CN110568262A - A device and method for steady-state detection of thermal insulation coatings - Google Patents
A device and method for steady-state detection of thermal insulation coatings Download PDFInfo
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- 238000009413 insulation Methods 0.000 title claims abstract description 95
- 238000000576 coating method Methods 0.000 title claims abstract description 93
- 238000001514 detection method Methods 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000012360 testing method Methods 0.000 claims abstract description 81
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 64
- 239000003973 paint Substances 0.000 claims abstract description 25
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 24
- 239000010935 stainless steel Substances 0.000 claims abstract description 24
- 239000011248 coating agent Substances 0.000 claims description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 claims description 20
- 238000009835 boiling Methods 0.000 claims description 13
- 238000004458 analytical method Methods 0.000 claims description 4
- 238000004364 calculation method Methods 0.000 claims description 4
- 239000008236 heating water Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 238000013480 data collection Methods 0.000 claims 3
- 238000007689 inspection Methods 0.000 abstract description 10
- 238000013461 design Methods 0.000 abstract description 3
- 238000010998 test method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 239000000523 sample Substances 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 12
- 230000005855 radiation Effects 0.000 description 12
- 239000004568 cement Substances 0.000 description 7
- 239000004567 concrete Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
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- 239000012774 insulation material Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
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- 230000007774 longterm Effects 0.000 description 2
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- 230000004048 modification Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
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- 230000004888 barrier function Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
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- 230000005611 electricity Effects 0.000 description 1
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- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 238000004154 testing of material Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/02—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using thermoelectric elements, e.g. thermocouples
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/20—Investigating or analyzing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
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Abstract
本发明公开了一种稳态检测保温隔热涂料的设备及方法,设备包括热源和钢筋混泥土房和电表,热源为不锈钢箱安装在钢筋混凝土房内中心位置,所述钢筋混凝土墙房内还设有热源箱体和恒温探头和温度热电偶数据采集器。检测方法采用先后对比测试方法,第一次测试将保温隔热涂料涂刷在钢筋混凝土墙房外墙表面;第二次测试将一定厚度保温板贴在该钢筋混凝土墙体外表面,记录检测过程数据,通过对比可计算出其等效热阻区间值及等效导热系数的区间值。本发明根据等效热阻大小各使用单位及质量检测机构能分辨出保温隔热涂料的真伪及优劣。这样检测监督部门也有检测监督的依据,建筑设计人员也有进行建筑节能设计的依据。
The invention discloses a device and method for steady-state detection of thermal insulation coatings. The device includes a heat source, a reinforced concrete room and an electric meter. The heat source is a stainless steel box installed at the center of the reinforced concrete room, and the reinforced concrete wall room is also It is equipped with a heat source box, a constant temperature probe and a temperature thermocouple data collector. The detection method adopts the sequential comparison test method. In the first test, the thermal insulation paint is painted on the surface of the outer wall of the reinforced concrete wall; in the second test, a certain thickness of insulation board is attached to the outer surface of the reinforced concrete wall, and the detection process is recorded. Data, the interval value of its equivalent thermal resistance and the interval value of equivalent thermal conductivity can be calculated by comparison. The present invention can distinguish the authenticity and quality of the thermal insulation paint according to the size of the equivalent thermal resistance of each user unit and the quality inspection mechanism. In this way, the inspection and supervision department also has the basis for inspection and supervision, and the architectural designers also have the basis for building energy-saving design.
Description
技术领域technical field
本发明属于建筑涂料检测技术领域,具体涉及一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的设备及方法。The invention belongs to the technical field of detection of architectural coatings, and in particular relates to a device and method for steady-state detection of equivalent thermal resistance and equivalent thermal conductivity interval values of thermal insulation coatings.
背景技术Background technique
建筑用绝热保温涂料具有高效的远中近红外宽波幅、热辐射具有阻隔隔热和保温作用、超常的抗污染性、良好的附着力、耐洗刷性、耐酸耐腐蚀性和防霉变等性能。绝热保温涂料是现代建筑隔热保温领域性能优良、适用性强、技术含量高的一种新型阻隔热辐射建筑保温隔热材料。Thermal insulation coatings for buildings have high-efficiency far-middle and near-infrared wide-wavelength, thermal radiation has the function of blocking heat insulation and heat preservation, extraordinary anti-pollution, good adhesion, washing resistance, acid resistance, corrosion resistance and mildew resistance. . Thermal insulation coating is a new type of thermal radiation barrier building thermal insulation material with excellent performance, strong applicability and high technical content in the field of modern building thermal insulation.
建筑用的节能功能性涂料成本会比普通涂料高很多,但功能性涂料和普通涂料在施工后肉眼根本无法识别,如何检测这些涂料的区别以及涂料的热性能成为了一大问题。The cost of energy-saving functional coatings for buildings will be much higher than that of ordinary coatings, but functional coatings and ordinary coatings cannot be distinguished by naked eyes after construction. How to detect the difference between these coatings and the thermal performance of coatings has become a major problem.
经过检索发现专利公告号为CN102980911A的一种隔热涂料等效热阻检测装置及检测方法,具体是采用热电偶与太阳辐射传感器均与检测仪信号连接,检测仪与计算终端信号连接;检测方法包括在多个外墙体外表面的中部分别用粘贴胶粘贴带金属薄片的热电偶;待粘贴胶干透牢固后,在外墙体外表面分别涂刷隔热涂料与普通涂料;让需要检测的外墙体接收日光辐射,用太阳辐射传感器采集数据;太阳辐射传感器连续采集七天后选取其中四天的有效数据传输至计算终端,结合计算软件推算出该检测墙体隔热涂料的等效发明。通过上述方式,该技术能够针对隔热涂料现场检测所需要的条件,结合现场热工检测方法,准确的采集数据参与计算,能够有效输出温度的曲线进行分析,推算出隔热涂料的等效热阻。After searching, it is found that the patent announcement number is CN102980911A, a heat-insulating coating equivalent thermal resistance detection device and detection method, specifically, a thermocouple and a solar radiation sensor are connected to the detector signal, and the detector is connected to the computing terminal signal; the detection method Including a thermocouple with a metal sheet attached to the middle of the external surface of multiple external walls; after the adhesive is dry and firm, apply heat-insulating paint and ordinary paint on the external surface of the external wall respectively; The external wall of the solar radiation is received by the solar radiation, and the data is collected by the solar radiation sensor; the effective data of four days is selected and transmitted to the computing terminal after the solar radiation sensor continuously collects for seven days, and the equivalent invention of the thermal insulation coating for the detection wall is calculated by combining the computing software . Through the above method, this technology can target the conditions required for on-site detection of heat-insulating coatings, combined with on-site thermal testing methods, accurately collect data to participate in calculations, and can effectively output temperature curves for analysis, and calculate the equivalent heat of heat-insulating coatings. resistance.
但是上述技术是一种非稳态的检验方法,受天气影响误差大到50%,测试时间长,费用大,不适用,而且只适合传导传热的材料的热阻检测,不适合辐射隔热材料的热阻测试。同时其他现有技术中也尚无能检测涂料节能功能精确的检测设备和方法。这样就有假涂料、劣质涂料也被认可使用,从而给国家和用户造成了巨大损失,使得真正具有极好的全球先进的高科技环保材料、保温隔热涂料无法快速检验得到有效地推广。However, the above-mentioned technique is an unsteady-state inspection method, and the error is as large as 50% due to the influence of the weather. The test time is long, the cost is high, and it is not applicable. It is only suitable for the thermal resistance detection of conductive heat transfer materials, and is not suitable for radiation heat insulation. Thermal resistance testing of materials. At the same time, there is no accurate detection equipment and method capable of detecting the energy-saving function of coatings in other prior art. In this way, fake paints and inferior paints are also approved for use, which has caused huge losses to the country and users, making it impossible to quickly test and effectively promote the truly excellent global advanced high-tech environmental protection materials and thermal insulation coatings.
因此申请人于2018年9月17日向国家知识产权局提交了专利申请号为201811079432.0的发明专利,在申请人的后续实际使用过程中发现,受到检测设备的影响,检测得到的涂料等效热阻的精确度还有待提高,由两个房间有系统误差同时在做对比实验时发现,该装置及方法不能进行长时间的检测比对,一旦长时间做对比实验时,实验数据的准确度会受到热源温度的变化而降低。除此之外,由于采用两个箱体,材料构造误差,结构温度热电耗,安装位置误差,都会使检测结果产生误差,因此如何提高检测精确度等问题成为一项待解决的技术问题。Therefore, the applicant submitted an invention patent with the patent application number 201811079432.0 to the State Intellectual Property Office on September 17, 2018. During the subsequent actual use of the applicant, it was found that, affected by the testing equipment, the equivalent thermal resistance of the coating obtained by testing The accuracy needs to be improved. There are systematic errors in the two rooms and it is found during the comparison experiment that the device and method cannot be used for long-term detection and comparison. Once the comparison experiment is performed for a long time, the accuracy of the experimental data will be affected. decrease with changes in heat source temperature. In addition, due to the use of two boxes, material structure errors, structural temperature heat and power consumption errors, and installation position errors will all cause errors in the detection results. Therefore, how to improve the detection accuracy has become a technical problem to be solved.
发明内容Contents of the invention
为克服上述存在之不足,本发明的发明人通过长期的探索尝试以及多次的实验和努力,不断改革与创新,提供一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的设备及方法。In order to overcome the above-mentioned deficiencies, the inventors of the present invention have continuously reformed and innovated through long-term exploration attempts and many experiments and efforts, and provided a steady-state detection of the equivalent thermal resistance and equivalent thermal conductivity range of thermal insulation coatings. Apparatus and methods of value.
为实现上述目的,本发明所采用的技术方案是:To achieve the above object, the technical solution adopted in the present invention is:
一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的设备,其包括涂料载体以及安装在涂料载体内的热源、安装架和数据采集器,所述数据采集器安装在安装架上并位于涂料载体内,数据采集器通过线缆连接涂料载体外的记录仪,所述热源内安装有加热装置和温度传感器,所述加热装置和温度传感器通过线缆与涂料载体外的控制箱连接。A device for steady-state detection of the equivalent thermal resistance and equivalent thermal conductivity interval value of thermal insulation coatings, which includes a coating carrier, a heat source installed in the coating carrier, a mounting frame and a data collector, and the data collector is installed on On the installation frame and located in the paint carrier, the data collector is connected to the recorder outside the paint carrier through a cable, and a heating device and a temperature sensor are installed in the heat source, and the heating device and the temperature sensor are connected to the outside of the paint carrier through a cable. Control box connection.
根据本发明中所述的一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的设备,其进一步地优选技术方案是:所述涂料载体为密封的钢筋混凝土房,其钢筋混凝土墙体通过钢筋水泥混凝土浇筑构成。According to a device for steadily detecting the equivalent thermal resistance and equivalent thermal conductivity interval value of thermal insulation coatings described in the present invention, its further preferred technical solution is: the coating carrier is a sealed reinforced concrete room, and its The reinforced concrete wall is formed by pouring reinforced cement concrete.
根据本发明中所述的一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的设备,其进一步地优选技术方案是:所述钢筋混凝土房由6个面组成,其一面为门,门为保温板厚度大于或等于40mm,其余钢筋混凝土墙体厚度大于或等于60mm。According to a device for steady-state detection of the equivalent thermal resistance and equivalent thermal conductivity interval value of thermal insulation coatings described in the present invention, its further preferred technical solution is: the reinforced concrete room is composed of 6 surfaces, of which One side is a door, the door is an insulation board with a thickness greater than or equal to 40mm, and the thickness of the remaining reinforced concrete walls is greater than or equal to 60mm.
根据本发明中所述的一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的设备,其进一步地优选技术方案是:所述控制箱内安装有恒温开关、记录仪和电表。According to a device for steadily detecting the equivalent thermal resistance and equivalent thermal conductivity interval value of thermal insulation coatings described in the present invention, its further preferred technical solution is: a thermostat switch and a recorder are installed in the control box and electric meter.
根据本发明中所述的一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的设备,其进一步地优选技术方案是:热源主要由不锈钢箱体、沸水或恒温水、加热管组成,沸水或恒温水盛装在不锈钢箱体内,所述加热管安装在不锈钢箱体内。According to a device for steadily detecting the equivalent thermal resistance and equivalent thermal conductivity interval value of thermal insulation coatings described in the present invention, its further preferred technical solution is: the heat source is mainly composed of stainless steel box body, boiling water or constant temperature water, Composed of heating tubes, boiling water or constant temperature water is contained in a stainless steel box, and the heating tube is installed in the stainless steel box.
根据本发明中所述的一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的设备,其进一步地优选技术方案是:所述安装架为木架,木架罩住锈钢箱体,所述数据采集器位于不锈钢箱体上方的涂料载体空间内。According to a device for steadily detecting the equivalent thermal resistance and equivalent thermal conductivity interval value of thermal insulation coatings described in the present invention, its further preferred technical solution is: the installation frame is a wooden frame, and the wooden frame covers A stainless steel box, the data collector is located in the paint carrier space above the stainless steel box.
根据本发明中所述的一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的设备,其进一步地优选技术方案是:所述数据采集器为热电偶,记录仪为温度记录仪。According to a device for steadily detecting the equivalent thermal resistance and equivalent thermal conductivity interval value of thermal insulation coatings described in the present invention, its further preferred technical solution is: the data collector is a thermocouple, and the recorder is Logger.
根据本发明中所述的一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的设备,其进一步地优选技术方案是:所述涂料载体内的空间大于或等于0.1立方米,所述热源中的恒温水或沸水的体积与涂料载体内空间大小之间的比例为1:18—20。According to a device for steadily detecting the equivalent thermal resistance and equivalent thermal conductivity interval value of thermal insulation coatings described in the present invention, its further preferred technical solution is: the space in the coating carrier is greater than or equal to 0.1 cubic meters m, the ratio between the volume of constant-temperature water or boiling water in the heat source and the space in the paint carrier is 1:18-20.
本发明还提供了一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的方法,其包括以下步骤:The present invention also provides a method for steady-state detection of the equivalent thermal resistance and equivalent thermal conductivity interval value of the thermal insulation coating, which includes the following steps:
a.钢筋混凝土房分两次进行测试,第一测试在钢筋混凝土房的外墙及保温板门外侧涂刷保温隔热涂料,第二次测试在钢筋混凝土房外贴一定厚度的保温板,对比法进行检测分析,两次测试操作步骤一样;a. The reinforced concrete room is tested twice. In the first test, the outer wall of the reinforced concrete room and the outside of the insulation board door are painted with thermal insulation paint. In the second test, a certain thickness of the insulation board is pasted outside the reinforced concrete room for comparison. The method is used for detection and analysis, and the operation steps of the two tests are the same;
b.将一定容量的加热水箱放置在第一钢筋混凝土房内,安装好数据采集器,再注入水后开始加热,待水温加至设定恒温温度后调整恒温开关保持恒温至同样温度,将不锈钢箱体内的加热器与电表相连接,将数据采集器与温度记录仪连接;b. Place a heating water tank with a certain capacity in the first reinforced concrete room, install the data collector, and start heating after injecting water. After the water temperature reaches the set constant temperature, adjust the thermostat switch to keep the constant temperature at the same temperature. The heater in the box is connected to the electric meter, and the data collector is connected to the temperature recorder;
c.设备安装完成后开始检测,记录钢筋混凝土房内的温度,至少大于等于1 分钟记录一次,检测时间设定时间区间值大于或等于24小时;如检测数据为涂保温涂料房间内的平均温度大于贴保温板房间内的平均温度,且涂保温涂料房间内的耗电量小于贴保温板房间内的耗电量,检测完成,然后通过计算得出建筑保温隔热涂料的等效热阻及等效导热系数。c. Start testing after the equipment is installed, record the temperature in the reinforced concrete room, and record it at least once every minute, and set the time interval value of the testing time to be greater than or equal to 24 hours; if the testing data is the average temperature in the room coated with thermal insulation coating It is higher than the average temperature in the room with thermal insulation board, and the power consumption in the room with thermal insulation coating is less than that in the room with thermal insulation board. After the detection is completed, the equivalent thermal resistance and equivalent thermal conductivity.
根据本发明中所述的一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的方法,其进一步地优选技术方案是:第一次测试将保温隔热涂料涂刷在钢筋混凝土房间外墙表面,第一次测试完后刮掉保温隔热涂料后再贴一定厚度保温板,间隔不少于48小时,冷却后,房间温度与恒温实验室温度一致时进行第二次测试;第二次测试将一定厚度保温板贴在钢筋混凝土房间外墙表面。According to a method for steady-state detection of the equivalent thermal resistance and equivalent thermal conductivity interval value of the thermal insulation coating described in the present invention, its further preferred technical solution is: the first test is to brush the thermal insulation coating on the On the surface of the outer wall of a reinforced concrete room, after the first test, scrape off the thermal insulation coating and then paste a certain thickness of thermal insulation board. The interval is not less than 48 hours. After cooling, the room temperature is consistent with the temperature of the constant temperature laboratory. Test; in the second test, a certain thickness of insulation board was attached to the surface of the outer wall of the reinforced concrete room.
本发明中所述的稳态是表示钢筋混凝土房外部的温度为常温环境的情况。The steady state mentioned in the present invention means that the temperature outside the reinforced concrete building is a normal temperature environment.
本发明能定量地计算出建筑用保温隔热涂料的稳态条件下阻隔热辐射的等效热阻区间值,并根据等效热阻和绝热保温涂料的原理计算出保温隔热涂料的等效导热系数的区间值,根据等效热阻大小各使用单位及质量检测机构能分辨出保温隔热涂料的真伪及优劣。这样检测监督部门也有检测监督的依据,建筑设计人员也有进行建筑节能设计的依据。The invention can quantitatively calculate the interval value of the equivalent thermal resistance of thermal radiation blocking thermal radiation under the steady-state condition of the thermal insulation coating for buildings, and calculates the equivalent thermal resistance of the thermal insulation coating according to the equivalent thermal resistance and the principle of the thermal insulation coating. The interval value of thermal conductivity, according to the equivalent thermal resistance, each user unit and quality inspection agency can distinguish the authenticity and pros and cons of the thermal insulation coating. In this way, the inspection and supervision department also has the basis for inspection and supervision, and the architectural designers also have the basis for building energy-saving design.
本发明通过进一步地改进,相比现有技术检测的精准度更高,检测模拟的环境更加贴近使用的真实环境,更加符合涂料的使用场景,因此检测的数据更加合理有效。本发明通过对热源进行恒温处理,因此使得实验检测的时效更长,因此检测数据更加精准。Through further improvement, the present invention has higher detection accuracy than the prior art, and the detection simulated environment is closer to the real environment of use, and is more in line with the use scene of the paint, so the detection data is more reasonable and effective. In the present invention, by performing constant temperature treatment on the heat source, the time limit of the experimental detection is longer, so the detection data is more accurate.
本发明通过采用可控温恒热源,使得持续测试的时间更长,同时内部温度稳定,不会产生温度波动影响测试效果,从而进一步提升测试精准度。The present invention adopts a temperature-controllable constant heat source, so that the continuous test time is longer, and at the same time, the internal temperature is stable, and no temperature fluctuation will affect the test effect, thereby further improving the test accuracy.
附图说明Description of drawings
为了更清楚地说明本发明实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1是本发明中钢筋混凝土房内的检测部分结构示意图。Fig. 1 is a structural schematic diagram of the detection part in the reinforced concrete room in the present invention.
图2是涂抹保温隔热涂料进行检测的检测结构示意图。Fig. 2 is a schematic diagram of a detection structure for detection by applying thermal insulation paint.
图3是安装保温板进行检测的结构示意图。Figure 3 is a structural schematic diagram of installing the insulation board for detection.
图4是本发明在恒温条件下进行的温度测试图;设定恒温温度(加热水箱温度为85℃±1℃)条件下,两房间的顶层平均温度曲线。Fig. 4 is the temperature test figure that the present invention carries out under constant temperature condition; Under setting constant temperature temperature (heating water tank temperature is 85 ℃ ± 1 ℃) condition, the top floor average temperature curve of two rooms.
图5是本发明在自然条件下进行的温度测试图,两房间的顶层平均温度曲线。Fig. 5 is the temperature test chart that the present invention carries out under natural conditions, the top floor average temperature curve of two rooms.
图6是现有技术中采用两个箱体测试的实际测试温度关系表(图中保温箱A 和B表示两个箱体,从温度可以看出在相同的时间,相同的环境下,两个箱体的测试温度还是有差异,因此会影响到最终计算出的等效热阻的精确度)。Fig. 6 is the actual test temperature relation table that adopts two box body tests in the prior art (incubator A and B represent two box bodies in the figure, can find out from temperature at the same time, under the same environment, two There are still differences in the test temperature of the box, which will affect the accuracy of the final calculated equivalent thermal resistance).
图7是采用本发明设备两次测试温度表。Fig. 7 is to adopt the device of the present invention to test temperature table twice.
图中标号分别为:1.加热管高温线;2.恒温控制线;3.恒温开关;4.电表; 5.温度传感器;6.温度记录仪;7.控制箱;8.温度热电偶线;9.电源线;10.电源开关;11.热电偶;12.绝热保温涂料;13.钢筋混凝土墙体;14.热电偶安装木支架;15.不锈钢箱体;16.沸水;17.加热管;18.保温板。The labels in the figure are: 1. Heating tube high temperature line; 2. Constant temperature control line; 3. Constant temperature switch; 4. Electric meter; 5. Temperature sensor; 6. Temperature recorder; 7. Control box; 8. Temperature thermocouple line ;9. Power cord; 10. Power switch; 11. Thermocouple; 12. Thermal insulation coating; 13. Reinforced concrete wall; 14. Thermocouple installation wooden bracket; 15. Stainless steel box; 16. Boiling water; 17. Heating Tube; 18. Insulation board.
具体实施方式Detailed ways
为使本发明目的、技术方案和优点更加清楚,下面对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明的一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。因此,以下提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them . Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention. Accordingly, the detailed description of the embodiments of the invention provided below is not intended to limit the scope of the claimed invention but is merely representative of selected embodiments of the invention.
实施例Example
如图1、2、3所示:一种稳态检测保温隔热涂料等效热阻及等效导热系数区间值的设备,其包括钢筋混凝土房、和用于检测到钢筋混凝土房内温度的检测设备,检测设备的结构如图1所示。钢筋混凝土房为封闭的结构,检测设备安装在钢筋混凝土房内并与外部的控制箱7连接。钢筋混凝土房主要用于涂抹隔热涂料和对比检测的保温板。As shown in Figures 1, 2, and 3: a device for steady-state detection of the equivalent thermal resistance and equivalent thermal conductivity interval value of thermal insulation coatings, which includes a reinforced concrete room and a device for detecting the temperature inside the reinforced concrete room Detection equipment, the structure of the detection equipment is shown in Figure 1. The reinforced concrete room is a closed structure, and the detection equipment is installed in the reinforced concrete room and connected with the external control box 7 . Reinforced concrete houses are mainly used to apply thermal insulation coatings and thermal insulation boards for comparative testing.
钢筋混凝土房包括是由其钢筋混凝土墙体通过钢筋水泥混凝土浇筑构成。所述钢筋混凝土房由6个面组成,其一面为门,门为保温板厚度大于或等于40mm,其余钢筋混凝土墙体13的厚度大于或等于60mm。其中控制箱7内安装有恒温开关3、温度记录仪6和电表4,并且通过电源线9连接一个电源开关10,电源开关10便于检测时人工操作。The reinforced concrete house is composed of its reinforced concrete wall by pouring reinforced cement concrete. The reinforced concrete room is composed of 6 surfaces, one of which is a door, the door is an insulation board with a thickness greater than or equal to 40mm, and the thickness of the remaining reinforced concrete walls 13 is greater than or equal to 60mm. Wherein the control box 7 is equipped with a thermostatic switch 3, a temperature recorder 6 and an ammeter 4, and is connected with a power switch 10 by a power cord 9, and the power switch 10 is convenient for manual operation during detection.
其中检测设备包括了热电偶安装木支架14、热电偶11及不锈钢箱体15,热电偶安装木支架14下端为与不锈钢箱体形状相应的框架且略大于不锈钢箱体,在热电偶安装木支架14上方设置安装热电偶的支架。安装时热电偶安装木支架14罩在不锈钢箱体15上,热电偶11安装在不锈钢箱体15上方热电偶安装木支架14上的支架上,热电偶11通过温度热电偶线8与混凝土房外的温度记录仪6连接。所述不锈钢箱体15内盛装沸水16,在沸水16内安装温度传感器5和加热管17,温度传感器5通过恒温控制线2与混凝土房外的恒温开关3 连接,加热管17通过加热管高温线1与混凝土房外的恒温开关3连接,当温度低于或高于预设温度值时,温控开关控制加热管加热或停止加热。本发明中不锈钢箱体内的沸水体积与混凝土房内的空间体积之比为1:18—20,同时混凝土房间内空间体积不小于0.1m3。本实施例中热源为沸水或恒温水,沸水(恒温水) 放置在混凝土房的正中央,且所述沸水(恒温水)盛放在可密封房间内的不锈钢热容器内。Wherein detection equipment has included thermocouple installation wooden support 14, thermocouple 11 and stainless steel box body 15, and thermocouple installation wooden support 14 lower end is the framework corresponding with the shape of stainless steel box body and is slightly larger than stainless steel box body, and thermocouple installation wooden support 14. A support for installing thermocouples is arranged above. During installation, the thermocouple installation wooden support 14 is covered on the stainless steel box body 15, and the thermocouple 11 is installed on the support on the thermocouple installation wooden support 14 above the stainless steel box body 15, and the thermocouple 11 passes through the temperature thermocouple line 8 and the outside of the concrete room The temperature recorder 6 is connected. Boiling water 16 is contained in the stainless steel box 15, and a temperature sensor 5 and a heating pipe 17 are installed in the boiling water 16. The temperature sensor 5 is connected to the constant temperature switch 3 outside the concrete room through a constant temperature control line 2, and the heating pipe 17 is passed through the high temperature line of the heating pipe. 1. Connect with the thermostatic switch 3 outside the concrete room. When the temperature is lower or higher than the preset temperature value, the temperature control switch controls the heating tube to heat or stop heating. In the present invention, the ratio of the boiling water volume in the stainless steel box to the space volume in the concrete room is 1:18-20, and the space volume in the concrete room is not less than 0.1m3. In this embodiment, the heat source is boiling water or constant temperature water, and the boiling water (constant temperature water) is placed in the center of the concrete room, and the boiling water (constant temperature water) is placed in a stainless steel heat container that can be sealed in the room.
一种稳态检测保温隔热涂料等效热阻及等效导热系数的方法,包括以下步骤:A method for steady-state detection of equivalent thermal resistance and equivalent thermal conductivity of thermal insulation coatings, comprising the following steps:
a.钢筋混凝土房分两次进行测试,第一测试在钢筋混凝土房的外墙及保温板门外侧涂刷保温隔热涂料,第二次测试在水泥房外贴一定厚度的保温板,对比法进行检测分析,两次测试操作步骤一样;a. The reinforced concrete room is tested twice. In the first test, thermal insulation paint is painted on the outer wall of the reinforced concrete room and the outside of the insulation board door. In the second test, a certain thickness of insulation board is pasted outside the cement room. The comparison method For detection and analysis, the steps of the two tests are the same;
b.将一定容量的加热水箱放置在第一水泥房内,安装好数据采集器,再注入水后开始加热,待水温加至设定恒温温度后调整恒温开关保持恒温至同样温度,将不锈钢和中心的加热器与电表相连接,将数据采集器与温度记录仪连接;b. Place a heating water tank with a certain capacity in the first cement room, install the data collector, and start heating after injecting water. After the water temperature reaches the set constant temperature, adjust the thermostat switch to keep the constant temperature at the same temperature. Stainless steel and The heater in the center is connected with the electric meter, and the data collector is connected with the temperature recorder;
c.设备安装完成后开始检测,记录钢筋混凝土水泥房内的温度,不少于1分钟记录一次,检测时间设定时间区间值(不少于24小时);检测完成后如(涂保温涂料房间内的平均温度>贴保温板房间内的平均温度)且(涂保温涂料房间内的耗电量<贴保温板房间内的耗电量),则通过计算得出建筑保温隔热涂料的等效热阻及等效导热系数。c. Start testing after the equipment installation is completed, record the temperature in the reinforced concrete cement room, record it no less than 1 minute, and set the time interval value for the detection time (not less than 24 hours); The average temperature in the room > the average temperature in the room with thermal insulation board) and (power consumption in the room with thermal insulation coating < power consumption in the room with thermal insulation board), then the equivalent of building thermal insulation coating can be obtained by calculation Thermal resistance and equivalent thermal conductivity.
其中第一次测试开始时被测房间温度和测试时恒温实验室温度一致。二次测试开始时被测房间温度与恒温实验室温度一致为25℃。The temperature of the room under test at the beginning of the first test is consistent with the temperature of the constant temperature laboratory during the test. At the beginning of the second test, the temperature of the measured room is consistent with that of the constant temperature laboratory at 25°C.
其中测试过程中:第一次测试将保温隔热涂料涂刷在钢筋混凝土房间外墙表面,第一次测试完后刮掉保温隔热涂料后再贴一定厚度保温板。间隔不少于48小时,冷却后,房间温度与恒温实验室温度一致时进行第二次测试;第二次测试将一定厚度保温板贴在钢筋混凝土房间外墙表面。During the testing process: for the first test, paint the thermal insulation paint on the surface of the outer wall of the reinforced concrete room, scrape off the thermal insulation paint after the first test, and then paste a certain thickness of thermal insulation board. The interval is not less than 48 hours. After cooling, the second test is carried out when the room temperature is consistent with the temperature of the constant temperature laboratory; in the second test, a certain thickness of insulation board is attached to the surface of the outer wall of the reinforced concrete room.
计算时,其中等效热阻和等效导热系数计算方式如下:When calculating, the equivalent thermal resistance and equivalent thermal conductivity are calculated as follows:
等效热阻:Equivalent thermal resistance:
设第一次测试钢筋混凝土水泥墙房为A房,第二测试钢筋混凝土水泥墙房为B房;Let the reinforced concrete cement wall room tested for the first time be room A, and the reinforced concrete cement wall room tested for the second time be room B;
设定涂料厚度为0.0003m,两次测试钢筋混凝土房内都同时记录n次,每次L 分钟(秒)记录一次,A、B次测试钢筋混凝土房内安装测点个数相同、位置相同,均为M个;则可得到如下结果:Set the paint thickness to 0.0003m, and record n times in the reinforced concrete room of the two tests at the same time, and record once every L minutes (seconds). are all M; then the following results can be obtained:
其中:为第一次测试房间空间内第i次M个测试点温度的平均温度;in: is the average temperature of the temperature of the i-th M test points in the room space of the first test;
为第二次测试房间空间第j次M个测试点温度的平均温度; is the average temperature of the temperature of the jth M test points in the room space of the second test;
为第一次测试房间内空间M个测点温度n次测试的平均温度; It is the average temperature of n tests of the temperature of M measuring points in the space of the first test room;
为第二次测试房间内空间M个测点温度n次测试的平均温度; It is the average temperature of n tests of the temperature of M measuring points in the space of the second test room;
ATis为第一次测试房间空间内第i次第s个测点的温度;AT is the temperature of the i-th measuring point in the room space of the first test;
BTjr为第一次测试房间空间内第j次第r个测点的温度;BT jr is the temperature of the j-th measurement point in the room space of the first test;
DA为第一次测试T时间内房间的耗电度数;D A is the power consumption degree of the room within the time T of the first test;
DB为第二次测试T时间内房间的耗电度数。D B is the power consumption of the room within the time T of the second test.
原理:在恒温(相同温度)实验室房间内,两次测试被测房间耗电量少时,被测房间空间温度高,则被测房间墙体系统热阻大。Principle: In a constant temperature (same temperature) laboratory room, when the power consumption of the tested room is low in the two tests, the space temperature of the tested room is high, and the thermal resistance of the wall system of the tested room is large.
等效热阻和等效导热系数计算方法:Calculation method of equivalent thermal resistance and equivalent thermal conductivity:
根据热阻与导热系数成反比,则有:According to the inverse ratio between thermal resistance and thermal conductivity, there are:
当电表耗电温度DA≤DB When the power consumption temperature of the meter is D A ≤ D B
当涂保温隔热涂料的等效热阻RA涂涂;钢筋混土墙体的热阻R;保温板的热阻 RB When coating the equivalent thermal resistance R A of the thermal insulation coating; the thermal resistance R of the reinforced concrete wall; the thermal resistance R B of the insulation board
根据测试温度,如果DA≤DB。则有R+RA涂料≥R+RB保温板;According to the test temperature, if D A ≤ D B . Then there is R+R A coating ≥ R+R B insulation board ;
从而得到保温隔热涂料等效热阻区间值为:RA涂料≥RB保温板 Thus, the equivalent thermal resistance interval value of thermal insulation coating is obtained: R A coating ≥ R B insulation board
涂料等效导热系数区间值: Interval value of equivalent thermal conductivity of coating:
如果DA≥DB则有R+RA涂料≤RB+R;if D A ≥ D B means R+R A paint ≤ R B + R;
从而得到保温隔热涂料等效热阻区间值:RA涂料<RB保温板 Thus, the equivalent thermal resistance interval value of thermal insulation coating is obtained: R A coating < R B insulation board
涂料等效导热系数区间值: Interval value of equivalent thermal conductivity of coating:
钢筋混凝土墙体导热阻为RThe thermal conductivity of the reinforced concrete wall is R
公式中:RA涂料为建筑绝热保温(保温隔热)涂料等效热阻;In the formula: R A coating is the equivalent thermal resistance of building thermal insulation (thermal insulation) coating;
R为厚钢筋混凝土墙体热阻:R is the thermal resistance of the thick reinforced concrete wall:
SA为钢筋混凝土墙房间的厚度;S A is the thickness of the reinforced concrete wall room;
λA涂料为建组绝热保温涂料等效导热系数;λ A coating is the equivalent thermal conductivity of the thermal insulation coating for building a group;
RB为保温板热阻。R B is the thermal resistance of the insulation board.
为了进一步检验本发明的测试方式,首先在恒温环境下进行测试温度,然后不锈钢箱体内的恒温水温度控制在85℃±1℃(接近冬天取暖管壁温度),1 号房间为外贴30mm挤塑板(导热系数0.33),1号房间为20mm厚的钢筋混凝土房;2号房间也是采用20mm厚的钢筋混凝土房,然后在外涂绝热保温涂料。测试24个小时,每30分钟采集一次数据,结果如图4所示,由此可通过本测检测装置检测到的房间内温度,再根据温度值和已知的挤塑板参数计算绝热保温涂料的等效热阻等。In order to further test the test method of the present invention, first test the temperature in a constant temperature environment, and then control the temperature of the constant temperature water in the stainless steel box at 85°C ± 1°C (close to the temperature of the heating pipe wall in winter), and the room No. Plastic panels (thermal conductivity 0.33), No. 1 room is a 20mm thick reinforced concrete room; No. 2 room is also a 20mm thick reinforced concrete room, and then coated with thermal insulation paint. The test was conducted for 24 hours and the data was collected every 30 minutes. The results are shown in Figure 4. From this, the temperature in the room detected by the test device can be used to calculate the thermal insulation coating according to the temperature value and the known extruded board parameters. equivalent thermal resistance, etc.
本发明在自然条件下进行测试,1号房间为外贴30mm挤塑板(导热系数 0.33),1号房间为20mm厚的钢筋混凝土房;2号房间也是采用20mm厚的钢筋混凝土房,然后在外涂绝热保温涂料。测试24个小时,每30分钟采集一次数据,结果如图5所示。由此可通过本测检测装置检测到的房间内温度,再根据温度值和已知的挤塑板参数计算绝热保温涂料的等效热阻等。The present invention is tested under natural conditions, and No. 1 room is a 30mm extruded board (thermal conductivity 0.33), and No. 1 room is a 20mm thick reinforced concrete room; No. 2 room also adopts a 20mm thick reinforced concrete room, and then Apply thermal insulation paint. The test was conducted for 24 hours, and the data was collected every 30 minutes. The results are shown in Figure 5. Therefore, the temperature in the room detected by the detection device can be used, and then the equivalent thermal resistance of the thermal insulation coating can be calculated according to the temperature value and the known parameters of the extruded board.
同时可以发现在恒温条件下,测试的绝热保温涂料的参数更加稳定,因此计算出的各项数据更加准确。At the same time, it can be found that under constant temperature conditions, the parameters of the tested thermal insulation coating are more stable, so the calculated data are more accurate.
本发明的设备包括热源和钢筋混泥土墙房(墙厚≥60mm)和电表,所述水泥墙房包括钢筋混凝土墙房,所述热源为不锈钢箱安装在水泥墙房内中心位置,所述钢筋混凝土墙房内还设有热源箱体和恒温探头和温度热电偶数据采集器;检测方法采用先后对比测试方法。第一次测试将保温隔热涂料涂刷在钢筋混凝土墙房外墙表面,第一次测试完后刮掉钢筋混凝土房外表面的保温隔垫涂料。冷却不少于48小时(房间温度与实验室温度一致时)进行第二次测试;第二次测试将一定厚度保温材料板贴在该钢筋混凝土墙体外表面,两次测试时间均为x小时(但不得低于24小时)。两次测试通过房间空间温度记录仪,记录检测过程中不同时间的房间内空间温度和房间的加热器连接一个电表(加热管耗电)记录测试时间内加热器耗电值,通过两次测试房间的平均温度的高低和耗电高低对比可计算出其等效热阻区间值及等效导热系数的区间值。本发明能定量地计算出建筑用保温隔热涂料的稳态条件下阻隔热辐射的等效热阻区间值,并根据等效热阻和绝热保温涂料的原理计算出保温隔热涂料的等效导热系数的区间值,根据等效热阻大小各使用单位及质量检测机构能分辨出保温隔热涂料的真伪及优劣。这样检测监督部门也有检测监督的依据,建筑设计人员也有进行建筑节能设计的依据。The equipment of the present invention comprises heat source and reinforced concrete wall room (wall thickness >= 60mm) and electric meter, and described cement wall room comprises reinforced concrete wall room, and described heat source is that stainless steel box is installed in the center position in cement wall room, and described reinforcing bar The concrete wall room is also equipped with a heat source box, a constant temperature probe and a temperature thermocouple data collector; the detection method adopts the sequential comparison test method. In the first test, the thermal insulation paint was painted on the outer wall surface of the reinforced concrete wall house, and the thermal insulation spacer paint on the outer surface of the reinforced concrete house was scraped off after the first test. Cool for no less than 48 hours (when the room temperature is consistent with the laboratory temperature) for the second test; in the second test, a certain thickness of insulation material board is attached to the outer surface of the reinforced concrete wall, and the two test times are x hours (but not less than 24 hours). The room space temperature recorder is used for two tests to record the space temperature in the room and the heater in the room at different times during the test. Connect an electric meter (power consumption of the heating tube) to record the power consumption value of the heater within the test period, and pass the room test twice. The comparison of the average temperature and the power consumption can calculate the interval value of the equivalent thermal resistance and the interval value of the equivalent thermal conductivity. The invention can quantitatively calculate the interval value of the equivalent thermal resistance of thermal radiation blocking thermal radiation under the steady-state condition of the thermal insulation coating for buildings, and calculates the equivalent thermal resistance of the thermal insulation coating according to the equivalent thermal resistance and the principle of the thermal insulation coating. The interval value of thermal conductivity, according to the equivalent thermal resistance, each user unit and quality inspection agency can distinguish the authenticity and pros and cons of the thermal insulation coating. In this way, the inspection and supervision department also has the basis for inspection and supervision, and the architectural designers also have the basis for building energy-saving design.
如图6、7所示,图6为采用背景技术中的设备进行的温度测试,由图可见在相同的环境下,相同的热源下,测试55分钟,A、B两个箱体内的平均温度差达到了0.9℃,因此对最终计算出的导热系数的精准度会受到影响。As shown in Figures 6 and 7, Figure 6 is the temperature test carried out by the equipment in the background technology. It can be seen from the figure that under the same environment and the same heat source, the average temperature in the two boxes of A and B was tested for 55 minutes. The difference reaches 0.9°C, so the accuracy of the final calculated thermal conductivity will be affected.
图7为截取了前7小时的检测数据,采用的是本发明设备分为两次进行检测,一次涂抹保温绝热材料,一次为外贴保温板,由检测的温度的平均温差仅仅为 0.5℃,温差几乎缩小一倍,单独测试时间可为2天,总时间4天,水温一致。两侧测试用电为8度和9度,因此还节约能源。Figure 7 intercepts the detection data of the first 7 hours. The equipment of the present invention is used for two detections. One is to smear thermal insulation materials, and the other is to attach thermal insulation boards. The average temperature difference of the detected temperatures is only 0.5°C. The temperature difference is almost doubled, the individual test time can be 2 days, the total time is 4 days, and the water temperature is consistent. The test electricity on both sides is 8 degrees and 9 degrees, so it also saves energy.
由上述两份实验图可见,本申请相比现有技术测试的精确度更高,同时可持续地测试时间更长。It can be seen from the above two experimental diagrams that the test accuracy of the present application is higher than that of the prior art, and at the same time, the sustainable test time is longer.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度低于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
以上仅是本发明的优选实施方式,应当指出的是,上述优选实施方式不应视为对本发明的限制,本发明的保护范围应当以权利要求所限定的范围为准。对于本技术领域的普通技术人员来说,在不脱离本发明的精神和范围内,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred implementations of the present invention, and it should be noted that the above preferred implementations should not be regarded as limiting the present invention, and the scope of protection of the present invention should be based on the scope defined in the claims. For those skilled in the art, without departing from the spirit and scope of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.
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