CN110395369A - A robot for cleaning marine organisms on the surface of underwater steel structure based on magnetic wheel walking - Google Patents
A robot for cleaning marine organisms on the surface of underwater steel structure based on magnetic wheel walking Download PDFInfo
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- CN110395369A CN110395369A CN201910550398.9A CN201910550398A CN110395369A CN 110395369 A CN110395369 A CN 110395369A CN 201910550398 A CN201910550398 A CN 201910550398A CN 110395369 A CN110395369 A CN 110395369A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 65
- 238000004140 cleaning Methods 0.000 title claims abstract description 65
- 239000010959 steel Substances 0.000 title claims abstract description 65
- 238000003384 imaging method Methods 0.000 claims abstract description 10
- 230000009189 diving Effects 0.000 claims abstract description 4
- 238000006073 displacement reaction Methods 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000004590 computer program Methods 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 238000007667 floating Methods 0.000 claims description 3
- 230000001141 propulsive effect Effects 0.000 claims description 3
- 230000017105 transposition Effects 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 claims 2
- 238000001514 detection method Methods 0.000 abstract 1
- 238000001179 sorption measurement Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 238000005452 bending Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005339 levitation Methods 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B59/00—Hull protection specially adapted for vessels; Cleaning devices specially adapted for vessels
- B63B59/06—Cleaning devices for hulls
- B63B59/10—Cleaning devices for hulls using trolleys or the like driven along the surface
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Abstract
本发明涉及一种基于磁轮行走的水下钢结构表面海生物清洗机器人,属于深海作业机器人技术领域。清洗机器人包括行走系统及搭载在行走系统的机架上的控制系统、成像系统与作业系统;行走系统包括能磁吸于钢结构表面上的磁轮与推进系统,推进系统包括对称地安装在机架的两侧部上的推进器单元,推进器单元包括位于磁轮上方的收展支架及安装在收展支架上的第一升降推进器、第二升降推进器、第一横向斜推式推进器与第二横向斜推式推进器,两横向斜推式推进器的推进方向相夹成大于零度的夹角。不仅能利用磁轮在钢结构表面行走,且无需借助潜水机器人或钢管就能行至目标作为场所处,其可广泛应用于海洋石油管道等钢结构表面清洗、探伤等领域。
The invention relates to a robot for cleaning marine organisms on the surface of an underwater steel structure based on magnetic wheel walking, and belongs to the technical field of deep-sea operation robots. The cleaning robot includes a walking system and a control system, an imaging system, and an operating system mounted on the frame of the walking system; the walking system includes a magnetic wheel and a propulsion system that can be magnetically attracted to the surface of the steel structure. The propeller unit on the two sides of the frame, the propeller unit includes a retractable support located above the magnetic wheel and a first lift propeller, a second lift propeller, a first horizontal oblique thrust propeller installed on the retractable support The device and the second horizontal oblique thruster, the propulsion directions of the two lateral oblique thrusters form an angle greater than zero. Not only can it use the magnetic wheel to walk on the surface of the steel structure, but it can also go to the target place without the help of diving robots or steel pipes. It can be widely used in the fields of surface cleaning and flaw detection of steel structures such as offshore oil pipelines.
Description
技术领域technical field
本发明涉及一种水下作业机器人,具体地说,涉及一种基于磁轮行走的水下钢结构表面海生物清洗机器人。The invention relates to an underwater operation robot, in particular to an underwater steel structure surface sea organism cleaning robot based on magnetic wheel walking.
背景技术Background technique
随着海洋经济的崛起,水下作业量将越来越复杂,越来越繁重。船舶底部,海洋钻井平台管道等水下平台容易附着海生物,通常需要潜水员进行定期清理,虽然人工可对清理对象及清理效果进行自主判断,但存在潜水员的人身安全难以保障、工作时间受海况影响较大及工作效率低等问题。With the rise of the marine economy, the workload of underwater operations will become more and more complex and heavy. Underwater platforms such as the bottom of ships and offshore drilling platform pipelines are prone to marine organisms, which usually require regular cleaning by divers. Although humans can make independent judgments on the cleaning objects and cleaning effects, it is difficult to guarantee the personal safety of divers and the working hours are affected by sea conditions. problems such as large size and low work efficiency.
面对上述问题,申请人已申请的公告号为CN206476068U的专利文献公开了一种水下钢结构表面海生物清理机器人,其包括可磁吸于钢结构表面上的行走系统,搭载在该行走系统上用于获取机器人周侧环境状况的成像系统,及搭载在该行走系统的机身一侧用于对钢结构表面海生物进行清洗的清洗系统。由于行走系统采用轮式四驱方式,使其运动灵活,且后轮与机身间通过旋转连接轴连接,使其具有一定的越障能力;清洗系统采用空化水射流进行清理海生物,更加高效节能。成像系统包括设于机器人前部和后部的各一个水下摄像头,以便于水上操作人员在清理过程中实时观测机器人前、后和清洗一侧的状况,而更好地下达更准确的控制指令。In the face of the above problems, the applicant has applied for a patent document with the notification number CN206476068U disclosing a robot for cleaning marine organisms on the surface of an underwater steel structure, which includes a walking system that can be magnetically attracted to the surface of the steel structure. The imaging system used to obtain the surrounding environment of the robot, and the cleaning system mounted on the fuselage side of the walking system to clean the marine organisms on the surface of the steel structure. Because the walking system adopts wheeled four-wheel drive mode, it can move flexibly, and the rear wheel and the fuselage are connected by a rotating connection shaft, so that it has a certain ability to overcome obstacles; the cleaning system uses cavitation water jets to clean sea creatures, which is more efficient. Energy efficient. The imaging system includes an underwater camera located at the front and rear of the robot, so that the operators on the water can observe the conditions of the front, rear and cleaning side of the robot in real time during the cleaning process, so as to better issue more accurate control instructions .
由于其采用磁轮能很好地在钢结构表面上进行作业操作;但是,该清洗机器人在从母船下潜至目标作业位置的过程中,由于其难以跨过幅度较大的海洋生物表面,使其需沿从海面延伸至目标作业场所的钢管边清理边下潜,不仅速度慢,且整个控制过程较为复杂;尤其是只需对钢结构表面局部进行清理时。Because it uses magnetic wheels, it can work well on the surface of steel structures; however, during the process of diving from the mother ship to the target operation position, it is difficult for the cleaning robot to cross the surface of marine organisms with a large range. It needs to dive while cleaning the steel pipe extending from the sea surface to the target work place, which is not only slow, but also the whole control process is relatively complicated; especially when only part of the surface of the steel structure needs to be cleaned.
发明内容Contents of the invention
本发明的主要目的是提供一种基于磁轮行走的水下钢结构表面海生物清洗机器人,不仅能利用磁轮在钢结构表面行走以清理,且无需借钢管就能行至目标作为场所处。The main purpose of the present invention is to provide a robot for cleaning marine organisms on the surface of underwater steel structures based on magnetic wheels, which can not only use magnetic wheels to walk on the surface of steel structures for cleaning, but also can walk to the target as a place without using steel pipes.
为了实现上述目的,本发明提供的水下钢结构表面海生物清洗机器人包括行走系统及搭载在行走系统的机架上的控制系统、成像系统与作业系统;行走系统包括能磁吸于钢结构表面上的磁轮;行走系统包括推进系统,推进系统包括对称地安装在机架的两侧部上的推进器单元,推进器单元包括位于磁轮上方的收展支架及安装在收展支架上的第一升降推进器、第二升降推进器、第一横向斜推式推进器与第二横向斜推式推进器,两横向斜推式推进器的推进方向相夹成大于零度的夹角;收展支架包括固定在机架上的固定套筒座,间隙配合地套装在固定套筒座内的驱动轴,旋转驱动装置,及直线位移输出装置;第一升降推进器与第一横向斜推式推进器通过连接板件与驱动轴的一端部固定连接,第二升降推进器与第二横向斜推式推进器通过连接板件与驱动轴的另一端部固定连接;固定套筒座上设有用于暴露连接板件的筒壁缺口,筒壁缺口上设有并排布置且沿驱动轴的轴向布置的第一卡口与第二卡口;直线位移输出装置通过驱动轴驱使连接板件卡入卡口而转动定位,或退出卡口而可转动;旋转驱动装置用于驱使连接板件从可卡入第一卡口的横向位置朝上旋转90度至可卡入第二卡口的竖向位置。In order to achieve the above object, the underwater steel structure surface marine biological cleaning robot provided by the present invention includes a walking system and a control system, an imaging system and an operating system mounted on the frame of the walking system; The magnetic wheel on the top; the walking system includes a propulsion system, and the propulsion system includes propeller units that are symmetrically installed on both sides of the frame. The propeller unit includes a retractable bracket located above the magnetic wheel and a The first lifting propeller, the second lifting propeller, the first horizontal oblique thruster and the second horizontal oblique thruster, the propulsion directions of the two horizontal oblique thrusters form an angle greater than zero; The expansion bracket includes a fixed sleeve seat fixed on the frame, a drive shaft fitted in the fixed sleeve seat with clearance fit, a rotary drive device, and a linear displacement output device; The propeller is fixedly connected to one end of the drive shaft through the connecting plate, and the second lifting propeller is fixedly connected to the second horizontal oblique pusher through the connecting plate with the other end of the drive shaft; In the notch of the cylinder wall where the connecting plate is exposed, the first bayonet and the second bayonet arranged side by side and arranged along the axial direction of the drive shaft are arranged on the notch of the cylinder wall; the linear displacement output device drives the connecting plate to snap in through the drive shaft The bayonet is rotated and positioned, or withdrawn from the bayonet to be rotatable; the rotary drive device is used to drive the connecting plate to rotate upward by 90 degrees from the horizontal position that can be snapped into the first bayonet to the vertical position that can be snapped into the second bayonet Location.
在现有基于磁轮的水下钢结构表面海生物清洗机器人的结构上,增设可收展的推进系统,不仅可利用展开的推进系统驱使机器人在海水中下潜或上浮动作而无需借助延伸钢管就能行至目标作为场所处,及上浮回海面处;且能在作业过程中的进行目标场所快速更换,及位姿的快速调整,有效提高作业效率。Adding a retractable propulsion system to the structure of the existing underwater steel structure surface marine biological cleaning robot based on magnetic wheels can not only use the deployed propulsion system to drive the robot to dive or float in seawater without the need for extended steel pipes It can travel to the target site and float back to the sea surface; and it can quickly change the target site and adjust the position and posture during the operation process, effectively improving the operation efficiency.
具体的方案为连接板件包括相垂直的根连接板部及折弯连接板部,升降推进器的推进方向垂直于板面地固定在根连接板部上,横向斜推式推进器的推进方向平行于板面地固定在折弯连接板部上。The specific plan is that the connecting plate includes a vertical root connecting plate part and a bending connecting plate part. It is fixed on the bent connecting plate part parallel to the plate surface.
更具体的方案为根连接板部上设有用于安装升降推进器的通孔,根连接板部位于通孔的侧旁折弯延伸而形成有与板面相垂直的安装板部,升降推进器的套筒固定在安装板部上。A more specific solution is that the root connecting plate is provided with a through hole for installing the lifting propeller, and the root connecting plate is bent and extended on the side of the through hole to form a mounting plate perpendicular to the plate surface. The sleeve is fixed on the mounting plate portion.
优选的方案为第一横向斜推式推进器与第二横向斜推式推进器的推进方向相垂直。A preferred solution is that the propelling directions of the first horizontal oblique thruster and the second horizontal oblique thruster are perpendicular to each other.
更优选的方案为横向斜推式推进器的推进方向与驱动轴的轴向成45度夹角。A more preferred solution is that the propulsion direction of the transverse oblique propeller forms an included angle of 45 degrees with the axial direction of the drive shaft.
另一个优选的方案为驱动轴为直圆柱体结构;固定套筒座的横截面为矩形,内筒腔为与直圆柱体结构相间隙配合的圆筒结构;在固定套筒座的相邻两侧面上设有连通而构成筒壁缺口的暴露口;第一卡口设于外侧竖向侧壁上,第二卡口设于上侧横向侧壁上。Another preferred solution is that the drive shaft is a straight cylindrical structure; the cross section of the fixed sleeve seat is rectangular, and the inner cylinder cavity is a cylindrical structure that is in clearance fit with the straight cylindrical structure; The side is provided with an exposed opening which is connected to form a gap in the cylinder wall; the first bayonet is provided on the outer vertical side wall, and the second bayonet is provided on the upper lateral side wall.
另一个优选的方案为旋转驱动装置是舵机,舵机的旋转输出轴与驱动轴的一端部通过齿轮传动机构传动连接;直线位移输出装置的动子与驱动轴的另一端部固定连接。Another preferred solution is that the rotary drive device is a steering gear, and the rotary output shaft of the steering gear is connected to one end of the drive shaft through a gear transmission mechanism; the mover of the linear displacement output device is fixedly connected to the other end of the drive shaft.
更优选的方案为齿轮传动机构包括通过键槽结构而套装在舵机的旋转输出轴外的直圆柱齿轮及可沿轴向滑动地套装在直圆柱齿轮外的花键套,花键套与直圆柱齿轮啮合,花键套与驱动轴的一端部固定连接。采用花键套与直齿轮连接,可以在轴向位置调整时,仍能保持为啮合关系。A more preferred solution is that the gear transmission mechanism includes a straight cylindrical gear that is sleeved outside the rotary output shaft of the steering gear through a keyway structure and a spline sleeve that can slide axially outside the straight cylindrical gear, and the spline sleeve and the straight cylinder The gears are meshed, and the spline sleeve is fixedly connected with one end of the drive shaft. The spline sleeve is connected with the spur gear, and the meshing relationship can still be maintained when the axial position is adjusted.
再一个优选的方案为机架上安装有升降推离机构,升降推离机构包括安装在磁轮的轴向内侧或轴向外侧的直线位移输出装置,直线位移输出装置的动子固设有垫块;直线位移输出装置在垫块支撑在钢结构表面上时,用于驱使磁轮脱离对钢结构表面。有效避免利用推进系统驱使机器人脱离钢结构表面的过程中,在磁轮脱离钢结构表面的瞬间出现机器人窜动的问题,以提高整个过程的稳定性。Another preferred scheme is that a lifting push-off mechanism is installed on the frame, and the lifting push-off mechanism includes a linear displacement output device installed on the axial inner side or axial outer side of the magnetic wheel, and the mover of the linear displacement output device is fixed with a pad block; the linear displacement output device is used to drive the magnetic wheel away from the surface of the steel structure when the pad is supported on the surface of the steel structure. Effectively avoid the problem of the robot moving when the magnetic wheel is separated from the surface of the steel structure in the process of using the propulsion system to drive the robot off the surface of the steel structure, so as to improve the stability of the whole process.
更优选的方案为控制系统包括处理器与存储器,存储器存储有计算机程序,计算机程序被处理器执行时,能实现以下步骤:A more preferred solution is that the control system includes a processor and a memory, the memory stores a computer program, and when the computer program is executed by the processor, the following steps can be achieved:
下潜步骤,控制收展支架展开并使连接板件卡入第一卡口内,利用推进系统驱使水下钢结构表面海生物清洗机器人下潜至目标作业场所处;In the step of diving, control the unfolding of the retractable support and make the connecting plate snap into the first bayonet, and use the propulsion system to drive the marine organism cleaning robot on the surface of the underwater steel structure to dive to the target workplace;
清洗步骤,利用推进系统调整水下钢结构表面海生物清洗机器人的位姿至磁轮磁吸于钢结构表面的目标位置处,再控制收展支架收回并使连接板件卡入第二卡口内,并开启作业系统上的空化射流清洗模块进行海生物清洗作业;In the cleaning step, the propulsion system is used to adjust the pose of the marine organism cleaning robot on the surface of the underwater steel structure to the target position where the magnetic wheel is magnetically attracted to the surface of the steel structure, and then the retractable bracket is controlled to retract and the connecting plate is snapped into the second bayonet , and turn on the cavitation jet cleaning module on the operating system to clean the marine organisms;
换位步骤,控制收展支架展开并使连接板件卡入第一卡口内,并启动推进系统以输出悬浮推进力,再控制升降推离机构将磁轮推离钢结构表面,以利用推进系统调整水下钢结构表面海生物清洗机器人的位姿,并移位至目标位置处;In the transposition step, control the unfolding of the retractable bracket and make the connecting plate snap into the first bayonet, and start the propulsion system to output the propulsion force of suspension, and then control the lifting push-off mechanism to push the magnetic wheel away from the surface of the steel structure, so as to use the propulsion system Adjust the posture and posture of the marine biological cleaning robot on the surface of the underwater steel structure, and move to the target position;
上浮步骤,控制收展支架展开并使连接板件卡入第一卡口内,并启动推进系统以输出悬浮推进力,再控制升降推离机构将磁轮推离钢结构表面,以利用推进系统调整水下钢结构表面海生物清洗机器人的位姿,并上浮至海面处。In the step of floating, control the unfolding of the retractable support and make the connecting plate snap into the first bayonet, and start the propulsion system to output the propulsion force of suspension, and then control the lift and push-off mechanism to push the magnetic wheel away from the surface of the steel structure, so as to use the propulsion system to adjust The pose of the marine biological cleaning robot on the surface of the underwater steel structure, and it floats to the sea surface.
附图说明Description of drawings
图1为本发明实施例在推进系统处于展开状态且连接板件未卡入卡口时的立体图;Fig. 1 is a perspective view of the embodiment of the present invention when the propulsion system is in the unfolded state and the connecting plate is not locked into the bayonet;
图2为本发明实施例在推进系统处于展开状态时的俯视图;Fig. 2 is a top view of an embodiment of the present invention when the propulsion system is in a deployed state;
图3为本发明实施例中推进系统在展开状态且连接板件未卡入卡口时的立体图;Fig. 3 is a perspective view of the propulsion system in the unfolded state and the connecting plate is not locked into the bayonet in the embodiment of the present invention;
图4为本发明实施例中推进系统在展开状态且连接板件卡入卡口时的立体图;Fig. 4 is a perspective view of the propulsion system in the unfolded state and the connecting plate snapped into the bayonet in the embodiment of the present invention;
图5为图3中的A局部放大图;Fig. 5 is a partial enlarged view of A in Fig. 3;
图6为本发明实施例在推进系统处于收回状态且连接板件未卡入卡口时的立体图;Fig. 6 is a perspective view of the embodiment of the present invention when the propulsion system is in the retracted state and the connecting plate is not locked into the bayonet;
图7为图6中的C局部放大图;Fig. 7 is a partial enlarged view of C in Fig. 6;
图8为图6中的D局部放大图;Fig. 8 is a partial enlarged view of D in Fig. 6;
图9为本发明实施例在推进系统处于收回状态时的俯视图;Fig. 9 is a top view of an embodiment of the present invention when the propulsion system is in a retracted state;
图10为本发明实施例中推进系统在收回状态且连接板件未卡入卡口时的立体图;Fig. 10 is a perspective view of the propulsion system in the retracted state and the connecting plate is not locked into the bayonet in the embodiment of the present invention;
图11为本发明实施例中收展支架上的旋转驱动装置与驱动轴间的连接机构的结构分解图。Fig. 11 is an exploded view of the structure of the connection mechanism between the rotation drive device and the drive shaft on the retractable bracket in the embodiment of the present invention.
以下结合实施例及其附图对本发明作进一步说明。The present invention will be further described below in conjunction with embodiment and accompanying drawing.
具体实施方式Detailed ways
本发明主要是对水下钢结构表面作业机器人中行走系统的结构进行改进,主要为通过增设可收展的推进系统,以利用推进系统自主下潜至目标作业场所处或从作业场所处上升回海面的同时,提高机器人的水下作业过程中位姿调整或更换目标作业场所的灵活性与效率性,作业机器人中成像系统、作业系统及行走系统中的磁轮及其驱动装置均可采用现有产品结构进行设计,并不局限于下述实施例中的结构。The present invention mainly improves the structure of the walking system in the underwater steel structure surface operation robot, mainly by adding a retractable propulsion system, so that the propulsion system can autonomously dive to the target work place or rise back from the work place. At the same time, it can improve the flexibility and efficiency of adjusting the robot’s pose or changing the target workplace during underwater operations. There are product structures to design, and are not limited to the structures in the following examples.
实施例Example
参见图1至图11,本发明水下钢结构海生物清理机器人1包括控制系统、行走系统、作业系统、成像系统及升降推离机构。行走系统包括推进系统及磁轮系统。Referring to Fig. 1 to Fig. 11 , the underwater steel structure sea creature cleaning robot 1 of the present invention includes a control system, a walking system, an operating system, an imaging system and a lifting and pushing mechanism. The walking system includes a propulsion system and a magnetic wheel system.
磁轮系统为四轮驱动结构,包括机架10及安装在机架10上的前驱吸附模块11、转向模块、后驱吸附模块13及旋转关节,前驱吸附模块11与后驱吸附模块13用于为机器人提供足够吸附到钢结构导管表面的吸附力及前进动力与后退动力。对于前驱吸附模块11与后驱吸附模块13,二者在结构上设有用于将整个模块吸附于钢管表面上的磁轮,且包括由两个以上的磁轮组成的驱动磁轮组,且每组磁轮组由独立伺服电机驱动,以能提供更大驱动力,且在前轮或后轮出现打滑而失效时,另一磁轮组仍可正常工作,为水下机器人提供更加稳定且可靠的运动动力。具体结构可参照申请人已申请且公开的公开号为CN108082415A及公告号为CN206476068U的专利文献,在此不再赘述。The magnetic wheel system is a four-wheel drive structure, including a frame 10 and a front-drive adsorption module 11 installed on the frame 10, a steering module, a rear-drive adsorption module 13, and a rotary joint. The front-drive adsorption module 11 and the rear-drive adsorption module 13 are used for Provide the robot with sufficient adsorption force to the surface of the steel structure conduit, forward power and backward power. For the front-drive adsorption module 11 and the rear-drive adsorption module 13, both are structurally provided with magnetic wheels for adsorbing the entire module on the steel pipe surface, and include a driving magnetic wheel set composed of more than two magnetic wheels, and each The magnetic wheel set is driven by an independent servo motor to provide greater driving force, and when the front or rear wheel slips and fails, the other magnetic wheel set can still work normally, providing more stable and reliable underwater robots. movement dynamics. For the specific structure, reference may be made to the patent documents with publication number CN108082415A and publication number CN206476068U that the applicant has applied for and published, and will not be repeated here.
作业系统为用于对管道表面海生物进行清洗的清洗系统,在本实施例中,清洗系统包括空化水射流清洗模块2及用于对空化水射流清洗模块2进行供水的脐带缆,空化水射流清洗模块2固设在机架10上且位于机架10的一侧,以利用空化水射流清洗模块2产生的空化水射流清理水下钢结构表面位于清理机器人一侧预定宽度范围区域内的海生物。The operation system is a cleaning system for cleaning marine organisms on the surface of the pipeline. In this embodiment, the cleaning system includes a cavitation water jet cleaning module 2 and an umbilical cable for supplying water to the cavitation water jet cleaning module 2. The water jet cleaning module 2 is fixed on the frame 10 and is located on one side of the frame 10, so that the cavitation water jet generated by the cavitation water jet cleaning module 2 can be used to clean the surface of the underwater steel structure at a predetermined width on one side of the cleaning robot. Sea life in the range area.
成像系统为反射式全景成像系统,包括反射镜30、摄像头31、补光装置及用于将反射镜30固设在机架10上的反射镜支架33,具体结构可参照申请人已申请且公开的公开号为CN108082415A的专利文献,在此不再赘述。反射镜30用于将机器人四周预定宽度范围内的边侧区域的场景反射至被摄像头31所接收,以形成场景影像,且该预定宽度范围使边侧区域刚好覆盖机器人当前作业区域或略超过当前作业区域,以确保能够实时观测到作业状况。The imaging system is a reflective panoramic imaging system, including a reflector 30, a camera 31, a supplementary light device, and a reflector bracket 33 for fixing the reflector 30 on the frame 10. The specific structure can refer to the applicant's application and publication. The publication number is the patent document of CN108082415A, will not repeat them here. The mirror 30 is used to reflect the scene of the side area within the predetermined width range around the robot to be received by the camera 31 to form a scene image, and the predetermined width range makes the side area just cover the current working area of the robot or slightly exceed the current working area. The operating area to ensure that the operating conditions can be observed in real time.
推进系统包括对称地安装在机架的两侧部上的两组推进器单元18,二者的对称面为法向沿前驱吸附模块11与后驱吸附模块13的轮轴向布置的竖向面。推进器单元18包括位于前驱吸附模块11与后驱吸附模块13的磁轮上方的收展支架4及安装在收展支架上的第一升降推进器51、第二升降推进器52、第一横向斜推式推进器53与第二横向斜推式推进器54,第一横向斜推式推进器53与第二横向斜推式推进器54的推进方向相夹成大于零度的夹角,在本实施例中,该夹角为90度,具体地第一横向斜推式推进器53与第二横向斜推式推进器54的推进方向与前述对称面均成45度夹角,只是二者朝向不同。The propulsion system includes two groups of propeller units 18 symmetrically installed on both sides of the frame, and the plane of symmetry of the two is a vertical plane arranged along the wheel axis of the front drive adsorption module 11 and the rear drive adsorption module 13 . The thruster unit 18 includes a retractable support 4 located above the magnetic wheels of the front-drive adsorption module 11 and the rear-drive adsorption module 13, and a first lifting propeller 51, a second lifting propeller 52, and a first transverse propeller installed on the retractable support. The propulsion direction of the oblique thruster 53 and the second horizontal oblique thruster 54, the first horizontal oblique thruster 53 and the second horizontal oblique thruster 54 form an angle greater than zero degree, in this In the embodiment, the included angle is 90 degrees. Specifically, the propulsion directions of the first horizontal oblique thruster 53 and the second horizontal oblique thruster 54 form an included angle of 45 degrees with the aforementioned plane of symmetry, but the two are directed toward different.
收展支架4包括固定在机架10上的固定套筒座6,间隙配合地套装在固定套筒座6内的驱动轴40,旋转驱动装置41,及直线位移输出装置42。在本实施例中,旋转驱动装置41采用舵机进行构建,以能利用其上的角度传感器对输出轴的转角位置进行监测;直线位移输出装置42采用直线电机进行构建,或采用旋转电机与丝杆螺母机构或齿轮齿条机构进行构建。The retractable bracket 4 includes a fixed sleeve base 6 fixed on the frame 10 , a drive shaft 40 fitted in the fixed sleeve base 6 with a clearance fit, a rotary drive device 41 , and a linear displacement output device 42 . In this embodiment, the rotary drive device 41 is constructed by using a steering gear, so that the angular position of the output shaft can be monitored by using an angle sensor on it; the linear displacement output device 42 is constructed by a linear motor, or a rotary motor and a wire Rod-nut mechanism or rack-and-pinion mechanism for construction.
沿后驱吸附模块13指向前驱吸附模块11的方向,第一升降推进器51与第一横向斜推式推进器53通过连接板件7与驱动轴40的前端部固定连接;第二升降推进器52与第二横向斜推式推进器54通过连接板件8与驱动轴40的后端部固定连接;对于连接板件7及连接板件8与驱动轴40之间的连接结构,可采用焊接、螺栓固定等方式,或在连接板件的端部上设有套装在驱动轴40上的套筒结构,再基于固定螺栓、焊接或键槽进行固定连接,在本实施例中,采用焊接方式进行固定连接。Along the direction that the rear drive adsorption module 13 points to the front drive adsorption module 11, the first lift propeller 51 is fixedly connected with the first horizontal oblique propeller 53 through the connecting plate 7 and the front end of the drive shaft 40; the second lift propeller 52 is fixedly connected to the rear end of the drive shaft 40 through the connecting plate 8 and the second transverse oblique pusher 54; for the connecting structure between the connecting plate 7 and the connecting plate 8 and the driving shaft 40, welding can be used. , bolt fixing, etc., or a sleeve structure set on the drive shaft 40 is provided on the end of the connecting plate, and then fixed connection is performed based on fixing bolts, welding or keyway. In this embodiment, welding is used. Fixed connection.
固定套筒座6的轴向沿后驱吸附模块13指向前驱吸附模块11的方向布置,且平行于前述对称面;在本实施例中,驱动轴40为直圆柱体结构,而固定套筒座6的横截面为矩形,其内筒腔为与直圆柱状的驱动轴40间隙配合的圆筒结构,以使驱动轴40不仅能相对固定套筒座6沿轴向移动,且能中心轴线转动。The axial direction of the fixed sleeve seat 6 is arranged along the direction that the rear drive adsorption module 13 points to the front drive adsorption module 11, and is parallel to the aforementioned symmetry plane; in this embodiment, the drive shaft 40 is a straight cylindrical structure, and the fixed sleeve seat The cross-section of 6 is rectangular, and its inner cylinder cavity is a cylindrical structure with a clearance fit with the straight cylindrical drive shaft 40, so that the drive shaft 40 can not only move axially relative to the fixed sleeve seat 6, but also rotate on the central axis .
在固定套筒座6上设有用于暴露连接板件7的筒壁缺口60与用于暴露连接板件8的筒壁缺口61;在筒壁缺口60上设有并排布置且沿驱动轴40的轴向布置的第一卡口601与第二卡口602,在筒壁缺口61上设有并排布置且沿驱动轴40的轴向布置的第一卡口611与第二卡口612。具体地,在固定套筒座6相邻的两侧面上设有连通而构成筒壁缺口60、61的暴露口;第一卡口601、611设于外侧竖向侧壁62上,而第二卡口602、612设于上侧横向侧壁63上。The fixed sleeve base 6 is provided with a cylinder wall notch 60 for exposing the connecting plate 7 and a cylinder wall notch 61 for exposing the connecting plate 8; The axially arranged first bayonet socket 601 and the second bayonet socket 602 are provided with a first bayonet socket 611 and a second bayonet socket 612 arranged side by side along the axial direction of the drive shaft 40 on the notch 61 of the cylinder wall. Specifically, on the two sides adjacent to the fixed sleeve seat 6, there are exposed openings communicating to form the notches 60, 61 of the cylinder wall; The bayonets 602 , 612 are disposed on the upper lateral sidewall 63 .
如图8所示,连接板件7包括相垂直的根连接板部70及折弯连接板部71,第一升降推进器51的推进方向垂直于板面地固定在根连接板部70上,具体地为,在根连接板部70上设有用于安装第一升降推进器51的通孔700,根连接板部70位于通孔700的侧旁折弯延伸而形成有与其板面相垂直的安装板部72,第一升降推进器51的套筒固定在安装板部72上;第一横向斜推式推进器53的推进方向平行于板面地固定在折弯连接板部71上,即在推进系统展开时,根连接板部70的板面沿垂直于前述对称面的横向布置,安装板部72的板面法向与前述对称面的法向相平行布置,而折弯连接板部71的板面法向与前述对称面的法向成45度夹角。As shown in Figure 8, the connecting plate 7 includes a vertical root connecting plate portion 70 and a bent connecting plate portion 71, the propulsion direction of the first lifting propeller 51 is fixed on the root connecting plate portion 70 perpendicular to the plate surface, Specifically, a through hole 700 for installing the first lifting thruster 51 is provided on the root connecting plate portion 70, and the root connecting plate portion 70 is bent and extended on the side of the through hole 700 to form a mounting plate perpendicular to its plate surface. Plate portion 72, the sleeve of the first lifting propeller 51 is fixed on the mounting plate portion 72; the propulsion direction of the first horizontal oblique pusher 53 is fixed on the bending connecting plate portion 71 parallel to the plate surface, that is, in When the propulsion system is unfolded, the plate surface of the root connecting plate portion 70 is arranged along the transverse direction perpendicular to the aforementioned symmetry plane, the plate surface normal direction of the installation plate portion 72 is arranged parallel to the normal direction of the aforementioned symmetry plane, and the bending connecting plate portion 71 The normal direction of the plate surface and the normal direction of the aforementioned symmetrical plane form an included angle of 45 degrees.
如图7所示,连接板件8包括相垂直的根连接板部80及折弯连接板部81,第二升降推进器52的推进方向垂直于板面地固定在根连接板部80上,具体地为,在根连接板部80上设有用于安装第二升降推进器52的通孔800,根连接板部80位于通孔800的侧旁折弯延伸而形成有与其板面相垂直的安装板部82,第二升降推进器52的套筒固定在安装板部82上;第二横向斜推式推进器83的推进方向平行于板面地固定在折弯连接板部81上,即在推进系统展开时,根连接板部80的板面沿垂直于前述对称面的横向布置,安装板部82的板面法向与前述对称面的法向相平行布置,而折弯连接板部81的板面法向与前述对称面的法向成45度夹角。As shown in Figure 7, the connecting plate 8 includes a vertical root connecting plate portion 80 and a bent connecting plate portion 81, and the advancing direction of the second lift propeller 52 is fixed on the root connecting plate portion 80 perpendicular to the plate surface. Specifically, a through hole 800 for installing the second lifting thruster 52 is provided on the root connecting plate portion 80, and the root connecting plate portion 80 is bent and extended on the side of the through hole 800 to form a mounting plate perpendicular to its plate surface. Plate portion 82, the sleeve of the second lifting propeller 52 is fixed on the mounting plate portion 82; the propulsion direction of the second horizontal oblique propeller 83 is fixed on the bending connecting plate portion 81 parallel to the plate surface, that is, in When the propulsion system is unfolded, the plate surface of the root connecting plate portion 80 is arranged along the transverse direction perpendicular to the aforementioned symmetry plane, the plate surface normal direction of the installation plate portion 82 is arranged parallel to the normal direction of the aforementioned symmetry plane, and the bending connecting plate portion 81 The normal direction of the plate surface and the normal direction of the aforementioned symmetrical plane form an included angle of 45 degrees.
如图11所示,为了便于直线位移输出装置42在驱使驱动轴40沿轴向移动的过程中,旋转驱动装置41的位置不用随之移动,利用齿轮传动机构对旋转驱动装置41为与驱动轴40的一端进行传动连接;而直线位移输出装置42的动子与驱动轴40的另一端固定连接。该齿轮传动机构包括通过由平键161与舵机的旋转输出轴410上的键槽组成的键槽结构而套装在旋转输出轴410外的直圆柱齿轮171,及可沿轴向滑动地套装在直圆柱齿轮171外的花键套172;花键套172与驱动轴40的一端部固定连接,从而随直圆柱齿轮171与花键套172在轴向相对移动的过程中,始终保持二者间的啮合而传动旋转动力。As shown in Figure 11, in order to facilitate the linear displacement output device 42 to drive the drive shaft 40 to move in the axial direction, the position of the rotary drive device 41 does not need to move accordingly. One end of the drive shaft 40 is connected in transmission; and the mover of the linear displacement output device 42 is fixedly connected with the other end of the drive shaft 40 . The gear transmission mechanism includes a straight cylindrical gear 171 fitted outside the rotating output shaft 410 through a keyway structure composed of a flat key 161 and a keyway on the rotating output shaft 410 of the steering gear, and a straight cylindrical gear 171 that can slide axially. The spline sleeve 172 outside the gear 171; the spline sleeve 172 is fixedly connected to one end of the drive shaft 40, so that the meshing between the straight cylindrical gear 171 and the spline sleeve 172 is always maintained during the axial relative movement And transmission rotational power.
在工作过程中:(1)直线位移输出装置42驱使驱动轴40沿轴向朝前移动,以使原本卡合在第二卡口602、612内的连接板件7、8同步地朝前移动以脱离与卡口的卡合,此时位置如图10所示,推挤系统仍处于收起状态,但未锁定;(2)旋转驱动装置41驱使驱动轴40转动,以使连接板件7、8随驱动轴40朝外转动90度,而从可卡入第一卡口的竖向位置朝外旋转90度至可卡入第一卡口的横向位置,此时位置如图3所示,推进系统处于展开但未锁定的状态;(3)直线位移输出装置42驱使驱动轴40沿轴向朝后移动,以使连接板件7、8同步地朝后移动而卡入第二卡口602、612内,此时位置如图4所示,推挤系统处于展开且锁定的状态,利用直线位移输出装置42的动子与定子之间的锁定状态而保持轴向位移的不移动,或者增设锁定机构进行锁定,例如在连接板件上设置垂直于其板面方向的定位孔,及在固定套筒座6的底侧壁处设置与之对接的通定位通孔,利用电磁铁驱使定位销穿过定位通孔后并深入设于连接板件上的定位孔内,以使卡合在第二卡口内的连接板件相对固定套筒座6在轴向上的位置固定;以将推进系统从收起状态切换成展开状态,而能进行推进工作。During the working process: (1) The linear displacement output device 42 drives the drive shaft 40 to move forward in the axial direction, so that the connecting plates 7 and 8 originally engaged in the second bayonet sockets 602 and 612 move forward synchronously To break away from the engagement with the bayonet, the position at this time is shown in Figure 10, and the pushing system is still in the retracted state, but it is not locked; (2) The rotary drive device 41 drives the drive shaft 40 to rotate, so that the connecting plate 7 , 8 Rotate 90 degrees outward with the drive shaft 40, and rotate 90 degrees outward from the vertical position that can be snapped into the first bayonet to the horizontal position that can be snapped into the first bayonet. The position at this time is shown in Figure 3 , the propulsion system is in the unfolded but unlocked state; (3) The linear displacement output device 42 drives the drive shaft 40 to move backward in the axial direction, so that the connecting plates 7, 8 move backward synchronously and snap into the second bayonet In 602 and 612, the position at this time is shown in Figure 4, the pushing system is in the unfolded and locked state, and the axial displacement is not moved by using the locked state between the mover and the stator of the linear displacement output device 42, or Add a locking mechanism for locking, such as setting a positioning hole perpendicular to the direction of its plate surface on the connecting plate, and setting a through positioning through hole docked with it at the bottom side wall of the fixed sleeve seat 6, and using an electromagnet to drive the positioning After the pin passes through the positioning through hole, it is deeply arranged in the positioning hole on the connecting plate, so that the position of the connecting plate engaged in the second bayonet relative to the fixed sleeve seat 6 is fixed in the axial direction; The system is switched from the stowed state to the unfolded state so that propulsion work can be performed.
沿前述步骤(1)至步骤(3)的方向操作,而使推进系统从展开状态切换成收起状态,而减少对清洗工作及成像的干涉。并在对卡入第一卡口内的连接板件的锁定,不仅可利用直线位移输出装置的动子与定子之间的锁定进行锁定,还可增设锁定机构进行锁定,例如在连接板件上设置垂直于其板面方向的定位孔,及在固定套筒座6的内侧壁处设置与之对接的通定位通孔,利用电磁铁驱使定位销穿过定位通孔后并深入设于连接板件上的定位孔内,以使卡合在第二卡口内的连接板件相对固定套筒座6在轴向上的位置固定。By operating in the direction from the aforementioned step (1) to step (3), the propulsion system is switched from the unfolded state to the retracted state, thereby reducing interference to cleaning work and imaging. And when locking the connecting plate that is stuck in the first bayonet, not only the lock between the mover and the stator of the linear displacement output device can be used for locking, but also a locking mechanism can be added for locking, for example, a set on the connecting plate The positioning hole perpendicular to the direction of the board surface, and the positioning through hole that is docked with it at the inner side wall of the fixed sleeve seat 6, and the positioning pin is driven by the electromagnet to pass through the positioning through hole and deeply set on the connecting plate The position of the connecting plate engaged in the second bayonet relative to the fixed sleeve seat 6 in the axial direction is fixed.
升降推离机构固定在机架上,具体地为位于磁轮的轴向内侧处,包括垫块及用于驱使垫块相对磁轮升降的直线位移输出装置,在工作过程中,利用直线位移输出装置驱使垫块支撑在钢结构表面上,以对机架10施加朝远离钢结构表面方向的推力,从而克服磁轮与钢结构表面之间的磁吸力,而使磁轮与钢结构表面相分离;具体地,在本实施例中,没车磁轮轴向内侧处均安装有一个升降推离机构。The lifting push-off mechanism is fixed on the frame, specifically located at the axial inner side of the magnetic wheel, including pads and linear displacement output devices used to drive the pads up and down relative to the magnetic wheel. During the working process, the linear displacement output The device drives the block to support on the surface of the steel structure, so as to apply a thrust to the frame 10 away from the surface of the steel structure, thereby overcoming the magnetic attraction between the magnetic wheel and the surface of the steel structure, and separating the magnetic wheel from the surface of the steel structure ; Specifically, in this embodiment, a lift and push-off mechanism is installed at the axial inner side of the magnetic wheel without the car.
控制系统包括处理器、存储器及以有线或无线方式接收水上操作人员发出的控制指令的信号接收器及设在机架10上的液位传感器;在本实施例中,液位传感器为液位变送器,用于测量作业机器人所在深度的水压,以获取当前水深位置信息。处理器根据指令接收器所接收的控制指令执行存储在存储器内对应的计算机程序,能够实现以下步骤:The control system includes a processor, a memory, and a signal receiver for receiving control commands sent by operators on the water in a wired or wireless manner, and a liquid level sensor arranged on the frame 10; in this embodiment, the liquid level sensor is a liquid level sensor. The transmitter is used to measure the water pressure at the depth of the robot to obtain the current water depth position information. The processor executes the corresponding computer program stored in the memory according to the control instruction received by the instruction receiver, and can realize the following steps:
下潜步骤,控制收展支架展开并使连接板件7、8卡入第一卡口601、611内,利用推进系统驱使清洗机器人下潜至目标作业场所处。在此过程中,利用四个升降推进器为整个清洗机器人提供克服重力的升力,从而控制整个清洗机器人的下潜速度,并利用四个横向斜推式推进器的推进力大小及方向配合,而驱使清洗机器人转向、前进或后退,也可以利用八个推进器推进转速大小与转向的配合,而对清洗机器人的位姿进行调整。In the submerging step, control the unfolding of the retractable support and engage the connecting plates 7 and 8 into the first bayonets 601 and 611, and use the propulsion system to drive the cleaning robot to dive to the target workplace. In this process, use four lifting propellers to provide the entire cleaning robot with lift against gravity, thereby controlling the dive speed of the entire cleaning robot, and use the propulsive force and direction of the four horizontal oblique propellers to cooperate, while To drive the cleaning robot to turn, move forward or backward, the position and posture of the cleaning robot can also be adjusted by using the eight propellers to advance the size of the rotating speed and the steering.
清洗步骤,当清洗机器人下潜至目标场所处时,利用推进系统调整该清洗机器人的位姿至磁轮磁吸于钢结构表面的目标位置处,再控制收展支架收回并使连接板件7、8卡入第二卡口602、612内,并开启作业系统上的空化射流清洗模块进行海生物清洗作业,清洗过程中,清洗机器人的行走路径、成像操作及清洗方式可参照申请人已申请且公开的公开号为CN108082415A的专利文献所公开的技术方案。In the cleaning step, when the cleaning robot dives to the target site, use the propulsion system to adjust the posture of the cleaning robot to the target position where the magnetic wheel is magnetically attracted to the steel structure surface, and then control the retractable bracket to retract and make the connecting plate 7 , 8 snap into the second bayonet 602, 612, and open the cavitation jet cleaning module on the operating system to clean the marine organisms. During the cleaning process, the walking path, imaging operation and cleaning method of the cleaning robot can refer to the applicant's The technical scheme disclosed in the patent document whose publication number is CN108082415A is applied for and published.
换位步骤,对于按照现有技术,不便于机器人进行转向或更换作业场所的情况时,控制收展支架展开并使连接板件7、8卡入第一卡口601、611内,并启动推进系统以输出悬浮推进力,再控制升降推离机构将磁轮推离钢结构表面,以利用推进系统调整机器人相对当前作业场所的位姿,并移位至目标位置处。In the transposition step, according to the prior art, when it is not convenient for the robot to turn or change the workplace, control the deployment of the retractable bracket and make the connecting plates 7, 8 snap into the first bayonet 601, 611, and start the push The system outputs the propulsion force of the suspension, and then controls the lift-off mechanism to push the magnetic wheel away from the surface of the steel structure, so as to use the propulsion system to adjust the pose of the robot relative to the current workplace and move to the target position.
上浮步骤,控制收展支架展开并使连接板件7、8卡入第一卡口601、611内,并启动推进系统以输出悬浮推进力,再控制升降推离机构将磁轮推离钢结构表面,以利用推进系统调整水下钢结构表面海生物清洗机器人的位姿,并升高至海面处。In the step of floating, control the expansion of the retractable support and make the connecting plates 7 and 8 snap into the first bayonets 601 and 611, and start the propulsion system to output the propulsion force of the levitation, and then control the lifting and pushing mechanism to push the magnetic wheel away from the steel structure surface, to use the propulsion system to adjust the posture and posture of the marine organism cleaning robot on the surface of the underwater steel structure, and raise it to the sea surface.
在工作过程中,先将磁轮推离钢结构表面至其磁吸力较小的位置,从而有效避免完全利用推进系统的推力将磁轮推开钢结构表面过程中的输出力太大而增加电池耗能及减少窜动。During the working process, the magnetic wheel is first pushed away from the surface of the steel structure to a position where its magnetic attraction force is small, so as to effectively avoid completely using the thrust of the propulsion system to push the magnetic wheel away from the surface of the steel structure when the output force is too large and increases the battery Energy consumption and reduced movement.
在本发明中,“横向”被配置为将清洗机器人的四个齿轮置于水平面上使的水平方向,而“竖向”被配置为此时的垂向。In the present invention, "horizontal" is configured as a horizontal direction when the four gears of the cleaning robot are placed on a horizontal plane, and "vertical" is configured as a vertical direction at this time.
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