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CN110395517A - A kind of access sampling device, storage sample space and access quadrat method - Google Patents

A kind of access sampling device, storage sample space and access quadrat method Download PDF

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Publication number
CN110395517A
CN110395517A CN201910749439.7A CN201910749439A CN110395517A CN 110395517 A CN110395517 A CN 110395517A CN 201910749439 A CN201910749439 A CN 201910749439A CN 110395517 A CN110395517 A CN 110395517A
Authority
CN
China
Prior art keywords
sample
storage
access
fixture
sampling device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910749439.7A
Other languages
Chinese (zh)
Inventor
王皓
喻清华
谭果
孟磊
黄才英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Zhongnan Intelligent Industrial Technology Co Ltd
Original Assignee
Hunan Zhongnan Intelligent Industrial Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Zhongnan Intelligent Industrial Technology Co Ltd filed Critical Hunan Zhongnan Intelligent Industrial Technology Co Ltd
Publication of CN110395517A publication Critical patent/CN110395517A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0485Check-in, check-out devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention discloses a kind of access sampling device, storage sample space and access quadrat methods comprising: robot system, including walking track, the robot being set in walking track, and the fixture that being set to can be mobile in X-direction, Y-direction, Z-direction in robot;At least one specimen holder is fixed in the clamping range of the fixture, including multiple storage positions for being arranged as matrix form;Cache platform, close to the fixture, for keeping in the sample of the fixture crawl.The concentration that the present invention realizes sample is taken out and is left concentratedly, and sample may be implemented during sample storage and take out, improve work efficiency.

Description

A kind of access sampling device, storage sample space and access quadrat method
Technical field
The present invention relates to sample managing field, especially a kind of access sampling device, storage sample space and access quadrat method.
Background technique
In industries such as coal, electric power, petroleum, chemical industry, metallurgy, require to the high-volume such as coal, ore, chemical raw material Material carry out sample preparation, the sample taken is stored in sample cabinet of filing for reference and is managed.
There is the sample cabinet of filing for reference of a variety of automations in the country, is clamped by way of manipulator to sample, by water A series of combinative movements, Lai Shixian sample row, column, positions in sample cabinet of filing for reference such as translation is dynamic, vertical lift, rotates, is flexible are any Location point deposit in and reject.Configured with position, distance, gate inhibition, the inductive signals such as intelligent reading code and scanning device are furnished with and fit When monitoring system, record sample access process in due course, timing monitoring file for reference sample state, be automatically reminded to cleaning and expire the function of sample Deng.Realize that unattended automatic access is filed for reference the control of sample and overall process, although existing samples access cabinet intelligence degree is higher, But because storage quantity is more, type body is huge, take up a large area, access procedure can only individually take, individually deposit, and working efficiency is low, In maintenance maintenance, inner space is small, the risk for still having human factor to influence.
There are following problems for existing samples access cabinet:
1, existing storage sample cabinet type body is huge, combines for cabinet body module with manipulator when design, cabinet body module is by frame, outer cover group At cabinet body module, which need to be combined into one rear manipulator, installation settings, factory-assembled to disassemble transport again after debugging in cabinet body To live assembly and adjustment again, the production cycle is long, and debug time is long, and in-site installation progress is difficult to ensure;
2, existing storage sample cabinet cabinet body is totally-enclosed, sample storage position be arranged in manipulator two sides, cabinet body is narrow, robotic failure or When maintenance, personnel operating space is small;Access procedure fully relies on the monitoring system being arranged in cabinet in cabinet, and monitoring system is difficult to institute There is storage position to be monitored, is unable to monitor when sample is fallen.When internal control failure need to repair, there is the influence of sample human factor Great risk;
3, it can only individually take, individually deposit when existing manipulator access sample, being unable to batch access, especially being entered and left from access sample The sample access time of mouth more distant positions is longer, and working efficiency is low;
4, existing storage sample cabinet sample storage position is arranged in manipulator two sides, and each position can only store a sample, entire cabinet Body storing samples limited amount can only increase cabinet body length when to big quantity sample storage requirement, lead to the work of sample access Beat increases, and seriously affects working efficiency.
5, the prior art is provided between storage sample at the scene in range when installation enclosed type storage sample cabinet, model between the storage sample that scene provides Enclosing need to guarantee that storage sample cabinet surrounding arranges channel.
The above problem brings new difficulty to the sample managing work of enterprise.
Summary of the invention
The technical problem to be solved by the present invention is in view of the shortcomings of the prior art, it is empty to provide a kind of access sampling device, storage sample Between and access quadrat method, realize sample concentration take out and leave concentratedly, sample storage during may be implemented sample take out, Improve working efficiency.
In order to solve the above technical problems, the technical scheme adopted by the invention is that: a kind of access sampling device, comprising:
Robot system including walking track, is set to the robot walked in track and can moved back and forth along track of walking, with And it is set to the fixture that can be moved in robot and in X-direction, Y-direction, Z-direction;
At least one specimen holder is fixed in the clamping range of the fixture, including multiple storage positions for being arranged as matrix form It sets;
Cache platform, close to the fixture, for keeping in the sample of the fixture crawl;
Wherein, X is sample levels direction, Z is samples vertical direction, Y is sample depth direction.
Each storage position includes multiple storage units, and multiple storage unit is arranged along the Y-direction.
Signified clamping range of the invention, refers to the position that fixture can grab.
N number of storage unit is provided in the cache platform, and the value of N is greater than or equal to the storage of some storage position The number of unit.The shapes and sizes of storage unit can be set according to the shapes and sizes of sample, convenient for placing sample, placed Sample falls or unordered puts.
Sample bottom in each storage position of specimen holder is provided with each of electronic tag, the cache platform Storage unit bottom is provided with electronic label read/write.Electronic tag and electronic label reader are set, taken out convenient for judgement Whether be the accurate sample in position.
When site layout project is installed, specimen holder can be installed on the side wall in storage sample space, i.e., with the side of building or more Side wall body is specimen holder installation foundation, prevents sample rack moving.
Further, the invention also includes the cameras for obtaining specimen holder image or video information, convenient for entire Sample arrangement monitor and be compared with the sample arrangement of database, if exception occurs in sample, the case where such as falling, just It can judge rapidly to alarm.
Correspondingly, the present invention also provides a kind of storage sample space, which, which puts, states access sampling device;It is described Storage sample space is equipped with the wall of the side wall relative position of specimen holder using transparent material.For example, the transparent material can be glass Glass curtain wall, convenient for the situation on specimen holder in observation storage sample space.
The present invention also provides a kind of method for carrying out access sample using above-mentioned access sampling device, this method was mainly realized Journey are as follows: using fixture position as basic point, by X-direction from as far as close, Y-direction from high to low, in terms of the rule of Z-direction from outside to inside Sample path is calculated, takes out sample according to the sample path.
All storage position coordinates of specimen holder and the storage state of all storage positions are stored in database, should Database purchase is in the control centre of the robot system;When storing samples, the fixture is according to depositing in the database It puts position coordinates sample is placed in specimen holder;When taking out sample, the fixture is instructed according to the sampling of control centre, from phase Position is answered to take out sample.
In the Y direction, when needing to take out some storage position and being located at the sample in the storage unit of inside, the fixture The sample the taking-up first storage position being located in the storage unit in outside is placed in cache platform, then by the storage of the inside Sample in unit takes out, and finally the sample in the storage unit in the outside is placed on original position.
Compared with prior art, the advantageous effect of present invention is that:
1, access sampling device of the invention is on-site assembly form, without processing storage sample cabinet frame work outer cover, as long as manufacturer will Industrial robot system with walking track and specimen holder delivery are to erecting bed, and range is interior with building between providing storage sample at the scene One side or the multi-lateral wall be specimen holder installation foundation, specimen holder site layout project is installed, then install band walk track industry Robot system can be debugged.It reduces enterprise's production cost and shortens the production cycle, guarantee in-site installation progress.
2, big using space without arranging channel in storage sample space, failure or maintenance when, personnel operating space is wide It is spacious, it is easily operated;The settable glass curtain wall in range side between the storage sample that scene provides, after glass curtain wall is arranged, except built-in Monitoring system can also be arranged outside space and carry out whole visualizing management to all samples, when sample is fallen extremely for monitoring system When can compare monitoring in due course and the safety of sampling process is deposited in processing, guarantee;Between storage sample when built-in monitoring system breakdown maintenance, External monitoring system can also be monitored maintenance process, prevent the influence of human factor;
3, various access actions are carried out using the industrial robot system with walking track, is set on the mobile platform of walking track It sets sample and keeps in position, because robot system has 360 degree of space, sample can be placed into sample and keep in position, sample Temporary position is equipped with multiple positions, when taking in batch bottle by industrial robot system from as far as closely taking out one by one, to be placed on sample nearby temporary Position is deposited, bottle outlet is concentrated to bottle outlet, reduces the work pace for individually taking bottle;When depositing in batch bottle, the sample of deposit is first concentrated Sample is placed on to keep in behind position by industrial robot system from closely to designated position is far placed into one by one, reducing work pace.Both The movement deposited and taken can sequentially be completed by depositing when bottle takes bottle again, such as when a bottle first being taken to deposit 2 bottles again, industrial machine Bottle taking-up is put into servo-actuated sample and keeps in position by device people system, is moved to and is deposited bottle position, can first spread out of the bottle taken, then is inputted and deposited Bottle can also first input the bottle deposited and again spread out of the bottle taken, after will deposit bottle and be put into designated position.It realizes concentration to take, concentrate out;Collection In deposit, concentration is put, at the same access function, reduce work pace, improve work efficiency;
4, storage position is arranged on the one side or the multi-lateral wall of the industrial robot system with walking track, according to mountable sky Between the length of wall be arranged.When to big quantity sample storage requirement, in the case where mountable wall length range is constant Settable each position, which stores two or increases sample by actual demand, stores quantity, and entire storing samples quantity is multiplied. This setting is adaptable to customer premise, and big quantity sample storage requirement can be reached in the room compared with small area.Process approach It is: when taking rear end sample, need to first takes out front end sample, temporary storage location is placed on, after the taking-up of rear end sample, again by front end sample Put back to original position;Front end sample need to be first taken out when depositing past back-end location, is placed on temporary storage location, bottle will be deposited and be placed on rear end position When setting, then front end sample put back into original position;
5, the present invention can reduce enterprise's production cost and shorten the production cycle, guarantee the installation progress at scene;Using space When increase, failure or maintenance, personnel operating space is spacious, easily operated;It realizes concentration to take, concentrate out;Concentration is deposited, and is concentrated The function of putting, while accessing reduces the work pace of access, improves working efficiency;People is prevented to the entire link of sample access For factor influence, guarantee the safety of access procedure;Customer premise requires adaptable.
Detailed description of the invention
Fig. 1 is present invention access sampling device main view;
Fig. 2 is right view of the present invention;
Fig. 3 is left view of the present invention;
Fig. 4 is top view of the present invention.
Specific embodiment
As Figure 1-Figure 4, storage sample cabinet of the present invention is on-site assembly form, including the industrial robot with walking track 1 System and specimen holder 6, without processing storage sample cabinet frame work outer cover, as long as manufacturer by with walking track industrial robot system With specimen holder delivery to erecting bed, range is interior using the one side or the multi-lateral wall of building as specimen holder peace between providing storage sample at the scene Basis is filled, specimen holder site layout project is installed, then the industrial robot system with walking track is installed to debug.It reduces Enterprise's production cost and the production cycle is shortened, guarantees in-site installation progress.
In the embodiment of the present invention, multiple groups sample mounting frame is installed on one side wall of storage sample space, glass is arranged in the other side Curtain wall is provided with the industrial robot system with walking track in centre;Each sample placement location can put 2 sample 2(for example Sample bottle);Industrial robot system with walking track is equipped with sample temporary storage location 5(cache platform).
If sample position is XA, YB, ZC.X is sample levels direction, Z is samples vertical direction, Y is depth direction, A and C numerical value is 1 to 2 by depth direction by the determination of horizontal and vertical direction sample size, B value.
Temporary position is set as PD, and the value of D is 1 to 3;When to seek 2 bottle coordinates be respectively (X10, Y1, Z8) (X15, Y2, Z6) when, sample size first is more than one and needs temporary, and then system is pressed from as far as closely, from high to low, from outside to inside Rule calculates sample path, is that take bottle sequence be (X15, Y2, Z6) to the judgement of bottle outlet initial point with (X1, Y1, Z1), (X10, Y1, Z8) robot system movement reaches the position (X15, Y2, Z6), and the taking-up of (X15, Y1, Z6) position sample is first placed on the position P3, The taking-up of (X15, Y2, Z6) position sample is placed on the position P1 again;Position sample at P3 is returned into the position (X15, Y1, Z6);It connects Robot system movement reach the position (X10, Y1, Z8), will (X10, Y1, Z8) position sample take out be placed on the position P2, connect Robot system movement reach bottle outlet, successively by (X15, Y2, Z6) P1 at and P2 (X10, Y1, Z8) sample submitting; Sequence is opposite when depositing bottle;When should bottle outlet when bottle inlet again when, first determine whether that robot system is initial from (X1, Y1, Z1) bottle outlet Point takes and bottle position and deposits a bottle position distance, and decision is to deposit nearby, or take nearby, from taking bottle position closely just first to take bottle bottle outlet again Afterwards, bottle inlet and bottle is deposited again after.It is close that robot system separates out bottle position, and just first bottle inlet deposits bottle again, after take bottle and bottle outlet again.
The camera being arranged outside storage sample space carries out the sample monitored and with database through glass curtain to entire sample arrangement Product arrangement is compared, if exception occurs in sample, the case where such as falling, so that it may judgement alarm rapidly.
The camera being arranged outside storage sample space monitors entire sample arrangement through glass curtain, when needing personnel to enter dimension When repairing, entire maintenance process is monitored.
In the present invention, the storage state of all storage position coordinates of specimen holder and all storage positions can be stored In database, the database purchase is in the control centre of robot system;When storing samples, fixture 3(such as manipulator) Sample is placed in specimen holder according to the storage position coordinate in database;When taking out sample, fixture is according to control centre Sampling instruction takes out sample from corresponding position.
In the Y direction, when needing to take out some storage position and being located at the sample in the storage unit of inside, fixture first will The storage position is located at the taking-up of the sample in the storage unit in outside and is placed in cache platform, then will be in the storage unit of inside Sample takes out, and finally the sample in the storage unit in outside is placed on original position.
It is provided with photoelectric sensor on fixture 3, for judging whether fixture has been clamped to sample, when fixture is clamped to sample When, sensor sends a signal to control centre, informs that control centre has had been clamped to sample, it is mobile that control centre controls fixture To corresponding position;When fixture unclamps, sensor informs that control centre's fixture unclamps sample.
In the present embodiment, the sample bottom in each storage position of specimen holder is provided with electronic tag, each storage position It sets including 2 storage units, and 2 storage units are arranged along Y-direction.3 are provided in the cache platform of the present embodiment to deposit Put unit.Each storage unit bottom of cache platform is provided with electronic label read/write, and electronic label read/write reading is put The information of reading is sent to control centre by the label information of sample bottom placed on it, and control centre judges that the information is It is no accurate, if inaccurate, fixture is controlled by sample and puts back to original position, and takes out the sample of accurate location.
In the present embodiment, monitoring system can also be set outside storage sample space, just in storage sample space with installation monitoring system In observe storage sample space in specimen holder the case where.

Claims (11)

1. a kind of access sampling device characterized by comprising
Robot system including walking track, is set to the robot walked in track and can moved back and forth along track of walking, with And it is set to the fixture that can be moved in robot and in X-direction, Y-direction, Z-direction;
At least one specimen holder is fixed in the clamping range of the fixture, including multiple storage positions for being arranged as matrix form It sets;
Cache platform, close to the fixture, for keeping in the sample of the fixture crawl;
Wherein, X is sample levels direction, Z is samples vertical direction, Y is sample depth direction.
2. access sampling device according to claim 1, which is characterized in that the sample in each storage position of specimen holder Bottom is provided with electronic tag.
3. access sampling device according to claim 1, which is characterized in that each storage position includes multiple storage units, And multiple storage unit is arranged along the Y-direction.
4. access sampling device according to claim 3, which is characterized in that it is single to be provided with N number of storage in the cache platform Member, and the value of N is greater than or equal to the number of the storage unit of some storage position.
5. access sampling device according to claim 3, which is characterized in that each storage unit bottom of the cache platform It is provided with electronic label read/write.
6. access sampling device according to claim 1, which is characterized in that the specimen holder is installed on the side wall in storage sample space On.
7. access sampling device according to claim 6, which is characterized in that further include for obtaining specimen holder image or video The camera of information.
8. a kind of storage sample space, which is characterized in that the storage sample space memory is placed with the sampling of village described in one of claim 1~7 Device;The storage sample space is equipped with the wall of the side wall relative position of specimen holder using transparent material.
9. a kind of utilize the method that access sampling device carries out access sample described in one of claim 1~7, which is characterized in that sampling Method mainly realizes process are as follows: using fixture position as basic point, with X-direction from as far as close, Y-direction from high to low, Z-direction from Inner rule is arrived outside and calculates sample path, takes out sample according to the sample path;Storage sample method mainly realizes process are as follows: with folder Tool position be basic point, with X-direction from closely to remote, Y-direction from low to high, Z-direction from the inside to surface rule calculate storage sample road Line stores sample according to the storage sample route.
10. access quadrat method according to claim 8, which is characterized in that all storage position coordinates of specimen holder and The storage state of all storage positions is stored in database, and the database purchase is in the control of the robot system The heart;When storing samples, sample is placed in specimen holder by the fixture according to the storage position coordinate in the database;It takes out When sample, the fixture is instructed according to the sampling of control centre, takes out sample from corresponding position.
11. access quadrat method according to claim 10, which is characterized in that in the Y direction, when needing to take out some storage When position is located at the sample in the storage unit of inside, which is first located in the storage unit in outside by the fixture Sample taking-up is placed in cache platform, then the sample in the storage unit of the inside is taken out, finally depositing the outside The sample put in unit is placed on original position.
CN201910749439.7A 2019-07-30 2019-08-14 A kind of access sampling device, storage sample space and access quadrat method Pending CN110395517A (en)

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CN201910693342 2019-07-30

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CN112329529A (en) * 2020-09-29 2021-02-05 远光软件股份有限公司 Automatic calibration and checking system and method for sample storage cabinet

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