CN110695684A - Connector assembling equipment - Google Patents
Connector assembling equipment Download PDFInfo
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- CN110695684A CN110695684A CN201910983245.3A CN201910983245A CN110695684A CN 110695684 A CN110695684 A CN 110695684A CN 201910983245 A CN201910983245 A CN 201910983245A CN 110695684 A CN110695684 A CN 110695684A
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- cylinder
- sealing ring
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- connector
- pin needle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Automatic Assembly (AREA)
Abstract
The invention discloses a connector assembling device, wherein a rack is provided with a turntable mechanism, the turntable mechanism is provided with a plurality of stations, each station can be provided with a connector tool, the connector tools can rotate on the turntable mechanism of the rack and sequentially pass through an artificial feeding station, a PIN needle pressing-in station, a lining mounting station, a barb piece primary bending station, a lock catch mounting station, a barb piece secondary bending station, a sealing ring mounting station and an unloading station which are sequentially distributed along the circumferential direction of the turntable mechanism, and then are conveyed to a subsequent process. Through the mode, the connector assembling equipment can be used for producing and manufacturing connector products, automatic assembling of the connector products is achieved, the continuity and accuracy of the whole assembling are guaranteed, the connector products are smoothly assembled, and the assembling efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of connector assembly, in particular to connector assembly equipment.
Background
With the rapid development of new energy automobiles, the problems of the charger connector used on the electric automobile are also gradually exploded, the shielding performance of the existing connector is poor, the mechanical tolerance is poor, and the use is affected due to the fact that the connector is easy to damage in use. I overcome the connector that prior art defect produced and have good mechanical tolerance and shielding nature, can guarantee actual use.
And for the new energy connector, corresponding assembling equipment is required to carry out automatic production, so that the actual production and manufacturing of products are realized.
Disclosure of Invention
The invention mainly solves the technical problem of providing a connector assembling device which can be used for the production and manufacture of connector products.
In order to solve the technical problems, the invention adopts a technical scheme that: provided is a connector assembling apparatus including: a frame, a turntable mechanism is arranged on the frame, a plurality of stations are arranged on the turntable mechanism, and respectively a manual feeding station, a PIN needle pressing station, a bushing mounting station, a barb sheet primary bending station, a lock catch mounting station, a barb sheet secondary bending station, a sealing ring mounting station and an unloading station which are arranged on the frame along the circumferential direction of the turntable mechanism,
mountable connector frock on every station, the connector frock can rotate and in proper order through artifical material loading station, PIN needle press-in station, bush installation station, barb piece once bend station, hasp installation station, barb piece secondary bend station, sealing washer installation station and the station of unloading and deliver to the next process on the carousel mechanism of frame.
In a preferred embodiment of the invention, the turntable mechanism comprises a turntable base, a turntable rotatably mounted on the turntable base and a driving part connected with the turntable for driving the turntable, the driving part drives the turntable to rotate, so that stations on the turntable are transferred from one station to the next station, the connector tool can rotate on the turntable mechanism along with the rotation of the stations, the connector tool comprises a carrier main body, the carrier main body comprises a base, a containing cavity is formed in the base, a positioning column is arranged in the center of the containing cavity, a shielding ring is sleeved on the positioning column, a connector shell is arranged in the containing cavity of the carrier main body, a PIN needle is inserted into the containing cavity in a clamping manner, a lock catch is further arranged in the containing cavity for locking and fixing, a barb piece is arranged at the end part of the shielding ring, the barb piece is connected with the end part of the lock catch after being bent, and a sealing, and a lining is arranged in the fixing hole on the surface of the connector shell.
In a preferred embodiment of the invention, the manual loading station comprises a CCD vision positioning detection mechanism arranged on the frame, after the turntable drives the connector tool to rotate in place, the shielding ring is sleeved on the positioning column manually, then the connector housing and the PIN are loaded into the containing cavity of the carrier main body, and the CCD vision positioning detection mechanism detects the deflection angle of the PIN when the PIN is loaded into the containing cavity, so as to ensure that the PIN is installed in place.
In a preferred embodiment of the invention, the PIN needle pressing station comprises a first L-shaped fixing plate, a first supporting plate, a PIN needle clamping claw up-down cylinder, a PIN needle clamping claw rotating cylinder, a PIN needle clamping claw driving cylinder and a PIN needle clamping claw, the first L-shaped fixing plate is arranged on the frame, the PIN needle clamping claw up-down cylinder which vertically moves up and down is arranged on the first L-shaped fixing plate, the first supporting plate is connected on the first L-shaped fixing plate, the PIN needle clamping claw rotating cylinder is connected on the first supporting plate, the PIN needle clamping claw driving cylinder is connected below the first supporting plate, the PIN needle clamping claw is connected at the bottom end part of the PIN needle clamping claw driving cylinder, the PIN needle clamping claw rotating cylinder is controlled to rotate according to the detection result of the CCD visual positioning detection mechanism, the PIN needle clamping claw driving cylinder is controlled to drive the PIN needle clamping claw to rotate so as to correct the rotation angle of the PIN needle, and the PIN needle clamping claw up-down, controlling a PIN needle clamping claw driving cylinder to drive the PIN needle clamping claw to move up and down so as to ensure that the PIN needle is installed in place; after the PIN needle is installed in place, the shielding ring is installed in place for the second time, the upper cylinder and the lower cylinder of the PIN needle clamping claw are driven to move downwards to be pressed onto the surface of the connector tool, and then the lower jacking cylinder under the PIN needle pressing station moves upwards to move the shielding ring upwards to be pressed in place.
In a preferred embodiment of the invention, the bushing installation station comprises a bushing vibration disc, a feeding spring tube and a bushing discharging dislocation plate, the bushing discharging dislocation plate is provided with a dislocation groove for accommodating a bushing, an inlet of the spring tube is connected with a discharging end of the bushing vibration disc, an outlet of the spring tube is aligned to the bushing discharging dislocation plate, the bushing vibration disc discharges materials, the bushing falls into the spring tube through the discharging end and enters the dislocation groove in the bushing discharging dislocation plate along the spring tube, the bushing discharging dislocation plate is also provided with a plurality of optical fiber sensors, and the positions of the optical fiber sensors are matched with the positions of the dislocation grooves in the bushing discharging dislocation plate for detecting whether the bushing is conveyed in place or not; the bush installation station still carries out elevating movement's bush crimping cylinder including driving the station, and the bush detects the back that targets in place, and bush crimping cylinder drives the station and descends, presses to the product surface, and bush blowing dislocation board dislocation motion is carried the bush to the product fixed surface hole directly over simultaneously, and bush crimping cylinder targets in place the bush crimping.
In a preferred embodiment of the invention, the barb sheet primary bending station comprises a second L-shaped fixing plate, a second supporting plate, a barb sheet positioning shaft, a primary bending air cylinder and a primary bending head, the second L-shaped fixing plate is arranged on the rack, the second supporting plate is connected to the first L-shaped fixing plate, the barb sheet positioning shaft is arranged on the second supporting plate, a spring is further arranged on the barb sheet positioning shaft, a primary bending air cylinder is connected below the second supporting plate, the primary bending air cylinder is provided with the primary bending head with a pointed end at the bottom, the barb sheet positioning shaft firstly presses the barb sheet, then the primary bending air cylinder moves downwards, and the primary bending head connected to the bottom of the primary bending air cylinder bends the barb sheet by 45 ~ 60 degrees.
In a preferred embodiment of the invention, the lock catch mounting station comprises a lock catch vibration disc, a lock catch feeding rail and a lock catch clamping mechanism, wherein an inlet of the lock catch feeding rail is connected with a discharge end of the lock catch vibration disc, an outlet of the lock catch feeding rail is connected with the lock catch clamping mechanism, the lock catch clamping mechanism comprises a lock catch clamping jaw, a lock catch clamping jaw driving cylinder, a lock catch clamping jaw rotating cylinder, a lock catch clamping jaw up-down cylinder and a lock catch clamping jaw horizontal cylinder, the lock catch clamping jaw rotating cylinder controls the lock catch clamping jaw driving cylinder to drive the lock catch clamping jaw to rotate, and the lock catch clamping jaw up-down cylinder and the lock catch clamping jaw horizontal cylinder respectively control the lock catch clamping jaw driving cylinder to drive the.
In a preferred embodiment of the invention, the barb piece secondary bending station comprises a third L-shaped fixing plate, a third supporting plate, a secondary bending cylinder and a secondary bending head, the third L-shaped fixing plate is installed on the rack, the third supporting plate is connected to the third L-shaped fixing plate, the secondary bending cylinder is connected to the third supporting plate, the secondary bending head with a planar end part is arranged at the bottom of the secondary bending cylinder, the secondary bending cylinder moves downwards, and the barb piece is bent in place for the second time after the secondary bending head crimping lock catch connected to the bottom of the secondary bending cylinder is installed in place.
In a preferred embodiment of the invention, the sealing ring installation station comprises a sealing ring vibration disc, a sealing ring feeding rail, a sealing ring discharging dislocation plate and a sealing ring feeding mechanism, wherein an inlet of the sealing ring feeding rail is connected with a discharging end of the sealing ring vibration disc, an outlet of the sealing ring feeding rail is aligned to the sealing ring discharging dislocation plate, the sealing ring vibration disc discharges materials, a sealing ring falls into the sealing ring feeding rail through the discharging end and then enters a dislocation groove in the sealing ring discharging dislocation plate, the sealing ring discharging dislocation plate is also provided with a plurality of optical fiber sensors, and the positions of the optical fiber sensors are matched with the positions of the dislocation grooves in the sealing ring discharging dislocation plate for detecting whether the sealing ring is conveyed in place or not; sealing washer feeding mechanism includes H type fixed plate, install sealing washer suction head upper and lower cylinder on the H type fixed plate, sealing washer suction head horizontal cylinder and sealing washer suction head revolving cylinder, the sealing washer suction head is connected and is driven the cylinder below at the sealing washer suction head, sealing washer suction head drives actuating cylinder and sealing washer suction head upper and lower cylinder, sealing washer suction head horizontal cylinder and sealing washer suction head revolving cylinder drive are connected, the ejection of compact of sealing washer vibration dish, the front end detects whether the sealing washer targets in place by optical fiber sensor, sealing washer blowing dislocation board dislocation after target in place, separate the sealing washer from sealing washer pay-off track, the sealing washer suction head holds the sealing washer, sealing washer suction head upper and lower cylinder control sealing washer suction head drives actuating cylinder and drives the ascending of sealing washer suction head, sealing washer suction head revolving cylinder rotation 90 is driven to control sealing washer suction head driving cylinder drive the sealing washer.
In a preferred embodiment of the invention, the unloading station comprises an unloading support frame, an unloading manipulator and an unloading clamping jaw, the unloading clamping jaw is used for clamping the assembled connector, the unloading clamping jaw is connected below the unloading manipulator and moves under the control of the unloading manipulator, the unloading manipulator is installed on the rack through the unloading support frame, and the unloading clamping jaw clamps the assembled connector through the movement of the unloading manipulator and sends the assembled connector to a subsequent process.
The invention has the beneficial effects that: the connector assembling equipment can realize automatic assembly of connector products, ensure the continuity and accuracy of the whole assembly, ensure the smooth assembly completion of the connector products and greatly improve the assembly efficiency.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic structural view of a preferred embodiment of the connector assembly apparatus of the present invention;
FIG. 2 is a schematic structural view of a preferred embodiment of a turntable mechanism in the connector assembling apparatus of the present invention;
FIG. 3 is a schematic structural diagram of a connector assembly apparatus according to a preferred embodiment of the present invention;
FIG. 4 is a schematic structural view of a preferred embodiment of a manual loading station in the connector assembly apparatus of the present invention;
FIG. 5 is a schematic view of the installation structure of the CCD visual positioning detection mechanism in the manual feeding station of the connector assembling apparatus of the present invention;
FIG. 6 is a schematic structural view of a preferred embodiment of a PIN press-in station of the connector assembling apparatus of the present invention;
FIG. 7 is a schematic block diagram of a preferred embodiment of a bushing installation station in the connector assembly apparatus of the present invention;
FIG. 8 is a schematic structural view of a preferred embodiment of a one-time bending station for the barb sheet in the connector assembling apparatus of the present invention;
FIG. 9 is a schematic diagram of a preferred embodiment of a latch installation station of the connector assembly apparatus of the present invention;
FIG. 10 is a schematic structural view of a preferred embodiment of a secondary barb bending station of the connector assembly apparatus of the present invention;
FIG. 11 is a schematic structural view of a preferred embodiment of a seal ring feeding mechanism in a seal ring installation station of the connector assembling apparatus according to the present invention;
FIG. 12 is a schematic structural view of a preferred embodiment of a discharge station in the connector assembly apparatus of the present invention;
the parts in the drawings are numbered as follows:
1000. the device comprises a rack, 2000, a turntable mechanism, 2100, a turntable base, 2200, a turntable, 2300, a driving part, 3000, a carrier body, 3100, a base, 3200, a containing cavity, 3300, a positioning column, 3400, a connector housing, 3500, a PIN needle, 3600, a lock catch, 3700, a shielding ring, 3800, a barb sheet, 3900, a sealing ring, 31000 and a bushing;
100. a manual feeding station, 110, and a CCD visual positioning detection mechanism;
200. the device comprises a PIN needle pressing station, a first L-shaped fixing plate, a first supporting plate, a PIN needle clamping claw upper and lower air cylinder, a PIN needle clamping claw rotating air cylinder 240, a PIN needle clamping claw driving air cylinder 250, a PIN needle clamping claw 260, a PIN needle clamping claw 270 and a lower jacking air cylinder 230;
300. the method comprises the following steps of (1) a lining installation station 310, a lining vibration disc 320, a feeding spring tube 330, a lining discharging dislocation plate 340, a dislocation groove 350 and a lining compression joint cylinder;
400. a barb piece primary bending station, 410, a second L-shaped fixing plate, 420, a second supporting plate, 430, a barb piece positioning shaft, 440, a primary bending cylinder, 450, a primary bending head, 460 and a spring;
500. the locking device comprises a locking installation station, 510, a locking vibration disc, 520, a locking feeding rail, 530, a locking clamping mechanism, 531, locking clamping jaws, 532, a locking clamping jaw driving cylinder, 533, a locking clamping jaw rotating cylinder, 534, a locking clamping jaw up-down cylinder and 535, a locking clamping jaw horizontal cylinder;
600. a secondary barb sheet bending station 610, a third L-shaped fixing plate 620, a third supporting plate 630, a secondary bending cylinder 640 and a secondary bending head;
700. the sealing ring feeding device comprises a sealing ring mounting station 710, a sealing ring vibrating disc 720, a sealing ring feeding rail 730, a sealing ring discharging dislocation plate 740, a sealing ring feeding mechanism 741, an H-shaped fixing plate 742, a sealing ring suction head up-down cylinder 743, a sealing ring suction head horizontal cylinder 744, a sealing ring suction head rotating cylinder 745, a sealing ring suction head driving cylinder 746 and a sealing ring suction head;
800. the device comprises an unloading station 810, an unloading support frame 820, an unloading manipulator 830 and an unloading clamping jaw.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 12, an embodiment of the present invention includes:
the utility model provides a connector equipment, includes frame 1000, has carousel mechanism 2000 in the frame 1000, has laid artifical material loading station 100, PIN needle pressing station 200, bush installation station 300, barb piece once bending station 400, hasp installation station 500, barb piece secondary bending station 600, sealing washer installation station 700 and unloading station 800 along carousel mechanism 2000 circumference on the frame 1000.
Mountable connector frock on every station, the connector frock can rotate on the carousel mechanism 2000 of frame 1000 and pass through artifical material loading station 100, PIN needle press-in station 200, bush installation station 300, barb piece once bend station 400, hasp installation station 500, barb piece secondary bend station 600, sealing washer installation station 700 and unload behind the station 800 and send to the next process to in proper order.
The turntable mechanism 2000 includes a turntable base 2100, a turntable 2200 rotatably mounted on the turntable base 2100, and a driving portion 2300 connected to the turntable 2200 to drive the turntable 2200, wherein the driving portion 2300 drives the turntable 2200 to rotate, so that the stations on the turntable 2200 are transferred from one station to the next station, and the connector tool 3000 can rotate on the turntable mechanism 2000 along with the rotation of the stations.
The connector tool comprises a carrier main body 3000, the carrier main body 3000 comprises a base 3100, a containing cavity 3200 is arranged on the base 3100, a positioning column 3300 is arranged in the center of the containing cavity 3200, and a shielding ring 3700 is sleeved on the positioning column 3300;
the connector shell 3400 is arranged in an accommodating cavity 3200 of the carrier main body 3000, the PIN needle 3500 is inserted into the accommodating cavity 3200 for fixing in a clamping mode, and a lock 3600 is further arranged in the accommodating cavity 3200 for carrying out secondary locking and fixing on the PIN needle 3500;
the end of the shielding ring 3700 is provided with a barbed piece 3800, the barbed piece 3800 is connected with the end of the lock 3600 after being bent, the fixing end face of the connector housing 3400 is provided with a sealing ring 3900, and a lining 31000 is arranged in a fixing hole on the surface of the connector housing 3400.
The manual feeding station 100 comprises a CCD vision positioning detection mechanism 110 arranged on the frame 1000, and after the turntable 2200 drives the connector tool to rotate in place, the shielding ring 3700 is sleeved on the positioning column 3300 manually, and then the connector housing 3400 and the PIN 3500 are installed in the accommodating cavity 3200 of the carrier main body 3000.
CCD visual location detection mechanism 110 detects the deflection angle of PIN needle 3500 when PIN needle 3500 is loaded into holding chamber 3200, ensures that PIN needle 3500 installs in place, wherein CCD visual location detection mechanism 110 can refer to current CCD detecting system.
The PIN pressing station 200 includes a first L-shaped fixing plate 210, a first support plate 220, a PIN gripper upper and lower cylinder 230, a PIN gripper rotating cylinder 240, a PIN gripper driving cylinder 250, and a PIN gripper 260,
first L type fixed plate 210 is installed on frame 1000, installs the PIN needle holder claw that reciprocates perpendicularly on the first L type fixed plate 210 and goes up and down cylinder 230, and first backup pad 220 is connected on first L type fixed plate 210, and PIN needle holder claw revolving cylinder 240 is connected on first backup pad 220, and PIN needle holder claw actuating cylinder 250 is connected in first backup pad 220 below, and PIN needle holder claw 260 is connected at PIN needle holder claw actuating cylinder 250 bottom portion.
According to the detection result of the CCD visual positioning detection mechanism 110, the PIN needle clamping jaw rotating cylinder 240 is driven to rotate, the PIN needle clamping jaw driving cylinder 250 is controlled to drive the PIN needle clamping jaw 260 to rotate so as to correct the rotation angle of the PIN needle 3500, meanwhile, the PIN needle clamping jaw upper and lower cylinders 230 vertically move up and down, the PIN needle clamping jaw driving cylinder 250 is controlled to drive the PIN needle clamping jaw 260 to move up and down, and the PIN needle 3500 is ensured to be installed in place.
After the PIN 3500 is installed in place, the shielding ring 3700 is further installed, at this time, the PIN gripper upper and lower cylinders 230 are driven to move downwards to press the connector tool surface, and then the lower jacking cylinder 270 just below the PIN pressing station 200 moves upwards to move the shielding ring 3700 upwards to be in place in crimping mode.
The liner installation station 300 includes a liner vibration tray 310, a spring feed tube 320, and a liner discharge indexing plate 330, the liner discharge indexing plate 330 having an indexing slot 340 for receiving a liner 3900,
the inlet of the spring tube 320 is connected to the discharge end of the liner vibration plate 310, the outlet of the spring tube 320 is aligned with the liner discharge dislocation plate 330, the liner vibration plate 310 discharges the liner 31000, and the liner 31000 falls into the spring tube 320 through the discharge end and enters the liner discharge dislocation plate 330 along the spring tube 320.
The lining discharging dislocation plate 330 is provided with a plurality of optical fiber sensors, and the positions of the optical fiber sensors are matched with the positions of the dislocation grooves 340 on the lining discharging dislocation plate 330, so as to detect whether the lining is conveyed in place.
The bushing mounting station 300 further comprises a bushing crimping air cylinder 350 for driving the station to move up and down, when the optical fiber sensor detects that the bushing is in place, the bushing crimping air cylinder 350 drives the station to descend to press the surface of the product, meanwhile, the bushing discharging dislocation plate 330 conducts dislocation motion to convey the bushing to the position right above a fixed hole in the surface of the product, and the bushing crimping air cylinder 350 crimps the bushing 31000 in place.
The barb sheet primary bending station 400 comprises a second L-shaped fixing plate 410, a second supporting plate 420, a barb sheet positioning shaft 430, a primary bending cylinder 440 and a primary bending head 450.
The second L-shaped fixing plate 410 is installed on the frame 1000, the second supporting plate 420 is connected to the first L-shaped fixing plate 410, the barb piece positioning shaft 430 is installed on the second supporting plate 420, the primary bending cylinder 440 is connected to the lower portion of the second supporting plate 420, and the primary bending elbow 450 with a pointed-spine-shaped end portion is arranged at the bottom of the primary bending cylinder 440.
The barbed sheet positioning shaft 430 presses the barbed sheet 3700 first, and then the primary bending cylinder 440 moves downward, and the primary bending head 450 connected to the bottom of the primary bending cylinder 440 bends the barbed sheet 3800 by 45 ~ 60 °.
The barb sheet positioning shaft 430 is further provided with a spring 460, which can make the barb sheet positioning shaft 430 have certain floating and can be used for pressing the barb sheet positioning shaft 430.
The lock catch mounting station 500 comprises a lock catch vibration disc 510, a lock catch feeding rail 520 and a lock catch clamping mechanism 530, wherein an optical fiber sensor is further arranged at the front end of the lock catch vibration disc 510 and used for detecting whether a lock catch is in place, an inlet of the lock catch feeding rail 520 is connected with a discharging end of the lock catch vibration disc 510, and an outlet of the lock catch feeding rail 520 is connected with the lock catch clamping mechanism 530.
The locking clamping mechanism 530 comprises a locking clamping jaw 531, a locking clamping jaw driving cylinder 532, a locking clamping jaw rotating cylinder 533, a locking clamping jaw up-down cylinder 534 and a locking clamping jaw horizontal cylinder 535,
the locking clamping jaw rotating cylinder 533 controls the locking clamping jaw driving cylinder 532 to drive the locking clamping jaw 531 to rotate, and the locking clamping jaw up-and-down cylinder 534 and the locking clamping jaw horizontal cylinder 535 respectively control the locking clamping jaw driving cylinder 532 to drive the locking clamping jaw 531 to grab the lock and move up and down and move horizontally.
The hasp vibration dish 510 vibrates the ejection of compact, and hasp vibration dish 510 front end has optical fiber sensor for whether the pay-off of detection hasp 3600 targets in place:
when the optical fiber sensor detects that the lock catch 3600 is in place, the lock catch clamping jaw driving cylinder 532 drives the lock catch clamping jaw 531 to clamp the lock catch, then the lock catch clamping jaw up-down cylinder 534 controls the lock catch clamping jaw driving cylinder 532 to drive the lock catch clamping jaw 531 to clamp the lock catch 3600 to move upwards, then the lock catch clamping jaw rotating cylinder 533 rotates 45 degrees and controls the lock catch clamping jaw driving cylinder 532 to drive the lock catch clamping jaw 531 to rotate 45 degrees, finally the lock catch clamping jaw horizontal cylinder 535 controls the lock catch clamping jaw driving cylinder 532 to drive the lock catch clamping jaw 531 to move horizontally to the position right above a product, and then the lock catch 3600 is guaranteed to.
The barb sheet secondary bending station 600 comprises a third L-shaped fixing plate 610, a third supporting plate 620, a secondary bending cylinder 630 and a secondary bending head 640, wherein the third L-shaped fixing plate 610 is arranged on the frame 1000, the third supporting plate 620 is connected on the third L-shaped fixing plate 610,
the third supporting plate 620 is connected with a secondary bending air cylinder 630, the bottom of the secondary bending air cylinder 630 is provided with a secondary bending head 640 with a planar end, the secondary bending air cylinder 630 moves downwards, and the secondary bending head 640 crimping lock 3600 connected to the bottom of the secondary bending air cylinder 630 is installed in place and then secondarily bent in place for the barb piece 3800.
The sealing ring mounting station 700 comprises a sealing ring vibrating disk 710, a sealing ring feeding rail 720, a sealing ring discharging dislocation plate 730 and a sealing ring feeding mechanism 740,
the inlet of the sealing ring feeding rail 720 is connected with the discharging end of the sealing ring vibration disc 710, the outlet of the sealing ring feeding rail 720 is aligned with the sealing ring discharging dislocation plate 730, the sealing ring vibration disc 710 discharges materials, the sealing ring 3900 falls into the sealing ring feeding rail 720 through the discharging end and then enters the dislocation groove in the sealing ring discharging dislocation plate 730,
the sealing ring feeding dislocation plate 730 is also provided with a plurality of optical fiber sensors, and the positions of the optical fiber sensors are matched with the positions of the dislocation grooves in the sealing ring feeding dislocation plate 730 for detecting whether the sealing rings are conveyed in place.
The sealing ring feeding mechanism 740 comprises an H-shaped fixing plate 741, wherein the H-shaped fixing plate 741 is provided with a sealing ring suction head upper and lower cylinder 742, a sealing ring suction head horizontal cylinder 743 and a sealing ring suction head rotary cylinder 744,
the sealing ring suction head 746 is connected below a sealing ring suction head driving cylinder 745, and the sealing ring suction head driving cylinder 745 is drivingly connected with a sealing ring suction head up-down cylinder 742, a sealing ring suction head horizontal cylinder 743 and a sealing ring suction head rotating cylinder 744.
The sealing ring vibration disc 710 discharges materials, the front end of the sealing ring vibration disc is detected by an optical fiber sensor to determine whether the sealing ring is in place, the sealing ring discharging dislocation plate 730 dislocates after the sealing ring is in place, and the sealing ring is separated from the sealing ring feeding rail 720.
The sealing ring suction head 746 sucks a sealing ring, the upper and lower cylinders 742 of the sealing ring suction head control the sealing ring suction head driving cylinder 745 to drive the sealing ring suction head 746 to ascend, the sealing ring suction head rotating cylinder 744 rotates 90 degrees, the sealing ring suction head driving cylinder 745 controls the sealing ring suction head driving cylinder 745 to drive the sealing ring suction head 746 to rotate 90 degrees, and the horizontal cylinder 743 of the sealing ring suction head drives the cylinder sealing ring suction head driving cylinder 745 to drive the sealing ring suction head 746 to convey a sealing ring 3900 to a position right.
The unloading station 800 comprises an unloading support frame 810, an unloading manipulator 820 and an unloading clamping jaw 830, the unloading clamping jaw 830 is used for clamping the assembled connector, the unloading clamping jaw 830 is connected below the unloading manipulator 820 and moves along with the control of the unloading manipulator 820, the unloading manipulator 820 is installed on the rack 1000 through the unloading support frame 810, and the unloading clamping jaw 830 clamps the assembled connector through the movement of the unloading manipulator 820 and sends the assembled connector to a subsequent process.
The assembling process of the connector assembling equipment comprises the following steps:
firstly, manually sleeving a shielding ring 3700 on a positioning column 3300, then installing a connector shell 3400 and a PIN 3500 into an accommodating cavity 3200 of a carrier main body 3000, and detecting the deflection angle of the PIN 3500 by a CCD visual positioning detection mechanism 110 when the PIN 3500 is installed into the accommodating cavity 3200 to ensure that the PIN 3500 is installed in place;
secondly, driving a PIN needle clamping jaw rotating cylinder 240 to rotate according to a detection result of the CCD visual positioning detection mechanism 110, controlling the PIN needle clamping jaw driving cylinder 250 to drive a PIN needle clamping jaw 260 to rotate so as to correct the rotation angle of the PIN needle 3500, controlling the PIN needle clamping jaw upper and lower cylinders 230 to vertically move up and down, controlling the PIN needle clamping jaw driving cylinder 250 to drive the PIN needle clamping jaw 260 to vertically move up and down, and ensuring that the PIN needle 3500 is installed in place;
after the PIN 3500 is installed in place, the shielding ring 3700 is further installed, at the moment, the PIN gripper upper and lower cylinders 230 are driven to move downwards to be pressed on the surface of the connector tooling, and then the shielding ring 3700 is moved upwards to be pressed in place through the upward movement of the lower jacking cylinder 270 right below the PIN pressing station 200;
thirdly, discharging the liner vibrating disk 310, enabling the liner vibrating disk 310 to enter a liner discharging dislocation plate 330 along a spring tube 320, detecting through optical fibers, enabling a liner pressing cylinder 350 to drive a station to descend after the liner is in place, pressing the station to the surface of a product, enabling the liner discharging dislocation plate 330 to perform dislocation motion to convey the liner to the position right above a fixed hole in the surface of the product, and enabling the liner pressing cylinder 350 to press the liner 31000 in place;
fourthly, firstly pressing the barbed sheet 3700 by the barbed sheet positioning shaft 430, then downwards moving the primary bending cylinder 440, bending the barbed sheet 3800 by 45 ~ 60 degrees by the primary bending head 450 connected to the bottom of the primary bending cylinder 440, and installing the spring 460 on the barbed sheet positioning shaft 430, so that the barbed sheet positioning shaft 430 has certain floating to compress the barbed sheet positioning shaft 430.
Fifthly, the lock catch vibrating disk 510 vibrates for discharging, the lock catch vibrating disk 510 is provided with optical fiber detection, after the lock catch 3600 is detected in place,
the locking clamping jaw driving cylinder 532 drives the locking clamping jaw 531 to clamp the lock, then the locking clamping jaw up-down cylinder 534 controls the locking clamping jaw driving cylinder 532 to drive the locking clamping jaw 531 to clamp the lock 3600 to move upwards, then the locking clamping jaw rotating cylinder 533 rotates by 45 degrees and controls the locking clamping jaw driving cylinder 532 to drive the locking clamping jaw 531 to rotate by 45 degrees,
and finally, the locking clamping jaw horizontal cylinder 535 controls the locking clamping jaw driving cylinder 532 to drive the locking clamping jaw 531 to horizontally move right above the product, and then the locking fastener 3600 is ensured to be pressed in place by the control of the locking clamping jaw up-down cylinder 534.
And sixthly, the secondary bending air cylinder 630 moves downwards to drive the secondary bending elbow 640 connected to the secondary bending air cylinder 630 to be in compression joint with the lock catch 3600 and then to bend the barb piece 3800 in place for the second time.
Seventhly, the sealing ring is sucked by the sealing ring sucking head 746, the upper and lower cylinders 742 of the sealing ring sucking head control the sealing ring sucking head driving cylinder 745 to drive the sealing ring sucking head 746 to ascend, the sealing ring sucking head rotating cylinder 744 rotates 90 degrees, the sealing ring sucking head driving cylinder 745 is controlled to drive the sealing ring sucking head 746 to rotate 90 degrees, and the horizontal cylinder 743 of the sealing ring sucking head drives the cylinder sealing ring sucking head driving cylinder 745 to drive the sealing ring sucking head 746 to drive the sealing ring 3900 to be directly above the product and be installed.
In an eighth step, the discharging jaw 830 clamps the assembled connector by the movement of the discharging robot 820 and delivers to a subsequent process.
The connector assembling equipment has the beneficial effects that:
the automatic assembly of the connector product can be realized, the continuity and the accuracy of the whole assembly are ensured, the smooth assembly of the connector product is ensured, and the assembly efficiency is greatly improved.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A connector assembling apparatus, comprising: a machine frame, a plurality of guide rails and a plurality of guide rails,
the rack is provided with a turntable mechanism, the turntable mechanism is provided with a plurality of stations which are respectively a manual feeding station, a PIN needle pressing station, a bushing mounting station, a barb piece primary bending station, a lock catch mounting station, a barb piece secondary bending station, a sealing ring mounting station and an unloading station which are arranged on the rack along the circumferential direction of the turntable mechanism,
mountable connector frock on every station, the connector frock can rotate and in proper order through artifical material loading station, PIN needle press-in station, bush installation station, barb piece once bend station, hasp installation station, barb piece secondary bend station, sealing washer installation station and the station of unloading and deliver to the next process on the carousel mechanism of frame.
2. The connector assembling apparatus according to claim 1, wherein the turntable mechanism includes a turntable base, a turntable rotatably mounted on the turntable base, and a driving portion connected to the turntable for driving the turntable, the driving portion driving the turntable to rotate so that the stations on the turntable are transferred from one station to the next, the connector tooling can rotate on the turntable mechanism along with the rotation of the stations,
connector frock includes the carrier main part, the carrier main part includes the base, it holds the chamber to have on the base, it has the reference column to hold the chamber center, shielding ring cup joints on the reference column, the connector housing packs into the intracavity that holds of carrier main part, the PIN needle inserts through the joint mode and holds the intracavity, it still installs the hasp to lock fixedly to hold the intracavity, the shielding ring tip has the barb piece, the barb piece is through bending the back end connection with the hasp, the fixed terminal surface of connector housing has the sealing washer, be provided with the bush in the fixed orifices on connector housing surface.
3. The connector assembly apparatus of claim 2, wherein the manual loading station includes a CCD vision positioning detection mechanism disposed on the frame,
after the turntable drives the connector tool to rotate in place, the shielding ring is sleeved on the positioning column manually, then the connector shell and the PIN needle are arranged in the accommodating cavity of the carrier main body,
the CCD visual positioning detection mechanism detects the deflection angle of the PIN needle when the PIN needle is installed in the accommodating cavity, and the PIN needle is ensured to be installed in place.
4. The connector assembling apparatus according to claim 3, wherein the PIN pressing-in station includes a first L-shaped fixing plate, a first support plate, a PIN finger grip upper and lower cylinder, a PIN finger grip rotation cylinder, a PIN finger grip driving cylinder, and a PIN finger grip,
the first L-shaped fixing plate is arranged on the frame, the first L-shaped fixing plate is provided with a PIN needle clamping claw up-down cylinder which vertically moves up and down, the first supporting plate is connected on the first L-shaped fixing plate, the PIN needle clamping claw rotating cylinder is connected on the first supporting plate, the PIN needle clamping claw driving cylinder is connected below the first supporting plate, the PIN needle clamping claw is connected at the bottom end part of the PIN needle clamping claw driving cylinder,
the PIN needle clamping claw rotating cylinder is controlled to rotate according to the detection result of the CCD visual positioning detection mechanism, the PIN needle clamping claw driving cylinder is controlled to drive the PIN needle clamping claw to rotate so as to correct the rotating angle of the PIN needle,
meanwhile, the PIN needle clamping claw upper and lower air cylinders vertically move up and down, and the PIN needle clamping claw driving air cylinder is controlled to drive the PIN needle clamping claw to move up and down, so that the PIN needle is ensured to be installed in place;
after the PIN needle is installed in place, the shielding ring is installed in place for the second time, the upper cylinder and the lower cylinder of the PIN needle clamping claw are driven to move downwards to be pressed onto the surface of the connector tool, and then the lower jacking cylinder under the PIN needle pressing station moves upwards to move the shielding ring upwards to be pressed in place.
5. The connector assembly apparatus of claim 2, wherein the bushing installation station includes a bushing vibration tray, a spring feed tube, and a bushing emptying dislocation plate having a dislocation groove for receiving the bushing,
the inlet of the spring tube is connected with the discharge end of the lining vibrating disk, the outlet of the spring tube is aligned with the lining discharging dislocation plate, the lining vibrating disk discharges materials, the lining falls into the spring tube through the discharge end and enters the dislocation groove in the lining discharging dislocation plate along the spring tube,
the lining discharging dislocation plate is also provided with a plurality of optical fiber sensors, and the positions of the optical fiber sensors are matched with the positions of the dislocation grooves on the lining discharging dislocation plate and used for detecting whether the lining is conveyed in place or not;
the bush installation station still carries out elevating movement's bush crimping cylinder including driving the station, and the bush detects the back that targets in place, and bush crimping cylinder drives the station and descends, presses to the product surface, and bush blowing dislocation board dislocation motion is carried the bush to the product fixed surface hole directly over simultaneously, and bush crimping cylinder targets in place the bush crimping.
6. The connector assembling apparatus according to claim 2, wherein the barb piece primary bending station includes a second L-shaped fixing plate, a second supporting plate, a barb piece positioning shaft, a primary bending cylinder and a primary bending head,
a second L-shaped fixed plate is arranged on the frame, a second supporting plate is connected on the first L-shaped fixed plate, an agnail sheet positioning shaft is arranged on the second supporting plate, a spring is also arranged on the agnail sheet positioning shaft, a primary bending cylinder is connected below the second supporting plate, the bottom of the primary bending cylinder is provided with a primary bending head with a sharp-pointed end,
the barb sheet positioning shaft firstly presses the barb sheet, then the primary bending cylinder moves downwards, and the primary bending head connected to the bottom of the primary bending cylinder bends the barb sheet by 45 ~ 60 degrees.
7. The connector assembly device of claim 2, wherein the latch installation station comprises a latch vibration tray, a latch feeding track and a latch clamping mechanism, wherein an inlet of the latch feeding track is connected with a discharge end of the latch vibration tray, an outlet of the latch feeding track is connected with the latch clamping mechanism,
the locking clamping mechanism comprises a locking clamping jaw, a locking clamping jaw driving cylinder, a locking clamping jaw rotating cylinder, a locking clamping jaw up-down cylinder and a locking clamping jaw horizontal cylinder,
the lock catch clamping jaw rotating cylinder controls the lock catch clamping jaw driving cylinder to drive the lock catch clamping jaw to rotate, and the lock catch clamping jaw up-and-down cylinder and the lock catch clamping jaw horizontal cylinder respectively control the lock catch clamping jaw driving cylinder to drive the lock catch clamping jaw to grab the lock catch and move up and down and move horizontally to achieve lock catch press mounting in place.
8. The connector assembling apparatus according to claim 2, wherein the barb piece secondary bending station includes a third L-shaped fixing plate, a third support plate, a secondary bending cylinder, and a secondary bending head, the third L-shaped fixing plate is mounted on the frame, the third support plate is connected to the third L-shaped fixing plate,
the third backup pad is connected with the cylinder of bending the secondary, and the bottom of the cylinder of bending the secondary has the tip and is planar secondary and rolls over the elbow, and the cylinder of bending the secondary moves down, connects and rolls over the elbow crimping hasp installation and target in place the back and bend the barb piece secondary simultaneously and target in place at the secondary of cylinder bottom of bending the secondary.
9. The connector assembling apparatus according to claim 1, wherein the seal ring mounting station includes a seal ring vibrating plate, a seal ring feeding rail, a seal ring discharging dislocation plate, and a seal ring feeding mechanism,
the inlet of the sealing ring feeding track is connected with the discharging end of the sealing ring vibrating disc, the outlet of the sealing ring feeding track is aligned with the sealing ring discharging dislocation plate, the sealing ring vibrating disc discharges materials, the sealing ring falls into the sealing ring feeding track through the discharging end and then enters a dislocation groove in the sealing ring discharging dislocation plate,
the sealing ring feeding dislocation plate is also provided with a plurality of optical fiber sensors, and the positions of the optical fiber sensors are matched with the positions of the dislocation grooves in the sealing ring feeding dislocation plate and used for detecting whether the sealing rings are conveyed in place or not;
the sealing ring feeding mechanism comprises an H-shaped fixing plate, an upper sealing ring sucker cylinder, a lower sealing ring sucker cylinder, a horizontal sealing ring sucker cylinder and a sealing ring sucker rotating cylinder are arranged on the H-shaped fixing plate,
the sealing ring suction head is connected below the sealing ring suction head driving cylinder, the sealing ring suction head driving cylinder is in driving connection with the sealing ring suction head upper and lower cylinders, the sealing ring suction head horizontal cylinder and the sealing ring suction head rotating cylinder,
the sealing ring vibrating disc discharges materials, the front end of the sealing ring vibrating disc detects whether the sealing ring is in place or not by the optical fiber sensor, the sealing ring discharging dislocation plate is dislocated after the sealing ring is in place, the sealing ring is separated from the sealing ring feeding track,
the sealing ring is sucked by the sealing ring suction head, the upper air cylinder and the lower air cylinder of the sealing ring suction head control the sealing ring suction head driving air cylinder to drive the sealing ring suction head to ascend, the sealing ring suction head rotating air cylinder rotates for 90 degrees, the sealing ring suction head driving air cylinder drives the sealing ring suction head to rotate for 90 degrees, and the horizontal air cylinder of the sealing ring suction head drives the sealing ring suction head to convey the sealing ring to the position right above a product and.
10. The connector assembling apparatus according to claim 2, wherein the unloading station includes an unloading support frame, an unloading manipulator and an unloading clamping jaw, the unloading clamping jaw is used for clamping the assembled connector, the unloading clamping jaw is connected below the unloading manipulator and moves under the control of the unloading manipulator, the unloading manipulator is mounted on the frame through the unloading support frame, and the unloading clamping jaw clamps the assembled connector by the movement of the unloading manipulator and sends the assembled connector to a subsequent process.
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| CN201910983245.3A CN110695684B (en) | 2019-10-16 | 2019-10-16 | Connector assembling equipment |
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| CN111392411A (en) * | 2020-04-09 | 2020-07-10 | 新乡创想自动化科技有限公司 | Full-automatic assembling equipment for connector |
| CN111774833A (en) * | 2020-07-08 | 2020-10-16 | 安费诺凯杰科技(深圳)有限公司 | Automatic assembly detection equipment and method for connector joint |
| CN111987565A (en) * | 2020-08-07 | 2020-11-24 | 苏州凯旋机电元件有限公司 | Automatic assembling machine for automobile connector |
| CN112187243A (en) * | 2020-09-16 | 2021-01-05 | 安费诺汽车连接系统（常州）有限公司 | Hall element mounting equipment in Hall switch |
| CN112247507A (en) * | 2020-09-23 | 2021-01-22 | 安费诺汽车连接系统（常州）有限公司 | Sliding switch terminal installation equipment for automobile safety belt |
| CN112427923A (en) * | 2020-11-11 | 2021-03-02 | 常德富博智能科技有限公司 | Mechanism for automatically assembling Faceplay detection and press-in |
| CN112571053A (en) * | 2020-12-25 | 2021-03-30 | 万通(苏州)定量阀系统有限公司 | General product assembly line |
| CN112959059A (en) * | 2021-03-16 | 2021-06-15 | 昆山迈思特自动化科技有限公司 | Gasoline filter equipment |
| CN113118290A (en) * | 2021-04-28 | 2021-07-16 | 权星智控系统工程(上海)股份有限公司 | Precise PIN bending device |
| CN113182740A (en) * | 2021-05-13 | 2021-07-30 | 宁波亚大自动化科技有限公司 | Built-in soldering lug assembling equipment for bi-pass connector |
| CN114309158A (en) * | 2022-01-21 | 2022-04-12 | 广东佳骏科技有限公司 | Be applied to kludge of automatic equipment of lobster fastener |
| CN115320123A (en) * | 2022-08-15 | 2022-11-11 | 苏州瀚川智能科技股份有限公司 | Automatic production line for connectors |
| CN115338634A (en) * | 2022-10-18 | 2022-11-15 | 宁波诗兰姆汽车零部件有限公司 | Automatic assembling system for automobile high-voltage connecting piece |
| CN116175130A (en) * | 2023-04-23 | 2023-05-30 | 湖南腾方中科科技有限公司 | Automatic assembly machine for bulk clamping claws |
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| CN111392411B (en) * | 2020-04-09 | 2021-06-04 | 深圳市通展精密科技有限公司 | Full-automatic assembling equipment for connector |
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| CN111987565A (en) * | 2020-08-07 | 2020-11-24 | 苏州凯旋机电元件有限公司 | Automatic assembling machine for automobile connector |
| CN112187243A (en) * | 2020-09-16 | 2021-01-05 | 安费诺汽车连接系统（常州）有限公司 | Hall element mounting equipment in Hall switch |
| CN112187243B (en) * | 2020-09-16 | 2024-03-15 | 安费诺汽车连接系统（常州）有限公司 | Hall element installation equipment in Hall switch |
| CN112247507A (en) * | 2020-09-23 | 2021-01-22 | 安费诺汽车连接系统（常州）有限公司 | Sliding switch terminal installation equipment for automobile safety belt |
| CN112427923B (en) * | 2020-11-11 | 2023-04-14 | 常德富博智能科技有限公司 | Mechanism for automatically assembling Faceplay detection and press-in |
| CN112427923A (en) * | 2020-11-11 | 2021-03-02 | 常德富博智能科技有限公司 | Mechanism for automatically assembling Faceplay detection and press-in |
| CN112571053A (en) * | 2020-12-25 | 2021-03-30 | 万通(苏州)定量阀系统有限公司 | General product assembly line |
| CN112959059A (en) * | 2021-03-16 | 2021-06-15 | 昆山迈思特自动化科技有限公司 | Gasoline filter equipment |
| CN113118290A (en) * | 2021-04-28 | 2021-07-16 | 权星智控系统工程(上海)股份有限公司 | Precise PIN bending device |
| CN113118290B (en) * | 2021-04-28 | 2022-09-27 | 权星智控系统工程(上海)股份有限公司 | Precise PIN bending device |
| CN113182740B (en) * | 2021-05-13 | 2023-06-06 | 宁波亚大自动化科技有限公司 | Double-pass joint built-in soldering lug assembling equipment |
| CN113182740A (en) * | 2021-05-13 | 2021-07-30 | 宁波亚大自动化科技有限公司 | Built-in soldering lug assembling equipment for bi-pass connector |
| CN114309158A (en) * | 2022-01-21 | 2022-04-12 | 广东佳骏科技有限公司 | Be applied to kludge of automatic equipment of lobster fastener |
| CN114309158B (en) * | 2022-01-21 | 2023-08-08 | 广东佳骏科技有限公司 | Be applied to automatic kludge of lobster fastener |
| CN115320123A (en) * | 2022-08-15 | 2022-11-11 | 苏州瀚川智能科技股份有限公司 | Automatic production line for connectors |
| CN115338634A (en) * | 2022-10-18 | 2022-11-15 | 宁波诗兰姆汽车零部件有限公司 | Automatic assembling system for automobile high-voltage connecting piece |
| CN116175130A (en) * | 2023-04-23 | 2023-05-30 | 湖南腾方中科科技有限公司 | Automatic assembly machine for bulk clamping claws |
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