CN110228282B - Laminating transfer printing production system and laminating transfer printing process - Google Patents
Laminating transfer printing production system and laminating transfer printing process Download PDFInfo
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- CN110228282B CN110228282B CN201910448051.3A CN201910448051A CN110228282B CN 110228282 B CN110228282 B CN 110228282B CN 201910448051 A CN201910448051 A CN 201910448051A CN 110228282 B CN110228282 B CN 110228282B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 127
- 238000010030 laminating Methods 0.000 title claims abstract description 81
- 238000010023 transfer printing Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000008569 process Effects 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 90
- 238000012546 transfer Methods 0.000 claims abstract description 35
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 239000003292 glue Substances 0.000 claims abstract description 21
- 238000010008 shearing Methods 0.000 claims abstract description 19
- 238000004513 sizing Methods 0.000 claims abstract description 5
- 238000003475 lamination Methods 0.000 claims abstract description 4
- 238000003892 spreading Methods 0.000 claims abstract description 4
- 230000007480 spreading Effects 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims description 31
- 239000002994 raw material Substances 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000004804 winding Methods 0.000 claims description 17
- 238000002161 passivation Methods 0.000 claims description 16
- 238000007605 air drying Methods 0.000 claims description 14
- 230000007704 transition Effects 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 238000004049 embossing Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 5
- 238000013329 compounding Methods 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 238000007639 printing Methods 0.000 claims description 2
- 239000004922 lacquer Substances 0.000 claims 1
- 238000012937 correction Methods 0.000 abstract description 3
- 239000003973 paint Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005452 bending Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000007888 film coating Substances 0.000 description 2
- 238000009501 film coating Methods 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
- B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
- B41F16/0073—Transfer printing apparatus for printing from an inked or preprinted foil or band with means for printing on specific materials or products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
- B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
- B41F16/0093—Attachments or auxiliary devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/382—Contact thermal transfer or sublimation processes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacturing & Machinery (AREA)
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a laminating transfer printing production system and a laminating transfer printing process, wherein the system comprises an uncoiler, a gumming machine, a transfer printing machine, a first laminating machine, a coiling machine and a servo transverse cutting machine which are sequentially arranged, and further comprises a controller; the uncoiler is used for uncoiling a parent roll of a production material, feeding the production system, the glue spreader is used for spreading glue on the production material, the transfer machine is used for transferring the base color to the production material, the first film laminating machine is used for laminating a functional film on the surface of the production material, the coiling machine is used for coiling the production material after film lamination, and the servo transverse cutting machine is used for sizing and shearing the coiled production material; the uncoiler, the glue spreader, the transfer machine, the first film laminating machine, the coiling machine and the servo transverse cutting machine are respectively and electrically connected with the controller; the production system is full-line straight line type, the full line is controlled by the controller to carry out back tension, no mechanical deviation correction is needed, the labor cost is low, and the production efficiency is high.
Description
Technical Field
The invention relates to the technical field of laminating transfer printing, in particular to a laminating transfer printing production system and a laminating transfer printing process.
Background
The film coating process is a technology of compounding a transparent plastic film on the surface of an article through a hot pressing technology, plays roles of protecting the surface of the article, increasing gloss and the like, and has the functions of preventing water and dirt and the like, so that the color fastness and the service life of the article can be prolonged. The transfer printing process is a technology of transferring a pre-designed pattern on an object through transfer printing equipment coated with transfer printing paint, and the image transferred through the transfer printing process is vivid and bright in color. Therefore, the coating and transfer technology has wide application in industries such as decoration, building materials and the like.
The existing laminating transfer printing production line generally has the following problems: 1. the front end of the production line is generally provided with a roller type buffer mechanism, bending of the production product can be caused to a certain extent, the coiled tape needs to be threaded up and down in an S form from each roller when being threaded for the first time, the time is long, and the coiled tape is extremely easy to deviate due to too many rollers. 2. The S-roller type deviation rectifying machine is generally arranged in the heating furnace for solidifying the transfer ink, the degree of dependence of the structure on production workers is high, manual adjustment and deviation rectifying are needed in the production process, and labor cost is high. 3. The coiled tape needs to pass through the S roller, if foreign matters appear on the roller surface, the foreign matters cannot be discharged due to the wrapping of the coiled tape at the bottom of the roller, so that the quality defect of the plate surface is caused; and can not manual cleaning in the production process, because the rotation of the roller of such structure can roll up the roll surface of the rag, there is the potential safety hazard. 4. The roller type material storage device is arranged, the distance to be passed by the coiled tape is long, and the production efficiency is low. 5. The raw material parent roll must be replaced to be firmly connected with the material guiding belt on the production line again, if the interface between the raw material parent roll and the material guiding belt is disconnected in the process of guiding the belt, the raw material parent roll must be connected again, and the production efficiency is low. 6. Because the raw material parent rolls are replaced and are required to be connected with the material guiding belts on the production line, the double-layer belt heads after the belt connection can cause damage to all rollers of the production line, and the service life of equipment is influenced; in addition, each winding belt is cut off when being connected with the guiding belt, so that waste is caused. 7. The material guiding belt is required to be left on the production line, if cleaning or maintenance is required, the material guiding belt is required to be taken away first, and then the material guiding belt is re-fed after the cleaning or maintenance work is completed, so that the workload of workers is increased, and the production efficiency is reduced.
It can be seen that there is a need for improvements and improvements in the art.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, the present invention aims to provide a film transfer production system and a film transfer process, which aims to solve the problems of low working efficiency, inconvenient use and easy product quality defect of the film transfer production line in the prior art.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the laminating transfer printing production system comprises an uncoiler, a glue spreader, a transfer printing machine, a first laminating machine, a coiling machine and a servo transverse cutting machine which are sequentially arranged, and further comprises a controller; the uncoiler is used for uncoiling a parent roll of a production material, feeding the production system, the glue spreader is used for spreading glue on the production material, the transfer machine is used for transferring the base color to the production material, the first film laminating machine is used for laminating a functional film on the surface of the production material, the coiling machine is used for coiling the production material after film lamination, and the servo transverse cutting machine is used for sizing and shearing the coiled production material; and the uncoiler, the glue spreader, the transfer printing machine, the first film laminating machine, the coiling machine and the servo transverse cutting machine are respectively and electrically connected with the controller.
In the laminating transfer printing production system, a heating furnace is further arranged between the transfer printing machine and the first laminating machine, and the heating furnace is electrically connected with the controller and used for solidifying transfer printing paint transferred on the production material.
The laminating transfer printing production system further comprises a second laminating machine arranged at the downstream of the first laminating machine, wherein the second laminating machine is electrically connected with the controller and used for compounding the protective film for the production material, and the first laminating machine and the second laminating machine are both provided with double-film frames.
In the laminating transfer production system, a cooler is further arranged between the first laminating machine and the second laminating machine, and the cooler is electrically connected with the controller and is used for cooling the production material after being laminated by the first laminating machine; an embossing device is further arranged between the first laminating machine and the cooling machine.
The laminating transfer printing production system also comprises a cleaning machine arranged between the uncoiler and the gumming machine, wherein the cleaning machine is used for cleaning the surface of the production material; and a shearing machine is further arranged between the uncoiling machine and the cleaning machine and used for transversely cutting and rewinding the residual parent coil material after production is completed, a passivation air-drying table is further arranged between the cleaning machine and the gumming machine and used for drying the surface of the production material and coating passivation liquid on the surface of the production material, and the cleaning machine, the shearing machine and the passivation air-drying table are respectively and electrically connected with the controller.
The laminating transfer printing production system further comprises an S-roller type tension machine arranged between the second laminating machine and the winding machine, and the S-roller type tension machine is electrically connected with the controller and used for providing tension for the winding machine.
The laminating transfer printing production system further comprises a leveling machine arranged between the winding machine and the servo transverse cutting machine and a conveying belt arranged at the downstream of the servo transverse cutting machine, wherein the leveling machine is used for carrying out physical leveling on finished coiled belts, the conveying belt is used for outputting sheared sheets, and the leveling machine and the conveying belt are respectively and electrically connected with the controller.
The laminating transfer printing production system also comprises a first buffer bridge arranged between the second laminating machine and the S-roller type tension machine and a second buffer bridge arranged between the leveling machine and the servo transverse cutting machine, wherein the first buffer bridge and the second buffer bridge are used for horizontally transiting and storing production materials in front and back working procedures and eliminating conflicts between front and back power.
In the laminating transfer printing process, the laminating transfer printing production system comprises the following steps:
s01, uncoiling the raw material parent roll through an uncoiling machine, pushing the raw material parent roll to a glue spreader and a transfer machine, and transferring and printing the base color;
s02, enabling the production materials after the base color transfer printing to enter a composite functional film in a first film laminating machine;
s03, winding the coated production material into a coiled tape through a winding machine;
s04, shearing the coiled tape according to the specified size to obtain a finished sheet;
wherein the operations are all performed under the control of the controller.
In the film laminating transfer printing process, the step S01 further comprises the steps of pushing the uncoiled raw materials into a cleaning machine for cleaning, and then air-drying the raw materials through a passivation air-drying table; the step S01 and the step S02 also comprise the step of conveying the production materials into a heating furnace for heating; the production materials after the functional films are compounded in the step S02 are cooled by a cooler and enter a compound protective film in a second film laminating machine; and the step S03 and the step S04 also comprise the step of physically leveling the coiled tape after coiling.
The beneficial effects are that:
the invention provides a laminating transfer printing production system and a laminating transfer printing process, wherein the production system is in a full-line straight line type, raw materials are uncoiled, transferred, laminated and rolled, all raw materials are flatly paved to walk, the full line is controlled by a controller to carry out back tension, no mechanical deviation correction is needed, the consumption of labor cost is reduced, and the material is ensured to be free of edge rubbing phenomenon and waste caused by material deviation; all tension data in the production process are reflected in an operation screen of the controller, so that the control of production process parameters is facilitated. The process directly unwinds and linearly produces the coiled tape with high utilization rate. After the production is completed, each machine in the production system can rotate independently, so that the cleaning and the overhauling are convenient.
Drawings
FIG. 1 is a schematic structural diagram of the film transfer production system provided by the invention; wherein A' is attached after A in the figure.
Detailed Description
The invention provides a laminating transfer printing production system and a laminating transfer printing process, which are used for making the purposes, technical schemes and effects of the invention clearer and more definite, and the invention is further described in detail below by referring to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1, the present invention provides a laminating transfer production system, which includes an uncoiler 1, a gumming machine 5, a transfer machine 6, a first laminating machine 8, a winding machine 14, a servo transverse cutting machine 17, and a controller (not shown in the figure); the uncoiler 1 is used for uncoiling a parent roll of a production material, feeding the production system, the glue spreader 5 is used for spreading glue on the production material, the transfer machine 6 is used for transferring the base color to the production material, the first film laminating machine 8 is used for laminating a functional film on the surface of the production material, the coiling machine 14 is used for coiling the production material after film lamination, and the servo transverse cutting machine 17 is used for sizing and shearing the coiled production material; the uncoiler 1, the glue spreader 5, the transfer machine 6, the first film laminating machine 8, the winding machine 14 and the servo transverse cutting machine 17 are respectively and electrically connected with a controller.
In the embodiment, the uncoiler is a hydraulic uncoiler, the maximum bearing mass is 10 tons, and the line speed during production is 0-20 m/min. The glue spreader and the transfer printing machine are respectively provided with two groups for cooperation. The controller is an electrical control system. The production system controls the operation of each machine in the system through the controller and carries out back tension control on the whole production system, so that production materials do not need to carry out any mechanical deviation correction, the consumption of manpower is reduced, the phenomenon of edge rubbing of the materials can be avoided, and the waste of the materials caused by the deviation of the materials can be avoided.
Specifically, a heating furnace 7 is further included between the transfer machine 6 and the first film laminating machine 8, and the heating furnace 7 is electrically connected with the controller and is used for solidifying transfer paint transferred on the production material. The heating furnace is a gas type heating furnace, in the embodiment, the heating furnace is set to be 20 meters long, and the heating furnace is provided with a blower for blowing hot air surfaces in the furnace, so that hot air circulates in the furnace, the heat utilization rate is improved, and the production cost is reduced. Further, a driving roller is arranged in the heating furnace and is used for conveying materials.
Further, the production system further comprises a second film laminating machine 11 arranged at the downstream of the first film laminating machine 8, the second film laminating machine 11 is electrically connected with the controller and is used for compounding the protective film for the production material, the first film laminating machine 8 and the second film laminating machine 11 are both provided with double film frames, one is used for production, the other is used for standby, and the continuity of production is ensured; a circulating water cooling system is arranged in the first laminating machine and is used for cooling the material during transfer printing; an embossing device 9 is further arranged between the first laminating machine 8 and the cooling machine 10, 3 groups of embossing rollers are arranged on the embossing device 9, requirements such as plane, single-sided embossing and double-sided embossing are respectively met, and customization of how many patterns and LOGO can be carried out.
And a cooler 10 is further arranged between the first film laminating machine 8 and the second film laminating machine 11, and the cooler 10 is electrically connected with the controller and is used for cooling the production material after being laminated by the first film laminating machine 8. The cooler is provided with a circulating water spraying system for spraying and cooling materials, and four groups of squeezing rollers are arranged for preventing water from leaking.
Further, the device also comprises a cleaning machine 3 arranged between the uncoiler 1 and the glue spreader 5, wherein the cleaning machine 3 is used for cleaning the surface of the production material and cleaning grease, dust, foreign matters and the like on the surface of the production material; preferably, the cleaning liquid in the cleaning machine is heated, so that more efficient cleaning is realized; the cleaning machine is also provided with a filtering system, and the cleaning liquid can be recycled. And a shearing machine 2 is further arranged between the uncoiler 1 and the cleaning machine 3 and used for transversely cutting and rewinding the residual parent coil material after the production is completed, so that the waste caused by the material entering the next working procedure is avoided. The device is characterized in that a passivation air-drying table 4 is further arranged between the cleaning machine 3 and the glue spreader 5, the passivation air-drying table 4 dries the surface of a production material by utilizing electric heating, the moisture on the surface of the production material is volatilized by utilizing wind heat, and for a common carbon steel strip, the device can further coat passivation liquid on the surface of the production material for passivation and rust prevention. The cleaning machine 3, the shearing machine 2 and the passivation air drying table 4 are respectively and electrically connected with a controller 18, and the work of the cleaning machine, the shearing machine 2 and the passivation air drying table is controlled by the controller.
The production system further comprises an S-roller type tension machine 13 arranged between the second laminating machine 11 and the winding machine 14, and the S-roller type tension machine 13 is electrically connected with the controller and used for providing tension for the winding machine 14 so that the winding tape is neatly and tightly wound into a roll.
The production system further comprises a leveling machine 15 arranged between the winding machine 14 and the servo transverse cutting machine 17 and a conveying belt 18 arranged at the downstream of the servo transverse cutting machine 17, wherein the leveling machine 15 is used for carrying out physical leveling on a finished coiled belt, so that the coiled belt achieves ideal flatness, subsequent shearing is facilitated, and waste of materials is reduced; the conveying belt 18 is used for outputting the sheared sheet, and the leveling machine 15 and the conveying belt 18 are respectively and electrically connected with the controller 18. The servo transverse cutting machine comprises a servo motor and a hydraulic shearing machine, wherein the servo motor is used for accurately sizing the coiled tape, and the hydraulic shearing machine is used for shearing the sized coiled tape into sheets.
Further, the production system further comprises a first buffer bridge 12 arranged between the second film laminating machine 11 and the S-roller type tension machine 13 and a second buffer bridge 16 arranged between the leveling machine 15 and the servo transverse cutting machine 17, wherein the first buffer bridge 12 and the second buffer bridge 16 are used for horizontally transferring and storing production materials between front and rear working procedures and eliminating conflicts between front and rear power. The first buffer transition bridge or the second buffer transition bridge rises to a horizontal state when the production material is transited to the next working procedure, and plays a role in transition; when the material is rolled, the first transition bridge or the second transition bridge descends to a vertical state, and the material sinks into the buffer zone, so that the first transition bridge or the second transition bridge plays roles of storing and eliminating conflicts between power after the bridge.
In the laminating transfer printing process, the laminating transfer printing production system comprises the following steps:
uncoiling the raw material parent roll by an uncoiling machine, and carrying out physical leveling on the uncoiled raw material, so that the raw material is convenient to be conveyed to all subsequent working procedures in a flat mode, and the situation that the raw material cannot enter the next working procedure due to bending is avoided; then pushing the material to a cleaning machine to clean grease, dust, foreign matters and the like on the surface of the raw material, air-drying the moisture on the surface of the material through a passivation air-drying table, coating the material surface with passivation liquid when the material is a material which is easy to rust, then pushing the material to a glue spreader to coat resin glue, coating transfer paint in the transfer spreader to serve as base color, and combining the glue spreader and the transfer spreader;
the production material after the base color is transferred is sent to a heating furnace for heating, so that the paint used as the base color is solidified; then the film enters a first film laminating machine to be compounded with functional films, wherein the functional films generally comprise PVC films, transfer films and the like; the production materials after the composite functional films are cooled by a cooler and enter a composite protective film in a second film laminating machine, and the protective film can prevent products from being scratched;
the production material after composite protection passes through the transition of the first buffer transition bridge, tension is provided for a winding machine by an S-roller type tension machine, the winding machine winds the production material after film coating into a winding belt, at the moment, the first buffer transition bridge and the second buffer transition bridge are lowered to a vertical state, and the conflict between front power and rear power is eliminated;
after the coiled tape is subjected to physical leveling to an ideal flatness by a leveling machine, the coiled tape is accurately fixed in length by a servo motor, is fed to a shearing machine according to a specified size and is stopped, the shearing machine shears the fixed coiled tape into the specified size to obtain a finished sheet, and finally, the finished sheet is output through a conveying belt.
Wherein the operations are all performed under the control of the controller.
It will be understood that equivalents and modifications will occur to those skilled in the art in light of the present invention and their spirit, and all such modifications and substitutions are intended to be included within the scope of the present invention as defined in the following claims.
Claims (10)
1. The laminating transfer printing production system is characterized by comprising an uncoiler, a gumming machine, a transfer printing machine, a first laminating machine, a coiling machine and a servo transverse cutting machine which are sequentially arranged, and further comprising a controller; the uncoiler is used for uncoiling a parent roll of a production material, feeding the production system, the glue spreader is used for spreading glue on the production material, the transfer machine is used for transferring the base color to the production material, the first film laminating machine is used for laminating a functional film on the surface of the production material, the coiling machine is used for coiling the production material after film lamination, and the servo transverse cutting machine is used for sizing and shearing the coiled production material; the uncoiler, the glue spreader, the transfer machine, the first film laminating machine, the coiling machine and the servo transverse cutting machine are respectively and electrically connected with the controller; the production system is full-line straight line type, raw materials are uncoiled, transferred, covered and rolled, all of the raw materials are tiled to walk, and the full line is controlled by the back tension through the controller.
2. The film transfer production system of claim 1, further comprising a heating furnace between the transfer machine and the first film applicator, the heating furnace being electrically connected to the controller for curing the transfer lacquer transferred to the production material.
3. The film transfer production system of claim 1, further comprising a second film laminator disposed downstream of the first film laminator, the second film laminator electrically connected to the controller for compounding a protective film to the production material, the first film laminator and the second film laminator each having a double film frame.
4. The laminating transfer printing production system according to claim 3, wherein a cooler is further arranged between the first laminating machine and the second laminating machine, and the cooler is electrically connected with the controller and is used for cooling the production material after being laminated by the first laminating machine; an embossing device is further arranged between the first laminating machine and the cooling machine.
5. The film transfer production system of claim 1, further comprising a cleaner disposed between the unwinder and the gumming machine, the cleaner for cleaning a surface of the production material; and a shearing machine is further arranged between the uncoiling machine and the cleaning machine and used for transversely cutting and rewinding the residual parent coil material after production is completed, a passivation air-drying table is further arranged between the cleaning machine and the gumming machine and used for drying the surface of the production material and coating passivation liquid on the surface of the production material, and the cleaning machine, the shearing machine and the passivation air-drying table are respectively and electrically connected with the controller.
6. The film transfer production system of claim 3, further comprising an S-roll tensioner disposed between the second film applicator and the winder, the S-roll tensioner being electrically connected to the controller for providing tension to the winder.
7. The film transfer production system of claim 6, further comprising a leveler disposed between the winder and the servo crosscutter, and a conveyor disposed downstream of the servo crosscutter, the leveler being configured to physically level the finished web, the conveyor being configured to output the sheared sheet, the leveler and the conveyor being electrically connected to the controller, respectively.
8. The film transfer production system of claim 7, further comprising a first buffer bridge between the second laminator and the S-roll tensioner and a second buffer bridge between the leveler and the servo crosscutter, the first and second buffer bridges being configured to produce horizontal transitions of material between the front and rear processes, store material, and eliminate conflicts between front and rear dynamics.
9. A transfer process for a coating film, characterized by using the transfer production system for a coating film according to any one of claims 1 to 8, comprising the steps of:
s01, uncoiling the raw material parent roll through an uncoiling machine, pushing the raw material parent roll to a glue spreader and a transfer machine, and transferring and printing the base color;
s02, enabling the production materials after the base color transfer printing to enter a composite functional film in a first film laminating machine;
s03, winding the coated production material into a coiled tape through a winding machine;
s04, shearing the coiled tape according to the specified size to obtain a finished sheet;
wherein the operations are all performed under the control of the controller.
10. The film transfer process according to claim 9, wherein the step S01 further comprises pushing the unwound raw material into a cleaner for cleaning, and then air-drying the raw material by a passivation air-drying table; the step S01 and the step S02 also comprise the step of conveying the production materials into a heating furnace for heating; the production materials after the functional films are compounded in the step S02 are cooled by a cooler and enter a compound protective film in a second film laminating machine; and the step S03 and the step S04 also comprise the step of physically leveling the coiled tape after coiling.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910448051.3A CN110228282B (en) | 2019-05-27 | 2019-05-27 | Laminating transfer printing production system and laminating transfer printing process |
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| CN201910448051.3A CN110228282B (en) | 2019-05-27 | 2019-05-27 | Laminating transfer printing production system and laminating transfer printing process |
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| CN110228282A CN110228282A (en) | 2019-09-13 |
| CN110228282B true CN110228282B (en) | 2024-01-09 |
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| CN111169161A (en) * | 2020-01-20 | 2020-05-19 | 东莞市汇盟智能科技有限公司 | Novel reel-to-reel UV transfer machine |
| CN112475094A (en) * | 2020-10-28 | 2021-03-12 | 贵州航天风华实业有限公司 | Evaporation plate production system and evaporation plate production and manufacturing method |
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