CN110389559A - A kind of tool magazine performance and reliability detection system - Google Patents
A kind of tool magazine performance and reliability detection system Download PDFInfo
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- CN110389559A CN110389559A CN201910681692.3A CN201910681692A CN110389559A CN 110389559 A CN110389559 A CN 110389559A CN 201910681692 A CN201910681692 A CN 201910681692A CN 110389559 A CN110389559 A CN 110389559A
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- tool magazine
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
- G05B19/4065—Monitoring tool breakage, life or condition
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/34—Director, elements to supervisory
- G05B2219/34294—Diagnostic, locate failures
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- Engineering & Computer Science (AREA)
- Human Computer Interaction (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of tool magazine performance and reliability detection systems, include human-computer interaction interface, data Collection & Processing System, data transmission system, Analysis of Reliability Data system.It is acquired signal by PLC, and the tool magazine performance data of acquisition is sent to industrial personal computer；Using graphical programming software as tool, carry out the design of human-computer interaction interface, and processing analysis and display are carried out to detection system signal data, fault message in tool magazine operational process is monitored, information is stored to reliability data library, according to Analysis of Reliability Data system, data statistic analysis is carried out to tool magazine reliability data, provides data support for the improvement of tool magazine；Performance data and reliability data are subjected to remote transmission by PTU module.The present invention has performance detection and reliability detection function, can remotely be monitored, realize the transmission of remote data, and tool magazine fault message is notified in the form of short message, reduces manufacturing cost, has powerful practical value.
Description
Technical field
The present invention relates to a kind of tool magazine performance and reliability detection systems, belong to numerical control device detection field.
Background technique
Tool magazine and automatic tool changer are the critical function components of machining center, and performance influences the performance and processing of host
Efficiency, thus it is most important to the performance detection of tool magazine and automatic tool changer.In existing comprehensive performance detection scheme, design
Complex, manufacturing cost is high, and detection scheme is more single；Lack in existing tool magazine detection method to tool magazine reliability
Detection, lacks the long-term monitoring and maintenance to tool magazine.
Summary of the invention
The technical problem to be solved by the present invention is to against the above deficiency, provide a kind of tool magazine performance and reliability detection system
System, proposes the design of the acquisition of data, the processing of data and remote transmission design method and human-computer interaction interface, reliability number
According to analysis system.
The present invention proposes a kind of tool magazine performance and reliability detection system, includes human-computer interaction interface, data acquisition and place
Reason system, data transmission system and Analysis of Reliability Data system.Human-computer interaction interface: based on graphical programming software design
Performance monitoring interface, carries out the display of data, the monitoring of tool magazine movement state information, comprehensive performance monitor station is controlled,
Operation.Data Collection & Processing System: SIEMENS PLC -1500, analog module, digital module, modulation circuit plate.Pass through
Sensor detects tool magazine performance information, carries out data acquisition and procession using PLC, operating condition machine is transmitted in the form of communication cable
On, the storage of data is carried out using database, is further analyzed using data processing software.Data transmission system: PTU module.
The fault message occurred in collected data and tool magazine operational process is uploaded to cloud by remote data transmission module PTU
Server.Analysis of Reliability Data system: the fault message of tool magazine will be stored into reliability data library, is counted
Analysis forms reliability report；The human-computer interaction interface is the operation interface to monitor station, for tool magazine and automatic tool changer
Control, the monitoring of device and detection system；The data Collection & Processing System, by sensor to the test number of tool magazine performance
According to, and data are acquired, are stored, and tool magazine performance data is further analyzed, according to practical tool magazine performance indicator
Different performance data are handled, statistics and Analysis of Reliability Data is carried out to data such as tool magazine failure, alarms；The data pass
Defeated system refers to the transmission of teledata, realizes the acquisition and analysis of the remotely exercise data to tool magazine and automatic tool changer.
The present invention proposes a kind of tool magazine performance and reliability detection system, and the human-computer interaction interface is schemed using Fameview
Pictureization programming tool is built, parameter display module, tool magazine running state information module and tool magazine comprising each tool magazine performance
Control function module.The parameter display module, display acquisition system transmission on data parameters, data parameters include temperature,
The performances such as electric current, vibration, position precision；The tool magazine running state information module, when adding up number of changing knife, tool changing comprising tool magazine
Between, tool changing state and target broach shell number；The tool magazine control function module includes program start button, screen switching button, report
Alert information inquiry button and data acquire button.
Further, the parameter index of human-computer interaction interface setting each performance parameter of tool magazine, i.e. alarm parameters, when super
It alarms when crossing index；Mobile phone card is installed on industrial personal computer, warning message is sent to work by way of SMS
On personnel's mobile phone, so that staff checks failure in time.
Further, the human-computer interaction interface realizes the monitoring to tool magazine operating status, by tool magazine failure and alarm number
It is believed that breath is stored into reliability data library, recorded comprising failure and warning reason.
Further, the human-computer interaction interface includes performance display interface, using sprite function, by writing script
The switching of control sprite is carried out, and there is data query button in each sprite, the inquiry to data can be carried out；Performance is aobvious
Show in interface, data are shown in the form of real-time curve, to observe.
The present invention proposes a kind of tool magazine performance and reliability detection system, and the data Collection & Processing System passes through peace
The detection that sensor carries out tool magazine performance is filled, the acquisition to data is carried out using PLC, in the data transmission that will test by cable
To industrial personal computer, utility database carries out the storage of data, and data are exported using form and are stored in operating condition
On machine, Matlab data processing function is recycled further to be analyzed according to data of each performance standard of tool magazine to acquisition, analyzed
As a result it is directly shown in performance display interface；The data transmission system, using wireless data transfer module PTU by storage
Performance data and reliability data are transmitted to cloud, facilitate personnel remotely to the collection of data, to the monitoring of tool magazine state with and
When safeguard.
Further, in the signal acquisition, according to practical tool magazine performance indicator, different sensors is selected to carry out performance inspection
Survey, and the processing of circuit such as distinctive signal need to be filtered, amplify, can through signal output end connection modulation circuit plate, then
Access PLC module input terminal.
Further, in the data processing system, data are further analyzed using other data processing softwares, not office
It is limited to Matlab software.
Further, ± the 24V of the PTU module it is in parallel with PLC controller on, remote data transmission include each property of tool magazine
It can data, the fault message in the tool magazine course of work, warning message.
Further, the present invention also proposes that a kind of tool magazine Analysis of Reliability Data system, system function include fault type
Analysis, failure reason analysis and the analysis of mean time between failures number.
The present invention proposes a kind of tool magazine performance and reliability detection system, has the advantage that compared with prior art 1)
The acquisition and analysis of data are carried out using plc, utility database stores data, saves in a tabular form, is convenient for
Data are further analyzed using Matble software；2) Human Machine Interface has hierarchy, is compiled using Fameview image conversion
Journey tool is designed, and directly displays data variation curve, makes staff that each performance of tool magazine be understood more intuitively；3) it will protect
The data deposited are by the incoming distal end PTU, monitoring and remote maintenance convenient for remote personnel to tool magazine motion state；4) there is performance
Parameter warning function, notifies staff to debug in time by way of short message；5) there is reliability detection function, propose
Analysis of Reliability Data system provides data support for the reliability improvement of tool magazine；6) tool magazine performance of this invention and reliable
Property detection method, manufacturing cost is low, easy to operate, and detection method has transplantability strong and practical value.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be required
Attached drawing is used to explain the present invention together with embodiment or the prior art, is not construed as limiting the invention.
Fig. 1 is a kind of overall detection scheme figure of tool magazine performance and reliability detection system embodiment of the present invention.
Fig. 2 is a kind of human-computer interaction main interface of tool magazine performance and reliability detection system embodiment of the present invention.
Fig. 3 is a kind of tool magazine performance data display interface of tool magazine performance and reliability detection system embodiment of the present invention.
Fig. 4 is a kind of PLC module wiring diagram of tool magazine performance and reliability detection system embodiment of the present invention.
Fig. 5 is that a kind of data of tool magazine performance and reliability detection system embodiment of the present invention reprocess schematic diagram.
Fig. 6 is a kind of Analysis of Reliability Data system diagram of tool magazine performance and reliability detection system embodiment of the present invention.
In figure, 1-PLC processor module, 2- digital module, 3- sensor, 4- modulation circuit plate, 5- analog module,
6-PTU module, 7- industrial personal computer, 8- display screen.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art without creative efforts, it is obtained it is all its
His embodiment, shall fall within the protection scope of the present invention.
Embodiment, referring to Fig.1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6.
It is proposed in this embodiment in a kind of tool magazine performance and reliability detection system, includes human-computer interaction circle referring to Fig.1
Face Functional Design, data Collection & Processing System design, Design of Data Transmission System, Analysis of Reliability Data system.The people
Machine interactive interface is the operation interface to monitor station, for control, the monitoring to tool magazine and automatic tool changer and detection system；
The data Collection & Processing System by sensor to the test data of tool magazine performance, and is acquired data, stores,
And tool magazine performance data is further analyzed, different performance data are handled according to practical tool magazine performance indicator, it is right
The data such as tool magazine failure, alarm carry out statistics and Analysis of Reliability Data；The data transmission system refers to the transmission of teledata,
Realize the acquisition and analysis of the remotely exercise data to tool magazine and automatic tool changer.
Referring to Fig. 2, Fig. 3, in a kind of above-mentioned tool magazine performance and reliability detection system, the human-computer interaction interface is used
Fameview image conversion programming tool is built, and mainly includes main interface, performance display interface.The main interface mainly includes
The parameter display module of each tool magazine performance, tool magazine running state information module, tool magazine control function module.The parameter shows mould
Block, the data parameters that display acquisition system is transmitted, includes the performances such as temperature, electric current, vibration, position precision；The tool magazine fortune
Row status information module adds up number of changing knife, tool change time, tool changing state, target broach shell number comprising tool magazine；The tool magazine control
Functional module acquires button comprising program start button, screen switching button, warning message inquiry button, data.The performance
Display interface is shown the test result that test obtains, by what is handled by Matlab software in the form of real-time curve
Data result is shown.
The parameter index of human-computer interaction interface setting each performance parameter of tool magazine, i.e. alarm parameters.Pacify on industrial personal computer
Mobile phone card is filled, warning message is sent on mobile phone by way of SMS, so that staff checks failure in time.
Further, the performance display interface uses sprite function, carries out control sprite by writing script
Switching, and there is data query button in each sprite, the inquiry to data can be carried out.
Referring to Fig. 4, Fig. 5, the present invention proposes a kind of tool magazine performance and reliability detection system, the data collection system
In, the real-time detection of each performance of tool magazine is carried out by installation various kinds of sensors 3, and sensor output is connected to PLC analog quantity
On 4 input interface of module (digital quantity signal connects on digital module 2), adopt data using PLC processor module 1
Collection, processing, in the data transmission that will test by cable to industrial personal computer 7；It is carried out using the human-computer interaction interface on display screen 8
It has been shown that, the data that real-time data base is acquired carry out real-time storage, and data are exported and are stored in using form
On 7 machine of industry control；Data are further analyzed using MAtble software.The data transmission system, utilizes wireless data transmission
The data of storage are transmitted to cloud by module PTU6, facilitate personnel remotely to the collection of data, to the monitoring of tool magazine state with and
When safeguard.
In the signal acquisition, it the processing of circuit such as need to be filtered, amplify for distinctive signal, it can be through the signal output end
Modulation circuit plate 4 is connected, then accesses PLC module input terminal.
± the 24V of the PTU module is connected in PLC controller, and circuit connection, remote data transmission also includes tool magazine
Fault message, warning message in the course of work.
Referring to Fig. 6, the tool magazine Analysis of Reliability Data system design, function includes failure mode analysis, failure original
Because of analysis, the analysis of mean time between failures number, the method for effectively storing, quickly analyzing is provided for tool magazine fault message, is tool magazine
It improves and data support is provided.
The present invention proposes a kind of tool magazine performance and reliability detection system, and what is reached has the beneficial effect that: 1) using plc
The acquisition and analysis of data are carried out, utility database stores data, saves in a tabular form, convenient for utilizing
Matble software further analyzes data；2) Human Machine Interface has hierarchy, programs work using Fameview image conversion
Tool is designed, and directly displays data variation curve, makes staff that each performance of tool magazine be understood more intuitively；3) by preservation
Data are by the incoming distal end PTU, monitoring and remote maintenance convenient for remote personnel to tool magazine motion state；4) there is performance parameter
Warning function notifies staff to debug in time by way of short message；5) there is reliability detection function, propose reliable
Property data analysis system, for tool magazine reliability improvement provide data support；6) the tool magazine performance and reliability inspection of this invention
Survey method, manufacturing cost is low, easy to operate, and detection method has transplantability strong and practical value.
Claims (6)
1. a kind of tool magazine performance and reliability detection system, it is characterised in that: include human-computer interaction interface, data acquisition and procession
System, data transmission system and Analysis of Reliability Data system；
Human-computer interaction interface: the performance monitoring interface based on graphical programming software design carries out the display of data, tool magazine movement
The monitoring of status information, controls performance detection stand and is operated；
Data Collection & Processing System: SIEMENS PLC -1500, analog module, digital module, modulation circuit plate.Pass through biography
Sensor detects tool magazine performance information, carries out data acquisition and procession using PLC, is transmitted on operating condition machine in the form of communication cable,
The storage that data are carried out using database, is further analyzed using data processing software；
Data transmission system: PTU module；By remote data transmission module PTU by collected data and tool magazine operational process
The fault message of middle appearance is uploaded to cloud server, realizes data remote transmission；
Analysis of Reliability Data system: will store into reliability data library the fault message of tool magazine, carry out statistical
Analysis forms reliability report.
2. a kind of tool magazine performance and reliability detection system as described in claim 1, it is characterised in that: human-computer interaction interface packet
Containing main interface, performance display interface；The main interface includes the parameter display module of each tool magazine performance, tool magazine running state information
Module, tool magazine control function module；The performance display interface, will the obtained test result of test in the form of sampling curve into
Row display, and the result that data are reprocessed is shown, and there is data query button, field is carried out to historical data and is looked into
It askes.
3. a kind of tool magazine performance and reliability detection system as claimed in claim 2, it is further characterized in that: pacify on industrial personal computer
Mobile phone card is filled, warning message is sent on mobile phone by way of SMS, so that staff checks failure in time.
4. a kind of tool magazine performance and reliability detection system as described in claim 1, it is characterised in that: data acquisition and procession
System is carried out the detection of tool magazine performance by installation sensor, carries out the acquisition to data using PLC, transfer data to work
On control machine；It shows, and is stored on operating condition machine in interface, recycle Matlab data processing function according to each performance mark of tool magazine
Standard further analyzes the data of acquisition, and analysis result is directly shown in performance display interface；The data transmission system,
The performance data of storage and reliability data are transmitted to cloud using wireless data transfer module PTU, facilitate personnel remotely right
The collection of data, monitoring and maintenance in time to tool magazine state.
5. a kind of tool magazine performance and reliability detection system as claimed in claim 4, which is characterized in that modulation circuit plate function
It is manufactured according to actual requirement, wireless data transfer module can be replaced with other modules, and data acquire data available capture card
Deng replacement.
6. a kind of tool magazine performance and reliability detection system as described in claim 1, it is characterised in that: tool magazine reliability data
Analysis system, it is for statistical analysis to reliability data, it include failure mode analysis, failure reason analysis, mean time between failures
Number analysis forms fail-safe analysis report, provides data for tool magazine improvement and supports.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910681692.3A CN110389559A (en) | 2019-07-26 | 2019-07-26 | A kind of tool magazine performance and reliability detection system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910681692.3A CN110389559A (en) | 2019-07-26 | 2019-07-26 | A kind of tool magazine performance and reliability detection system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111638081A (en) * | 2020-06-09 | 2020-09-08 | 国家机床质量监督检验中心 | Tool magazine system reliability test method |
| CN111650417A (en) * | 2020-06-05 | 2020-09-11 | 东莞市凯格精机股份有限公司 | Scraper state detection method, device and system |
| CN112938611A (en) * | 2021-03-11 | 2021-06-11 | 拓卡奔马机电科技有限公司 | Carry on shop's cloth machine of database system |
| CN114415594A (en) * | 2021-12-20 | 2022-04-29 | 鸿富锦精密电子（成都）有限公司 | Tool life management system and method |
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Application publication date: 20191029 |
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