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CN110802500A - Metal casing washing polishing production line - Google Patents

Metal casing washing polishing production line Download PDF

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Publication number
CN110802500A
CN110802500A CN201911222909.0A CN201911222909A CN110802500A CN 110802500 A CN110802500 A CN 110802500A CN 201911222909 A CN201911222909 A CN 201911222909A CN 110802500 A CN110802500 A CN 110802500A
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CN
China
Prior art keywords
fixed
box
grinding
washing
feeding
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Granted
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CN201911222909.0A
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Chinese (zh)
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CN110802500B (en
Inventor
凌栋
刘鑫
董超
孙烨玲
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Hangzhou Fuyang Fuchuang Big Data Industry Innovation Research Institute Co Ltd
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Hangzhou Fuyang Fuchuang Big Data Industry Innovation Research Institute Co Ltd
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Priority to CN201911222909.0A priority Critical patent/CN110802500B/en
Priority claimed from CN201911222909.0A external-priority patent/CN110802500B/en
Publication of CN110802500A publication Critical patent/CN110802500A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/10Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/102Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
    • B24B31/16Means for separating the workpiece from the abrasive medium at the end of operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • F26B15/12Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
    • F26B15/18Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

金属外壳水洗磨光生产线,上料装置(1)的结构是:提升支架(11)上安装有主动链轮(12)、从动链轮(13)和过渡链轮(14),链条(1a)张紧在主动链轮(12)、从动链轮(13)和过渡链轮(14)上,变频电机(15)固定在提升支架(11)上且变频电机(15)的转轴与主动链轮(12)的轴固定在一起;提升斗(16)固定在链条(1a)上,下料槽(17)的左端固定在提升支架(11)的上端,下料槽(17)的左端与提升斗(16)相对,下料槽(17)为斜向槽,下料槽(17)的中部固定在下料槽支架(18)上;它节省了人工劳动强度,提高了生产效率,它的水洗磨光设备结构简单,设备成本较低。

Figure 201911222909

In the metal shell washing and polishing production line, the structure of the feeding device (1) is as follows: a driving sprocket (12), a driven sprocket (13) and a transition sprocket (14) are installed on the lifting bracket (11), and the chain (1a) ) is tensioned on the driving sprocket (12), the driven sprocket (13) and the transition sprocket (14), the variable frequency motor (15) is fixed on the lifting bracket (11) and the rotating shaft of the variable frequency motor (15) is connected to the driving The shafts of the sprockets (12) are fixed together; the lifting bucket (16) is fixed on the chain (1a), the left end of the feeding chute (17) is fixed on the upper end of the lifting bracket (11), and the left end of the feeding chute (17) Opposite to the lifting bucket (16), the feeding chute (17) is an oblique groove, and the middle part of the feeding chute (17) is fixed on the feeding chute bracket (18); it saves labor intensity, improves production efficiency, and The water washing and polishing equipment has a simple structure and low equipment cost.

Figure 201911222909

Description

金属外壳水洗磨光生产线Metal shell washing and polishing production line

技术领域technical field

本发明涉及水洗设备技术领域,更具体地说涉及一种金属外壳水洗磨光生产线。The invention relates to the technical field of water washing equipment, and more particularly to a metal shell water washing and polishing production line.

背景技术Background technique

金属外壳如轴承套圈、枪弹外壳或一些产品上的圆筒状的金属外壳,这些产品在安装前需要进行水洗磨光,一是增加其表面的光洁度,二是将其表面的油渍清洗干净。现有的金属外壳水洗设备,其不足之处是:1、其各分设备并没有完全实现自动对接,中间需要人工将产品转运,这样生产效率比较低下。如它的上料装置,一般是人工将工件和陶瓷研磨球倒入水洗磨光设备中,这样人工总是上下工作台十分辛苦。2、它的水洗磨光设备比较庞大,结构比较复杂,设备成本也较高。Metal casings such as bearing rings, bullet casings or cylindrical metal casings on some products need to be washed and polished before installation. One is to increase the surface finish, and the other is to clean the oil stains on the surface. The shortcomings of the existing metal shell water washing equipment are: 1. The sub-equipment does not fully realize automatic docking, and the product needs to be manually transported in the middle, so the production efficiency is relatively low. For example, its feeding device generally pours the workpiece and ceramic grinding balls into the washing and polishing equipment manually, so it is very hard for people to get up and down the worktable. 2. Its washing and polishing equipment is relatively large, the structure is relatively complex, and the equipment cost is also high.

发明内容SUMMARY OF THE INVENTION

本发明的目的就是针对现有技术之不足,而提供一种金属外壳水洗磨光生产线,它节省了人工劳动强度,提高了生产效率,它的水洗磨光设备结构简单,设备成本较低。The purpose of the present invention is to provide a metal shell washing and polishing production line in view of the deficiencies of the prior art, which saves labor intensity and improves production efficiency, and its washing and polishing equipment has a simple structure and low equipment cost.

本发明的技术解决措施如下:The technical solutions of the present invention are as follows:

金属外壳水洗磨光生产线,包括上料装置1和水洗研磨设备2,上料装置1的结构是:提升支架11上安装有主动链轮12、从动链轮13和过渡链轮14,链条1a张紧在主动链轮12、从动链轮13和过渡链轮14上,变频电机15固定在提升支架11上且变频电机15的转轴与主动链轮12的轴固定在一起;提升斗16固定在链条1a上,下料槽17的左端固定在提升支架11的上端,下料槽17的左端与提升斗16相对,下料槽17为斜向槽,下料槽17的中部固定在下料槽支架18上;The metal shell washing and polishing production line includes a feeding device 1 and a washing and grinding device 2. The structure of the feeding device 1 is: a driving sprocket 12, a driven sprocket 13 and a transition sprocket 14 are installed on the lifting bracket 11, and the chain 1a The tension is on the driving sprocket 12, the driven sprocket 13 and the transition sprocket 14, the variable frequency motor 15 is fixed on the lifting bracket 11 and the rotating shaft of the variable frequency motor 15 is fixed with the shaft of the driving sprocket 12; the lifting bucket 16 is fixed On the chain 1a, the left end of the feeding chute 17 is fixed on the upper end of the lifting bracket 11, the left end of the feeding chute 17 is opposite to the lifting bucket 16, the feeding chute 17 is an oblique groove, and the middle part of the feeding chute 17 is fixed on the feeding chute on the bracket 18;

水洗研磨设备2的结构是:工作台板21上固定有水洗研磨箱22,水洗研磨箱22的右端上方成型有一个弧形片状的倒料导槽23,研磨电机24固定在工作台板21上,研磨电机24的转轴上固定有主动带轮25,水洗研磨箱22中安装有研磨转轴26,从动带轮27固定在研磨转轴26的下端,研磨转轴26伸出水洗研磨箱22的底板,带轮28张紧在主动带轮25和从动带轮27上,研磨转轴26上固定有搅拌架29,搅拌架29上固定有搅拌杆291,水洗研磨箱22的上部固定有清洗液进水嘴2a和热水进水嘴2b,水洗研磨箱22的底板上固定有放水嘴2c,放水嘴2c上安装有放水电磁阀2e,放水嘴2c上通接有放水软管2d,下料槽17的右端位于水洗研磨箱22的左上方;工作台板21的右端与曲板2f的右端铰接在一起,第一汽缸2g固定在曲板2f的左端,第一汽缸2g的活塞杆上端铰接在工作台板21上,曲板2f的左边铰接在支座2h上,第二汽缸2i固定在支座2h上,第二汽缸2i的活塞杆上端与曲板2f的右端铰接在一起,水洗研磨箱22中装有陶瓷研磨球A和外壳工件B;The structure of the washing and grinding equipment 2 is as follows: a washing and grinding box 22 is fixed on the worktable 21 , an arc-shaped sheet-shaped feeding guide groove 23 is formed above the right end of the washing and grinding box 22 , and the grinding motor 24 is fixed on the worktable 21 On the rotating shaft of the grinding motor 24, a driving pulley 25 is fixed, a grinding rotating shaft 26 is installed in the washing grinding box 22, the driven pulley 27 is fixed on the lower end of the grinding rotating shaft 26, and the grinding rotating shaft 26 extends out of the bottom plate of the washing grinding box 22. , the pulley 28 is tensioned on the driving pulley 25 and the driven pulley 27, a stirring frame 29 is fixed on the grinding shaft 26, a stirring rod 291 is fixed on the stirring frame 29, and the upper part of the washing grinding box 22 is fixed with a cleaning liquid inlet. The water nozzle 2a and the hot water inlet nozzle 2b, a water discharge nozzle 2c is fixed on the bottom plate of the washing and grinding box 22, a water discharge solenoid valve 2e is installed on the water discharge nozzle 2c, and a water discharge hose 2d is connected to the water discharge nozzle 2c. The right end of 17 is located at the upper left of the washing and grinding box 22; the right end of the table plate 21 is hinged with the right end of the curved plate 2f, the first cylinder 2g is fixed on the left end of the curved plate 2f, and the upper end of the piston rod of the first cylinder 2g is hinged on the On the worktable 21, the left side of the curved plate 2f is hinged on the support 2h, the second cylinder 2i is fixed on the support 2h, the upper end of the piston rod of the second cylinder 2i is hinged with the right end of the curved plate 2f, and the grinding box is washed with water. 22 is equipped with ceramic grinding ball A and shell workpiece B;

分离装置3的结构是:水池31中固定有立柱32,立柱32上固定有接料箱33,接料箱33的底板为倾斜状且成型有若干个接料箱下水小孔331,接料箱33的实体外部固定有接料箱振子34;接料箱33的右端通接有接料箱出料槽35,水池31的上方固定有清洗箱36,接料箱出料槽35与清洗箱36相通接,清洗箱36中安装有喷淋水嘴37,清洗箱36的实体外壁上固定有清洗箱振子38,清洗箱36的底板为倾斜状且成型有若干个清洗箱下水小孔361;The structure of the separation device 3 is: a column 32 is fixed in the pool 31, a receiving box 33 is fixed on the column 32, and the bottom plate of the receiving box 33 is inclined and formed with a number of small holes 331 for lowering the water of the receiving box. A material receiving box vibrator 34 is fixed on the outside of the body of 33; the right end of the receiving box 33 is connected with a material receiving box discharge chute 35, a cleaning box 36 is fixed above the pool 31, the material receiving box discharge chute 35 and the cleaning box 36 The cleaning box 36 is connected with a spray nozzle 37, a cleaning box vibrator 38 is fixed on the solid outer wall of the cleaning box 36, and the bottom plate of the cleaning box 36 is inclined and formed with a plurality of cleaning box water holes 361;

水池31的上方固定有振动筛39,振动筛39的筛子391的孔径大于陶瓷研磨球A的直径且小于外壳工件B的直径,振动筛39具有振动筛出料槽392,接陶瓷球盒3a固定在水池31上且置于筛子391的下方,接陶瓷球盒3a的底板上成型有若干个接陶瓷球盒出水小孔3a1;振动筛出料槽392的出料口与输送带4相对,清洗箱36的出料口与振动筛39的进料口相对;A vibrating screen 39 is fixed above the pool 31. The aperture of the screen 391 of the vibrating screen 39 is larger than the diameter of the ceramic grinding ball A and smaller than the diameter of the shell workpiece B. The vibrating screen 39 has a vibrating screen discharge chute 392, which is fixed to the ceramic ball box 3a. On the pool 31 and placed under the sieve 391, the bottom plate of the ceramic ball box 3a is formed with a number of small holes 3a1 for water outlet of the ceramic ball box; The discharge port of the box 36 is opposite to the feed port of the vibrating screen 39;

烘干装置5的结构是:烘干箱51具有进料口54和出料口55,烘干箱51中安装有网眼输送带52,输送带4与网眼输送带52的左端相对,网眼输送带52右端的下方放置有成品接料盒6,烘干箱51上固定有若干个热风吹嘴53。The structure of the drying device 5 is: the drying box 51 has a feeding port 54 and a discharging port 55, a mesh conveyor belt 52 is installed in the drying box 51, the conveyor belt 4 is opposite to the left end of the mesh conveyor belt 52, and the mesh conveyor belt A finished product receiving box 6 is placed under the right end of 52 , and a number of hot air blowing nozzles 53 are fixed on the drying box 51 .

所述放水软管2d与水池31相通接。The water discharge hose 2d communicates with the pool 31 .

所述搅拌架29上焊接固定有搅拌杆291,水洗研磨箱22通过螺钉固定在工作台板21上。A stirring rod 291 is welded and fixed on the stirring frame 29 , and the washing and grinding box 22 is fixed on the worktable 21 by screws.

所述清洗箱36的出料口处固定有弹性硅胶挡片36a。An elastic silicone block 36a is fixed at the discharge port of the cleaning box 36 .

所述:烘干箱51的上方、下方、左边和右边均固定有若干个热风吹嘴53。Described: several hot air blowing nozzles 53 are fixed above, below, left and right of the drying box 51 .

本发明的有益效果在于:The beneficial effects of the present invention are:

它节省了人工劳动强度,提高了生产效率,它的水洗磨光设备结构简单,设备成本较低。It saves labor intensity and improves production efficiency, and its water washing and polishing equipment has a simple structure and low equipment cost.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为上料装置的结构示意图;Fig. 2 is the structural representation of the feeding device;

图3为水洗研磨设备的结构示意图;Fig. 3 is the structural representation of washing and grinding equipment;

图4为分离装置的结构示意图;Fig. 4 is the structural representation of separation device;

图5为烘干装置的结构示意图。FIG. 5 is a schematic structural diagram of a drying device.

图中:1、上料装置;2、水洗研磨设备;3、分离装置;4、输送带;5、烘干装置;6、成品接料盒。In the figure: 1. Feeding device; 2. Washing and grinding equipment; 3. Separating device; 4. Conveyor belt; 5. Drying device; 6. Finished product receiving box.

具体实施方式Detailed ways

实施例:见图1至5所示,金属外壳水洗磨光生产线,包括上料装置1和水洗研磨设备2,上料装置1的结构是:提升支架11上安装有主动链轮12、从动链轮13和过渡链轮14,链条1a张紧在主动链轮12、从动链轮13和过渡链轮14上,变频电机15固定在提升支架11上且变频电机15的转轴与主动链轮12的轴固定在一起;提升斗16固定在链条1a上,下料槽17的左端固定在提升支架11的上端,下料槽17的左端与提升斗16相对,下料槽17为斜向槽,下料槽17的中部固定在下料槽支架18上;Example: As shown in Figures 1 to 5, the metal shell water washing and polishing production line includes a feeding device 1 and a water washing and grinding device 2. The structure of the feeding device 1 is: a driving sprocket 12 is installed on the lifting bracket 11, a driven The sprocket 13 and the transition sprocket 14, the chain 1a is tensioned on the driving sprocket 12, the driven sprocket 13 and the transition sprocket 14, the variable frequency motor 15 is fixed on the lifting bracket 11 and the rotating shaft of the variable frequency motor 15 is connected to the driving sprocket The shafts of 12 are fixed together; the lifting bucket 16 is fixed on the chain 1a, the left end of the feeding chute 17 is fixed on the upper end of the lifting bracket 11, the left end of the feeding chute 17 is opposite to the lifting bucket 16, and the feeding chute 17 is an oblique groove , the middle of the feeding chute 17 is fixed on the feeding chute support 18;

水洗研磨设备2的结构是:工作台板21上固定有水洗研磨箱22,水洗研磨箱22的右端上方成型有一个弧形片状的倒料导槽23,研磨电机24固定在工作台板21上,研磨电机24的转轴上固定有主动带轮25,水洗研磨箱22中安装有研磨转轴26,从动带轮27固定在研磨转轴26的下端,研磨转轴26伸出水洗研磨箱22的底板,带轮28张紧在主动带轮25和从动带轮27上,研磨转轴26上固定有搅拌架29,搅拌架29上固定有搅拌杆291,水洗研磨箱22的上部固定有清洗液进水嘴2a和热水进水嘴2b,水洗研磨箱22的底板上固定有放水嘴2c,放水嘴2c上安装有放水电磁阀2e,放水嘴2c上通接有放水软管2d,下料槽17的右端位于水洗研磨箱22的左上方;工作台板21的右端与曲板2f的右端铰接在一起,第一汽缸2g固定在曲板2f的左端,第一汽缸2g的活塞杆上端铰接在工作台板21上,曲板2f的左边铰接在支座2h上,第二汽缸2i固定在支座2h上,第二汽缸2i的活塞杆上端与曲板2f的右端铰接在一起,水洗研磨箱22中装有陶瓷研磨球A和外壳工件B;The structure of the washing and grinding equipment 2 is as follows: a washing and grinding box 22 is fixed on the worktable 21 , an arc-shaped sheet-shaped feeding guide groove 23 is formed above the right end of the washing and grinding box 22 , and the grinding motor 24 is fixed on the worktable 21 On the rotating shaft of the grinding motor 24, a driving pulley 25 is fixed, a grinding rotating shaft 26 is installed in the washing grinding box 22, the driven pulley 27 is fixed on the lower end of the grinding rotating shaft 26, and the grinding rotating shaft 26 extends out of the bottom plate of the washing grinding box 22. , the pulley 28 is tensioned on the driving pulley 25 and the driven pulley 27, a stirring frame 29 is fixed on the grinding shaft 26, a stirring rod 291 is fixed on the stirring frame 29, and the upper part of the washing grinding box 22 is fixed with a cleaning liquid inlet. The water nozzle 2a and the hot water inlet nozzle 2b, a water discharge nozzle 2c is fixed on the bottom plate of the washing and grinding box 22, a water discharge solenoid valve 2e is installed on the water discharge nozzle 2c, and a water discharge hose 2d is connected to the water discharge nozzle 2c. The right end of 17 is located at the upper left of the washing and grinding box 22; the right end of the table plate 21 is hinged with the right end of the curved plate 2f, the first cylinder 2g is fixed on the left end of the curved plate 2f, and the upper end of the piston rod of the first cylinder 2g is hinged on the On the worktable 21, the left side of the curved plate 2f is hinged on the support 2h, the second cylinder 2i is fixed on the support 2h, the upper end of the piston rod of the second cylinder 2i is hinged with the right end of the curved plate 2f, and the grinding box is washed with water. 22 is equipped with ceramic grinding ball A and shell workpiece B;

分离装置3的结构是:水池31中固定有立柱32,立柱32上固定有接料箱33,接料箱33的底板为倾斜状且成型有若干个接料箱下水小孔331,接料箱33的实体外部固定有接料箱振子34;接料箱33的右端通接有接料箱出料槽35,水池31的上方固定有清洗箱36,接料箱出料槽35与清洗箱36相通接,清洗箱36中安装有喷淋水嘴37,清洗箱36的实体外壁上固定有清洗箱振子38,清洗箱36的底板为倾斜状且成型有若干个清洗箱下水小孔361;The structure of the separation device 3 is: a column 32 is fixed in the pool 31, a receiving box 33 is fixed on the column 32, and the bottom plate of the receiving box 33 is inclined and formed with a number of small holes 331 for lowering the water of the receiving box. A material receiving box vibrator 34 is fixed on the outside of the body of 33; the right end of the receiving box 33 is connected with a material receiving box discharge chute 35, a cleaning box 36 is fixed above the pool 31, the material receiving box discharge chute 35 and the cleaning box 36 The cleaning box 36 is connected with a spray nozzle 37, a cleaning box vibrator 38 is fixed on the solid outer wall of the cleaning box 36, and the bottom plate of the cleaning box 36 is inclined and formed with a plurality of cleaning box water holes 361;

水池31的上方固定有振动筛39,振动筛39的筛子391的孔径大于陶瓷研磨球A的直径且小于外壳工件B的直径,振动筛39具有振动筛出料槽392,接陶瓷球盒3a固定在水池31上且置于筛子391的下方,接陶瓷球盒3a的底板上成型有若干个接陶瓷球盒出水小孔3a1;振动筛出料槽392的出料口与输送带4相对,清洗箱36的出料口与振动筛39的进料口相对;A vibrating screen 39 is fixed above the pool 31. The aperture of the screen 391 of the vibrating screen 39 is larger than the diameter of the ceramic grinding ball A and smaller than the diameter of the shell workpiece B. The vibrating screen 39 has a vibrating screen discharge chute 392, which is fixed to the ceramic ball box 3a. On the pool 31 and placed under the sieve 391, the bottom plate of the ceramic ball box 3a is formed with a number of small holes 3a1 for water outlet of the ceramic ball box; The discharge port of the box 36 is opposite to the feed port of the vibrating screen 39;

烘干装置5的结构是:烘干箱51具有进料口54和出料口55,烘干箱51中安装有网眼输送带52,输送带4与网眼输送带52的左端相对,网眼输送带52右端的下方放置有成品接料盒6,烘干箱51上固定有若干个热风吹嘴53。The structure of the drying device 5 is: the drying box 51 has a feeding port 54 and a discharging port 55, a mesh conveyor belt 52 is installed in the drying box 51, the conveyor belt 4 is opposite to the left end of the mesh conveyor belt 52, and the mesh conveyor belt A finished product receiving box 6 is placed under the right end of 52 , and a number of hot air blowing nozzles 53 are fixed on the drying box 51 .

所述放水软管2d与水池31相通接。The water discharge hose 2d communicates with the pool 31 .

所述搅拌架29上焊接固定有搅拌杆291,水洗研磨箱22通过螺钉固定在工作台板21上。A stirring rod 291 is welded and fixed on the stirring frame 29 , and the washing and grinding box 22 is fixed on the worktable 21 by screws.

所述清洗箱36的出料口处固定有弹性硅胶挡片36a。An elastic silicone block 36a is fixed at the discharge port of the cleaning box 36 .

所述:烘干箱51的上方、下方、左边和右边均固定有若干个热风吹嘴53。Described: several hot air blowing nozzles 53 are fixed above, below, left and right of the drying box 51 .

工作原理:人工先将陶瓷研磨球A放入提升斗16中,变频电机15驱动提升斗16运行至提升支架11的最高处,提升斗16中陶瓷研磨球A倒入下料槽17并顺着下料槽17流入水洗研磨箱22中。变频电机15能正反转,然后提升斗16返回最低处,按同样的方法将外壳工件B也流入水洗研磨箱22中。Working principle: manually put the ceramic grinding balls A into the lifting bucket 16, the frequency conversion motor 15 drives the lifting bucket 16 to run to the highest position of the lifting bracket 11, and the ceramic grinding balls A in the lifting bucket 16 are poured into the feeding chute 17 and follow the The feeding chute 17 flows into the water washing grinding box 22 . The frequency conversion motor 15 can be rotated forward and reverse, and then the lifting bucket 16 returns to the lowest position, and the shell workpiece B is also flowed into the water washing and grinding box 22 in the same way.

水洗研磨箱22中装入陶瓷研磨球A和外壳工件B后,打开清洗液进水嘴2a和热水进水嘴2b向水洗研磨箱22放入清洗液和热水,然后关闭清洗液进水嘴2a和热水进水嘴2b,清洗液进水嘴2a和热水进水嘴2b上均安装有电磁阀,在控制柜控制下自动打开关闭。再启动研磨电机24,研磨电机24带动搅拌架29转动,陶瓷研磨球A与外壳工件B发生磨擦将外壳工件B的表面磨光洁,热水和清洗液将外壳工件B的油渍清洗干净,清洗一段时间后,打开放水嘴2c将水洗研磨箱22中的水放掉,反复清洗放水三次。After the ceramic grinding ball A and the shell workpiece B are loaded into the washing and grinding box 22, the cleaning liquid inlet 2a and the hot water inlet 2b are opened, and the cleaning liquid and hot water are put into the washing and grinding box 22, and then the cleaning liquid inlet is closed. The nozzle 2a, the hot water inlet 2b, the cleaning liquid inlet 2a and the hot water inlet 2b are equipped with solenoid valves, which are automatically opened and closed under the control of the control cabinet. Restart the grinding motor 24, the grinding motor 24 drives the stirring frame 29 to rotate, the ceramic grinding ball A rubs against the shell workpiece B to polish the surface of the shell workpiece B, and the oil stains on the shell workpiece B are cleaned with hot water and cleaning liquid, and the cleaning is performed for a period of time. After the time, open the water nozzle 2c to drain the water in the water washing and grinding box 22, and repeat the cleaning and draining three times.

然后,第二汽缸2i的活塞杆缩回,第一汽缸2g的活塞杆伸出,让工作台板21转动100度至110度,水洗研磨箱22中陶瓷研磨球A和外壳工件B倒入接料箱33中,陶瓷研磨球A和外壳工件B进入清洗箱36中用热水再清洗一次,陶瓷研磨球A和外壳工件B再流到振动筛39中,陶瓷研磨球A落入接陶瓷球盒3a中再重复使用,外壳工件B落到输送带4上,再由输送带4送到网眼输送带52上,由烘干装置5烘干。Then, the piston rod of the second cylinder 2i is retracted, the piston rod of the first cylinder 2g is extended, and the table plate 21 is rotated by 100 to 110 degrees, and the ceramic grinding ball A and the shell workpiece B in the washing grinding box 22 are poured into the connection In the material box 33, the ceramic grinding ball A and the shell workpiece B enter the cleaning box 36 to be cleaned again with hot water, the ceramic grinding ball A and the shell workpiece B flow into the vibrating screen 39 again, and the ceramic grinding ball A falls into the ceramic ball. The box 3a is reused, and the shell workpiece B falls on the conveyor belt 4, and then is sent to the mesh conveyor belt 52 by the conveyor belt 4, and is dried by the drying device 5.

Claims (5)

1.金属外壳水洗磨光生产线,包括上料装置(1)和水洗研磨设备(2),其特征在于:上料装置(1)的结构是:提升支架(11)上安装有主动链轮(12)、从动链轮(13)和过渡链轮(14),链条(1a)张紧在主动链轮(12)、从动链轮(13)和过渡链轮(14)上,变频电机(15)固定在提升支架(11)上且变频电机(15)的转轴与主动链轮(12)的轴固定在一起;提升斗(16)固定在链条(1a)上,下料槽(17)的左端固定在提升支架(11)的上端,下料槽(17)的左端与提升斗(16)相对,下料槽(17)为斜向槽,下料槽(17)的中部固定在下料槽支架(18)上;1. The metal shell washing and polishing production line, including the feeding device (1) and the washing and grinding equipment (2), is characterized in that: the structure of the feeding device (1) is: a driving sprocket (11) is installed on the lifting bracket (11). 12), driven sprocket (13) and transition sprocket (14), the chain (1a) is tensioned on the driving sprocket (12), driven sprocket (13) and transition sprocket (14), variable frequency motor (15) is fixed on the lifting bracket (11) and the rotating shaft of the variable frequency motor (15) is fixed with the shaft of the driving sprocket (12); the lifting bucket (16) is fixed on the chain (1a), and the feeding chute (17) ) is fixed on the upper end of the lifting bracket (11), the left end of the feeding chute (17) is opposite to the lifting bucket (16), the feeding chute (17) is an oblique groove, and the middle part of the feeding chute (17) is fixed at the bottom on the trough bracket (18); 水洗研磨设备(2)的结构是:工作台板(21)上固定有水洗研磨箱(22),水洗研磨箱(22)的右端上方成型有一个弧形片状的倒料导槽(23),研磨电机(24)固定在工作台板(21)上,研磨电机(24)的转轴上固定有主动带轮(25),水洗研磨箱(22)中安装有研磨转轴(26),从动带轮(27)固定在研磨转轴(26)的下端,研磨转轴(26)伸出水洗研磨箱(22)的底板,带轮(28)张紧在主动带轮(25)和从动带轮(27)上,研磨转轴(26)上固定有搅拌架(29),搅拌架(29)上固定有搅拌杆(291),水洗研磨箱(22)的上部固定有清洗液进水嘴(2a)和热水进水嘴(2b),水洗研磨箱(22)的底板上固定有放水嘴(2c),放水嘴(2c)上安装有放水电磁阀(2e),放水嘴(2c)上通接有放水软管(2d),下料槽(17)的右端位于水洗研磨箱(22)的左上方;工作台板(21)的右端与曲板(2f)的右端铰接在一起,第一汽缸(2g)固定在曲板(2f)的左端,第一汽缸(2g)的活塞杆上端铰接在工作台板(21)上,曲板(2f)的左边铰接在支座(2h)上,第二汽缸(2i)固定在支座(2h)上,第二汽缸(2i)的活塞杆上端与曲板(2f)的右端铰接在一起,水洗研磨箱(22)中装有陶瓷研磨球(A)和外壳工件(B);The structure of the washing and grinding equipment (2) is as follows: a washing and grinding box (22) is fixed on the worktable (21), and an arc-shaped sheet-shaped material feeding guide groove (23) is formed above the right end of the washing and grinding box (22). , the grinding motor (24) is fixed on the worktable (21), the driving pulley (25) is fixed on the rotating shaft of the grinding motor (24), and the grinding shaft (26) is installed in the washing grinding box (22), and the driven The pulley (27) is fixed on the lower end of the grinding shaft (26). The grinding shaft (26) extends out of the bottom plate of the washing and grinding box (22). The pulley (28) is tensioned between the driving pulley (25) and the driven pulley. (27), a stirring frame (29) is fixed on the grinding shaft (26), a stirring rod (291) is fixed on the stirring frame (29), and a cleaning liquid inlet nozzle (2a) is fixed on the upper part of the washing and grinding box (22). ) and a hot water inlet nozzle (2b), a water discharge nozzle (2c) is fixed on the bottom plate of the water washing grinding box (22), a water discharge solenoid valve (2e) is installed on the water discharge nozzle (2c), and the water discharge nozzle (2c) is connected upwards. A water discharge hose (2d) is connected, and the right end of the feeding chute (17) is located at the upper left of the washing and grinding box (22); The cylinder (2g) is fixed on the left end of the curved plate (2f), the upper end of the piston rod of the first cylinder (2g) is hinged on the table plate (21), and the left side of the curved plate (2f) is hinged on the support (2h), The second cylinder (2i) is fixed on the support (2h), the upper end of the piston rod of the second cylinder (2i) is hinged with the right end of the curved plate (2f), and the water washing grinding box (22) is equipped with ceramic grinding balls ( A) and shell workpiece (B); 分离装置(3)的结构是:水池(31)中固定有立柱(32),立柱(32)上固定有接料箱(33),接料箱(33)的底板为倾斜状且成型有若干个接料箱下水小孔(331),接料箱(33)的实体外部固定有接料箱振子(34);接料箱(33)的右端通接有接料箱出料槽(35),水池(31)的上方固定有清洗箱(36),接料箱出料槽(35)与清洗箱(36)相通接,清洗箱(36)中安装有喷淋水嘴(37),清洗箱(36)的实体外壁上固定有清洗箱振子(38),清洗箱(36)的底板为倾斜状且成型有若干个清洗箱下水小孔(361);The structure of the separating device (3) is as follows: a vertical column (32) is fixed in the pool (31), a material receiving box (33) is fixed on the vertical column (32), and the bottom plate of the material receiving box (33) is inclined and formed with several There are two small water holes (331) for the feeding box, and a feeding box vibrator (34) is fixed on the external body of the feeding box (33); , a cleaning box (36) is fixed above the pool (31), the material receiving box discharge chute (35) is communicated with the cleaning box (36), and a spray nozzle (37) is installed in the cleaning box (36) to clean A cleaning box vibrator (38) is fixed on the solid outer wall of the box (36), and the bottom plate of the cleaning box (36) is inclined and formed with a plurality of small holes (361) for lowering water of the cleaning box; 水池(31)的上方固定有振动筛(39),振动筛(39)的筛子(391)的孔径大于陶瓷研磨球(A)的直径且小于外壳工件(B)的直径,振动筛(39)具有振动筛出料槽(392),接陶瓷球盒(3a)固定在水池(31)上且置于筛子(391)的下方,接陶瓷球盒(3a)的底板上成型有若干个接陶瓷球盒出水小孔(3a1);振动筛出料槽(392)的出料口与输送带(4)相对,清洗箱(36)的出料口与振动筛(39)的进料口相对;A vibrating screen (39) is fixed above the pool (31). The aperture of the screen (391) of the vibrating screen (39) is larger than the diameter of the ceramic grinding ball (A) and smaller than the diameter of the shell workpiece (B). The vibrating screen (39) The vibrating screen discharge chute (392) is provided, the ceramic ball box (3a) is fixed on the pool (31) and placed under the sieve (391), and the bottom plate of the ceramic ball box (3a) is formed with a plurality of ceramic ball boxes (3a). The water outlet hole (3a1) of the ball box; the discharge port of the vibrating screen discharge chute (392) is opposite to the conveyor belt (4), and the discharge port of the cleaning box (36) is opposite to the feed port of the vibrating screen (39); 烘干装置(5)的结构是:烘干箱(51)具有进料口(54)和出料口(55),烘干箱(51)中安装有网眼输送带(52),输送带(4)与网眼输送带(52)的左端相对,网眼输送带(52)右端的下方放置有成品接料盒(6),烘干箱(51)上固定有若干个热风吹嘴(53)。The structure of the drying device (5) is as follows: the drying box (51) has a feeding port (54) and a discharging port (55), a mesh conveyor belt (52) is installed in the drying box (51), and the conveyor belt ( 4) Opposite to the left end of the mesh conveyor belt (52), a finished product receiving box (6) is placed under the right end of the mesh conveyor belt (52), and a number of hot air blowing nozzles (53) are fixed on the drying box (51). 2.根据权利要求1所述的金属外壳水洗磨光生产线,其特征在于:放水软管(2d)与水池(31)相通接。2. The metal shell washing and polishing production line according to claim 1, characterized in that: the drain hose (2d) is communicated with the pool (31). 3.根据权利要求1所述的金属外壳水洗磨光生产线,其特征在于:搅拌架(29)上焊接固定有搅拌杆(291),水洗研磨箱(22)通过螺钉固定在工作台板(21)上。3. The metal shell washing and polishing production line according to claim 1, wherein the stirring rod (291) is welded and fixed on the stirring frame (29), and the washing and grinding box (22) is fixed on the worktable (21) by screws. )superior. 4.根据权利要求1所述的金属外壳水洗磨光生产线,其特征在于:清洗箱(36)的出料口处固定有弹性硅胶挡片(36a)。4. The metal shell water washing and polishing production line according to claim 1, characterized in that: an elastic silicone stopper (36a) is fixed at the discharge port of the cleaning box (36). 5.根据权利要求1所述的金属外壳水洗磨光生产线,其特征在于:烘干箱(51)的上方、下方、左边和右边均固定有若干个热风吹嘴(53)。5. The metal shell water washing and polishing production line according to claim 1, wherein several hot air blowing nozzles (53) are fixed above, below, left and right of the drying box (51).
CN201911222909.0A 2019-12-03 Metal casing washing and polishing production line Active CN110802500B (en)

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CN118181122A (en) * 2024-05-14 2024-06-14 广东盈浩工艺制品有限公司 Surface polishing and grinding device for processing artware

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