CN110582442B

CN110582442B - Contoured dual channel roller path for track chain

Info

Publication number: CN110582442B
Application number: CN201880029459.0A
Authority: CN
Inventors: G·阿科斯塔; D·J·海克斯; B·阿贝罗; B·I·琼斯; U·诺特
Original assignee: Caterpillar Inc
Current assignee: Caterpillar Inc
Priority date: 2017-05-04
Filing date: 2018-05-03
Publication date: 2022-06-07
Anticipated expiration: 2038-05-03
Also published as: US10889342B2; CA3062295A1; US20180319445A1; EP3619096B1; AU2018261137A1; EP3619096A1; AU2018261137B2; WO2018204600A1; CN110582442A

Abstract

A track chain member (400) includes a plate member (402) and a first track member (404) extending from the plate member (402), wherein the first track member (404) defines a track chain travel direction (T, 114) and a lateral direction (L) that is substantially perpendicular to the track chain travel direction (T, 114), a first bearing surface (406) extending substantially along both the track chain travel direction (T, 114) and the lateral direction (L) to define an outer lateral extremity (408), and a first peak member (410) disposed laterally adjacent the outer lateral extremity (408) of the first bearing surface (406).

Description

Contoured dual channel roller path for track chain

Technical Field

The present disclosure relates to track chains that use pins to hold the chains together. More particularly, the present disclosure relates to pin retention designs for holding together track chain members, such as track shoes or track links, to help prevent the pins from falling out of the track chain members.

Background

In many current applications, track chain members, such as track links or shoes, are attached to one another using pins that allow the track chain members to rotate relative to one another while still allowing the chain to remain taut when installed on the undercarriage of a track-type vehicle. If the pins become loose or otherwise fall out of the bore of the track chain member, the track chain will fall out of the undercarriage of the track-type vehicle, requiring field maintenance, which can be difficult and expensive. To help prevent this from happening, different devices have been employed to retain the pins in the apertures of the track chain members.

One such device that has been used is a snap ring having a weld plate on the float plate that blocks the pin from exiting the aperture of the track chain member. This device has problems. For example, the presence of weld plates makes it difficult to service the pins when needed. If no weld plate is provided, the likelihood of the snap ring twisting out of its retaining groove adjacent the pin retaining aperture increases. Thus, this solution has proven unsatisfactory in some applications.

Similarly, another solution is to use a bolt and nut combination to secure the pin in place. However, it is often necessary to weld a nut to the bolt making servicing the pin difficult. In addition, the nuts and bolts are typically exposed at the sides of the track chain members, causing them to become damaged. This may make disassembly difficult.

In other applications, in uneven mine ground conditions, the track blocks or other portions of the track chain members undulate, causing high stresses on the outer roller path as the surface of the track rollers or idler wheels no longer flat or parallel against the blocks. High stresses can cause the track chain members to break or peel, requiring unnecessary maintenance. Even on flat surfaces or terrain, the high loads experienced by the track chain members due to the weight of the machine can cause cracking or flaking over time. This may also result in earlier maintenance than desired.

Similarly, the plate members may bend relative to the track blocks of the track chain members when subjected to high stresses resulting from the weight and/or payload of the machine, movement of the track due to an obstacle encountered by the track, and the like.

Various prior attempted solutions to withstand stress concentrations in track chain members have hardened track chain members. However, it has proven difficult to achieve the desired depth of hardening of previous track chain members.

Disclosure of Invention

A track chain member according to an embodiment of the present disclosure includes a plate member and a first track member extending from the plate member, wherein the first track member defines a track chain travel direction and a lateral direction that is generally perpendicular to the track chain travel direction, a first bearing surface that extends generally in both the track chain travel direction and the lateral direction to define an outer lateral extremity, and a first peak member disposed laterally adjacent the outer lateral extremity of the first bearing surface.

A track chain assembly according to embodiments of the present disclosure includes a plurality of track chain segments, the plurality of track chain segments and at least one track chain segment including two track chain members, and at least one track chain member including a plate member from which a first track member extends, wherein the first track member defines a track chain travel direction and a lateral direction that is substantially perpendicular to the track chain travel direction. The first track member includes a first support surface extending generally in both the track chain travel direction and the lateral direction to define an outer lateral end, and a first peak member disposed laterally adjacent the outer lateral end of the first support surface, and a second track member extending from the plate member, wherein the first track member defines the same track chain travel direction as the first track member and the same lateral direction as the first track member, and the second support surface extends generally in the track chain travel direction and the lateral direction to define an inner lateral end, and the second peak member is disposed laterally adjacent the inner lateral end of the second support surface, wherein the first track member is spaced apart from the second track member defining a groove therebetween.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the disclosure and together with the description, serve to explain the principles of the disclosure. In the drawings:

FIG. 1 is a perspective view of a machine, such as an excavator, having a track chain using embodiments of the present disclosure.

Fig. 2 is a perspective view of a partially disassembled machine chassis of the machine of fig. 1, more clearly showing the track chain of fig. 1.

Fig. 3 is a perspective view of a track segment of the track chain of fig. 2.

Fig. 4 is a perspective view illustrating the use of a hydraulic press device to press a track pin bushing into an aperture of a track chain member of a track segment according to an embodiment of the present disclosure.

Fig. 5 is a perspective exploded assembly view of a pin holder device according to an embodiment of the present disclosure positioned relative to a track segment.

Fig. 6 and 7 are alternative cross-sectional views showing the pin holder of fig. 5 in an almost fully installed device configuration.

Fig. 8 is an enlarged side view of a track segment of the track chain showing the pin holder of fig. 6 and 7 installed.

FIG. 9 is a front view of an idler or track roller riding on a dual-pass roller path of a profile of a track chain member according to an embodiment of the present disclosure.

Fig. 10 contains a FEA stress map illustrating stress reduction using a contoured roller path according to an embodiment of the present disclosure as compared to a conventional design.

FIG. 11 is a perspective view of a track roller riding on a number of track chain members having track blocks, the track roller having an increased contact surface area as compared to previous designs, in accordance with an embodiment of the present disclosure.

Fig. 12 includes a FEA stress graph illustrating the reduction of stress near the track pin bore by increasing the width of the track lug belt of the track chain member of fig. 11 as compared to previous designs.

Fig. 13 is a top view of a track block of the track chain member according to the embodiment of fig. 11, depicting stress on a bearing surface of the track block using a FEA graph.

Fig. 14 includes FEA stress plots of a baseline design, an intermediate design, and another design according to an embodiment of the present disclosure, showing how the track chain members reduce stress.

Fig. 15 is a perspective view of a track chain member including curved ribs according to an embodiment of the present disclosure.

Fig. 16 is a FEA stress plot of the track chain member of fig. 15 shown in an alternate perspective view under load, indicating a reduction in stress as compared to previous track chain member designs.

Fig. 17 is an enlarged view of the FEA stress diagram of fig. 16 showing the highest stress present on the front rib of fig. 16.

Fig. 18 is a FEA stress plot of the rear rib of fig. 16 shown from a rear perspective indicating that the rear rib experiences less stress than the front rib.

Fig. 19 is a bottom view of the track chain member of fig. 15, showing the void provided by the bottom of the plate member.

Fig. 20 is an enlarged FEA stress plot of the central void of the plate member of fig. 15, showing the maximum stress of that region of the plate member.

Fig. 21 is an enlarged FEA stress plot of the center side void of the plate member of fig. 15, showing the maximum stress of that region of the plate member.

FIG. 22 is a cross-sectional view of the track chain member of FIG. 15, taken along line 15-15 thereof, depicting the shape of the side and center voids of the plate member.

Fig. 23 illustrates another machine in the form of a hydraulic mining bucket that utilizes various track chain members, pin retaining devices, and/or track chains in accordance with embodiments disclosed herein.

Detailed Description

Reference will now be made in detail to embodiments of the present disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. In some cases, reference numerals will be indicated in the specification, and the drawings will show the reference numerals followed by letters, e.g., 100a, 100b, etc. It should be understood that the use of letters immediately following the reference numbers indicates that the features have similar shapes and have similar functions, as is typically the case when the geometry is mirrored about the plane of symmetry. For ease of explanation in this specification, letters will generally not be included herein, but may be shown in the drawings to indicate repetition of features discussed in this written specification.

Various embodiments of the present disclosure include pin retention designs that include bolts, washers, nuts, and spacers positioned near the longitudinal ends of the track pins. This prevents the track pins from coming out of the track pin openings found in the track chain members when the track chain is in use on the machine.

Fig. 1 to 3 show applications of various embodiments of the pin holding device of the present disclosure.

Referring to fig. 1, a machine 10 having a frame 12 with a track system 14 is shown including a first track 14a and a second track 14b positioned at opposite sides of the frame 12. Machine 10 is shown in the context of an excavator having an operator cab 16, a linkage 18, and an implement 20 coupled with linkage 18.

Tracks

14a and 14b are part of machine chassis 11 coupled to frame 12 in a conventional manner. Each of

tracks

14a and 14b includes a plurality of track shoes 60 coupled together to form an endless loop extending around a plurality of rotatable elements. In a typical design, an idler 30 and a drive sprocket 40 would be associated with each of the

tracks

14a and 14b and mounted to the track roller frame 22. A plurality of track rollers 80 may also be mounted to roller frame 22 and associated with each of

tracks

14a and 14b to support machine 10 and

guide tracks

14a and 14b along a desired path, as further described herein. One or more carrier rollers 50 may also be associated with each of

tracks

14a and 14b to support and guide the tracks relative to rollers 80 during operation. The unique design of

tracks

14a and 14b and the overall track and chassis system of which they are a part are contemplated to enable machine 10 to operate in certain environments, such as soft-foot conditions, without the disadvantages associated with many earlier designs. While emphasis is placed herein on use in the machine environment of an excavator, it should be understood that machine 10 may include different types of machines. For example, track-type tractors or even semi-track-type machines are contemplated herein. Still further, machine 10 may be comprised of a conveyor or other type of machine in which tracks are used for purposes other than ground engaging elements. Additionally, the machine may be some type of hydraulic excavator or rope shovel.

Referring now also to FIG. 2, the machine chassis 11 is shown partially disassembled, showing portions of the track roller frame 22 and the vehicle body 23. Each of the

tracks

14a and 14b may include a first track chain 90a and a second track chain 90 b. In one embodiment, each

track chain

90a and 90b may be positioned at or near opposing edges of each track shoe 60 that make up the respective track. Each of

track chains

90a and 90b may be comprised of alternating inside links 94 and outside links 92. Referring also to fig. 3, a segment of track 14a is shown, representing any portion thereof, and being substantially identical to any segment of track 14 b. The segment of track 14a shown in fig. 3 includes three track shoes 60 coupled together, each having one track link of a first track chain 90a and one track link of a second track chain 90b coupled thereto. Each of the respective track links may be bolted to a respective track shoe with bolts 97. In other embodiments described herein, an integrated track link and track shoe may be used.

It is further noted from fig. 3 that each track link may include opposite ends positioned near the ends of successive track links in the corresponding track chain. Specifically, each outer track link 92 may include a first end 93a and a second end 93b opposite first end 93 a. Each inside link 94 may also include a first end 95a and a second end 95 b. The respective track links may be positioned such that ends thereof are positioned adjacent to ends of adjacent track links arranged side-by-side. For example, the links having their ends arranged in a side-by-side manner may be straight or S-shaped links. Track pins 96 may extend through adjacent track link ends to couple track links, and in turn, adjacent track shoes together, whether integral with one another or separate components. Each of inside links 94 may include an aperture 91 in each of ends 95a and 95b, with track pin 96 press-fit into aperture 91. Each outer link 92 may include another aperture 99 in each of its

ends

93a and 93b, with the track pin 96 loosely fitting into the aperture 99. A snap ring, retainer, or some other pin retention mechanism according to embodiments to be described herein may be used to prevent the pin 96 from sliding out of the aperture 99, and so on. End cap 98 may be used to seal bore 99 to retain lubricating fluid therein and to enable access for servicing and the like. In one embodiment, links 92 and 94 may be formed with a single forging die, with their corresponding apertures machined or the like to obtain different dimensions for press fit versus loose fit.

The present disclosure provides, among other things, a track system, one embodiment of which is shown in fig. 3, which differs from known track designs in that the

respective track chains

90a and 90b are used only to couple together the set of track shoes 60. Also in contrast to earlier designs, the track chain does not include a track on which the track rollers ride. Track rollers 80 instead ride directly on portions of track shoes 60. This strategy allows

track chains

90a and 90b to be relatively simpler and lighter than conventional track chain designs.

Track chains

90a and 90b may also be positioned adjacent first and second

outboard edges

61a and 61b of each of track shoes 60. Positioning the

track chains

90a and 90b near the respective

outboard edges

61a and 61b will enable the

track chains

90a and 90b to prevent flexing and separation of the track plate 60 during certain operating conditions (e.g., during high vertical loads and in response to certain mechanical stresses). Specifically, as described above with respect to earlier track designs, where one of the track shoes 60 is positioned on a relatively hard supporting object (such as a stump or stone), the

chains

90a and 90b may prevent separation or gaps from forming between the track shoes 60 due to stresses placed thereon.

As mentioned above, the track rollers 80 ride directly on the track shoes 60. Each track shoe 60 may include an upper side 63 on which a block 67 is positioned. The block 67 may include a first track 65a and a second track 65b configured to support the track rollers during operation. The guide blocks 62 may also be adjoined by each block 67, and may comprise an integral part of or be positioned on each block 67. As further described herein, each guide shoe 62 may provide a guide for the track roller and a drive surface for the corresponding track. Each block 67 may extend generally from a leading edge 64a of each track shoe 60 to a trailing edge 64b of the corresponding track shoe. In one embodiment, the blocks 67 may be integrally formed with each track shoe 60, such as by casting, forging, or the like. Each guide block 62 may also be integrally formed with block 67. In certain embodiments, the integrated block and guide block element may be keyed to and bolted to the track shoe 60. In most versions, each block 67 will provide a thickened region of worn material for wear against the track rollers. However, in other embodiments, the block 67 need not include a thickened wear region at all. While the block 67 will generally be rectangular, in other embodiments it may have alternative shapes. Block 67 will typically have a width defined by the outside edges of

rails

65a and 65b that is less than one-third the width D of the corresponding track shoe. Thus, the term block should be understood to generally refer to the area of each track shoe, or the portion or portion thereof coupled thereto, that provides

tracks

65a and 65b for the track rollers, without limitation to shape or configuration.

It will be further noted that the

rails

65a and 65b are positioned on the outside of each guide shoe 62 and on the inside of each

track chain

90a and 90 b. In one embodiment, each of the

tracks

65a and 65b may have a width, as indicated by arrow R in fig. 3, that is less than the distance from which the nearest

outer track chain

90a,90b is spaced. In other words, each of

track chains

90a and 90b may be spaced apart from

tracks

65a and 65b, respectively, by an average distance that is greater than the width R of the corresponding track. In some embodiments,

track chains

90a and 90b may be spaced from

tracks

65a and 65b by an average distance that is greater than twice the width of the corresponding tracks. Thus, the distance that track

chains

90a and 90b are spaced from

tracks

65a and 65b is shown in FIG. 3 via arrow A. The illustration of fig. 3 also shows some of the relative dimensional characteristics of each track shoe 60. It should be noted that each track shoe 60 has a length, shown via arrow L, which is less than half its width, shown via arrow D in fig. 3.

As mentioned above, the

tracks

14a and 14b are considered to be well suited for operation in soft-foot conditions. To this end, tracks 14a and 14b may be "low ground pressure" tracks, each having a track shoe 60 with a relatively large ground contact area for distributing pressure from the weight of machine 10 over a relatively large surface area. Each of the track shoes 60 has a footprint defined in part by a leading edge 64a and a trailing edge 64b, and also defined in part by

outboard edges

61a and 61 b. Each of the track shoes 60 may further include a ground contacting area that is equal to its footprint, or less than its footprint, only to the extent that adjacent track shoes overlap one another. A grouser bar 69 is associated with each of the track shoes 60 and may extend downwardly from an underside thereof, the underside being located opposite the upper side 63.

Although not clearly shown in fig. 1 and 2, a pin retaining device 300 according to embodiments of the present disclosure may be located at either the front portion 93a or the rear portion 93b of the track portion of a track chain member (e.g., track shoe 60 of fig. 3).

Fig. 4-8 illustrate another configuration of a track chain member 200 in the form of a track shoe 104, wherein the integral link member 106 uses a pin retaining device 300 according to an embodiment of the present disclosure. The track chain member 200 may be configured differently than shown in fig. 1-3 and operate with a drive sprocket or idler wheel configured differently as shown in fig. 1-3. In other embodiments, the track chain members may be track shoes or track link members that are separate from one another, such as when the track shoes are attached to the track link members via fastening or the like.

As best seen in fig. 5-7, track chain assembly 100 may include a plurality of track chain segments 102. Track chain segment 102 generally includes two track chain members 200, such as plates and/or links. The track chain members 200 are typically attached to one another via the track pins 108, allowing the track chain members 200 to rotate relative to one another, imparting sufficient flexibility to the track chain assembly 100 such that the chain can change its shape from flat (e.g., when the segments 102 contact a flat ground surface) to curved (e.g., when the segments 102 contact an uneven ground surface or wrap around a drive sprocket or idler, etc.).

This track chain assembly 100 generally includes a plurality of track chain segments 102, with at least one track chain segment including two track chain members 200 and a track pin 108. The track pin 108 may be cylindrical in shape, defining a longitudinal axis L108, a first end 110 and a second end 112 along the axis L108. The pins 108 may connect the track chain members 200 together by inserting into the track pin apertures 202 of the track chain members 200, allowing the track chain members 200 to rotate relative to each other.

As previously mentioned, a pin retaining device 300 may be provided that includes a member 302 proximate the first end 110 of the track pin 108. The pin holder 300 may define a longitudinal axis L300 that is non-parallel to the longitudinal axis L108 of the track pin 108.

As best seen in fig. 6 and 7, the at least one track chain member 200 may define a track pin bore 202 having a shoulder 204 disposed proximate the second end 112 of the track pin 108. In an embodiment, the at least one track chain member 200 may define an aperture 206 at least partially defined by the shoulder 204, and wherein the aperture 206 is in communication with the track pin bore 202.

As best seen in fig. 6, the longitudinal axis L300 of the pin holder 300 may be at an orthogonal angle a to the longitudinal axis L108 of the track pin 108.

Similarly, as best seen in fig. 8, the track chain member defines a direction of travel 114, and the longitudinal axis L300 of the pin holder 300 forms an oblique angle β with the direction of travel 114. In this embodiment, the angle of inclination may be in the range of 20 to 50 degrees, and in some cases, may be about 35 degrees. This angle can be varied as needed or desired.

Referring back to fig. 6, the pin holder 300 includes a spacer 304, and the spacer defines a length L304, and the at least one track chain member 200 defines a pin holder bore 208 that defines a depth of penetration D208, and the length L304 of the spacer 304 exceeds the depth of penetration D208 by a predetermined amount 210. This allows the pin holder to float within the pin holder aperture along the L300 axis. Washers 306 may also be provided between the track chain members 200 and the spacers 304 to help prevent deformation of the track chain members 200, which may result in a loss of torque on the fasteners 308, resulting in loosening and eventual loss of the pin holder 300. It is contemplated that in some cases, the washer may be omitted, such as when the washer is incorporated or integral with the head of the fastener, or when the head of the fastener is larger in size than the spacer. That is, for example, the diameter of the head is larger than the diameter of the spacer, etc.

As shown in fig. 6 and 7, after the track chain segments 102 have been fully assembled, when the track pin 108 is disposed in the track pin bore 202 and the pin retainer 300 is inserted into the pin retainer bore 208, when the track pin 108 is fully inserted into the bore 202, the pin retainer 300 is spaced a predetermined distance 212 from the track pin 108 such that the pin 108 contacts the shoulder 204 at opposite ends of the bore 202. Thus, the pin may move along the L108 axis before contacting the nut 302 or other component of the pin holder 300.

Referring collectively to fig. 6-8, the bushings 116 may be provided in other ways to provide lubricity or reduce friction so that the joint formed between the track chain member 200 and the pin 108 may rotate more freely. As shown in fig. 6-8, a

separate bushing member

116, 116', 116 "may be provided in each of the

track pin apertures

202, 202', 202", or a single bushing member may be provided that extends through all of the track pin apertures. In other embodiments, the bushing may be omitted. For example, a self-lubricating pin may be provided, which in some embodiments eliminates the need for a bushing, and so forth.

Referring now to fig. 4-8, a track chain member 200 according to embodiments of the present disclosure may include a plate member 104 and a first rail member 214 extending from the plate member 104, wherein the rail member 214 defines a maximum dimension D214, and the track chain travel direction 114 is generally parallel to the maximum dimension D214. The track chain member 200 may further define a track pin bore 202 defining a longitudinal axis L202 that is perpendicular to the track chain travel direction 114 (best seen in fig. 5) when the longitudinal axis L202 and the track chain travel direction 114 are projected onto the same plane, and a pin holder bore 208 defining a longitudinal axis L208, wherein the longitudinal axis L208 of the pin holder bore 208 and the longitudinal axis L202 of the track pin bore 202 are non-parallel (best seen in fig. 8). As shown in fig. 4-8, the plate member and the track member may be integral with one another. For other embodiments of the present disclosure, this may not be true.

As previously described with reference to fig. 6, the longitudinal axis L208 of the pin holder bore 208 and the longitudinal axis L202 of the track pin bore 202 form an angle α that is perpendicular to each other. As previously described with reference to fig. 8, the longitudinal axis L208 of the pin holder bore 208 and the track chain travel direction 114 form an oblique angle β with each other.

Focusing attention now on fig. 4 and 5, the track chain member 200 may further include a second track member 216 extending from the plate 104 in the same direction as the first track member 214, with a recess 218 defined between the first and

second track members

214, 216. Additionally, the track chain member 200 may include a third track member 220 extending in a direction opposite to the direction in which the first and

second track members

214, 216 extend, the third track member 220 being aligned with the recess 218 along the longitudinal axis L202 of the track pin bore 202. In the illustrated embodiment, the first track member 214, the second track member 216, and the third track member 220 form a Y-shaped configuration. However, other configurations are possible for other embodiments of the present disclosure.

Fig. 5-8 disclose an embodiment of a pin retainer device 300. The apparatus includes a fastener 308 defining a longitudinal axis L308, a first end 310 and a second end 312 along the longitudinal axis L308, a head 314 at the first end 310 and a threaded portion 316 at the second end 312, a tubular spacer 304 defining a through bore 318 configured to receive the fastener 308, and a nut 302 defining a threaded bore 320 configured to mate with the threaded portion 316 of the fastener 308. For the reasons described above, the device 300 may also include a washer 306 defining a central aperture 322 configured to receive the fastener 308.

Referring to the fastener 308 as best seen in fig. 5 and 6, the fastener 308 includes a shank 324 disposed between the head 314 and the threaded portion 316, and a washer 306 is disposed between the head 314 and the tubular spacer 304 once the device has been fully installed. The nut 302 includes a rectangular configuration that allows the surface area of its flat side 326 to be maximized so that if the pin 108 loosens, the nut provides sufficient bearing surface area when the pin contacts the flat side 326. Additionally, the fastener 308 takes the form of a bolt 328 that includes a hexagonal head 314. A socket 330 may be provided to mate with the head 314 while still allowing the wrench to hold the nut 302 while tightening the bolt 328. This continues until the washer 306 is sandwiched between the head 314 of the fastener 308 and the spacer 304. The pin holder 300 is free to float in the pin holder bore 208 because the spacer 304 is longer than the depth of the bore 208 as explained previously.

As shown in fig. 4, the pin bushing 116 may be pressed into a track pin bore 202 of the track chain member 200 using the hydraulic pressing device 118. The bracket 120 may straddle between the two track members 214', 216 to provide support so that the track members do not bend during the pressing operation. The track pin may then be inserted into the bore using similar hydraulic means.

Other embodiments of the present invention may provide structure to help reduce flaking or breakage of track chain members. Referring now to fig. 9 and 10, the track chain member 400 may include a plate member 402, and a first track member 404 extending from the plate member 402, wherein the first track member 404 defines the track chain travel direction 114 (which is perpendicular to fig. 9 and 10, and best seen in fig. 1-3 and 8) and a lateral direction L that is generally perpendicular to the track chain travel direction 114. The first track member 404 may also include a first bearing surface 406 extending generally in both the track chain travel direction 114 and the lateral direction L, defining an outer lateral end 408, and a first peak member 410 disposed laterally adjacent to the outer lateral end 408 of the first bearing surface 406. The term "outboard lateral end" is so-called because it is closest to the outboard portion of the track chain member toward the outboard side of the machine once the track chain assembly is installed on the undercarriage of the machine. The plate member and any track members may or may not be integral with one another.

In some embodiments, such as shown in fig. 9 and 10, the plate member 402 and the first track member 404 define a metallic outer surface. Typically, the plate member and the first rail member are substantially composed of a metallic material such as cast iron, steel, or the like.

Focusing attention now on fig. 9, the first peak member 410 defines a width W410 in the lateral direction L, a vertical direction V perpendicular to the lateral direction L and the track chain travel direction 114, and a height H410 in the vertical direction V, wherein the width W410 exceeds the height H410. The track chain member 400 may also include a second track member 412 extending from the plate member 402, wherein the second track member 412 defines the track chain travel direction 114 and a lateral direction L that is generally perpendicular to the track chain travel direction 114. The track chain member 400 may further define a second support surface 414 extending generally in both the track chain travel direction 114 and the lateral direction L that defines an inner lateral end 416 and a second peak member 418 disposed laterally adjacent the inner lateral end 416 of the second support surface 414. The "inner lateral end" is so called because it is the inner portion of the track chain member closest to the track chain member toward the inside of the machine once the track chain assembly is installed on the undercarriage of the machine.

The second peak member 418 may define a width W418 along the lateral direction L, a vertical direction V perpendicular to the lateral direction L and the track chain travel direction 114, and a height H418 along the vertical direction V, wherein the width W418 exceeds the height H418.

Widths W410 and W418 may range from 40 to 200 mm. Likewise, the heights H410 and H418 may range from 40 to 200 mm. In addition, the second support surface 414 defines a second support surface width W414 along the lateral direction L, and a ratio of a height H418 of the second peak member 418 to the second support surface width W414 is in a range of 1:1 to 1: 3. In other embodiments, these dimensions may be varied as needed or desired.

It should be noted that the track chain member 400 of the embodiment shown in fig. 9 and 10, as well as other figures of the present disclosure, may have features that are substantially symmetrical about a mid-plane M located halfway between the track members 404, 412. As will be discussed later herein, one difference is that the features are rotatable about the midplane. The rail members 404, 412, including the

peak members

410, 418, may be characterized as symmetrical and/or having similar or identical dimensions, etc.

As previously mentioned herein, a track chain assembly 100 may be provided that includes a plurality of track chain segments 102. The plurality of track chain segments may include at least one track chain segment comprising two track chain members 400, wherein the at least one track chain member 400 comprises a plate member 402 and a first track member 404 extending from the plate member 402. The first track member 404 defines a track chain travel direction 114 and a lateral direction L that is perpendicular to the track chain travel direction 114; a first bearing surface 406 extending generally in both the track chain travel direction 114 and the lateral direction L, defining an outer lateral extremity 408; and a first peak member 410 disposed laterally adjacent to the outer lateral end 408 of the first bearing surface 406.

The same track chain member 400 may also include a second track member 412 extending from the plate member 402, wherein the second track member 412 defines the same track chain travel direction 114 as the first track member 404 and the same lateral direction L as the first track member 404; a second bearing surface 414 extending generally in both the track chain travel direction 114 and the lateral direction L, defining an inner lateral end 416; and a second peak member 418 disposed laterally adjacent the inner lateral end 416 of the second support surface 414. The first track member 404 is spaced apart from the second track member 412 defining a groove 420 therebetween. This groove 420 is configured to receive a guide ridge 422 of an idler or track roller 424 or the like, helping to retain the track on the chassis.

As shown in fig. 9, the first bearing surface 406 and the second bearing surface 414 are coplanar. This may not be the case in other embodiments. As previously mentioned, the track chain member 400 defines a midplane M, and the first and

second peak members

410, 418 are shape symmetric about the midplane M for this embodiment. In other embodiments, this may not be the case.

Referring back to fig. 10, the track chain member 400 further defines a concave arcuate surface 426, such as a radius joining the first bearing surface 406 to the first peak member 410. More specifically, the first peak member 410 defines a first angled surface 428 that forms a first angle of inclination with the lateral direction L

And the concave arcuate surface 426 joins the first bearing surface 406 with a first angled surface 428. Similarly, the first peak member 410 defines a convexly arcuate surface 430, such as a radius near the apex of the first peak member 410. The first peak member 410 defines a straight surface 432 near the apex. Alternatively, the convexly arcuate surface 430 may define an apex without any straight surfaces. Additionally, first peak member 410 defines a second angled surface 434 on an opposite lateral side of first peak member 410 as compared to first angled surface 428, wherein second angled surface 434 forms a second angle of inclination γ with lateral direction L. Although it is a matter of courseNot indicated in the drawings, another convex arcuate shape may blend the top straight surface 432 with the second angled surface 434.

It is contemplated that various dimensions of the first peak member 410 may vary, as needed or desired. For example, the first inclination angle

May range from 1 to 30 degrees. Also, the second inclination angle γ may range from 0 to 180 degrees. The second tilt angle may be greater than the first tilt angle as shown in fig. 9 and 10. This may not be the case in other embodiments. In other embodiments, any of these dimensions may be varied as needed or desired.

Fig. 11-14 illustrate embodiments of a roller path of a track block that may reduce the likelihood of breakage or flaking when the track chain or track chain member is subjected to heavy loads during use. As best shown in fig. 11 and 13, a track chain member 500 according to disclosed embodiments may include a plate member 502 defining a track chain travel direction T and a lateral direction L perpendicular to the track chain travel direction T, and a track block member 504 extending from the plate member 502 configured to support the weight of the machine as the machine is transferred to the track block member 504 by track rollers 506 or the like. The track shoe member 504 may include a first lug member 508 extending from the plate member 502 in a first direction 510 parallel to the track chain travel direction T, a second lug member 512 and a third lug member 514, each extending from the plate member 502 in an opposite second direction 516 of the first direction 510.

As previously mentioned herein, the first lug member 508, the second lug member 512, and the third lug member 514 define a Y-shaped configuration, and the first lug 508 defines a first lug width W508 in the lateral direction L. Focusing attention on fig. 13, the first track block member 504 defines a roller bearing surface 518 that defines a roller bearing surface width W518 in the lateral direction L, and the first lug width W508 is in the range of 40-60% of the roller bearing surface width W518. Referring to fig. 11, the first lug 508, the second lug 512, and the third lug 514 define a track pin bore 520 for receiving a track pin. The various dimensions and ratios may be varied as needed or desired. For example, the first lug width W508 may range from 96mm to 106mm, while the roller bearing surface width W518 may range from 191mm to 211 mm. Referring back to fig. 13, the second lug member 512 is spaced apart from the third lug member 514, at least partially defining a void 522 therebetween, and the first lug member 508 is laterally aligned with the void 522.

Referring to fig. 11 and 13, this arrangement allows the first lug member 508 to be inserted into the void 522 when the track chain assembly 524 is assembled using a similarly configured track chain member 500 such that a track pin may be inserted through the track pin aperture 520 of the second lug member 512 or the third lug member 514 into the track pin aperture 520 of the first lug member and the track pin aperture 520 of the other of the second lug member 512 or the third lug member 514 to form a swivel joint. All of the track pin bores 520 may have substantially the same diameter when taking into account clearance and manufacturing tolerances. In other embodiments, this configuration or feature may not be present or vary in scope.

Referring back to fig. 13, the second ear member 512 defines a second ear member width W512 in the lateral direction L, the third ear member 514 defines a third ear member width W514 in the lateral direction L, and the first ear member width W508 is different than the second ear member width W512 and the third ear member width W514. In other embodiments, this may not be the case. Similarly, the first ear member width W508 is greater than the second ear member width W512 but less than the third ear member width W514. This may not be the case in other embodiments.

The track chain member 500 may define a center of mass C and a central axis CA that passes through the center of mass C, wherein the central axis is perpendicular to the lateral direction L and the track chain travel direction T. The geometry of the track chain member 500 may be described as including a circular array with the first, second, and

third lug members

508, 512, 514 rotated 180 degrees about a central axis forming fourth, fifth, and

sixth lug members

526, 528, 530, respectively. The track chain member may further define a central groove 532 located at the central axis CA, wherein the central groove 532 extends generally in the track chain travel direction T. This feature may allow the guide ridges 534, etc. of the track rollers 506 to ride therein, helping to prevent the track chain assembly 524 from falling off the chassis of the machine. The bearing surface 518 of the track block may have a width W518 corresponding to a portion 536 of the roller 506 such that the contact surface between the track roller and the track block is maximized to reduce stress placed on the track block.

With continued reference to fig. 11 and 13, a track chain assembly 524 may be provided according to embodiments of the present disclosure. The track chain assembly 524 may include a plurality of interlocking track chain members 500, wherein each track chain member 500 defines a track chain travel direction T and a lateral direction L perpendicular to the track chain travel direction T. Each interlocking track chain member 500 may include a plate member 502 defining a plate width W502 in the lateral direction L, a first track block member 504 defining a first track block maximum width W504 in the lateral direction L, and a second track block member 504 'defining a second maximum track block width W504' in the lateral direction L. The ratio of one of the first track block maximum width W504 or the second track block maximum width W504' to the plate member width W502 may range from 1:4 to 3: 4.

Focusing attention on fig. 11, the first track block member 504 is spaced apart from the second track block member 504' in the lateral direction L by a predetermined distance D504. As already described earlier herein, the first and second track block members 504, 504' each include a first lug member 504 extending from the plate member 502 in a first direction 510 generally parallel to the track chain travel direction T, and second and

third lug members

512, 514 each extending from the plate member 502 in a second direction 516 opposite the first direction 510. The first lug member 508 defines a first lug member width W508 in the lateral direction L, and the first lug member width W508 is in the range of 40-60% of the first maximum track block width W504 or the second maximum track block width W504'. In other embodiments, any of these dimensions may be varied as needed or desired.

Referring now to fig. 15 and 16, a track chain member according to another embodiment of the present disclosure is shown and will be described. The track chain member 600 may include a plate member 602 defining a track chain travel direction T and a lateral direction L perpendicular to the track chain travel direction T, while also defining a first lateral end 603 and a second lateral end 605 of the plate member 602. The track chain member 600 also includes a first track block member 604 extending from the plate member 602, including a first lug member 608 extending from the plate member 602 in a first direction 610 parallel to the track chain travel direction T, a second lug member 612 and a third lug member 614 each extending from the plate member 602 in a second direction 616 opposite the first direction 610. The arrangement of the first lug member 608, the second lug member 612, and the third lug member 614 define a Y-shaped configuration.

The track chain member 600 also includes a first rib 606 disposed closest to the first lug member 608 in the track chain travel direction T to extend in the lateral direction L from the first track block member 604 generally to the first lateral end 603 of the plate member 600. The first rib 606 may define a first concave radial portion 636. Additionally, the track chain member 600 may include a second rib 607 disposed closest to the second lug member 612 in the track chain travel direction T to extend in the lateral direction L from the track block member 604 generally to the first lateral end 603 of the plate member 602.

In some embodiments, the first concave radial portion 636 defines a radius 638 ranging from 50 to 900 mm. In other embodiments, this value may be varied as needed or desired.

As best seen in fig. 16, plate member 602 may include a ground engaging portion 640 disposed proximate first lateral end 603, and plate member 602 may define a notch 642 bounded by first lug member 608, first rib 606, and ground engaging portion 640 disposed proximate first lateral end 603. In some embodiments, track chain member 600 may further include a transition surface 644 at least partially defining recess 642, wherein transition surface 644 is bounded by first lug member 612, ground engaging portion 640, and first rib 606. Transition surface 644 may include a radial portion 646, a ramp portion, etc. This surface may provide clearance so that a second lug member, similar to a track chain member, may fit into the recess when the track chain assembly is assembled.

Referring to fig. 15 and 16, ground engaging portion 640 may extend from first and

second lug members

608, 612 to first lateral end 603, first lug member 608 may be spaced a first lateral distance 648 from first lateral end 603, second lug member 612 is spaced a second lateral distance 650 from first lateral end 603, and first rib 606 extends a first rib lateral distance 652, which is 90 to 100% of the value of first lateral distance 648, from first lug member 608 to ground engaging portion 640 of plate member 602. Similarly, the second rib 607 extends a second rib lateral distance 654 from the second lug member 612 to the ground engaging portion 640 of the plate member 602 that is 90 to 100% of the value of the first lateral distance 648. These distances may be varied as needed or desired. In many embodiments, the overlap of these distances may be large, that is, the overlap is 75% or greater.

The height of the

ribs

606, 607 is similar to that described with respect to the height of the track blocks measured in the vertical direction of the track chain member. As shown in fig. 15 and 16, the first rib 606 may be in the range of 90 to 100% of the height of the track block 604, while the second rib 607 may be in the range of 75 to 100% of the track block 604. In other embodiments, these dimensions can again be varied as needed or desired.

As previously discussed herein, the track chain assembly 100 (see fig. 1) may be assembled by interlocking a plurality of track chain members 600, which are similarly or identically configured to the series of track chain members 600 shown in fig. 15 and 16. Other configurations of track chain members, such as master links, may also be attached to a plurality of track chain members of the same or similar configuration.

Further, as can be appreciated with reference to fig. 15, 16, 19, and 22, each of the plurality of track chain members 600 may define a center of mass C and a central axis CA that passes through the center of mass C, wherein the central axis CA is perpendicular to the lateral direction L and the track chain travel direction T, and the track chain member 600 may include a circular array in which the first, second, and

third lug members

608, 612, 614 may be rotated 180 degrees about the central axis to form the fourth, fifth, and sixth lug members 626, 628, 630. Other features, such as the first rib 606, the second rib 607, the recess 642, and the ground engaging portion 640 can also rotate as part of an array, etc.

Focusing now on fig. 19 and 22, various features of the track chain member that allow for a more consistent thickness will be discussed. As shown, the track chain member 700 may include a plate member 702 defining a track chain travel direction T and a lateral direction L perpendicular to the track chain travel direction T. The plate member 702 may further define a first lateral end 703, a second lateral end 705, and a ground engaging surface 740 spanning from the first lateral end 703 to the second lateral end 705. The plate member 702 may further define a first side void 756 proximate the first lateral end 703 and a second side void 758 proximate the second lateral end 705, with the first side void 758 terminating a first predetermined distance 760 from the first lateral end 703 and the second side void 758 terminating a second predetermined distance 762 from the second lateral end 705. More specifically, the ground engaging surface may define a first side void and a second side void. Thus, the first side void and the second side void are not encapsulated in the plate member. This may not be the case in other embodiments.

Additionally, the plate member 702 may also define a primary central void 764 centered along the lateral direction L of the plate member relative to the first and second lateral ends 703, 705. The track chain member 700, wherein the plate member 702 further defines a first auxiliary void 766 in communication with the main center void 764, and the main center void 766 defines a first side end 768, and the first auxiliary void 766 is positioned proximate the first side end 768 of the main center void 764. The plate member 702 may further define a second auxiliary void 770 in communication with the primary central void 764, with the second auxiliary void 770 being positioned proximate to a second side end 772 of the primary central void 764. Again, the primary central void may be defined by the ground engaging surface such that the void is not encapsulated in the plate member. As indicated in fig. 19, the side surfaces 768, 772 of the main central void may form an oblique angle with respect to the lateral direction L or track chain direction T. As best seen in fig. 22, the primary central void 764 may define a primary central void depth D764 in the direction CA perpendicular to the ground engaging surface 740, the first auxiliary void 766 may define a first auxiliary void depth D766 in the direction CA perpendicular to the ground engaging surface 740, and the second auxiliary void 770 defines a second auxiliary void depth D770 in the direction CA perpendicular to the ground engaging surface 740, and the first auxiliary void depth D766 and the second auxiliary void depth D770 are greater than the primary central void depth D764. In some embodiments, these depths may be the same.

As previously discussed herein, the track chain assembly 100 (see fig. 1) may be assembled by interlocking a plurality of track chain members 700, which are configured similarly or identically to the series of track chain members 700 shown in fig. 19 and 22. Other configurations of track chain members, such as master links, may also be attached to a plurality of track chain members of the same or similar configuration.

Focusing again on fig. 22, the track chain assembly may include a plurality of interlocking track chain members 700, wherein each track chain member 700 defines a track chain travel direction T, a lateral direction L perpendicular to the track chain travel direction T, and includes a plate member 702 defining a first lateral end 703, a second lateral end 705, and a ground engaging surface 740 spanning from the first lateral end 703 to the second lateral end 705. As shown, a first track member 704 may extend from a plate member 702 disposed proximate a first lateral end 705, and a second track member 706 extends from the plate member 702 disposed proximate a second lateral end 705 spaced apart from the first track member 704, defining a central recess 707 therebetween.

Referring to fig. 15 and 22, the track chain member 700 may include a first rib 606 and a second rib 607 extending between the first track member 704 and the first lateral end 703 of the plate member 702. Similarly, there may be a third rib 708 and a fourth rib 710 extending between the second track member 706 and the second lateral end 705 of the plate member 702.

Referring to FIG. 22, a primary central void 764 is defined by the ground engaging surface 740 of the plate member 702 disposed below the central groove 707 in a direction perpendicular to the ground engaging surface 740. A first side void 756 proximate the first lateral end 703 is defined by the ground engaging surface 740 and is spaced apart from the primary central void 764 and a second side void 758 proximate the second lateral end 705, which is defined by the ground engaging surface 740 spaced apart from the central void 764. The first side void 756 is defined by the first rib 606 and the second rib 607 on either side in the track chain travel direction T. That is, the first side void does not extend further in the track chain travel direction, except for any portion of the first rib or the second rib. Likewise, the second side void 758 is bounded on either side in the track chain travel direction T by the third and

fourth ribs

708, 710.

For this particular embodiment, the plate member 702 defines a first curved surface 774 at the bottom of the first side void 756 and a second curved surface 774' at the bottom of the second side void 758. This may not be the case in other embodiments. The central recess 707 defines a width W707 along the lateral direction L, and the first and second

auxiliary voids

766, 770 are spaced apart from each other along the lateral direction L by a distance 776 that is greater than the width W707 of the central recess 707.

Fig. 22 shows that the track chain member 700 defines a cross-section taken along the lateral direction L centered with the plate member 702 along the track chain travel direction T, and a thickness T702 measured along a direction CA perpendicular to the ground engaging surface 740 that varies along the lateral direction L. For this embodiment, the thickness T702 is greatest in the region disposed between the first side void 774 and the primary central void 764 or the second side void 758 and the primary central void 764.

INDUSTRIAL APPLICABILITY

In practice, the track chain assembly, track chain members, and/or pin retaining devices may be sold, manufactured, purchased, etc., and attached to the machine in an after market or original equipment setting, according to any of the embodiments discussed herein. That is, the machine may be sold with track chain assemblies, track chain members, and/or pin retaining devices according to embodiments described herein, or the machine may be modified, repaired, retrofitted to use any of the embodiments discussed herein. The various components, including but not limited to the track chain members, may be taken from any suitable material, such as cast iron, gray cast iron, steel, and the like.

In one particular application, it has been determined that the M36 bolt may be used as a fastener for a pin retention device. In this application, bolts may be tightened using 2400NM or greater torque, and the resulting connection may not experience loosening during the 20000 hour period of track operation. The device may also withstand 490kN shear. If the device is spaced from the track pins as previously described herein, torque from the rotating track pins may not be effectively transferred to the device, mitigating the risk of the device becoming loose over time. As previously mentioned, a hand tool may be sufficient to install the pin holder.

In fig. 10, the right half of this figure from the mid-plane M illustrates what happens when the idler or track roller 424 is angled relative to the track chain member 400 as shown by line 436 which is angled relative to the lateral direction L. This simulates what happens when the track chain member 400 having the peak members 410 experiences uneven or angled terrain in use. The amount of stress generated by this situation can be seen by the various crosshatching in the concentric rings located near the outer end 408. On the other hand, the left half of this figure from the mid-plane M illustrates what happens when the idler or track roller is angled relative to the track chain member (as shown by line 438 which is angled relative to the lateral direction L). This in turn simulates what happens when a track chain member without crest members experiences uneven or angled terrain. Without the peak members, the amount of stress is significantly greater. Accordingly, one skilled in the art would desire the use of a peak member to reduce the likelihood of breakage or spalling, etc., to help reduce maintenance requirements.

For the embodiment disclosed in fig. 11 and 13, fig. 12 shows the FEA stress map of the prior design of the track lug at its upper left corner, while it also shows the FEA stress map of a first track lug 508, such as fig. 11 and 13, at its lower right corner, showing the stress reduction. This stress reduction indicates to those skilled in the art that the new design is less likely to crack or flake than the previous design.

Also, FIG. 14 shows that the previous design shown on the far left is more stressed than the embodiment shown in FIGS. 11 and 13 (see middle labeled 500) and another embodiment not shown in FIGS. 11 and 13 (labeled 550 on the far right). Thus, the improved design will likely experience less cracking and spalling. For the embodiment disclosed in fig. 15 and 16, the stress diagram in fig. 16 shows that the maximum stress under simulated operating conditions is about 1400MPa on the top portion of the track blocks. For the opposite prior design without the rib design of fig. 15 and 16, a similar FEA modeling scenario was used to determine with peak stresses up to 2300 MPa. Fig. 17 and 18 show that the first and second ribs experience a maximum stress of about 929 MPa. This again indicates a lower probability of fracture or spalling.

For the embodiments shown in fig. 15, 19, and 22, the stress diagrams in fig. 20 and 21 show that in some embodiments, the use of side voids 756, 758 and central void 764 and the use of curved ribs allows the stress to be reduced to about 500-. For previous designs using a straight laterally extending groove in the bottom of the track plate, a similar area experienced a maximum stress in the range of 1700-1900 MPa. This again indicates a reduced likelihood of fracture or spalling.

Fig. 23 illustrates an embodiment of a track machine 800 in the form of a hydraulic excavator that includes an embodiment of a track system 802 constructed in accordance with the principles of the present disclosure. Hydraulic excavators may be used to load overburden and ore into haul trucks during mining processes in various open pit mining applications, among other uses.

Although the arrangement is shown in connection with a hydraulic mining excavator, the arrangement disclosed herein has general applicability in various other types of machines that typically employ a track system as opposed to wheels. The term "machine" may refer to any machine that performs some type of operation associated with an industry such as the mining or construction industry or any other industry known in the art. For example, the machine may be an excavator, a wheel loader, a cable shovel or dragline, or the like. Also, one or more implements may be connected to the machine. The implement may be used for various tasks including, for example, lifting and loading.

As shown in fig. 23, the machine 800 may include a body 804 having a cockpit 806 to accommodate a machine operator. The machine may also include a boom system 808 pivotally connected at one end to the body 804 and supporting an implement 810 at an opposite distal end. In embodiments, the implement 810 may be any suitable implement, such as a bucket, a flip, a blade, or any other type of suitable device. The control system may be housed in a cockpit 806 adapted to allow a machine operator to manipulate and articulate the implement 810 for digging, excavating, or any other suitable application.

The body 804 may be supported on a main frame 812 supported on a chassis structure 814. The undercarriage structure 814 includes a support structure 818 that supports the track system 802 for movement of the machine 800. Track system 802 may include first and second track roller frame assemblies 816 spaced apart from and adjacent respective first and second sides of undercarriage structure 814. It should be appreciated that only one of the track roller frame assemblies 816 is visible in fig. 23.

Each of the track roller frame assemblies 816 carries an idler 820, a drive sprocket 822, and a plurality of track guide rollers 824. The drive sprockets 822 are powered by the machine 800 in the forward and rearward directions. An endless track chain assembly 826 encircles each of the drive wheel 822, idler wheel 820, and track guide rollers 824. Track chain assembly 826 includes a plurality of interconnected track blocks 828, also referred to herein as track chain members. Track guide rollers 824 may guide track blocks 828 as track chain assembly 826 is driven by drive sprocket 822. Track chain assembly 826 may have any track chain member, track pin retaining device, and/or track chain assembly as previously described herein. It should be noted that the contents of fig. 23 indicate that the apparatus disclosed by U.S. patent No. 9,409,613 may be modified to use any track chain member, track pin retaining device, and/or track chain assembly as described herein.

For any of the embodiments discussed herein, the track chain assembly may include a plurality of track chain members that are similarly or identically configured. It should be understood that at least two additional track chain members may also be provided, having different or dissimilar geometries, as would be the case if two master links were joined to a plurality of similarly or identically configured track chain members, or the like.

It will be apparent to those skilled in the art that various modifications and variations can be made to the embodiments of the apparatus and methods of assembly discussed herein without departing from the scope or spirit of the invention. Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the various embodiments disclosed herein. For example, some devices may be constructed and function differently than described herein, and certain steps of any method may be omitted, performed in a different order than specifically mentioned, or in some cases simultaneously or in sub-steps. Moreover, certain aspects or features of the various embodiments may be changed or modified to produce additional embodiments, and features and aspects of the various embodiments may be added to or substituted for other features or aspects of other embodiments to provide yet further embodiments.

It is intended, therefore, that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims and their equivalents.

Claims

1. A track chain member (400), comprising:

a plate member (402); and

a first track member (404) extending from the plate member (402), wherein the first track member (404) defines

A track chain travel direction (T, 114) and a lateral direction (L) substantially perpendicular to the track chain travel direction (T, 114);

a first bearing surface (406) extending substantially in both the track chain travel direction (T, 114) and the lateral direction (L) to define an outer lateral extremity (408);

a first peak member (410) disposed laterally adjacent an outer lateral extremity (408) of the first bearing surface (406); and

a groove (420) extending downward from the first bearing surface (406) and completely through the track chain member (400) in the track chain travel direction (T, 114),

wherein the first peak member (410) defines a width (W410) in the lateral direction (L) and a height (H410) in a vertical direction (V) that is perpendicular to the lateral direction (L) and the track chain travel direction (T, 114), wherein the width (W410) exceeds the height (H410).

2. The track chain member (400) of claim 1, wherein the plate member (402) and the first rail member (404) are integral with one another.

3. The track chain member (400) of claim 1, wherein the plate member (402) and the first rail member (404) define a metallic outer surface.

4. The track chain member (400) of claim 3, wherein the plate member (402) and the first rail member (404) are constructed of a metallic material.

5. The track chain member (400) of claim 1, further comprising:

a second rail member (412) extending from the plate member (402), wherein the second rail member (412) defines

A second bearing surface (414) extending substantially in both the track chain travel direction (T, 114) and the lateral direction (L) to define an inner lateral tip (416);

a second peak member (418) disposed laterally adjacent an inner lateral extremity (416) of the second support surface (414); and is

Wherein the second peak member (418) defines a width (W418) in the lateral direction (L) and a height (H418) in the vertical direction, wherein the width (W418) exceeds the height (H418), the width (W418, W410) ranges from 40 to 200mm, the height (H410, H418) ranges from 40 to 200mm, and the second support surface (414) defines a second support surface width (W414) in the lateral direction (L), and a ratio of the height (H418) to the second support surface width (W414) of the second peak member (418) ranges from 1:1 to 1: 3.

6. A track chain assembly (100), comprising:

a plurality of track chain segments (102);

at least one track chain segment (102) of the plurality of track chain segments (102) comprises two track chain members (400), and the at least one track chain member (400) comprises:

a plate member (402);

a first bearing surface (406) extending substantially in both the track chain travel direction (T, 114) and the lateral direction (L) to define an outer lateral extremity (408); and

A track chain travel direction (T, 114) that is the same as the first track member (404) and a lateral direction (L) that is the same as the first track member (404);

a second bearing surface (414) extending substantially in both the track chain travel direction (T, 114) and the lateral direction (L) to define an inner lateral tip (416); and

a second peak member (418) disposed laterally adjacent an inner lateral extremity (416) of the second support surface (414);

wherein the first track member (404) is spaced apart from the second track member (412) to define a groove (420) therebetween extending downwardly from the first and second support surfaces (406, 414) and completely through the track chain member (400) along the track chain travel direction (T, 114), the first and second peak members (410, 418) each defining a width (W410, W418) along the lateral direction (L) and a height (H410, H418) along a vertical direction (V) that is perpendicular to the lateral direction (L) and the track chain travel direction (T, 114), wherein the width (W410, W418) exceeds the height (H410, H418).

7. The track chain assembly (100) of claim 6, wherein the first and second support surfaces (406, 414) are coplanar, and the track chain member (400) defines a mid-plane, and the first and second peak members (410, 418) are symmetrically shaped about the mid-plane (M).

8. The track chain assembly (100) of claim 7, wherein the track chain member (400) further defines a concave arcuate surface (426) joining the first bearing surface (406) to the first peak member (410), the first peak member (410) defining a first angled surface (428) forming a first oblique angle with the lateral direction (L)

And the concave arcuate surface (426) joins the first support surface (406) with the first angled surface (428), the first peak member (410) defining a convex arcuate surface (430) near an apex of the first peak member (410), the first peak member (410) defining a straight surface (432) near the apex, the first peak member (410) defining a second angled surface (434) on an opposite lateral side of the first peak member (410) as compared to the first angled surface (428), wherein the second angled surface (434) forms a second oblique angle with the lateral direction (L)Angle (γ).

9. The track chain assembly (100) of claim 8, wherein the first angle of inclination

Ranges from 1 to 30 degrees and the second inclination angle (γ) ranges from 0 to 180 degrees.