CN110351356A - The transmission of mining equiment operation data, intelligent early-warning, remote medical consultation with specialists analysis system and method - Google Patents
The transmission of mining equiment operation data, intelligent early-warning, remote medical consultation with specialists analysis system and method Download PDFInfo
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- CN110351356A CN110351356A CN201910607011.9A CN201910607011A CN110351356A CN 110351356 A CN110351356 A CN 110351356A CN 201910607011 A CN201910607011 A CN 201910607011A CN 110351356 A CN110351356 A CN 110351356A
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Abstract
The present invention relates to a kind of transmission of mining equiment operation data, intelligent early-warning, remote medical consultation with specialists analysis system and method, central machine room equipment passes through comprehensive automation control module and central site network system server, operator station point module, engineer station's point module, network printer module, logistics website module and tripartite's consultation of doctors module are connected, central site network system server is connected with center network apparatus, comprehensive automation software is provided in center network apparatus, center network apparatus is connected by comprehensive automation software with malfunction elimination equipment, malfunction elimination equipment is mounted on the point position to be checked of each subsystem of each subsystem in underground and ground；Realize life period of an equipment management, equipment performance remote medical consultation with specialists, digging capital equipment database is established, geo-database integration control platform, Real-Time Sharing on data network are established, realize expert, producer and using resource-sharing on unit tripartite line, cancel maintenance crew, improve production efficiency, cancels night shift, it realizes the zero stock production of mine, reduces production and operation cost.
Description
Technical field
The present invention relates to coal mine field fields, and in particular to a kind of mining equiment operation data transmission, intelligent early-warning, long-range
Analysis system of holding a consultation and method.
Background technique
Underground coal mine electromechanical equipment reliability of operation directly affects the production efficiency of enterprise, when equipment breaks down, passes
System way is to check device parameter by site operation people, judges the source of failure, position and reason by analyzing abnormal parameters.It should
Method large labor intensity, accuracy rate are low.With the construction of high yield and high efficiency mine, coal production scale constantly expands, the machine of coal mine
Tool, the degree of automation have unprecedented raising, and electromechanical equipment plays more and more important during coal production
The reliable and stable operation of effect, equipment has most important effect to Safety of Coal Mine Production.Improve equipment reliability of operation
It is also to realize underground main conveying system, main drainage system, mine power supply system, air compressor system, VENTILATING SYSTEM BY VOLTAGE STEP, main promotion system
The automatic runnings such as system realize the unattended important guarantee in the fixed post in underground.But due to colliery downhole equipment running environment
Compare severe, is mainly manifested in that its humidity is big, electromagnetic interference is serious, in addition installation quality, employee's operating habit, service personnel couple
Plant maintenance required level of service etc. influences, and equipment can occur such-and-such failure, drastically influence the safety in production of mine.
Current some enterprise constructions Fault Diagnosis of Mechanical Equipment and expert decision system, effectively advance mine electromechanics
System information management level.But it is considered that being primarily present following problems and defect from service condition: firstly, some coals
Mine enterprise is inadequate to equipment off-line point detection system attention degree, and management is not in place, and employee exists in inspection terminal use process
The problem of missing inspection, or even there is situation of practising fraud, seriously affect the using effect of system；Secondly, some online point detection systems
There is a problem of that sensor reliability difference, the monitoring data of device parameter are the most important bases to equipment performance analysis, most
The data error of bottom causes device analysis result to deviate from reality；Again, fractional unit has also gone up expert decision system or event
Hinder diagnostic system, inadequate to the reliability attention degree of sensor although interface is good-looking, input is also special
It is huge, but using effect is unsatisfactory.The statistics of some simple equipment start/stop times can only be carried out, or is carried out some simple
Overtemperature alarm.The function of expert decision system or fault diagnosis system is not just played really；Although in addition, in some coal mine units
Systematic comparison it is more, but data transmission system be all individually, many mine automation systems are all self-organizing systems, are only being supervised
It surveys on monitor supervision platform and is simply integrated, there is also " information island " between each system, be difficult to accomplish the linkage analysis of system.
On the whole, research and application of the domestic coal mining enterprise in terms of equipment fault in advance diagnosis at present is also in primary rank
Section, each coal mining enterprise on online or system or fault diagnosis system only unite to single one or several parameters
Meter analysis does not carry out research and analysis to the comprehensive parameters for influencing equipment, so affecting the using effect of system.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of guarantee equipment reliability of operation, improves equipment operation rate,
Equipment fault is reduced, labor intensity under line is reduced, avoids offline monitoring error and defect, saves labo r resources, work and operation
It is high-efficient, safety accident rate is reduced, general safety coefficient is high, and automatic and mechanical degree is high, is easy to overhaul and manage, online point
Monitoring is accuracy height, and aggregation of data continuity is strong, and method mining equiment operation data transmission simple to operation, intelligence are pre-
Alert, remote medical consultation with specialists analysis system and method, for overcoming defect in the prior art.
The technical scheme of the present invention is realized as follows: a kind of mining equiment operation data transmission, intelligent early-warning, long-range meeting
Analysis system, including central machine room equipment are examined, the central machine room equipment passes through comprehensive automation control module and central network
Network system server, operator station point module, engineer station's point module, network printer module, logistics website module and three
Side's consultation of doctors module is connected, and central site network system server is connected with center network apparatus, is provided in center network apparatus
Comprehensive automation software, center network apparatus are connected by comprehensive automation software with malfunction elimination equipment, and malfunction elimination is set
It is standby to be mounted on the point position to be checked of each subsystem of each subsystem in underground and ground.
Each subsystem of each subsystem in the underground and ground passes through dual network links and is connected on center network apparatus.
The malfunction elimination equipment is the point position to be checked by being mounted on each subsystem of each subsystem in underground and ground
On multiple high-precision sensors composition, each sensor passes through conducting wire and is connected with center network apparatus.
The operator station point module is connected by way of wireless network connection with operator's website handheld terminal,
Engineer station's point module is connected by way of wireless network connection with engineer's website handheld terminal.
The network printer module is connected by way of wireless network connection with the network printer, logistics website
Module is connected by way of wireless network connection with logistics website handheld terminal.
Tripartite's consultation of doctors module uses in such a way that network connects with equipment manufacturer, equipment associated specialist and equipment
The communication apparatus of side is connected.
A kind of mining equiment operation data transmission, intelligent early-warning, remote medical consultation with specialists analysis method, method is such as
Under:
1) malfunction elimination equipment acquires the measuring point data to be checked of each subsystem of each subsystem in underground and ground in real time, and leads to
It crosses comprehensive automation software to compare collected data and predefined value, comprehensive automation software implementation platform of internet of things
Data cleansing operation, after the completion of washing and cleaning operation, form alarm if data are not or not predefined value section, and by warning message
Center network apparatus is uploaded to, warning message is uploaded to central site network system server by center network apparatus, then by center
Warning message is uploaded to the comprehensive automation control module for being connected with central machine room equipment by filesystem server；
2) comprehensive automation control module makes respective handling after receiving warning message, related according to the type notification of warning message
Operator station point module, engineer station's point module or logistics website module related personnel handle, and fill in corresponding
Alarm inspection list, warning message releases after equipment obstacle management success；
3) when the alarm information processing in step 2 is unsuccessful, comprehensive automation control module starts tripartite's consultation of doctors module and initiates
Tripartite's consultation of doctors, tripartite hold a consultation module in such a way that network connects with equipment manufacturer, equipment associated specialist and equipment user
Communication apparatus is connected, and carries out cloud video conference formation processing by computer, plate or mobile communication equipment in the time of agreement
Scheme, and video record archives are saved, implement control treatment as necessary by network printer module printing file data, finally
By equipment obstacle management success.
In the step 3), after tripartite holds a consultation module starting, tripartite's consultation of doctors list is initiated by fault diagnosis responsible person,
After document is by examination & approval, system initiates cloud video conference, and third party expert is invited to log in the participation of central site network system server
Equipment fault diagnosis sets up cloud video conference rooms by central site network system server, and internal staff is by the direct membership of account, outside
Portion personnel download networking client, and input meeting number and the participation meeting of meeting password, the cloud video conference rooms support end PC and hand
The end machine APP.
The present invention has following good effect: firstly, overcoming some coal mining enterprises to equipment off-line point detection system weight
The inadequate defect of visual range degree, by the way of being detected on line, avoid detected under line pay no attention to factor, be conducive to overall flow
Management reduces employee's manually missing inspection problem present in inspection terminal use process, avoids the hair for situation of practising fraud
It is raw, be conducive to the using effect of equipment and total system；Secondly, overcoming some online point detection systems, there are sensor reliabilities
The problem of difference implements high-end precision controlling from the data of the bottom, and avoiding error causes device analysis result to deviate reality now
The generation of elephant；Again, defect existing for fractional unit expert decision system or fault diagnosis system is overcome, overall process is focused on
The middle on-line analysis by precise information can implement diagnostic process to the whole whole defects and failure of equipment, just very
Play the function of expert decision system or fault diagnosis system；In addition, establishing the coherent system of data system, whole covering is complete
Face, comprehensive continuity is strong, and connection is established between each system, is truly realized the linkage analysis of system.Realize the full life of equipment
Cycle management, equipment performance remote medical consultation with specialists establish digging capital equipment database, establish geo-database integration control platform, data
Online Real-Time Sharing, realizes expert, producer and using resource-sharing on unit tripartite line, production efficiency improves in cancellation maintenance crew,
Cancel night shift, realize the zero stock production of mine, reduces production and operation cost.
Detailed description of the invention
Fig. 1 is system structure diagram of the invention.
Fig. 2 is method flow structural schematic diagram of the invention.
Specific embodiment
As shown in Figure 1, 2, a kind of mining equiment operation data transmission, intelligent early-warning, remote medical consultation with specialists analysis system, including in
Heart calculator room equipment, the central machine room equipment pass through comprehensive automation control module and central site network system server, operation
Member's website module, engineer station's point module, network printer module, logistics website module and tripartite's consultation of doctors module are connected,
Central site network system server is connected with center network apparatus, and comprehensive automation software is provided in center network apparatus, in
The heart network equipment is connected by comprehensive automation software with malfunction elimination equipment, and malfunction elimination equipment is mounted on each subsystem in underground
On the point position to be checked of system and each subsystem in ground.
Each subsystem of each subsystem in the underground and ground passes through dual network links and is connected on center network apparatus.
The malfunction elimination equipment is multiple on the point position to be checked of each subsystem of each subsystem in underground and ground by being mounted on
High-precision sensor composition, each sensor passes through conducting wire and is connected with center network apparatus.Operator's website
Module is connected by way of wireless network connection with operator's website handheld terminal, and engineer station's point module passes through
The mode of wireless network connection is connected with engineer's website handheld terminal.The network printer module passes through wireless network
The mode of connection is connected with the network printer, and logistics website module is hand-held with logistics website by way of wireless network connection
Terminal is connected.The tripartite hold a consultation module in such a way that network connects with equipment manufacturer, equipment associated specialist and equipment
The communication apparatus of user is connected.
A kind of mining equiment operation data transmission as described above, intelligent early-warning, remote medical consultation with specialists analysis method, method is such as
Under:
1) malfunction elimination equipment acquires the measuring point data to be checked of each subsystem of each subsystem in underground and ground in real time, and leads to
It crosses comprehensive automation software to compare collected data and predefined value, comprehensive automation software implementation platform of internet of things
Data cleansing operation, after the completion of washing and cleaning operation, form alarm if data are not or not predefined value section, and by warning message
Center network apparatus is uploaded to, warning message is uploaded to central site network system server by center network apparatus, then by center
Warning message is uploaded to the comprehensive automation control module for being connected with central machine room equipment by filesystem server；
2) comprehensive automation control module makes respective handling after receiving warning message, related according to the type notification of warning message
Operator station point module, engineer station's point module or logistics website module related personnel handle, and fill in corresponding
Alarm inspection list, warning message releases after equipment obstacle management success；
3) when the alarm information processing in step 2 is unsuccessful, comprehensive automation control module starts tripartite's consultation of doctors module and initiates
Tripartite's consultation of doctors, tripartite hold a consultation module in such a way that network connects with equipment manufacturer, equipment associated specialist and equipment user
Communication apparatus is connected, and carries out cloud video conference formation processing by computer, plate or mobile communication equipment in the time of agreement
Scheme, and video record archives are saved, implement control treatment as necessary by network printer module printing file data, finally
By equipment obstacle management success.After tripartite holds a consultation module starting, tripartite's consultation of doctors list, document are initiated by fault diagnosis responsible person
After examination & approval, system initiates cloud video conference, and invites third party expert to log in central site network system server and participate in equipment
Fault diagnosis sets up cloud video conference rooms by central site network system server, and internal staff passes through the direct membership of account, external people
Member's downloading networking client, and input meeting number and the participation meeting of meeting password, the cloud video conference rooms support end PC and cell phone application
End.
This product comprehensive automation software is collection data communication, processing, acquisition, control, integrative function judgement, picture and text showing
The comprehensive data application software systems being integrated can accurate in all cases, reliably, promptly make a response, handle in time,
Coordination system work, achieve the purpose that it is real-time, rationally monitor.Malfunction elimination equipment combination comprehensive automation software can be according to obtaining
The system data taken is subject to integrated use and arranges, utilizes the principle of malfunction elimination tree, resultant fault defect library, expertise
The data such as library, any problem may be occurred by analyzing certain alarm point, what basic reason is, the quick positioning of problem of implementation.Mesh
Preceding most alarm system be all where data over run, just alarmed, can only show client's alarm source be where, to generation
Incidence relation there is no any analysis investigation, some challenges can not be positioned accurately and fast.For example, down-hole water pump is alarmed
It goes wrong, water pump stops working, can not start and stop.Conventional alarm system can not acquire water pump data according to detection discovery, just recognize
It goes wrong, is alarmed for water pump.We just need to send someone pump house maintenance water pump.And pass through our Check System in fact
Investigation analysis, in general water pump problem 80% all be occur power supply the problem of, and according to we obtain Data Detection
It has been shown that, water pump access power supply is really problematic, and various comprehensive key elements are passed through the flexibility analysis algorithm of malfunction elimination tree, are carried out
A possibility that calculating of minimal cut set, will obtain current fault of water pump, power supply line's problem 90%, water pump problem 5%, power supply with
Water pump burns possibility 5% simultaneously, according to this assistant analysis result we will priority check water pump power supply and supply lines
Road.So that malfunction elimination is reached most fast, optimal by this period, reduces because of security risk caused by the factors such as failure, hidden danger.
The function of the system can obtain field data from simple, understand field condition to can intelligently divide gradually
Analysis data propose that the feasible intellectualizing system direction to carry into execution a plan strides forward.The Intelligent data analysis that system is not only to provide, it is right
In the equipment of emphasis monitoring, the modelling and analysis of emphasis can be also done, and data are carried out with the monitoring and warning of emphasis, accomplishes weight
Point prevention.It is expected that possible dangerous tendency can be made according to model, and gives aid prompting in system operation procedure, as
One of the important means of safe aid decision.Equipment failure rate sharp fall, the equipment rate of missing flight significantly reduce, and safety coefficient is big
It is big to increase, it ensure that shaft production safety.Logical realize analyzes equipment operating parameter comprehensive intelligent, reaches and improves equipment operation
Reliability and Homes Using TV predict failure, automatic production preventative maintenance scheme that equipment may occur, and maintenance of equipment is instructed to safeguard
Work.
By this system, failure accurate positionin and maintenance direction are realized.Malfunction elimination equipment is based on time domain, frequency domain, small echo
Theoretical fault signature extractive technique and failure be quantitative and intelligent diagnostics algorithm, passes through the temperature to equipment key rapid wear transmission parts
The parameter acquisitions such as degree, vibration signal, equipment running current, power, belt electrical energy consumption per tonne of raw coal, water pump ton water power consumption are known in conjunction with expert
Know library be analyzed and processed, be intelligently diagnosed to be equipment it is that may be present misalign, imbalance, matching loose, assemble it is improper with
And the incipient faults such as bearing inner race, outer ring, rolling element fatigue damage, the generation of fault severity level and failure develop and turn
Shifting trend provides accurate, reliable foundation for emergency flight control and maintenance management, reduces the blindness of maintenance of equipment, shortens equipment
Maintenance time, substantially lower maintenance cost, to save maintenance cost, avoid major accident.
Cycle of operation equipment life-cycle is tracked, realizes equipment life prediction.The vibration of the major equipment of system automatically generated
The trend curve of temperature signal, bonding apparatus power, ton coal water consume, equipment accumulated running time, add up at ton water power consumption
Power output situation, the life cycle of energy scientific forecasting equipment, provides scientific basis for equipment rebuilding.By this project by more machines
The system integration of electric equipment running state information realizes that equipment runs shape to a platform, the publication of equipment Remote WEB and information browse
State information sharing.Realize data sharing, monitoring data are issued using centralized displaying and WEB, and administrative staff, leader can handle official business
Room or other places are gone on business, and only need to access corresponding webpage network address, can be achieved with remote real-time monitoring management, realize that coal mine large size electromechanics is set
Scientific, the standardization, systematization, informationization of standby management.It realizes the unified acquisition of data and uploads, obtain equipment fortune in time
Line efficiency and all kinds of warning messages remind maintenance workers in time to overhaul of the equipments repair and maintenance, and reducing equipment to greatest extent influences,
Protect electromechanical equipment safe operation.While subtracting people and proposing effect, after system is implemented, operator is reduced therewith, reduce it is artificial accidentally
Operating accident occurs, and equipment failure rate caused by being reduced to a certain extent because of artificial maloperation effectively improves safety of coal mines
Production management level.
Claims (8)
1. a kind of mining equiment operation data transmission, intelligent early-warning, remote medical consultation with specialists analysis system, including central machine room equipment,
Be characterized in that: the central machine room equipment passes through comprehensive automation control module and central site network system server, operator
Website module, engineer station's point module, network printer module, logistics website module and tripartite's consultation of doctors module are connected, in
Heart filesystem server is connected with center network apparatus, and comprehensive automation software, center are provided in center network apparatus
The network equipment is connected by comprehensive automation software with malfunction elimination equipment, and malfunction elimination equipment is mounted on each subsystem in underground
On the point position to be checked of each subsystem in ground.
2. mining equiment operation data transmission according to claim 1, intelligent early-warning, remote medical consultation with specialists analysis system, special
Sign is: each subsystem of each subsystem in the underground and ground passes through dual network links and is connected on center network apparatus.
3. mining equiment operation data transmission according to claim 1, intelligent early-warning, remote medical consultation with specialists analysis system, special
Sign is: the malfunction elimination equipment is by being mounted on the point position to be checked of each subsystem of each subsystem in underground and ground
Multiple high-precision sensors composition, each sensor passes through conducting wire and is connected with center network apparatus.
4. mining equiment operation data transmission according to claim 1, intelligent early-warning, remote medical consultation with specialists analysis system, special
Sign is: the operator station point module is connected by way of wireless network connection with operator's website handheld terminal,
Engineer station's point module is connected by way of wireless network connection with engineer's website handheld terminal.
5. mining equiment operation data transmission according to claim 1, intelligent early-warning, remote medical consultation with specialists analysis system, special
Sign is: the network printer module is connected by way of wireless network connection with the network printer, logistics website
Module is connected by way of wireless network connection with logistics website handheld terminal.
6. mining equiment operation data transmission according to claim 1, intelligent early-warning, remote medical consultation with specialists analysis system, special
Sign is: tripartite's consultation of doctors module uses in such a way that network connects with equipment manufacturer, equipment associated specialist and equipment
The communication apparatus of side is connected.
7. a kind of mining equiment operation data transmission as described in claim 1, intelligent early-warning, remote medical consultation with specialists method, feature
It is, method is as follows:
1) malfunction elimination equipment acquires the measuring point data to be checked of each subsystem of each subsystem in underground and ground in real time, and leads to
It crosses comprehensive automation software to compare collected data and predefined value, comprehensive automation software implementation platform of internet of things
Data cleansing operation, after the completion of washing and cleaning operation, form alarm if data are not or not predefined value section, and by warning message
Center network apparatus is uploaded to, warning message is uploaded to central site network system server by center network apparatus, then by center
Warning message is uploaded to the comprehensive automation control module for being connected with central machine room equipment by filesystem server；
2) comprehensive automation control module makes respective handling after receiving warning message, related according to the type notification of warning message
Operator station point module, engineer station's point module or logistics website module related personnel handle, and fill in corresponding
Alarm inspection list, warning message releases after equipment obstacle management success；
3) when the alarm information processing in step 2 is unsuccessful, comprehensive automation control module starts tripartite's consultation of doctors module and initiates
Tripartite's consultation of doctors, tripartite hold a consultation module in such a way that network connects with equipment manufacturer, equipment associated specialist and equipment user
Communication apparatus is connected, and carries out cloud video conference formation processing by computer, plate or mobile communication equipment in the time of agreement
Scheme, and video record archives are saved, implement control treatment as necessary by network printer module printing file data, finally
By equipment obstacle management success.
8. mining equiment operation data transmission according to claim 7, intelligent early-warning, remote medical consultation with specialists analysis method, special
Sign is: in the step 3), after tripartite holds a consultation module starting, tripartite's consultation of doctors list is initiated by fault diagnosis responsible person,
After document is by examination & approval, system initiates cloud video conference, and third party expert is invited to log in the participation of central site network system server
Equipment fault diagnosis sets up cloud video conference rooms by central site network system server, and internal staff is by the direct membership of account, outside
Portion personnel download networking client, and input meeting number and the participation meeting of meeting password, the cloud video conference rooms support end PC and hand
The end machine APP.
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