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CN110509451A - Injection molding process for arc-shaped air conditioner panel - Google Patents

Injection molding process for arc-shaped air conditioner panel Download PDF

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Publication number
CN110509451A
CN110509451A CN201910920642.6A CN201910920642A CN110509451A CN 110509451 A CN110509451 A CN 110509451A CN 201910920642 A CN201910920642 A CN 201910920642A CN 110509451 A CN110509451 A CN 110509451A
Authority
CN
China
Prior art keywords
parts
injection molding
raw material
injection
conditioning panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910920642.6A
Other languages
Chinese (zh)
Inventor
宣珠萍
宣丹萍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taicang Yixin Intelligent Technology Co ltd
Original Assignee
Taicang Yixin Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taicang Yixin Intelligent Technology Co ltd filed Critical Taicang Yixin Intelligent Technology Co ltd
Priority to CN201910920642.6A priority Critical patent/CN110509451A/en
Publication of CN110509451A publication Critical patent/CN110509451A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/06Conditioning or physical treatment of the material to be shaped by drying
    • B29B13/065Conditioning or physical treatment of the material to be shaped by drying of powder or pellets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/10Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0025Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • B29C2045/0079Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping applying a coating or covering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C2045/0096Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor drying the moulding material before injection, e.g. by heating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

An injection molding process for an arc-shaped air conditioner panel comprises the following steps of: forming a plastic raw material required by air conditioner panel injection molding through crushing, mixing and stirring; pretreatment of raw materials: putting the raw materials stirred in the step 1) into an oven, and setting baking time and temperature; heating of an injection molding machine and an injection mold: adding the raw materials baked in the step 2) into a charging barrel of an injection molding machine to enable the raw materials to be in a molten state; injecting raw materials, namely, injecting the raw materials in a molten state into the heated injection mold through the hot runner treated in the step (3) and then through a nozzle; maintaining the pressure; cooling and forming; and (6) opening the mold. The injection molding process for the arc-shaped air conditioner panel, disclosed by the invention, has the advantages that the process steps are reasonably arranged, the injection molding period and the production cost of a product are effectively reduced, meanwhile, the finished product quality of the product is effectively improved through corresponding process conditions, the automation degree is high, the attractiveness of the surface of a plastic product is improved, and the environment friendliness is facilitated.

Description

A kind of injection molding process for arc air-conditioning panel
Technical field
The invention belongs to high specific strength, large size, the thermoplastic articles preparation technical fields of appearance structure complexity, specifically Ground is related to a kind of injection molding process for arc air-conditioning panel.
Background technique
Injection molding is a kind of method of industrial products production moulding.Product is usually using rubber injection mold and plastic injection.Injection molding Molding die platen press and casting die can also be dispensed.Injection (mo(u)lding) machine (abbreviation injector or injection molding machine) is by thermoplastic or heat The main molding equipment of plastic products of various shapes is made using mould for plastics for solidity material, and injection moulding is to pass through injection molding Machine and mold are realized.
To meet consumer for the aesthetic requirement of air-conditioner housing appearance, and also to more environmentally-friendly, using exempting to spray High-surface gloss traceless injection molding technology production air-conditioner housing has become mainstream.The generation and development of the technology be unable to do without plastic shaping The continuous development and innovation of technology cover multiple sides such as glazed plastic material, high-gloss injection mold, mould temperature temperature control device Face.
In recent years, people have been no longer satisfied with the use function of air-conditioning, sample to the appreciation of its appearance and environmentally protective It is required that higher and higher.Since traditional injection moulding process is first to be molded air-conditioner housing, the method then sprayed again, both not environmentally, matter Amount is also unstable, and out-of-date methods have been abandoned one after another by numerous international and domestic well-known manufacturers, then exempt to spray using a kind of novel forming technology- Apply high-surface gloss traceless injection molding technology.The technology can make air-conditioner housing surface gloss height and weldless line, current mark and shrink mark etc. Defect, and it is not necessarily to subsequent spraying process, to be reduced to environmental protection and cost extremely advantageous.Due to exempting to spray bloom injection molding skill The implementation of art be unable to do without glazed plastic material, high-gloss injection mold, mould temperature temperature control device and injection molding machine and Shooting Technique It is fitted close.As air-conditioning technical is more and more mature, air-conditioning not merely only needs to meet the performance of power saving good refrigeration effect Requirement, consumer for air-conditioning shape simultaneously more stringent requirements are proposed, therefore occur it is more and more streamlined or The air-conditioning panel of person's cambered surface design, relative to how carrying out the technical issues of being produced into for urgent need to resolve of curved panel.
Summary of the invention
Goal of the invention: the object of the present invention is to provide a kind of injection molding process for arc air-conditioning panel, solve How arc air-conditioning panel structure aesthetic in appearance is formed by Shooting Technique in the prior art.
Technical solution: the present invention provides a kind of injection molding process for arc air-conditioning panel, include the following steps:
1) raw material preparation: plastic material needed for forming air-conditioning panel injection molding by broken, mixing and stirring;
2) pretreatment of raw material: the raw material being stirred in step 1) is put into baking oven, and sets baking time and temperature;
3) heating of injection molding machine and injection mold: being heated to 215 DEG C -270 DEG C for the barrel of injection molding machine, by the heat in adapted to injection system Runner is heated to 240 DEG C -255 DEG C, and the upper mold of injection mold is heated to 75 DEG C -85 DEG C, and the lower die of injection mold is heated To 55 DEG C -65 DEG C;
4) raw material baked in step 2 is added to the barrel of injection molding machine, so that raw material is in molten condition;
5) injection for carrying out raw material, by the raw material of molten condition by the hot flow path that handle through step (3), then by nozzle In injection mold after being injected into heating;
6) pressure maintaining: by injecting uniformly carry out pressure maintaining;
7) it is cooled and shaped;
8) it is opened: upper/lower die being opened, by manipulator or manually by the air-conditioning panel at production in injection mold mode It takes out;
9) molding product is placed on and is cooled down at room temperature;
10) air-conditioning panel being cooled and shaped in step 9) is surface-treated;
11) it tests to the air-conditioning panel for having carried out surface treatment, the product of acceptance(check) is subjected to vanning storage, for not Qualified product, carries out break process by crusher.
Further, the above-mentioned injection molding process for arc air-conditioning panel, above-mentioned steps 1) in composition of raw materials Are as follows:
EVA:55-69 parts
PPA:1.5 parts
Dispersing agent: 0.2-0.8 parts
Antioxidant: 0.5-1.0 parts
Polyethylene wax: 9 parts
Titanate coupling agent: 1.5 parts
White oil: 0.6-0.9 parts;
Modifying agent: 2-5 parts;
Fire retardant: 3-6 parts.
Further, the above-mentioned injection molding process for arc air-conditioning panel, the composition of raw materials of above-mentioned fire retardant are as follows:
53 parts of triethyl phosphate
12 parts of hydrotalcite
8 parts of resorcinol
4 parts of sodium hydroxide
11 parts of antimony oxide
10 parts of alum
13 parts of odium stearate
10 parts of pentaerythrite
10 parts of melamine
3 parts of magnesium hydroxide
5 parts of ammonium polyphosphate
3 parts of sodium nitrate.
Further, the above-mentioned injection molding process for arc air-conditioning panel, above-mentioned steps 3) in barrel heating point It is three sections, back segment is heated to 210-245 DEG C, and for Mid-section heating to 230-275 DEG C, leading portion is heated to 240-280 DEG C.
Further, the above-mentioned injection molding process for arc air-conditioning panel, above-mentioned steps 5) in inject it is specific Step includes:
5-1) mold filling: the raw material of molten condition injection pressure effect under from barrel measuring room inflow type chamber beginning and be full of type Chamber;
It 5-2) is compacted: after type chamber is full of by the raw material of molten condition, it is intracavitary to continue to say that the raw material of molten condition is pressed onto type, melts at this time The speed for melting the raw material of state is gradually reduced;
5-3) pressure maintaining: the raw material of molten condition will continue to enter in type chamber under the injection pressure of screw rod, and it is molten to test material with filling Body is because of gap caused by cooling meat, and the flowing velocity of the raw material of molten condition becomes slower at this time, melts in packing stage The raw material of state gradually cools down in injection mold with injection mould cooling system, density be gradually increased and product gradually at Type;
5-4) flow backwards: after pressure maintaining, screw rod backhaul returns to initial position, and nozzle exit pressure is dropped rapidly to zero, molten condition Raw material can still have certain mobility at this moment, and under the action of cavity pressure, the raw material of molten condition is from type chamber to pouring Injection system is flow backwards, and causes cavity pressure to decline, and the raw material of molten condition solidifies at cast gate, keeps refluence process envelope disconnected.
Further, the above-mentioned injection molding process for arc air-conditioning panel, above-mentioned steps 10) in air-conditioning panel Surface treatment includes:
10-1) foil-stamping: dyeing films → vacuum aluminum-coated → painting hot melt adhesive → thermoprint;
10-2) spraying decoration: plastic injection piece → surface degreasing → electrostatic precipitation → primer spray → drying → spray inter coat → spraying decoration → topcoating → drying.
Further, the above-mentioned injection molding process for arc air-conditioning panel, above-mentioned injection molding process further include:
12) some transparent plastic sheets are used, pattern, the shape needed for thermocompression forming needed for silk-screen printing, punching Required shape, back are sticked on two-sided adhesive sticker, are pasted on air-conditioning panel.
Further, the above-mentioned injection molding process for arc air-conditioning panel, the composition of raw materials of above-mentioned modifying agent are as follows:
12 parts of powdered lubricant
15 parts of haloflex
50 parts of titanium dioxide
6 parts of brightening agent
25 parts of melamine phosphate
130 parts of light calcium.
Further, the above-mentioned injection molding process for arc air-conditioning panel, above-mentioned injection molding process further include:
13) it screens: the crushed particles after step 11) being screened using screening machine, by satisfactory crushed particles and use It is mixed in the raw material of injection molding air-conditioner housing.
Further, the above-mentioned injection molding process for arc air-conditioning panel, above-mentioned injection molding process further include:
14) print: manufactured air-conditioning panel is sent into printing machine, by printing machine in the back side of the transparent blanket of tabular successively off-set oil Layer of ink and white background layer;
15) overlay film: the air-conditioning panel after step 14) is printed is sent into laminating machine, is giving the air-conditioning panel after printing just by laminating machine Face is printed with ink layer and the back side of white background layer is covered with layer protecting film respectively.
Above-mentioned technical proposal, which can be seen that, is used for arc air-conditioning the invention has the following beneficial effects: of the present invention The injection molding process of panel, processing step setting rationally, effectively reduce the period of product injection molding and are produced into This, while by corresponding process conditions, the final product quality of product is effectively raised, high degree of automation improves plastics The aesthetics of product surface improves the competitiveness of enterprise, reduces environmental pollution, is good for the environment, and has good use Value.
Specific embodiment
Embodiment one
A kind of injection molding process for arc air-conditioning panel of the present invention, includes the following steps:
1) raw material preparation: plastic material needed for forming air-conditioning panel injection molding by broken, mixing and stirring;
2) pretreatment of raw material: the raw material being stirred in step 1) is put into baking oven, and sets baking time and temperature;
3) heating of injection molding machine and injection mold: being heated to 215 DEG C -270 DEG C for the barrel of injection molding machine, by the heat in adapted to injection system Runner is heated to 240 DEG C -255 DEG C, and the upper mold of injection mold is heated to 75 DEG C -85 DEG C, and the lower die of injection mold is heated To 55 DEG C -65 DEG C;
4) raw material baked in step 2 is added to the barrel of injection molding machine, so that raw material is in molten condition;
5) injection for carrying out raw material, by the raw material of molten condition by the hot flow path that handle through step (3), then by nozzle In injection mold after being injected into heating;
6) pressure maintaining: by injecting uniformly carry out pressure maintaining;
7) it is cooled and shaped;
8) it is opened: upper/lower die being opened, by manipulator or manually by the air-conditioning panel at production in injection mold mode It takes out;
9) molding product is placed on and is cooled down at room temperature;
10) air-conditioning panel being cooled and shaped in step 9) is surface-treated;
11) it tests to the air-conditioning panel for having carried out surface treatment, the product of acceptance(check) is subjected to vanning storage, for not Qualified product, carries out break process by crusher.
Above-mentioned injection molding process further include:
12) some transparent plastic sheets are used, pattern, the shape needed for thermocompression forming needed for silk-screen printing, punching Required shape, back are sticked on two-sided adhesive sticker, are pasted on air-conditioning panel;
13) it screens: the crushed particles after step 11) being screened using screening machine, by satisfactory crushed particles and use It is mixed in the raw material of injection molding air-conditioner housing;
14) print: manufactured air-conditioning panel is sent into printing machine, by printing machine in the back side of the transparent blanket of tabular successively off-set oil Layer of ink and white background layer;
15) overlay film: the air-conditioning panel after step 14) is printed is sent into laminating machine, is giving the air-conditioning panel after printing just by laminating machine Face is printed with ink layer and the back side of white background layer is covered with layer protecting film respectively.
Above-mentioned steps 1) in composition of raw materials are as follows:
EVA:55-69 parts
PPA:1.5 parts
Dispersing agent: 0.2-0.8 parts
Antioxidant: 0.5-1.0 parts
Polyethylene wax: 9 parts
Titanate coupling agent: 1.5 parts
White oil: 0.6-0.9 parts;
Modifying agent: 2-5 parts;
Fire retardant: 3-6 parts.
The composition of raw materials of above-mentioned fire retardant are as follows:
53 parts of triethyl phosphate
12 parts of hydrotalcite
8 parts of resorcinol
4 parts of sodium hydroxide
11 parts of antimony oxide
10 parts of alum
13 parts of odium stearate
10 parts of pentaerythrite
10 parts of melamine
3 parts of magnesium hydroxide
5 parts of ammonium polyphosphate
3 parts of sodium nitrate.
Above-mentioned steps 3) in barrel heating be divided into three sections, back segment is heated to 210-245 DEG C, Mid-section heating to 230-275 DEG C, Leading portion is heated to 240-280 DEG C.
Above-mentioned steps 5) in inject specific steps include:
5-1) mold filling: the raw material of molten condition injection pressure effect under from barrel measuring room inflow type chamber beginning and be full of type Chamber;
It 5-2) is compacted: after type chamber is full of by the raw material of molten condition, it is intracavitary to continue to say that the raw material of molten condition is pressed onto type, melts at this time The speed for melting the raw material of state is gradually reduced;
5-3) pressure maintaining: the raw material of molten condition will continue to enter in type chamber under the injection pressure of screw rod, and it is molten to test material with filling Body is because of gap caused by cooling meat, and the flowing velocity of the raw material of molten condition becomes slower at this time, melts in packing stage The raw material of state gradually cools down in injection mold with injection mould cooling system, density be gradually increased and product gradually at Type;
5-4) flow backwards: after pressure maintaining, screw rod backhaul returns to initial position, and nozzle exit pressure is dropped rapidly to zero, molten condition Raw material can still have certain mobility at this moment, and under the action of cavity pressure, the raw material of molten condition is from type chamber to pouring Injection system is flow backwards, and causes cavity pressure to decline, and the raw material of molten condition solidifies at cast gate, keeps refluence process envelope disconnected.
Above-mentioned steps 10) in the surface treatment of air-conditioning panel include:
10-1) foil-stamping: dyeing films → vacuum aluminum-coated → painting hot melt adhesive → thermoprint;
10-2) spraying decoration: plastic injection piece → surface degreasing → electrostatic precipitation → primer spray → drying → spray inter coat → spraying decoration → topcoating → drying.
The composition of raw materials of above-mentioned modifying agent are as follows:
12 parts of powdered lubricant
15 parts of haloflex
50 parts of titanium dioxide
6 parts of brightening agent
25 parts of melamine phosphate
130 parts of light calcium.
Embodiment two
A kind of injection molding process for arc air-conditioning panel of the present invention, includes the following steps:
1) raw material preparation: plastic material needed for forming air-conditioning panel injection molding by broken, mixing and stirring;
2) pretreatment of raw material: the raw material being stirred in step 1) is put into baking oven, and sets baking time and temperature;
3) heating of injection molding machine and injection mold: being heated to 215 DEG C -270 DEG C for the barrel of injection molding machine, by the heat in adapted to injection system Runner is heated to 240 DEG C -255 DEG C, and the upper mold of injection mold is heated to 75 DEG C -85 DEG C, and the lower die of injection mold is heated To 55 DEG C -65 DEG C;
4) raw material baked in step 2 is added to the barrel of injection molding machine, so that raw material is in molten condition;
5) injection for carrying out raw material, by the raw material of molten condition by the hot flow path that handle through step (3), then by nozzle In injection mold after being injected into heating;
6) pressure maintaining: by injecting uniformly carry out pressure maintaining;
7) it is cooled and shaped;
8) it is opened: upper/lower die being opened, by manipulator or manually by the air-conditioning panel at production in injection mold mode It takes out;
9) molding product is placed on and is cooled down at room temperature;
10) air-conditioning panel being cooled and shaped in step 9) is surface-treated;
11) it tests to the air-conditioning panel for having carried out surface treatment, the product of acceptance(check) is subjected to vanning storage, for not Qualified product, carries out break process by crusher.
Above-mentioned injection molding process further include:
12) some transparent plastic sheets are used, pattern, the shape needed for thermocompression forming needed for silk-screen printing, punching Required shape, back are sticked on two-sided adhesive sticker, are pasted on air-conditioning panel;
13) it screens: the crushed particles after step 11) being screened using screening machine, by satisfactory crushed particles and use It is mixed in the raw material of injection molding air-conditioner housing;
14) print: manufactured air-conditioning panel is sent into printing machine, by printing machine in the back side of the transparent blanket of tabular successively off-set oil Layer of ink and white background layer;
15) overlay film: the air-conditioning panel after step 14) is printed is sent into laminating machine, is giving the air-conditioning panel after printing just by laminating machine Face is printed with ink layer and the back side of white background layer is covered with layer protecting film respectively.
Above-mentioned steps 1) in composition of raw materials are as follows:
EVA:11 parts
PPA:1.5 parts
Dispersing agent: 0.2 part
Antioxidant: 0.5 part
Polyethylene wax: 9 parts
Titanate coupling agent: 1.5 parts
White oil: 0.6 part;
Modifying agent: 2 parts;
Fire retardant: 3 parts.
The composition of raw materials of above-mentioned fire retardant are as follows:
53 parts of triethyl phosphate
12 parts of hydrotalcite
8 parts of resorcinol
4 parts of sodium hydroxide
11 parts of antimony oxide
10 parts of alum
13 parts of odium stearate
10 parts of pentaerythrite
10 parts of melamine
3 parts of magnesium hydroxide
5 parts of ammonium polyphosphate
3 parts of sodium nitrate.
Above-mentioned steps 3) in barrel heating be divided into three sections, back segment is heated to 210-245 DEG C, Mid-section heating to 230-275 DEG C, Leading portion is heated to 240-280 DEG C.
Above-mentioned steps 5) in inject specific steps include:
5-1) mold filling: the raw material of molten condition injection pressure effect under from barrel measuring room inflow type chamber beginning and be full of type Chamber;
It 5-2) is compacted: after type chamber is full of by the raw material of molten condition, it is intracavitary to continue to say that the raw material of molten condition is pressed onto type, melts at this time The speed for melting the raw material of state is gradually reduced;
5-3) pressure maintaining: the raw material of molten condition will continue to enter in type chamber under the injection pressure of screw rod, and it is molten to test material with filling Body is because of gap caused by cooling meat, and the flowing velocity of the raw material of molten condition becomes slower at this time, melts in packing stage The raw material of state gradually cools down in injection mold with injection mould cooling system, density be gradually increased and product gradually at Type;
5-4) flow backwards: after pressure maintaining, screw rod backhaul returns to initial position, and nozzle exit pressure is dropped rapidly to zero, molten condition Raw material can still have certain mobility at this moment, and under the action of cavity pressure, the raw material of molten condition is from type chamber to pouring Injection system is flow backwards, and causes cavity pressure to decline, and the raw material of molten condition solidifies at cast gate, keeps refluence process envelope disconnected.
Above-mentioned steps 10) in the surface treatment of air-conditioning panel include:
10-1) foil-stamping: dyeing films → vacuum aluminum-coated → painting hot melt adhesive → thermoprint;
10-2) spraying decoration: plastic injection piece → surface degreasing → electrostatic precipitation → primer spray → drying → spray inter coat → spraying decoration → topcoating → drying.
The composition of raw materials of above-mentioned modifying agent are as follows:
12 parts of powdered lubricant
15 parts of haloflex
50 parts of titanium dioxide
6 parts of brightening agent
25 parts of melamine phosphate
130 parts of light calcium.
Embodiment three
A kind of injection molding process for arc air-conditioning panel of the present invention, includes the following steps:
1) raw material preparation: plastic material needed for forming air-conditioning panel injection molding by broken, mixing and stirring;
2) pretreatment of raw material: the raw material being stirred in step 1) is put into baking oven, and sets baking time and temperature;
3) heating of injection molding machine and injection mold: being heated to 215 DEG C -270 DEG C for the barrel of injection molding machine, by the heat in adapted to injection system Runner is heated to 240 DEG C -255 DEG C, and the upper mold of injection mold is heated to 75 DEG C -85 DEG C, and the lower die of injection mold is heated To 55 DEG C -65 DEG C;
4) raw material baked in step 2 is added to the barrel of injection molding machine, so that raw material is in molten condition;
5) injection for carrying out raw material, by the raw material of molten condition by the hot flow path that handle through step (3), then by nozzle In injection mold after being injected into heating;
6) pressure maintaining: by injecting uniformly carry out pressure maintaining;
7) it is cooled and shaped;
8) it is opened: upper/lower die being opened, by manipulator or manually by the air-conditioning panel at production in injection mold mode It takes out;
9) molding product is placed on and is cooled down at room temperature;
10) air-conditioning panel being cooled and shaped in step 9) is surface-treated;
11) it tests to the air-conditioning panel for having carried out surface treatment, the product of acceptance(check) is subjected to vanning storage, for not Qualified product, carries out break process by crusher.
Above-mentioned injection molding process further include:
12) some transparent plastic sheets are used, pattern, the shape needed for thermocompression forming needed for silk-screen printing, punching Required shape, back are sticked on two-sided adhesive sticker, are pasted on air-conditioning panel;
13) it screens: the crushed particles after step 11) being screened using screening machine, by satisfactory crushed particles and use It is mixed in the raw material of injection molding air-conditioner housing;
14) print: manufactured air-conditioning panel is sent into printing machine, by printing machine in the back side of the transparent blanket of tabular successively off-set oil Layer of ink and white background layer;
15) overlay film: the air-conditioning panel after step 14) is printed is sent into laminating machine, is giving the air-conditioning panel after printing just by laminating machine Face is printed with ink layer and the back side of white background layer is covered with layer protecting film respectively.
Above-mentioned steps 1) in composition of raw materials are as follows:
EVA:69 parts
PPA:1.5 parts
Dispersing agent: 0.8 part
Antioxidant: 1.0 parts
Polyethylene wax: 9 parts
Titanate coupling agent: 1.5 parts
White oil: 0.9 part;
Modifying agent: 5 parts;
Fire retardant: 6 parts.
The composition of raw materials of above-mentioned fire retardant are as follows:
53 parts of triethyl phosphate
12 parts of hydrotalcite
8 parts of resorcinol
4 parts of sodium hydroxide
11 parts of antimony oxide
10 parts of alum
13 parts of odium stearate
10 parts of pentaerythrite
10 parts of melamine
3 parts of magnesium hydroxide
5 parts of ammonium polyphosphate
3 parts of sodium nitrate.
Above-mentioned steps 3) in barrel heating be divided into three sections, back segment is heated to 210-245 DEG C, Mid-section heating to 230-275 DEG C, Leading portion is heated to 240-280 DEG C.
Above-mentioned steps 5) in inject specific steps include:
5-1) mold filling: the raw material of molten condition injection pressure effect under from barrel measuring room inflow type chamber beginning and be full of type Chamber;
It 5-2) is compacted: after type chamber is full of by the raw material of molten condition, it is intracavitary to continue to say that the raw material of molten condition is pressed onto type, melts at this time The speed for melting the raw material of state is gradually reduced;
5-3) pressure maintaining: the raw material of molten condition will continue to enter in type chamber under the injection pressure of screw rod, and it is molten to test material with filling Body is because of gap caused by cooling meat, and the flowing velocity of the raw material of molten condition becomes slower at this time, melts in packing stage The raw material of state gradually cools down in injection mold with injection mould cooling system, density be gradually increased and product gradually at Type;
5-4) flow backwards: after pressure maintaining, screw rod backhaul returns to initial position, and nozzle exit pressure is dropped rapidly to zero, molten condition Raw material can still have certain mobility at this moment, and under the action of cavity pressure, the raw material of molten condition is from type chamber to pouring Injection system is flow backwards, and causes cavity pressure to decline, and the raw material of molten condition solidifies at cast gate, keeps refluence process envelope disconnected.
Above-mentioned steps 10) in the surface treatment of air-conditioning panel include:
10-1) foil-stamping: dyeing films → vacuum aluminum-coated → painting hot melt adhesive → thermoprint;
10-2) spraying decoration: plastic injection piece → surface degreasing → electrostatic precipitation → primer spray → drying → spray inter coat → spraying decoration → topcoating → drying.
The composition of raw materials of above-mentioned modifying agent are as follows:
12 parts of powdered lubricant
15 parts of haloflex
50 parts of titanium dioxide
6 parts of brightening agent
25 parts of melamine phosphate
130 parts of light calcium.
Example IV
A kind of injection molding process for arc air-conditioning panel of the present invention, includes the following steps:
1) raw material preparation: plastic material needed for forming air-conditioning panel injection molding by broken, mixing and stirring;
2) pretreatment of raw material: the raw material being stirred in step 1) is put into baking oven, and sets baking time and temperature;
3) heating of injection molding machine and injection mold: being heated to 215 DEG C -270 DEG C for the barrel of injection molding machine, by the heat in adapted to injection system Runner is heated to 240 DEG C -255 DEG C, and the upper mold of injection mold is heated to 75 DEG C -85 DEG C, and the lower die of injection mold is heated To 55 DEG C -65 DEG C;
4) raw material baked in step 2 is added to the barrel of injection molding machine, so that raw material is in molten condition;
5) injection for carrying out raw material, by the raw material of molten condition by the hot flow path that handle through step (3), then by nozzle In injection mold after being injected into heating;
6) pressure maintaining: by injecting uniformly carry out pressure maintaining;
7) it is cooled and shaped;
8) it is opened: upper/lower die being opened, by manipulator or manually by the air-conditioning panel at production in injection mold mode It takes out;
9) molding product is placed on and is cooled down at room temperature;
10) air-conditioning panel being cooled and shaped in step 9) is surface-treated;
11) it tests to the air-conditioning panel for having carried out surface treatment, the product of acceptance(check) is subjected to vanning storage, for not Qualified product, carries out break process by crusher.
Above-mentioned injection molding process further include:
12) some transparent plastic sheets are used, pattern, the shape needed for thermocompression forming needed for silk-screen printing, punching Required shape, back are sticked on two-sided adhesive sticker, are pasted on air-conditioning panel;
13) it screens: the crushed particles after step 11) being screened using screening machine, by satisfactory crushed particles and use It is mixed in the raw material of injection molding air-conditioner housing;
14) print: manufactured air-conditioning panel is sent into printing machine, by printing machine in the back side of the transparent blanket of tabular successively off-set oil Layer of ink and white background layer;
15) overlay film: the air-conditioning panel after step 14) is printed is sent into laminating machine, is giving the air-conditioning panel after printing just by laminating machine Face is printed with ink layer and the back side of white background layer is covered with layer protecting film respectively.
Above-mentioned steps 1) in composition of raw materials are as follows:
EVA:60 parts
PPA:1.5 parts
Dispersing agent: 0.5 part
Antioxidant: 0.7 part
Polyethylene wax: 9 parts
Titanate coupling agent: 1.5 parts
White oil: 0.8 part;
Modifying agent: 4 parts;
Fire retardant: 5 parts.
The composition of raw materials of above-mentioned fire retardant are as follows:
53 parts of triethyl phosphate
12 parts of hydrotalcite
8 parts of resorcinol
4 parts of sodium hydroxide
11 parts of antimony oxide
10 parts of alum
13 parts of odium stearate
10 parts of pentaerythrite
10 parts of melamine
3 parts of magnesium hydroxide
5 parts of ammonium polyphosphate
3 parts of sodium nitrate.
Above-mentioned steps 3) in barrel heating be divided into three sections, back segment is heated to 210-245 DEG C, Mid-section heating to 230-275 DEG C, Leading portion is heated to 240-280 DEG C.
Above-mentioned steps 5) in inject specific steps include:
5-1) mold filling: the raw material of molten condition injection pressure effect under from barrel measuring room inflow type chamber beginning and be full of type Chamber;
It 5-2) is compacted: after type chamber is full of by the raw material of molten condition, it is intracavitary to continue to say that the raw material of molten condition is pressed onto type, melts at this time The speed for melting the raw material of state is gradually reduced;
5-3) pressure maintaining: the raw material of molten condition will continue to enter in type chamber under the injection pressure of screw rod, and it is molten to test material with filling Body is because of gap caused by cooling meat, and the flowing velocity of the raw material of molten condition becomes slower at this time, melts in packing stage The raw material of state gradually cools down in injection mold with injection mould cooling system, density be gradually increased and product gradually at Type;
5-4) flow backwards: after pressure maintaining, screw rod backhaul returns to initial position, and nozzle exit pressure is dropped rapidly to zero, molten condition Raw material can still have certain mobility at this moment, and under the action of cavity pressure, the raw material of molten condition is from type chamber to pouring Injection system is flow backwards, and causes cavity pressure to decline, and the raw material of molten condition solidifies at cast gate, keeps refluence process envelope disconnected.
Above-mentioned steps 10) in the surface treatment of air-conditioning panel include:
10-1) foil-stamping: dyeing films → vacuum aluminum-coated → painting hot melt adhesive → thermoprint;
10-2) spraying decoration: plastic injection piece → surface degreasing → electrostatic precipitation → primer spray → drying → spray inter coat → spraying decoration → topcoating → drying.
The composition of raw materials of above-mentioned modifying agent are as follows:
12 parts of powdered lubricant
15 parts of haloflex
50 parts of titanium dioxide
6 parts of brightening agent
25 parts of melamine phosphate
130 parts of light calcium.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as of the invention Protection scope.

Claims (10)

1. a kind of injection molding process for arc air-conditioning panel, characterized by the following steps:
1) raw material preparation: plastic material needed for forming air-conditioning panel injection molding by broken, mixing and stirring;
2) pretreatment of raw material: the raw material being stirred in step 1) is put into baking oven, and sets baking time and temperature;
3) heating of injection molding machine and injection mold: being heated to 215 DEG C -270 DEG C for the barrel of injection molding machine, by the heat in adapted to injection system Runner is heated to 240 DEG C -255 DEG C, and the upper mold of injection mold is heated to 75 DEG C -85 DEG C, and the lower die of injection mold is heated To 55 DEG C -65 DEG C;
4) raw material baked in step 2 is added to the barrel of injection molding machine, so that raw material is in molten condition;
5) injection for carrying out raw material, by the raw material of molten condition by the hot flow path that handle through step (3), then by nozzle In injection mold after being injected into heating;
6) pressure maintaining: by injecting uniformly carry out pressure maintaining;
7) it is cooled and shaped;
8) it is opened: upper/lower die being opened, by manipulator or manually by the air-conditioning panel at production in injection mold mode It takes out;
9) molding product is placed on and is cooled down at room temperature;
10) air-conditioning panel being cooled and shaped in step 9) is surface-treated;
11) it tests to the air-conditioning panel for having carried out surface treatment, the product of acceptance(check) is subjected to vanning storage, for not Qualified product, carries out break process by crusher.
2. the injection molding process according to claim 1 for arc air-conditioning panel, it is characterised in that: above-mentioned steps 1) In composition of raw materials are as follows:
EVA:55-69 parts
PPA:1.5 parts
Dispersing agent: 0.2-0.8 parts
Antioxidant: 0.5-1.0 parts
Polyethylene wax: 9 parts
Titanate coupling agent: 1.5 parts
White oil: 0.6-0.9 parts;
Modifying agent: 2-5 parts;
Fire retardant: 3-6 parts.
3. the injection molding process according to claim 1 for arc air-conditioning panel, it is characterised in that: above-mentioned fire retardant Composition of raw materials are as follows:
53 parts of triethyl phosphate
12 parts of hydrotalcite
8 parts of resorcinol
4 parts of sodium hydroxide
11 parts of antimony oxide
10 parts of alum
13 parts of odium stearate
10 parts of pentaerythrite
10 parts of melamine
3 parts of magnesium hydroxide
5 parts of ammonium polyphosphate
3 parts of sodium nitrate.
4. the injection molding process according to claim 1 for arc air-conditioning panel, it is characterised in that: above-mentioned steps 3) Middle barrel heating is divided into three sections, and back segment is heated to 210-245 DEG C, and for Mid-section heating to 230-275 DEG C, leading portion is heated to 240-280 ℃。
5. the injection molding process according to claim 1 for arc air-conditioning panel, it is characterised in that: above-mentioned steps 5) The specific steps of middle injection include:
5-1) mold filling: the raw material of molten condition injection pressure effect under from barrel measuring room inflow type chamber beginning and be full of type Chamber;
It 5-2) is compacted: after type chamber is full of by the raw material of molten condition, it is intracavitary to continue to say that the raw material of molten condition is pressed onto type, melts at this time The speed for melting the raw material of state is gradually reduced;
5-3) pressure maintaining: the raw material of molten condition will continue to enter in type chamber under the injection pressure of screw rod, and it is molten to test material with filling Body is because of gap caused by cooling meat, and the flowing velocity of the raw material of molten condition becomes slower at this time, melts in packing stage The raw material of state gradually cools down in injection mold with injection mould cooling system, density be gradually increased and product gradually at Type;
5-4) flow backwards: after pressure maintaining, screw rod backhaul returns to initial position, and nozzle exit pressure is dropped rapidly to zero, molten condition Raw material can still have certain mobility at this moment, and under the action of cavity pressure, the raw material of molten condition is from type chamber to pouring Injection system is flow backwards, and causes cavity pressure to decline, and the raw material of molten condition solidifies at cast gate, keeps refluence process envelope disconnected.
6. the injection molding process according to claim 1 for arc air-conditioning panel, it is characterised in that: above-mentioned steps 10) surface treatment of air-conditioning panel includes: in
10-1) foil-stamping: dyeing films → vacuum aluminum-coated → painting hot melt adhesive → thermoprint;
10-2) spraying decoration: plastic injection piece → surface degreasing → electrostatic precipitation → primer spray → drying → spray inter coat → spraying decoration → topcoating → drying.
7. the injection molding process according to claim 1 for arc air-conditioning panel, it is characterised in that: above-mentioned to be molded into Type technique further include:
12) some transparent plastic sheets are used, pattern, the shape needed for thermocompression forming needed for silk-screen printing, punching Required shape, back are sticked on two-sided adhesive sticker, are pasted on air-conditioning panel.
8. the injection molding process according to claim 2 for arc air-conditioning panel, it is characterised in that: above-mentioned modifying agent Composition of raw materials are as follows:
12 parts of powdered lubricant
15 parts of haloflex
50 parts of titanium dioxide
6 parts of brightening agent
25 parts of melamine phosphate
130 parts of light calcium.
9. the injection molding process according to claim 7 for arc air-conditioning panel, it is characterised in that: above-mentioned to be molded into Type technique further include:
13) it screens: the crushed particles after step 11) being screened using screening machine, by satisfactory crushed particles and use It is mixed in the raw material of injection molding air-conditioner housing.
10. the injection molding process according to claim 9 for arc air-conditioning panel, it is characterised in that: above-mentioned injection molding Moulding process further include:
14) print: manufactured air-conditioning panel is sent into printing machine, by printing machine in the back side of the transparent blanket of tabular successively off-set oil Layer of ink and white background layer;
15) overlay film: the air-conditioning panel after step 14) is printed is sent into laminating machine, is giving the air-conditioning panel after printing just by laminating machine Face is printed with ink layer and the back side of white background layer is covered with layer protecting film respectively.
CN201910920642.6A 2019-09-27 2019-09-27 Injection molding process for arc-shaped air conditioner panel Pending CN110509451A (en)

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CN112140461A (en) * 2020-09-22 2020-12-29 中山市泽一照明科技有限公司 High-efficiency energy-saving plastic part injection molding process
CN113456267A (en) * 2021-07-09 2021-10-01 上海驻净电子科技有限公司 Flip cover structure for water adding cover of tooth flushing device and manufacturing method thereof
CN114407307A (en) * 2021-12-21 2022-04-29 南京天路塑胶包装材料有限公司 Injection molding process for household appliance shell

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