CN110587863A - Silicon rubber feeding and discharging integrated machine - Google Patents
Silicon rubber feeding and discharging integrated machine Download PDFInfo
- Publication number
- CN110587863A CN110587863A CN201910940920.4A CN201910940920A CN110587863A CN 110587863 A CN110587863 A CN 110587863A CN 201910940920 A CN201910940920 A CN 201910940920A CN 110587863 A CN110587863 A CN 110587863A
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- fixedly connected
- belt
- plate
- cylinder
- discharging
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- 238000007599 discharging Methods 0.000 title claims abstract description 73
- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 173
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 238000005303 weighing Methods 0.000 claims abstract description 57
- 238000005520 cutting process Methods 0.000 claims abstract description 40
- 239000003638 chemical reducing agent Substances 0.000 claims description 37
- 230000001360 synchronised effect Effects 0.000 claims description 31
- 239000004945 silicone rubber Substances 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 229920001971 elastomer Polymers 0.000 abstract description 24
- 238000004073 vulcanization Methods 0.000 abstract description 8
- 230000009471 action Effects 0.000 description 19
- 238000000034 method Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000002950 deficient Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000004513 sizing Methods 0.000 description 6
- 238000003825 pressing Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010068 moulding (rubber) Methods 0.000 description 1
- 238000013001 point bending Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010092 rubber production Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/18—Sorting according to weight using a single stationary weighing mechanism
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/06—Feeding of the material to be moulded, e.g. into a mould cavity in measured doses, e.g. by weighting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0003—Discharging moulded articles from the mould
- B29C37/0007—Discharging moulded articles from the mould using means operable from outside the mould for moving between mould parts, e.g. robots
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a silicon rubber feeding and discharging integrated machine which comprises a rack, wherein a weighing mechanism is arranged inside the rack, a blanking mechanism is arranged on the outer surface of the upper end of the weighing mechanism, a feeding mechanism is fixedly connected to the outer surface of one side of the blanking mechanism, a discharging mechanism is fixedly connected to the outer surface of the other side of the blanking mechanism, a transferring mechanism is fixedly connected to the outer surface of the upper end of the blanking mechanism, a feeding and discharging mechanical arm is fixedly connected to the outer surface of the upper end of the rack, and an equipment outer cover is arranged on the outer surface of the upper end of the. The rubber material cutting machine solves the problems that the traditional rubber material cutting machine is not accurate enough in material cutting, and the cost of products formed by manual weighing, material discharging and vulcanization removing is high and the efficiency is low.
Description
Technical Field
The invention relates to the technical field of feeding and discharging, in particular to a silicone rubber feeding and discharging integrated machine.
Background
Due to the material characteristics of the silicon rubber, the production operation of the silicon rubber product is carried out by cutting or manually cutting materials by a cutting machine, weighing, feeding, manually discharging (removing unqualified materials) and then carrying out vulcanization operation, and the traditional silicon rubber production equipment has lower automation degree and higher automation difficulty; in the processes of cutting or manual cutting and weighing of a cutting machine, a large amount of return materials which do not meet the requirements are generated due to low mechanical precision and human errors; the material discharging process is basically manual material discharging, the speed is slow, the manual material feeding cost is high, the production efficiency is low, and the production requirement is difficult to meet. After the vulcanization molding operation, the product on the mold of the vulcanization molding machine is manually unloaded, so that the manual operation environment is hard, the labor cost is high, and the efficiency is low.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the silicon rubber feeding and discharging integrated machine, which is structurally characterized in that the problems of high cost and low efficiency of products formed by manual weighing, discharging and vulcanization forming due to the fact that the traditional rubber cutting machine is not accurate in material cutting or manual material cutting are solved, rubber materials are screened by self-weighing, fed into a mold and automatically discharged, products formed by vulcanization forming are automatically fed, the production cost is reduced, and the production efficiency is improved.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the silicone rubber feeding and discharging integrated machine comprises a frame, a weighing mechanism is arranged inside the frame, a material cutting mechanism is arranged on the outer surface of the upper end of the weighing mechanism, the outer surface of one side of the cutting mechanism is fixedly connected with a feeding mechanism, the outer surface of the other side of the cutting mechanism is fixedly connected with a discharging mechanism, the outer surface of the upper end of the cutting mechanism is fixedly connected with a transfer mechanism, the outer surface of the upper end of the frame is fixedly connected with a feeding and discharging mechanical arm, an equipment outer cover is arranged on the outer surface of the upper end of the feeding and discharging mechanical arm, a motor protective cover is fixedly connected to one side of the outer surface of the upper end of the equipment outer cover, and the other side is fixedly connected with a three-color lamp, the outer surface of the front end of the equipment outer cover is provided with a touch screen and a button near the upper end, the lower end of the outer surface of the front end of the equipment outer cover is hinged with an equipment protection door, and the outer surface of one side of the rack is fixedly connected with a material hanging rod;
the feeding mechanism comprises a first power roller, the rear end of the first power roller is fixedly connected with a first servo motor belt speed reducer, the outer surface of the first power roller is provided with a first belt, the upper side of the first belt is provided with a first unpowered belt, the front end outer surface of the first unpowered belt is provided with a lifting guide rod, a lifting cylinder is arranged right ahead of the lifting guide rod, the inner part of the first belt is fixedly connected with an inner supporting plate of the belt near the front end, one side of the inner part of the first belt far away from the first power roller is provided with an unpowered roller, the front end outer surface of the belt is fixedly connected with a belt fixing frame, the position of the rear end outer surface of the first belt near the first servo motor belt speed reducer is provided with a first motor mounting plate, the rear end outer surface of the first motor mounting plate is provided with a first synchronous belt wheel, a first synchronous belt is arranged on the outer surface of the first synchronous belt wheel;
the weighing mechanism comprises a weighing air cylinder push plate, an air cylinder is fixedly connected to the middle of the outer surface of the upper end of the weighing air cylinder push plate, guiding and positioning are fixedly connected to the front end and the rear end of the weighing air cylinder push plate, a weighing object carrying platform is arranged on the outer surface of the upper end of the guiding and positioning, an object carrying platform positioning and pressure sensor is fixedly connected to the middle of the outer surface of the lower end of the weighing object carrying platform, and the pressure sensor is located below the object carrying platform positioning;
the transfer mechanism comprises a transverse moving cylinder mounting plate, a transverse moving cylinder push plate is arranged on the outer surface of one side of the transverse moving cylinder mounting plate, a transverse moving cylinder is fixedly connected to the outer surface of the other side of the transverse moving cylinder mounting plate, one end of the transverse moving cylinder penetrates through the transverse moving cylinder mounting plate and is fixedly connected with the transverse moving cylinder push plate, a stripper plate is fixedly connected to the outer surface of the lower end of the transverse moving cylinder push plate, a guide is fixedly connected to the periphery of the outer surface of the upper end of the stripper plate, a push pin cylinder and a mechanism lifting cylinder are fixedly connected to the middle of the outer surface of the upper end of the stripper plate, the push pin cylinder is positioned on one side of the mechanism lifting cylinder, a mechanism lifting limiting block is fixedly connected to the position, close to the front end, of the outer surface of the lower end, and the contact pin is positioned inside the NG pushing needle, a lower tool rest is arranged below the contact pin mounting plate, the front end and the rear end of the outer surface of the upper end of the lower tool rest are fixedly connected with linear guide guides, one end of each linear guide is movably connected with a limiting block, the outer surface of the rear end of the lower tool rest is fixedly connected with a fixed plate, the outer surface of one side of the lower tool rest is close to a lower tool rest adjusting block fixedly connected with the position of the fixed plate, the outer surface of the lower end of the lower tool rest is provided with a cutting power cylinder, the outer surface of the other side of the lower tool rest is fixedly connected with a lower tool, the other side of the lower tool rest is provided with a material supporting plate, the material supporting plate is fixedly connected with the fixed plate, the outer surface of the front end of the fixed plate, the outer surface of the lower end of the upper tool rest is fixedly connected with an upper tool;
feeding mechanism includes first power roller, the first synchronous pulley of rear end fixed connection of first power roller, the surface of first synchronous pulley is provided with first synchronous belt, the opposite side swing joint of first synchronous belt also has first synchronous pulley, and it is connected with first servo motor area speed reducer, the surface of first power roller is provided with first belt, the upside of first belt is provided with first unpowered belt, the front end surface of first unpowered belt is provided with the lifting guide bar, lifting guide bar's dead ahead is provided with lifting cylinder, the inside fixed connection belt in fagging of first belt, the inside one side of keeping away from first power roller of first belt is provided with the roller, the front end surface fixed connection belt mount of belt, the position that the rear end surface of first belt is close to first servo motor area is provided with first motor mounting panel The unpowered roller is also arranged inside the unpowered belt, and the outer surface of the unpowered roller is tightly attached to the unpowered belt;
the feeding and discharging mechanical arm comprises a support, a drag chain is arranged on the outer surface of the upper end of the support, a servo motor and a speed reducer are arranged at the position, close to the drag chain, of the outer surface of the upper end of the support, a position sensor is arranged at the position, corresponding to the central line of a third servo motor and the speed reducer, of one side of the outer surface of the upper end of the support, a rack and pinion is arranged on the outer surface of the lower end of the support, a guide rail and a slide block are arranged at the position, close to the rack and pinion, of the outer surface of the lower end of the support, a lifting cylinder is arranged at the position, close to the third servo motor and the speed reducer, of the outer surface of the lower end of the lifting cylinder, a material pushing plate is arranged on the outer surface of the lower end of the material pushing plate, a material inserting pin is arranged, and a finished product clamping cylinder is arranged on the outer surface of the upper end of the push pin cylinder.
Preferably, the number of the guide is four, and the guide is fixedly connected to the peripheral corners of the pin mounting plate respectively.
Preferably, the upper knife corresponds to the lower knife in position, and the guide sliding block is connected with the guide sliding rail in a sliding manner.
Preferably, the number of the contact pins is several, and the contact pins are distributed on the outer surface of the upper end of the lower tool rest at equal intervals and are divided into two rows.
Preferably, the outer surface of the lower end of the lifting cylinder is fixedly connected with two mounting plates, the two mounting plates are connected through a lifting guide rod, and the mounting plates are fixedly connected with the first belt fixing frame.
Preferably, the number of the lifting cylinders is two, and the lifting cylinders are symmetrically distributed at the front end and the rear end of the first unpowered belt by taking the center of the first unpowered belt as a midpoint.
Preferably, the first servo motor with speed reducer, the second servo motor with speed reducer, the third servo motor with speed reducer, the position sensor and the pressure sensor are electrically connected.
Preferably, the upper knife is close to one side of the feeding mechanism, and the lower knife is close to one side of the transplanting mechanism and one side of the discharging mechanism.
Preferably, the outer surface of the upper end of the material pushing plate is movably connected with an adjusting guide plate, and fixing bolts penetrate through the positions, close to the material pushing plate, of the front side and the rear side of the adjusting guide plate.
(III) advantageous effects
The invention provides a silicone rubber feeding and discharging integrated machine which has the following beneficial effects:
the silicon rubber feeding and discharging integrated machine structure solves the problems that a traditional rubber cutting machine is not accurate enough in material cutting, materials on a weighing and carrying platform are weighed and measured through a pressure sensor, the load of the pressure sensor is reduced through guiding and positioning and an air cylinder, sizing materials are screened through self-weighing through the accuracy, automatic feeding and mold entering and unqualified material elimination are realized under the combined action of a feeding mechanism and a discharging mechanism, then finished product clamping and offline can be realized under the premise of not changing the existing mold through the combined action of an air blowing port and a finished product clamping air cylinder, the vulcanized and molded products are automatically unloaded, unmanned operation or unmanned operation of few people for vulcanization and molding is realized, the production cost is reduced, and the production efficiency is improved;
the feeding mechanism changes the original sequence of the traditional material conveying mode of firstly passing through the upper part of the lower cutter and then passing through the lower part of the upper cutter into the sequence of firstly passing through the lower part of the upper cutter and then passing through the upper part of the lower cutter, so that when the material is cut, the lower part of the cut material is supported, and the difficult problem that the cut material falls freely and is difficult to position and grab again is solved; the material supporting plate is added to move along with the upper knife, so that the problem that the sizing material below the upper knife is not supported is solved; the feeding device is changed into a feeding device with leather belts on two sides by pressing the materials by two original rollers, namely pressing the materials by pressure, so that the feeding is more accurate, the pressed position of the rubber materials cannot deform, and the feeding device provides reliable guarantee for realizing accurate cutting of the silicon rubber forming integrated machine. When the lower belt starts to rotate, the upper belt can synchronously rotate (the rotating direction is opposite to that of the lower belt) under the influence of friction force, the upper belt clamps the rubber material through the upper belt and the lower belt, the lower belt drives the upper belt to synchronously rotate, the upper belt and the lower belt are in contact with the rubber material, so that the stress is more uniform, and the transmission is more stable; the conveying is more accurate through the structure that the servo motor is provided with the speed reducer, the conveying can be calculated through a program, and the conveying rubber material has less waste materials through the motor reversal, so that the efficiency is improved; under the action of the air cylinder, the upper belt is clamped when materials are available, and the air cylinder is lifted up after the materials are pushed out, so that manual filling is facilitated;
the material cutting power in the material cutting mechanism is air cylinder power, and can also use fuel oil cylinder power; the air cylinder is used as the material cutting power, so that the structure is optimized, the space is saved, and the stability of the equipment is improved; the mode that the linear bearing is provided with the linear guide rail is used, the durability and the precision of equipment are improved, the cutter is simpler and more convenient to replace, and only the lower cutter needs to be adjusted through the lower cutter rest adjusting block; the upper cutter is close to one side of the feeding mechanism, the lower cutter is close to one side of the transplanting mechanism and the discharging mechanism, and the material cutting direction is opposite to the direction of the material cutting, so that the cut material stably sits on the plane of the lower blade and the lower blade holder, and the silicon rubber forming all-in-one machine is accurate and can reliably guarantee the straight moving material. The follow-up flat support device of the upper tool rest ensures that after the upper tool rest and the lower tool rest completely cut and break the material, the material in and out is supported back to be flush with the lower tool opening, so that a quasi-cutting starting point is provided for cutting a strip of material by the silicone rubber molding all-in-one machine, and the material precision is reliably ensured;
the weighing carrying platform is lifted through the action of the air cylinder in the weighing mechanism, so that the pressure sensor is protected from being damaged, the weighing carrying platform is lowered after the material is discharged, the weighing is carried out after the guiding and positioning completely quit the weighing carrying platform, the load of the pressure sensor (4-6) is reduced, the precision of the weighing carrying platform is improved, and the service life of the weighing carrying platform is prolonged;
the moving and carrying mechanism pushes the contact pins to insert the rubber material through the combined action of the mechanism lifting cylinder and the contact pin pushing cylinder, so that a pressing effect is achieved, then the material is cut, the position accuracy of the cut material is guaranteed, the working efficiency and the stability are improved, and the material grabbing action is smoothly completed;
the discharging mechanism is controlled and adjusted through a PLC according to the requirements of the die, and the structure that a servo motor is provided with a speed reducer is utilized, so that the conveying is more accurate through program control, and the discharging mode operation with different spacing requirements can be compatible;
the mechanical arm tooling is adjustable, and is directly compatible with sizing materials with different widths through the arrangement of enough material inserting pins and proper intervals; the equipment can move at three positions of a discharging mechanism, a vulcanizing machine and a discharging area (a gap between the equipment and the vulcanizing machine) under the combined action of the guide rail, the slide block, the servo motor and the speed reducer, two material pushing plates can move at two sides of an adjusting guide plate by manually adjusting the positions of the left material pushing plate and the right material pushing plate, compatibility of molds with different widths can be realized, and the material pushing plates can be fixed on the adjusting guide plate by locking fixing bolts after adjustment; the compatibility of moulds with different heights is realized through the lifting cylinder; compatibility of molds of different widths can be achieved through manual adjustment.
Drawings
FIG. 1 is a schematic view of the internal structure of the present invention;
FIG. 2 is a combination view of the loading and unloading robot arm and the frame of the present invention;
FIG. 3 is a partial schematic view of the overall structure of the present invention;
FIG. 4 is a schematic view of the feeding mechanism of the present invention;
FIG. 5 is a schematic structural diagram of a blanking mechanism according to the present invention;
FIG. 6 is an exploded view of the traversing cylinder mounting plate, stripper plate and weighing platform of the present invention;
FIG. 7 is a schematic view of the discharge mechanism of the present invention;
fig. 8 is a schematic view of the structure of the robot arm of the present invention.
In the figure: 1. a frame; 2. a feeding mechanism; 2-1, a belt fixing frame; 2-2, unpowered roller; 2-3, a leather belt inner supporting plate; 2-4, lifting a cylinder; 2-5, lifting a guide rod; 2-6, a first unpowered belt; 2-7, a first motor mounting plate; 2-8, a first synchronous pulley; 2-9, a first synchronous belt; 2-10, a second servo motor with a speed reducer; 2-11, a first belt; 2-12, a first power roller; 3. a material cutting mechanism; 3-1, cutting a material power cylinder; 3-2, a material supporting plate; 3-3, cutting; 3-4, lower tool rest; 3-5, adjusting blocks of the lower tool rest; 3-6, fixing plates; 3-7, a guide slide block; 3-8, mounting a tool rest; 3-9, feeding a cutter; 3-10, a guide slide rail; 4. a weighing mechanism; 4-1, weighing a cylinder push plate; 4-2, a cylinder; 4-3, guiding and positioning; 4-4, weighing a carrying platform; 4-5, positioning the object carrying platform; 4-6, a pressure sensor; 5. a transfer mechanism; 5-1, guiding by a linear guide rail; 5-2, a limiting block; 5-3, a material returning plate; 5-4, guiding; 5-5, transversely moving a cylinder push plate; 5-6, transversely moving the cylinder mounting plate; 5-7, transversely moving the cylinder; 5-8, push pin cylinder; 5-9, a mechanism lifting cylinder; 5-10, inserting a pin mounting plate; 5-11, a mechanism lifting limiting block; 5-12, NG pushing needles; 5-13, inserting pins; 6. a discharge mechanism; 6-1, a belt fixing frame; 6-2, a second belt; 6-3, a second unpowered roller; 6-4, a second motor mounting plate; 6-5, a second synchronous belt; 6-6, a second synchronous belt pulley; 6-7, a second servo motor with a speed reducer; 6-8, a second power roller; 7. a feeding and discharging mechanical arm; 7-1, an air blowing port; 7-2, a push pin cylinder; 7-3, clamping a finished product cylinder; 7-4, a gear rack; 7-5, drag chain; 7-6, a guide rail and a slide block; 7-7, a bracket; 7-8, a position sensor; 7-9, a third servo motor and a speed reducer; 7-10 of a lifting cylinder; 7-11, inserting material pins; 7-12, a position sensor; 7-13 parts of a material pushing plate; 7-14 adjusting the guide plate; 7-15 fixing bolts; 8. an equipment housing; 9. a three-color lamp; 10. a motor protection cover; 11. a touch screen and buttons; 12. an equipment protection door; 13. and (5) hanging a material rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 8, the present invention provides a technical solution: the silicon rubber feeding and discharging integrated machine comprises a frame 1, wherein a weighing mechanism 4 is arranged inside the frame 1, a blanking mechanism 3 is arranged on the outer surface of the upper end of the weighing mechanism 4, a feeding mechanism 2 is fixedly connected to the outer surface of one side of the blanking mechanism 3, a discharging mechanism 6 is fixedly connected to the outer surface of the other side of the blanking mechanism 3, a transferring mechanism 5 is fixedly connected to the outer surface of the upper end of the blanking mechanism 3, a feeding and discharging mechanical arm 7 is fixedly connected to the outer surface of the upper end of the frame 1, an equipment cover 8 is arranged on the outer surface of the upper end of the feeding and discharging mechanical arm 7, a motor protective cover 10 is fixedly connected to one side of the outer surface of the upper end of the equipment cover 8, a three-color lamp 9 is fixedly connected to the other side of the outer surface of the upper end of the equipment cover, the lower end of the outer surface of the front end of the equipment outer cover 8 is hinged with an equipment protection door 12, and the outer surface of one side of the rack 1 is fixedly connected with a hanging rod 13;
as shown in fig. 4, the feeding mechanism 2 comprises a first power roller 2-12, the rear end of the first power roller 2-12 is fixedly connected with a first synchronous belt pulley 2-8, the outer surface of the first synchronous belt pulley 2-8 is provided with a first synchronous belt 2-9, the other side of the first synchronous belt 2-9 is also movably connected with the first synchronous belt pulley 2-8 and is connected with a first servo motor belt speed reducer 2-10, the outer surface of the first power roller 2-12 is provided with a first belt 2-11, the upper side of the first belt 2-11 is provided with a first unpowered belt 2-6, the outer surface of the front end of the first unpowered belt 2-6 is provided with a lifting guide rod 2-5, a lifting cylinder 2-4 is arranged right in front of the lifting guide rod 2-5, the inner part of the first belt 2-11 is fixedly connected with an inner supporting plate 2-3 of the belt, one side, far away from the first power roller 2-12, of the inner part of the first belt 2-11 is provided with an unpowered roller 2-2, the outer surface of the front end of the belt 2-11 is fixedly connected with a belt fixing frame 2-1, the position, close to the first servo motor belt speed reducer 2-10, of the outer surface of the rear end of the first belt 2-11 is provided with a first motor mounting plate 2-7, the inner part of the unpowered belt 2-6 is also provided with the unpowered roller 2-2, and the outer surface of the unpowered roller 2-2 is tightly attached to the unpowered belt 2-6;
as shown in fig. 6, the weighing mechanism 4 comprises a weighing cylinder push plate 4-1, a cylinder 4-2 is fixedly connected to the middle of the outer surface of the upper end of the weighing cylinder push plate 4-1, guide locations 4-3 are fixedly connected to the front and rear ends of the weighing cylinder push plate 4-1, a weighing object platform 4-4 is arranged on the outer surface of the upper end of the guide locations 4-3, an object platform location 4-5 and a pressure sensor 4-6 are fixedly connected to the middle of the outer surface of the lower end of the weighing object platform 4-4, and the pressure sensor 4-6 is located below the object platform location 4-5;
as shown in FIG. 6, the transfer mechanism 5 comprises a traverse cylinder mounting plate 5-6, a traverse cylinder push plate 5-5 is arranged on the outer surface of one side of the traverse cylinder mounting plate 5-6, a traverse cylinder 5-7 is fixedly connected to the outer surface of the other side of the traverse cylinder mounting plate 5-6, one end of the traverse cylinder 5-7 penetrates through the traverse cylinder mounting plate 5-6 and is fixedly connected with the traverse cylinder push plate 5-5, a stripper plate 5-3 is fixedly connected to the outer surface of the lower end of the traverse cylinder push plate 5-5, a guide 5-4 is fixedly connected to the periphery of the outer surface of the upper end of the stripper plate 5-3, a push pin cylinder 5-8 and a mechanism lifting cylinder 5-9 are fixedly connected to the middle part of the outer surface of the upper end of the stripper plate 5-3, and the push pin cylinder 5-8 is, the position, close to the front end, of the outer surface of the lower end of the stripper plate 5-3 is fixedly connected with a mechanism lifting limiting block 5-11, the outer surface of the lower end of the stripper plate 5-3 is fixedly connected with a contact pin mounting plate 5-10, the outer surface of the lower end of the contact pin mounting plate 5-10 is fixedly connected with an NG (natural-grown) push pin 5-12 and a contact pin 5-13, the contact pin 5-13 is located inside the NG push pin 5-12, a lower tool rest 3-4 is arranged below the contact pin mounting plate 5-10, the front end and the rear end of the outer surface of the upper end of the lower tool rest 3-4 are fixedly connected with a linear guide rail guide 5-1, and one end of the linear guide rail;
as shown in fig. 5, a fixed plate 3-6 is fixedly connected to the outer surface of the rear end of the lower tool rest 3-4, a lower tool rest adjusting block 3-5 is fixedly connected to the position, close to the fixed plate 3-6, of the outer surface of one side of the lower tool rest 3-4, a blanking power cylinder 3-1 is arranged on the outer surface of the lower end of the lower tool rest 3-4, a lower tool 3-3 is fixedly connected to the outer surface of the other side of the lower tool rest 3-4, a material supporting plate 3-2 is arranged on the other side of the lower tool rest 3-4, the material supporting plate 3-2 is fixedly connected to the fixed plate 3-6, a guide slide block 3-7 is fixedly connected to the position, close to the lower tool rest 3-4, of the outer surface of the front end of the fixed plate 3-, the outer surface of the front end of the guide sliding rail 3-10 is fixedly connected with an upper tool rest 3-8, and the outer surface of the lower end of the upper tool rest 3-8 is fixedly connected with an upper tool 3-9;
as shown in figure 7, the inside of the discharging mechanism 6 comprises a second belt 6-2, a second unpowered roller 6-3 and a second powered roller 6-8 are arranged inside the second belt 6-2, the second unpowered roller 6-3 is positioned at one side of the second powered roller 6-8, a belt fixing frame 6-1 is arranged on the outer surface of the front end of the second belt 6-2, a second servo motor belt speed reducer 6-7 is fixedly connected to the outer surface of the rear end of the second powered roller 6-8, a second motor mounting plate 6-4 is arranged on the outer surface of the rear end of the second belt 6-2, a second synchronous belt wheel 6-6 is arranged at the position, close to the second servo motor belt 6-7, of the outer surface of the rear end of the second motor mounting plate 6-4, a second synchronous belt 6-5 is arranged on the outer surface of the second synchronous belt wheel 6-6;
as shown in fig. 8, the feeding and discharging mechanical arm 7 comprises a support, a drag chain 7-5 is arranged on the outer surface of the upper end of the support 7, a servo motor and a speed reducer 7-9 are arranged on the outer surface of the upper end of the support 7 near the drag chain 7-5, a position sensor 7-12 is arranged on one side of the outer surface of the upper end of the support 7 corresponding to the central line of a third servo motor and a speed reducer 7-9, a rack and pinion 7-4 is arranged on the outer surface of the lower end of the support 7, a guide rail and a slide block 7-6 are arranged on the outer surface of the lower end of the support 7 near the rack and pinion 7-4, a lifting cylinder 7-10 is arranged on the outer surface of the lower end of the support 7 near the third servo motor and the speed reducer 7-9, a, the outer surface of the lower end of the material pushing plate 7-13 is provided with a material inserting pin 7-11, the material inserting pin 7-11 is arranged inside the material pushing plate 7-13, the outer surface of the front end of the material pushing plate 7-13 is provided with an air blowing opening 7-1, the outer surface of the front end of the material pushing plate 7-13, close to the air blowing opening 7-1, is provided with a pin pushing cylinder 7-2, and the outer surface of the upper end of the pin pushing cylinder 7-2 is provided with a finished product clamping cylinder 7-3.
In conclusion, according to the silicone rubber feeding and discharging integrated machine, after manual feeding, rubber materials are manually fed from a material hanging rod, the materials are conveyed to a material cutting mechanism 3 through a feeding mechanism 2, how long the materials are fed is determined by a program, the materials which are fed out are inserted by 5-13 pins in the front row of a transfer mechanism 5 after being fed, then the materials are conveyed to the material cutting mechanism 3 for cutting, the cut materials are transferred to a weighing mechanism 4 for weighing by a cut material transplanting mechanism 5, the weighed qualified materials are transferred to a material discharging mechanism 6 for removing defective products, the material discharging interval and the number of the material discharging mechanism 6 are set through the program, after the material discharging is completed, a feeding mechanical arm 7 comes to insert the materials on the material discharging mechanism 6, the materials are discharged after being conveyed to a mold of a vulcanizing machine, the vulcanizing machine is vulcanized, the mechanical arm in the feeding mechanical arm 7 clamps finished products after the vulcanization, the finished products are placed in a material discharging area and then the material discharging mechanism 6 is, so as to circulate;
after the artificial filling is finished, the lifting cylinders 2-4 on two sides act simultaneously to push the first unpowered belt 2-6 to press materials, the program sends an instruction to control the servo motor to rotate to a corresponding position, the servo motor rotates to drive the speed reducer simultaneously, the speed reducer drives the first synchronous belt wheel 2-8, the first synchronous belt wheel 2-8 drives the 2-8 driven wheel through driving the synchronous belt, and finally drives the first belt 2-11 to rotate to a corresponding position, when the first belt 2-11 starts to rotate, the first unpowered belt 2-6 rotates synchronously, the rotating direction is opposite to that of the lower belt, the first unpowered belt 2-6 clamps rubber materials with the first belt 2-11, the first belt 2-11 has power, the first unpowered belt 2-6 rotates synchronously, and the upper surface and the lower surface contact the rubber materials to enable the stress to be more uniform, the conveying is more stable, the conveying is more accurate through the structure that the servo motor is provided with the speed reducer 2-10, the conveying can be calculated through a program, the conveyed rubber materials are less in waste materials through the motor reversal, the efficiency is improved, the first unpowered belt 2-6 is clamped when the materials exist through the action of the lifting cylinder 2-4, and the lifting cylinder 2-4 is lifted after the materials are pushed out, so that manual filling is facilitated;
the material delivered by the feeding mechanism 2 has point bending deformation under the action of gravity, the deformed material is lifted and guided to the upper part of a lower cutter 3-3 through a material supporting plate 3-2, after the material is pressed by a transfer mechanism 5, a material cutting power cylinder 3-1 pulls a guide slide rail 3-10, the guide slide rail 3-10 drives an upper cutter 3-9 on an upper cutter frame 3-8 to do downward pressing and cutting actions along the opening direction of a guide slide block 3-7 to cut the material, the upper cutter 3-9 is pushed by a material cutting power cylinder 3-1 to ascend after the material is cut, the feeding mechanism 2 continues to feed the material, the device structure changes the material conveying mode from the traditional step that the silicon rubber material firstly passes through the upper part of the lower cutter, then passes through the lower part of the upper cutter, then passes through the cutting step above the lower cutter, and then ensures that the material is cut, the support is arranged below the cut material, the problem that the cut material falls freely and is difficult to position and grab again is solved, the material supporting plate 3-2 is additionally arranged to move along with the upper cutter 3-9, the problem that the sizing material below the upper cutter 3-9 does not have the support is solved, the material cutting power cylinder 3-1 is used as the material cutting power, the structure is optimized, the space is saved, the stability of equipment is improved, the linear bearing is used for being provided with a linear guide rail, the durability and the precision of the equipment are improved, the cutter is more simple and convenient to replace, the lower cutter 3-3 can be adjusted only through the lower cutter frame 3-4 adjusting block, and the sizing materials with different widths are compatible by arranging enough and proper-spaced contact pins 5-13;
after the material is sent to a lower tool rest 3-4, the material is pushed to insert a rubber material into a contact pin 5-13 through the combined action of a mechanism lifting cylinder 5-9 and a push pin cylinder 5-8 to play a role of compaction, then the material is cut, the position accuracy of the cut material is ensured, the working efficiency and the stability are improved, the material grabbing action is completed, the rubber material is sent to the next station through the action of a transverse moving cylinder 5-7, the contact pin 5-13 is retracted through the push pin cylinder 5-8, the contact pin 5-13 is retracted into a stripper plate 5-3, the rubber material is forced to be separated and fall off, the material pushing action is completed, a weighing carrying platform 4-4 is lifted through an air cylinder 4-2 to protect a pressure sensor 4-6 from being damaged, the weighing carrying platform 4-4 is lowered after the material is discharged, the guiding positioning 4-3 completely withdraws from the weighing carrying platform 4-4 to weigh, the load of a pressure sensor 4-6 is reduced, the measurement precision is improved, two rows of pins 5-13 are arranged on a pin mounting plate 5-10, a lower tool rest 3-4, a weighing object carrying platform 4-4 and a material discharging mechanism 6 are switched back and forth on a belt, when the front half part of the front row of pins 5-13 presses and takes materials above the lower tool rest 3-4, the rear half part of the rear row of pins 5-13 takes materials on the weighing object carrying platform 4-4, when the front half part of the front row of pins 5-13 discharges materials on the weighing object carrying platform 4-4, the rear half part of the rear row of pins 5-13 discharges materials on the material discharging belt, the two parts move in parallel, the beat is improved, when the front half part of the front row of pins 5-13 presses the rubber material to be cut on the lower tool rest 3-4, and the material on the weighing object carrying platform 4-, the cylinder 4-2 acts to push the weighing and loading platform 4-4 upwards to enable the rubber material to be extruded and attached to the rear half part of the rear row of contact pins 5-13, then the rubber material is moved onto a discharging belt along with the transverse moving cylinder 5-7 to complete off-line production, when the second belt 6-2 stops, the transferring mechanism 5 places the material at a designated position on the second belt 6-2, the program sends an instruction to control the servo motor to rotate to a corresponding position, the servo motor rotates and simultaneously drives the speed reducer, the speed reducer drives the synchronizing wheel, the second synchronizing belt wheel 6-6 drives the driven wheel through driving the synchronizing belt 6-5 to finally drive the second belt 6-2 to rotate to a corresponding position, the circulation is carried out in sequence, the final material is orderly and is arranged on the belt line according to a certain rule, and the speed reducer 6-7 is driven by the structure of the second servo motor, the conveying is more accurate, and the material discharging mode operation with different spacing requirements can be compatible through program control;
when the front half part of the front row of pins 5-13 is tightly pressed on the lower tool rest 3-4 to be cut to form a sizing material, and a material on the weighing and carrying platform 4-4 is a defective product, the cylinder 4-2 does not act, the weighing and carrying platform 4-4 does not act, the cylinder 4-2 acts again after the lifting cylinder 5-9 of the standby mechanism is lifted, the defective product is not attached to the reinserting pin 5-13, and then in the process that the transverse moving cylinder 5-7 moves towards the direction of the discharging belt, the NG material pushing pins 5-12 contact the defective product on the weighing and carrying platform 4-4 and push the defective product away, so that the defective product is discharged;
after the vulcanizing machine finishes working, the feeding and discharging mechanical arm 7 extends forwards, after the feeding and discharging mechanical arm reaches a designated position, the lifting cylinder 7-10 descends, when the position sensor 7-12 contacts the upper surface of a mold, the lifting cylinder 7-10 stops, the air outlet 7-1 exhausts air, the finished product clamping cylinder 7-3 acts to clamp the finished product rough edge, the lifting cylinder 7-10 retracts, the feeding and discharging mechanical arm 7 retracts to a gap between equipment in a discharging area and the vulcanizing machine, the finished product clamping cylinder 7-3 retracts, a product drops, the feeding and discharging mechanical arm 7 retracts above the discharging mechanism 6, the lifting cylinder 7-10 and the needle pushing cylinder 7-2 act together, the material inserting row needles 7-11 insert rubber materials, the lifting cylinder 7-10 retracts, the feeding and discharging mechanical arm 7 extends to the vulcanizing machine to perform discharging work, the feeding and discharging mechanical arm structure is arranged by the material inserting needles 7-11 with enough quantity and proper distance, the rubber material clamping device is directly compatible with rubber materials with different widths, through the combined action of a guide rail, a sliding block 7-6, a third servo motor and a speed reducer 7-9, the equipment moves at three positions of a gap between the equipment of a discharging mechanism 6, a vulcanizing machine and a discharging area and the vulcanizing machine, and the compatible solution of the problem that different molds have different positions is realized, the compatibility of molds with different heights is realized through a lifting cylinder 7-11, the two material pushing plates 7-13 can move at two sides of an adjusting guide plate 7-14 through manually adjusting the positions of the left material pushing plate 7-13 and the right material pushing plate 7-13, the compatibility of molds with different widths can be realized, the material pushing plates 7-13 can be fixed on the adjusting guide plate 7-14 through locking fixing bolts 7-15 after adjustment, and the finished product clamping can be realized under the combined action of an air blowing port 7-1 and a finished product clamping cylinder 7-3 on the premise of not changing the existing And inserting the wire, and separating the rubber strip through the material pushing plates 7-13 of the material inserting pin 7-11.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The element defined by the sentence "comprising one.. said, does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element, the electrical elements presented therein are all electrically connected to an external master and 220V mains, and the master may be a conventionally known apparatus, such as a computer, which acts as a control.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. Unloading all-in-one in silicone rubber, including frame (1), its characterized in that: the automatic feeding and discharging machine is characterized in that a weighing mechanism (4) is arranged inside the rack (1), a blanking mechanism (3) is arranged on the outer surface of the upper end of the weighing mechanism (4), a feeding mechanism (2) is fixedly connected to the outer surface of one side of the blanking mechanism (3), a discharging mechanism (6) is fixedly connected to the outer surface of the other side of the blanking mechanism (3), a transferring mechanism (5) is fixedly connected to the outer surface of the upper end of the blanking mechanism (3), a feeding and discharging mechanical arm (7) is fixedly connected to the outer surface of the upper end of the rack (1), an equipment outer cover (8) is arranged on the outer surface of the upper end of the feeding and discharging mechanical arm (7), a motor protective cover (10) is fixedly connected to one side of the outer surface of the upper end of the equipment outer cover (8), a tricolor lamp (9) is fixedly connected to the, the lower end of the outer surface of the front end of the equipment outer cover (8) is hinged with an equipment protection door (12), and the outer surface of one side of the rack (1) is fixedly connected with a material hanging rod (13);
the feeding mechanism (2) comprises a first power roller (2-12), the rear end of the first power roller (2-12) is fixedly connected with a first synchronous belt pulley (2-8), the outer surface of the first synchronous belt pulley (2-8) is provided with a first synchronous belt (2-9), the other side of the first synchronous belt (2-9) is also movably connected with the first synchronous belt pulley (2-8) and is connected with a first servo motor belt speed reducer (2-10), the outer surface of the first power roller (2-12) is provided with a first belt (2-11), the upper side of the first belt (2-11) is provided with a first unpowered belt (2-6), the outer surface of the front end of the first unpowered belt (2-6) is provided with a lifting guide rod (2-5), a lifting cylinder (2-4) is arranged right in front of the lifting guide rod (2-5), an inner supporting plate (2-3) of the belt is fixedly connected inside the first belt (2-11), one side of the interior of the first belt (2-11) far away from the first power roller (2-12) is provided with an unpowered roller (2-2), the outer surface of the front end of the belt (2-11) is fixedly connected with a belt fixing frame (2-1), a first motor mounting plate (2-7) is arranged on the outer surface of the rear end of the first belt (2-11) close to the first servo motor belt speed reducer (2-10), the unpowered roller (2-2) is also arranged in the unpowered belt (2-6), the outer surface of the unpowered roller (2-2) is tightly attached to the unpowered belt (2-6);
the weighing mechanism (4) comprises a weighing cylinder push plate (4-1), the middle part of the outer surface of the upper end of the weighing cylinder push plate (4-1) is fixedly connected with a cylinder (4-2), the front end and the rear end of the weighing cylinder push plate (4-1) are fixedly connected with guide positioning parts (4-3), the outer surface of the upper end of each guide positioning part (4-3) is provided with a weighing object carrying platform (4-4), the middle part of the outer surface of the lower end of the weighing object carrying platform (4-4) is fixedly connected with an object carrying platform positioning part (4-5) and a pressure sensor (4-6), and the pressure sensor (4-6) is positioned below the object carrying platform positioning part (4-5);
the transfer mechanism (5) comprises a transverse moving cylinder mounting plate (5-6), a transverse moving cylinder push plate (5-5) is arranged on the outer surface of one side of the transverse moving cylinder mounting plate (5-6), a transverse moving cylinder (5-7) is fixedly connected to the outer surface of the other side of the transverse moving cylinder mounting plate (5-6), one end of the transverse moving cylinder (5-7) penetrates through the transverse moving cylinder mounting plate (5-6) and is fixedly connected with the transverse moving cylinder push plate (5-5), a stripper plate (5-3) is fixedly connected to the outer surface of the lower end of the transverse moving cylinder push plate (5-5), a guide (5-4) is fixedly connected to the periphery of the outer surface of the upper end of the stripper plate (5-3), a push needle cylinder (5-8) and a mechanism lifting cylinder (5-9) are fixedly connected to the middle part of the outer, the device comprises a mechanism lifting cylinder (5-9), a push pin cylinder (5-8), a mechanism lifting limiting block (5-11) fixedly connected to the position, close to the front end, of the outer surface of the lower end of a stripper plate (5-3), a contact pin mounting plate (5-10) fixedly connected to the outer surface of the lower end of the stripper plate (5-3), an NG push pin (5-12) and a contact pin (5-13) fixedly connected to the outer surface of the lower end of the contact pin mounting plate (5-10), the contact pin (5-13) is located inside the NG push pin (5-12), a lower tool rest (3-4) is arranged below the contact pin mounting plate (5-10), and linear guide rail guides (5-1) are fixedly connected to the front and rear ends of the outer surface of the upper end of the lower tool rest (3-4), one end of the linear guide rail guide (5-1) is movably connected with a limiting block (5-2), the outer surface of the rear end of the lower tool rest (3-4) is fixedly connected with a fixing plate (3-6), the outer surface of one side of the lower tool rest (3-4) close to the fixing plate (3-6) is fixedly connected with a lower tool rest adjusting block (3-5), the outer surface of the lower end of the lower tool rest (3-4) is provided with a material cutting power cylinder (3-1), the outer surface of the other side of the lower tool rest (3-4) is fixedly connected with a lower tool (3-3), the other side of the lower tool rest (3-4) is provided with a material supporting plate (3-2), the material supporting plate (3-2) is fixedly connected with the fixing plate (3-6), and the outer surface of the front end of the fixing plate (3-6) close to the lower tool rest ( (3-7), a guide slide rail (3-10) is connected inside the guide slide block (3-7) in a sliding manner, the outer surface of the front end of the guide slide rail (3-10) is fixedly connected with an upper tool rest (3-8), and the outer surface of the lower end of the upper tool rest (3-8) is fixedly connected with an upper tool (3-9);
the discharging mechanism (6) is internally provided with a second belt (6-2), a second unpowered roller (6-3) and a second power roller (6-8) are arranged inside the second belt (6-2), the second unpowered roller (6-3) is positioned on one side of the second power roller (6-8), a belt fixing frame (6-1) is arranged on the outer surface of the front end of the second belt (6-2), a second servo motor belt speed reducer (6-7) is fixedly connected to the outer surface of the rear end of the second power roller (6-8), a second motor mounting plate (6-4) is arranged on the outer surface of the rear end of the second belt (6-2), a second synchronous belt wheel (6-6) is arranged at a position, close to the second servo motor speed reducer (6-7), of the outer surface of the rear end of the second motor mounting plate (6-4), a second synchronous belt (6-5) is arranged on the outer surface of the second synchronous pulley (6-6);
the feeding and discharging mechanical arm (7) comprises a support, a drag chain (7-5) is arranged on the outer surface of the upper end of the support (7), a servo motor and a speed reducer (7-9) are arranged at the position, close to the drag chain (7-5), of the outer surface of the upper end of the support (7), a position sensor (7-12) is arranged at the position, corresponding to the center line of a third servo motor and the speed reducer (7-9), of one side of the outer surface of the upper end of the support (7), a gear rack (7-4) is arranged on the outer surface of the lower end of the support (7), a guide rail and a sliding block (7-6) are arranged at the position, close to the gear rack (7-4), of the outer surface of the lower end of the support (7), a lifting cylinder (7-10) is arranged at the, the outer surface of the lower end of the lifting cylinder (7-10) is provided with a material pushing plate (7-13), the outer surface of the lower end of the material pushing plate (7-13) is provided with a material inserting pin (7-11), the inner part of the material pushing plate (7-13) is provided with a material inserting pin (7-11), the outer surface of the front end of the material pushing plate (7-13) is provided with an air blowing opening (7-1), the outer surface of the front end of the material pushing plate (7-13) is provided with a pin pushing cylinder (7-2) at a position close to the air blowing opening (7-1), and the outer surface of the upper end of the pin pushing cylinder (7-2) is provided with a finished product clamping cylinder (7-3.
2. The silicone rubber feeding and discharging integrated machine as claimed in claim 2, wherein: the number of the guide pins (5-4) is four, and the guide pins are fixedly connected to the peripheral corners of the pin mounting plates (5-10) respectively.
3. The silicone rubber feeding and discharging integrated machine as claimed in claim 1, wherein: the upper cutter (3-9) corresponds to the lower cutter (3-3), and the guide sliding block (3-7) is connected with the guide sliding rail (3-10) in a sliding manner.
4. The silicone rubber feeding and discharging integrated machine as claimed in claim 1, wherein: the number of the contact pins (5-13) is a plurality, and the contact pins are distributed on the outer surface of the upper end of the lower tool rest (3-4) at equal intervals and are divided into two rows.
5. The silicone rubber feeding and discharging integrated machine as claimed in claim 1, wherein: the outer surface of the lower end of the lifting cylinder (2-4) is fixedly connected with two mounting plates, the two mounting plates are connected through lifting guide rods (2-5), and the mounting plates are fixedly connected with a belt fixing frame (2-1).
6. The silicone rubber feeding and discharging integrated machine as claimed in claim 6, wherein: the number of the lifting cylinders (2-4) is two, and the lifting cylinders are symmetrically distributed at the front end and the rear end of the unpowered belt (2-6) by taking the center of the unpowered belt (2-6) as a midpoint.
7. The silicone rubber feeding and discharging integrated machine as claimed in claim 1, wherein: the first servo motor with speed reducer (2-10), the second servo motor with speed reducer (6-7), the third servo motor with speed reducer (7-9), the position sensor (7-12) and the pressure sensor (4-6) are electrically connected.
8. The silicone rubber feeding and discharging integrated machine as claimed in claim 1, wherein: the upper knife (3-9) is close to one side of the feeding mechanism (2), and the lower knife (3-3) is close to one side of the transplanting mechanism (5) and the discharging mechanism (6).
9. The silicone rubber feeding and discharging integrated machine as claimed in claim 1, wherein: the outer surface of the upper end of the material pushing plate (7-13) is movably connected with an adjusting guide plate (7-14), and fixing bolts (7-15) penetrate through the positions, close to the material pushing plate (7-13), of the front side and the rear side of the adjusting guide plate (7-14).
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| CN201910940920.4A CN110587863B (en) | 2019-09-30 | 2019-09-30 | Silicone rubber feeding and discharging integrated machine |
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| CN201910940920.4A CN110587863B (en) | 2019-09-30 | 2019-09-30 | Silicone rubber feeding and discharging integrated machine |
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| CN110587863A true CN110587863A (en) | 2019-12-20 |
| CN110587863B CN110587863B (en) | 2024-05-03 |
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| CN111070715A (en) * | 2019-12-30 | 2020-04-28 | 厦门力巨自动化科技有限公司 | Automatic feeding and discharging equipment of silica gel vulcanizing machine |
| CN114536631A (en) * | 2022-03-01 | 2022-05-27 | 深圳市科安硅胶制品有限公司 | Method for manufacturing multicolor press toy |
| CN115302660A (en) * | 2022-04-26 | 2022-11-08 | 罗业奇 | Full-automatic feeding mechanism of vulcanizer |
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| CN111070715A (en) * | 2019-12-30 | 2020-04-28 | 厦门力巨自动化科技有限公司 | Automatic feeding and discharging equipment of silica gel vulcanizing machine |
| CN114536631A (en) * | 2022-03-01 | 2022-05-27 | 深圳市科安硅胶制品有限公司 | Method for manufacturing multicolor press toy |
| CN114536631B (en) * | 2022-03-01 | 2024-03-29 | 深圳市科安硅胶制品有限公司 | Manufacturing method of multicolor pressing toy |
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| CN110587863B (en) | 2024-05-03 |
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