CN110386437B - Spring bagging conveying device, spring conveying equipment and bagged spring manufacturing equipment - Google Patents
Spring bagging conveying device, spring conveying equipment and bagged spring manufacturing equipment Download PDFInfo
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- CN110386437B CN110386437B CN201810338045.8A CN201810338045A CN110386437B CN 110386437 B CN110386437 B CN 110386437B CN 201810338045 A CN201810338045 A CN 201810338045A CN 110386437 B CN110386437 B CN 110386437B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/06—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
- B65G47/08—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding
- B65G47/084—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding grouping articles in a predetermined 2-dimensional pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0232—Coils, bobbins, rolls
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Abstract
The invention discloses a spring bagging conveying device, spring conveying equipment and bagged spring manufacturing equipment, wherein the spring bagging conveying device comprises a first front annular conveying belt, a first rear annular conveying belt, a second front annular conveying belt and a second rear annular conveying belt, a front spring conveying channel is formed between the first front annular conveying belt and the second front annular conveying belt, a rear spring conveying channel is formed between the first rear annular conveying belt and the second rear annular conveying belt, the front spring conveying channel is communicated with the rear spring conveying channel along the conveying direction of a spring, no baffle is arranged in the first rear annular conveying belt and the second rear annular conveying belt, and the width of the rear spring conveying channel is gradually reduced along the conveying direction. The spring bagging and conveying device has the advantages that the spring is not easy to arch, the separation position of the spring and the spring switching and conveying mechanism is easy to determine, and the conveying reliability, the applicability and the production efficiency are improved.
Description
Technical Field
The invention relates to the technical field of manufacturing of bagged springs, in particular to a spring bagging and conveying device, spring conveying equipment with the spring bagging and conveying device and spring manufacturing equipment with the spring conveying equipment.
Background
Pocketed springs, which have a plurality of springs respectively located in pocket chambers of a spring pocket spaced apart from each other, are widely used for producing spring cores for mattresses and sofas. In the production of bagged springs, spring steel wires are made into spiral springs by a spring coiling machine, then the springs are conveyed to a spring bagging conveying mechanism from the spring coiling machine by a spring switching conveying mechanism, and the springs are conveyed into a bag after being compressed by a certain amount by the spring bagging conveying mechanism and are welded to encapsulate the springs, so that the bagged spring string is manufactured.
Various pocketed spring manufacturing apparatuses have been proposed in the related art, but each has its own problems and there is a need for improvement.
Disclosure of Invention
The present invention is based on the finding that the inventors have made the following problems and facts by conducting research and analysis on a spring manufacturing apparatus in the related art:
document CN103879604A discloses a compression conveying mechanism for producing bagged springs, which includes a spring conveying mechanism and a spring compression conveying mechanism, wherein the spring compression conveying mechanism includes two baffles, the distance between the two baffles decreases gradually from one end to the other end, the spring conveying mechanism receives a spring from a spring coiling machine and conveys the spring between the two baffles, two belts wound on the two baffles drive the spring to move from the end with the larger distance between the two baffles to the end with the smaller distance between the two baffles, during the conveying process, the distance between the two baffles decreases gradually, so the spring compression conveying mechanism compresses the spring gradually, the spring is separated from the spring conveying mechanism after being compressed to a certain degree, and the spring is conveyed into bags by the spring compression conveying mechanism.
In the bagged spring production compression conveying mechanism disclosed by the document, the springs are compressed between the conveying belts wound on the baffle plates, and due to the existence of the rigid baffle plates, the springs are limited by the baffle plates without buffering in the compression and conveying processes, so that the compressed springs are easy to arch, transmission failure is caused, and the efficiency is influenced. Moreover, the baffle is fixed, the conveying belt rotates around the baffle, and the conveying belt is pressed on the baffle by the spring, so that sliding friction is generated between the conveying belt and the baffle, the abrasion of the conveying belt and the baffle is caused, the service lives of the conveying belt and the baffle are shortened, the maintenance and the replacement are frequent, and the cost is high. In addition, because the spring breaks away from spring conveying mechanism by the frictional force between the end of the spring and the belt, and only when the frictional force between the spring and the belt is greater than the holding force of spring conveying mechanism to the spring, the spring just breaks away from spring conveying mechanism, thereby require the interval between the baffle to need the accurate control spring compression amount, thereby the installation accuracy requires height, and the position that the spring breaks away from spring conveying mechanism is difficult to confirm, thereby influence the transport effect, the suitability is poor. In addition, in the above-mentioned bagged spring production compression conveying mechanism disclosed in the document, the two baffles are arranged in a V shape, the contact effect between the two ends of the spring and the belt is not good, and the spring is separated from the spring conveying mechanism in the V-shaped space, so that the spring is easy to arch, the separation effect is not reliable, and the conveying effect of the spring is affected.
The inventor provides a new spring conveying device on the basis of finding the problems, and aims to solve at least one of the technical problems in the related art to a certain extent.
The spring conveying equipment according to the embodiment of the first aspect of the invention comprises a spring bagging conveying device and a spring transfer conveying device, wherein the spring bagging conveying device comprises a first front annular conveying belt, a first rear annular conveying belt, a second front annular conveying belt and a second rear annular conveying belt, the first front annular conveying belt and the second front annular conveying belt are opposite to each other and are arranged at a distance so as to form a front spring conveying channel between the first front annular conveying belt and the second front annular conveying belt, the first rear annular conveying belt and the second rear annular conveying belt are opposite to each other and are arranged at a distance so as to form a rear spring conveying channel between the first rear annular conveying belt and the second rear annular conveying belt, the front spring conveying channel and the rear spring conveying channel are communicated along the conveying direction of springs, and no baffle is arranged in the first rear annular conveying belt and the second rear annular conveying belt, the width of the rear spring conveying channel is gradually reduced along the conveying direction, and the spring transfer conveying device is arranged above the front spring conveying channel and the rear spring conveying channel to convey the springs into the spring conveying channel.
According to the spring conveying equipment provided by the embodiment of the invention, the first rear annular conveying belt and the second rear annular conveying belt are not arranged around the baffle plate, so that when the two rear annular conveying belts clamp the spring and compress the spring in the process of gradually compressing and conveying the spring, the two rear annular conveying belts can provide buffer for the spring to allow the spring to be gradually compressed and conveyed to axially extend for a certain amount, and the spring is not easy to arch; in addition, sliding friction between the rear annular conveying belt and the baffle plate can not occur, so that the rear annular conveying belt and the baffle plate are abraded, therefore, the spring conveying equipment solves the problem that the spring is easy to arch when the spring is compressed, the conveying reliability is improved, the service life of the annular conveying belt is prolonged, the cost is reduced, and the applicability and the production efficiency are improved.
In some embodiments, the spring transfer conveying device comprises a third endless conveying belt and a plurality of conveying seats, and the conveying seats are arranged on the outer peripheral surface of the third endless conveying belt at intervals along the circumferential direction of the third endless conveying belt.
In some embodiments, a first magnetic member for attracting the spring is arranged on the conveying seat.
In some embodiments, the top surface of the conveying seat is a curved surface which is matched with the outer contour of the spring and is concave towards the third endless conveying belt.
In some embodiments, the width of the front spring feed channel is uniform along the feed direction.
In some embodiments, baffles are disposed within both the first front endless conveyor belt and the second front endless conveyor belt.
In some embodiments, the first front endless conveyor belt and the first rear endless conveyor belt are a single first belt and the second front endless conveyor belt and the second rear endless conveyor belt are a single second belt.
In some embodiments, a baffle is disposed in a portion of the single first belt corresponding to the front spring conveying path and no baffle is disposed in a portion corresponding to the rear spring conveying path, and a baffle is disposed in a portion of the single second belt corresponding to the front spring conveying path and no baffle is disposed in a portion corresponding to the rear spring conveying path.
In some embodiments, the single first belt is disposed about a first pulley and the single second belt is disposed about a second pulley.
In some embodiments, the first pulley comprises a first front pulley located at a front end within the first front endless conveyor belt, a first rear pulley located at a rear end within the first rear endless conveyor belt, and a first guide pulley located between the first front pulley and the first rear pulley.
In some embodiments, the second pulleys include a second front pulley located at a front end within the second front endless conveyor belt, a second rear pulley located at a rear end within the second rear endless conveyor belt, and a second guide pulley located between the second front pulley and the second rear pulley.
In some embodiments, the first pulley is mounted on a first bracket and the second pulley is mounted on a second bracket.
In some embodiments, the spring conveying apparatus further comprises a frame, the frame is provided with a guide rail, the first support and the second support are provided on the guide rail, and at least one of the first support and the second support is adjustable in position along the guide rail.
In some embodiments, a second magnetic member is disposed within and adjacent to the first front endless transport member, and a third magnetic member is disposed within and adjacent to the first front endless transport member.
In some embodiments, the spring is disengaged from the spring transfer conveyor within the front spring conveyor channel.
In some embodiments, the angle between the first rear endless conveyor belt and the second rear endless conveyor belt is adjustable.
A pocketed spring manufacturing apparatus according to a second embodiment of the present invention comprises: a spring coiling machine and a spring delivery apparatus as in any of the embodiments above, the spring adaptor delivery device receiving springs from the spring coiling machine.
A spring bagging conveyor according to a third embodiment of the invention comprises: annular conveyer belt and annular conveyer belt behind first preceding annular conveyer belt, first back annular conveyer belt, the annular conveyer belt behind the second, first preceding annular conveyer belt with annular conveyer belt before the second relative and spaced apart the setting with form preceding spring transfer passage before first preceding annular conveyer belt with between the annular conveyer belt before the second, first back annular conveyer belt with annular conveyer belt behind the second relative and spaced apart the setting with first back annular conveyer belt with form back spring transfer passage behind the second between the annular conveyer belt, preceding spring transfer passage with back spring transfer passage along the direction of delivery of spring intercommunication, first back annular conveyer belt with all not set up the baffle in the annular conveyer belt behind the second, back spring transfer passage's width is followed direction of delivery reduces gradually.
In some embodiments, the width of the front spring feed channel is uniform along the feed direction.
In some embodiments, baffles are disposed within both the first front endless conveyor belt and the second front endless conveyor belt.
In some embodiments, the first front endless conveyor belt and the first rear endless conveyor belt are a single first belt and the second front endless conveyor belt and the second rear endless conveyor belt are a single second belt.
In some embodiments, a baffle is disposed in a portion of the single first belt corresponding to the front spring conveying path and no baffle is disposed in a portion corresponding to the rear spring conveying path, and a baffle is disposed in a portion of the single second belt corresponding to the front spring conveying path and no baffle is disposed in a portion corresponding to the rear spring conveying path.
In some embodiments, the single first belt is disposed about a first pulley and the single second belt is disposed about a second pulley.
In some embodiments, the first pulley comprises a first front pulley located at a front end within the first front endless conveyor belt, a first rear pulley located at a rear end within the first rear endless conveyor belt, and a first guide pulley located between the first front pulley and the first rear pulley.
In some embodiments, the second pulleys include a second front pulley located at a front end within the second front endless conveyor belt, a second rear pulley located at a rear end within the second rear endless conveyor belt, and a second guide pulley located between the second front pulley and the second rear pulley.
In some embodiments, a second magnetic member is disposed within and adjacent to the first front endless transport member, and a third magnetic member is disposed within and adjacent to the first front endless transport member.
In some embodiments, at least one of the first front endless conveyor belt and the second front endless conveyor belt is position-adjustable in a width direction of the front spring conveyor channel, and at least one of the first rear endless conveyor belt and the second rear endless conveyor belt is position-adjustable in a width direction of the rear spring conveyor channel.
Drawings
FIG. 1 is an overall schematic view of a spring delivery apparatus according to an embodiment of the invention;
FIG. 2 is a schematic diagram of a portion of a spring-loaded conveyor according to an embodiment of the invention;
FIG. 3 is a schematic view of a portion of a spring conveyor apparatus according to an embodiment of the invention;
FIG. 4 is a cross-sectional view of a spring-loaded conveyor according to an embodiment of the invention.
Reference numerals:
the spring bagging conveying device 100, the first rear endless conveyor belt 1, the second rear endless conveyor belt 2, the first front endless conveyor belt 3, the second front endless conveyor belt 4, the spring conveying channel 5, the front spring conveying channel 51, the rear spring conveying channel 52, the magnetic member 6, the second magnetic member 61, the third magnetic member 62, the baffle 7, the first pulley 8, the first front pulley 81, the first rear pulley 82, the first guide pulley 83, the second pulley 9, the second front pulley 91, the second rear pulley 92, the second guide pulley 93, the first bracket 10, the second bracket 11, the guide rail 12, the front guide rail 121, the rear guide rail 122, the spring transfer conveying device 200, the third endless conveyor belt 201, the conveying base 202 and the spring 300.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
A pocketed spring manufacturing apparatus according to an embodiment of the present invention includes a spring coiler (not shown) capable of making a spring wire into a helical spring, and a spring conveyor capable of receiving the helical spring from the spring coiler and conveying the spring. As shown in fig. 1, the spring conveying apparatus includes a spring bagging conveying device 100 and a spring transfer conveying device 200, the spring transfer conveying device 200 receives a spiral spring 300 from a spring coiling machine and conveys the spring 300 to the spring bagging conveying device 100, and the spring bagging conveying device 100 receives the spring conveyed by the spring transfer conveying device 200 and conveys the spring to a subsequent bag sealing mechanism (not shown) for packaging and welding to form a spring string. Here, the conveying direction of the spring 300 in the spring bagging conveying device 100 is a direction from the rear to the front as shown in fig. 1, and a lateral direction orthogonal to the conveying direction of the spring 300 is a left-right direction as shown in fig. 1.
In the description of the present invention, it is to be understood that the terms "front", "back", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
As shown in fig. 1 and 3, the spring transfer conveyor 200 includes a third endless conveyor belt 201, a plurality of conveying seats 202 for positioning the springs 300 are provided on an outer circumferential surface of the third endless conveyor belt 201, and the plurality of conveying seats 202 are uniformly spaced along a circumferential direction of the third endless conveyor belt 201. It is to be understood that the present invention is not limited to use with conveyor belts, for example, the spring-loaded conveyor 200 may be used with conveyor chains or conveyor wheels, as may be determined by one skilled in the art as the need arises. Here, it is understood that "annular", for example, racetrack-shaped. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless explicitly specified otherwise.
Specifically, the conveying bases 202 are provided with first magnetic members capable of adsorbing springs, each conveying base 202 can adsorb one spring 300 transferred by a spring coiling machine, and conveying is completed under the action of the endless conveying belt 201. The magnetic adsorption mode is adopted, the structure is simple, and the transfer from the spring coiling machine and the transfer from the spring transfer conveying device 200 to the spring bagging conveying device 100 are simple and convenient. Further, the top surface of the conveying seat 202 is a curved surface adapted to the outer contour of the spring 300 and concaved toward the third endless conveyor belt 201, in other words, the bottom surface of the conveying seat 202 is connected to the outer circumferential surface of the third endless conveyor belt 201, the top surface of the conveying seat 202 is designed to be a surface curved toward the bottom surface of the conveying seat 202, and the curved surface is adapted to the outer contour of the spring 300 so as to fix the spring 300 on the conveying seat 202.
As shown in fig. 1 to 4, the spring bagging conveying device 100 includes a first rear endless conveyor belt 1, a second rear endless conveyor belt 2, a first front endless conveyor belt 3, and a second front endless conveyor belt 4, the first front endless conveyor belt 3 and the second front endless conveyor belt 4 are disposed opposite to each other and spaced apart to form a front spring conveying passage 51 between the first front endless conveyor belt 3 and the second front endless conveyor belt 4, the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 are disposed opposite to each other and spaced apart to form a rear spring conveying passage 52 between the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2, the front spring conveying passage 51 and the rear spring conveying passage 52 communicate in the conveying direction of the springs 300, in other words, the front spring conveying passage 51 is located downstream of the rear spring conveying passage 52 in the conveying direction of the springs 300 and communicates with the rear spring conveying passage 52, the front spring conveying channel 51 and the rear spring conveying channel 52 jointly form a spring conveying channel 5 extending along the conveying direction of the springs 300, no baffle is arranged in the first rear annular conveying belt 1 and the second rear annular conveying belt 2, and the width of the rear spring conveying channel 52 is gradually reduced along the conveying direction of the springs 300.
It is to be understood that the width of the rear spring conveying path 52 is the width in the lateral direction orthogonal to the conveying direction of the springs 300, and the width of the rear spring conveying path 52 in the lateral direction is the distance between the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 in the lateral direction, and the distance between the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 in the lateral direction is gradually reduced along the conveying direction of the springs 300.
Here, the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 are not provided with a baffle, which means that the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 are not provided around the baffle, so that in the process of gradually compressing and conveying the spring, sliding friction between the first rear endless conveyor belt and the baffle and abrasion of the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 and the baffle due to sliding friction cannot occur. In addition, since no baffle is provided, the side of the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 where the springs are held can be deformed inward, thereby providing cushioning for the springs to allow the springs to be gradually compressed and conveyed by a certain amount of axial extension, whereby the springs are not easily arched. Therefore, in the present invention, the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 may also be referred to as "endless conveyor belts without baffles".
In contrast to the "endless conveyor belt without a baffle" in the present invention, if a support member is provided in the endless conveyor belt in addition to the pulley for supporting the conveyor belt, the conveyor belt slides relative to the support member during the gradual compression and conveyance of the spring, and the endless conveyor belt may be referred to as a "baffled endless conveyor belt". In other words, the endless conveyor belt is called a "baffled endless conveyor belt" as long as the conveyor belt is provided with components that generate sliding friction with the conveyor belt and prevent the springs from axially expanding and deforming during the gradual compression and conveyance of the springs. Of course, the shield is to be understood in a broad sense here, for example comprising a ring-shaped plate, or one or more straight plates, which may also be part of the frame. For example, the conveyor belt disclosed in document CN103879604A is disposed around a baffle, i.e., a baffle is disposed in the conveyor belt, and the conveyor belt is a "baffled endless conveyor belt".
Further, the included angle between the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 is adjustable. It can be understood that the spring bagging conveying device can be suitable for springs of different types by adjusting the included angle, and the applicability of the spring bagging conveying device is improved.
The spring transfer conveyor 200 is disposed above the spring conveying path 5 to convey the springs 300 into the spring conveying path 5. More specifically, as shown in fig. 1 and 3, the third endless conveyor belt 201 of the spring transfer conveyor 200 has a straight section which is located in the spring conveying path 5 of the spring bagging conveyor 100, and when the third endless conveyor belt 201 runs, the springs 300 on the straight section of the third endless conveyor belt 201 move and are compressed in the rear spring conveying path 52 of the spring bagging conveyor 100.
Further, as shown in fig. 1, 2 and 4, a second magnetic member 61 is disposed in the first front endless conveyor belt 3, a third magnetic member 62 is disposed in the second front endless conveyor belt 4, the second magnetic member 61 is disposed on a side adjacent to the second front endless conveyor belt 4, and the third magnetic member 62 is disposed on a side adjacent to the first front endless conveyor belt 3, in other words, a magnetic member 6 is disposed at a front section of the spring bagging conveyor 100, the magnetic member 6 includes the second magnetic member 61 disposed in the first front endless conveyor belt 3 and the third magnetic member 62 disposed in the second front endless conveyor belt 4, the spring is compressed in the rear spring conveying passage 52, when the spring 300 is compressed to a certain degree, the spring 300 enters the front spring conveying passage 51, the second magnetic member 61 can attract a first end of the spring 300 in the transverse direction, the third magnetic member 62 can attract a second end of the spring 300 in the transverse direction, so that the magnetic force of the second and third magnetic members 61 and 62 on the spring 300 overcomes the attractive force of the first magnetic member on the delivery seat 202 on the spring 300 to disengage the spring 300 from the spring transfer conveyor 200 in the front spring conveying passage 51, and the disengaged spring 300 is continuously conveyed by the spring bagging conveyor 100, whereby the disengaged position of the spring 300 and the spring transfer conveyor 200 can be easily determined by the second and third magnetic members 61 and 62.
Further, both the outer peripheral surface of the first endless conveyor belt 1 and the outer peripheral surface of the second endless conveyor belt 2 are rough surfaces. Here, the "rough surface" may be understood as a state in which the outer circumferential surface of the endless conveyor belt 1 is provided with a plurality of protrusions to increase friction and even to be able to catch the ends of the springs 300, and the shape of the protrusions is not limited, and it may be understood that the protrusions extend from the outer circumferential surface of the endless conveyor belt to the outside of the endless conveyor belt. Here, the outer peripheral surface of the endless conveyor belt refers to the outer side surface of the endless conveyor belt, so that the portion of the outer peripheral surface of the first rear endless conveyor belt 1 located inside the rear spring conveying path 52 and the portion of the outer peripheral surface of the second rear endless conveyor belt 2 located inside the rear spring conveying path 52 are opposed to each other to sandwich the springs therebetween for conveying. The outer peripheral surface of the endless conveyor belt means the outer side surface of the endless conveyor belt so that the portion of the outer peripheral surface of the first front endless conveyor belt 3 located in the front spring conveying path 51 and the portion of the outer peripheral surface of the second front endless conveyor belt 4 located in the front spring conveying path 51 face each other to sandwich the springs therebetween for conveyance. It can be appreciated that the spring conveyor apparatus of the embodiments of the present invention has advantages over chains using endless conveyor belts: the conveying belt is not easy to slip, the outer peripheral surface of the conveying belt can be a rough surface, and even if the chain is provided with the protrusions or the hooks, the spring is not easy to slip in the conveying direction, but is easy to slip in the vertical direction.
According to the spring conveying equipment provided by the embodiment of the invention, the first rear annular conveying belt and the second rear annular conveying belt are not arranged around the baffle plate, so that in the process of gradually compressing and conveying the springs, when the two rear annular conveying belts clamp the springs and compress the springs, the annular conveying belts can provide buffer for the springs to allow the springs to be gradually compressed and conveyed to axially extend for a certain amount, and the springs are not easy to arch; in addition, the sliding friction between the annular conveying belt and the baffle plate can not occur, so that the annular conveying belt and the baffle plate are abraded, therefore, the spring conveying equipment solves the problem that the spring is easy to arch when the spring is compressed, the conveying reliability is improved, the service life of the annular conveying belt is prolonged, the cost is reduced, and the applicability and the production efficiency are improved.
In some embodiments, as shown in fig. 1 and 2, the width of the front spring conveying path 51 in the transverse direction is consistent in the conveying direction of the springs 300, and since the width of the rear spring conveying path 52 in the transverse direction is gradually reduced in the conveying direction of the springs 300, the width of the spring conveying path 5 in the transverse direction is gradually reduced and then kept constant in the conveying direction of the springs 300, so that the springs 300 are gradually compressed in the rear spring conveying path 52 and are continuously conveyed in the front spring conveying path 51.
In some embodiments, the baffles 7 are disposed in the first front endless conveyor belt 3 and the second front endless conveyor belt 4, in other words, the spring conveyor apparatus further includes two baffles 7, the two baffles 7 are laterally opposite and spaced apart, the first front endless conveyor belt 3 is wound around one baffle 7, and the second front endless conveyor belt 4 is wound around the other baffle 7. By providing the baffle 7 in the endless conveyor at the position where the spring 300 is disengaged and conveyed, the conveying reliability can be further improved. It is to be understood that the second magnetic member 61 is provided on the side of the shutter 7 in the first front endless conveyor belt 3 adjacent to the second front endless conveyor belt 4, i.e., on the side of the shutter 7 facing the front spring conveying passage 51, and the third magnetic member 62 is provided on the side of the shutter 7 in the second front endless conveyor belt 4 adjacent to the first front endless conveyor belt 3, i.e., on the side of the shutter 7 facing the front spring conveying passage 51.
Further, the first front endless conveyor belt 3 and the first rear endless conveyor belt 1 are a single first belt, and the second front endless conveyor belt 4 and the second rear endless conveyor belt 2 are a single second belt. Further, the baffle 7 is provided in the portion of the single first belt corresponding to the front spring conveyance path 51 and no baffle is provided in the portion corresponding to the rear spring conveyance path 52, and the baffle 7 is provided in the portion of the single second belt corresponding to the front spring conveyance path 51 and no baffle is provided in the portion corresponding to the rear spring conveyance path 52. In other words, the first rear endless conveyor belt 1 and the first front endless conveyor belt 3, which are sequentially arranged in the conveying direction of the springs 300, are a single belt, the front section of the single belt is provided with one baffle 7, the rear section of the single belt is not provided with a baffle, the front section of the single belt corresponds to the front spring conveying passage 51, and the rear section of the single belt corresponds to the rear spring conveying passage 52; further, the second rear endless belt 2 and the second front endless belt 4, which are sequentially arranged in the conveying direction of the spring 300, are a single belt, the front section of the single belt is provided with one baffle 7, the rear section of the single belt is not provided with a baffle, the front section of the single belt corresponds to the front spring conveying passage 51, and the rear section of the single belt corresponds to the rear spring conveying passage 52. It will be understood that in this case, the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 may also be referred to as "unbaffled endless conveyor belt segments", and the third front endless conveyor belt 3 and the fourth front endless conveyor belt 4 may also be referred to as "baffled endless conveyor belt segments".
Further, a single first belt is disposed around the first pulley 8, and a single second belt is disposed around the second pulley 9. Specifically, the first pulley 8 includes a first front pulley 81 and a first rear pulley 82, the first front pulley 81 is located at the front end of the single first belt, the first rear pulley 82 is located at the rear end of the single first belt, in other words, the first front pulley 81 and the first rear pulley 82 are sequentially and alternately arranged from front to rear, the single first belt is wound on the first front pulley 81 and the first rear pulley 82, and one baffle 7 is provided in the front section of the single first belt. It is understood that the single first belt is endlessly rotated by the first front pulley 81 and the first rear pulley 82. Further, the first pulley 8 further includes a first guide pulley 83, the first guide pulley 83 is provided in the rear section of the single first belt, and the first guide pulley 83 is in contact with the inner peripheral surface of the single first belt to perform a guiding function. It is understood that the number of the first guide pulleys 83 may be one or more, wherein the number of the first guide pulleys 83 may be determined by those skilled in the art according to actual circumstances, and the plurality of the first guide pulleys 83 are arranged at intervals in the conveying direction of the spring 300.
More specifically, the second pulley 9 includes a second front pulley 91 and a second rear pulley 92, the second front pulley 91 being located at a front end within the single second pulley, and the second rear pulley 92 being located at a rear end within the single second pulley, in other words, the second front pulley 91 and the second rear pulley 92 are disposed in order from the front to the rear and spaced apart, the single second pulley is wound around the second front pulley 91 and the second rear pulley 92 with another damper 7 in the front end of the single second pulley. It will be appreciated that the single second belt is endlessly rotated by the second front pulley 91 and the second rear pulley 92. Further, the second pulley 9 further includes a second guide pulley 93, the second guide pulley 93 is provided in a rear section of the single second belt, and the second guide pulley 93 is in contact with an inner peripheral surface of the second belt to perform a guiding function. It is understood that the number of the second guide pulleys 93 may be one or more, and the number of the second guide pulleys 93 may be determined by those skilled in the art according to the actual situation, and the plurality of second guide pulleys 93 are arranged at intervals in the conveying direction of the spring 300. Specifically, the second guide pulley 93 and the first guide pulley 83 are disposed oppositely in the lateral direction.
In some embodiments, the spring delivery apparatus further comprises a first bracket 10 and a second bracket 11, wherein the first pulley 8 is mounted on the first bracket 10 and the second pulley 9 is mounted on the second bracket 11. Specifically, the first bracket 10 and the second bracket 12 are arranged oppositely and at an interval in the lateral direction, the first bracket 10 is disposed below a single first belt, and the first front pulley 81, the first rear pulley 82, and the first guide pulley 83 are respectively installed on the upper surface of the first bracket 10; the second carrier 11 is disposed under the single second belt, and the second front pulley 91, the second rear pulley 92, and the second guide pulley 93 are respectively mounted on the upper surface of the second carrier 11.
In some embodiments, at least one of the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 is adjustable in position in the width direction of the rear spring conveying channel 52, so that the distance between the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 in the transverse direction can be adjusted to accommodate the compression and conveying of springs 300 of different lengths, and in particular, the term "adjustable distance" here can be broadly understood, for example, at least one of the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 can translate in the transverse direction, or at least one of the first endless conveyor belt 1 and the second endless conveyor belt 2 can rotate relative to the other to adjust the included angle therebetween, thereby adjusting the distance. Further, at least one of the first front endless conveyor belt 3 and the second front endless conveyor belt 4 is position-adjustable in the width direction of the front spring conveying channel 51, i.e. at least one of the first front endless conveyor belt 3 and the second front endless conveyor belt 4 is laterally movable to accommodate the conveying of springs 300 of different lengths.
In some optional embodiments, the spring conveying apparatus further includes a frame (not shown), the frame is provided with a guide rail 12, and the first bracket 10 and the second bracket 11 are both provided on the guide rail 12. In particular, the guide rail 12 extends along the transverse direction, and the first bracket 10 and the second bracket 11 are arranged on the guide rail 12, it can be understood that the bottom of the first bracket 10 and the bottom of the second bracket 11 are both provided with a slide block which is matched with the guide rail 12, and further, the position of at least one of the first bracket 10 and the second bracket 11 along the guide rail 12 is adjustable, i.e. the slide block at the bottom of the first bracket 10 and/or the slide block at the bottom of the second bracket 11 can move on the guide rail 12 along the extending direction (transverse direction) of the guide rail 12, so as to change the distance between the first bracket 10 and the second bracket 11 in the transverse direction, i.e. change the width of the spring conveying path 5 in the transverse direction, so as to adapt to springs 300 with different lengths. Further, the guide rail 12 includes a front guide rail 121 and a rear guide rail 122, and the front guide rail 121 is located below the first front endless conveyor belt 3 and the second front endless conveyor belt 4, and the rear guide rail 122 is located below the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2, the first bracket 10 is provided on the front guide rail 121 and the rear guide rail 122, and the second bracket 11 is also provided on the front guide rail 121 and the rear guide rail 122, and the first bracket 10 is laterally position-adjustable along the front guide rail 121 and the rear guide rail 122, or the second bracket 11 is laterally position-adjustable along the front guide rail 121 and the rear guide rail 122, or both the first bracket 10 and the second bracket 11 are laterally position-adjustable along the front guide rail 121 and the rear guide rail 122, so as to change the width of the spring conveying path 5 in the lateral direction, so as to accommodate springs 300 of different lengths.
A spring feeding device according to one embodiment of the present invention will be described with reference to fig. 1 to 4.
As shown in fig. 1 to 4, the spring conveying apparatus according to the embodiment of the present invention includes a spring bagging conveying device 100 and a spring transfer conveying device 200, the spring transfer conveying device 200 receives a spiral spring 300 from a coil spring coiling machine and transfers the spring 300 to the spring bagging conveying device 100, and the spring bagging conveying device 100 receives the spring conveyed by the spring transfer conveying device 200 and continues to convey the spring to a subsequent bag sealing mechanism (not shown) for packaging and welding to form a spring string.
The spring bagging conveying device 100 includes a first rear endless conveying belt 1, a second rear endless conveying belt 2, a first front endless conveying belt 3, a second front endless conveying belt 4, a second magnetic member 61, a third magnetic member 62, a baffle 7, a first front pulley 81, a first rear pulley 82, a first guide pulley 83, a second front pulley 91, a second rear pulley 92, a second guide pulley 93, a first bracket 10, a second bracket 11, a front guide rail 121, and a rear guide rail 122, the first front endless conveying belt 3 and the second front endless conveying belt 4 are disposed opposite to and spaced apart from each other to form a front spring conveying passage 51 between the first front endless conveying belt 3 and the second front endless conveying belt 4, the first rear endless conveying belt 1 and the second rear endless conveying belt 2 are disposed opposite to and spaced apart from each other to form a rear spring conveying passage 52 between the first rear endless conveying belt 1 and the second rear endless conveying belt 2, preceding spring transfer passage 51 and back spring transfer passage 52 communicate along the direction of delivery of spring 300, and the width of back spring transfer passage 52 reduces along the direction of delivery of spring 300 gradually, and preceding spring transfer passage 51 is unanimous on the direction of delivery of spring 300 in horizontal width, all does not set up the baffle in first back endless conveyor belt 1 and the second back endless conveyor belt 2, all is equipped with baffle 7 in first preceding endless conveyor belt 3 and the second preceding endless conveyor belt 4.
The first front endless conveyor belt 3 and the first rear endless conveyor belt 1 are a single first belt, the second front endless conveyor belt 4 and the second rear endless conveyor belt 2 are a single second belt, the first front belt pulley 81 and the first rear belt pulley 82 are sequentially arranged from front to back at intervals, the single first belt is wound on the first front belt pulley 81 and the first rear belt pulley 82, the second front belt pulley 91 and the second rear belt pulley 92 are sequentially arranged from front to back at intervals, and the single second belt is wound on the second front belt pulley 91 and the second rear belt pulley 92. The single first belt comprises a first front section and a first rear section, the single second belt comprises a second front section and a second rear section, the first front section and the second front section are respectively parts corresponding to the front spring conveying channel 51, the first rear section and the second rear section are respectively parts corresponding to the rear spring conveying channel 52, baffle plates 7 are arranged in the first front section and the second front section, no baffle plate is arranged in the first rear section and the second rear section, two first guide belt wheels 83 which are arranged at intervals along the conveying direction of the spring 300 are arranged in the first rear section, and the first guide belt wheels 83 are in contact with the inner peripheral surface of the single first belt; two second guide pulleys 93 arranged at intervals in the conveying direction of the spring 300 are provided in the second rear section, and the second guide pulleys 93 are in contact with the inner peripheral surface of the second belt. The baffle 7 in the first front section is provided with a second magnetic part 61 at the side adjacent to the front spring conveying channel 51, and the baffle 7 in the second front section is provided with a third magnetic part 62 at the side adjacent to the rear spring conveying channel 52.
The spring transfer conveying device 200 comprises a third annular conveying member 201, a plurality of conveying seats 202 for positioning the springs 300 are arranged on the outer peripheral surface of the third annular conveying member 201, and the plurality of conveying seats 202 are uniformly arranged at intervals along the circumferential direction of the annular conveying member 201. The conveying bases 202 are provided with first magnetic members which can adsorb springs, each conveying base 202 can adsorb one spring 300 transferred by the spring coiling machine, and conveying is completed under the action of the annular conveying member 201. The third endless conveyor 201 of the spring transfer conveyor 200 has a straight section which is located in the spring conveying path 5 between the single first belt and the single second belt of the spring bagging conveyor 100, when the third endless conveyor 201 operates, the spring 300 on the straight section of the third endless conveyor 201 moves between the first rear endless conveyor 1 and the second rear endless conveyor 2 of the spring bagging conveyor 100 and is compressed, when the spring 300 is compressed to a certain extent, the spring 300 enters the front spring conveying path 51, the second magnetic member 61 can adsorb the first end of the spring 300 in the transverse direction, the third magnetic member 62 can adsorb the second end of the spring 300 in the transverse direction, so that the magnetic force of the second magnetic member 61 and the third magnetic member 62 on the spring 300 overcomes the adsorption force of the first magnetic member on the spring 300 on the conveying seat 202 to separate the spring 300 from the spring transfer conveyor 200 in the front spring conveying path 51, the disengaged spring 300 is continuously conveyed by the front spring conveying passage 51.
The first bracket 10 and the second bracket 11 are oppositely arranged at intervals in the transverse direction, the first bracket 10 is arranged below a single first belt, and a first front pulley 81, a first rear pulley 82 and a first guide pulley 83 are respectively installed on the upper surface of the first bracket 10; the second carrier 11 is disposed under the single second belt, and the second front pulley 91, the second rear pulley 92, and the second guide pulley 93 are respectively mounted on the upper surface of the second carrier 11.
The spring conveyor further comprises a frame (not shown) provided with a front guide rail 121 below the front spring conveyor channel 51 and a rear guide rail 122 below the rear spring conveyor channel 52, the first bracket 10 is provided on the front guide rail 121 and the rear guide rail 122, the second bracket 11 is also provided on the front guide rail 121 and the rear guide rail 122, and the first bracket 10 and the second bracket 11 are both laterally position-adjustable along the front rail 121 and the rear rail 122, so that the distance between the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 in the transverse direction and the included angle therebetween can be adjusted, namely the width of the rear spring conveying path 52 in the lateral direction and the angle between the first rear endless conveyor belt 1 and the second rear endless conveyor belt 2 are changed, and the distance between the first front endless conveyor belt 3 and the second front endless conveyor belt 4 in the lateral direction can be adjusted to accommodate springs 300 of different lengths.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are exemplary and not to be construed as limiting the present invention, and that changes, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (25)
1. A spring conveying apparatus, comprising: the spring bagging conveying device comprises a first front annular conveying belt, a first rear annular conveying belt, a second front annular conveying belt and a second rear annular conveying belt, wherein the first front annular conveying belt and the second front annular conveying belt are opposite to each other and are arranged at intervals to form a front spring conveying channel between the first front annular conveying belt and the second front annular conveying belt, the first rear annular conveying belt and the second rear annular conveying belt are opposite to each other and are arranged at intervals to form a rear spring conveying channel between the first rear annular conveying belt and the second rear annular conveying belt, the front spring conveying channel is communicated with the rear spring conveying channel along the conveying direction of a spring, baffles are arranged in the first front annular conveying belt and the second front annular conveying belt, and no baffle is arranged in the first rear annular conveying belt and the second rear annular conveying belt, the outer peripheral face of the first rear annular conveying belt and the outer peripheral face of the second rear annular conveying belt are provided with a plurality of protrusions for clamping the end portions of the springs, the width of the rear spring conveying channel is gradually reduced along the conveying direction, and the spring transfer conveying device is arranged above the front spring conveying channel and the rear spring conveying channel to convey the springs into the spring conveying channel.
2. The spring conveying apparatus according to claim 1, wherein the spring transfer conveying device includes a third endless conveying belt and a plurality of conveying seats provided on an outer peripheral surface of the third endless conveying belt at intervals in a circumferential direction of the third endless conveying belt.
3. The spring conveying equipment as claimed in claim 2, wherein the conveying seat is provided with a first magnetic part for adsorbing the spring.
4. The spring conveying apparatus according to claim 2, wherein the top surface of the conveying seat is a curved surface that is adapted to the outer contour of the spring and is concave toward the third endless conveyor belt.
5. The spring transport apparatus of claim 1 wherein the width of the front spring transport path is uniform along the transport direction.
6. The spring conveyor apparatus of claim 1 wherein the first front endless conveyor belt and the first rear endless conveyor belt are a single first belt and the second front endless conveyor belt and the second rear endless conveyor belt are a single second belt.
7. The spring conveyor apparatus of claim 6 wherein the single first belt has a baffle in a portion corresponding to the front spring conveyor lane and no baffle in a portion corresponding to the rear spring conveyor lane, and wherein the single second belt has a baffle in a portion corresponding to the front spring conveyor lane and no baffle in a portion corresponding to the rear spring conveyor lane.
8. The spring delivery apparatus of claim 6, wherein the single first belt is disposed about a first pulley and the single second belt is disposed about a second pulley.
9. The spring conveying apparatus according to claim 8, wherein the first pulley includes a first front pulley located at a front end within the first front endless conveyor belt, a first rear pulley located at a rear end within the first rear endless conveyor belt, and a first guide pulley located between the first front pulley and the first rear pulley.
10. The spring conveyor apparatus of claim 8 wherein the second pulleys include a second front pulley at a front end within the second front endless conveyor belt, a second rear pulley at a rear end within the second rear endless conveyor belt, and a second guide pulley between the second front pulley and the second rear pulley.
11. The spring delivery apparatus of claim 8, wherein the first pulley is mounted on a first bracket and the second pulley is mounted on a second bracket.
12. The spring conveying apparatus according to claim 11, further comprising a frame, wherein a guide rail is provided on the frame, the first bracket and the second bracket are provided on the guide rail, and at least one of the first bracket and the second bracket is adjustable in position along the guide rail.
13. The spring conveyor apparatus of any one of claims 1-12 wherein a second magnetic member is disposed within and adjacent to the first front endless conveyor belt and a third magnetic member is disposed within and adjacent to the first front endless conveyor belt.
14. The spring transport apparatus of any one of claims 1-12 wherein the spring is disengaged from the spring adapter transport device within the front spring transport channel.
15. The spring conveying apparatus according to any one of claims 1 to 12, wherein an angle between the first rear endless conveyor belt and the second rear endless conveyor belt is adjustable.
16. A pocket spring manufacturing apparatus comprising a spring coiling machine and a spring conveying apparatus according to any one of claims 1 to 15.
17. A spring bagging conveyor comprising: annular conveyer belt behind first preceding annular conveyer belt, first back annular conveyer belt, the annular conveyer belt behind the second and the annular conveyer belt behind the second, annular conveyer belt before first preceding annular conveyer belt with the annular conveyer belt before the second is relative each other and spaced apart the setting with form preceding spring transfer passage between the annular conveyer belt before first preceding annular conveyer belt with the annular conveyer belt behind the second, preceding spring transfer passage with back spring transfer passage along the direction of delivery intercommunication of spring, first preceding annular conveyer belt with all be equipped with the baffle in the annular conveyer belt before the second, first back annular conveyer belt with all not set up the baffle in the annular conveyer belt behind the second, the outer peripheral face of first back annular conveyer belt with the outer peripheral face of annular conveyer belt behind the second is equipped with a plurality of protruding The end parts of the springs are caught, and the width of the rear spring conveying passage is gradually reduced along the conveying direction.
18. The spring-loaded bag conveyor of claim 17 wherein the width of the front spring feed channel is uniform along the feed direction.
19. The spring-loaded bag conveyor apparatus of claim 17 wherein the first front endless conveyor belt and the first rear endless conveyor belt are a single first belt and the second front endless conveyor belt and the second rear endless conveyor belt are a single second belt.
20. The spring bagging conveyor of claim 19 wherein the single first belt has no baffles in portions corresponding to the front spring feed path and no baffles in portions corresponding to the rear spring feed path, and wherein the single second belt has no baffles in portions corresponding to the front spring feed path and no baffles in portions corresponding to the rear spring feed path.
21. The spring-loaded conveyor of claim 19, wherein the single first belt is disposed about a first pulley and the single second belt is disposed about a second pulley.
22. The spring-loaded bag conveyor of claim 21 wherein the first pulley comprises a first front pulley located at a front end within the first front endless conveyor, a first rear pulley located at a rear end within the first rear endless conveyor, and a first guide pulley located between the first front pulley and the first rear pulley.
23. The spring-bagging conveyor of claim 21 wherein the second pulleys comprise a second front pulley positioned at a front end within the second front endless conveyor, a second rear pulley positioned at a rear end within the second rear endless conveyor, and a second guide pulley positioned between the second front pulley and the second rear pulley.
24. The spring-loaded conveyor apparatus of any of claims 17-23, wherein a second magnetic member is disposed within and adjacent to the first front endless conveyor belt and a third magnetic member is disposed within and adjacent to the first front endless conveyor belt.
25. The spring-loaded bag conveyor apparatus of any one of claims 17-23 wherein at least one of the first and second front endless conveyor belts is adjustable in position in the width direction of the front spring conveyor lane and at least one of the first and second rear endless conveyor belts is adjustable in position in the width direction of the rear spring conveyor lane.
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CN103879604B (en) * | 2014-03-05 | 2016-01-27 | 广州市联柔机械设备有限公司 | A kind of bagged-spring produces compression conveyer structure |
CN204056975U (en) * | 2014-09-19 | 2014-12-31 | 绍兴市锋锐机械有限公司 | A kind of spring-compressed conveyer of Dual Drive chain |
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