CN110252853A - A kind of digital-control type universal joint evener - Google Patents
A kind of digital-control type universal joint evener Download PDFInfo
- Publication number
- CN110252853A CN110252853A CN201910519623.2A CN201910519623A CN110252853A CN 110252853 A CN110252853 A CN 110252853A CN 201910519623 A CN201910519623 A CN 201910519623A CN 110252853 A CN110252853 A CN 110252853A
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- Prior art keywords
- universal joint
- gear
- roll shaft
- leveling roll
- retarder
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- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 230000002093 peripheral effect Effects 0.000 claims abstract description 7
- 238000009434 installation Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims 2
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
Abstract
The present invention relates to a kind of digital-control type universal joint eveners, including rack, workbench, shell, CNC Panel, main motor, retarder, gear-box, universal joint transmission mechanism, upper flattening mechanism and lower flattening mechanism, central rack installment work platform, shell is installed in peripheral side above workbench, CNC Panel is installed in front of shell, CNC Panel controls main motor, workbench side installing main motor, main motor output shaft, which protrudes into retarder, drives retarder starting, retarder is mounted on gear-box avris and gear-box internal gear is driven to rotate, upper leveling roll shaft is transferred power to by universal joint transmission mechanism, lower leveling roll shaft, to realize leveling product, it is small with noise, the uniform advantage of power, deformation when increase supporting mechanism can prevent roll shaft from flattening, increase the working strength of leveling roll shaft, in addition, using passing through CNC Panel Each motor is controlled, high degree of automation flattens roller clearance without manually adjusting up and down, easy to operate effortless.
Description
Technical field
The present invention relates to evener fields, and in particular to a kind of digital-control type universal joint evener.
Background technique
Evener is the equipment that the sheet metal of out-of-flatness is shaped to smooth plate, its working principle is that by sheet metal
By the way that between top and bottom rolls axis, using the squeezing action of top and bottom rolls, to carry out shaping to plate, existing evener is being used
Discovery has following defect in the process, first is that since evener is directly to rely on one end installation gear of roll shaft to transmit power,
So cause the gear inside evener very more, when work very big noise, and can dynamic transmitting unevenness phenomena such as;Second is that
Roll the limited strength of axis up and down, the effect of operating time phase stress squeeze or by more energetically when, being easy to appear roll shaft and deforming causes
Plate cannot be flattened normally;Third is that upper and lower roller clearance adjustment was adjusted using hand wheel rotating, the degree of automation is low, takes very much
Power cannot accurately control gap.
Summary of the invention
In view of the problems of the existing technology, that the present invention provides a kind of noises is small, power uniformly, leveling will not deform,
High-accuracy digital-control type universal joint evener, specific technical solution are as follows:
A kind of digital-control type universal joint evener, including rack, workbench, shell, CNC Panel, main motor, retarder, gear
Case, universal joint transmission mechanism, upper flattening mechanism and lower flattening mechanism, central rack installment work platform, workbench top peripheral side
Shell is installed, CNC Panel is installed in front of shell, CNC Panel controls main motor, workbench side installing main motor, main motor
Output shaft, which protrudes into retarder, drives retarder starting, and retarder is mounted on gear-box avris and gear-box internal gear is driven to turn
Dynamic, upper flattening mechanism is equipped with multiple upper leveling roll shafts being spaced substantially equidistant, and lower flattening mechanism is equipped with multiple be spaced substantially equidistant down
Roll shaft is flattened, gear-box is driven by universal joint transmission mechanism flattens roll shaft, lower leveling roll shaft rotation leveling product.
As a preferred solution of the present invention, the universal joint transmission mechanism includes multiple universal joint connecting rods, universal joint
For connecting rod in two rows of arrangements, the universal joint connecting rod of upper row drives leveling roll shaft rotation, and the universal joint connecting rod driving of lower row is lower to be flattened
Roll shaft rotation, single universal joint connecting rod include gear end connector, short universal joint, intermediate bar, long universal joint and roll shaft termination
Head, the gear output shaft of gear-box install gear end connector, the hinged short universal joint of gear end connector, in short universal joint inserting
Between bar one end, the intermediate bar other end inserts long universal joint, the long hinged roll shaft end connector of universal joint, and roll shaft end connector is installed on
One end of upper leveling roll shaft, lower leveling roll shaft.
As a preferred solution of the present invention, the intermediate bar section is regular hexagon.
As a preferred solution of the present invention, supporting mechanism, supporting mechanism packet are installed inside the upper flattening mechanism
Support transverse slat, support riser, support shaft and supporting element are included, installation muti-piece in support transverse slat bottom supports riser, adjacent two pieces of supports
Multiple support shafts being spaced substantially equidistant are installed, support shaft peripheral side is rotatablely installed supporting element, supporting element and upper leveling between riser
Roll shaft is in contact.
As a preferred solution of the present invention, the support riser has 3 pieces, and adjacent two support members of being disbursed from the cost and expenses mutually stagger.
As a preferred solution of the present invention, supporting mechanism is also installed inside the lower flattening mechanism.
As a preferred solution of the present invention, the upper flattening mechanism further includes upper mounting rack, lifting screw, lifting
Device, fixed plate and lifting motor, upper mounting rack bottom install leveling roll shaft group, connect lifting screw above upper mounting rack, rise
Drop screw rod is extend into lifter, and lifter is installed below fixed plate, and lifting motor is driven on lifting screw by lifter
Lower lifting.
As a preferred solution of the present invention, the gear-box include cabinet and be mounted on the intracorporal master gear of case, on
Gear drive group, lower gear transmission group, retarder conveying axis install master gear, and master gear drives gear transmission group, lower gear
Transmission group rotation, gear transmission group drive leveling roll shaft rotation by the universal joint connecting rod of upper row, and lower gear transmission group is logical
Cross down the lower leveling roll shaft rotation of universal joint connecting rod driving of row.
Beneficial effects of the present invention: transferring power to upper leveling roll shaft, lower leveling roll shaft by universal joint transmission mechanism,
To realize leveling product, have the advantages that noise is small, power is uniform, increasing supporting mechanism can prevent roll shaft from flattening time-varying
Shape increases the working strength of leveling roll shaft, and precision is high, leveling effect is good, in addition, using each motor is controlled by CNC Panel,
High degree of automation flattens roller clearance without manually adjusting up and down, easy to operate effortless.
Detailed description of the invention
Fig. 1 is overall perspective view of the invention;
Fig. 2 is the perspective view after the hiding shield of the present invention;
Fig. 3 is the cooperation perspective view of main motor of the invention, retarder, gear-box, universal joint transmission mechanism;
Fig. 4 is gear-box of the invention, universal joint connecting rod, the cooperation perspective view for flattening roll shaft;
Fig. 5 is the perspective view of universal joint connecting rod of the invention;
Fig. 6 is the exploded view of universal joint connecting rod of the invention;
Fig. 7 is the cooperation main view of flattening mechanism up and down of the invention, upper and lower supporting mechanism;
Fig. 8 is the perspective view of supporting mechanism of the invention;
Fig. 9 is the cooperation schematic diagram of supporting element and leveling roll shaft of the invention;
Figure 10 is the cooperation schematic diagram of upper mounting rack of the invention, lifting screw, lifter, adjusting handle;
Figure 11 is the perspective view of gear-box of the invention;
Figure 12 is the surface chart of CNC Panel of the invention;
Figure 13 is electrical schematic diagram of the invention.
Specific embodiment
With reference to the accompanying drawing, a specific embodiment of the invention is described further:
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", " water
It is flat ", "inner", the instructions such as "outside" orientation or positional relationship be to be based on the orientation or positional relationship shown in the drawings, merely to just
In description the present invention and simplify description, rather than the position of indication or suggestion meaning or element must have a particular orientation, with
Specific orientation construction and operation, therefore be not considered as limiting the invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, concrete condition can be regarded and understand that above-mentioned term exists
Concrete meaning in the present invention.
As shown in Figures 1 to 3, a kind of digital-control type universal joint evener, including rack 1, workbench 2, shell 9, CNC Panel
10, main motor 3, retarder 4, gear-box 5, universal joint transmission mechanism 6, upper flattening mechanism 7 and lower flattening mechanism 8,1 middle part of rack
Installment work platform 2,1 top peripheral side of workbench install shell 9, CNC Panel 10 are installed in front of shell 9, and CNC Panel 10 controls
Main motor 3 moves, 2 side installing main motor 3 of workbench, and main motor output shaft, which protrudes into retarder 4, drives retarder 4 to start,
Retarder 4 is mounted on 5 avris of gear-box and 5 internal gear of gear-box is driven to rotate, and upper flattening mechanism 7 is equipped with multiple equidistant rows
The upper leveling roll shaft 71 of column, lower flattening mechanism 8 are equipped with multiple lower leveling roll shafts 81 being spaced substantially equidistant, and gear-box 5 passes through universal
It saves and flattens roll shaft 71, lower leveling roll shaft 81 rotation leveling product in the driving of transmission mechanism 6.
As shown in figures 4-6, universal joint transmission mechanism 6 includes multiple universal joint connecting rods 61, and universal joint connecting rod 61 is in two rows of rows
Column, the universal joint connecting rod 61 of upper row drive leveling roll shaft 71 to rotate, the lower leveling roll shaft 81 of the driving of universal joint connecting rod 61 of lower row
Rotation, single universal joint connecting rod 61 include gear end connector 62, short universal joint 63, intermediate bar 64, long universal joint 65 and roller
Shaft end connector 66, the gear output shaft installation gear end connector 62 of gear-box 5, the hinged short universal joint 63 of gear end connector 62,
Gear end connector 62, short universal joint 63 relative bearing be 90 °, short universal joint 63 inserts 64 one end of intermediate bar, intermediate bar
64 other ends insert long universal joint 65, and 64 section of intermediate bar is regular hexagon, the hinged roll shaft end connector 66 of long universal joint 64,
Long universal joint 65, roll shaft end connector 66 relative bearing be 90 °, roll shaft end connector 66 be installed on leveling roll shaft 71, under it is whole
One end of plain-barreled roll axis 81, i.e., the upper roll shaft end connector 66 arranged are installed on leveling 71 one end of roll shaft, the roll shaft end connector 66 of lower row
It is installed on lower 81 one end of leveling roll shaft, universal joint transmission mechanism 6 designs rationally ingenious, and drive noise is small, power is uniform.
As shown in figs. 7-9, supporting mechanism 72 is installed inside upper flattening mechanism 7, in the present embodiment upper flattening mechanism 7
Internal supporting mechanism 72 has 4, and single supporting mechanism 72 includes support transverse slat 72a, support riser 72b, support shaft 72c and branch
Support member 72d, the support bottom transverse slat 72a installation muti-piece support riser 72b, support riser 72b preferably to have 3 pieces, adjacent two pieces of supports
Multiple support shaft 72c being spaced substantially equidistant are installed, the peripheral side support shaft 72c is rotatablely installed supporting element 72d, phase between riser 72b
The two support member 72d that is disbursed from the cost and expenses of neighbour is mutually staggered, and supporting element 72d is deep groove ball bearing, and supporting element 72d is in contact with upper leveling roll shaft 71.
Supporting mechanism 82, the supporting mechanism 82 of lower flattening mechanism and the support machine of upper flattening mechanism are also installed inside lower flattening mechanism 8
The structure of structure 72 is identical, and those skilled in the art describe according to the above-mentioned structure to supporting mechanism 72, only needs root
According to the position of lower leveling roll shaft, quantity, flexibly variation supports transverse slat 72a, support riser 72b, support shaft 72c and supporting element 72d
Position can be used to lower leveling roll shaft 81, so be not repeated herein, upper leveling roll shaft 71, lower leveling roll shaft 81 squeeze metal
When plate, supporting element 72d prevents leveling roll shaft 71, the deformation of lower leveling roll shaft 81, increases the working strength of leveling roll shaft, leveling
Roll shaft uniform force, precision is high, leveling effect is good.
As shown in Figure 10, upper flattening mechanism 7 further includes upper mounting rack 73, lifting screw 74, lifter 75,76 and of fixed plate
Lifting motor 77, upper 73 bottom of mounting rack install leveling roll shaft group, connect lifting screw 74 above upper mounting rack 73, go up and down spiral shell
Bar 74 is extend into lifter 75, and lifter 75 is installed on 76 lower section of fixed plate, and it is positive and negative that CNC Panel 10 controls lifting motor 77
Turn, lifting motor 77 drives lifting screw 74 to rotate oscilaltion by lifter 75, flattens roll shaft up and down without manually adjusting
Gap, easy to operate effortless, lifting screw 74, lifter 75, lifting motor 77 have 4 groups balanced can promote upper mounting rack 73.
As shown in figure 11, gear-box 5 includes cabinet 51 and the master gear 52, the gear transmission group that are mounted in cabinet 51
53, lower gear transmission group 54,4 conveying axis of retarder install master gear 52, and master gear 52 drives gear transmission group 54, lower gear
Transmission group 53 rotates, and gear transmission group 53, lower gear transmission group 54 have multiple gears being meshed, gear and universal joint connecting rod
It corresponds, leveling roll shaft rotation, lower gear transmission group in the driving of universal joint connecting rod 61 that gear transmission group 53 passes through upper row
54 are rotated by the lower leveling roll shaft of the driving of universal joint connecting rod 61 of lower row.
As shown in Figures 12 and 13,10 electric wire of CNC Panel connects electric cabinet, and electric cabinet is installed in shell, CNC Panel
10 control 3 positive and negative rotations of main motor rotate and then adjust input and output material direction, and control panel 10 controls 77 positive and negative rotation of lifting motor and then adjusts
73 oscilaltion of mounting rack on section flattens roller clearance without manually adjusting up and down, easy to operate effortless.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be said that
Specific implementation of the invention is only limited to these instructions, for those of ordinary skill in the art to which the present invention belongs,
Under the premise of not departing from present inventive concept, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to of the invention
Protection scope.
Claims (8)
1. a kind of digital-control type universal joint evener, it is characterised in that: including rack, workbench, shell, CNC Panel, main motor,
Retarder, gear-box, universal joint transmission mechanism, upper flattening mechanism and lower flattening mechanism, central rack installment work platform, workbench
Shell is installed in top peripheral side, and CNC Panel is installed in front of shell, and CNC Panel controls main motor, and main electricity is installed in workbench side
Machine, main motor output shaft, which protrudes into retarder, drives retarder starting, and retarder is mounted on gear-box avris and drives gear-box
Internal gear rotation, upper flattening mechanism are equipped with multiple upper leveling roll shafts being spaced substantially equidistant, and lower flattening mechanism is equipped with multiple equidistant
Lower leveling roll shaft from arrangement, gear-box is driven by universal joint transmission mechanism flattens roll shaft, the rotation leveling of lower leveling roll shaft
Product.
2. a kind of digital-control type universal joint evener according to claim 1, it is characterised in that: the universal joint transmission mechanism
Including multiple universal joint connecting rods, for universal joint connecting rod in two rows of arrangements, the universal joint connecting rod of upper row drives leveling roll shaft rotation, under
The lower leveling roll shaft rotation of the universal joint connecting rod driving of row, single universal joint connecting rod includes gear end connector, short universal joint, centre
Bar, long universal joint and roll shaft end connector, the gear output shaft of gear-box install gear end connector, and gear end connector is hinged short by ten thousand
To connector, short universal joint inserts intermediate bar one end, and the intermediate bar other end inserts long universal joint, the long hinged roll shaft of universal joint
End connector, roll shaft end connector are installed on one end of leveling roll shaft, lower leveling roll shaft.
3. a kind of digital-control type universal joint evener according to claim 2, it is characterised in that: the intermediate bar section is positive
Hexagon.
4. a kind of digital-control type universal joint evener according to claim 1, it is characterised in that: inside the upper flattening mechanism
Supporting mechanism is installed, supporting mechanism includes support transverse slat, support riser, support shaft and supporting element, the installation of support transverse slat bottom
Muti-piece supports riser, and multiple support shafts being spaced substantially equidistant, the rotation of support shaft peripheral side are installed between adjacent two pieces of supports riser
Supporting element is installed, supporting element is in contact with upper leveling roll shaft.
5. a kind of digital-control type universal joint evener according to claim 4, it is characterised in that: the support riser has 3 pieces,
Adjacent two support members of being disbursed from the cost and expenses mutually stagger.
6. a kind of digital-control type universal joint evener according to claim 4 or 5, it is characterised in that: the lower flattening mechanism
Inside is also equipped with supporting mechanism.
7. a kind of digital-control type universal joint evener according to claim 1 or 4, it is characterised in that: the upper flattening mechanism
It further include upper mounting rack, lifting screw, lifter, fixed plate and lifting motor, leveling roll shaft group is installed in upper mounting rack bottom,
Lifting screw is connected above upper mounting rack, lifting screw is extend into lifter, and lifter is installed below fixed plate, lifting electricity
Machine drives lifting screw oscilaltion by lifter.
8. a kind of digital-control type universal joint evener according to claim 2, it is characterised in that: the gear-box includes cabinet
Be mounted on the intracorporal master gear of case, gear transmission group, lower gear transmission group, retarder conveying axis installs master gear, main tooth
Wheel drive gear transmission group, the rotation of lower gear transmission group, gear transmission group are upper whole by the universal joint connecting rod driving of upper row
The rotation of plain-barreled roll axis, the lower leveling roll shaft rotation of universal joint connecting rod driving that lower gear transmission group passes through lower row.
Priority Applications (1)
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CN201910519623.2A CN110252853A (en) | 2019-06-17 | 2019-06-17 | A kind of digital-control type universal joint evener |
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CN201910519623.2A CN110252853A (en) | 2019-06-17 | 2019-06-17 | A kind of digital-control type universal joint evener |
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CN110252853A true CN110252853A (en) | 2019-09-20 |
Family
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CN201910519623.2A Pending CN110252853A (en) | 2019-06-17 | 2019-06-17 | A kind of digital-control type universal joint evener |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112620396A (en) * | 2020-12-23 | 2021-04-09 | 无锡市红年金属制品科技有限公司 | Copper bar leveling structure |
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CN201091901Y (en) * | 2007-09-30 | 2008-07-30 | 肖荣 | Gripping leveling machine |
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CN201942357U (en) * | 2010-12-14 | 2011-08-24 | 浙江海亮股份有限公司 | Automatic packaging belt molding and recoiling machine |
CN202377309U (en) * | 2011-12-08 | 2012-08-15 | 广州市汉达机械有限公司 | Adjustable continuous leveling machine |
CN203390002U (en) * | 2013-07-19 | 2014-01-15 | 武船重型工程股份有限公司 | Leveler for steel plates |
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CN205928267U (en) * | 2016-08-03 | 2017-02-08 | 广东盈钢机械有限公司 | Main transfer machinery of glass edging machine |
CN206981466U (en) * | 2017-05-15 | 2018-02-09 | 大楚神驰车轮股份有限公司 | A kind of new adjustable flat machine |
CN207188514U (en) * | 2017-09-25 | 2018-04-06 | 江西亨成实业有限公司 | A kind of up and down apparatus for leveling of aluminium strip |
CN208976540U (en) * | 2018-11-08 | 2019-06-14 | 中山市钜沣精密机械制造有限公司 | A kind of novel leveling device convenient for stablizing speed regulation |
CN210208152U (en) * | 2019-06-17 | 2020-03-31 | 广东大永圣科技有限公司 | Numerical control type universal joint evener |
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- 2019-06-17 CN CN201910519623.2A patent/CN110252853A/en active Pending
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US3301031A (en) * | 1964-06-23 | 1967-01-31 | Voss Engineering Company | Roller leveler |
CN201091901Y (en) * | 2007-09-30 | 2008-07-30 | 肖荣 | Gripping leveling machine |
CN101376145A (en) * | 2008-09-18 | 2009-03-04 | 常州市佳王精密机械有限公司 | Accurate bump-cutter machine |
CN201942357U (en) * | 2010-12-14 | 2011-08-24 | 浙江海亮股份有限公司 | Automatic packaging belt molding and recoiling machine |
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CN203390002U (en) * | 2013-07-19 | 2014-01-15 | 武船重型工程股份有限公司 | Leveler for steel plates |
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CN205928267U (en) * | 2016-08-03 | 2017-02-08 | 广东盈钢机械有限公司 | Main transfer machinery of glass edging machine |
CN206981466U (en) * | 2017-05-15 | 2018-02-09 | 大楚神驰车轮股份有限公司 | A kind of new adjustable flat machine |
CN207188514U (en) * | 2017-09-25 | 2018-04-06 | 江西亨成实业有限公司 | A kind of up and down apparatus for leveling of aluminium strip |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN112620396A (en) * | 2020-12-23 | 2021-04-09 | 无锡市红年金属制品科技有限公司 | Copper bar leveling structure |
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