CN110244158B - Batch detection device and detection method for remote communication modules of II-type concentrator - Google Patents
Batch detection device and detection method for remote communication modules of II-type concentrator Download PDFInfo
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- CN110244158B CN110244158B CN201910491031.4A CN201910491031A CN110244158B CN 110244158 B CN110244158 B CN 110244158B CN 201910491031 A CN201910491031 A CN 201910491031A CN 110244158 B CN110244158 B CN 110244158B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
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Abstract
The invention provides a batch detection device for remote communication modules of II-type concentrators, which is characterized in that a main control cabinet and an epitope test bench are connected through an external signal transmission line at a strong-weak electric interface, a 4G test module, a power consumption test module, an Ethernet test module and a power load test module are electrically connected with a main control computer module, a single-phase adjustable control power module is electrically connected with the main control computer module and is controlled by the main control computer module to output power, the single-phase adjustable control power module is electrically connected with a key control module and is controlled by the key control module to output power, an external input module is electrically connected with the main control computer module, the 4G test module is electrically connected with a signal rod, a plurality of single-module test epitopes are arranged on the epitope test bench, and an indicator lamp is arranged on the single-module test epitopes. The invention also provides a batch detection method for the remote communication module of the II-type concentrator. The invention can detect the overall performance of the 4G remote communication module in batches.
Description
Technical Field
The invention relates to the technical field of 4G module detection, in particular to a batch detection device and a detection method for remote communication modules of a II-type concentrator.
Background
At present, uplink communication of the electric power and electric quantity acquisition equipment is generally carried out by adopting a remote communication module mode, along with the popularization of the 4G communication technology in the power grid application, the remote communication module is gradually replaced by a 2G module, and along with the full coverage of electric power acquisition, the use quantity of the 4G module is increased. At present, the detection of the 4G module is mainly carried out by manpower through single equipment to single function of the single module, batch detection cannot be carried out, the detection time is long, and the efficiency is low, so that the requirement of batch and large-scale production cannot be met.
Disclosure of Invention
The invention aims to provide a batch detection device for a type II concentrator remote communication module, which can detect the overall performance of a 4G remote communication module in batch.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides a II type concentrator remote communication module batch detection device, includes master control cabinet and epitope testboard, the universal wheel is all installed to master control cabinet and epitope testboard's lower extreme, be equipped with single-phase adjustable control power module, master control computer module, external input module, button control module, 4G test module, consumption test module, ethernet test module, power load test module, strong and weak electrical interface, external interface and signal pole on the master control cabinet, be connected by external signal transmission line in strong and weak electrical interface department between master control cabinet and the epitope testboard, 4G test module, consumption test module, ethernet test module, power load test module all are connected with master control computer module electricity, single-phase adjustable control power module is connected with master control computer module electricity and is controlled power output by master control computer module, single-phase adjustable control power module is connected with button control module electricity and is controlled power output by button control module, external input module is connected with master control computer module electricity, 4G test module is connected with signal pole electricity, be equipped with a plurality of single module test lamp, the epitope is equipped with the pilot lamp on the epitope testboard.
Further, a slot is arranged on the single-module test meter position, a meter position module socket is arranged in the slot, a limit slot is arranged in the meter position module socket, an installation cavity is arranged in the meter position test table, a through rod is arranged in the installation cavity, a conductive block is arranged in the limit slot and positioned on the meter position test table, and the conductive block is fixedly connected with the meter position module socket and the through rod respectively.
Furthermore, the module to be tested is inserted in the slot, one side of the module to be tested, which is close to the slot, is provided with a module plug to be tested, which is inserted and matched with the limit slot, one side of the module to be tested, which is close to the slot, is also provided with an iron block, the bottom of the slot is provided with a magnet, RJ45 standard interfaces are arranged on one side of the module to be tested and the epitope test bench, and the RJ45 standard interfaces are connected through an external network cable.
Further, the length of the epitope module socket is h1, the length of the module plug to be tested is h2, the distance between the end face of the iron block close to the slot and the end face of the module to be tested close to one side of the slot is h3, h2=h3, and h1 is smaller than h2.
Further, a shaft sleeve is arranged on the module to be tested, and a guide rod capable of penetrating through the shaft sleeve is arranged at the upper end of the epitope test board.
Further, a third hinge is arranged on the inner wall of the epitope test board, an elastic limiting plate is arranged on the third hinge, and a spring is arranged on one side, close to the inner wall of the epitope test board, of the elastic limiting plate.
Further, the epitope testboard is provided with a first hinge, the first hinge is provided with a rotating frame, the rotating frame is provided with a second hinge, the second hinge is provided with a carrying board, the carrying board is provided with a region to be tested and a region to be tested, the region to be tested is provided with a plurality of object placing grooves, and the region to be tested is provided with a plurality of object placing grooves.
The invention provides a batch detection method for a remote communication module of a II-type concentrator, which comprises the following steps:
S1, inserting a module to be tested into a slot, inserting a plug of the module to be tested into a limit slot, contacting an epitope module socket and a conductive block, electrically connecting the plug of the module to be tested with a main control computer module by an electrified rod, connecting the plug of the module to be tested with an RJ45 standard interface on an epitope test table by an external network cable, and finally electrically connecting the plug of the module to be tested with the main control computer module;
S2, outputting power to a 4G test module, a power consumption test module, an Ethernet test module, a power load test module and a module to be tested by a single-phase adjustable control power module through a key control module, and respectively detecting the power by the 4G test module, the power consumption test module, the Ethernet test module and the power load test module;
S3, the state display of the indicator lamps comprises four red and green double-color state indicator lamps, wherein the information indicator lamps, the 4G communication test state indicator lamps, the Ethernet test state indicator lamps and the load test state indicator lamps are arranged in sequence from left to right; the module installation information indicator light is bright green, which means that the module to be tested is installed in place and contacted well, and the red indicator module is installed abnormally; the 4G communication test status indicator light is on green to indicate that the 4G communication test item is qualified, and the bright red indicates that the 4G communication test item is unqualified; the bright green color of the Ethernet communication test status indicator lamp indicates that the Ethernet communication test item is qualified, and the bright red color indicates that the Ethernet communication test item is unqualified; the power consumption test state indicator lights are on green to indicate that the power consumption test items are qualified, and on red to indicate that the power consumption test items are not qualified.
After the technical scheme is adopted, the module to be tested is inserted into the slot, the module to be tested plug is inserted into the limit slot and is contacted with the epitope module socket and the conductive block, the module to be tested is electrically connected with the main control computer module through the power-on rod, and the module to be tested is connected with the RJ45 standard interface on the epitope test bench through the external network cable line, and finally is electrically connected with the main control computer module; the single-phase adjustable control power supply module outputs power through the key control module, supplies power to the 4G test module, the power consumption test module, the Ethernet test module, the power load test module and the module to be tested, and is detected by the 4G test module, the power consumption test module, the Ethernet test module and the power load test module respectively; the indicator lamp state display comprises four red and green double-color status indicator lamps, namely a module installation information indicator lamp, a 4G communication test status indicator lamp, an Ethernet test status indicator lamp and a load test status indicator lamp from left to right in sequence; the module installation information indicator light is bright green, which means that the module to be tested is installed in place and contacted well, and the red indicator module is installed abnormally; the 4G communication test status indicator light is on green to indicate that the 4G communication test item is qualified, and the bright red indicates that the 4G communication test item is unqualified; the bright green color of the Ethernet communication test status indicator lamp indicates that the Ethernet communication test item is qualified, and the bright red color indicates that the Ethernet communication test item is unqualified; the power consumption test state indicator lights are on green to indicate that the power consumption test items are qualified, and on red to indicate that the power consumption test items are not qualified. The device can detect the overall performance of the 4G remote communication module in batches. The power consumption test, the remote 4G communication test and the Ethernet test of the 4G module can be satisfied. The testing process is fully automatic, and batch detection is performed. The detection efficiency and the primary detection accuracy can be effectively provided, and the human factor interference is reduced. The 4G module productivity and the working efficiency can be greatly provided through the use of the detection device.
Drawings
The invention is further described below with reference to the accompanying drawings:
fig. 1 is a schematic structural diagram of a batch detection device for a type II concentrator remote communication module according to the present invention;
FIG. 2 is a partial cross-sectional view of a single module test epitope in a batch detection device for a type II concentrator remote communication module according to the present invention;
FIG. 3 is an enlarged partial schematic view of FIG. 2A;
Fig. 4 is a top view of a single module test epitope in a batch detection device for a type II concentrator remote communication module according to the present invention.
Detailed Description
The invention will be further described with reference to the drawings and the specific examples. It is to be understood that the terms "upper," "lower," "left," "right," "longitudinal," "transverse," "inner," "outer," "vertical," "horizontal," "top," "bottom," and the like, as used herein, are merely based on the orientation or positional relationship shown in the drawings and are merely for convenience in describing the present invention and to simplify the description, and do not indicate or imply that the devices/elements referred to must have or be configured and operated in a particular orientation and therefore should not be construed as limiting the invention.
As shown in fig. 1-4, the invention provides a batch detection device for a type II concentrator remote communication module, which comprises a main control cabinet 1 and an epitope test bench 2, wherein universal wheels 6 are respectively arranged at the lower ends of the main control cabinet 1 and the epitope test bench 2, a single-phase adjustable program control power supply module 3, a main control computer module 4, an external input module 5, a key control module 7, a 4G test module 8, a power consumption test module 9, an ethernet test module 10, a power load test module 11, a strong and weak electrical interface 12, an external interface 13 and a signal rod 14 are arranged on the main control cabinet 1, the epitope test bench 2 are connected by an external signal transmission line at the strong and weak electrical interface 12, the 4G test module 8, the power consumption test module 9, the ethernet test module 10 and the power load test module 11 are electrically connected with the main control computer module 4, the single-phase adjustable program control power supply module 3 is electrically connected with the main control computer module 4 and is controlled by the main control computer module 4, the single-phase adjustable program control power supply module 3 is electrically connected with the key control module 7 and controlled by the key control module 7, the external input module 5 is electrically connected with the main control computer module 4 by the key control module 7, the epitope test module 14 is provided with a plurality of signal rods 15, and the epitope test bench 2 are electrically connected with the epitope test bench 2 by the single-test module 15, and the epitope test bench 2 is provided with a plurality of signal rods 15.
It can be understood that the key control module 7 is composed of a group of 4 keys, including an operation key, a start key, a stop key, and a reset key, where the start key control device is powered by an external power source, the operation key control device is in an operation state, the stop key control device is in a stop operation state, and the reset key control device software part initializes reset.
The main control computer module 4 is provided with a complete set of 4G remote module automatic detection software, the software supports multithreading batch detection, the full-automatic detection of test items such as load test, 4G communication test, ethernet test and the like can be completed, and the main control computer module 4 is in data communication with the 4G test module 8, the power consumption test module 9, the Ethernet test module 10 and the power supply load test module 11 through serial ports.
The external input module 5 provides external signal input for the main control computer module 4, including a mouse and a keyboard.
The 4G test module 8 is composed of a multithread 4G communication test hardware platform, and is provided with an external signal antenna to support one-to-many communication.
The power consumption testing module 9 supports the single-module testing meter 15 to independently acquire module power consumption, multithread communication is achieved, testing time is saved, module power consumption is calculated by reading the single-meter module electric energy parameters, whether the power consumption is reasonable or not is judged by comparing the power consumption with a power consumption threshold value, and the power consumption testing module 9 performs data communication with the main control computer module 4 through a serial port.
The ethernet test module 10 supports simultaneous testing of a plurality of single-module test epitopes 15, supports multi-thread communication, is connected with the modules 24 to be tested of each single-module test epitope 15 through the ethernet, and performs data communication with the main control computer module 4 through a serial port.
The power load testing module 11 supports independent power consumption testing of the single-module testing table 15, supports multi-thread communication, and the power load testing module 11 performs data communication with the main control computer module 4 through a serial port.
The external interface 13 is composed of 2 groups of USB input/output signals and a path of serial port debugging signals. And external USB standard equipment is supported. The device can be used for externally connecting USB equipment such as an infrared code scanning gun and the like, and improves the working efficiency.
The specific test process comprises the following steps:
S1, a module 24 to be tested is inserted into a slot 37, a module plug 28 to be tested is inserted into a limit slot 29 and is contacted with an epitope module socket 29 and a conductive block 31, and is electrically connected with a main control computer module 4 by an electrifying rod 32, and is connected with an RJ45 standard interface 35 on an epitope test bench 2 by an external network cable 36, and finally is electrically connected with the main control computer module 4;
S2, a single-phase adjustable control power supply module 3 outputs power through a key control module 7, power is supplied to a 4G test module 8, a power consumption test module 9, an Ethernet test module 10, a power load test module 11 and a module 24 to be tested, and the 4G test module 8, the power consumption test module 9, the Ethernet test module 10 and the power load test module 11 are respectively detected;
S3, the state display of the indicator lamp 41 comprises four red and green double-color state indicator lamps, wherein the information indicator lamps are sequentially arranged on the modules from left to right, the 4G communication test state indicator lamps, the Ethernet test state indicator lamps and the load test state indicator lamps; the module installation information indicator light is bright green, which means that the module to be tested is installed in place and contacted well, and the red indicator module is installed abnormally; the 4G communication test status indicator light is on green to indicate that the 4G communication test item is qualified, and the bright red indicates that the 4G communication test item is unqualified; the bright green color of the Ethernet communication test status indicator lamp indicates that the Ethernet communication test item is qualified, and the bright red color indicates that the Ethernet communication test item is unqualified; the power consumption test state indicator lights are on green to indicate that the power consumption test items are qualified, and on red to indicate that the power consumption test items are not qualified.
In this embodiment, a slot 37 is provided on the single-module test meter 15, a meter module socket 29 is installed at the bottom of the slot 37, a limit slot 30 is provided in the meter module socket 29, a mounting cavity 33 is provided in the meter test bench 2, a through rod 32 is provided in the mounting cavity 33, a conductive block 31 is installed at the bottom of the limit slot 30 and on the meter test bench 2, and the conductive block 31 is fixedly connected with the meter module socket 29 and the through rod 32 respectively. The module 24 to be tested is inserted into the slot 37, the module plug 28 to be tested on the module 24 to be tested is inserted into the limit slot 30, the module plug 28 to be tested is in contact with the conductive block 31 for electrifying, the module 24 to be tested is electrically connected with the main control computer module 4 through the power rod 32, the module plug 28 to be tested is inserted into the slot 37, one side of the module 24 to be tested, which is close to the slot 37, is provided with the module plug 28 to be tested, which is in plug fit with the limit slot 30, the side of the module 24 to be tested, which is close to the slot 37, is also provided with the iron block 27, the magnet 34 is arranged in the slot 37, RJ45 standard interfaces 35 are arranged on one side of the module 24 to be tested and the epitope test bench 2, the RJ45 standard interfaces 35 are connected through the external network cable 36, and the attraction after the iron block 27 contacts the magnet 34, the stability of the installation of the module 24 to be tested is improved.
In this embodiment, the length of the socket 29 for the module to be tested is h1, the length of the plug 28 for the module to be tested is h2, and the distance between the end face of the iron block 27 near the slot 37 and the end face of the module to be tested 24 near the slot 37 is h3, h2=h3, and h1 < h2. The length of the module plug 28 to be tested is the same as the distance between the end face, close to the slot 37, of the iron block 27 and the end face, close to the slot 37, of the module 24 to be tested, so that the contact attraction between the iron block 27 and the magnet 34 can be ensured after the module plug 28 to be tested is inserted into the limit groove 30 and contacted with the conductive block 31, and the stable installation of the module 24 to be tested is ensured.
In this embodiment, the module 24 to be tested is provided with a shaft sleeve 26, and the upper end of the epitope test stand 2 is provided with a guide rod 25 which can penetrate through the shaft sleeve 26. The guide rod 25 penetrates through the shaft sleeve 26, so that the module 24 to be tested can be prevented from shaking after being mounted, and the mounting stability of the module 24 to be tested is improved.
In this embodiment, a third hinge 38 is provided on the inner wall of the epitope test stand 2, an elastic limiting plate 39 is mounted on the third hinge 38, and a spring 40 is mounted on one side of the elastic limiting plate 39 close to the inner wall of the epitope test stand 2. After the module 24 to be tested is mounted in the slot 37, the elastic limiting plate 39 is extruded, and due to the elastic restoring force of the spring 40, the elastic limiting plate 39 can generate directional extrusion force of the module 24 to be tested, so that the mounting stability of the module 24 to be tested is further improved.
In this embodiment, the first hinge 16 is installed on the epitope test board 2, the rotating frame 17 is installed on the first hinge 16, the second hinge 18 is installed on the rotating frame 17, the carrying board 21 is installed on the second hinge 18, the carrying board 21 is provided with a to-be-tested area 20 and a tested area 19, the to-be-tested area 20 is provided with a plurality of to-be-tested object slots 23, and the tested area 19 is provided with a plurality of to-be-tested object slots 22. By installing the first hinge 16 on the epitope test board 2, the rotating frame 17 can rotate around the first hinge 16, the module 24 to be tested can be placed in the object slot 23 to be tested on the region 20 to be tested, the module 24 to be tested can be prevented from being placed in the object slot 22 to be tested in the region 19 after being tested, the module to be tested and the module to be tested can be separately placed on the object carrying board 21, and the module 24 to be tested can be conveniently taken and placed.
In addition to the above preferred embodiments, the present invention has other embodiments, and various changes and modifications may be made by those skilled in the art without departing from the spirit of the invention, which is defined in the appended claims.
Claims (5)
1. The remote communication module batch detection device of the II-type concentrator is characterized by comprising a main control cabinet and an epitope test bench, wherein universal wheels are arranged at the lower ends of the main control cabinet and the epitope test bench, a single-phase adjustable control power supply module, a main control computer module, an external input module, a key control module, a 4G test module, a power consumption test module, an Ethernet test module, a power load test module, a strong and weak electric interface, an external interface and a signal rod are arranged on the main control cabinet, the main control cabinet and the epitope test bench are connected through an external signal transmission line at the strong and weak electric interface, the 4G test module, the power consumption test module, the Ethernet test module and the power load test module are electrically connected with the main control computer module, the single-phase adjustable control power supply module is electrically connected with the key control module and is controlled by the main control computer module to be output, the external input module is electrically connected with the main control computer module, the 4G test module is electrically connected with the signal rod, a plurality of single-phase adjustable control power supply modules are arranged on the epitope test bench, and a plurality of single-phase programmable control lamp test modules are arranged on the epitope test bench; the single module test meter is provided with a slot, a meter module socket is arranged at the bottom in the slot, a limit slot is arranged in the meter module socket, a mounting cavity is arranged in the meter test table, a power-on rod is arranged in the mounting cavity, a conductive block is arranged at the inner bottom of the limiting groove and positioned on the epitope test bench, and the conductive block is fixedly connected with the epitope module socket and the power-on rod respectively; the socket is internally inserted with a module to be tested, one side of the module to be tested, which is close to the socket, is provided with a module plug to be tested, which is in insertion fit with the limit groove, one side of the module to be tested, which is close to the socket, is also provided with an iron block, the bottom in the socket is provided with a magnet, one side of the module to be tested and the epitope test board are both provided with RJ45 standard interfaces, and the RJ45 standard interfaces are connected through an external network cable; the device is characterized in that a third hinge is arranged on the inner wall of the epitope test board, an elastic limiting plate is arranged on the third hinge, and a spring is arranged on one side, close to the inner wall of the epitope test board, of the elastic limiting plate.
2. The batch detection device for the remote communication modules of the type II concentrator according to claim 1, wherein the length of the socket of the epitope module is h1, the length of the plug of the module to be detected is h2, the distance between the end face of the iron block close to the slot and the end face of the side of the module to be detected close to the slot is h3, and h2=h3, wherein h1 is smaller than h2.
3. The batch detection device for the remote communication modules of the type II concentrator of claim 1, wherein the module to be detected is provided with a shaft sleeve, and the upper end of the epitope test bench is provided with a guide rod which can penetrate through the shaft sleeve.
4. The batch detection device for the type II concentrator remote communication modules according to claim 1, wherein the epitope test bench is provided with a first hinge, the first hinge is provided with a rotating frame, the rotating frame is provided with a second hinge, the second hinge is provided with a carrying plate, the carrying plate is provided with a region to be detected and a region to be detected, the region to be detected is provided with a plurality of object grooves to be detected, and the region to be detected is provided with a plurality of object grooves to be detected.
5. A method of testing a batch testing device using a type II concentrator remote communications module as claimed in any one of claims 1 to 4, comprising the steps of:
S1, inserting a module to be tested into a slot, inserting a plug of the module to be tested into a limit slot, contacting an epitope module socket and a conductive block, electrically connecting the plug of the module to be tested with a main control computer module by an electrified rod, connecting the plug of the module to be tested with an RJ45 standard interface on an epitope test table by an external network cable, and finally electrically connecting the plug of the module to be tested with the main control computer module;
S2, outputting power to a 4G test module, a power consumption test module, an Ethernet test module, a power load test module and a module to be tested by a single-phase adjustable control power module through a key control module, and respectively detecting the power by the 4G test module, the power consumption test module, the Ethernet test module and the power load test module;
S3, the state display of the indicator lamps comprises four red and green double-color state indicator lamps, wherein the information indicator lamps, the 4G communication test state indicator lamps, the Ethernet test state indicator lamps and the load test state indicator lamps are arranged in sequence from left to right; the module installation information indicator light is bright green, which means that the module to be tested is installed in place and contacted well, and the red indicator module is installed abnormally; the 4G communication test status indicator light is on green to indicate that the 4G communication test item is qualified, and the bright red indicates that the 4G communication test item is unqualified; the bright green color of the Ethernet communication test status indicator lamp indicates that the Ethernet communication test item is qualified, and the bright red color indicates that the Ethernet communication test item is unqualified; the power consumption test state indicator lights are on green to indicate that the power consumption test items are qualified, and on red to indicate that the power consumption test items are not qualified.
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| CN207218691U (en) * | 2017-10-16 | 2018-04-10 | 云南电网有限责任公司电力科学研究院 | A kind of electric energy metrical carrier communication module device for detecting performance |
| CN107957537A (en) * | 2017-12-22 | 2018-04-24 | 浙江八达电子仪表有限公司 | Transformer voltage-withstand test frock |
| CN108508308A (en) * | 2018-05-28 | 2018-09-07 | 南方电网科学研究院有限责任公司 | Automatic testing device with low-voltage meter reading power consumption loading and interchangeability functions |
| CN210243763U (en) * | 2019-06-06 | 2020-04-03 | 浙江八达电子仪表有限公司 | II type concentrator remote communication module is detection device in batches |
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