CN110371619A - A kind of circlip for hole self-feeding and press-loading device - Google Patents
A kind of circlip for hole self-feeding and press-loading device Download PDFInfo
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- CN110371619A CN110371619A CN201910475021.1A CN201910475021A CN110371619A CN 110371619 A CN110371619 A CN 110371619A CN 201910475021 A CN201910475021 A CN 201910475021A CN 110371619 A CN110371619 A CN 110371619A
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- 239000000463 material Substances 0.000 claims abstract description 114
- 230000006835 compression Effects 0.000 claims abstract description 9
- 238000007906 compression Methods 0.000 claims abstract description 9
- 238000007790 scraping Methods 0.000 claims abstract 7
- 230000001105 regulatory effect Effects 0.000 claims abstract 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract 3
- 238000009434 installation Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims 4
- 230000006698 induction Effects 0.000 claims 2
- 230000005484 gravity Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/06—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
- B65G47/08—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding
- B65G47/084—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding grouping articles in a predetermined 2-dimensional pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/067—De-stacking from the bottom of the stack articles being separated substantially perpendicularly to the axis of the stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
Description
技术领域technical field
本发明涉及孔用弹性挡圈装配技术,具体涉及孔用弹性挡圈自动送料及压装设备。The invention relates to the assembling technology of the elastic retaining ring for holes, in particular to automatic feeding and pressing equipment of the elastic retaining ring for holes.
背景技术Background technique
弹性挡圈也叫卡簧,广泛应用于转向器、卡钳等。弹性挡圈由于有开口,且用量大,送料过程中极易互相套在一起,在自动装配生产线安装该挡圈时,容易影响装配效率。Retaining rings, also called circlips, are widely used in steering gears, calipers, etc. Because the retaining ring has an opening and a large amount of use, it is very easy to nest together during the feeding process. When the retaining ring is installed in an automatic assembly production line, it is easy to affect the assembly efficiency.
参考图6所示,对于卡钳4来说,其安装孔41内设有挡圈槽411,同时还安装有固定架42和压缩弹簧43,在压缩弹簧43的作用下,固定架42会向上移动并阻挡住挡圈槽411径向内侧空间,造成弹性挡圈无法正常压入,因而采用常规的压头无法正常压装该弹性挡圈。Referring to FIG. 6 , for the caliper 4 , a retaining ring groove 411 is provided in the mounting hole 41 , and a fixing frame 42 and a compression spring 43 are also installed at the same time. Under the action of the compression spring 43 , the fixing frame 42 will move upward. And block the radial inner space of the retaining ring groove 411, so that the retaining ring cannot be pressed in normally, so the retaining ring cannot be press-fitted normally by using a conventional indenter.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题就是提供一种孔用弹性挡圈压装浮动压头,实现自动间隔送料以及实现卡钳孔用弹性挡圈的正确压装。The technical problem to be solved by the present invention is to provide a floating pressure head for press-fitting a retaining ring for a hole, which can realize automatic interval feeding and realize the correct press-fitting of the retaining ring for a caliper hole.
为解决上述技术问题,本发明采用如下技术方案:一种孔用弹性挡圈自动送料及压装设备,包括料塔组件、气缸送料组件以及浮动压头组件,所述料塔组件包括竖向设置且侧面连接有定位键条的料塔,弹性挡圈滑动嵌套于料塔且开口与定位键条配合,所述气缸送料组件包括具有料道的底座、与料道末端相接的导套以及将料塔落下的弹性挡圈沿料道推送至导套的推料板,所述推料板由气缸驱动,所述浮动压头组件包括具有内孔的压杆套,所述压杆套的上部连接有连接杆,压杆套内孔包括下部的滑动段以及与滑动段上段相接的弹簧安装段,所述弹簧安装段内安装有自调弹簧,所述滑动段内滑动连接有滑套,所述连接杆与滑套之间连接有连接螺钉,滑动段的直径大于弹簧安装段直径以在弹簧安装段下端形成对滑套进行限位的限位台阶,所述自调弹簧外套于连接螺钉且上端与连接杆连接下端与滑套连接,浮动压头组件通过导套引导压装弹性挡圈。In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: an automatic feeding and press-fitting equipment for a spring retaining ring for holes, including a material tower assembly, a cylinder feeding assembly and a floating pressure head assembly, and the material tower assembly includes a vertical arrangement. And the side is connected with a material tower with a positioning key bar, the elastic retaining ring is slidably nested in the material tower and the opening is matched with the positioning key bar. The elastic retaining ring dropped from the material tower is pushed to the pusher plate of the guide sleeve along the material channel. The pusher plate is driven by the air cylinder. The floating pressure head assembly includes a pressure rod sleeve with an inner hole. The upper part is connected with a connecting rod, and the inner hole of the pressure rod sleeve includes a lower sliding section and a spring installation section connected with the upper section of the sliding section. A self-adjusting spring is installed in the spring installation section, and a sliding sleeve is slidably connected in the sliding section. , a connecting screw is connected between the connecting rod and the sliding sleeve, the diameter of the sliding section is larger than the diameter of the spring installation section to form a limit step for limiting the sliding sleeve at the lower end of the spring installation section, and the self-adjusting spring sleeve is connected to the connection The upper end of the screw is connected with the connecting rod and the lower end is connected with the sliding sleeve, and the floating pressure head assembly guides and presses the elastic retaining ring through the guide sleeve.
可选的,所述料塔组件还包括料塔固定块和料塔底板,所述料塔固定块包括面板以及与面板垂直的侧板,所述侧板通过螺栓与定位键条固定,所述面板通过螺栓固定在料塔底板上。Optionally, the material tower assembly further includes a material tower fixing block and a material tower bottom plate, the material tower fixing block includes a face plate and a side plate perpendicular to the face plate, the side plate is fixed by bolts and positioning keys, the The panel is fixed on the bottom plate of the material tower by bolts.
可选的,所述料塔组件还包括与料塔和定位键条滑动配合并压紧弹性挡圈的配重块。Optionally, the material tower assembly further includes a weight block that slides with the material tower and the positioning key bar and compresses the elastic retaining ring.
可选的,所述料塔底板的上侧通过等高螺栓固定有压板,所述等高螺栓与底座螺纹连接。Optionally, a pressure plate is fixed on the upper side of the bottom plate of the material tower by means of equal-height bolts, and the equal-height bolts are threadedly connected to the base.
可选的,所述料塔底板上安装有工装识别块,所述底座上安装有识别工装识别块以区分不同产品相应料塔的识别传感器。Optionally, a tooling identification block is installed on the bottom plate of the material tower, and an identification sensor for identifying the tooling identification block is installed on the base to distinguish the corresponding material towers of different products.
可选的,所述料塔的底部侧方设有感应弹性挡圈并在感应不到弹性挡圈时发出提示添料信号的添料传感器。Optionally, the bottom side of the material tower is provided with a material feeding sensor that senses the elastic retaining ring and sends out a signal for prompting material feeding when the elastic retaining ring cannot be sensed.
可选的,所述推料板的头端连接有推料头,所述推料头设有与弹性挡圈开口两侧配合的两个卡槽。Optionally, a material pushing head is connected to the head end of the material pushing plate, and the material pushing head is provided with two clamping grooves matched with both sides of the opening of the elastic retaining ring.
可选的,所述气缸的活塞杆与推料板连接块固定连接,所述推料板的后端与气缸连接块固定连接,所述推料板连接块向上延伸并与气缸连接块固定连接。Optionally, the piston rod of the air cylinder is fixedly connected with the connecting block of the pushing plate, the rear end of the pushing plate is fixedly connected with the connecting block of the air cylinder, and the connecting block of the pushing plate extends upward and is fixedly connected with the connecting block of the air cylinder. .
可选的,所述滑套的上端设有限位孔口,连接螺钉的螺钉头位于限位孔口下方并由限位孔口限位。Optionally, the upper end of the sliding sleeve is provided with a limit hole, and the screw head of the connecting screw is located under the limit hole and is limited by the limit hole.
可选的,压杆套的内孔还包括上部的螺纹段,所述连接杆与螺纹段螺纹连接,所述连接杆的上部设有与压机连接的连接头,下部设有安装自调弹簧的安装头。Optionally, the inner hole of the pressure rod sleeve also includes an upper threaded section, the connecting rod is threadedly connected with the threaded section, the upper part of the connecting rod is provided with a connecting head connected to the press, and the lower part is provided with an installation self-adjusting spring. installation header.
本发明采用上述技术方案,具有如下有益效果:The present invention adopts the above-mentioned technical scheme, and has the following beneficial effects:
1、将弹性挡圈层叠嵌套在料塔上,料塔组件竖直设置,弹性挡圈靠自身重力落料,弹性挡圈落到料道内后,启动气缸,气缸活塞杆收缩,带动推料头推动弹性挡圈到收缩套中,完成送料运动,送料完成后,气缸活塞杆推出,带动推料头复位,完成一个送料循环,依次循环,可以实现自动间隔送料,提高了送料效率,由于料道以及推料头根据孔用弹性挡圈厚度和外径设计精确定位尺寸,保证挡圈料道能且只能通过一个挡圈的厚度,防止气缸推动时一次送出2个甚至多个挡圈的情况;浮动压头在压弹性挡圈过程中,压杆套底端压在挡圈上使挡圈收缩,同时滑套压在与挡圈接触的固定架上,使固定架下压,让出挡圈槽径向内侧空间,从而使弹性挡圈可以正常压入挡圈槽,因而实现了自动间隔送料,且实现了卡钳孔用弹性挡圈的正确压装。1. The elastic retaining ring is stacked and nested on the material tower. The material tower assembly is set up vertically. The elastic retaining ring is blanked by its own gravity. After the elastic retaining ring falls into the material channel, the cylinder is activated, and the piston rod of the cylinder shrinks to drive the material to push. The head pushes the elastic retaining ring into the shrink sleeve to complete the feeding movement. After the feeding is completed, the cylinder piston rod is pushed out, which drives the pusher to reset, and completes a feeding cycle, which can be cycled in sequence, which can realize automatic interval feeding and improve feeding efficiency. According to the thickness and outer diameter of the elastic retaining ring for the hole, the channel and the ejecting head can be accurately positioned to ensure that the retaining ring material channel can only pass the thickness of one retaining ring, and prevent the cylinder from sending out two or even more retaining rings at a time. When the floating pressure head presses the elastic retaining ring, the bottom end of the pressure rod sleeve is pressed on the retaining ring to shrink the retaining ring, and at the same time the sliding sleeve is pressed on the fixing frame in contact with the retaining ring, so that the fixing frame is pressed down and let out The radial inner space of the retaining ring groove enables the retaining ring to be normally pressed into the retaining ring groove, thus realizing automatic interval feeding, and realizing the correct pressing of the retaining ring for the caliper hole.
2、设置自调弹簧主要是为了滑套位置可调,适用于不同的产品,减少不同产品的夹具换型,压弹性挡圈过程中可以消除由于产品配件公差导致弹性挡圈压不进的现象。2. The main purpose of setting the self-adjusting spring is to adjust the position of the sliding sleeve, which is suitable for different products and reduces the change of fixtures for different products. During the process of pressing the retaining ring, the phenomenon that the retaining ring cannot be pressed due to the tolerance of product accessories can be eliminated. .
3、弹性挡圈放置于料塔上,靠自身重力落料,配重块可在料塔上滑动,用以压紧卡簧,保证顺畅落料不卡滞。3. The elastic retaining ring is placed on the material tower, and the material is discharged by its own gravity. The counterweight can slide on the material tower to compress the circlip to ensure smooth material blanking without sticking.
4、为了可以适应不同规格的弹性挡圈送料,料塔底板的上侧通过等高螺栓固定有压板,将料塔组件与底座固定,料塔组件可以更换,用以不同产品相应料塔组件进行换型。4. In order to adapt to the feeding of elastic retaining rings of different specifications, a pressure plate is fixed on the upper side of the bottom plate of the material tower through equal-height bolts, and the material tower assembly is fixed with the base. The material tower assembly can be replaced and used for different products. change.
5、料塔底板上安装有工装识别块,底座上安装有识别工装识别块以区分不同产品相应料塔的识别传感器,因而更换料塔组件后,可以识别出相应的产品。工装识别块采用不同形状,使识别传感器区分不同产品相应料塔组件,防止错装。5. The tooling identification block is installed on the bottom plate of the material tower, and the identification sensor of the tooling identification block is installed on the base to distinguish the corresponding material towers of different products. Therefore, after replacing the material tower components, the corresponding products can be identified. The tooling identification block adopts different shapes, so that the identification sensor can distinguish the corresponding material tower components of different products and prevent wrong installation.
本发明的具体技术方案及其有益效果将会在下面的具体实施方式中结合附图进行详细的说明。The specific technical solutions of the present invention and the beneficial effects thereof will be described in detail in the following specific embodiments in conjunction with the accompanying drawings.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步描述:The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
图1是本发明自动送料机构的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the automatic feeding mechanism of the present invention;
图2是本发明自动送料机构的剖视图;Fig. 2 is the sectional view of the automatic feeding mechanism of the present invention;
图3是推料头的结构示意图;Figure 3 is a schematic structural diagram of a pusher;
图4是料塔组件的立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of the material tower assembly;
图5是料塔组件的剖视图;Figure 5 is a cross-sectional view of the material tower assembly;
图6是浮动压头组件的结构示意图。FIG. 6 is a schematic diagram of the structure of the floating indenter assembly.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本领域技术人员可以理解的是,在不冲突的情况下,下述的实施例及实施方式中的特征可以相互组合。It can be understood by those skilled in the art that the features in the following embodiments and implementations can be combined with each other without conflict.
本发明使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本发明。例如下述的“上”、“下”、“前”、“后”、“内”、“外”等指示方位或位置关系的词语仅基于附图所示的方位或位置关系,仅为了便于描述本发明和简化描述,而不是指示或暗示所指的装置/元件必须具有特定的方位或以特定的方位构造和操作,因此不能理解为对本发明的限制。The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the present invention. For example, the following words such as "upper", "lower", "front", "rear", "inside", "outer" and other words indicating orientation or positional relationship are only based on the orientation or positional relationship shown in the drawings, and are only for convenience The invention is described and simplified without indicating or implying that the referred devices/elements must have a particular orientation or be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
如图1至图6所示,一种孔用弹性挡圈自动压装设备,包括料塔组件1、气缸送料组件2以及浮动压头组件3,所述料塔组件1包括竖向设置且侧面连接有定位键条14的料塔15,弹性挡圈101滑动嵌套于料塔15且开口与定位键条14配合,所述气缸送料组件2包括具有料道的底座、与料道末端相接的导套24以及将料塔落下的弹性挡圈101沿料道推送至导套的推料板22,所述推料板由气缸21驱动。As shown in Figures 1 to 6, an automatic press-fitting device for a retaining ring for holes includes a material tower assembly 1, a cylinder feeding assembly 2 and a floating pressure head assembly 3. The material tower assembly 1 includes a vertical arrangement and a side surface. The material tower 15 connected with the positioning key bar 14, the elastic retaining ring 101 is slidably nested in the material tower 15 and the opening is matched with the positioning key bar 14, the cylinder feeding assembly 2 includes a base with a material channel, and is connected to the end of the material channel The guide sleeve 24 and the elastic retaining ring 101 that drops the material tower are pushed to the ejector plate 22 of the guide sleeve along the material path, and the ejector plate is driven by the air cylinder 21 .
人工将弹性挡圈101嵌套在料塔15上,料塔组件1竖直设置,弹性挡圈101靠自身重力落料。为了保证顺畅落料不卡滞,所述料塔组件1还包括与料塔15和定位键条14滑动配合并压紧弹性挡圈的配重块18。The elastic retaining ring 101 is manually nested on the material tower 15, the material tower assembly 1 is arranged vertically, and the elastic retaining ring 101 is blanked by its own gravity. In order to ensure smooth blanking without jamming, the material tower assembly 1 further includes a counterweight block 18 that slides with the material tower 15 and the positioning key bar 14 and presses the elastic retaining ring.
在本实施例中,定位键条14与料塔15为分体结构,通过螺栓固定在一起,当然,本领域技术人员可以理解的是,采用一体结构也是可行的。In this embodiment, the positioning key bar 14 and the material tower 15 are of separate structures, which are fixed together by bolts. Of course, those skilled in the art can understand that it is also feasible to adopt an integrated structure.
定位键条1用以弹性挡圈101方向定位。气缸送料组件2是水平送料的,即料道水平延伸,弹性挡圈101由后向前输送,因而这里定位键条14设于料塔15的后侧面。料塔15的后侧面为安装平面,定位键条14安装于安装平面。The positioning key bar 1 is used for positioning the elastic retaining ring 101 in the direction. The cylinder feeding assembly 2 is horizontally fed, that is, the material channel extends horizontally, and the elastic retaining ring 101 is transported from the back to the front, so the positioning key bar 14 is provided on the rear side of the material tower 15 here. The rear side of the material tower 15 is an installation plane, and the positioning key bar 14 is installed on the installation plane.
作为一种实施方式,所述料塔组件1还包括料塔固定块13和料塔底板12,所述料塔固定块13包括面板以及与面板垂直的侧板,所述侧板通过螺栓与定位键条固定,所述面板通过螺栓固定在料塔底板12上,定位键条14和料塔15底面与料塔底板12底面平齐或者更低,弹性挡圈101可以沿定位键条14和料塔15顺利滑落到料道内。而且可以通过料塔底板12将料塔组件1与气缸送料组件2的底座装配在一起。As an embodiment, the material tower assembly 1 further includes a material tower fixing block 13 and a material tower bottom plate 12, the material tower fixing block 13 includes a face plate and a side plate perpendicular to the face plate, and the side plate is positioned through bolts. The key strip is fixed, the panel is fixed on the bottom plate 12 of the material tower by bolts, the bottom surface of the positioning key strip 14 and the bottom surface of the material tower 15 is flush with the bottom surface of the bottom plate 12 of the material tower or lower, and the elastic retaining ring 101 can be along the positioning key strip 14 and the material. The tower 15 slides down smoothly into the forehearth. Moreover, the material tower assembly 1 and the base of the cylinder feeding assembly 2 can be assembled together through the material tower bottom plate 12 .
由于弹性挡圈101具有多种规格,为了可以适应不同规格的弹性挡圈送料,料塔组件1可以更换,用以不同产品相应料塔组件1进行换型。所述料塔底板的上侧通过等高螺栓11固定有压板16,所述等高螺栓11与底座螺纹连接,因而方便更换料塔组件1。所述料塔底板12上安装有工装识别块17,所述底座上安装有识别工装识别块17以区分不同产品相应料塔的识别传感器210,因而更换料塔组件后,可以识别出相应的产品。工装识别块17采用不同形状,使识别传感器210区分不同产品相应料塔组件,防止错装。Since the retaining ring 101 has various specifications, in order to adapt to the feeding of the retaining ring of different specifications, the material tower assembly 1 can be replaced, and the material tower assembly 1 can be changed for different products corresponding to the material tower assembly 1 . The upper side of the bottom plate of the material tower is fixed with a pressure plate 16 through equal height bolts 11, and the equal height bolts 11 are threadedly connected to the base, so that the material tower assembly 1 can be easily replaced. The tooling identification block 17 is installed on the bottom plate 12 of the material tower, and the identification sensor 210 for identifying the tooling identification block 17 is installed on the base to distinguish the corresponding material towers of different products. Therefore, after replacing the material tower components, the corresponding products can be identified. . The tool identification block 17 adopts different shapes, so that the identification sensor 210 can distinguish the corresponding material tower components of different products and prevent wrong installation.
为了避免料塔无料时,气缸送料组件2动作。所述料塔的底部侧方设有感应弹性挡圈并在感应不到弹性挡圈时发出提示添料信号的添料传感器27。添料传感器27感应到有弹性挡圈,给出正常运行型号,否则提示添料。In order to avoid when the material tower is empty, the cylinder feeding component 2 will act. The bottom side of the material tower is provided with a material feeding sensor 27 which senses the elastic retaining ring and sends out a signal for prompting material feeding when the elastic retaining ring cannot be sensed. The material feeding sensor 27 senses the elastic retaining ring, and gives the normal operation model, otherwise it prompts material feeding.
参考图3所示,所述推料板的头端连接有推料头211,所述推料头设有与弹性挡圈开口两侧配合的两个卡槽2111,弹性挡圈在料道输送过程中不会改变方向。Referring to FIG. 3 , the head end of the ejecting plate is connected with a ejecting head 211 , and the ejecting head is provided with two slots 2111 matched with both sides of the opening of the elastic retaining ring, and the elastic retaining ring is conveyed in the material channel It does not change direction during the process.
由于弹性挡圈由后向前水平输送,气缸活塞杆水平伸缩,为了节约前后方向长度空间,气缸设于底座下方。所述气缸的活塞杆与推料板连接块28固定连接,所述推料板的后端与气缸连接块29固定连接,所述推料板连接块向上延伸并与气缸连接块固定连接。另外,所述侧板的宽度大于定位键条的宽度。Since the elastic retaining ring is conveyed horizontally from the back to the front, and the piston rod of the cylinder is horizontally stretched, in order to save the length space in the front and rear directions, the cylinder is arranged under the base. The piston rod of the cylinder is fixedly connected with the pusher plate connecting block 28 , the rear end of the pusher plate is fixedly connected with the cylinder connecting block 29 , and the pusher plate connecting block extends upward and is fixedly connected with the cylinder connecting block. In addition, the width of the side plate is greater than the width of the positioning key bar.
正常运行时,弹性挡圈101依靠重力从料塔组件1逐个下料,填料传感器27感应到料塔组件1有弹性挡圈101,给出正常运行型号,否则提示添料。前次送料完成后,气缸活塞杆运行到最长位置,带动气缸连接块29,推料板连接块28,推料板22,推料头211运行到最后端,弹性挡圈靠自身重力落料,气缸21活性挡圈101到导套24中,完成送料运动。During normal operation, the retaining rings 101 are unloaded one by one from the material tower assembly 1 by gravity, and the filling sensor 27 senses that the material tower assembly 1 has the elastic retaining ring 101, and the normal operation model is given, otherwise, it prompts material feeding. After the previous feeding is completed, the piston rod of the cylinder runs to the longest position, driving the connecting block 29 of the cylinder, the connecting block 28 of the pushing plate, the pushing plate 22, and the pushing head 211 to the last end, and the elastic retaining ring is blanked by its own gravity. , the cylinder 21 activates the retaining ring 101 into the guide sleeve 24 to complete the feeding movement.
可以理解的是,所述导套24的内径尺寸大于孔用弹性挡圈收缩而不发生塑性变形时的外径尺寸,因此在向下通过导套后可以自动涨开,以进入挡圈槽411。所述导套的上端口为引导弹性挡圈下落的倒锥形口,以方便弹性挡圈101进入导套24。所述导套采用耐磨合金制成,可以具有较长的使用寿命。It can be understood that the inner diameter of the guide sleeve 24 is larger than the outer diameter when the elastic retaining ring for the hole is shrunk without plastic deformation, so it can automatically expand after passing the guide sleeve downward to enter the retaining ring groove 411. . The upper port of the guide sleeve is an inverted conical port for guiding the falling of the retaining ring, so as to facilitate the retaining ring 101 to enter the guiding sleeve 24 . The guide bush is made of wear-resistant alloy and can have a long service life.
弹性挡圈101进入导套24后,再一起放入图6所示卡钳4的安装孔41内;操作压机下压浮动压头组件3,浮动压头组件3通过导套24压装弹性挡圈到与挡圈槽对应位置,弹性挡圈101从导套24压缩出来以后就可以弹进挡圈槽411内,压装完成。After the elastic retaining ring 101 enters the guide sleeve 24, it is put into the installation hole 41 of the caliper 4 shown in FIG. 6 together; After the elastic retaining ring 101 is compressed from the guide sleeve 24 to the position corresponding to the retaining ring groove, it can spring into the retaining ring groove 411, and the press-fitting is completed.
作为一种实施方式,所述底座包括开设有料道滑槽的固定板25和盖合于底板上的盖板23,所述盖板的后端设有与料塔配合的缺口,弹性挡圈通过缺口下落到料道内。As an embodiment, the base includes a fixed plate 25 with a material channel chute and a cover plate 23 covered on the bottom plate, the rear end of the cover plate is provided with a gap for matching with the material tower, and the elastic retaining ring passes through The notch falls into the forehearth.
本领域技术人员可以理解的是,盖板23,推料板22,推料头211根据孔用弹性挡圈厚度和外径设计精确定位尺寸,保证挡圈料道能且只能通过一个挡圈的厚度,防止气缸推动时一次送出2个甚至多个挡圈的情况。It can be understood by those skilled in the art that the cover plate 23, the ejector plate 22, and the ejector head 211 are precisely positioned according to the thickness and outer diameter of the elastic retaining ring for the hole, so as to ensure that the retaining ring material path can pass through only one retaining ring. Thickness, to prevent the situation that 2 or even more retaining rings are sent out at a time when the cylinder is pushed.
参考图6所示,浮动压头组件3包括具有内孔的压杆套31,所述压杆套的上部连接有连接杆32,压杆套内孔包括下部的滑动段以及与滑动段上段相接的弹簧安装段,所述弹簧安装段内安装有自调弹簧33,所述滑动段内滑动连接有滑套34,所述连接杆与滑套之间连接有连接螺钉35,滑动段的直径大于弹簧安装段直径以在弹簧安装段下端形成对滑套进行限位的限位台阶301,所述自调弹簧33外套于连接螺钉35且上端与连接杆32连接,下端与滑套34连接。Referring to FIG. 6, the floating pressure head assembly 3 includes a pressure rod sleeve 31 with an inner hole, the upper part of the pressure rod sleeve is connected with a connecting rod 32, and the inner hole of the pressure rod sleeve includes a lower sliding section and an upper section of the sliding section. A self-adjusting spring 33 is installed in the spring installation section, a sliding sleeve 34 is slidably connected in the sliding section, a connecting screw 35 is connected between the connecting rod and the sliding sleeve, and the diameter of the sliding section The self-adjusting spring 33 is sleeved on the connecting screw 35, the upper end is connected with the connecting rod 32, and the lower end is connected with the sliding sleeve 34.
具体的,所述滑套的上端设有限位孔口,连接螺钉的螺钉头位于限位孔口下方并由限位孔口限位。压杆套内孔还包括上部的螺纹段,所述连接杆与螺纹段螺纹连接。所述连接杆的上部设有与压机连接的连接头,下部设有安装自调弹簧的安装头,自调弹簧的上端外套于安装头。Specifically, the upper end of the sliding sleeve is provided with a limit hole, and the screw head of the connecting screw is located under the limit hole and is limited by the limit hole. The inner hole of the pressure rod sleeve also includes an upper threaded section, and the connecting rod is threadedly connected with the threaded section. The upper part of the connecting rod is provided with a connecting head connected with the press, and the lower part is provided with a mounting head for installing a self-adjusting spring, and the upper end of the self-adjusting spring is sleeved on the mounting head.
设置自调弹簧主要是为了滑套位置可调,适用于不同的产品,减少不同产品的夹具换型,压弹性挡圈过程中可以消除由于产品配件公差导致弹性挡圈压不进的现象。The main purpose of setting the self-adjusting spring is to adjust the position of the sliding sleeve, which is suitable for different products and reduces the change of fixtures for different products. During the process of pressing the retaining ring, the phenomenon that the retaining ring cannot be pressed due to the tolerance of the product accessories can be eliminated.
当浮动压头组件3用于图6所示的卡钳安装孔41的挡圈槽411内压入弹性挡圈101时,在没压下固定架42之前,固定架42由于压缩弹簧43的弹力位于挡圈槽411的上方,挡住了挡圈槽411,挡圈无法进入挡圈槽内,在压挡圈过程滑套34压迫固定架42下移,使固定架42阻挡部分压至挡圈槽411下面,这样挡圈从导套压缩出来以后就可以弹进挡圈槽内。When the floating indenter assembly 3 is used to press the retaining ring 101 into the retaining ring groove 411 of the caliper mounting hole 41 shown in FIG. The top of the retaining ring groove 411 blocks the retaining ring groove 411, and the retaining ring cannot enter the retaining ring groove. During the pressing of the retaining ring, the sliding sleeve 34 presses the fixing frame 42 to move down, so that the blocking part of the fixing frame 42 is pressed to the retaining ring groove 411. Next, after the retaining ring is compressed from the guide sleeve, it can spring into the retaining ring groove.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,熟悉该本领域的技术人员应该明白本发明包括但不限于上面具体实施方式中描述的内容。任何不偏离本发明的功能和结构原理的修改都将包括在权利要求书的范围中。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Those skilled in the art should understand that the present invention includes but is not limited to the contents described in the above specific embodiments. Any modifications that do not depart from the functional and structural principles of the present invention are intended to be included within the scope of the claims.
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