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CN110295303A - Room-temperature superplastic soluble metal and manufacturing method thereof - Google Patents

Room-temperature superplastic soluble metal and manufacturing method thereof Download PDF

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Publication number
CN110295303A
CN110295303A CN201910546722.XA CN201910546722A CN110295303A CN 110295303 A CN110295303 A CN 110295303A CN 201910546722 A CN201910546722 A CN 201910546722A CN 110295303 A CN110295303 A CN 110295303A
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CN
China
Prior art keywords
room temperature
soluble metal
superplasticity
cast
temperature superplasticity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910546722.XA
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Chinese (zh)
Inventor
任国富
王治国
桂捷
慕立俊
张矿生
郭思文
赵敏琦
薛晓伟
胡相君
冯长青
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Petrochina Co Ltd
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Petrochina Co Ltd
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Filing date
Publication date
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Priority to CN201910546722.XA priority Critical patent/CN110295303A/en
Publication of CN110295303A publication Critical patent/CN110295303A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/003Alloys based on aluminium containing at least 2.6% of one or more of the elements: tin, lead, antimony, bismuth, cadmium, and titanium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/005Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides comprising a particular metallic binder
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/14Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on borides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/04Alloys containing less than 50% by weight of each constituent containing tin or lead
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0047Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
    • C22C32/0073Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only borides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Gasket Seals (AREA)

Abstract

The invention provides a room temperature superplastic soluble metal and a preparation method thereof, wherein the room temperature superplastic soluble metal comprises the following raw materials in percentage by mass: ga: 0.3 to 3 percent; in: 0.15 to 3.5 percent; sn: 0.4-6%; a refiner: 20 to 90 percent; the balance being aluminum. The room temperature superplasticity soluble metal provided by the invention has the room temperature elongation rate of more than 30%, and the good deformability makes the soluble metal replace rubber for sealing. The room temperature superplastic soluble metal provided by the invention is soluble and has good plasticity, can be used for replacing rubber sealing elements of oil field downhole tools, and has the characteristics of high dissolving speed and thorough dissolving. The invention has simple process and low cost, and is easy for large-scale production.

Description

A kind of room temperature superplasticity soluble metal and preparation method thereof
Technical field
The invention belongs to materials science field, in particular to a kind of room temperature superplasticity soluble metal and preparation method thereof is main It will be as the downhole tool manufacture material involved in oilfield exploitation procedure, especially as a kind of traditional rubber seal of substitution Material.
Background technique
Oil gas field downhole tool sealing material mainly based on rubber type of material, is realized by the characteristic that rubber is easily deformed Sealing between tool and the external world.In order to simplify underground work process, occur solvable downhole tool, corresponding sealing material recently Material is mainly solvable rubber material.Field test shows: solvable rubber material dissolution time is long and is not thorough, and dissolved residue is in block The small blob of viscose of shape, is easy to be deposited in pit shaft and results in blockage.
Current existing soluble metal material, is mainly used for processing solvable downhole tool ontology, needs material to have high Mechanical strength, therefore its mechanical index is high, elongation percentage is low, meeting brittle failure when moderate finite deformation occurs, and is unsatisfactory for as needed for metal sealing Superplasticity requirement.
Summary of the invention
The purpose of the present invention is overcome downhole tool in the prior art can sol rubber cannot quickly dissolve, be easy blocking well Cylinder influences the problem of duty cycle.For this purpose, the present invention provides a kind of room temperature superplasticity soluble metal and preparation method thereof, this This room temperature superplasticity soluble metal provided is invented, room temperature elongation percentage reaches 30% or more, and good deformability makes solvable Metal substitute rubber seal becomes a reality.
The technical solution adopted by the present invention are as follows:
A kind of room temperature superplasticity soluble metal, raw material composition press following quality proportioning:
Ga:0.3-3%;
In:0.15-3.5%;
Sn:0.4-6%;
Fining agent: 20-90%;
Surplus is aluminium.
The fining agent is titanium boride.
The aluminium is fine aluminium ingot, and the purity of aluminium ingot is to be at least 99%.
The aluminum content of the aluminium ingot is 99.5%.
Its raw material composition presses following quality proportioning:
Ga:2%;
In:1.5%;
Sn:4%;
Fining agent: 50%;
Surplus is aluminium.
A kind of room temperature superplasticity soluble metal production method, specific steps are as follows:
Step 1 first by mass percentage melts fine aluminium ingot, sequentially adds In, Sn according still further to ratio, mixture is made in Ga;
Step 2 is proportionally added fining agent in manufactured mixture in step 1, is then uniformly mixed;
Step 3, the melt in step 2 after mixing are cast into blank material after slag hitting degasification in cast iron die;
Step 4, the blank material being cast into step 3 are located after room temperature is air-cooled, then through 450 DEG C of -480 DEG C of heat treatment 6-12h The air-cooled post-processing of sample after reason is at prefabricated component.
In the step four, the blank material being cast into step 3 is after room temperature is air-cooled, then passes through 460 DEG C of heat treatment 6- 12h, the air-cooled post-processing of sample that treated is at prefabricated component.
In the step four, the blank material being cast into step 3 is after room temperature is air-cooled, then passes through at 450-480 DEG C of heat 10h is managed, the air-cooled post-processing of sample that treated is at prefabricated component.
The invention has the benefit that
This room temperature superplasticity soluble metal provided by the invention, room temperature elongation percentage reach 30% or more, and good deformability makes Soluble metal substitution rubber seal is obtained to become a reality.With solvable rubber ratio, room temperature superplasticity soluble metal has three advantages: first is that Solution rate is fast, and under equal conditions, room temperature superplasticity soluble metal dissolution time is only the 50% of rubber material;Second is that dissolution is thorough Bottom, solvable rubber solution residue are to have the sticking small blob of viscose of softening, and room temperature superplasticity soluble metal dissolved residue is powder, Pit shaft can be not easy to plug with even suspension in a fluid;Third is that room temperature superplasticity soluble metal mechanical strength is higher than rubber material, This is conducive to simplify tool design, for example is not necessarily to the protection ring etc. on packing element both sides.In addition, its simple process and low cost, be easy into Row large-scale production.
It is further detailed below with reference to attached drawing.
Detailed description of the invention
Fig. 1 is the mechanical curves figure of room temperature superplasticity soluble metal test specimen.
Specific embodiment
Embodiment 1:
The purpose of the present invention is overcome downhole tool in the prior art can sol rubber cannot quickly dissolve, be easy blocking pit shaft, The problem of influencing duty cycle.For this purpose, the present invention provides a kind of room temperature superplasticity soluble metal as shown in Figure 1 and its production Method, this room temperature superplasticity soluble metal provided by the invention, room temperature elongation percentage reach 30% or more, good deformability So that soluble metal substitution rubber seal becomes a reality.
A kind of room temperature superplasticity soluble metal, raw material composition press following quality proportioning:
Ga:0.3%;
In:0.15%;
Sn:0.4%;
Fining agent: 20%;
Surplus is aluminium.
A kind of room temperature superplasticity soluble metal production method, specific steps are as follows:
Step 1 first by mass percentage melts fine aluminium ingot, sequentially adds In, Sn according still further to ratio, mixture is made in Ga;
Step 2 is proportionally added fining agent in manufactured mixture in step 1, is then uniformly mixed;
Step 3, the melt in step 2 after mixing are cast into blank material after slag hitting degasification in cast iron die;
Step 4, the blank material being cast into step 3 are located after room temperature is air-cooled, then through 450 DEG C of -480 DEG C of heat treatment 6-12h The air-cooled post-processing of sample after reason is at prefabricated component.
This room temperature superplasticity soluble metal provided by the invention, room temperature elongation percentage reach 30% or more, good deformation energy Power makes soluble metal substitution rubber seal become a reality.With solvable rubber ratio, room temperature superplasticity soluble metal has three advantages: First is that solution rate is fast, under equal conditions, room temperature superplasticity soluble metal dissolution time is only the 50% of rubber material;Second is that molten Thoroughly, solvable rubber solution residue is to have the sticking small blob of viscose of softening, and room temperature superplasticity soluble metal dissolved residue is to solution Powder can be not easy to plug pit shaft with even suspension in a fluid;Third is that room temperature superplasticity soluble metal mechanical strength is than rubber material Material is high, this is conducive to simplify tool design, for example is not necessarily to the protection ring on packing element both sides.In addition, present invention process is simple, cost It is low, it is easy to carry out large-scale production.
Embodiment 2:
A kind of room temperature superplasticity soluble metal, raw material composition press following quality proportioning:
Ga:3%;
In:3.5%;
Sn:6%;
Fining agent: 90%;
Surplus is aluminium.
A kind of room temperature superplasticity soluble metal production method, specific steps are as follows:
Step 1 first by mass percentage melts fine aluminium ingot, sequentially adds In, Sn according still further to ratio, mixture is made in Ga;
Step 2 is proportionally added fining agent in manufactured mixture in step 1, is then uniformly mixed;
Step 3, the melt in step 2 after mixing are cast into blank material after slag hitting degasification in cast iron die;
Step 4, the blank material being cast into step 3 are located after room temperature is air-cooled, then through 450 DEG C of -480 DEG C of heat treatment 6-12h The air-cooled post-processing of sample after reason is at prefabricated component.
This room temperature superplasticity soluble metal provided by the invention, room temperature elongation percentage reach 30% or more, good deformation energy Power makes soluble metal substitution rubber seal become a reality.With solvable rubber ratio, room temperature superplasticity soluble metal has three advantages: First is that solution rate is fast, under equal conditions, room temperature superplasticity soluble metal dissolution time is only the 50% of rubber material;Second is that molten Thoroughly, solvable rubber solution residue is to have the sticking small blob of viscose of softening, and room temperature superplasticity soluble metal dissolved residue is to solution Powder can be not easy to plug pit shaft with even suspension in a fluid;Third is that room temperature superplasticity soluble metal mechanical strength is than rubber material Material is high, this is conducive to simplify tool design, for example is not necessarily to the protection ring on packing element both sides.
Present invention process is simple, at low cost, is easy to carry out large-scale production.
Embodiment 3:
A kind of room temperature superplasticity soluble metal, raw material composition press following quality proportioning:
Ga:1.5%;
In:2.5%;
Sn:3.5%;
Fining agent: 45%;
Surplus is aluminium.
Preferably, the fining agent is titanium boride.
Preferably, the aluminium is fine aluminium ingot, and the purity of aluminium ingot is to be at least 99%.
Preferably, the aluminum content of the aluminium ingot is 99.5%.
A kind of room temperature superplasticity soluble metal production method, specific steps are as follows:
Step 1 first by mass percentage melts fine aluminium ingot, sequentially adds In, Sn according still further to ratio, mixture is made in Ga;
Step 2 is proportionally added fining agent in manufactured mixture in step 1, is then uniformly mixed;
Step 3, the melt in step 2 after mixing are cast into blank material after slag hitting degasification in cast iron die;
Step 4, the blank material being cast into step 3 are located after room temperature is air-cooled, then through 450 DEG C of -480 DEG C of heat treatment 6-12h The air-cooled post-processing of sample after reason is at prefabricated component.
The present invention has a good deformability, and solvable rubber ratio, and room temperature superplasticity soluble metal has a three advantages: one It is that solution rate is fast, under equal conditions, room temperature superplasticity soluble metal dissolution time is only the 50% of rubber material;Second is that dissolution Thoroughly, solvable rubber solution residue is to have the sticking small blob of viscose of softening, and room temperature superplasticity soluble metal dissolved residue is powder End can be not easy to plug pit shaft with even suspension in a fluid;Third is that room temperature superplasticity soluble metal mechanical strength compares rubber material Height, this is conducive to simplify tool design, for example is not necessarily to the protection ring on packing element both sides.Present invention process is simple, at low cost, be easy into Row large-scale production.Room temperature superplasticity soluble metal provided by the invention is not only solvable and has good plasticity, can be used for replacing It changes oil the rubber sealing element of field downhole tool, has that solution rate is fast, the thorough performance of dissolution.
Embodiment 4:
A kind of room temperature superplasticity soluble metal, raw material composition press following quality proportioning:
Ga:2%;
In:1.5%;
Sn:4%;
Fining agent: 50%;
Surplus is aluminium.
A kind of room temperature superplasticity soluble metal production method, specific steps are as follows:
Step 1 first by mass percentage melts fine aluminium ingot, sequentially adds In, Sn according still further to ratio, mixture is made in Ga;
Step 2 is proportionally added fining agent in manufactured mixture in step 1, is then uniformly mixed;
Step 3, the melt in step 2 after mixing are cast into blank material after slag hitting degasification in cast iron die;
Step 4, the blank material being cast into step 3 are located after room temperature is air-cooled, then through 450 DEG C of -480 DEG C of heat treatment 6-12h The air-cooled post-processing of sample after reason is at prefabricated component.
In the step four, the blank material being cast into step 3 is after room temperature is air-cooled, then passes through 460 DEG C of heat treatment 6- 12h, the air-cooled post-processing of sample that treated is at prefabricated component.
In the step four, the blank material being cast into step 3 is after room temperature is air-cooled, then passes through at 450-480 DEG C of heat 10h is managed, the air-cooled post-processing of sample that treated is at prefabricated component.
Present invention process is simple, at low cost, is easy to carry out large-scale production.This room temperature superplasticity provided by the invention can Molten metal, room temperature elongation percentage reach 30% or more.
The present invention has a good deformability, and solvable rubber ratio, and room temperature superplasticity soluble metal has a three advantages: one It is that solution rate is fast, under equal conditions, room temperature superplasticity soluble metal dissolution time is only the 50% of rubber material;Second is that dissolution Thoroughly, solvable rubber solution residue is to have the sticking small blob of viscose of softening, and room temperature superplasticity soluble metal dissolved residue is powder End can be not easy to plug pit shaft with even suspension in a fluid;Third is that room temperature superplasticity soluble metal mechanical strength compares rubber material Height, this is conducive to simplify tool design, for example is not necessarily to the protection ring on packing element both sides.
Embodiment 5:
1) pure Al ingot is melted by mass percentage first, proportionally sequentially adds In:0.35%, Sn:0.6%, Ga:0.5%;
2) 20% fining agent is proportionally added;
3) melt after mixing is cast into bar after slag hitting degasification in cast iron die;
4) after room temperature is air-cooled, by alloy cast ingot in 450 DEG C of heat treatment 12h, the air-cooled post-processing of sample that treated is at prefabricated component.
This room temperature superplasticity soluble metal provided by the invention, room temperature elongation percentage reach 30% or more, good deformation energy Power makes soluble metal substitution rubber seal become a reality.With solvable rubber ratio, room temperature superplasticity soluble metal has three advantages: First is that solution rate is fast, under equal conditions, room temperature superplasticity soluble metal dissolution time is only the 50% of rubber material;Second is that molten Thoroughly, solvable rubber solution residue is to have the sticking small blob of viscose of softening, and room temperature superplasticity soluble metal dissolved residue is to solution Powder can be not easy to plug pit shaft with even suspension in a fluid;Third is that room temperature superplasticity soluble metal mechanical strength is than rubber material Material is high, this is conducive to simplify tool design, for example is not necessarily to the protection ring on packing element both sides.
Embodiment 6:
1) pure Al ingot is melted by mass percentage first, proportionally sequentially adds In:0.7%, Sn:1.2%, Ga:1.0%;
2) 20% fining agent is proportionally added;
3) melt after mixing is cast into materials in the tube after slag hitting degasification in cast iron die;
4) after room temperature is air-cooled, by alloy cast ingot in 480 DEG C of heat treatment 12h, the air-cooled post-processing of sample that treated is at prefabricated component.
This room temperature superplasticity soluble metal provided by the invention, room temperature elongation percentage reach 30% or more, good deformation energy Power makes soluble metal substitution rubber seal become a reality.With solvable rubber ratio, room temperature superplasticity soluble metal has three advantages: First is that solution rate is fast, under equal conditions, room temperature superplasticity soluble metal dissolution time is only the 50% of rubber material;Second is that molten Thoroughly, solvable rubber solution residue is to have the sticking small blob of viscose of softening, and room temperature superplasticity soluble metal dissolved residue is to solution Powder can be not easy to plug pit shaft with even suspension in a fluid;Third is that room temperature superplasticity soluble metal mechanical strength is than rubber material Material is high, this is conducive to simplify tool design, for example is not necessarily to the protection ring on packing element both sides.Meanwhile present invention process is simple, cost It is low, it is easy to carry out large-scale production.
The foregoing examples are only illustrative of the present invention, does not constitute the limitation to protection scope of the present invention, all Being is the structure of detailed description in the present invention within all belonging to the scope of protection of the present invention with the same or similar design of the present invention Material and its method are the prior art, will be no longer further detailed in the present invention.

Claims (8)

1. a kind of room temperature superplasticity soluble metal, it is characterised in that: its raw material composition presses following quality proportioning:
Ga:0.3-3%;
In:0.15-3.5%;
Sn:0.4-6%;
Fining agent: 20-90%;
Surplus is aluminium.
2. a kind of room temperature superplasticity soluble metal according to claim 1, it is characterised in that: the fining agent is boronation Titanium.
3. a kind of room temperature superplasticity soluble metal according to claim 1, it is characterised in that: the aluminium is fine aluminium ingot, The purity of aluminium ingot is to be at least 99%.
4. a kind of room temperature superplasticity soluble metal according to claim 3, it is characterised in that: the aluminum content of the aluminium ingot It is 99.5%.
5. a kind of room temperature superplasticity soluble metal according to claim 1, it is characterised in that: its raw material composition presses following matter Amount proportion:
Ga:2%;
In:1.5%;
Sn:4%;
Fining agent: 50%;
Surplus is aluminium.
6. any one room temperature superplasticity soluble metal production method described in -5 according to claim 1, it is characterised in that: specific Step are as follows:
Step 1 first by mass percentage melts fine aluminium ingot, sequentially adds In, Sn according still further to ratio, mixture is made in Ga;
Step 2 is proportionally added fining agent in manufactured mixture in step 1, is then uniformly mixed;
Step 3, the melt in step 2 after mixing are cast into blank material after slag hitting degasification in cast iron die;
Step 4, the blank material being cast into step 3 are located after room temperature is air-cooled, then through 450 DEG C of -480 DEG C of heat treatment 6-12h The air-cooled post-processing of sample after reason is at prefabricated component.
7. a kind of room temperature superplasticity soluble metal production method according to claim 6, it is characterised in that: the step In four, the blank material being cast into step 3 is after room temperature is air-cooled, then through 460 DEG C of heat treatment 6-12h, and treated, and sample is empty Cold post-processing is at prefabricated component.
8. a kind of room temperature superplasticity soluble metal production method according to claim 6, it is characterised in that: the step In four, the blank material being cast into step 3 is after room temperature is air-cooled, then by 450-480 DEG C of heat treatment 10h, treated sample Air-cooled post-processing is at prefabricated component.
CN201910546722.XA 2019-06-24 2019-06-24 Room-temperature superplastic soluble metal and manufacturing method thereof Pending CN110295303A (en)

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