CN110205528B - A kind of Al-Mg alloy with high intergranular corrosion resistance and preparation method thereof - Google Patents
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- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C1/03—Making non-ferrous alloys by melting using master alloys
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- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
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Abstract
Description
技术领域technical field
本发明涉及材料领域,特别涉及一种高耐晶间腐蚀的Al-Mg合金及其制备方法。The invention relates to the field of materials, in particular to an Al-Mg alloy with high intergranular corrosion resistance and a preparation method thereof.
背景技术Background technique
Al-Mg系合金由于其高强度重量比,优异的成形性和可焊性以及良好的耐腐蚀性被广泛用作钢的轻质替代品。Al-Mg合金的所需机械强度主要通过固溶强化和冷加工加工硬化来实现。Mg的最大溶解度在室温下降低至约1.7wt%。当含有超过3.5wt%Mg的Al-Mg合金时,Mg原子优先从过饱和固溶体α(Al)扩散到晶界(GB),最终可形成β(Al3Mg2)相。β(Al3Mg2)相的电位(-1.24V)比α(Al)电位(-0.812V)低,在腐蚀环境中,对于基质优先腐蚀,引起局部晶间腐蚀。同时,铝合金表面会自发的形成一种厚度为耐腐蚀的钝化膜(Al2O3·3H2O),在合金受到腐蚀时,β(Al3Mg2)相溶解反应和钝化膜成膜反应会同时进行,但是β相的溶解速度比基体的氧化速度快的多,导致合金的耐腐蚀性较差。Al-Mg-based alloys are widely used as lightweight alternatives to steel due to their high strength-to-weight ratio, excellent formability and weldability, and good corrosion resistance. The required mechanical strength of Al-Mg alloys is mainly achieved by solution strengthening and cold work hardening. The maximum solubility of Mg decreases to about 1.7 wt% at room temperature. When the Al-Mg alloy contains more than 3.5wt% Mg, Mg atoms preferentially diffuse from the supersaturated solid solution α(Al) to the grain boundary (GB), and finally the β(Al 3 Mg 2 ) phase can be formed. The potential (-1.24V) of the β(Al 3 Mg 2 ) phase is lower than the α(Al) potential (-0.812V), and in a corrosive environment, the matrix is preferentially corroded, causing local intergranular corrosion. At the same time, the aluminum alloy surface will spontaneously form a thickness of Corrosion-resistant passivation film (Al 2 O 3 ·3H 2 O), when the alloy is corroded, the β (Al 3 Mg 2 ) phase dissolution reaction and the passivation film formation reaction will proceed simultaneously, but the dissolution rate of the β phase The oxidation rate is much faster than that of the matrix, resulting in poor corrosion resistance of the alloy.
晶间腐蚀是局部腐蚀的一种。沿着金属晶粒间的分界面向内部扩展的腐蚀。主要由于晶粒表面和内部间化学成分的差异以及晶界杂质或内应力的存在。晶间腐蚀破坏晶粒间的结合,大大降低金属的机械强度。而且腐蚀发生后金属和合金的表面仍保持一定的金属光泽,看不出被破坏的迹象,但晶粒间结合力显著减弱,力学性能恶化,不能经受敲击,所以是一种很危险的腐蚀。晶间腐蚀是影响Al-Mg合金性能的一个重要因素。Intergranular corrosion is a type of localized corrosion. Corrosion that propagates inward along the interface between metal grains. Mainly due to the difference in chemical composition between the grain surface and the interior and the existence of grain boundary impurities or internal stress. Intergranular corrosion destroys the bond between grains and greatly reduces the mechanical strength of the metal. Moreover, after the corrosion occurs, the surface of the metal and alloy still maintains a certain metallic luster, and no signs of damage can be seen, but the bonding force between grains is significantly weakened, the mechanical properties deteriorate, and it cannot withstand percussion, so it is a very dangerous corrosion. . Intergranular corrosion is an important factor affecting the properties of Al-Mg alloys.
铂族金属(Pt、Pd、Os、Ir、Ru、Rh)一方面可以在合金表面起到有效阴极的作用,另一方面在铂族金属上阴极反应的交换电流密度要大的多。同时,铂族金属具有促进Al合金钝化膜生成的作用,以达到提高合金的耐腐蚀性。On the one hand, platinum group metals (Pt, Pd, Os, Ir, Ru, Rh) can play an effective cathode role on the surface of the alloy, and on the other hand, the exchange current density of the cathodic reaction on platinum group metals is much larger. At the same time, platinum group metals have the effect of promoting the formation of Al alloy passivation film, so as to improve the corrosion resistance of the alloy.
Ru售价在铂族金属中最低,考虑到实际的生产成本,在Al-Mg合金中添加Ru具有很大的实际生产意义。但Ru的熔点高达2334℃,而Al的沸点仅为2327℃,低于Ru的熔点,所以很难通过普通熔炼方法制备将Ru单质直接加入到铝合金中。现有的将Ru加入铝合金中的主要方法有共溶冶金法,粉末冶金法和机械合金化法。但这些方需要昂贵的设备支持,同时受限于设备的尺寸,无法制备大规格样品。The price of Ru is the lowest among the platinum group metals. Considering the actual production cost, adding Ru to the Al-Mg alloy has great practical production significance. However, the melting point of Ru is as high as 2334 °C, while the boiling point of Al is only 2327 °C, which is lower than the melting point of Ru, so it is difficult to directly add Ru to aluminum alloys by ordinary smelting methods. The existing main methods for adding Ru into aluminum alloys include eutectic metallurgy, powder metallurgy and mechanical alloying. However, these parties require expensive equipment support, and are limited by the size of the equipment and cannot prepare large-scale samples.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的不足,提供一种高耐晶间腐蚀的Al-Mg合金及其制备方法。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide an Al-Mg alloy with high resistance to intergranular corrosion and a preparation method thereof.
本发明所采取的技术方案是:The technical scheme adopted by the present invention is:
一种耐晶间腐蚀Al-Mg合金,其质量组成为:Ru 0.01~0.2%、Mg 3.5~6.5%、Mn0.3~1.5%、Zn 0.2~0.5%、Ti 0.05~0.3%,不可避免的杂质,余量为Al。An Al-Mg alloy resistant to intergranular corrosion, its mass composition is: Ru 0.01-0.2%, Mg 3.5-6.5%, Mn 0.3-1.5%, Zn 0.2-0.5%, Ti 0.05-0.3%, unavoidable impurities, the remainder being Al.
在一些耐晶间腐蚀Al-Mg合金的实例中,其中Ru 0.05~0.1%、Mg 3.5~4.5%、Mn0.3~0.85%、Zn 0.2~0.35%、Ti 0.09~0.17%。In some examples of intergranular corrosion resistant Al-Mg alloys, wherein Ru 0.05-0.1%, Mg 3.5-4.5%, Mn 0.3-0.85%, Zn 0.2-0.35%, Ti 0.09-0.17%.
在一些耐晶间腐蚀Al-Mg合金的实例中,M(Ti):M(Ru)=(65~99):(1~35),优选的M(Ti):M(Ru)=(65~80):(20~35)。In some examples of intergranular corrosion resistant Al-Mg alloys, M(Ti):M(Ru)=(65~99):(1~35), preferably M(Ti):M(Ru)=(65) ~80):(20~35).
在一些耐晶间腐蚀Al-Mg合金的实例中,Mg、Mn、Zn三种元素的质量比为:M(Mg):M(Mn):M(Zn)=(13~35):(3):(1~2)。In some examples of intergranular corrosion resistant Al-Mg alloys, the mass ratio of the three elements Mg, Mn, and Zn is: M(Mg):M(Mn):M(Zn)=(13~35):(3 ): (1~2).
在一些耐晶间腐蚀Al-Mg合金的实例中,所述不可避免的杂质的含量不超过0.1%。In some examples of intergranular corrosion resistant Al-Mg alloys, the content of the unavoidable impurities does not exceed 0.1%.
一种耐晶间腐蚀Al-Mg合金的制备方法,所述耐晶间腐蚀Al-Mg合金的组成如上所述,包括如下操作:A preparation method of an intergranular corrosion-resistant Al-Mg alloy, the composition of the intergranular corrosion-resistant Al-Mg alloy is as described above, including the following operations:
1)配料:按耐晶间腐蚀Al-Mg合金的组成称取原料,其中Ru以Ru-Ti中间合金的形式引入,混匀;1) Ingredients: Weigh the raw materials according to the composition of the intergranular corrosion-resistant Al-Mg alloy, wherein Ru is introduced in the form of Ru-Ti master alloy, and mixed uniformly;
2)熔炼:将原料置于熔炼炉中熔炼,熔炼温度不超过900℃,熔炼完成后浇注得到铸锭;2) Smelting: place the raw materials in a smelting furnace to smelt, the smelting temperature does not exceed 900°C, and after the smelting is completed, the ingot is obtained by pouring;
3)对铸锭进行均匀化热处理,淬火得到耐晶间腐蚀Al-Mg合金。3) The ingot is subjected to homogenization heat treatment and quenched to obtain an Al-Mg alloy resistant to intergranular corrosion.
在一些制备方法的实例中,熔炼的温度为760℃~850℃。In some examples of preparation methods, the smelting temperature is 760°C to 850°C.
在一些制备方法的实例中,均匀化热处理的温度为550~580℃;In some examples of the preparation method, the temperature of the homogenization heat treatment is 550-580°C;
在一些制备方法的实例中,均匀化热处理的时间为18h~48h。In some examples of the preparation method, the time for the homogenization heat treatment is 18h-48h.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的Al-Mg合金材料,通过调整Al-Mg合金的配比,在传统的Al-Mg系合金中加入Ru元素,配合其他元素,可以增强合金在腐蚀环境中的析氢演化(H++2e-→H2)。使得阴极反应高于临界阳极电流密度,避免了临界阳极回路,使得实际腐蚀过程中的腐蚀电位、腐蚀电流更小,减缓了合金的腐蚀速度。同时,在腐蚀性介质中,Ru元素优先于基体发生Ru-2e-→Ru2+,加之阴极反应的催化协同作用,α(Al)表面会自发进行2Al+3Ru2++3H2O→Al2O3+3Ru+6H+反应,通过XPS断层扫描后发现,在α(Al)表面会生成厚度可达300nm的(Al2O3·3H2O)钝化膜。(Al2O3·3H2O)钝化膜具有致密的、自修复的、高耐腐蚀的特性,有效的阻挡了腐蚀性介质对β(Al3Mg2)相的侵蚀,极大的提高了合金的耐晶间腐蚀能力。The Al-Mg alloy material of the present invention can enhance the hydrogen evolution (H + + 2e - →H 2 ). The cathodic reaction is higher than the critical anode current density, the critical anode circuit is avoided, the corrosion potential and corrosion current in the actual corrosion process are smaller, and the corrosion rate of the alloy is slowed down. At the same time, in corrosive medium, Ru element takes precedence over the matrix to produce Ru-2e - →Ru 2+ , and the catalytic synergy of the cathodic reaction causes the α(Al) surface to spontaneously undergo 2Al+3Ru 2+ +3H 2 O→Al 2 O 3 +3Ru+6H + reaction, through XPS tomography, it is found that a (Al 2 O 3 ·3H 2 O) passivation film with a thickness of up to 300nm will be formed on the α(Al) surface. (Al 2 O 3 ·3H 2 O) passivation film has the characteristics of dense, self-healing and high corrosion resistance, which can effectively block the erosion of β(Al 3 Mg 2 ) phase by corrosive media, which greatly improves the The alloy's resistance to intergranular corrosion.
本发明的Al-Mg合金材料,在传统的Al-Mg系合金基础上通过控制元素组分含量比M(Mg):M(Mn):M(Zn)=(13~35):(3):(1~2),能在α(Al)中析出β(Al3Mg2)相和τ(Mg32(Al,Zn)49)相,同时τ(Mg32(Al,Zn)49)相还可以抑制β(Al3Mg2)相的析出,部分的替代β(Al3Mg2)相。τ(Mg32(Al,Zn)49)相的腐蚀电位(-0.813V)与α(Al)的腐蚀电位基本相同,可以缩小第二相与铝基体的电位差,优化合金的耐晶间腐蚀性能。The Al-Mg alloy material of the present invention is based on the traditional Al-Mg alloy by controlling the content ratio of element components M(Mg):M(Mn):M(Zn)=(13~35):(3) : (1~2), β(Al 3 Mg 2 ) phase and τ(Mg 32 (Al,Zn) 49 ) phase can be precipitated in α(Al), and τ(Mg 32 (Al,Zn) 49 ) phase can be precipitated at the same time It is also possible to suppress the precipitation of the β(Al 3 Mg 2 ) phase and partially replace the β (Al 3 Mg 2 ) phase. The corrosion potential (-0.813V) of the τ(Mg 32 (Al,Zn) 49 ) phase is basically the same as the corrosion potential of α(Al), which can reduce the potential difference between the second phase and the aluminum matrix and optimize the intergranular corrosion resistance of the alloy. performance.
本发明的Al-Mg合金材料,抗拉强度范围:310~340MPa;延伸率18~25%,根据GB/T7998-2005《铝合金晶间腐蚀测定方法》,35℃温度下将试样置于30g/L NaCl+10mL/L HCl腐蚀溶液中浸泡24h后,无晶间腐蚀出现。The Al-Mg alloy material of the present invention has a tensile strength range of 310-340 MPa and an elongation of 18-25%. According to GB/T7998-2005 "Method for Determination of Intergranular Corrosion of Aluminum Alloys", the sample is placed at a temperature of 35° C. After soaking in 30g/L NaCl+10mL/L HCl corrosion solution for 24h, no intergranular corrosion appeared.
本发明的制备方法,首次通过传统熔炼方式将Ru元素引入到Al合金中,结合Ru在Al中的固溶度,控制Ru的添加量在Ru 0.05wt%~0.2wt%,控制熔炼温度在760℃~850℃,可以使Ru充分溶解在Al中且弥散分布。实现了掺RuAl-Mg系合金的低成本规模化生产。In the preparation method of the present invention, the Ru element is introduced into the Al alloy by the traditional smelting method for the first time, combined with the solid solubility of Ru in Al, the addition amount of Ru is controlled at 0.05wt% to 0.2wt% of Ru, and the smelting temperature is controlled at 760 From ℃ to 850℃, Ru can be sufficiently dissolved in Al and dispersed. Low-cost large-scale production of RuAl-Mg alloys is realized.
附图说明Description of drawings
图1是实施例5制备得到Al-Mg合金的合金组织图;Fig. 1 is the alloy structure diagram of the Al-Mg alloy prepared in Example 5;
图2是实施例5制备得到Al-Mg合金在35℃30g/L NaCl+10ml/L HCl腐蚀溶液中浸泡24h后晶间腐蚀图;Fig. 2 is the intergranular corrosion diagram after the Al-Mg alloy prepared in Example 5 is soaked in 30g/L NaCl+10ml/L HCl corrosion solution at 35°C for 24h;
图3是实施例5制备得到的Al-Mg合金经晶间腐蚀测定后的钝化膜成分及厚度测定图。3 is a diagram showing the composition and thickness of the passivation film of the Al-Mg alloy prepared in Example 5 after being measured by intergranular corrosion.
具体实施方式Detailed ways
下面结合实施例、对比例及实验数据对本发明进行详细的说明。The present invention will be described in detail below with reference to examples, comparative examples and experimental data.
各实施例中合金化学成分重量百分比,Mg 3.5wt%~6.5wt%;Mn 0.3wt%~1.5wt%;Zn 0.2wt%~0.5wt%;Ti 0.05wt%~0.3wt%;Ru 0.05wt%~0.2wt%;余量为Al。The percentage by weight of alloy chemical composition in each embodiment, Mg 3.5wt%~6.5wt%; Mn 0.3wt%~1.5wt%; Zn 0.2wt%~0.5wt%; Ti 0.05wt%~0.3wt%; Ru 0.05wt% ~0.2 wt%; balance is Al.
方便比较起见,以下实施例及对比例中Al-Mg合金中的Ru均以Ru-Ti中间合金的形式引入。Ru-Ti中间合金的制备方法为:以纯Ti粉和纯Ru粉为原料,按照重量百分比M(Ti):M(Ru)=(65-99):(1-35)的比例进行配料。将上述材料压制成自耗电极后在真空自耗熔炼炉熔炼2次,得到Ti-Ru中间合金。For the convenience of comparison, Ru in the Al-Mg alloy in the following examples and comparative examples is introduced in the form of Ru-Ti master alloy. The preparation method of Ru-Ti master alloy is as follows: pure Ti powder and pure Ru powder are used as raw materials, and the proportions are M(Ti):M(Ru)=(65-99):(1-35) by weight percentage. The above materials are pressed into consumable electrodes and then smelted twice in a vacuum consumable melting furnace to obtain a Ti-Ru master alloy.
多元精炼剂和除气剂为本领域通用的多元精炼剂和除气剂。方便比较起见,下述实施例及对比例中,所述多元复合精炼剂的组成包括:20wt%NaCl、20wt%KCl、35wt%NaF、25wt%LiF;精炼剂与熔炼配料质量比为(1~3):100。所述除气剂为六氯乙烷,除气剂与熔炼配料质量比为1:100。当原料的纯度较高时,也可以不添加多元精炼剂和除气剂。多元精炼剂和除气剂本身对合金的性能基本无影响。The multi-component refining agent and the degassing agent are the multi-component refining agent and the degassing agent commonly used in the art. For the convenience of comparison, in the following examples and comparative examples, the composition of the multi-component compound refining agent includes: 20wt% NaCl, 20wt% KCl, 35wt% NaF, 25wt% LiF; the mass ratio of refining agent to smelting ingredients is (1 ~ 3): 100. The degassing agent is hexachloroethane, and the mass ratio of the degassing agent to the smelting ingredients is 1:100. When the purity of the raw material is relatively high, the multi-component refining agent and degassing agent may not be added. The multi-component refining agents and degassing agents themselves have basically no effect on the properties of the alloy.
为了使合金在浇注的过程中更为均匀,可以进行低频电磁搅拌。当然,也可以采用本领域其他常用的方法实现混合均匀这一目的。In order to make the alloy more uniform during the pouring process, low frequency electromagnetic stirring can be performed. Of course, other methods commonly used in the art can also be used to achieve uniform mixing.
实施例1Example 1
1)按照组成元素重量百分比取Mg:3.5wt%、Mn:0.3wt%、Zn:0.2wt%、Ti:0.09wt%、Ru:0.05wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为780℃,直至熔融为止;1) According to the weight percentage of the constituent elements, take Mg: 3.5wt%, Mn: 0.3wt%, Zn: 0.2wt%, Ti: 0.09wt%, Ru: 0.05wt%, and the balance is Al. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 780 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为560℃,时间为48h,处理完毕后室温水淬。4) The ingot is subjected to homogenization treatment, the homogenization temperature is 560°C, and the time is 48h, and after the treatment is completed, water quenching at room temperature.
实施例2Example 2
1)按照组成元素重量百分比取Mg:4.2wt%、Mn:0.6wt%、Zn:0.25wt%、Ti:0.09wt%、Ru:0.05wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为760℃,直至熔融为止;1) According to the weight percentage of the constituent elements, take Mg: 4.2wt%, Mn: 0.6wt%, Zn: 0.25wt%, Ti: 0.09wt%, Ru: 0.05wt%, and the balance is Al. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 760 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为570℃,时间为18h,处理完毕后室温水淬。4) The ingot is subjected to homogenization treatment, the homogenization temperature is 570°C, and the time is 18h, and after the treatment is completed, water quenching at room temperature.
实施例3Example 3
1)按照组成元素重量百分比取Mg:4.2wt%、Mn:0.6wt%、Zn:0.3wt%、Ti:0.15wt%、Ru:0.08wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为800℃,直至熔融为止;1) Mg: 4.2 wt %, Mn: 0.6 wt %, Zn: 0.3 wt %, Ti: 0.15 wt %, Ru: 0.08 wt %, and the balance is Al according to the weight percentage of the constituent elements. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 800 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为550℃,时间为48h,处理完毕后室温水淬。4) The ingot is subjected to homogenization treatment, the homogenization temperature is 550°C, and the time is 48h, and after the treatment is completed, water quenching at room temperature.
实施例4Example 4
1)按照组成元素重量百分比取Mg:4.3wt%、Mn:0.44wt%、Zn:0.35wt%、Ti:0.15wt%、Ru:0.08wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为780℃,直至熔融为止;1) According to the weight percentage of the constituent elements, Mg: 4.3wt%, Mn: 0.44wt%, Zn: 0.35wt%, Ti: 0.15wt%, Ru: 0.08wt%, and the balance is Al. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 780 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为580℃,时间为18h,处理完毕后室温水淬。4) The ingot is subjected to homogenization treatment, the homogenization temperature is 580 DEG C, and the time is 18h, and after the treatment is completed, water quenching at room temperature.
实施例5Example 5
1)按照组成元素重量百分比取Mg:4.3wt%、Mn:0.64wt%、Zn:0.28wt%、Ti:0.17wt%、Ru:0.1wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为780℃,直至熔融为止;1) According to the weight percentage of the constituent elements, Mg: 4.3wt%, Mn: 0.64wt%, Zn: 0.28wt%, Ti: 0.17wt%, Ru: 0.1wt%, and the balance is Al. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 780 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为580℃,时间为24h,处理完毕后室温水淬。4) The ingot is subjected to homogenization treatment, the homogenization temperature is 580° C., the time is 24 hours, and after the treatment is completed, water quenching at room temperature.
实施例6Example 6
1)按照组成元素重量百分比取Mg:4.3wt%、Mn:0.64wt%、Zn:0.32wt%、Ti:0.17wt%、Ru:0.1wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为780℃,直至熔融为止;1) According to the weight percentage of the constituent elements, Mg: 4.3 wt %, Mn: 0.64 wt %, Zn: 0.32 wt %, Ti: 0.17 wt %, Ru: 0.1 wt %, and the balance is Al. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 780 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为580℃,时间为24h,处理完毕后室温水淬。4) The ingot is subjected to homogenization treatment, the homogenization temperature is 580° C., the time is 24 hours, and after the treatment is completed, water quenching at room temperature.
实施例7Example 7
1)按照组成元素重量百分比取Mg:4.5wt%、Mn:0.65wt%、Zn:0.2wt%、Ti:0.17wt%、Ru:0.1wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为820℃,直至熔融为止;1) According to the weight percentage of the constituent elements, Mg: 4.5wt%, Mn: 0.65wt%, Zn: 0.2wt%, Ti: 0.17wt%, Ru: 0.1wt%, and the balance is Al. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 820 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为580℃,时间为24h,处理完毕后室温水淬。4) The ingot is subjected to homogenization treatment, the homogenization temperature is 580° C., the time is 24 hours, and after the treatment is completed, water quenching at room temperature.
实施例8Example 8
1)按照组成元素重量百分比取Mg:4.0wt%、Mn:0.5wt%、Zn:0.33wt%、Ti:0.17wt%、Ru:0.1wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为850℃,直至熔融为止;1) According to the weight percentage of the constituent elements, Mg: 4.0wt%, Mn: 0.5wt%, Zn: 0.33wt%, Ti: 0.17wt%, Ru: 0.1wt%, and the balance is Al. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 850 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为560℃,时间为36h,处理完毕后室温水淬。4) The ingot is subjected to homogenization treatment, the homogenization temperature is 560 DEG C, and the time is 36h, and after the treatment is completed, water quenching at room temperature.
实施例9Example 9
1)按照组成元素重量百分比取Mg:4.0wt%、Mn:0.85wt%、Zn:0.28wt%、Ti:0.17wt%、Ru:0.1wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为780℃,直至熔融为止;1) According to the weight percentage of the constituent elements, take Mg: 4.0wt%, Mn: 0.85wt%, Zn: 0.28wt%, Ti: 0.17wt%, Ru: 0.1wt%, and the balance is Al. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 780 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为575℃,时间为24h,处理完毕后室温水淬。对比例1:4) The ingot is subjected to homogenization treatment, the homogenization temperature is 575°C, and the time is 24h, and after the treatment is completed, water quenching at room temperature. Comparative Example 1:
1)按照组成元素重量百分比取Mg:4.3wt%、Mn:0.64wt%、Zn:0.28wt%、Ti:0.17wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为780℃,直至熔融为止;1) Mg: 4.3 wt %, Mn: 0.64 wt %, Zn: 0.28 wt %, Ti: 0.17 wt %, and the balance is Al according to the weight percentage of the constituent elements. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 780 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为580℃,时间为24h,处理完毕后室温水淬。对比例2:4) The ingot is subjected to homogenization treatment, the homogenization temperature is 580° C., the time is 24 hours, and after the treatment is completed, water quenching at room temperature. Comparative Example 2:
1)按照组成元素重量百分比取Mg:4.3wt%、Mn:0.64wt%、Ti:0.17wt%、Ru:0.1wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为780℃,直至熔融为止;1) Mg: 4.3 wt %, Mn: 0.64 wt %, Ti: 0.17 wt %, Ru: 0.1 wt %, and the balance is Al according to the weight percentage of the constituent elements. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 780 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为580℃,时间为24h,处理完毕后室温水淬。4) The ingot is subjected to homogenization treatment, the homogenization temperature is 580° C., the time is 24 hours, and after the treatment is completed, water quenching at room temperature.
对比例3:Comparative Example 3:
1)按照组成元素重量百分比取Mg:4.3wt%、Mn:0.64wt%、余量为Al。将上述材料在熔炼炉中进行熔炼,熔炼温度为780℃,直至熔融为止;1) According to the weight percentage of the constituent elements, Mg: 4.3 wt %, Mn: 0.64 wt %, and the balance is Al. The above-mentioned materials are smelted in a smelting furnace, and the smelting temperature is 780 ° C until melting;
2)合金熔体加入多元精炼剂和除气剂后经精炼除气除渣后,静置8min;2) After adding multiple refining agents and degassing agents to the alloy melt, after refining, degassing and slag removal, let it stand for 8 minutes;
3)将合金熔体浇注在电磁搅拌装置中的圆柱模具内,进行低频电磁搅拌15Hz,时间为30s,随后水冷成为铸锭;3) pour the alloy melt in the cylindrical mold in the electromagnetic stirring device, carry out low-frequency electromagnetic stirring for 15Hz, the time is 30s, and then water-cool to become an ingot;
4)将铸锭进行均匀化处理,均匀化温度为580℃,时间为24h,处理完毕后室温水淬。4) The ingot is subjected to homogenization treatment, the homogenization temperature is 580° C., the time is 24 hours, and after the treatment is completed, water quenching at room temperature.
实验结果:Experimental results:
图1是实施例5制备得到Al-Mg合金的合金组织图,从图中可以看出,经本发明制备的一种高耐晶间腐蚀的Al-Mg合金,晶粒尺寸细小均匀,无过烧现象出现,晶界处无明显的粗大,网状的初生相。晶内出现β(Al3Mg2)相和τ(Mg32(Al,Zn)49)相,且τ(Mg32(Al,Zn)49)相的数量明显大于现β(Al3Mg2)相的数量,这有利于缩小第二相与铝基体的电位差,优化合金的耐晶间腐蚀性能,提高合金的抗晶间腐蚀性能。Fig. 1 is the alloy structure diagram of the Al-Mg alloy prepared in Example 5. It can be seen from the figure that a kind of Al-Mg alloy with high intergranular corrosion resistance prepared by the present invention has fine and uniform grain size without excessive The phenomenon of burning occurs, and there is no obvious coarse, reticulated primary phase at the grain boundary. β(Al 3 Mg 2 ) and τ(Mg 32 (Al,Zn) 49 ) phases appear in the grains, and the number of τ(Mg 32 (Al,Zn) 49 ) phases is significantly larger than that of β(Al 3 Mg 2 ) The number of phases is beneficial to reduce the potential difference between the second phase and the aluminum matrix, optimize the intergranular corrosion resistance of the alloy, and improve the intergranular corrosion resistance of the alloy.
图2是实施例5制备得到Al-Mg合金在35℃30g/L NaCl+10ml/L HCl腐蚀溶液中浸泡24h后晶间腐蚀图,Fig. 2 is the intergranular corrosion diagram after the Al-Mg alloy prepared in Example 5 is soaked in 30g/L NaCl+10ml/L HCl corrosion solution at 35°C for 24h,
图3是实施例5制备得到的Al-Mg合金经晶间腐蚀测定后的钝化膜成分及厚度测定图,从图中可以看出,从样品表面到距离表面深度为450nm处,Ru元素一直是以单质形式(0价)存在于基体中。单质Ru有效的保证了Ru-2e-→Ru2+反应的进行。同时,在样品表面到距离样品表面300nm处,钝化膜中一直有较强的Al2O3的峰出现,至距离表面450nm处,Al2O3的峰已经不见,而基体铝的峰已经较强。这说明了经本发明制备的一种高耐晶间腐蚀的Al-Mg合金,表面的钝化膜至少有300nm的厚度。Fig. 3 is the measurement diagram of the composition and thickness of the passivation film of the Al-Mg alloy prepared in Example 5 after the intergranular corrosion measurement. It can be seen from the figure that from the sample surface to the depth of 450 nm from the surface, the Ru element has been It exists in the matrix in elemental form (0 valence). Elemental Ru effectively guarantees the progress of Ru-2e - →Ru 2+ reaction. At the same time, from the sample surface to 300nm from the sample surface, there is always a strong Al 2 O 3 peak in the passivation film, and at 450 nm from the surface, the Al 2 O 3 peak has disappeared, and the peak of the matrix aluminum has been strong. This shows that an Al-Mg alloy with high intergranular corrosion resistance prepared by the present invention has a passivation film with a thickness of at least 300 nm on the surface.
从图1~3中可以看出,经本发明制备的一种高耐晶间腐蚀的Al-Mg合金,在经过晶间腐蚀性能测定后,无晶间腐蚀现象出现,而对比组均有不同等级的晶间腐蚀现象出现。这充分表明了本发明的成分配比科学,热处理制度合理。大大提高了传统Al-Mg合金抗晶间腐蚀性不足的缺点。As can be seen from Figures 1 to 3, the Al-Mg alloy with high intergranular corrosion resistance prepared by the present invention has no intergranular corrosion phenomenon after the intergranular corrosion performance is measured, and the comparison groups have different Grades of intergranular corrosion appear. This fully shows that the composition ratio of the present invention is scientific and the heat treatment system is reasonable. It greatly improves the shortcomings of traditional Al-Mg alloys with insufficient resistance to intergranular corrosion.
不同Al-Mg合金的性能比较Comparison of Properties of Different Al-Mg Alloys
分别取实施例及对比例制备得到的Al-Mg合金进行性能测试,其中,晶间腐蚀判定标准依据GBT7998-2005《铝合金晶间腐蚀测定方法》进行判定;强度和延伸率的测试方法依据GB/T 228.1-2010《金属材料拉伸试验第1部分:室温试验方法》进行判定。The Al-Mg alloys prepared in the examples and the comparative examples are respectively taken for performance testing, wherein, the determination standard of intergranular corrosion is determined according to GBT7998-2005 "Method for Determination of Intergranular Corrosion of Aluminum Alloys"; the test methods of strength and elongation are determined according to GB /T 228.1-2010 "Tensile Test of Metal Materials Part 1: Test Method at Room Temperature" for judgment.
通过对比实施组和对照组的各项性能可以发现,本发行制备的一种高耐晶间腐蚀的Al-Mg合金,在35℃30g/L NaCl+10ml/L HCl腐蚀溶液中浸泡24h后,均无晶间腐蚀现象出现。同时还提高了合金的强度和延伸率。对照组1为无Ru元素加入,对照组2为无Zn元素加入,对照组3为无Ru、Zn元素加入。三个对照组均出现了不同程度的晶间腐蚀,且强度不如实施例组高。这表明了只有通过Ru、Zn元素的共同作用,才能提高合金的抗晶间腐蚀性能。一方面,通过加入Zn元素形成τ(Mg32(Al,Zn)49)相,部分替代β(Al3Mg2)相,可以缩小第二相与铝基体的电位差。另一方面,通过加入Ru元素,可以增强合金在腐蚀环境中的析氢演化使得实际腐蚀过程中的腐蚀电位、腐蚀电流更小,减缓了合金的腐蚀速度。同时,在腐蚀性介质中,α(Al)表面由于Ru的催化作用会自发进行厚度可达300nm的致密的、自修复的、高耐腐蚀特性的(Al2O3·3H2O)钝化膜。二者缺一不可。因此,本发明的合金的成分配比科学,性能优异。By comparing the performances of the implementation group and the control group, it can be found that an Al-Mg alloy with high intergranular corrosion resistance prepared by this issue was immersed in a 30g/L NaCl+10ml/L HCl corrosion solution at 35°C for 24h, There is no intergranular corrosion phenomenon. It also increases the strength and elongation of the alloy. Control group 1 was without Ru element added,
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