CN110497210A - A kind of multifunctional intellectual surface treatment center fixture and method - Google Patents
A kind of multifunctional intellectual surface treatment center fixture and method Download PDFInfo
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- CN110497210A CN110497210A CN201910883144.9A CN201910883144A CN110497210A CN 110497210 A CN110497210 A CN 110497210A CN 201910883144 A CN201910883144 A CN 201910883144A CN 110497210 A CN110497210 A CN 110497210A
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- 238000000034 method Methods 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 93
- 238000004140 cleaning Methods 0.000 claims abstract description 88
- 239000007788 liquid Substances 0.000 claims abstract description 49
- 238000010438 heat treatment Methods 0.000 claims abstract description 45
- 238000012545 processing Methods 0.000 claims abstract description 37
- 238000005253 cladding Methods 0.000 claims abstract description 30
- 238000007664 blowing Methods 0.000 claims abstract description 24
- 238000009434 installation Methods 0.000 claims abstract description 24
- 238000003754 machining Methods 0.000 claims abstract description 24
- 239000012530 fluid Substances 0.000 claims abstract description 23
- 229920006395 saturated elastomer Polymers 0.000 claims abstract description 23
- 238000012360 testing method Methods 0.000 claims abstract description 21
- 210000004556 brain Anatomy 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims abstract description 15
- 238000011068 loading method Methods 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 230000013011 mating Effects 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 36
- 230000006870 function Effects 0.000 claims description 34
- 239000007921 spray Substances 0.000 claims description 27
- 239000000203 mixture Substances 0.000 claims description 17
- 238000011112 process operation Methods 0.000 claims description 14
- 239000002893 slag Substances 0.000 claims description 11
- 238000004364 calculation method Methods 0.000 claims description 10
- 238000012544 monitoring process Methods 0.000 claims description 10
- 238000004381 surface treatment Methods 0.000 claims description 10
- 239000002351 wastewater Substances 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 238000001914 filtration Methods 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 9
- 238000013480 data collection Methods 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000005238 degreasing Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 4
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q37/00—Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important
- B23Q37/005—Modular base frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/06—Features relating to organisation of working of machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/046—Handling workpieces or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/0065—Polishing or grinding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1602—Programme controls characterised by the control system, structure, architecture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1679—Programme controls characterised by the tasks executed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Automation & Control Theory (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a kind of multifunctional intellectual surface treatment center fixture and methods, 4 Shaft and NC Machining Test gate-type turntable machinery hands totally ten Shaft and NC Machining Tests while mating ultra-high pressure water fluid jet are possessed using six-shaft industrial robot cooperation, saturated vapor cleaning, the cleaning of high-pressure gas-liquid dual-phase jet, high-pressure gas-liquid consolidates three-phase abrasive water jet, compressed air heating and blowing, water process circulation, 10 kinds of exhaust gas steam fog processing etc. can modularization work station and intelligent robot controller and the multifunctional combination palm mounted in six-shaft industrial robot work jibs end in any combination, the workpiece scanning recognition system that intelligence beats one's brains that is connected to can also be loaded except the executive device of the operations such as cladding laser surfaces, the center is owned by the scanography identifying system that can choose installation at the top of loading and unloading and job position, the center possesses modularization fast-assembling building-block machine bed body and deslagging row Water collection system make manufacture, assembling, transport, installation and operation become environmental protection and conveniently.
Description
Technical field
The present invention relates to multifunctional intellectual surface processing equipment technical field, specially a kind of multifunctional intellectual surface treatment
Center fixture and method.
Background technique
Currently, manufacture, maintenance remanufacture, component surface is cleaned, is removed, strengthening, cladding increases the processing of the surfaces such as material, surface
Pretreatment or surface treatment operation, what is generallyd use is that artificial mechanism or semiautomatic equipment are handled, and is made using robot
Industry is substantially single operation function.
Summary of the invention
The purpose of the present invention is to provide a kind of multifunctional intellectual surface treatment center fixture and methods, to solve above-mentioned back
The problem of being proposed in scape technology.
In order to solve the above technical problem, the present invention provides following technical solutions: in a kind of surface treatment of multifunctional intellectual
Center device, including ten Shaft and NC Machining Test process operation cooperative systems, system modular application station composition, multi-functional the five fingers group cooperation
Industry palm, intelligence learning monitor control function system, interconnected with wireless network interworking function system, modularization fast-assembling building-block machine bed
Body and deslagging drainage collection system, the ten Shaft and NC Machining Tests process operation cooperative system, system modular application station form, are more
The function the five fingers combine operation palm, intelligence learning monitors control function system, interconnected with wireless network interworking function system, modularization
Fast-assembling building-block machine bed body and deslagging drainage collection system set are mounted on machine frame inside.
According to the above technical scheme, the ten Shaft and NC Machining Tests process operation cooperative system by industrial six-joint robot six numbers
Control axis, operation alternating 180 ° of reciprocating rotary hermatic door kings of loading and unloading, two full symmetric numerical control turntables axis and
The numerical control shaft composition of rollover stand is driven, six numerical control axis of the industry six-joint robot are mounted on industrial six-joint robot
180 ° of reciprocating rotary hermatic door kings of output end, the operation alternating loading and unloading are mounted on the center of rotatory sealing door
Position, the axis of two full symmetric numerical control turntables are mounted on numerical control sabot middle position, the number of the driving rollover stand
Control shaft is mounted on the output end of driving rollover stand.
According to the above technical scheme, the system modular application station composition is by ultra-high pressure water fluid jet system, high pressure
Hot water cleaning system, saturated vapor cleaning system, high-pressure gas-liquid dual-phase jet cleaning system, high-pressure gas-liquid consolidate three-phase abrasive water jet
System, Laser Surface Cleaning processing system, cladding laser surfaces increase material system, compressed air heating and blowing system, water process and follow
Loop system and exhaust gas steam fog processing system adapt to the Combined machining system that different manufacturing procedures require, institute by various combination composition
State ultra-high pressure water fluid jet system, high-pressure water heating cleaning system, saturated vapor cleaning system, high-pressure gas-liquid dual-phase jet cleaning system
Consolidate the inside that three-phase abrasive water jet system set is mounted on rack with high-pressure gas-liquid, the Laser Surface Cleaning processing system swashs
Optical surface cladding increases material system and compressed air heating and blowing system is mounted on frame bottom side, the water process circulation side by side
System and exhaust gas steam fog processing system are mounted on rack turning upper and lower ends.
According to the above technical scheme, the multi-functional the five fingers combination operation palm by ultra-high pressure water fluid jet rotating-spray head,
It is solid that high-pressure water heating cleans rotating-spray head, saturated vapor cleaning sprayer, high-pressure gas-liquid dual-phase jet cleaning injector head, high-pressure gas-liquid
Three-phase abrasive water jet spray head, palm body, Laser Surface Cleaning processing scanning pipette tips, cladding laser surfaces increase material and dust melting gun
Head, compressed air heating and blowing spray head and for material characteristics identification laser scanning photographic head composition, the top of the palm body
Side is provided with the five fingers, and first finger of palm body includes ultra-high pressure water fluid jet rotating-spray head, high-pressure water heating cleaning rotation
Injector head, saturated vapor cleaning sprayer, high-pressure gas-liquid dual-phase jet cleaning injector head, high-pressure gas-liquid consolidate three-phase abrasive water jet spray
Head, the palm body second finger are Laser Surface Cleaning processing scanning pipette tips, and the palm body third finger is laser
Surface cladding increases material and dusts cladding pipette tips, and the 4th finger of palm body is compressed air heating and blowing spray head, the palm
The 5th finger of ontology is to identify laser scanning photographic head for material characteristics.
According to the above technical scheme, the intelligence learning monitoring control function system identifies scanning by the figure at the top of station
Photographic system and robot the five fingers feature photograph identifying system composition, the robot the five fingers feature photograph identifying system and station
The figure identification scanography system at top is connected by signal.
According to the above technical scheme, the interconnected with wireless network interworking function system beaten one's brains by intelligent wireless controller intelligence,
Database software, data collection system, data analytical calculation management software and wireless router composition on the spot, the intelligent wireless
Controller intelligence beat one's brains respectively with ten Shaft and NC Machining Test process operation cooperative systems and system modular application station composition and it is multi-functional
The five fingers combine operation palm and are connected by signal, and the intelligent wireless controller intelligence beats one's brains soft with the management of data analytical calculation respectively
Part is connected with wireless router by signal, and the database software on the spot and data analytical calculation management software are connected by signal
It connecing, the intelligent wireless controller intelligence beats one's brains and is provided with data collection system between intelligence learning monitoring control function system,
And data collection system beats one's brains with intelligent wireless controller intelligence pass through signal company with intelligence learning monitoring control function system respectively
It connects.
According to the above technical scheme, the modularization fast-assembling building-block machine bed body by robot manipulating task module frame bed body,
Main work station module frame bed body and subtask station module frame bed body composition, robot manipulating task module frame bed body be one just
Welding for steel structure frame-type band door band observation window and the lifting lug for being long 4 meters wide 2.5 meters high 2.9 meters in the outer dimension of highway transportation
Closing machine tool body, one of long 3 meters wide 2.5 meters high 2.9 meters lower portion installs six-shaft industrial robot, more to 4
The numerical control gate-type turntable machinery hand and deslagging drainage collection system of axis, one long 1 meter wide 2.5 meters high 2.9 meters in inside for pacifying
Fill the work station or auxiliary device needed, main work station module frame bed body is one, and to possess intermediate length 2 meters wide 1.5 meters high by 2.9
It is respectively that automatically controlled installation cabin and grain slag collect coarse filtration cabin that work station installation cabin, the both sides of rice, which are all long 1 meter wide 1.5 meters high 2.9 meters,
It with observation window and is hung with long 4 meters wide 1.5 meters high 2.9 meters of welding for steel structure frame-type band door of exhaust gas steam fog processing system overall size
The closing machine tool body of ear, subtask station module frame bed body are one and gather around that there are two long 2 meters wide 1.5 meters high 2.9 meters of work
Long 4 meters wide 1.5 meters high 2.9 meters of closing machine of the welding for steel structure frame-type band door with observation window and lifting lug of installation cabin overall size of standing
Bed bed body, all working station installation cabin can be carried out single or double layer and place fixed work station module, the robot manipulating task
All there is workstation operating pipe between module frame bed body, main work station module frame bed body and subtask station module frame bed body
The water proof and dust proof ready-package that linear system system patches rank with the aviation of power controlling signal cable system connects, the robot manipulating task
Slag and effluent has also been chosen to install between module frame bed body and main work station module frame bed body as needed and has collected discharge connector,
It has also been chosen to install with fast-assembling as needed between the robot manipulating task module frame bed body and subtask station module frame bed body
It is installed in the waste water delivery hose of formula fire-fighting connector, robot manipulating task module frame bed body and subtask station module frame bed body
Work station module can according to need selection single or double layer installation ultra-high pressure water fluid jet system work station, high-pressure water heating cleaning system
System work station, saturated vapor cleaning system work station, high-pressure gas-liquid dual-phase jet cleaning system work station, high-pressure gas-liquid consolidate three-phase
Abrasive jet system work station, Laser Surface Cleaning processing system work station, cladding laser surfaces increase material system work station, compression
1 arbitrarily needed in air heating and blowing system work station, water process circulatory system work station is set to most 6 sets.
According to the above technical scheme, the deslagging drainage collection system is slagged tap small push away by scraper-type deslagging draught engine, coarse filtration
Vehicle, open filter-cloth filtering waste water collection tank and waste water send with charge free pump group at.
A kind of multifunctional intellectual surface treatment method possesses 4 Shaft and NC Machining Test gate-type turntables using six-shaft industrial robot cooperation
Manipulator totally ten Shaft and NC Machining Tests simultaneously it is mating for descale removing coating deburring sand removal ultra-high pressure water fluid jet, for clearly
Except the high-pressure water heating cleaning of dregs of fat black dirt, for degreasing ash slag cleaning for saturated vapor cleaning, for deashing scarfing cinder high pressure gas
The cleaning of liquid dual-phase jet consolidates three-phase abrasive water jet, for derusting for the high-pressure gas-liquid of the removing coating deburring that descales
The processing of Laser Surface Cleaning that the degreasing that descales is deoiled, for the cladding laser surfaces of increasing material manufacturing, for blowing water drying
10 kinds of compressed air heating and blowing, water treatment facilities, processing of exhaust gas steam fog utilized for effluent cycle etc. can be in any combination
Modularization work station and intelligent robot controller and multifunctional combination hand mounted in six-shaft industrial robot work jibs end
The palm loads optional combination ultra-high pressure water fluid jet, high-pressure water heating cleaning, saturated vapor cleaning, height so that can install on the palm
Three-phase abrasive water jet surface treatment is consolidated in the cleaning of pressure bubble-liquid two-phase jet, high-pressure gas-liquid, Laser Surface Cleaning is handled, laser surface is molten
The workpiece scanning recognition system that intelligence beats one's brains that is connected to can also be loaded except the executive device of equal operations by covering.
According to the above technical scheme, which is owned by the top of loading and unloading and job position can choose sweeping for installation
Retouch photograph identifying system.
According to the above technical scheme, multifunctional intellectual surface treatment center possesses modularization fast-assembling building-block machine bed body and row
Slag drainage collection system.
According to the above technical scheme, each step can pass through position sensor, programmable logic controller (PLC), code material figure
Scanning recognition and material and key point identify to realize that intelligent recognition automatically controls.
Compared with prior art, the beneficial effects obtained by the present invention are as follows being: the invention, the object of the present invention is to provide one kind
Built-in various function operation procedures and interface simultaneously can carry out several work function process and operation mode according to job requirements
Combine and then can carry out by Internet of Things cloud the multi-functional intelligence of communication and process data packet or the downloading of maintenance maintenance data packet
Center fixture and method can be surface-treated.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.In the accompanying drawings:
Fig. 1 is multifunctional intellectual surface treatment center overall pattern of the invention；
Fig. 2 is ten Shaft and NC Machining Test process operation cooperative system figures of the invention；
Fig. 3 is system modular work station figure of the invention；
Fig. 4 is intelligence learning monitoring control function system diagram of the invention；
Fig. 5 is interconnected with wireless network interworking function system diagram of the invention；
Fig. 6 is multi-functional the five fingers combination operation palm schematic view of the front view of the invention；
Fig. 7 is multi-functional the five fingers combination operation palm side structure schematic view of the invention；
Fig. 8 is modularization fast-assembling building-block machine bed body figure of the invention；
In figure: 1, ten Shaft and NC Machining Test process operation cooperative system；2, system modular application station forms；3, multi-functional five
Refer to combination operation palm；4, intelligence learning monitors control function system；5, interconnected with wireless network interworking function system；6, modularization
Fast-assembling building-block machine bed body；7, deslagging drainage collection system；11, six numerical control axis of industrial six-joint robot；12, operation replaces
180 ° of reciprocating rotary hermatic door kings of loading and unloading；13, the axis of two full symmetric numerical control turntables；14, driving overturning
The numerical control shaft of frame；21, ultra-high pressure water fluid jet system；22, high-pressure water heating cleaning system；23, saturated vapor cleaning system；24,
High-pressure gas-liquid dual-phase jet cleaning system；25, high-pressure gas-liquid consolidates three-phase abrasive water jet system；26, Laser Surface Cleaning processing system
System；27, cladding laser surfaces increase material system；28, compressed air heating and blowing system；29, the water process circulatory system；210, exhaust gas
Steam fog processing system；31, ultra-high pressure water fluid jet rotating-spray head；32, high-pressure water heating cleans rotating-spray head；33, saturated vapor
Cleaning sprayer；34, high-pressure gas-liquid dual-phase jet cleans injector head；35, high-pressure gas-liquid consolidates three-phase abrasive water jet spray head；36, palm
Ontology；37, Laser Surface Cleaning processing scanning pipette tips；38, cladding laser surfaces increase material and dust cladding pipette tips；39, compressed air
Heating and blowing spray head；310, laser scanning photographic head is identified for material characteristics；41, the figure at the top of station identifies scanography
System；42, robot the five fingers feature photograph identifying system；51, intelligent wireless controller intelligence beats one's brains；52, database software on the spot；
53, data collection system；54, data analytical calculation management software；55, wireless router；61, robot manipulating task module frame bed
Body；62, main work station module frame bed body；63, subtask station module frame bed body.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-8 is please referred to, the present invention provides a kind of technical solution: a kind of multifunctional intellectual surface treatment center fixture, packet
Include ten Shaft and NC Machining Test process operation cooperative systems 1, system modular application station composition 2, multi-functional the five fingers combination operation palm
3, intelligence learning monitors control function system 4, interconnected with wireless network interworking function system 5, modularization fast-assembling building-block machine bed body 6
With deslagging drainage collection system 7, ten Shaft and NC Machining Test process operation cooperative systems 1, system modular application station form 2, more function
It can the five fingers combination operation palm 3, intelligence learning monitoring control function system 4, interconnected with wireless network interworking function system 5, module
Change fast-assembling building-block machine bed body 6 and the set of deslagging drainage collection system 7 is mounted on machine frame inside；
Ten Shaft and NC Machining Test process operation cooperative systems 1 are replaced up and down by six numerical control axis 11 of industrial six-joint robot, operation
180 ° of reciprocating rotary hermatic door kings 12 of material, the axis 13 of two full symmetric numerical control turntables and the number for driving rollover stand
It controls shaft 14 to form, six numerical control axis 11 of industrial six-joint robot are mounted on the output end of industrial six-joint robot, operation
Alternately 180 ° of reciprocating rotary hermatic door kings 12 of loading and unloading are mounted on the center of rotatory sealing door, full symmetric
The axis 13 of two numerical control turntables is mounted on numerical control sabot middle position, and the numerical control shaft 14 of rollover stand is driven to be mounted on driving overturning
The output end of frame；
System modular application station composition 2 is by ultra-high pressure water fluid jet system 21, high-pressure water heating cleaning system 22, saturation
Steaming-out system 23, high-pressure gas-liquid dual-phase jet cleaning system 24, high-pressure gas-liquid consolidate three-phase abrasive water jet system 25, laser table
Face cleaning treatment system 26, cladding laser surfaces increase material system 27, compressed air heating and blowing system 28, the water process circulatory system
29 and exhaust gas steam fog processing system 210 the Combined machining system that different manufacturing procedures require is adapted to by various combination composition, surpass
High-pressure water shot streaming system 21, high-pressure water heating cleaning system 22, saturated vapor cleaning system 23, high-pressure gas-liquid dual-phase jet cleaning system
System 24 and high-pressure gas-liquid consolidate three-phase abrasive water jet system 25 and gather the inside for being mounted on rack, Laser Surface Cleaning processing system
26, cladding laser surfaces increase material system 27 and compressed air heating and blowing system 28 and are mounted on frame bottom side side by side, at water
The reason circulatory system 29 and exhaust gas steam fog processing system 210 are mounted on rack turning upper and lower ends；
Multi-functional the five fingers combination operation palm 3 cleans rotation spray by ultra-high pressure water fluid jet rotating-spray head 31, high-pressure water heating
It penetrates first 32, saturated vapor cleaning sprayer 33, high-pressure gas-liquid dual-phase jet cleaning injector head 34, high-pressure gas-liquid and consolidates three-phase abrasive water jet
Cladding pipette tips 38 that spray head 35, palm body 36, Laser Surface Cleaning handle scanning pipette tips 37, cladding laser surfaces increasing material dusts,
Compressed air heating and blowing spray head 39 and for material characteristics identification laser scanning photographic head 310 form, the top of palm body 36
Side is provided with the five fingers, and 36 first finger of palm body includes ultra-high pressure water fluid jet rotating-spray head 31, high-pressure water heating cleaning rotation
Injector head 32, saturated vapor cleaning sprayer 33, high-pressure gas-liquid dual-phase jet cleaning injector head 34, high-pressure gas-liquid are consolidated three-phase abrasive material and are penetrated
Spray head 35 is flowed, 36 second finger of palm body is Laser Surface Cleaning processing scanning pipette tips 37, and 36 third finger of palm body is
Cladding laser surfaces increase material and dust cladding pipette tips 38, and the 4th finger of palm body 36 is compressed air heating and blowing spray head 39, hand
Slapping the 5th finger of ontology 36 is to identify laser scanning photographic head 310 for material characteristics；
Intelligence learning monitors control function system 4 by the figure identification scanography system 41 and robot five at the top of station
Refer to that feature photograph identifying system 42 forms, the figure at the top of robot the five fingers feature photograph identifying system 42 and station, which identifies, to be scanned
Photographic system 41 is connected by signal；
Interconnected with wireless network interworking function system 5 beats one's brains 51 by intelligent wireless controller intelligence, database software 52, number on the spot
It is formed according to acquisition system 53, data analytical calculation management software 54 and wireless router 55, intelligent wireless controller intelligence beats one's brains 51
2 and multi-functional the five fingers group cooperation are formed with ten Shaft and NC Machining Test process operation cooperative systems 1 and system modular application station respectively
Industry palm 3 by signal connect, intelligent wireless controller intelligence beat one's brains 51 respectively with data analytical calculation management software 54 and wirelessly
Router 55 is connected by signal, and database software 52 is connected with data analytical calculation management software 54 by signal on the spot, nothing
Line intelligent controller intelligence beats one's brains and is provided with data collection system 53, and number between 51 and intelligence learning monitoring control function system 4
Beat one's brains respectively with intelligent wireless controller intelligence according to acquisition system 53 51 and intelligence learning monitoring control function system 4 by signal company
It connects；
Modularization fast-assembling building-block machine bed body 6 is by robot manipulating task module frame bed body 61, main work station module frame bed
Body 62 and subtask station module frame bed body 63 form, and robot manipulating task module frame bed body 61 is one convenient for highway transportation
Outer dimension is long 4 meters wide closing machine tool of 2.5 meters high 2.9 meters of the welding for steel structure frame-type band door with observation window and lifting lug
Body, the numerical control gate-type of one of long 3 meters wide 2.5 meters high 2.9 meters of lower portion installation six-shaft industrial robot, more to 4 axis
Turntable machinery hand and deslagging drainage collection system 7, the one long 1 meter wide 2.5 meters high 2.9 meters work for being needed in internal installation
It stands or auxiliary device, main work station module frame bed body 62 is one and possesses intermediate long 2 meters wide 1.5 meters high 2.9 meters of work station
It is respectively that automatically controlled installation cabin and grain slag collect coarse filtration cabin and exhaust gas steam fog that installation cabin, both sides, which are all long 1 meter wide 1.5 meters high 2.9 meters,
Long 4 meters wide 1.5 meters high 2.9 meters of envelope of the welding for steel structure frame-type band door with observation window and lifting lug of 210 overall size of processing system
Close machine tool body, subtask station module frame bed body 63 is one and gathers around that there are two long 2 meters wide 1.5 meters high 2.9 meters of work station peaces
Long 4 meters wide closing machine tool of 1.5 meters high 2.9 meters of the welding for steel structure frame-type band door with observation window and lifting lug of overall size of shipping
Body, all working station installation cabin can be carried out single or double layer and place fixed work station module, robot manipulating task module frame
All there is workstation operating pipeline between bed body 61, main work station module frame bed body 62 and subtask station module frame bed body 63
System is connected with the water proof and dust proof ready-package that the aviation of power controlling signal cable system patches rank, robot manipulating task module frame
Slag and effluent has also been chosen to install between frame bed body 61 and main work station module frame bed body 62 as needed and has collected discharge connector, machine
It has also been chosen to install with ready-package as needed between device people's operation module frame bed body 61 and subtask station module frame bed body 63
It is installed in the waste water delivery hose of fire-fighting connector, robot manipulating task module frame bed body 61 and subtask station module frame bed body 63
Work station module to can according to need selection single or double layer installation 21 work station of ultra-high pressure water fluid jet system, high-pressure water heating clear
Wash 22 work station of system, 23 work station of saturated vapor cleaning system, 24 work station of high-pressure gas-liquid dual-phase jet cleaning system, high pressure
25 work station of gas-liquid-solid three-phase abrasive jet system, 26 work station of Laser Surface Cleaning processing system, cladding laser surfaces increase material
27 work station of system, 28 work station of compressed air heating and blowing system, arbitrarily need in 29 work station of the water process circulatory system 1
It is set to most 6 sets；
Deslagging drainage collection system 7 is slagged tap small handcart, open filter-cloth filtering waste water by scraper-type deslagging draught engine, coarse filtration
Collecting tank and waste water send with charge free pump group at.
A kind of multifunctional intellectual surface treatment method possesses 4 Shaft and NC Machining Test gate-type turntables using six-shaft industrial robot cooperation
Manipulator totally ten Shaft and NC Machining Tests simultaneously it is mating for descale removing coating deburring sand removal ultra-high pressure water fluid jet, for clearly
Except the high-pressure water heating cleaning of dregs of fat black dirt, for degreasing ash slag cleaning for saturated vapor cleaning, for deashing scarfing cinder high pressure gas
The cleaning of liquid dual-phase jet consolidates three-phase abrasive water jet, for derusting for the high-pressure gas-liquid of the removing coating deburring that descales
The processing of Laser Surface Cleaning that the degreasing that descales is deoiled, for the cladding laser surfaces of increasing material manufacturing, for blowing water drying
10 kinds of compressed air heating and blowing, water treatment facilities, processing of exhaust gas steam fog utilized for effluent cycle etc. can be in any combination
Modularization work station and intelligent robot controller and multifunctional combination hand mounted in six-shaft industrial robot work jibs end
The palm loads optional combination ultra-high pressure water fluid jet, high-pressure water heating cleaning, saturated vapor cleaning, height so that can install on the palm
Three-phase abrasive water jet surface treatment is consolidated in the cleaning of pressure bubble-liquid two-phase jet, high-pressure gas-liquid, Laser Surface Cleaning is handled, laser surface is molten
The workpiece scanning recognition system that intelligence beats one's brains that is connected to can also be loaded except the executive device of equal operations by covering, the center in loading and unloading and
The scanography identifying system that can choose installation is owned by the top of job position, multifunctional intellectual surface treatment center possesses
Modularization fast-assembling building-block machine bed body 6 and deslagging drainage collection system 7, each step can be by position sensors, programmable
Logic controller, the identification of code material graph scanning and material and key point identify to realize that intelligent recognition automatically controls；Using six axis
Industrial robot cooperation possesses the multifunctional intellectual surface treatment center of four-shaft numerically controlled gate-type turntable machinery hand, can especially select
Select mating ultra-high pressure water fluid jet, high-pressure water heating cleans, saturated vapor cleans, high-pressure gas-liquid dual-phase jet cleans, high-pressure gas-liquid is solid
Three-phase abrasive water jet, Laser Surface Cleaning processing, cladding laser surfaces, compressed air heating and blowing, water process circulation, exhaust gas vapour
The multifunctional intellectual of 10 kinds of modularization work systems such as mist processing and workpiece scanning recognition system is surface-treated center, and Bing possesses mould
Block fast-assembling building-block machine bed body 6 and deslagging drainage collection system 7 make manufacture, assembling, transport, installation and operation become environmental protection
Conveniently.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
Claims (12)
1. a kind of multifunctional intellectual is surface-treated center fixture, including ten Shaft and NC Machining Test process operation cooperative systems (1), system module
Change application station composition (2), multi-functional the five fingers combination operation palm (3), intelligence learning monitoring control function system (4), nothing
Gauze network interconnects function system (5), modularization fast-assembling building-block machine bed body (6) and deslagging drainage collection system (7), special
Sign is: the ten Shaft and NC Machining Tests process operation cooperative system (1), system modular application station form (2), the multi-functional the five fingers
Combine operation palm (3), intelligence learning monitors control function system (4), interconnected with wireless network interworking function system (5), module
Change fast-assembling building-block machine bed body (6) and deslagging drainage collection system (7) set is mounted on machine frame inside.
2. a kind of multifunctional intellectual according to claim 1 is surface-treated center fixture, it is characterised in that: ten number of axle
Control process operation cooperative system (1) from six numerical control axis (11) of industrial six-joint robot, operation alternating 180 ° of loading and unloading toward
The numerical control shaft of multiple rotatory sealing door king (12), the axis (13) of two full symmetric numerical control turntables and driving rollover stand
(14) it forms, six numerical control axis (11) of the industry six-joint robot are mounted on the output end of industrial six-joint robot, institute
180 ° of reciprocating rotary hermatic door kings (12) for stating operation alternating loading and unloading are mounted on the center of rotatory sealing door, institute
The axis (13) for stating two full symmetric numerical control turntables is mounted on numerical control sabot middle position, the digital control rotating of the driving rollover stand
Axis (14) is mounted on the output end of driving rollover stand.
3. a kind of multifunctional intellectual according to claim 1 is surface-treated center fixture, it is characterised in that: the system mould
Block application station forms (2) and is cleaned by ultra-high pressure water fluid jet system (21), high-pressure water heating cleaning system (22), saturated vapor
System (23), high-pressure gas-liquid dual-phase jet cleaning system (24), high-pressure gas-liquid consolidate three-phase abrasive water jet system (25), laser surface
Cleaning treatment system (26), cladding laser surfaces increase material system (27), compressed air heating and blowing system (28), water process circulation
System (29) and exhaust gas steam fog processing system (210) are made up of the Combined machining of the different manufacturing procedure requirements of adaptations various combination
System, the ultra-high pressure water fluid jet system (21), high-pressure water heating cleaning system (22), saturated vapor cleaning system (23), high pressure
Bubble-liquid two-phase jet cleaning system (24) and high-pressure gas-liquid consolidate the inside that three-phase abrasive water jet system (25) set is mounted on rack,
The Laser Surface Cleaning processing system (26), cladding laser surfaces increase material system (27) and compressed air heating and blowing system
(28) it is mounted on frame bottom side, the water process circulatory system (29) and exhaust gas steam fog processing system (210) installation side by side
In rack turning upper and lower ends.
4. a kind of multifunctional intellectual according to claim 1 is surface-treated center fixture, it is characterised in that: described multi-functional
The five fingers combination operation palm (3) cleans rotating-spray head (32) by ultra-high pressure water fluid jet rotating-spray head (31), high-pressure water heating, satisfies
Consolidate three-phase abrasive water jet spray head with steam clean spray head (33), high-pressure gas-liquid dual-phase jet cleaning injector head (34), high-pressure gas-liquid
(35), palm body (36), Laser Surface Cleaning processing scanning pipette tips (37), cladding laser surfaces increase material and dust cladding pipette tips
(38), compressed air heating and blowing spray head (39) and for material characteristics identification laser scanning photographic head (310) composition, the hand
The top side of palm ontology (36) is provided with the five fingers, and (36) first finger of palm body includes ultra-high pressure water fluid jet rotating-spray head
(31), high-pressure water heating cleaning rotating-spray head (32), saturated vapor cleaning sprayer (33), the cleaning injection of high-pressure gas-liquid dual-phase jet
Head (34), high-pressure gas-liquid are consolidated three-phase abrasive water jet spray head (35), and palm body (36) second finger is Laser Surface Cleaning
Processing scanning pipette tips (37), palm body (36) the third finger are that cladding laser surfaces increasing material dusts cladding pipette tips (38),
The 4th finger of palm body (36) is compressed air heating and blowing spray head (39), and the 5th finger of palm body (36) is
Laser scanning photographic head (310) are identified for material characteristics.
5. a kind of multifunctional intellectual surface treatment center fixture according to claim 1 and method, it is characterised in that: described
Intelligence learning monitors control function system (4) and identifies that scanography system (41) and the robot the five fingers are special by the figure at the top of station
Sign photograph identifying system (42) composition, robot the five fingers feature photograph identifying system (42) identify with the figure at the top of station
Scanography system (41) is connected by signal.
6. a kind of multifunctional intellectual according to claim 1 is surface-treated center fixture, it is characterised in that: the wireless network
Network interconnects, and function system (5) is beaten one's brains (51) by intelligent wireless controller intelligence, database software (52), data acquisition are on the spot
It unites (53), data analytical calculation management software (54) and wireless router (55) composition, the intelligent wireless controller intelligence beat one's brains
(51) (2) and multi-functional five are formed with ten Shaft and NC Machining Test process operation cooperative systems (1) and system modular application station respectively
Refer to combination operation palm (3) by signal connection, the intelligent wireless controller intelligence beat one's brains (51) respectively with data analytical calculation
Management software (54) is connected with wireless router (55) by signal, the database software on the spot (52) and data analytical calculation
Management software (54) is connected by signal, and the intelligent wireless controller intelligence beats one's brains (51) and intelligence learning monitoring control function system
It is provided with data collection system (53) between system (4), and data collection system (53) beats one's brains with intelligent wireless controller intelligence respectively
(51) it is connected with intelligence learning monitoring control function system (4) by signal.
7. a kind of multifunctional intellectual according to claim 1 is surface-treated center fixture, it is characterised in that: the modularization
Fast-assembling building-block machine bed body (6) is by robot manipulating task module frame bed body (61), main work station module frame bed body (62) and pair
Work station module frame bed body (63) composition, robot manipulating task module frame bed body (61) are the shapes for being convenient for highway transportation
Having a size of long 4 meters wide closing machine tool body of 2.5 meters high 2.9 meters of the welding for steel structure frame-type band door with observation window and lifting lug,
The numerical control gate-type turntable of one of long 3 meters wide 2.5 meters high 2.9 meters of lower portion installation six-shaft industrial robot, more to 4 axis
Manipulator and deslagging drainage collection system (7), the one long 1 meter wide 2.5 meters high 2.9 meters work stations for being needed in internal installation
Or auxiliary device, main work station module frame bed body (62) are one and possess intermediate long 2 meters wide 1.5 meters high 2.9 meters of work station
It is respectively that automatically controlled installation cabin and grain slag collect coarse filtration cabin and exhaust gas steam fog that installation cabin, both sides, which are all long 1 meter wide 1.5 meters high 2.9 meters,
Long 4 meters wide 1.5 meters high 2.9 meters of the welding for steel structure frame-type band door of processing system (210) overall size is with observation window and lifting lug
Close machine tool body, subtask station module frame bed body (63) is one and gathers around that there are two long 2 meters wide 1.5 meters high 2.9 meters of work
Long 4 meters wide 1.5 meters high 2.9 meters of closing machine of the welding for steel structure frame-type band door with observation window and lifting lug of installation cabin overall size of standing
Bed bed body, all working station installation cabin can be carried out single or double layer and place fixed work station module, the robot manipulating task
All have between module frame bed body (61), main work station module frame bed body (62) and subtask station module frame bed body (63)
Workstation operating pipeline system is connected with the water proof and dust proof ready-package that the aviation of power controlling signal cable system patches rank, institute
State between robot manipulating task module frame bed body (61) and main work station module frame bed body (62) also chosen to install as needed it is useless
Connector, the robot manipulating task module frame bed body (61) and subtask station module frame bed body (63) are discharged in slag wastewater collection
Between also choose to install the waste water delivery hose with ready-package fire-fighting connector, robot manipulating task module frame bed body as needed
(61) and in subtask station module frame bed body (63) work station module installed can according to need selection single or double layer peace
Fill ultra-high pressure water fluid jet system (21) work station, high-pressure water heating cleaning system (22) work station, saturated vapor cleaning system (23)
Work station, high-pressure gas-liquid dual-phase jet cleaning system (24) work station, high-pressure gas-liquid consolidate three-phase abrasive water jet system (25) work
It stands, Laser Surface Cleaning processing system (26) work station, cladding laser surfaces increase material system (27) work station, compressed air heating
1 arbitrarily needed in purge system (28) work station, the water process circulatory system (29) work station is set to most 6 sets.
8. a kind of multifunctional intellectual according to claim 1 is surface-treated center fixture, it is characterised in that: the deslagging row
Water collection system (7) is slagged tap small handcart, open filter-cloth filtering waste water collection tank and waste water by scraper-type deslagging draught engine, coarse filtration
Send with charge free pump group at.
9. a kind of multifunctional intellectual surface treatment method, it is characterised in that: possess 4 Shaft and NC Machining Tests using six-shaft industrial robot cooperation
Totally ten Shaft and NC Machining Tests are mating simultaneously for the super-pressure water-jet of removing coating deburring sand removal of descaling for gate-type turntable machinery hand
Stream, the high-pressure water heating for removing dregs of fat black dirt clean, for degreasing ash slag cleaning for saturated vapor cleaning, clear for deashing
Slag high-pressure gas-liquid dual-phase jet cleaning, for the removing coating deburring that descales high-pressure gas-liquid consolidate three-phase abrasive water jet,
The Laser Surface Cleaning processing deoiled for the degreasing that descales, for the cladding laser surfaces of increasing material manufacturing, for blowing
10 kinds of the compressed air heating and blowing of water drying, the water treatment facilities utilized for effluent cycle, processing of exhaust gas steam fog etc. can be with
Any combination modularization work station and intelligent robot controller and more function mounted in six-shaft industrial robot work jibs end
Palm can be combined, loads optional combination ultra-high pressure water fluid jet, high-pressure water heating cleaning, saturated vapor so that can install on the palm
Cleaning, the cleaning of high-pressure gas-liquid dual-phase jet, high-pressure gas-liquid are consolidated three-phase abrasive water jet surface treatment, Laser Surface Cleaning processing, are swashed
The workpiece scanning recognition system that intelligence beats one's brains that is connected to can also be loaded except the executive device of the operations such as optical surface cladding.
10. a kind of multifunctional intellectual surface treatment method according to claim 9, it is characterised in that: the center is upper and lower
The scanography identifying system that can choose installation is owned by the top of material and job position.
11. a kind of multifunctional intellectual surface processing device according to claim 1, it is characterised in that: multifunctional intellectual table
Surface treatment center possesses modularization fast-assembling building-block machine bed body (6) and deslagging drainage collection system (7).
12. a kind of multifunctional intellectual surface treatment method according to claim 9, it is characterised in that: each step
Intelligence is realized by position sensor, programmable logic controller (PLC), the identification of code material graph scanning and material and key point identification
Identification automatically controls.
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| CN201910883144.9A CN110497210A (en) | 2019-09-18 | 2019-09-18 | A kind of multifunctional intellectual surface treatment center fixture and method |
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| CN201910883144.9A CN110497210A (en) | 2019-09-18 | 2019-09-18 | A kind of multifunctional intellectual surface treatment center fixture and method |
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Application publication date: 20191126 |