CN110435280A - Electric radiant Heating Film compounding machine - Google Patents
Electric radiant Heating Film compounding machine Download PDFInfo
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- CN110435280A CN110435280A CN201810406845.9A CN201810406845A CN110435280A CN 110435280 A CN110435280 A CN 110435280A CN 201810406845 A CN201810406845 A CN 201810406845A CN 110435280 A CN110435280 A CN 110435280A
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- coiled strip
- heating roller
- electric radiant
- roller
- heating film
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 117
- 238000013329 compounding Methods 0.000 title claims abstract description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 57
- 229910052802 copper Inorganic materials 0.000 claims abstract description 57
- 239000010949 copper Substances 0.000 claims abstract description 57
- 239000000463 material Substances 0.000 claims abstract description 53
- 239000002985 plastic film Substances 0.000 claims abstract description 30
- 229920006255 plastic film Polymers 0.000 claims abstract description 30
- 230000007704 transition Effects 0.000 claims abstract description 24
- 239000002131 composite material Substances 0.000 claims abstract description 21
- 238000007689 inspection Methods 0.000 claims abstract description 21
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 14
- 229910052709 silver Inorganic materials 0.000 claims description 14
- 239000004332 silver Substances 0.000 claims description 14
- 238000004804 winding Methods 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000012937 correction Methods 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims 6
- 229920003023 plastic Polymers 0.000 claims 6
- 239000011888 foil Substances 0.000 claims 5
- 206010037660 Pyrexia Diseases 0.000 claims 1
- 230000003447 ipsilateral effect Effects 0.000 claims 1
- 238000005485 electric heating Methods 0.000 abstract description 26
- 238000012545 processing Methods 0.000 abstract description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 238000013461 design Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
- B32B2311/12—Copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本发明提供一种电热膜复合机。该电热膜复合机包括机架,上述机架上从左到右依次设有电热膜卷料、铜条卷料、上加热辊、下加热辊和塑料膜卷料,其中,电热膜卷料、铜条卷料上下设置,上加热辊、下加热辊上下设置,这样通过过渡辊和涨紧装置的配合,电热膜卷料、铜条卷料、塑料膜卷料从上加热辊和下加热辊一侧接触穿过,从上加热辊和下加热辊接触穿过另一侧穿出,并且铜条卷料处于电热膜卷料和塑料膜卷料之间,这样上加热辊和下加热辊就可以复合了,复合后的成品电热膜过检验装置由收料装置收料,电热膜通过机械式加工,提高加工效率,填补了电热膜铜条和电热膜卷料及塑料膜卷料复合时无专业机器来进行的空白。
The invention provides an electrothermal film composite machine. The electrothermal film composite machine includes a frame, and the above frame is provided with electrothermal film coils, copper strip coils, upper heating rollers, lower heating rollers and plastic film coils in sequence from left to right, wherein the electrothermal film coils, The copper strip coil is set up and down, and the upper heating roller and the lower heating roller are arranged up and down. In this way, through the cooperation of the transition roller and the tensioning device, the electric heating film coil, copper strip coil and plastic film coil are heated from the upper heating roller and the lower heating roller. One side contacts and passes through, and the upper heating roller and the lower heating roller contact and passes through the other side, and the copper strip coil is between the electric heating film coil and the plastic film coil, so that the upper heating roller and the lower heating roller are It can be compounded. After compounding, the finished electric heating film is received by the receiving device through the inspection device. The electric heating film is mechanically processed to improve the processing efficiency and fill the gap between the electric heating film copper strip and the electric heating film coil material and plastic film coil material. Machine to carry out the blank.
Description
技术领域technical field
本发明属于复合机领域,具体的说是一种电热膜复合机。The invention belongs to the field of composite machines, in particular to an electrothermal film composite machine.
背景技术Background technique
电热膜用于地暖、桌面暖手垫等发热源,现有电热膜制作一般在塑料膜上先印刷上一条条平行的碳发热条,再在平行碳发热条的两侧各印刷一条银条作为导线,把碳发热条的两端与电源两级接通,使碳发热条发热,然而银条连接碳发热条较多,电流通电量大,往往容易烧毁银条,因此为了使电热膜不容易烧毁,现有电热膜在印刷后的电热膜的再附上一条铜条,在铜条外再附上一层塑料薄膜。Electric heating film is used for heat sources such as floor heating and desktop hand warmers. The existing electric heating film production generally prints parallel carbon heating strips on the plastic film, and then prints a silver strip on both sides of the parallel carbon heating strips as Wire, connect the two ends of the carbon heating strip with the two stages of the power supply to make the carbon heating strip heat. However, there are many silver bars connected to the carbon heating strip, and the current flow is large, which is often easy to burn the silver bar. Therefore, it is not easy to make the electric heating film burnt, the existing electric heating film is attached with a copper strip on the printed electric heating film, and a layer of plastic film is attached outside the copper strip.
然而现有电热膜附铜条一般先把印刷好后的电热膜平铺,人工粘贴铜条和塑料膜,其效率十分低下。However, in the existing electrothermal film with copper strips, the printed electrothermal film is generally laid flat first, and the copper strip and plastic film are manually pasted, which is very inefficient.
发明内容Contents of the invention
鉴于现有电热膜加工所存在的缺陷,本发明所要解决的技术问题是:提供一种用于附膜铜条至电热膜银条上电热膜复合机。。In view of the defects existing in the existing electrothermal film processing, the technical problem to be solved by the present invention is to provide an electrothermal film composite machine for attaching a copper strip to an electrothermal film silver strip. .
为了实现上述目的,根据本发明的一个方面,本发明是通过如下技术措施实现的:一种电热膜复合机,包括:复合装置,所述的复合装置包含机架,机架上固定有加热辊、电热膜卷料、塑料膜卷料、铜条卷料,其中,所述的的加热辊为两根,分别为上加热辊和下加热辊,上加热辊和下加热辊呈上下设置,且上加热辊和下加热辊相对面接触,所述的电热膜卷料和所述的塑料膜卷料两者分别绕着上加热辊和下加热辊从上加热辊和下加热辊的接触面穿过,所述的铜条卷料最少为两个,铜条卷料也从上加热辊和下加热辊的接触面穿过,且铜条卷料处于电热膜卷料和塑料膜卷料之间并与电热膜卷料上的银条相对;收料装置,所述的收料装置用于收卷电热膜卷料、塑料膜卷料、铜条卷料三者复合后的电热膜;检验装置,所述的检测装置处于复合装置和收料装置之间,电热膜卷料、塑料膜卷料、铜条卷料三者复合后的电热膜先进过检验装置检验再由收料装置进行收卷;以及,控制装置,所述的控制装置控制着加热辊发热及收料装置和检验装置运行。In order to achieve the above object, according to one aspect of the present invention, the present invention is achieved through the following technical measures: an electrothermal film composite machine, comprising: a composite device, the composite device includes a frame, and a heating roller is fixed on the frame , electrothermal film coil material, plastic film coil material, copper strip coil material, wherein, said heating roller is two, is respectively upper heating roller and lower heating roller, and upper heating roller and lower heating roller are arranged up and down, and The upper heating roller and the lower heating roller are in contact with each other, and the electric heating film coil and the plastic film coil are respectively wound around the upper heating roller and the lower heating roller from the contact surfaces of the upper heating roller and the lower heating roller. However, there are at least two copper strip coils, and the copper strip coils also pass through the contact surface of the upper heating roller and the lower heating roller, and the copper strip coils are between the electrothermal film coils and the plastic film coils And it is opposite to the silver bars on the electric heating film coil material; the material receiving device is used for winding the electric heating film coil material, the plastic film coil material and the copper strip coil material combined by the electric heating film; the inspection device , the detection device is between the composite device and the receiving device, and the electrothermal film after the composite of the electrothermal film coil material, the plastic film coil material and the copper strip coil material is firstly inspected by the inspection device and then rewound by the material receiving device and, the control device, the control device controls the heating of the heating roller and the operation of the receiving device and the inspection device.
本发明电热膜复合机通过加热辊来复合电热膜卷料和塑料膜卷料,同时由于铜条卷料处于电热膜卷料和塑料膜卷料之间也同时被复合,制作成现有常见的电热膜,并通过检验装置检验是否合格,由收料装置进行收卷。The electrothermal film composite machine of the present invention composites the electrothermal film coil material and the plastic film coil material through the heating roller, and at the same time, because the copper strip coil material is between the electrothermal film coil material and the plastic film coil material, it is also compounded at the same time, and is made into an existing common The electric heating film is checked whether it is qualified by the inspection device, and the winding is carried out by the receiving device.
进一步地,所述的电热膜卷料和所述的塑料膜卷料分设在加热辊的两侧,且所述的铜条卷料与所述的电热膜卷料设在同侧。上述设计是为了便于电热膜卷料、塑料膜卷料、铜条卷料三者过料,使三者可以较为方便的通过上加热辊和下加热辊的接触面。Further, the electrothermal film coil and the plastic film coil are arranged on both sides of the heating roller, and the copper strip coil and the electrothermal film coil are arranged on the same side. The above design is to facilitate the feeding of electric heating film coil, plastic film coil and copper strip coil, so that the three can pass through the contact surface of the upper heating roller and the lower heating roller more conveniently.
进一步地,所述的机架其上还设有若干过渡辊和若干涨紧装置,过渡辊和涨紧装置配合着电热膜卷料、塑料膜卷料、铜条卷料过料使用。上述设计为了防止拉断,且也为了便于走料。Further, the frame is also provided with several transition rollers and tension devices, and the transition rollers and tension devices are used in conjunction with electric heating film coils, plastic film coils, and copper strip coils. The above design is to prevent breaking, and also to facilitate feeding.
进一步地,所述的收料装置包括架体、成品收卷座和过渡辊Ⅰ,其中,成品收卷座和过渡辊Ⅰ固定在架体上,所述的收卷座上还设有纠偏装置。上述结构较为合理,增加纠偏装置是为了防止收料时电热膜跑偏,当然纠偏装置也是一种常见部件,可以直接购买。Further, the material receiving device includes a frame body, a finished product winding seat and an intermediate roller I, wherein the finished product winding seat and the transition roller I are fixed on the frame body, and a deviation correction device is also provided on the described winding seat . The above-mentioned structure is more reasonable. The purpose of adding the deviation correction device is to prevent the electrothermal film from running off when receiving materials. Of course, the deviation correction device is also a common component and can be purchased directly.
进一步地,所述的检验装置包括检验台,检验台由空心的矩形体和矩形体下方的支撑架构成,其矩形体的台面为玻璃面,矩形体的底面顶部设有灯源,所述检验台的两侧还各设过渡辊Ⅱ。上述结构合理。Further, the inspection device includes an inspection table, the inspection table is composed of a hollow rectangular body and a support frame below the rectangular body, the table top of the rectangular body is a glass surface, and a light source is provided on the top of the bottom surface of the rectangular body. There are also transition rollers II on both sides of the table. The above structure is reasonable.
进一步地,所述的铜条卷料增加时需要成双数的往上增加。这是由于电热膜卷料上均是两条银条的,为了加快生产速度,可以在电热膜卷料设置多组银条。Further, when the copper strip volume increases, it needs to increase upwards in double numbers. This is because there are two silver bars on the electrothermal film coil material, in order to speed up the production speed, multiple groups of silver bars can be set on the electrothermal film coil material.
进一步地,所述的铜条卷料活动固定在机架上,且各铜条卷料均可移动。上述设计是为了配合生产,由于电热膜卷料上的银条增加,电热膜卷料宽度也会增大,铜条卷料就需要进行调整。Further, the copper strip coils are movably fixed on the frame, and each copper strip coil can be moved. The above design is to cooperate with the production. As the silver bars on the electrothermal film coil increase, the width of the electrothermal film coil will also increase, and the copper strip coil needs to be adjusted.
与现有技术相比,本发明的优点在于:通过机械式加工,提高加工效率,填补了电热膜铜条和电热膜卷料及塑料膜卷料复合时无专业机器来进行的空白。Compared with the prior art, the present invention has the advantages of improving the processing efficiency through mechanical processing, and filling the gap that there is no professional machine for compounding electrothermal film copper strips, electrothermal film coils and plastic film coils.
附图说明Description of drawings
构成本发明一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明所述的电热膜复合机加工时的走线剖视图。Fig. 2 is a cross-sectional view of the wires during processing of the electrothermal film composite machine according to the present invention.
附图标记:1、复合装置;102、机架;103、加热辊;104、电热膜卷料;105、塑料膜卷料;106、铜条卷料;107、上加热辊;108、下加热辊;2、收料装置;201、架体;202、成品收卷座;203、过渡辊Ⅰ;3、检验装置;301、检验台;302、灯源;303、过渡辊Ⅱ;304、支撑架;4、过渡辊;5、涨紧装置;6、升降气缸。Reference signs: 1, composite device; 102, frame; 103, heating roller; 104, electrothermal film coil; 105, plastic film coil; 106, copper strip coil; 107, upper heating roller; 108, lower heating Roller; 2. Material receiving device; 201. Frame body; 202. Finished product rewinding seat; 203. Transition roller I; 3. Inspection device; 301. Inspection platform; 302. Light source; 303. Transition roller II; 304. Support Frame; 4. Transition roller; 5. Tensioning device; 6. Lifting cylinder.
具体实施方式Detailed ways
下文中将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。Hereinafter, the present invention will be described in detail with reference to the drawings and examples. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
在本发明的描述中,需要理解的是,术语 “上”、“下”、“左侧”、“右侧”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left side", "right side" etc. is based on the orientation or positional relationship shown in the drawings, only It is for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
如图1所示,本发明所述的电热膜复合机包括复合装置1、收料装置2和检验装置3,上述复合装置1又包含一机架102,该机架102中空,机架102中部固定有一加热辊103,加热辊103由上加热辊107和下加热辊108组成,上加热辊107和下加热辊108呈上下设置,且上加热辊107和下加热辊108优选由升降气缸6带动,使上加热辊107和下加热辊108可以移动,加工时上加热辊107和下加热辊108相对面需要接触到,通过上加热辊107和下加热辊108加热来复合电热膜,进一步地,上述加热辊103左侧的机架102上固定有电热膜卷料104和铜条卷料106,其中,铜条卷料106最少为两个,每次增加最少为两个,本发明优选为四个,铜条卷料106处于电热膜卷料104的顶部,而加热辊103右侧的机架102上固定有塑料膜卷料105,并且电热膜卷料104、铜条卷料106和塑料膜卷料105之间的机架102上还固定有配合三者过料的过渡辊4和涨紧装置5,结合图2说明,上述塑料膜卷料105经过过渡辊4和涨紧装置5后绕着上加热辊107顶部绕着上加热辊107右侧后从上加热辊107和下加热辊108的接触面穿过,电热膜卷料104通过另一组过渡辊4和涨紧装置5先绕道下加热辊108左侧在转头绕着下加热辊108右侧从上加热辊107和下加热辊108的接触面穿过,铜条卷料106也从上加热辊107和下加热辊108的接触面穿过,且铜条卷料106处于电热膜卷料104和塑料膜卷料105之间并与电热膜卷料104上的银条相对,这样上加热辊107和下加热辊108复合电热膜卷料104、塑料膜卷料105、铜条卷料106后的电热膜过另外的过渡辊4往检验装置3输送,该检验装置3包括检验台301,检验台301由空心的矩形体和矩形体下方的支撑架304构成,其矩形体的台面为玻璃面,矩形体的底面顶部设有灯源302,电热膜过玻璃面顶部及矩形体两侧的过渡辊Ⅱ303至收料装置2处,该收料装置2包括架体201、成品收卷座202和过渡辊Ⅰ203,其中,成品收卷座202和过渡辊Ⅰ203固定在架体201上,电热膜过过渡辊Ⅰ203由成品收卷座202收料,上述过渡辊4、过渡辊Ⅰ203、过渡辊Ⅱ303为相同装置,只是为了区别命名为三个名称;As shown in Fig. 1, the electrothermal film compound machine of the present invention comprises compound device 1, material receiving device 2 and inspection device 3, and above-mentioned compound device 1 comprises a frame 102 again, and this frame 102 is hollow, and frame 102 middle part A heating roller 103 is fixed, and the heating roller 103 is composed of an upper heating roller 107 and a lower heating roller 108. The upper heating roller 107 and the lower heating roller 108 are arranged up and down, and the upper heating roller 107 and the lower heating roller 108 are preferably driven by the lifting cylinder 6. , so that the upper heating roller 107 and the lower heating roller 108 can move, the upper heating roller 107 and the lower heating roller 108 need to be in contact with each other during processing, and the electric heating film is compounded by heating the upper heating roller 107 and the lower heating roller 108, further, On the frame 102 on the left side of the above-mentioned heating roller 103, electrothermal film coils 104 and copper strip coils 106 are fixed, wherein the copper strip coils 106 are at least two, and each increase is at least two, and the present invention is preferably four One, the copper strip coil material 106 is on the top of the electrothermal film coil material 104, and the frame 102 on the right side of the heating roller 103 is fixed with a plastic film coil material 105, and the electrothermal film coil material 104, the copper strip coil material 106 and the plastic film The frame 102 between the coils 105 is also fixed with a transition roller 4 and a tensioning device 5 that cooperate with the three passing materials. In conjunction with FIG. The top of the upper heating roller 107 goes around the right side of the upper heating roller 107 and then passes through the contact surface of the upper heating roller 107 and the lower heating roller 108, and the electrothermal film coil 104 passes through another set of transition rollers 4 and the tensioning device 5 to detour first. The left side of the lower heating roller 108 passes through the contact surface of the upper heating roller 107 and the lower heating roller 108 on the right side of the turning head around the lower heating roller 108, and the copper strip coil material 106 also passes through the contact surface of the upper heating roller 107 and the lower heating roller 108. The contact surface passes through, and the copper strip coil material 106 is between the electrothermal film coil material 104 and the plastic film coil material 105 and is opposite to the silver bar on the electrothermal film coil material 104, so that the upper heating roller 107 and the lower heating roller 108 compound the electrothermal The electrothermal film after the film coil 104, the plastic film coil 105, and the copper strip coil 106 passes through another transition roller 4 and transports to the inspection device 3. The inspection device 3 includes an inspection table 301, and the inspection table 301 consists of a hollow rectangular body and a The support frame 304 under the rectangular body is composed of a glass surface on the table top of the rectangular body, and a light source 302 is provided on the top of the bottom surface of the rectangular body. , the material receiving device 2 includes a frame body 201, a finished product winding seat 202 and a transition roller I203, wherein the finished product winding seat 202 and the transition roller I203 are fixed on the frame body 201, and the electric heating film passes through the transition roller I203 by the finished product winding seat 202 receiving materials, the above-mentioned transition roller 4, transition roller I 203, and transition roller II 303 are the same devices, but they are named as three names for distinguishing;
当然了上述结构中,成品收卷座202上还设有纠偏装置,这样设置能使铜条卷料106始终对准电热膜卷料104上的银条,电热膜卷料104、铜条卷料106和塑料膜卷料105通过上、下两个加热辊碾压使三者复合在一起形成成品电热膜,上述纠偏装置为现有技术,可直接购买;而电热膜卷料104、塑料膜卷料105也最好固定在一个单独的座体上,由该座体与机架102固定,同时该座体上也最好固定有纠偏装置。Of course, in the above structure, the finished product winding seat 202 is also provided with a deviation correcting device, so that the copper strip coil 106 can be aligned with the silver bar on the electrothermal film coil 104, the electrothermal film coil 104, the copper strip coil 106 and the plastic film roll material 105 are rolled by upper and lower two heating rollers so that the three are combined to form a finished electric heating film. The above-mentioned correction device is a prior art and can be purchased directly; while the electric heating film roll material 104, the plastic film roll The material 105 is also preferably fixed on a separate seat body, and is fixed by the seat body and the frame 102, and the deviation correction device is also preferably fixed on the seat body simultaneously.
由于本发明的电热膜复合机把印刷好银条的电热膜卷料104通过涨紧装置5和若干过渡辊4从下加热辊108的右侧至下加热辊108的左侧并反转后紧贴着下加热辊108按逆时针方向滚动进入上、下加热辊之间的接触面,同时把塑料膜卷料105通过涨紧装置5和若干过渡辊4从上加热辊107的左侧紧贴着上加热辊107按顺时针方向滚动进入上、下加热辊之间的接触面,四个铜条卷料106通过涨紧装置5和若干过度辊4进入上、下加热辊之间的接触面,并且处在塑料膜卷料105和电热膜卷料104之间,每条铜条对准电热膜卷料104上的一条银条,由于塑料膜卷料105和电热膜卷料104的座体上都设有纠偏装置,能使铜条始终对准电热膜卷料104上的银条,电热膜卷料104、铜条卷料106和塑料膜卷料105通过上、下两个加热辊碾压即使三者复合在一起形成成品电热膜,成品电热膜通过检验装置3后经收料装置2收卷成成品,而检验台301内设有灯源302,成品电热膜经过检验台301玻璃台面能清楚看到电热膜复合的好坏,以便用记号笔标记出不合格处,使用电热膜时可以剪裁掉,相比现有的人工复合铜条效率要高得多,当然了加工时由控制装置控制着加热辊1003发热及收料装置2和检验装置3运行;Because the electrothermal film composite machine of the present invention passes the electrothermal film coil material 104 of printed silver bars through the tensioning device 5 and some transition rollers 4 from the right side of the lower heating roller 108 to the left side of the lower heating roller 108 and tightens after reverse Adhere to the lower heating roller 108 and roll it counterclockwise into the contact surface between the upper and lower heating rollers. The upper heating roller 107 rolls clockwise into the contact surface between the upper and lower heating rollers, and the four copper strip coils 106 enter the contact surface between the upper and lower heating rollers through the tensioning device 5 and several transition rollers 4 , and between the plastic film coil 105 and the electrothermal film coil 104, each copper bar is aligned with a silver bar on the electrothermal film coil 104, due to the seat body of the plastic film coil 105 and the electrothermal film coil 104 There are deviation correcting devices on them, which can make the copper bar always align with the silver bar on the electrothermal film coil 104, and the electrothermal film coil 104, copper strip coil 106 and plastic film coil 105 are rolled by the upper and lower heating rollers. Even if the three are combined together to form a finished electric heating film, the finished electric heating film passes through the inspection device 3 and then is wound up into a finished product by the material receiving device 2, and the inspection table 301 is equipped with a light source 302, and the finished electric heating film passes through the glass table of the inspection table 301 Can clearly see the quality of the electrothermal film composite, so that you can mark the unqualified parts with a marker pen, and you can cut it off when using the electrothermal film. Compared with the existing artificial composite copper strips, the efficiency is much higher. Of course, it is controlled by the control during processing. The device controls the heating of the heating roller 1003 and the operation of the receiving device 2 and the inspection device 3;
由于本发明的四个铜条卷料106通过座体固定在机架102上,且固定时最好优选由两平行滑杆并通过螺纹杆连接在机架102左侧,通过螺纹杆一端的旋钮旋转可调节四个铜条卷料座之间的距离,可适合不同宽度电热膜的铜条复合,由于此技术为常用技术,故本发明只介绍各铜条卷料均可移动这一技术点。Since the four copper strip coils 106 of the present invention are fixed on the frame 102 through the seat body, and are preferably connected to the left side of the frame 102 by two parallel slide bars and threaded rods during fixing, and the knob at one end of the threaded rods Rotation can adjust the distance between the four copper strip coil seats, which is suitable for copper strip compounding with different width electric heating films. Since this technology is a common technology, this invention only introduces the technical point that each copper strip coil can be moved .
作为优选,上述结构中,PET放卷卷径:600mm 、4组铜带放卷直径:350mm、收卷卷径:800mm 、材料宽幅1000mm、上、下加热辊使用拉杆式标准气缸TC160x50-50、复合最高温度150℃ 加热管加热、整机运行速度5-30米/分。As a preference, in the above structure, PET unwinding diameter: 600mm, 4 sets of copper strip unwinding diameter: 350mm, rewinding diameter: 800mm, material width 1000mm, upper and lower heating rollers use tie-rod standard cylinder TC160x50-50 , Composite maximum temperature 150 ℃ Heating tube heating, machine running speed 5-30 m/min.
综上所述,通过机械式加工,提高加工效率,填补了电热膜铜条和电热膜卷料及塑料膜卷料复合时无专业机器来进行的空白。To sum up, through mechanical processing, the processing efficiency is improved, and it fills the gap that there is no professional machine for the compounding of electrothermal film copper strips, electrothermal film coils and plastic film coils.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种改变和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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