CN110180928B - Full-automatic necking pipe bending machine - Google Patents
Full-automatic necking pipe bending machine Download PDFInfo
- Publication number
- CN110180928B CN110180928B CN201910480495.5A CN201910480495A CN110180928B CN 110180928 B CN110180928 B CN 110180928B CN 201910480495 A CN201910480495 A CN 201910480495A CN 110180928 B CN110180928 B CN 110180928B
- Authority
- CN
- China
- Prior art keywords
- necking
- frame
- pipe
- bending
- rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005452 bending Methods 0.000 title claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 80
- 238000003756 stirring Methods 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000000110 cooling liquid Substances 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/04—Reducing; Closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/74—Making other particular articles frames for openings, e.g. for windows, doors, handbags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/12—Bending rods, profiles, or tubes with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/16—Auxiliary equipment, e.g. for heating or cooling of bends
- B21D7/165—Cooling equipment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a necking device of a full-automatic necking pipe bender, which consists of a clamping cylinder and a necking cylinder, is connected with a hydraulic system, a material receiving device is used for receiving a material rod sent by a material stirring device, a pipe separating transmission device consists of a motor and a hooked chain, the material rod after being necked by the necking device is accurately sent into a feeding device by a guiding hand device, the material stirring device is connected with a material stirring guide rod, a bending device consists of an auxiliary feeding cylinder, a tightening cylinder and a bending cylinder, is connected with the hydraulic system, a material pushing device consists of a cylinder and is used for pushing the material rod sent by the material stirring device to be positioned, the hydraulic system consists of a hydraulic motor and a valve group, is connected with the necking device, the bending device and a pipe jacking device, the pipe jacking device is connected with a pipe separating movable frame, the pipe separating movable frame is arranged on a rack and is connected with the pipe jacking device, a rack component is arranged on the rack and is connected with the bending device, and the material stirring guide rod is connected with the material stirring device. The automatic continuous pipe bending device has the beneficial effects of automatic continuous pipe bending and high efficiency.
Description
Technical Field
The invention belongs to the technical field of plastic product industry, and relates to a full-automatic necking pipe bender for manufacturing an IBC ton barrel bottom frame.
Background
At present, an IBC ton barrel bottom frame manufacturer firstly uses a hydraulic necking machine to shrink one end of a welded pipe, then uses a single bending machine to sequentially bend four times according to different sizes, and then inserts one end of the shrink into one end which is not shrunk to form a rectangular bottom frame.
Thus, a necking machine, a single bending machine and two operators are needed, and the equipment and labor cost is high; after necking, the pipe is transferred to a single bend, then bent into four turns in sequence in different sizes by a bending operator, the efficiency is extremely low, one set of equipment cannot meet the production requirement, multiple sets of equipment have to be matched, and the equipment cost and the labor are increased.
Disclosure of Invention
The invention aims to provide a full-automatic necking pipe bender, which has the beneficial effects of automatic feeding and necking, automatic continuous pipe bending according to set size, high efficiency, operation of the whole machine by one person and labor saving. The product is stable, the identity is good, and the waste product is low.
The invention adopts the technical proposal that a necking device is arranged on a frame and consists of a clamping cylinder and a necking cylinder, is connected with a hydraulic system, shortens one end of a pipe piece so as to be smoothly inserted into the other end, a receiving device is arranged on the frame and consists of a cylinder, and is used for receiving a material rod sent by a material stirring device so as to position the material rod by a pushing device, the necking device is used for necking the material rod, a pipe separating transmission device is arranged on the frame and consists of a motor and a hooked chain, the motor drives the chain to rotate, the material rods stored on the pipe separating movable frame are separated one by one and sequenced, a guiding hand device is arranged on the frame, the material rods after necking by the necking device are accurately sent into a feeding device by the guiding hand device, the material stirring device is arranged on the frame and is connected with the material stirring rod, the material stirring device is driven by the material stirring rod to rotate, the material rods are intermittently transmitted to the necking device one by one, the feeding device is arranged on a frame and consists of a servo motor, a synchronous belt and a pneumatic clamping hand, the material rod after necking is accurately fed into the bending device according to the data arranged on the touch screen, the bending device is arranged on the frame and consists of an auxiliary feeding oil cylinder and a tightening oil cylinder, the bending oil cylinder is connected with a hydraulic system, the bending device is bent according to the length of the material rod fed by the feeding device, the pushing device is arranged on the frame and consists of an air cylinder, the material rod fed by the pushing device is pushed to be positioned so that the necking device contracts the material rod, the hydraulic system is arranged on the ground and consists of a hydraulic motor and a valve group, the hydraulic system is connected with the necking device, the bending device and the pipe jacking device to provide power for necking, bending and jacking the pipe jacking movable frame, the pipe jacking device is arranged on the frame and consists of the oil cylinder, the pipe jacking movable frame is responsible for lifting and lowering the pipe jacking movable frame, the pipe jacking movable frame is arranged on the frame, the lifting bin is connected with the pipe jacking device, the pipe separating rod seat is arranged on the frame, the section of the pipe separating rod is orderly arranged, the frame component is arranged on the frame and connected with the bending device, the pipe separating rod is used as a material receiving platform after pipe bending, the material stirring guide rod is arranged on the frame and connected with the material stirring device, the material stirring device is driven to rotate, the pipe separating rods are intermittently transmitted to the necking device one by one, the water tank is arranged on the ground and connected with the necking device, and the water tank is used for storing cooling liquid required by necking of the material separating rod.
Drawings
FIG. 1 is a schematic left side view of the apparatus of the present invention;
Fig. 2 is a top view of the device of the present invention.
Detailed Description
The present invention will be described in detail with reference to the following embodiments.
The invention is shown in fig. 1 and 2, and comprises a frame 1, a necking device 2, a receiving device 3, a pipe separating transmission device 4, a guiding hand device 5, a material stirring device 6, a feeding device 7, a bending device 8, a pushing device 9, a hydraulic system 10, a pipe jacking device 11, a pipe separating movable frame 12, a pipe separating stop lever seat 13, a frame component 14, a material stirring guide rod 15 and a water tank 16.
The frame 1 is used as a whole machine support, and all parts of the whole machine are mounted on or indirectly mounted on the frame.
The necking device 2 is arranged on the frame 1 and consists of a clamping oil cylinder and a necking oil cylinder, and is connected with the hydraulic system 10 to shrink one end of the pipe fitting so as to be smoothly inserted into the other end.
The receiving device 3 is arranged on the frame 1 and consists of an air cylinder, and receives the material rod sent by the material stirring device 6 so that the pushing device 9 can position the material rod and the necking device 2 can shrink the material rod.
The branch pipe transmission device 4 is arranged on the frame 1 and consists of a motor and a chain with a hook, and the motor drives the chain to rotate so as to separate and sort the stacking rods stored on the branch pipe movable frame one by one.
The guide hand device 5 is arranged on the frame 1, and the material rod after being necked by the necking device 2 is accurately fed into the feeding device 7 by the guide hand device 5.
The material stirring device 6 is arranged on the frame 1 and is connected with the material stirring guide rod 15, the material stirring device 6 is driven to rotate by the material stirring guide rod 15, and the material stirring rods are intermittently transmitted to the necking device 2 one by one.
The feeding device 7 is arranged on the frame 1 and consists of a servo motor, a synchronous belt and a pneumatic clamping hand, and the material rod after necking is accurately fed into the bending device 8 according to data arranged on the touch screen.
The bending device 8 is arranged on the frame 1 and consists of an auxiliary feeding oil cylinder, a tightening oil cylinder and a bending oil cylinder, and is connected with the hydraulic system 10 and bends according to the length of a feeding rod of the feeding device 7.
The pushing device 9 is arranged on the frame 1 and consists of an air cylinder, and pushes the material rod sent by the material stirring device 6 to be positioned so that the necking device 2 performs necking on the material rod.
The hydraulic system 10 is arranged on the ground and consists of a hydraulic motor and a valve group, and is connected with the necking device 2, the bending device 8 and the pipe jacking device 11 to provide power for necking, bending and jacking the pipe separating movable frame 12.
The pipe jacking device 11 is arranged on the frame 1 and consists of an oil cylinder, is connected with the pipe separation movable frame 12 and is responsible for lifting the pipe separation movable frame 12.
The movable pipe-separating frame 12 is arranged on the frame 1 and is connected with the pipe jacking device 11 to serve as a lifting bin of a material rod.
The gear lever seat 13 of the gear lever is arranged on the frame 1, so that one section of the material lever is orderly arranged.
The frame assembly 14 is arranged on the frame 1 and connected with the bending device 8 to serve as a material receiving platform after the bending.
The material stirring guide rod 15 is arranged on the frame 1 and connected with the material stirring device 6 to drive the material stirring device 6 to rotate and intermittently transmit the material stirring rods to the necking device 2 one by one.
The water tank 16 is installed on the ground and connected with the necking device 2 and is used for storing cooling liquid required by necking the material rod.
The full-automatic necking pipe bender has the advantages that:
1. the material stirring system can automatically feed materials one by one.
2. The hydraulic device can automatically shrink the mouth.
3. The servo motor transfers the tube length according to the preset size, and then the hydraulic device bends.
4. And setting parameters, displaying machine state and counting products by a touch screen.
5. The whole machine is operated by one operator with a foot switch by one key, thus saving labor, having high efficiency and high yield.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the invention in any way, and any simple modification, equivalent variation and modification made to the above embodiments according to the technical substance of the present invention falls within the scope of the technical solution of the present invention.
Claims (1)
1. A full-automatic necking pipe bending machine is characterized in that: the necking device is arranged on the frame and consists of a clamping oil cylinder and a necking oil cylinder, the necking oil cylinder is connected with a hydraulic system, one end of a pipe piece is thinned so as to be smoothly inserted into the other end of the pipe piece, the receiving device is arranged on the frame and consists of an air cylinder, the receiving device is used for receiving a material rod sent by the material stirring device so as to position the material rod by the pushing device, the necking device is used for necking the material rod, the pipe separating transmission device is arranged on the frame and consists of a motor and a hooked chain, the motor drives the chain to rotate, the material rods stored on the pipe separating movable frame are separated one by one and sequenced, the guiding hand device is arranged on the frame, the material rods after necking by the necking device are accurately sent into the feeding device by the guiding hand device, the material stirring device is arranged on the frame and connected with the material stirring guide rod, the material stirring device is driven by the material stirring rod to rotate, the material rods are intermittently transmitted to the necking device one by one, the feeding device is arranged on a frame and consists of a servo motor, a synchronous belt and a pneumatic clamping hand, the material rod after necking is accurately fed into the bending device according to the data arranged on the touch screen, the bending device is arranged on the frame and consists of an auxiliary feeding oil cylinder and a tightening oil cylinder, the bending oil cylinder is connected with a hydraulic system, the bending device is bent according to the length of the material rod fed by the feeding device, the pushing device is arranged on the frame and consists of an air cylinder, the material rod fed by the pushing device is pushed to be positioned so that the necking device is used for necking the material rod, the hydraulic system is arranged on the ground and consists of a hydraulic motor and a valve group, the hydraulic system is connected with the necking device, the bending device and the jacking device to provide power for necking, bending and jacking the movable frame of a pipe, the jacking device is arranged on the frame and consists of the oil cylinder, the movable frame of a pipe-separating movable frame is responsible for lifting and is arranged on the frame and connected with the pipe-separating device, the lifting bin is used as a material rod, a separation pipe stop lever seat is arranged on a frame, so that a section of the material rod is orderly arranged, a frame component is arranged on the frame and is connected with a bending device, the lifting bin is used as a material receiving platform after bending, a material stirring guide rod is arranged on the frame and is connected with a material stirring device, the material stirring device is driven to rotate, the material rods are intermittently transmitted to a necking device one by one, a water tank is arranged on the ground and is connected with the necking device, and the water tank is used for storing cooling liquid required by necking of the material rods; the whole machine is operated by one operator with one key by a foot switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910480495.5A CN110180928B (en) | 2019-06-04 | 2019-06-04 | Full-automatic necking pipe bending machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910480495.5A CN110180928B (en) | 2019-06-04 | 2019-06-04 | Full-automatic necking pipe bending machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110180928A CN110180928A (en) | 2019-08-30 |
| CN110180928B true CN110180928B (en) | 2024-06-07 |
Family
ID=67720117
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910480495.5A Active CN110180928B (en) | 2019-06-04 | 2019-06-04 | Full-automatic necking pipe bending machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110180928B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4763506A (en) * | 1987-03-13 | 1988-08-16 | Zeng Jun Lang | Automatic tube bending machine |
| CN103223429A (en) * | 2013-04-28 | 2013-07-31 | 游本俊 | Heat pipe bending machine |
| CN203370887U (en) * | 2013-07-20 | 2014-01-01 | 朱生宏 | Novel pipe-bending machine |
| CN103934384A (en) * | 2014-05-09 | 2014-07-23 | 潍坊华耀磁电机械有限公司 | Multifunctional full-automatic steel bar bending and forming machine |
| CN105149957A (en) * | 2015-07-01 | 2015-12-16 | 杭州和良机电设备有限公司 | Laying-off, tube ending and tube bending integrated equipment |
| CN105798181A (en) * | 2016-06-03 | 2016-07-27 | 杨雷刚 | Necking tight-wrapping pipe bending machine |
| CN105903792A (en) * | 2016-06-29 | 2016-08-31 | 杨雷刚 | Compound pipe bending machine |
| CN107230924A (en) * | 2016-03-23 | 2017-10-03 | 宁波胜克换向器有限公司 | Crotch mechanism in one kind commutation tank |
| CN107755530A (en) * | 2017-09-30 | 2018-03-06 | 深圳市永顺通用机械有限公司 | A kind of fully-automatic bent-pipe draw perforating press |
| CN109719176A (en) * | 2019-03-01 | 2019-05-07 | 中山精达特克机械有限公司 | A kind of comprehensive bending integral machine |
| CN210701858U (en) * | 2019-06-04 | 2020-06-09 | 山东工业职业学院 | Full-automatic necking pipe bender |
-
2019
- 2019-06-04 CN CN201910480495.5A patent/CN110180928B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4763506A (en) * | 1987-03-13 | 1988-08-16 | Zeng Jun Lang | Automatic tube bending machine |
| CN103223429A (en) * | 2013-04-28 | 2013-07-31 | 游本俊 | Heat pipe bending machine |
| CN203370887U (en) * | 2013-07-20 | 2014-01-01 | 朱生宏 | Novel pipe-bending machine |
| CN103934384A (en) * | 2014-05-09 | 2014-07-23 | 潍坊华耀磁电机械有限公司 | Multifunctional full-automatic steel bar bending and forming machine |
| CN105149957A (en) * | 2015-07-01 | 2015-12-16 | 杭州和良机电设备有限公司 | Laying-off, tube ending and tube bending integrated equipment |
| CN107230924A (en) * | 2016-03-23 | 2017-10-03 | 宁波胜克换向器有限公司 | Crotch mechanism in one kind commutation tank |
| CN105798181A (en) * | 2016-06-03 | 2016-07-27 | 杨雷刚 | Necking tight-wrapping pipe bending machine |
| CN105903792A (en) * | 2016-06-29 | 2016-08-31 | 杨雷刚 | Compound pipe bending machine |
| CN107755530A (en) * | 2017-09-30 | 2018-03-06 | 深圳市永顺通用机械有限公司 | A kind of fully-automatic bent-pipe draw perforating press |
| CN109719176A (en) * | 2019-03-01 | 2019-05-07 | 中山精达特克机械有限公司 | A kind of comprehensive bending integral machine |
| CN210701858U (en) * | 2019-06-04 | 2020-06-09 | 山东工业职业学院 | Full-automatic necking pipe bender |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110180928A (en) | 2019-08-30 |
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