CN110683368A - Intelligent loading and unloading and stacking all-in-one machine suitable for goods in container - Google Patents
Intelligent loading and unloading and stacking all-in-one machine suitable for goods in container Download PDFInfo
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- CN110683368A CN110683368A CN201911132603.6A CN201911132603A CN110683368A CN 110683368 A CN110683368 A CN 110683368A CN 201911132603 A CN201911132603 A CN 201911132603A CN 110683368 A CN110683368 A CN 110683368A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
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Abstract
Description
技术领域technical field
本发明涉及一种适用于集装箱内货物的智能化装卸和堆垛一体机,属于机械行业装卸和堆垛技术。The invention relates to an intelligent loading, unloading and stacking integrated machine suitable for goods in a container, belonging to the loading, unloading and stacking technology of the machinery industry.
背景技术Background technique
集装箱运输货物具有运输量大、便捷快速及价格便宜的优势,随着货物运输量的日益增加,越来越多的人们选择使用集装箱运输货物,但随着而来的对于集装箱内货物的装卸和堆垛就成了困扰人们的问题。由于集装箱内空间狭小,且使用铁皮外壳,因此集装箱内环境常常冬冷夏热,遇到有毒有害货物搬运时,易于危害到搬运工人的安全问题,现阶段,虽已出现用于集装箱内货物的装卸和堆垛机器,但自动化程度低、功能不完善,成为制约集装箱内货物的装卸和堆垛机器实际使用的主要问题。本发明所涉及的一种适用于集装箱内货物的智能化装卸和堆垛一体机弥补了传统装卸和堆垛设备的弊端,自动化程度高,能够实现对箱类货物或袋类货物的装卸与堆垛,形状狭长能够使用于国内大多数集装箱,有效地解决了传统装卸和堆垛设备的诸多弊端。Container transportation of goods has the advantages of large transportation volume, convenience and speed, and low price. With the increasing transportation volume of goods, more and more people choose to use containers to transport goods. Stacking has become a problem that plagues people. Due to the small space in the container and the use of iron shell, the environment inside the container is often cold in winter and hot in summer. When handling toxic and harmful goods, it is easy to endanger the safety of the porters. At this stage, although the loading and unloading of goods in the container has appeared and stacking machines, but the low degree of automation and imperfect functions have become the main problems restricting the loading and unloading of goods in containers and the actual use of stacking machines. The intelligent loading, unloading and stacking integrated machine suitable for the goods in the container of the present invention makes up for the disadvantages of the traditional loading, unloading and stacking equipment, has a high degree of automation, and can realize the loading, unloading and stacking of box goods or bag goods. Stacking, narrow and long shape can be used in most domestic containers, effectively solving many drawbacks of traditional loading and unloading and stacking equipment.
发明内容SUMMARY OF THE INVENTION
发明目的:为了克服现有技术中存在的不足,本发明提供一种适用于集装箱内货物的智能化装卸和堆垛一体机,集集装箱内货物装卸与堆垛等诸多功能于一体。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides an integrated intelligent loading, unloading and stacking machine suitable for cargo in a container, integrating many functions such as loading, unloading and stacking of cargo in a container.
技术方案:为实现上述目的,本发明采用的技术方案为:Technical scheme: In order to realize the above-mentioned purpose, the technical scheme adopted in the present invention is:
一种适用于集装箱内货物的智能化装卸和堆垛一体机,包括车体底板、储物柜、行走机构、装卸机构、输送机构I、扶正机构、堆垛机构和输送机构II;储物柜固定在车体底板上方;所述行走机构驱动车体底板发生位移,储物柜收纳电气线路,输送机构II设置在车体底板上,输送机构I设置在储物柜上,装卸机构将货物装载至输送机构I或从输送机构I卸除,扶正机构矫正货物在输送机构I上的位置,堆垛机构对输送机构I上的货物进行堆垛。An intelligent loading, unloading and stacking integrated machine suitable for goods in a container, including a vehicle body floor, a locker, a walking mechanism, a loading and unloading mechanism, a conveying mechanism I, a centering mechanism, a stacking mechanism and a conveying mechanism II; a locker It is fixed above the bottom plate of the vehicle body; the traveling mechanism drives the bottom plate of the vehicle body to displace, the locker accommodates the electrical circuit, the conveying mechanism II is arranged on the bottom plate of the vehicle body, the conveying mechanism I is arranged on the locker, and the loading and unloading mechanism loads the goods to The conveying mechanism I is or is removed from the conveying mechanism I, the righting mechanism corrects the position of the goods on the conveying mechanism I, and the stacking mechanism stacks the goods on the conveying mechanism I.
具体的,所述行走机构包括安装在车体底板下方的主动行走机构和从动行走机构;所述主动行走机构包括万向轮支撑座、万向轮支撑架、四个液压缸、四个电动转盘、四个电机和四个主动万向轮,万向轮支撑座固定在车体底板的底部中心,在万向轮支撑座中部向下延伸设置有中间轴,万向轮支撑架上方通过轴承与万向轮支撑座上的中间轴连接,万向轮支撑架下方均匀设置有四个支撑架,支撑架与液压缸的缸体固定,液压缸的活塞杆与电动转盘的固定盘固定,电动转盘的转动盘与电机的壳体固定,电机的输出轴上安装主动万向轮;所述从动行走机构包括四个从动万向轮,四个从动万向轮安装在车体底板的底部四个角区域;Specifically, the traveling mechanism includes an active traveling mechanism and a driven traveling mechanism installed under the bottom plate of the vehicle body; the active traveling mechanism includes a universal wheel support seat, a universal wheel support frame, four hydraulic cylinders, four electric The turntable, four motors and four active universal wheels, the universal wheel support base is fixed at the bottom center of the bottom plate of the vehicle body, and an intermediate shaft is extended downward in the middle of the universal wheel support base, and the bearing passes through the upper part of the universal wheel support frame It is connected with the intermediate shaft on the support seat of the universal wheel. Four support brackets are evenly arranged under the support bracket of the universal wheel. The support bracket is fixed with the cylinder block of the hydraulic cylinder. The rotating plate of the turntable is fixed with the casing of the motor, and the output shaft of the motor is installed with a driving universal wheel; the driven running mechanism includes four driven universal wheels, and the four driven universal wheels are installed on the bottom of the vehicle body bottom plate. The bottom four corner areas;
所述装卸机构包括上架、电机II支座、电机II、齿轮I、滑轨、横柱、齿轮条、电动转盘II、连接柱、电动转盘I、立柱、链条传动机构、吸盘座I和吸盘座II,所述链条传动机构包括电机I、链轮I、链轮II和链条I;上架固定在储物柜上;所述电机II支座安装在上架上,电机II安装在电机II支座上,齿轮I安装在电机II的输出轴上,横柱安装在滑轨内并可沿着滑轨往复移动,滑轨安装在储物柜的内壁上,齿轮条固定在横柱上,齿轮条与齿轮I相啮合;连接柱的一端通过电动转盘II安装在横柱上,立柱的上端通过电动转盘I安装在连接柱的另一端;在立柱的内部设置有竖向内腔,链条传动机构安装在竖向内腔内,链轮II安装在电机I的输出轴上,链轮II安装在竖向内腔上方,链轮I安装在竖向内腔下方,链条I安装在链轮I和链轮II上,在吸盘座I和吸盘座II上设置有与链条I相适配的传动齿,吸盘座I和吸盘座II通过链条传动机构驱动;在立柱的侧面设置有滑槽,在吸盘座I和吸盘座II上设置有滑块,滑块安装在滑槽内,吸盘座I位于吸盘座II下方,在吸盘座I下方设置两排吸盘组I,在吸盘座II侧面设置两排吸盘组II,在吸盘座II的上部设置红外线测距传感器组;The loading and unloading mechanism includes an upper frame, a motor II support, a motor II, a gear I, a slide rail, a horizontal column, a gear rack, an electric turntable II, a connecting column, an electric turntable I, a vertical column, a chain drive mechanism, a suction cup seat I and a suction cup seat II, the chain transmission mechanism includes motor I, sprocket I, sprocket II and chain I; the upper frame is fixed on the locker; the motor II support is installed on the upper frame, and the motor II is installed on the motor II support, The gear I is installed on the output shaft of the motor II, the cross column is installed in the slide rail and can move back and forth along the slide rail, the slide rail is installed on the inner wall of the locker, the gear rack is fixed on the cross column, the gear rack and gear Phase I meshes; one end of the connecting column is installed on the horizontal column through the electric turntable II, and the upper end of the vertical column is installed on the other end of the connecting column through the electric turntable I; a vertical inner cavity is arranged inside the vertical column, and the chain transmission mechanism is installed in the vertical Towards the inner cavity, the sprocket II is installed on the output shaft of the motor I, the sprocket II is installed above the vertical cavity, the sprocket I is installed under the vertical cavity, the chain I is installed on the sprocket I and the sprocket II On the suction cup seat I and the suction cup seat II, there are transmission teeth matching with the chain I, and the suction cup seat I and the suction cup seat II are driven by the chain transmission mechanism; The sucker seat II is provided with a slider, the slider is installed in the chute, the sucker seat I is located below the sucker seat II, two rows of sucker groups I are arranged under the sucker seat I, and two rows of sucker groups II are arranged on the side of the sucker seat II, Infrared ranging sensor group is arranged on the upper part of the suction cup seat II;
所述输送机构I包括输送辊组I及输送辊组I驱动机构、同步带组、输送辊组II及输送辊组II驱动机构、阻拦机构,输送辊组I、同步带组和输送辊组II设置在一个T型平面内;所述输送辊组I包括输送辊,输送辊组I驱动机构包括电机固定座I、电机III、皮带I、双带轮、链轮III和链条II,电机固定座I安装在储物柜上,电机III安装在电机固定座I上,电机III的输出轴通过皮带I与双带轮连接形成皮带传动机构,双带轮与其中一个链轮III同轴固定,输送辊的两端分别通过轴承I和轴承II安装在储物柜内壁上,每个输送辊上同时安装一个链轮III,链轮III与链条II连接形成链条传动机构;所有输送辊沿传输方向分成两个区域,在两个区域中间设置同步带组;所述同步带组包括皮带辊I、皮带辊II和同步带,皮带辊I和皮带辊II的两端均通过轴承III安装在储物柜上,皮带辊I与皮带辊II位置平行,皮带辊I与输送辊位置垂直,同步带与皮带辊I连接形成皮带传送机构;输送辊组II设置在同步带组中安装皮带辊II的一侧;所述输送辊组II包括输送辊II,输送辊组II驱动机构包括电机固定座II、电机IV、皮带III、皮带轮和齿轮,电机固定座II安装在储物柜上,电机IV安装在电机固定座II上,电机IV的输出轴通过皮带III与皮带轮连接形成皮带传动机构,皮带轮与其中一个齿轮同轴固定,每个输送辊II上同时安装一个齿轮,相邻输送辊II上的齿轮相啮合,皮带辊II与输送辊II位置平行,皮带辊II与输送辊II通过皮带II连接;所述阻挡机构包括阻拦板固定座、阻拦板和液压缸I,在阻拦板固定座上设置有凸块,在阻拦板内壁设置有凹槽,凸块与凹槽相连接形成滑动机构,液压缸I的缸体与阻拦板固定座的固定,液压缸I的活塞与阻拦板固定;阻拦板缩回时位于输送辊组II的侧面,阻拦板伸出时位于同步带组上方;Described conveying mechanism I comprises conveying roller group I and conveying roller group I drive mechanism, synchronous belt group, conveying roller group II and conveying roller group II drive mechanism, blocking mechanism, conveying roller group I, synchronous belt group and conveying roller group II It is arranged in a T-shaped plane; the conveying roller group I includes conveying rollers, and the driving mechanism of the conveying roller group I includes a motor holder I, a motor III, a belt I, a double pulley, a sprocket III and a chain II, and the motor holder I is installed on the locker, the motor III is installed on the motor fixing base I, the output shaft of the motor III is connected with the double pulley through the belt I to form a belt transmission mechanism, the double pulley is coaxially fixed with one of the sprocket III, and the conveyor roller The two ends are respectively installed on the inner wall of the locker through bearing I and bearing II, and a sprocket III is installed on each conveying roller at the same time. The sprocket III is connected with the chain II to form a chain transmission mechanism; all conveying rollers are divided into two parts along the transmission direction A timing belt group is set in the middle of the two zones; the timing belt group includes a belt roller I, a belt roller II and a timing belt, and both ends of the belt roller I and the belt roller II are installed on the locker through the bearing III, The position of the belt roller I and the belt roller II are parallel, the position of the belt roller I and the conveying roller are perpendicular, and the synchronous belt is connected with the belt roller I to form a belt transmission mechanism; the conveying roller group II is arranged on the side where the belt roller II is installed in the synchronous belt group; The conveying roller group II includes conveying roller II, and the driving mechanism of conveying roller group II includes motor fixing seat II, motor IV, belt III, pulley and gear. Motor fixing seat II is installed on the locker, and motor IV is installed on the motor fixing seat II. The output shaft of the motor IV is connected with the pulley through the belt III to form a belt transmission mechanism. The pulley is coaxially fixed with one of the gears. A gear is installed on each conveying roller II at the same time. The gears on the adjacent conveying rollers II are meshed, and the belt The position of the roller II is parallel to the conveying roller II, and the belt roller II is connected with the conveying roller II through the belt II; the blocking mechanism includes a blocking plate fixing seat, a blocking plate and a hydraulic cylinder I, and a convex block is arranged on the blocking plate fixing seat. The inner wall of the blocking plate is provided with a groove, and the bump is connected with the groove to form a sliding mechanism, the cylinder body of the hydraulic cylinder I is fixed with the blocking plate fixing seat, and the piston of the hydraulic cylinder I is fixed with the blocking plate; On the side of roller group II, when the blocking plate is extended, it is located above the synchronous belt group;
所述扶正机构包括红外线传感器、光轴、直线轴承、吸盘座III、吸盘组III、电动推杆I和电动转盘III,光轴竖向固定在上架上,吸盘座III通过直线轴承安装在光轴上,电动推杆I的壳体固定在上架上,电动推杆I的伸缩轴与电动转盘III的固定盘固定,电动转盘III的转动盘与吸盘座III固定,吸盘组III设置在吸盘座III的下方,朝向输送辊组I;红外线传感器对输送辊组I上是否存在货物进行检测;The centering mechanism includes an infrared sensor, an optical axis, a linear bearing, a suction cup seat III, a suction cup group III, an electric push rod I and an electric turntable III, the optical shaft is vertically fixed on the upper frame, and the suction cup seat III is installed on the optical shaft through a linear bearing. Above, the housing of the electric push rod I is fixed on the upper frame, the telescopic shaft of the electric push rod I is fixed with the fixed plate of the electric turntable III, the rotating plate of the electric turntable III is fixed with the suction cup seat III, and the suction cup group III is arranged on the suction cup seat III. Below, towards the conveying roller group I; the infrared sensor detects whether there is goods on the conveying roller group I;
所述堆垛机构包括支撑架、电机V、换向器、链轮VI、链条III、链轮V、支撑柱、电机VI、链轮VI、链条IV、链轮VII、夹爪固定板、固定夹爪、电动推杆、移动夹爪、挡板、推板和电动推杆II;所述支撑架竖向固定在车体底板上,电机V的壳体固定在支撑架上部,链轮VI通过换向器安装在电机V的输出轴上,链轮V通过轴承I安装在支撑架下部,链条III与链轮VI和链轮V构成链条传动机构;在支撑架上设置有竖向凹槽,在支撑柱上设置有滑动块,滑动块安装在竖向凹槽内,支撑柱横向安装,支撑柱安装在链条III上;电机VI的壳体安装在支撑柱上,链轮VI安装在电机VI的输出轴上,链轮VII通过轴承安装在支撑柱上,链条IV与链轮VI和链轮VII构成链条传动机构;夹爪固定板安装在链轮VII上,固定夹爪固定在夹爪固定板上,电动推杆的固定端与固定夹爪固定,电动推杆的伸缩端与移动夹爪固定,移动夹爪在输送辊组I和同步带组上方往复移动;挡板固定在储物柜上,在挡板上设置有凸块,在推板上设置有滑槽,凸块安装在滑槽内,电动推杆II的固定端与挡板固定,电动推杆II的伸缩端与推板固定,推板在输送辊组II上方往复移动;The stacking mechanism includes a support frame, a motor V, a commutator, a chain wheel VI, a chain III, a chain wheel V, a support column, a motor VI, a chain wheel VI, a chain IV, a chain wheel VII, a clamping jaw fixing plate, a fixed Gripper, electric push rod, moving clamp, baffle plate, push plate and electric push rod II; the support frame is vertically fixed on the bottom plate of the vehicle body, the casing of the motor V is fixed on the upper part of the support frame, and the sprocket VI passes through The commutator is installed on the output shaft of the motor V, the sprocket V is installed on the lower part of the support frame through the bearing I, and the chain III, the sprocket VI and the sprocket V constitute a chain transmission mechanism; the support frame is provided with a vertical groove, A sliding block is arranged on the support column, the sliding block is installed in the vertical groove, the support column is installed horizontally, and the support column is installed on the chain III; the casing of the motor VI is installed on the support column, and the sprocket VI is installed on the motor VI On the output shaft, the sprocket VII is installed on the support column through the bearing, and the chain IV, the sprocket VI and the sprocket VII constitute a chain transmission mechanism; On the board, the fixed end of the electric push rod is fixed with the fixed clamping jaw, the telescopic end of the electric push rod is fixed with the moving clamping jaw, and the moving clamping jaw reciprocates above the conveying roller group I and the synchronous belt group; the baffle is fixed on the locker , There is a bump on the baffle, a chute on the push plate, the bump is installed in the chute, the fixed end of the electric push rod II is fixed with the baffle, and the telescopic end of the electric push rod II is fixed with the push plate , the push plate reciprocates above the conveying roller group II;
所述输送机构II包括输送辊组III及输送辊组III驱动机构,输送辊组VI及输送辊组VI驱动机构,输送辊组IV及输送辊组IV驱动机构,输送辊组III、输送辊组VI和输送辊组IV设置在一个矩形平面内的;所述输送辊组III包括输送辊III,输送辊组III驱动机构包括电机安放板、电机VII、皮带IV、链轮I、链条V,电机安放板固定在车体底板上,电机VII安装在电机安放板上,电机VII的输出轴通过皮带IV与其中一个链轮I的中心轴连接形成皮带传动机构,每个输送辊III上安装一个链轮I,所有链轮I通过链条V传动;所述输送辊组VI包括输送辊VI,输送辊组VI驱动机构包括电机VIII、皮带VI、链轮II和链条VI,电机VIII安装在电机安放板上,电机VIII的输出轴通过皮带VI与其中一个链轮II的中心轴连接形成皮带传动机构,每个输送辊VI上安装一个链轮II,所有链轮II通过链条VI传动;所述输送辊组IV包括输送辊IV,输送辊组IV驱动机构包括电机IX、皮带V、链轮III和链条VII,电机IX安装在电机安放板上,电机IX的输出轴通过皮带V与其中一个链轮III的中心轴连接形成皮带传动机构,每个输送辊IV上安装一个链轮III,所有链轮III通过链条VII传动;输送辊组III和输送辊组VI位于输送辊组IV的同一侧,输送辊组III和输送辊组IV的输送方向平行,输送辊组III和输送辊组VI的输送方向垂直。Described conveying mechanism II comprises conveying roller group III and conveying roller group III drive mechanism, conveying roller group VI and conveying roller group VI drive mechanism, conveying roller group IV and conveying roller group IV drive mechanism, conveying roller group III, conveying roller group VI and conveying roller group IV are arranged in a rectangular plane; the conveying roller group III includes conveying roller III, and the driving mechanism of conveying roller group III includes motor placement plate, motor VII, belt IV, sprocket I, chain V, motor The placement plate is fixed on the bottom plate of the vehicle body, the motor VII is installed on the motor placement plate, the output shaft of the motor VII is connected with the central axis of one of the sprockets I through the belt IV to form a belt transmission mechanism, and a chain is installed on each conveying roller III. Wheel I, all sprockets I are driven by chain V; the conveying roller group VI includes conveying roller VI, and the driving mechanism of conveying roller group VI includes motor VIII, belt VI, sprocket II and chain VI, and motor VIII is installed on the motor placement plate , the output shaft of the motor VIII is connected with the central shaft of one of the sprockets II through the belt VI to form a belt transmission mechanism, a sprocket II is installed on each conveying roller VI, and all sprockets II are driven by the chain VI; the conveying rollers Group IV includes conveying roller IV, and the driving mechanism of conveying roller group IV includes motor IX, belt V, sprocket III and chain VII. Motor IX is installed on the motor mounting plate, and the output shaft of motor IX passes through belt V and one of the sprockets III. The central shaft of the belt drive mechanism is connected to form a belt transmission mechanism, a sprocket III is installed on each conveying roller IV, and all sprockets III are driven by the chain VII; conveying roller group III and conveying roller group VI are located on the same side of conveying roller group IV, and the conveying roller The conveying directions of the group III and the conveying roller group IV are parallel, and the conveying directions of the conveying roller group III and the conveying roller group VI are perpendicular.
具体的,在车体底板的两侧分别设置有玻璃围挡I和玻璃围挡II。Specifically, a glass enclosure I and a glass enclosure II are respectively provided on both sides of the vehicle body bottom plate.
有益效果:本发明提供的适用于集装箱内货物的智能化装卸和堆垛一体机,能够实现对箱类和袋类货物的装卸与堆垛功能,集货物的装卸与堆垛与一体的设备;装置底部采用可调节高度万向轮,使用者可自主调节设备的运动与转向,同时可根据集装箱高度调节设备高度,使得设备能够进入集装箱内部进行货物装卸与堆垛;装置狭长,尺寸适用于国内大多数集装箱,适用性强,能够对大多数集装箱内货物进行装卸与堆垛。Beneficial effects: the intelligent loading, unloading and stacking integrated machine suitable for goods in the container provided by the present invention can realize the loading, unloading and stacking functions of box and bag goods, and integrate the loading, unloading and stacking of goods; The bottom of the device adopts adjustable height universal wheels, the user can independently adjust the movement and steering of the equipment, and at the same time adjust the height of the equipment according to the height of the container, so that the equipment can enter the container for loading, unloading and stacking of goods; the device is long and narrow, and its size is suitable for domestic Most of the containers have strong applicability and can load, unload and stack most of the goods in the containers.
附图说明Description of drawings
图1为本发明一个视角的整机结构示意图;1 is a schematic diagram of the structure of the whole machine from one perspective of the present invention;
图2为本发明另一个视角的整机结构示意图;FIG. 2 is a schematic diagram of the whole machine structure from another perspective of the present invention;
图3(a)和图3(b)为本发明的行走机构两个不同视角的结构示意图;Fig. 3 (a) and Fig. 3 (b) are the structural schematic diagrams of two different viewing angles of the traveling mechanism of the present invention;
图4(a)和图4(b)为本发明的装卸机构两个不同视角的结构示意图;4(a) and 4(b) are schematic structural views of the loading and unloading mechanism of the present invention from two different perspectives;
图5(a)和图5(c)为本发明的输送机构I两个不同视角的结构示意图,图5(b)为图5(a)中I部的局部放大示意图;Fig. 5 (a) and Fig. 5 (c) are the structural representations of two different viewing angles of the conveying mechanism I of the present invention, and Fig. 5 (b) is the partial enlarged schematic diagram of part I in Fig. 5 (a);
图6为本发明的扶正机构的结构示意图;Fig. 6 is the structural representation of the righting mechanism of the present invention;
图7(a)、图7(b)、图7(c)和图7(d)为本发明的堆垛机构四个不同视角的结构示意图;Fig. 7(a), Fig. 7(b), Fig. 7(c) and Fig. 7(d) are schematic structural diagrams of the stacking mechanism of the present invention from four different viewing angles;
图8为本发明的输送机构II的结构示意图;8 is a schematic structural diagram of the conveying mechanism II of the present invention;
图9为本发明使用时货物的运输方向示意图;9 is a schematic diagram of the transport direction of the goods when the present invention is used;
图中包括:1-蓄能器、2-蓄电池和配电箱、3-驾驶室和操作室、4-车体底板、5-储物柜、6-玻璃围挡I、7-玻璃围挡II、8-从动万向轮、9-万向轮支撑座、10-万向轮支撑架、11-电机、12-主动万向轮、13-电动转盘、14-液压缸、15-链轮I、16-链条I、17-立柱、18-吸盘组I、19-吸盘座I、20-吸盘组II、21-吸盘座II、22-红外线测距传感器组、23-链轮II、24-电动转盘I、25-电机I、26-连接柱、27-电动转盘II、28-横柱、29-齿轮I、30-电机II、31-电机II支座、32-滑轨、33-齿轮条、34-电机固定座I、35-电机III、36-皮带I、37-链轮III、38-轴承I、39-链条II、40-双带轮、41-输送辊I、42-轴承II、43-皮带辊I、44-同步带、45-轴承组III、46-液压缸I、47-阻拦板固定座、48-阻拦板、49-皮带辊II、50-皮带II、51-齿轮I、52-输送辊II、53-皮带III、54-皮带轮、55-电机固定座II、56-电机IV、57-红外线传感器、58-光轴、59-吸盘座III、60-电动转盘III、61-电动推杆I、62-吸盘组III、63-换向器、64-链条III、65-链轮VI、66-电机V、67-支撑架、68-链轮V、69-轴承I、70-电机VI、71-链轮VI、72-链条IV、73-夹爪固定板、74-支撑柱、75-链轮VII、76-固定夹爪、77-电动推杆、78-移动夹爪、79-挡板、80-推板、81-电动推杆II、82-电机安放板、83-皮带IV、84-电机VII、85-链条V、86-链轮I、87-输送辊III、88-链条VI、89-链轮II、90-链条VII、91-输送辊IV、92-链轮III、93-输送辊IV、94-皮带VI、95-电机VIII、96-皮带V、97-电机IX。The picture includes: 1- accumulator, 2- battery and distribution box, 3- cab and operating room, 4- body floor, 5- storage cabinet, 6- glass enclosure I, 7- glass enclosure II, 8- driven universal wheel, 9- universal wheel support base, 10- universal wheel support frame, 11- motor, 12- driving universal wheel, 13- electric turntable, 14- hydraulic cylinder, 15- chain Wheel I, 16-chain I, 17-column, 18-suction cup group I, 19-suction cup seat I, 20-suction cup group II, 21-suction cup seat II, 22-infrared distance measuring sensor group, 23-sprocket II, 24-electric turntable I, 25-motor I, 26-connecting column, 27-electrical turntable II, 28-cross column, 29-gear I, 30-motor II, 31-motor II support, 32-slide rail, 33 -Gear rack, 34-Motor mount I, 35-Motor III, 36-Belt I, 37-Sprocket III, 38-Bearing I, 39-Chain II, 40-Double pulley, 41-Conveying roller I, 42 -Bearing II, 43-belt roller I, 44-synchronous belt, 45-bearing group III, 46-hydraulic cylinder I, 47-blocking plate fixing seat, 48-blocking plate, 49-belt roller II, 50-belt II, 51-gear I, 52-conveyor roller II, 53-belt III, 54-pulley, 55-motor holder II, 56-motor IV, 57-infrared sensor, 58-optical axis, 59-suction cup seat III, 60- Electric turntable III, 61-electric push rod I, 62-suction cup group III, 63-commutator, 64-chain III, 65-sprocket VI, 66-motor V, 67-support frame, 68-sprocket V, 69-bearing I, 70-motor VI, 71-sprocket VI, 72-chain IV, 73-claw fixing plate, 74-support column, 75-sprocket VII, 76-fixed clamping claw, 77-electric push rod , 78-moving gripper, 79-baffle plate, 80-push plate, 81-electric push rod II, 82-motor placement plate, 83-belt IV, 84-motor VII, 85-chain V, 86-sprocket I , 87-conveyor roller III, 88-chain VI, 89-sprocket II, 90-chain VII, 91-conveyor roller IV, 92-sprocket III, 93-conveyor roller IV, 94-belt VI, 95-motor VIII , 96-belt V, 97-motor IX.
具体实施方式Detailed ways
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1、图2所示一种适用于集装箱内货物的智能化装卸和堆垛一体机,包括主体机构、行走机构、抓取机构、输送机构I、扶正机构、堆垛机构和输送机构II,行走机构由四个主动万向轮成,采用四驱原理从而驱动力足,与四个从动万向轮配合,能够极大的实现装置的易于移动,灵活性强;抓取机构由两组吸盘组成,能够吸取箱类或袋类等多种货物,适应能力强;输送机构I由输送带组成,用于对货物进行输送;扶正机构设置在输送机构I中部,用于对摆放位置不规范的货物进行再次扶正,便于后期对货物进行有序堆垛;堆垛机构能够将货物整齐堆垛在一起,便于后期输送;输送机构II能够将堆垛摆放整齐的货物输送至指定区域,便于叉车插取货物。本发明的适用于集装箱内货物的智能化装卸和堆垛一体机,对于货物装卸和堆垛效率高,能够应用于多种货物,节省大量人力物力,自动化程度高、性能可靠。As shown in Figure 1 and Figure 2, an intelligent loading, unloading and stacking integrated machine suitable for goods in containers includes a main body, a walking mechanism, a grabbing mechanism, a conveying mechanism I, a centering mechanism, a stacking mechanism and a conveying mechanism II , the walking mechanism is composed of four active universal wheels, which adopts the principle of four-wheel drive so that the driving force is sufficient. In cooperation with the four driven universal wheels, the device can be easily moved and has strong flexibility; the grasping mechanism is composed of two It is composed of a group of suction cups, which can absorb a variety of goods such as boxes or bags, and has strong adaptability; the conveying mechanism I is composed of a conveyor belt, which is used to transport the goods; Irregular goods can be straightened again, which is convenient for orderly stacking of goods in the later stage; the stacking mechanism can stack the goods neatly together, which is convenient for later transportation; the conveying mechanism II can transport the neatly stacked goods to the designated area. , which is convenient for forklifts to insert and pick up goods. The intelligent loading, unloading and stacking integrated machine suitable for goods in the container of the present invention has high efficiency for loading, unloading and stacking of goods, can be applied to various goods, saves a lot of manpower and material resources, has a high degree of automation and reliable performance.
如图所示,该一体机包括:蓄能器1、蓄电池和配电箱2、驾驶室和操作室3、车体底板4、储物柜5、玻璃围挡I6和玻璃围挡II7,所述蓄能器1安装在车体底板4上,顶部为半球形中部为圆柱体;蓄电池和配电箱2安装在车体底板4上,用于给整个装置工作提供能源;所述驾驶室和操作室3安装在车体底板4上,将装置操作实现一体化;所述储物柜5为中空形状,内部安放装置的电气线路等,同时可用于存储其余物体,能够起到保护作用;所述玻璃围挡I6和玻璃围挡II7,均将输送机构保护与内部,一来便于美观装置,二来能够保护输送带不被外部异物所损坏;As shown in the figure, the all-in-one machine includes:
如图3所示,从动万向轮组由四个从动万向轮8组成,安装在车体底板4上;所述万向轮支撑座9为对称结构,中间焊接有轴,固定在车体底板4上;所述万向轮支撑架10由四个支撑架组成,用于支撑四个万向轮,同时万向轮支撑架10通过轴承与万向轮支撑座9中间轴连接;所述电机组有四个电机11组成,用于驱动主动万向轮12;主动万向轮组由四个万向轮组成;所述电动转盘组由四个电动转盘13组成,用于实现对装置的转向作用;所述液压缸组由四个液压缸14组成,用于控制主动万向轮的高矮,从而控制整个车体高度,便于装置进入集装箱内部装卸货物;As shown in Figure 3, the driven universal wheel set is composed of four driven
如图4所示,链轮I15与链轮II 23相配合,链条I 16分别其配合,构成链条传动;所述立柱17内部为中空结构,外壁两侧设计有对称的滑槽,而吸盘座I 19与吸盘座II 21分别外壁两侧设计有凸块,凸块安装在滑槽内,链轮I 15、链轮II 23及链条I 16安装在立柱17内,能够保护其内部结构,同时对抓取机构起到固定支撑作用;所述吸盘组I 18呈对称安装在吸盘座I 19上,吸盘组II 20呈对称安装在吸盘座II 21上,当吸取集装箱上层货物时,则使用吸盘组I 18,当吸取集装箱中下部货物时,则使用吸盘组II 20;所述红外线测距传感器组22由多个红外线测距传感器组成,当传感器检测到距离被抓取货物一定距离时,抓取机构进行抓取工作;所述电动转盘I 24下部焊接立柱17,通过电动转盘I 24转动从而带动抓取机构转动;所述电机I 25带动链轮II 23转动,从而带动链条I 16转动,进而带动抓取机构上下移动;所述连接柱26,连接电动转盘I 24和电动转盘II 27,通过电动转盘II 27旋转,从而带动连接柱26另一端电动转盘I 24转动;所述横柱28为半圆柱形结构,滑轨32为半圆柱中空结构,横柱28安装在滑轨32内,横柱28能够在滑轨32内平滑往复滑动;所述电机II30上安装有齿轮I 29,齿轮条33安装在横柱28上,与齿轮I 29啮合,通过电机II 30转动带动齿轮I 29转动,从而带动焊接有齿轮条33的横柱28往复滑动,所述电机II支座31上安装有电机II 30;As shown in Figure 4, the sprocket I15 is matched with the sprocket II 23, and the chain I16 is matched respectively to form a chain transmission; the interior of the column 17 is a hollow structure, and symmetrical chutes are designed on both sides of the outer wall, and the suction cup seat The I 19 and the suction cup seat II 21 are respectively provided with bumps on both sides of the outer wall, the bumps are installed in the chute, the sprocket I 15, the sprocket II 23 and the chain I 16 are installed in the upright column 17, which can protect their internal structure, and at the same time It plays a fixed support role for the grabbing mechanism; the suction cup group I 18 is symmetrically installed on the suction cup base I 19, and the suction cup group II 20 is symmetrically installed on the suction cup base II 21. When sucking the upper cargo of the container, the suction cup is used. Group I 18, when sucking the goods in the middle and lower part of the container, the suction cup group II 20 is used; the infrared distance measuring sensor group 22 is composed of a plurality of infrared distance measuring sensors, when the sensor detects a certain distance from the grasped goods, the grasping Take the mechanism and carry out the grabbing work; the bottom welding column 17 of the electric turntable I24 drives the grabbing mechanism to rotate through the rotation of the electric turntable I24; the motor I25 drives the sprocket II23 to rotate, thereby driving the chain I16 to rotate, Then drive the grab mechanism to move up and down; the connecting column 26 connects the electric turntable I 24 and the electric turntable II 27, and rotates by the electric turntable II 27, thereby driving the other end of the connecting column 26 to rotate the electric turntable I 24; the horizontal column 28 It is a semi-cylindrical structure, the slide rail 32 is a semi-cylindrical hollow structure, the transverse column 28 is installed in the slide rail 32, and the transverse column 28 can smoothly reciprocate in the slide rail 32; the gear I 29 is installed on the motor II30, the gear The bar 33 is installed on the cross column 28, meshes with the gear I 29, and drives the gear I 29 to rotate through the rotation of the motor II 30, thereby driving the cross column 28 welded with the gear rack 33 to slide back and forth. Motor II 30;
如图5所示,所述电机固定座I 34上安装有电机III 35;所述皮带I 36连接在双带轮40上,用于驱动整个输送机构I;输送辊组I由多个输送辊I41组成,单个输送辊两侧分别安装有轴承I 38和轴承II 42,同时轴承I 38和轴承II 42固定在储物柜5内壁上;所述链轮III 37和链条II 39相配合,均安装在双带轮40同侧;所述皮带辊I 43与皮带辊II 49为相同的结构与规格,中间安装有同步带44,皮带辊I 43安装在轴承组III 45上,当货物输送至同步带44处时,会随着同步带44移动,到达堆垛机构;所述阻拦板固定座47前方设计有两条凸块,与阻拦板48内壁两条滑槽相配合,液压缸I 46安装有阻拦板48,通过液压缸伸缩与伸长能够控制阻拦板48来回移动,根据需求,当阻拦板48阻拦货物时,货物会移动至堆垛机构,不阻拦时,货物会沿原输送轨道移动,增加装卸人员的可选择性;所述皮带II 50连接齿轮I 51和皮带辊II 49;所述输送辊II 52有多个输送辊组成,齿轮I 51安装在输送辊II 52一侧,齿轮彼此间啮合传动;所述皮带轮54为焊接在齿轮上结构,用于连接皮带III 53;所述电机固定座II 55上安装有电机IV 56,电机IV 56上连接皮带III 53;As shown in FIG. 5 , the motor III 35 is installed on the motor fixing base I 34; the belt I 36 is connected to the
所述红外线传感器57用于检测货物是否按规定摆放;所述吸盘座III 59安装有两个直线轴承,安装在光轴58上,电动推杆I 61上安装吸盘座III 59,通过电动推杆I 61的伸长与伸缩,带动吸盘座III 59上下滑动;所述电动转盘III 60下方安装吸盘组III 62,吸盘组III 62安装在吸盘座III 59上,用于吸取货物;The
所述换向器63安装在电机V 66上,链轮VI 65安装在换向器63上;所述链轮V 68安装在轴承I 69,链条III 64安装在链轮VI65和链轮V 68上;所述支撑架67支撑整个装置的堆垛机构;所述链轮VI 71安装在电机VI 70上,链条IV 72安装在链轮VI 71和链轮VII 75上;所述支撑柱74为中空结构,内部安装有链条IV 72、链轮VI 71和链轮VII 75,用于保护内部零部件不受损坏;所述夹爪固定板73安装在链条IV 72上,通过链条IV 72的转动带动夹爪固定板73前后移动;所述固定夹爪76有多个夹爪组成焊接在夹爪固定板73一侧,每个夹爪均设置由电动推杆,组成电动推杆77;所述移动夹爪78安装在电动推杆77上,随电动推杆77的运动实现对货物的夹取与松开;所述挡板79上有凸块,与推板80上的滑槽相配合,使电动推杆II 81能够推动推板80向前运动,将货物在推板80推动下向前堆垛便于夹爪抓取;The commutator 63 is mounted on the motor V 66, the sprocket VI 65 is mounted on the commutator 63; the sprocket V 68 is mounted on the bearing I 69, the chain III 64 is mounted on the sprocket VI 65 and the sprocket V 68 The supporting frame 67 supports the stacking mechanism of the entire device; the sprocket VI 71 is installed on the motor VI 70, and the chain IV 72 is installed on the sprocket VI 71 and the sprocket VII 75; the support column 74 is The hollow structure has a chain IV 72, a chain wheel VI 71 and a chain wheel VII 75 installed inside to protect the internal parts from damage; the clamping jaw fixing plate 73 is installed on the chain IV 72, through the rotation of the chain IV 72 Drive the clamping jaw fixing plate 73 to move back and forth; the fixed clamping jaw 76 is composed of a plurality of clamping jaws welded on one side of the clamping jaw fixing plate 73, and each clamping jaw is provided with an electric push rod to form an electric push rod 77; the said The moving clamping jaw 78 is installed on the electric push rod 77, and the goods are clamped and released with the movement of the electric push rod 77; The electric push rod II 81 can push the push plate 80 to move forward, and the goods are stacked forward under the push of the push plate 80, which is convenient for the gripper to grasp;
所述电机安放板82上安装有电机VII 84,皮带IV 83安装在电机VII 84上;所述皮带IV 83另一端安装在链轮I 86上,链轮I 86彼此通过链条V 85传动;所述输送辊III 87有多个输送辊组成,一端均安装有链轮,通过链轮驱动输送辊转动;所述链轮II 89有多个链轮组成,安装在输送辊IV 93上,皮带VI 94安装在电机VIII 95上,另一端连接在链轮II 89上,链条VI 88连接链轮II 89;所述链轮III 92安装在输送辊IV 91上,链条VII 90连接链轮III 92,皮带V 96连接电机IX 97和链轮III 92。The motor VII 84 is installed on the
本案的一种适用于集装箱内货物的智能化装卸和堆垛一体机在工作时,行走机构有两组万向轮组成,主动万向轮组可以实现全方位转向,同时能够通过调节轮子高度从而调节装置的高度,从动万向轮组辅助主动万向轮组转动;In this case, an intelligent loading, unloading and stacking machine suitable for goods in containers is in operation. The traveling mechanism is composed of two sets of universal wheels. The active universal wheel set can realize omnidirectional steering. Adjust the height of the device, and the driven universal wheel set assists the rotation of the active universal wheel set;
调整好装置位置后,装卸机构开始工作,电动转盘I 24与电动转盘II 27能够控制装卸机构与集装箱内待装卸货物的位置,吸盘组II 20垂直放置吸盘座I19上,能够吸取不同高度货物;After adjusting the position of the device, the loading and unloading mechanism starts to work. The electric turntable I 24 and the electric turntable II 27 can control the loading and unloading mechanism and the position of the goods to be loaded and unloaded in the container. The suction cup group II 20 is placed vertically on the suction cup seat I19, which can absorb goods of different heights;
货物由装卸机构吸取后,放置在输送机构I输送带上,输送机构I将货物进行运输,当阻拦板48阻拦货物时,货物会移动至堆垛机构,不阻拦时,货物会沿原输送轨道移动,增加装卸人员的可选择性;After the goods are picked up by the loading and unloading mechanism, they are placed on the conveyor belt of the conveying mechanism I. The conveying mechanism I transports the goods. When the blocking plate 48 blocks the goods, the goods will move to the stacking mechanism. When not blocked, the goods will be along the original conveying track. Move, increase the selectivity of loading and unloading personnel;
进入堆垛机构后,固定夹爪76和移动夹爪78相互配合,将货物进行抓取,通过水平与竖直的电机V 66和链条III 64、链条IV 72和电机VI 70运动,实现将货物移动到输送机构;After entering the stacking mechanism, the fixed
输送机构II有三组输送带组成,堆放货物的木板首先通过外侧输送带输送至内部输送带,由内部输送带再向左输送,货物有堆垛机构放置在堆放货物的木板上,在通过输送带输送至装置外侧。The conveying mechanism II is composed of three sets of conveyor belts. The wooden boards for stacking goods are first conveyed to the inner conveyor belt through the outer conveyor belt, and then conveyed to the left by the inner conveyor belt. The goods are placed on the wooden boards stacked by the stacking mechanism. delivered to the outside of the device.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only the preferred embodiment of the present invention, it should be pointed out that: for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.
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