling and is very close to the shape of the mobile phone frame, and only needs little processing amount for subsequent reprocessing.
The further technical scheme is that the titanium alloy bar is made of titanium alloy TC 4.
The further technical scheme is that the rolling quantity of each rolling procedure is 6-8%.
The further technical scheme is that when the titanium alloy bar is rolled, the back plate of the opposite case is continuously cold-rolled on line at the same time, the rolls for continuously cold-rolling the back plate of the opposite case on line are connected with the rolls for rolling the titanium alloy bar, the rolls for continuously cold-rolling the back plate of the opposite case on line are provided with N pairs, N is less than 12, each pair of rolls for continuously cold-rolling the back plate of the opposite case on line are formed by a first roll and a second roll in pair, a plurality of convex blocks are arranged on the curved surface of the first roll for rolling, intervals are arranged between the adjacent convex blocks, and the curved surface of the second roll for rolling is provided with a recess matched; the height of the lug of the first roller in the subsequent procedure is higher than that of the lug of the first roller in the previous procedure along the feeding direction. After the titanium alloy plate is rolled into the back plate with the bumps, the back plate is cut on line, the cut semi-finished frame profile and the back plate with the bumps are transferred to the next process, the strip-shaped semi-finished frame profile is bent after being processed, then the strip-shaped semi-finished frame profile and the back plate are welded to form the mobile phone shell, the processing process of the bumps on the back surface of the back plate is placed into the rolling process of the frame of the titanium alloy mobile phone, the production efficiency is improved, and the working hours are greatly saved. And the height of the bump is gradually increased along with the backward process of the process, so that the processing rule of the titanium alloy material is met, and the processing defect easily caused by one-time large deformation is avoided.
The further technical scheme is that a roller for carrying out online continuous cold rolling on the back plate of the hand casing and a roller for rolling the titanium alloy bar are coaxially arranged.
The further technical scheme is that a roller for continuously cold rolling the back plate of the hand casing on line is connected with a roller for rolling the titanium alloy bar through a gear set. The speed of the roller for rolling the titanium alloy bar is reduced through the gear set for reducing the speed and then the roller is transmitted to the roller for continuously rolling the back plate of the mobile phone shell on line, so that the mobile phone back plate with the bulge formed by rolling is ensured to have better shape tolerance.
The invention has the advantages and beneficial effects that: the traditional mode of CNC machining is replaced by rolling, so that the labor, materials and time are saved, the materials are saved, the material-weight ratio is good, the problem that the TC4 titanium alloy is difficult to machine and form is solved by a mode of multiple rolling heat treatment, a semi-finished section of the mobile phone frame is formed by rolling, and the processing amount of the mobile phone frame formed by subsequent carving and processing is reduced; the processing process of the bumps on the back surface of the back plate is placed in the rolling process of the frame of the titanium alloy mobile phone, so that the production efficiency is improved, and the working hours are greatly saved. And the height of the bump is gradually increased along with the backward process of the process, so that the processing rule of the titanium alloy material is met, and the processing defect easily caused by one-time large deformation is avoided. The speed of the roller for rolling the titanium alloy bar is reduced through the gear set for reducing the speed and then the roller is transmitted to the roller for continuously rolling the back plate of the mobile phone shell on line, so that the mobile phone back plate with the bulge formed by rolling is ensured to have better shape tolerance.
Drawings
FIG. 1 is a schematic view of a first processing procedure of a first processing technique of a titanium alloy mobile phone frame according to an embodiment of the present invention;
FIG. 2 is a longitudinal cross-sectional view of the two pairs of rolls for rolling the titanium alloy bar furthest to the left in FIG. 1;
FIG. 3 is a schematic longitudinal cross-sectional view of a pair of rolls to the right of the leftmost tube furnace of FIG. 1;
FIG. 4 is a schematic view of rolls for another rolling process in accordance with one embodiment of the present invention;
FIG. 5 is an enlarged schematic view of a middle portion of FIG. 4;
FIG. 6 is a schematic view of a second embodiment of the present invention;
FIG. 7 is a schematic view of the rolled back plate of FIG. 6;
fig. 8 is a schematic view of the mobile phone case after the frame and the back plate are welded.
In the figure: 1. a titanium alloy bar; 2. semi-finished section bars; 3. rolling; 4. an annular projection; 5. an annular recess; 6. a tube furnace; 7. a back plate; 8. a first roller; 9. a second roller; 10. a bump; 11. a titanium alloy sheet; 12. a gear set.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
The first embodiment is as follows:
as shown in fig. 1 to 5, the invention is a processing technique of a titanium alloy mobile phone frame, which comprises the steps of continuously and circularly rolling and thermally processing a titanium alloy bar 1 for twelve times to prepare a strip-shaped mobile phone frame semi-finished section bar 2; in the rolling process, at least one pair of rollers 3 is adopted to roll the titanium alloy bar 1, the curved surface of the roller 3 for rolling is provided with an annular bulge 4 and/or an annular recess 5, the annular bulge 4 and the annular recess 5 are concentrically arranged with the corresponding roller 3, and the annular bulge 4 and the annular recess 5 are in shape-matching with the shape of the section bar rolled each time; the heat treatment adopts a tube furnace 6, the heat treatment temperature is 600 +/-20 ℃, the length of the tube furnace 6 is 6 meters, and the speed of the titanium alloy bar 1 passing through the tube furnace 6 is 3 m/min. The material of the titanium alloy bar 1 is titanium alloy TC 4. The rolling amount of each rolling procedure is 6 to 8 percent.
Example two:
the difference from the first embodiment is that as shown in fig. 6 to 8, when rolling a titanium alloy bar 1, the back plate 7 of the counter shell is continuously cold-rolled on line, the roll for continuously cold-rolling the back plate 7 of the counter shell on line is connected with the roll 3 for rolling the titanium alloy bar 1, 10 pairs of rolls for continuously cold-rolling the back plate 7 of the counter shell on line are provided, each pair of rolls for continuously cold-rolling the back plate 7 of the counter shell on line is formed by a first roll 8 and a second roll 9 in pair, a plurality of bumps 10 are provided on the curved surface of the first roll 8 for rolling, a space is provided between adjacent bumps 10, and a recess adapted to the bump 10 is provided on the curved surface of the second roll 9 for rolling; the first roller 8 on the subsequent process in the feeding direction has the height of the bumps 10 higher than the height of the bumps 10 of the first roller 8 on the previous process. Rolling a titanium alloy plate 11 into a back plate 7 with a bump 10, then cutting the back plate on line, transferring the cut semi-finished mobile phone frame profile 2 and the back plate 7 with the bump 10 to the next process, bending the strip semi-finished mobile phone frame profile after the strip semi-finished mobile phone frame profile is processed, and then welding the strip semi-finished mobile phone frame profile with the back plate 7 to form the mobile phone shell; the roll for continuously cold rolling the back plate 7 of the hand cabinet on line is connected with the roll 3 for rolling the titanium alloy bar 1 through the gear set 12.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. The processing technology of the titanium alloy mobile phone frame is characterized by comprising the steps of continuously circulating for twelve times, rolling and carrying out heat treatment on a titanium alloy bar to prepare a strip-shaped mobile phone frame semi-finished product section; the rolling process adopts at least one pair of rollers to roll the titanium alloy bar, the curved surface of the roller for rolling is provided with an annular bulge and/or an annular recess, the annular bulge and the annular recess are concentrically arranged with the corresponding roller, and the shape of the annular bulge and the annular recess is similar to the shape of the rolled section bar; the heat treatment adopts a tube furnace, the heat treatment temperature is 600 +/-20 ℃, the length of the tube furnace is 6 meters, and the speed of the titanium alloy bar passing through the tube furnace is 3 m/min.
2. The processing technology of the titanium alloy mobile phone frame according to claim 1, wherein the material of the titanium alloy bar is titanium alloy TC 4.
3. The processing technology of the titanium alloy mobile phone frame according to claim 2, wherein the rolling amount of each rolling process is 6-8%.
4. The processing technology of the titanium alloy mobile phone frame according to claim 1 or 3, characterized in that when rolling a titanium alloy bar, the back plate of the counter case is continuously cold-rolled on line at the same time, the rollers for continuously cold-rolling the back plate of the counter case on line are connected with the rollers for rolling the titanium alloy bar, the rollers for continuously cold-rolling the back plate of the counter case on line are provided with N pairs, N is less than 12, each pair of rollers for continuously cold-rolling the back plate of the counter case on line is composed of a first roller and a second roller in pair, the curved surface of the first roller for rolling is provided with a plurality of convex blocks, the distance is arranged between the adjacent convex blocks, and the curved surface of the second roller for rolling is provided with recesses matched; the height of the lug of the first roller in the subsequent procedure is higher than that of the lug of the first roller in the previous procedure along the feeding direction.
5. The processing technology of the titanium alloy mobile phone frame according to claim 4, wherein a roller for on-line continuous cold rolling of the back plate of the mobile phone case and a roller for rolling the titanium alloy bar are coaxially arranged.
6. The processing technology of the titanium alloy mobile phone frame according to claim 4, wherein a roller for continuously cold rolling the back plate of the mobile phone case on line is connected with a roller for rolling the titanium alloy bar through a gear set.
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CN201911112247.1A CN110883088B (en) | 2019-11-14 | 2019-11-14 | Processing technology of titanium alloy mobile phone frame |
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CN201911112247.1A CN110883088B (en) | 2019-11-14 | 2019-11-14 | Processing technology of titanium alloy mobile phone frame |
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CN110883088B CN110883088B (en) | 2021-06-01 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113199208A (en) * | 2021-03-30 | 2021-08-03 | 广东长盈精密技术有限公司 | Titanium alloy frame, forming method and electronic equipment |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN113199208A (en) * | 2021-03-30 | 2021-08-03 | 广东长盈精密技术有限公司 | Titanium alloy frame, forming method and electronic equipment |
CN113199208B (en) * | 2021-03-30 | 2022-08-05 | 广东长盈精密技术有限公司 | Titanium alloy frame, forming method and electronic equipment |
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