CN110839670B - Double-cylinder circulating dough-kneading dough-dough integrated device suitable for factory continuous production - Google Patents
Double-cylinder circulating dough-kneading dough-dough integrated device suitable for factory continuous production Download PDFInfo
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- CN110839670B CN110839670B CN201911178967.8A CN201911178967A CN110839670B CN 110839670 B CN110839670 B CN 110839670B CN 201911178967 A CN201911178967 A CN 201911178967A CN 110839670 B CN110839670 B CN 110839670B
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- dough
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- stirring
- spiral conveying
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- 238000010924 continuous production Methods 0.000 title claims abstract description 11
- 238000004898 kneading Methods 0.000 title description 17
- 238000003756 stirring Methods 0.000 claims abstract description 98
- 238000002156 mixing Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000000855 fermentation Methods 0.000 claims description 6
- 230000004151 fermentation Effects 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 24
- 235000013312 flour Nutrition 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 235000013305 food Nutrition 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 235000008429 bread Nutrition 0.000 description 5
- 230000033764 rhythmic process Effects 0.000 description 5
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 238000004321 preservation Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/06—Mixing or kneading machines for the preparation of dough with horizontally-mounted mixing or kneading tools; Worm or screw mixers
- A21C1/065—Worm or screw mixers, e.g. with consecutive mixing receptacles
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention belongs to the field of fermented flour production equipment, and particularly relates to a double-cylinder circulating dough-dough integrated device suitable for continuous production of factories, which comprises two cylinders which are arranged in parallel, namely a cylinder A and a cylinder B, wherein two ends of the two cylinders are respectively connected through reversing pipelines, so that the two cylinders are connected into a circulating channel, a stirring shaft and a spiral conveying shaft are arranged in the cylinder A, the axes of the stirring shaft and the spiral conveying shaft are overlapped, a spiral conveying shaft is arranged in the cylinder B, and the stirring shaft and the spiral conveying shaft are driven by external power to rotate; the material conveying directions of the spiral conveying shafts in the two cylinders are opposite; the stirring shaft is provided with stirring blades, and the spiral conveying shaft is provided with spiral blades. By integrating dough mixing equipment and dough making equipment into an organic whole with a brand new structural form, labor is saved, production efficiency is reduced, production capacity of the equipment is fully exerted, equipment matching problem is avoided, and stability of product quality is improved.
Description
Technical Field
The invention belongs to the field of fermented flour food production equipment, and particularly relates to a double-cylinder circulating dough-dough integrated device suitable for continuous production in a factory.
Background
The fermented flour food such as steamed bread is a staple food eaten by people every three meals a day, and dough are important procedures when the fermented flour food is processed. At present, the flour-mixing machine and the flour-mixing machine on the market have a plurality of kinds, but the flour-mixing and flour-mixing processes must be respectively carried out on two devices, and the production mode has the defects that:
1. the feeding and material transferring are needed manually, the operation of the equipment is needed to be continuously watched for 24 hours manually, so that the labor consumption is high, and the production efficiency is low.
2. The automatic continuous production of the existing dough mixer and dough making machine cannot be realized, because: even if an automatic material transfer device is designed to connect two working procedures, the production rhythms of a dough mixer and a dough making machine are difficult to unify in a hundred percent, so that the production capacity of the device cannot be fully exerted, and a plurality of troublesome working procedures can be matched poorly. In addition, since the material is not uniformly and continuously transferred, the quality of the product is difficult to be kept stable.
3. In order to meet the food sanitation standard, the production line spliced by the prior equipment is required to be integrally arranged in an aseptic workshop, the space requirement on the aseptic workshop is high, and the cost for maintaining an aseptic environment is high.
4. Most of the existing dough kneading machines and dough making machines are of vertical structures, are large in size, and can only be placed on the ground during installation, so that the occupied ground space is large, and the equipment is difficult to three-dimensional layout.
Disclosure of Invention
The invention provides a dough kneading and dough developing integrated device which is suitable for automatic continuous production in a factory, stable in product quality, totally-enclosed and easy to realize a sterile production environment.
The technical problems solved by the invention are realized by adopting the following technical scheme:
the invention comprises two parallel cylinders, namely a cylinder A and a cylinder B, wherein the two ends of the two cylinders are respectively connected through reversing pipelines, so that the two cylinders are connected into a circulating channel, a stirring shaft and a spiral conveying shaft are arranged in the cylinder A, the axes of the stirring shaft and the spiral conveying shaft are overlapped, a spiral conveying shaft is arranged in the cylinder B, the stirring shaft and the spiral conveying shaft are driven by external power to rotate, a water inlet and a dry powder inlet are arranged on the cylinder A corresponding to the stirring shaft, and a fermentation surface outlet is arranged on the cylinder B;
the material conveying directions of the spiral conveying shafts in the two cylinders are opposite;
stirring blades are arranged on the stirring shaft, and spiral blades are arranged on the spiral conveying shaft.
By integrating dough kneading equipment and dough kneading equipment into an organic whole with a brand new structural form, the dough kneading equipment and dough kneading equipment have the following advantages:
On one hand, the manual feeding step and the material transferring step between the dough kneading and dough developing steps can be omitted, so that the labor is saved, and the production efficiency is reduced;
On the other hand, the dough mixing and dough making processes are integrated on one device, so that the two processes are in seamless connection, the production rhythm is matched hundred percent, the production capacity of the device is fully exerted, the device matching problem is avoided, and the stability of the product quality is improved.
In addition, the invention creatively adopts a double-cylinder structure and has the following advantages:
firstly, the whole machine is only provided with a small area at the feed inlet and the discharge outlet which is not closed by adopting a totally-closed design, so that the whole machine is easy to perform aseptic protection, and the food sanitation is easier to ensure.
And secondly, the fully-closed double-cylinder structure is adopted, so that the installation position of the equipment can be flexibly changed according to the environment, the equipment can be transversely installed on the ground, can be erected above other equipment, and even can vertically install two cylinders, the requirement on the installation environment is greatly reduced, and the installation space is greatly saved.
Thirdly, a small part of the fermented flour can be used as strains in the two cylinders all the time, yeast is not required to be added in the production process, and the steamed bread is real old flour steamed bread and has better taste.
As a further improvement, the power of the screw conveying shaft and the stirring shaft in the cylinder A are respectively from two independent power sources.
In the cylinder A, the spiral conveying shaft is a hollow shaft, a mandrel is inserted in the hollow shaft, a bearing is arranged between the hollow shaft and the mandrel, one end of the mandrel extends out of one end of the hollow shaft, and the other end of the mandrel is connected with the stirring shaft through a connecting pin.
The rotation speeds of the screw conveying shaft and the stirring shaft in the cylinder A are independently controlled, so that the production rhythm between dough kneading and dough developing processes can be flexibly adjusted to adapt to different requirements of different production speeds, different raw material proportions and different raw material types on the rotation speeds of the screw conveying shaft and the stirring shaft.
As a further improvement, the stirring blade can rotate on the stirring shaft so as to adjust the included angle between the stirring blade and the stirring shaft, and the stirring blade can be locked through the stirring blade locking mechanism after the rotation adjustment is completed, and the axis serving as the rotation center of the stirring blade is perpendicular to the stirring shaft.
The one end welding of stirring vane has the double-screw bolt, and the double-screw bolt passes through threaded connection on the (mixing) shaft to connect stirring vane on the (mixing) shaft and make stirring vane realize rotating, locking mechanism constitute by foretell double-screw bolt and the lock nut who connects on the double-screw bolt.
Through adjusting stirring vane's angle, can carry out the accurate adjustment to the stay time of dough in the district at (mixing) shaft place, also can finely divide stirring effect and the stirring mode of stirring district according to stirring vane and dry powder inlet's interval to reach better dough mixing effect.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a bottom view of FIG. 1;
FIG. 3 is an assembly view of the stirring shaft, screw conveying shaft and its accessory structure in barrel A;
fig. 4 is a schematic structural view of the stirring blade.
In the figure: 1-barrel A, 2-reversing pipeline, 3-screw conveying shaft, 4-helical blade, 5-stirring shaft, 6-stirring blade, 7-water inlet, 8-dry powder inlet, 9-barrel B, 10-yeast surface outlet, 11-lock nut, 12-mandrel, 13-connecting pin, 14-stud and 15-rotation center shaft of stirring blade.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
the embodiment comprises two parallel cylinders, namely a cylinder A1 and a cylinder B9, wherein two ends of the two cylinders are respectively connected through a reversing pipeline 2, so that the two cylinders are connected into a circulating channel, a stirring shaft 5 and a spiral conveying shaft 3 are arranged in the cylinder A1, the axes of the stirring shaft 5 and the spiral conveying shaft 3 are overlapped, the spiral conveying shaft 3 is arranged in the cylinder B9, the stirring shaft 5 and the spiral conveying shaft 3 are driven by external power to rotate, a water adding port 7 and a dry powder adding port 8 are arranged on the cylinder A1 corresponding to the stirring shaft 5, and a fermentation surface outlet 10 is arranged on the cylinder B9; the material conveying directions of the spiral conveying shafts 3 in the two cylinders are opposite; stirring blades 6 are arranged on the stirring shaft 5, and a spiral blade 4 is arranged on the spiral conveying shaft 3.
The working process of the invention is as follows:
1. After the water and the dry powder are added into the cylinder A1 through respective charging ports, the water and the dry powder enter a stirring section (namely a section corresponding to the stirring shaft 5 in the cylinder A), and after the stirring shaft 5 rotates, the water and the dry powder are fully mixed under the action of the stirring blades 6.
In order to move the dough continuously in the stirring section, it is necessary to adjust all or part of the stirring blades 6 to an inclined state so that the stirring blades 6 have a function of conveying the material like a helical blade. The specific angle of the stirring vane 6 can be flexibly adjusted according to the desired dough kneading time.
2. The dough is output from the stirring section and enters the fermentation section in the barrel A1 (namely, the section corresponding to the screw conveying shaft 3 in the barrel A1), and then is conveyed to the left end of the barrel A1 through the screw conveying action of the screw blade 4.
3. The dough enters the cylinder B9 through the extrusion action of the helical blades 4 in the cylinder A1, and moves to the right end of the cylinder B under the spiral conveying action of the helical blades 4 in the cylinder B, after the dough moves to the right end, most of the dough is discharged from the yeast outlet 10, the output of the yeast is realized, and the other part of the dough flows back to the stirring section in the cylinder A1 from the reversing pipeline 2 at the right end of the device, so that the circulation of the old dough is realized.
By integrating dough kneading equipment and dough kneading equipment into an organic whole with a brand new structural form, the dough kneading equipment and dough kneading equipment have the following advantages: on one hand, the manual feeding step and the material transferring step between the dough kneading and dough developing steps can be omitted, so that the labor is saved, and the production efficiency is reduced; on the other hand, the dough mixing and dough making processes are integrated on one device, so that the two processes are in seamless connection, the production rhythm is matched hundred percent, the production capacity of the device is fully exerted, the device matching problem is avoided, and the stability of the product quality is improved.
In addition, the invention creatively adopts a double-cylinder structure and has the following advantages: firstly, the whole machine is only provided with a small area at the feed inlet and the discharge outlet which is not closed by adopting a totally-closed design, so that the whole machine is easy to perform aseptic protection, and the food sanitation is easier to ensure. And secondly, the fully-closed double-cylinder structure is adopted, so that the installation position of the equipment can be flexibly changed according to the environment, the equipment can be transversely installed on the ground, can be erected above other equipment, and even can vertically install two cylinders, the requirement on the installation environment is greatly reduced, and the installation space is greatly saved. Thirdly, a small part of the fermented flour can be used as strains in the two cylinders all the time, yeast is not required to be added in the production process, and the steamed bread is real old flour steamed bread and has better taste.
The power of the screw conveying shaft 3 and the stirring shaft 5 in the cylinder A1 are respectively from two independent power sources. The rotation speeds of the screw conveying shaft 3 and the stirring shaft 5 in the cylinder A1 are independently controlled, so that the production rhythm between the dough kneading and dough developing processes can be flexibly adjusted to adapt to different requirements of different production speeds, different raw material proportions and different raw material types on the rotation speeds of the screw conveying shaft 3 and the stirring shaft 5.
In the cylinder A1, the spiral conveying shaft 3 is a hollow shaft, a mandrel 12 is inserted in the hollow shaft, a bearing is arranged between the hollow shaft and the mandrel 12, one end of the mandrel 12 extends out of one end of the hollow shaft, and the other end of the mandrel 12 is connected with the stirring shaft 5 through a connecting pin 13. The hollow shaft and the mandrel 12 are driven by two independent power sources respectively, so that independent driving of the spiral conveying shaft 3 and the stirring shaft 5 in the cylinder A1 is realized, and the power sources are all motors.
As a further improvement, the stirring blade 6 can rotate on the stirring shaft 5 to adjust the included angle between the stirring blade 6 and the stirring shaft 5, and the stirring blade 6 can be locked by a locking mechanism of the stirring blade 6 after the rotation adjustment is completed, and the axis serving as the rotation center of the stirring blade 6 is perpendicular to the stirring shaft 5. Through adjusting the angle of stirring vane 6, can carry out the accurate adjustment to the stay time of dough in the district at (mixing) shaft 5 place, also can finely divide stirring effect and the stirring mode of stirring district according to stirring vane 6 and dry powder charging port 8 to reach better dough mixing effect.
In specific implementation, the stud 14 may be welded at one end of the stirring vane 6, and the stud 14 is connected to the stirring shaft 5 through threads, so that the stirring vane 6 is connected to the stirring shaft 5 and the stirring vane 6 is rotated, the locking mechanism is composed of the stud 14 and the locking nut 11 connected to the stud 14, and after the angle of the stirring vane 6 is adjusted, the stirring vane can be locked by tightening the locking nut 11, so as to prevent the screw stud 14 from being unlocked.
As a further technical scheme, the heat preservation cover can be arranged on the outer side of the whole equipment, and the refrigerating equipment is arranged in the heat preservation cover, so that when production is suspended, the whole equipment is frozen through the refrigerating equipment, thereby preventing bacteria from breeding and ensuring the production quality.
In the concrete implementation, a metering pump can be arranged at the water adding port 7 so as to control the water adding amount and the water adding speed, and meanwhile, a small spiral feeder can be arranged at the dry powder adding port 8, and the adding speed and the adding amount of the dry powder can be controlled by controlling the rotating speed of a driving motor of the spiral feeder. By arranging the metering pump and the spiral feeder, the automatic control of feeding can be easily realized.
Claims (5)
1. Double-cylinder circulating dough and dough mixing and dough making integrated device suitable for factory continuous production, and is characterized in that: the fermentation surface fermentation device comprises two parallel cylinders, namely a cylinder A (1) and a cylinder B (9), wherein two ends of the two cylinders are respectively connected through reversing pipelines (2), so that the two cylinders are connected into a circulation channel, a stirring shaft (5) and a spiral conveying shaft (3) are arranged in the cylinder A (1), the axes of the stirring shaft (5) and the spiral conveying shaft (3) are overlapped, a spiral conveying shaft (3) is arranged in the cylinder B (9), the stirring shaft (5) and the spiral conveying shaft (3) are driven by external power to rotate, a water inlet (7) and a dry powder inlet (8) are formed in the cylinder A (1) corresponding to the stirring shaft (5), and a fermentation surface outlet (10) is formed in the cylinder B (9);
the material conveying directions of the spiral conveying shafts (3) in the two cylinders are opposite;
Stirring blades (6) are arranged on the stirring shaft (5), and spiral blades (4) are arranged on the spiral conveying shaft (3).
2. The double-cylinder circulating dough and dough mixing and dough making integrated device suitable for factory continuous production according to claim 1, wherein: the power of the screw conveying shaft (3) and the stirring shaft (5) in the cylinder body A (1) are respectively from two independent power sources.
3. The double-cylinder circulating dough and dough mixing and dough making integrated device suitable for factory continuous production according to claim 2, wherein: in the cylinder A (1), the spiral conveying shaft (3) is a hollow shaft, a mandrel (12) is inserted in the hollow shaft, a bearing is arranged between the hollow shaft and the mandrel (12), one end of the mandrel (12) extends out of one end of the hollow shaft, and the other end of the mandrel (12) is connected with the stirring shaft (5) through a connecting pin (13).
4. The double-cylinder circulating dough and dough mixing and dough making integrated device suitable for factory continuous production according to claim 1, wherein: the stirring blade (6) can rotate on the stirring shaft (5) to adjust the included angle between the stirring blade (6) and the stirring shaft (5), and the stirring blade (6) can be locked through a locking mechanism of the stirring blade (6) after the rotation adjustment is completed, and the axis serving as the rotation center of the stirring blade (6) is perpendicular to the stirring shaft (5).
5. The double-cylinder circulating dough and dough mixing and dough making integrated device suitable for continuous production of a factory according to claim 4, wherein: one end of each stirring blade (6) is welded with a stud (14), and the studs (14) are connected to the stirring shaft (5) through threads, so that the stirring blades (6) are connected to the stirring shaft (5) and the stirring blades (6) are rotated, and the locking mechanism consists of the studs (14) and locking nuts (11) connected to the studs (14).
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CN201911178967.8A CN110839670B (en) | 2019-11-27 | 2019-11-27 | Double-cylinder circulating dough-kneading dough-dough integrated device suitable for factory continuous production |
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CN201911178967.8A CN110839670B (en) | 2019-11-27 | 2019-11-27 | Double-cylinder circulating dough-kneading dough-dough integrated device suitable for factory continuous production |
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CN110839670B true CN110839670B (en) | 2024-07-23 |
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CN211430808U (en) * | 2019-11-27 | 2020-09-08 | 大庆山勃电器有限公司 | Double-cylinder circulating dough kneading and dough fermenting integrated device suitable for factory continuous production |
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FR2831023B1 (en) * | 2001-10-19 | 2004-06-18 | Vmi | METHOD OF VACUUM KNeading WITH INTRODUCTION OF OXYGEN AND DEVICE FOR CARRYING OUT SAID METHOD |
JP3908635B2 (en) * | 2002-09-18 | 2007-04-25 | 株式会社神戸製鋼所 | Heat exchange mechanism and rotor having the same |
CN106807273A (en) * | 2015-11-30 | 2017-06-09 | 衡阳双雁运输机械有限公司 | A kind of mixer |
CN106070404A (en) * | 2016-07-22 | 2016-11-09 | 徐州龙凤缘工贸有限公司 | A kind of food processing is with efficient flour dough mixing machine |
CN207885558U (en) * | 2017-10-24 | 2018-09-21 | 李才生 | A kind of wheaten food process equipment |
CN208001991U (en) * | 2018-02-27 | 2018-10-26 | 安徽省久阳农业机械有限公司 | A kind of vertical dough kneeding machine |
CN108850050B (en) * | 2018-07-23 | 2024-02-27 | 广东德厨商业管理有限公司 | Automatic sliced noodle machine |
CN209331031U (en) * | 2018-07-23 | 2019-09-03 | 武威市津威环境科技有限责任公司 | A kind of multi-functional noodles moulding machine |
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CN211430808U (en) * | 2019-11-27 | 2020-09-08 | 大庆山勃电器有限公司 | Double-cylinder circulating dough kneading and dough fermenting integrated device suitable for factory continuous production |
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