CN110524214B - Device and method for mounting lower electrode plate of automobile PTC water heater - Google Patents
Device and method for mounting lower electrode plate of automobile PTC water heater Download PDFInfo
- Publication number
- CN110524214B CN110524214B CN201910852565.5A CN201910852565A CN110524214B CN 110524214 B CN110524214 B CN 110524214B CN 201910852565 A CN201910852565 A CN 201910852565A CN 110524214 B CN110524214 B CN 110524214B
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- plate
- lower electrode
- bottom plate
- conveying line
- water heater
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000009434 installation Methods 0.000 claims abstract description 9
- 230000001105 regulatory effect Effects 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 21
- 230000000903 blocking effect Effects 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 3
- 230000008844 regulatory mechanism Effects 0.000 abstract description 2
- 230000002950 deficient Effects 0.000 description 7
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Heating (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a mounting device and a mounting method for a lower electrode plate of an automobile PTC water heater, comprising the following steps: a case; the bottom plate is arranged in the box body; the conveying line passes through the box body, and a follower tooling plate is arranged on the conveying line; the lifting mechanism, the magazine mechanism, the regulation mechanism, the removal module, the automatic lower electrode piece installation of accomplishing, degree of automation is high, and work efficiency is high to can carry out automatic regulation to the lower electrode piece, make the lower electrode piece installation regular reliable.
Description
Technical Field
The invention belongs to the technical field of PTC water heater assembly equipment, and particularly relates to an installation device and an installation method for a lower electrode plate of an automobile PTC water heater.
Background
In carrying out the invention, the inventors have found that the prior art has at least the following problems: in the prior art, the installation process of the lower electrode plate of the automobile PTC water heater is manually completed, the working efficiency is low, and the automation degree is low.
Disclosure of Invention
The invention aims to solve the technical problem of providing the automobile PTC water heater lower electrode plate mounting device and the mounting method thereof, wherein the lower electrode plate mounting device automatically completes the lower electrode plate mounting, has high automation degree and high working efficiency, and can automatically regulate the lower electrode plate so that the lower electrode plate is regularly and reliably mounted.
In order to solve the technical problems, the invention adopts the following technical scheme: an automotive PTC water heater lower electrode sheet mounting apparatus having:
a case;
the bottom plate is arranged in the box body;
the conveying line passes through the box body, and a follow-up tooling plate is arranged on the conveying line;
the jacking mechanism is arranged on the bottom plate and can jack up the follow-up tooling plate on the conveying line;
the material box mechanism is arranged on the bottom plate and can accommodate the lower electrode plate;
the regulating mechanism is arranged on the bottom plate and is provided with a mounting plate, a regulating block, a regulating cylinder and a pushing block, the mounting plate is arranged on the bottom plate, the regulating block is arranged on the mounting plate, and the regulating block is provided with a notch matched with the lower electrode plate; the regular air cylinder is arranged on the bottom plate, the push block is connected with a piston rod of the regular air cylinder, and an opening matched with the lower electrode plate is formed in the push block;
the movable module is arranged on the bottom, an air cylinder is arranged on the movable module, a sucker is arranged on a piston rod of the air cylinder, the sucker can adsorb the lower electrode plate, and the movable module can enable the lower electrode plate to be transported among the material box mechanism, the regulating mechanism and the follow-up tooling plate.
The cartridge mechanism has:
the material box can accommodate the lower electrode plate;
the bracket is arranged at the bottom of the bottom plate;
the servo motor is arranged on the bracket;
the screw rod is rotatably arranged on the bracket and is connected with the rotating shaft of the servo motor;
the middle plate is arranged in the bracket, a nut is arranged on the middle plate, and the nut is matched with the screw rod;
the first end of the guide rod is connected with the middle plate, and the second end of the guide rod penetrates through the bracket and the bottom plate;
the first side of the push plate is connected with the bottom of the material box, and the second side of the push plate is connected with the second end of the guide rod;
the proximity switch bracket is arranged on the bracket;
and the proximity switch is arranged on the proximity switch bracket and can sense the position of the middle plate.
The jacking mechanism comprises:
the jacking cylinder is arranged at the bottom of the bottom plate, is positioned below the conveying line, and a piston rod of the jacking cylinder penetrates through the bottom plate and can jack the accompanying tooling plate on the conveying line;
the blocking cylinder is arranged at the bottom of the bottom plate, is positioned below the conveying line, and a piston rod of the blocking cylinder penetrates through the bottom plate and can block the accompanying tooling plate on the conveying line;
the baffle is arranged on the bottom plate, and the baffle can limit the position of the follow-up tooling plate in the vertical direction.
The device is characterized by further comprising a defective box, wherein the defective box is arranged on the bottom, and the moving module can send the unqualified lower electrode sheet into the defective box.
The regulating mechanism further comprises a sliding block and a guide rail, the guide rail is arranged on the mounting plate, the sliding block is connected with the pushing block, and the sliding block is slidably mounted on the guide rail.
The proximity switch bracket is provided with an adjusting groove, and the proximity switch is arranged in the adjusting groove; the number of the proximity switches is not less than two.
The notch on the gauge block is arranged on one corner of the gauge block, and the opening of the pushing block can be matched with one corner of the lower electrode plate; the motion direction of the pushing block is the diagonal direction of the lower electrode plate.
The installation method of the installation device of the lower electrode plate of the automobile PTC water heater comprises the following steps:
1) The following tooling plate is driven by the conveying line until being blocked by the extended blocking cylinder; at the moment, after the pallet is detected to be in place, the lifting cylinder is lifted, the pallet is positioned and pushed up until being fixed by the baffle plate;
2) The linear module sucks the material box cover to a plastic sucking disc recovery area;
3) The linear module sucks the lower electrode plate from the material box to a regular station; the lower electrode plate is regulated by the regulating mechanism;
4) The linear module is used for taking down the lower electrode plate from the regular station and placing the lower electrode plate on the empty follow-up tooling plate;
5) After the processing is finished, the jacking cylinder and the blocking cylinder retract, and the follow-up tooling plate is released to the conveying line.
One of the above technical schemes has the following advantages or beneficial effects that the lower electrode plate is automatically installed, the degree of automation is high, the working efficiency is high, and the lower electrode plate can be automatically regulated, so that the lower electrode plate is installed regularly and reliably.
Drawings
Fig. 1 is a schematic structural view of a lower electrode sheet mounting device for an automotive PTC water heater according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a lower electrode sheet mounting device of the automotive PTC water heater of fig. 1;
fig. 3 is a schematic structural view of a lower electrode tab mounting device of the automotive PTC water heater of fig. 1;
FIG. 4 is a schematic view of the cartridge mechanism of the lower electrode tab mounting device of the automotive PTC water heater of FIG. 1;
FIG. 5 is a schematic structural view of a regulating mechanism of the lower electrode sheet mounting device of the automotive PTC water heater of FIG. 1;
the labels in the above figures are: 1. the box, 2, the bottom plate, 3, the mobile module, 4, the cylinder, 5, the sucking disc, 6, the magazine mechanism, 601, the magazine, 602, the push pedal, 603, the guide arm, 604, the lead screw, 605, the nut, 606, the middle plate, 607, the support, 608, the servo motor, 609, the proximity switch support, 610, the proximity switch, 7, the defective box, 8, the regulation mechanism, 801, the mounting plate, 802, the regulation block, 803, the regulation cylinder, 804, the sliding block, 805, the push block, 806, the guide rail, 9, the conveying line, 10, the follow-up tooling plate, 11, the jacking mechanism, 1101, the jacking cylinder, 1102, the blocking cylinder, 1103 and the baffle.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the embodiments of the present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 to 5, a lower electrode sheet mounting device for an automotive PTC water heater has:
a case;
the bottom plate is arranged in the box body;
the conveying line passes through the box body, and a follower tooling plate is arranged on the conveying line;
the jacking mechanism is arranged on the bottom plate and can jack up the follow-up tooling plate on the conveying line;
the material box mechanism is arranged on the bottom plate and can accommodate the lower electrode plate;
the regulating mechanism is arranged on the bottom plate and is provided with a mounting plate, a regulating block, a regulating cylinder and a pushing block, the mounting plate is arranged on the bottom plate, the regulating block is arranged on the mounting plate, and the regulating block is provided with a notch matched with the lower electrode plate; the regular cylinder is arranged on the bottom plate, the pushing block is connected with a piston rod of the regular cylinder, and an opening matched with the lower electrode plate is formed in the pushing block;
and the movable module is arranged on the bottom, an air cylinder is arranged on the movable module, a sucker is arranged on a piston rod of the air cylinder, the sucker can adsorb the lower electrode plate, and the movable module can enable the lower electrode plate to be transported among the material box mechanism, the regulating mechanism and the accompanying tooling plate. The movable module is a triaxial linear module, movement in the X direction and the Y direction can be realized, and X-direction movement is realized through the air cylinder.
The magazine mechanism has:
the material box can accommodate the lower electrode plate;
the bracket is arranged at the bottom of the bottom plate;
the servo motor is arranged on the bracket;
the screw rod is rotatably arranged on the bracket and is connected with a rotating shaft of the servo motor;
the middle plate is arranged in the bracket, a nut is arranged on the middle plate, and the nut is matched with the screw rod;
the first end of the guide rod is connected with the middle plate, and the second end of the guide rod penetrates through the bracket and the bottom plate;
the first side of the push plate is connected with the bottom of the material box, and the second side of the push plate is connected with the second end of the guide rod;
the proximity switch bracket is arranged on the bracket;
and the proximity switch is arranged on the proximity switch bracket and can sense the position of the middle plate.
The material box mechanism can jack up the material box, so that the sucker is convenient to suck the electrode slice. The position of the middle plate can be sensed by arranging the proximity switch in the material box mechanism, so that the position of the material box is sensed. The position of the cartridge can be controlled.
The climbing mechanism comprises:
the jacking cylinder is arranged at the bottom of the bottom plate, is positioned below the conveying line, and a piston rod of the jacking cylinder penetrates through the bottom plate and can jack the accompanying tooling plate on the conveying line;
the blocking cylinder is arranged at the bottom of the bottom plate, is positioned below the conveying line, and can block a piston rod of the blocking cylinder from penetrating through the bottom plate and blocking a follow-up tooling plate on the conveying line;
the baffle is arranged on the bottom plate and can limit the position of the follow-up tooling plate in the vertical direction.
The device is also provided with a defective box, the defective box is arranged on the bottom, and the mobile module can send the unqualified lower electrode sheet into the defective box.
The normalizing mechanism further comprises a sliding block and a guide rail, the guide rail is arranged on the mounting plate, the sliding block is connected with the pushing block, and the sliding block is slidably arranged on the guide rail.
The proximity switch bracket is provided with an adjusting groove, and the proximity switch is arranged in the adjusting groove; the number of the proximity switches is not less than two.
The notch on the gauge block is arranged on one corner of the gauge block, and the opening of the pushing block can be matched with one corner of the lower electrode plate; the motion direction of the pushing block is the diagonal direction of the lower electrode plate. The lower electrode sheet is regulated by pushing the lower electrode sheet into alignment with the edges of the notches on the regulating block.
The installation method of the installation device of the lower electrode plate of the automobile PTC water heater comprises the following steps:
1) The following tooling plate is driven by the conveying line until being blocked by the extended blocking cylinder; at the moment, after the pallet is detected to be in place, the lifting cylinder is lifted, the pallet is positioned and pushed up until being fixed by the baffle plate;
2) The linear module sucks the material box cover to a plastic sucking disc recovery area;
3) The linear module sucks the lower electrode plate from the material box to a regular station; the lower electrode plate is regulated by the regulating mechanism;
4) The linear module is used for taking down the lower electrode plate from the regular station and placing the lower electrode plate on the empty follow-up tooling plate;
5) After the processing is finished, the jacking cylinder and the blocking cylinder retract, and the follow-up tooling plate is released to the conveying line.
After the scheme is adopted, the lower electrode plate is automatically installed, the automation degree is high, the working efficiency is high, the lower electrode plate can be automatically regulated, and the lower electrode plate is installed regularly and reliably.
While the invention has been described above with reference to the accompanying drawings, it will be apparent that the invention is not limited to the above embodiments, but is capable of being modified or applied directly to other applications without modification, as long as various insubstantial modifications of the method concept and technical solution of the invention are adopted, all within the scope of the invention.
Claims (7)
1. An automotive PTC water heater lower electrode sheet mounting apparatus characterized by comprising:
a case;
the bottom plate is arranged in the box body;
the conveying line passes through the box body, and a follow-up tooling plate is arranged on the conveying line;
the jacking mechanism is arranged on the bottom plate and can jack up the follow-up tooling plate on the conveying line;
the material box mechanism is arranged on the bottom plate and can accommodate the lower electrode plate;
the regulating mechanism is arranged on the bottom plate and is provided with a mounting plate, a regulating block, a regulating cylinder and a pushing block, the mounting plate is arranged on the bottom plate, the regulating block is arranged on the mounting plate, and the regulating block is provided with a notch matched with the lower electrode plate; the regular air cylinder is arranged on the bottom plate, the push block is connected with a piston rod of the regular air cylinder, and an opening matched with the lower electrode plate is formed in the push block;
the movable module is arranged on the bottom plate, an air cylinder is arranged on the movable module, a sucker is arranged on a piston rod of the air cylinder, the sucker can adsorb the lower electrode plate, and the movable module can enable the lower electrode plate to be transported among the material box mechanism, the regulating mechanism and the follow-up tooling plate;
the cartridge mechanism has:
the material box can accommodate the lower electrode plate;
the bracket is arranged at the bottom of the bottom plate;
the servo motor is arranged on the bracket;
the screw rod is rotatably arranged on the bracket and is connected with the rotating shaft of the servo motor;
the middle plate is arranged in the bracket, a nut is arranged on the middle plate, and the nut is matched with the screw rod;
the first end of the guide rod is connected with the middle plate, and the second end of the guide rod penetrates through the bracket and the bottom plate;
the first side of the push plate is connected with the bottom of the material box, and the second side of the push plate is connected with the second end of the guide rod;
the proximity switch bracket is arranged on the bracket;
and the proximity switch is arranged on the proximity switch bracket and can sense the position of the middle plate.
2. A lower electrode tab mounting device for an automotive PTC water heater according to claim 1 wherein said jacking mechanism comprises:
the jacking cylinder is arranged at the bottom of the bottom plate, is positioned below the conveying line, and a piston rod of the jacking cylinder penetrates through the bottom plate and can jack the accompanying tooling plate on the conveying line;
the blocking cylinder is arranged at the bottom of the bottom plate, is positioned below the conveying line, and a piston rod of the blocking cylinder penetrates through the bottom plate and can block the accompanying tooling plate on the conveying line;
the baffle is arranged on the bottom plate, and the baffle can limit the position of the follow-up tooling plate in the vertical direction.
3. A lower electrode tab mounting apparatus for an automotive PTC water heater according to claim 2 further comprising a reject box provided on said bottom plate, said moving module being capable of feeding reject lower electrode tabs into said reject box.
4. A lower electrode tab mounting apparatus for an automotive PTC water heater according to claim 3 wherein the regulating mechanism further comprises a slider and a guide rail, the guide rail being disposed on the mounting plate, the slider being connected to the push block, the slider being slidably mounted on the guide rail.
5. A lower electrode sheet mounting device for an automotive PTC water heater according to claim 4 wherein the proximity switch bracket is provided with an adjustment groove, and the proximity switch is mounted in the adjustment groove; the number of the proximity switches is not less than two.
6. A lower electrode tab mounting device for an automotive PTC water heater according to claim 5 wherein the notch in the gauge block is disposed at a corner of the gauge block, and the opening of the push block is adapted to fit a corner of the lower electrode tab; the motion direction of the pushing block is the diagonal direction of the lower electrode plate.
7. A method of installing a lower electrode tab installation device for an automotive PTC water heater according to any one of claims 4 to 6 comprising the steps of:
1) The following tooling plate is driven by the conveying line until being blocked by the extended blocking cylinder; at the moment, after the pallet is detected to be in place, the lifting cylinder is lifted, the pallet is positioned and pushed up until being fixed by the baffle plate;
2) The moving module sucks the box cover to a plastic sucking disc recovery area;
3) The moving module sucks the lower electrode plate from the material box to a regular station; the lower electrode plate is regulated by the regulating mechanism;
4) The movable module takes down the lower electrode plate from the regular station and places the lower electrode plate on the empty follow-up tooling plate;
5) After the processing is finished, the jacking cylinder and the blocking cylinder retract, and the follow-up tooling plate is released to the conveying line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910852565.5A CN110524214B (en) | 2019-09-10 | 2019-09-10 | Device and method for mounting lower electrode plate of automobile PTC water heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910852565.5A CN110524214B (en) | 2019-09-10 | 2019-09-10 | Device and method for mounting lower electrode plate of automobile PTC water heater |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110524214A CN110524214A (en) | 2019-12-03 |
| CN110524214B true CN110524214B (en) | 2023-11-17 |
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ID=68667961
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910852565.5A Active CN110524214B (en) | 2019-09-10 | 2019-09-10 | Device and method for mounting lower electrode plate of automobile PTC water heater |
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| Country | Link |
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| CN (1) | CN110524214B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07106796A (en) * | 1993-09-30 | 1995-04-21 | Matsushita Electric Ind Co Ltd | Electronic component mounting device |
| CN203566190U (en) * | 2013-11-05 | 2014-04-30 | 昆山欣佑立自动化有限公司 | Electrode slice press-fit machine |
| CN103878559A (en) * | 2014-03-25 | 2014-06-25 | 常熟市林芝电热器件有限公司 | Strip conveying mechanism used for automatic assembly device of heater PTC heating core |
| CN107570995A (en) * | 2017-09-29 | 2018-01-12 | 芜湖全程智能科技有限公司 | A kind of electronic parking kinetic energy motor knob roller box method |
| CN211728147U (en) * | 2019-09-10 | 2020-10-23 | 芜湖全程智能科技有限公司 | Lower electrode plate mounting device of automobile PTC water heater |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016000076A1 (en) * | 2014-07-02 | 2016-01-07 | Doben Limited | System and method with drag conveyor for high rate production welding |
-
2019
- 2019-09-10 CN CN201910852565.5A patent/CN110524214B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07106796A (en) * | 1993-09-30 | 1995-04-21 | Matsushita Electric Ind Co Ltd | Electronic component mounting device |
| CN203566190U (en) * | 2013-11-05 | 2014-04-30 | 昆山欣佑立自动化有限公司 | Electrode slice press-fit machine |
| CN103878559A (en) * | 2014-03-25 | 2014-06-25 | 常熟市林芝电热器件有限公司 | Strip conveying mechanism used for automatic assembly device of heater PTC heating core |
| CN107570995A (en) * | 2017-09-29 | 2018-01-12 | 芜湖全程智能科技有限公司 | A kind of electronic parking kinetic energy motor knob roller box method |
| CN211728147U (en) * | 2019-09-10 | 2020-10-23 | 芜湖全程智能科技有限公司 | Lower electrode plate mounting device of automobile PTC water heater |
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| Publication number | Publication date |
|---|---|
| CN110524214A (en) | 2019-12-03 |
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