CN110170723A - A kind of double heat source synchronous wire feeds, powder feeding welding method - Google Patents
A kind of double heat source synchronous wire feeds, powder feeding welding method Download PDFInfo
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- CN110170723A CN110170723A CN201910542774.XA CN201910542774A CN110170723A CN 110170723 A CN110170723 A CN 110170723A CN 201910542774 A CN201910542774 A CN 201910542774A CN 110170723 A CN110170723 A CN 110170723A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
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Abstract
本发明公开了一种双热源同步送丝、送粉的焊接方法,采用送丝装置、前置热源、后置热源、送粉装置,气体保护装置组成焊接系统,送丝枪头、前置热源、后置热源、送粉喷嘴在焊接方向串行排布,将送丝装置与前置热源相配合,实现送丝焊接,将送粉装置与后置热源相配合,实现送粉焊接,调节前置热源和后置热源间距和输出功率,由前置热源实现送丝焊并形成一定高度的焊缝余高,而后置热源在前置热源所形成液态金属熔池的末端再形成一个小熔池,熔宽为前置热源产生熔宽的1/5~1/2,并实施送粉焊接,焊缝余高为前置热源送丝焊焊缝余高的1/10~1/2,促进焊接熔池末端液态金属的流动,增加焊缝金属的填充,有利于裂纹、气孔等焊接缺欠的抑制。
The invention discloses a welding method for synchronous wire feeding and powder feeding with dual heat sources. The welding system is composed of a wire feeding device, a front heat source, a rear heat source, a powder feeding device, and a gas protection device. The wire feeding gun head and the front heat source are , the rear heat source, and the powder feeding nozzle are arranged in series in the welding direction, and the wire feeding device is matched with the front heat source to realize wire feeding welding, and the powder feeding device is matched with the rear heat source to realize powder feeding welding. The distance between the heat source and the rear heat source and the output power, the front heat source realizes wire feeding welding and forms a certain height of weld reinforcement, and the rear heat source forms a small molten pool at the end of the liquid metal pool formed by the front heat source , the melting width is 1/5~1/2 of the melting width produced by the front heat source, and the powder feeding welding is implemented, and the weld reinforcement is 1/10~1/2 of the welding seam reinforcement of the front heat source wire feeding welding, which promotes The flow of liquid metal at the end of the welding pool increases the filling of the weld metal, which is beneficial to the suppression of welding defects such as cracks and pores.
Description
技术领域technical field
本发明涉及材料加工工程技术领域,尤其涉及一种双热源同步送丝、送粉的焊接方法。The invention relates to the technical field of material processing engineering, in particular to a welding method for synchronous wire feeding and powder feeding with dual heat sources.
背景技术Background technique
送丝熔焊是一种利用热源加热,将焊接接头及焊材熔化,形成液态金属熔池,随后在热源移开后,凝固成形实现接头连接的焊接方法。该方法由于有填充材料(焊材)的加入,可以在焊件表面获得一定的余高,使焊缝成形饱满,有利于焊接接头力学性能的提高,因而被广泛应用于工程实践中。但是,在对焊接热裂倾向大的金属材料进行焊接、或在刚性拘束条件下实施焊接时,焊缝中心线的位置容易出现焊接裂纹,这些裂纹的出现与焊缝凝固后期液相金属不足、难以填充孔隙以及焊接拉应力的作用密切相关,这一缺陷严重影响了焊接接头的力学性能及焊接结构的可靠性。Wire feeding fusion welding is a welding method that uses heat source heating to melt the welding joint and welding materials to form a liquid metal molten pool, and then solidifies and forms the joint connection after the heat source is removed. Due to the addition of filler materials (welding consumables), this method can obtain a certain reinforcement on the surface of the weldment, make the weld shape full, and is beneficial to the improvement of the mechanical properties of the welded joint, so it is widely used in engineering practice. However, when welding metal materials with a high tendency of welding hot cracking or welding under rigid restraint conditions, welding cracks are prone to appear at the position of the weld centerline. The appearance of these cracks is related to the lack of liquid phase metal in the later stage of weld solidification, It is closely related to the difficulty of filling pores and the effect of welding tensile stress. This defect seriously affects the mechanical properties of welded joints and the reliability of welded structures.
根据凝固原理及凝固热裂纹产生机理,改善焊缝凝固末期液体流动条件、增加液态金属对孔隙的填充能力,是抑制热裂纹的有效方法。此外,改善焊接接头应力分布情况,减弱焊接拉应力,也可以抑制裂纹的出现。但由于焊接过程中焊接熔池小、凝固速度快,很难采用搅拌、补缩等在铸造过程中常用的金属热裂纹抑制方法,这也导致了抑制焊接裂纹成为焊接的难点之一。According to the principle of solidification and the mechanism of solidification thermal cracks, improving the liquid flow conditions at the end of solidification of welds and increasing the filling capacity of liquid metal to pores is an effective method to suppress thermal cracks. In addition, improving the stress distribution of welded joints and weakening the welding tensile stress can also suppress the occurrence of cracks. However, due to the small weld pool and fast solidification speed in the welding process, it is difficult to use the metal hot crack suppression methods commonly used in the casting process, such as stirring and feeding, which also leads to the suppression of welding cracks as one of the difficulties in welding.
因此,本领域的技术人员致力于开发一种双热源同步送丝、送粉的焊接方法,以改善主焊接热源产生的熔池金属在凝固末期的流动能力,促进熔池金属液在凝固末期因收缩产生的微小间隙的补缩,并改善焊缝的应力分布,以抑制裂纹的出现,提升焊缝的力学性能。Therefore, those skilled in the art are committed to developing a welding method with dual heat sources for synchronous wire feeding and powder feeding, so as to improve the flow ability of the molten pool metal produced by the main welding heat source at the end of solidification, and promote the flow of molten pool metal at the end of solidification. The micro-gap feeding caused by shrinkage can improve the stress distribution of the weld to suppress the appearance of cracks and improve the mechanical properties of the weld.
发明内容Contents of the invention
有鉴于现有技术的上述缺陷,本发明所要解决的技术问题是改善主焊接热源产生的熔池金属在凝固末期的流动能力,促进熔池金属液在凝固末期因收缩产生的微小间隙的补缩,并改善焊缝的应力分布,以抑制裂纹的出现,提升焊缝的力学性能。In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to improve the flow capacity of the molten pool metal produced by the main welding heat source at the end of solidification, and to promote the feeding of the tiny gaps produced by the shrinkage of the molten metal in the molten pool at the end of solidification. , and improve the stress distribution of the weld to suppress the appearance of cracks and improve the mechanical properties of the weld.
为实现上述目的,本发明提供了一种双热源同步送丝、送粉的焊接方法,包括如下步骤:In order to achieve the above object, the present invention provides a welding method for synchronous wire feeding and powder feeding with dual heat sources, comprising the following steps:
(1)将待焊工件的焊接面打磨至平整光滑,清洗以除去氧化物及油污,将待焊工件安装在焊接工装上;(1) Grind the welding surface of the workpiece to be welded until smooth, clean to remove oxides and oil stains, and install the workpiece to be welded on the welding tool;
(2)沿焊接方向在焊缝上方串行排布送丝枪头、前置热源、后置热源、送粉喷嘴,在焊缝两侧安装侧吹保护气管,侧吹保护气管的轴心指向前置热源中心,并且侧吹保护气管的中轴线垂直于焊接方向;(2) Arrange the wire feed gun head, front heat source, rear heat source, and powder feeding nozzle in series above the weld along the welding seam, and install side-blowing protective gas pipes on both sides of the weld seam, and the axis of the side-blowing protective gas pipes points to The center of the front heat source, and the central axis of the side blowing shielding gas pipe is perpendicular to the welding direction;
(3)调整送丝装置的枪头位置,使送丝装置送出的焊丝尖端与前置热源的中心耦合,枪头的轴线与前置热源的轴线的夹角为30~60°;调整送粉装置的喷嘴的位置,使送粉装置送出的粉末束流聚焦到后置热源的中心,喷嘴的轴线与后置热源的轴线的夹角为10~30°;调整第一侧吹保护气管和第二侧吹保护气管的位置,使气流的方向与待焊工件的表面的夹角为30~60°;(3) Adjust the position of the gun head of the wire feeding device so that the tip of the welding wire sent by the wire feeding device is coupled to the center of the front heat source, and the angle between the axis of the gun head and the axis of the front heat source is 30-60°; adjust the powder feeding The position of the nozzle of the device is such that the powder stream sent by the powder feeding device is focused on the center of the rear heat source, and the angle between the axis of the nozzle and the axis of the rear heat source is 10-30°; adjust the first side blowing protection gas pipe and the second The position of the protective air pipe on both sides is such that the angle between the direction of the airflow and the surface of the workpiece to be welded is 30-60°;
(4)设置焊接参数:根据待焊工件的厚度设置前置热源的热输入值,后置热源的热输入值设置为产生的焊接熔池宽度为前置热源所产生的焊接熔池宽度1/5~1/2所需能量,送丝速度根据消除咬边和表面未焊满成形缺欠进行设置,且可在焊件表面获得余高,送粉速度根据所获得的余高为前置热源送丝焊接产生余高的1/10~1/2之间设置,设置送粉气体的流量为5~25L/min,设置侧吹保护气管的气体流量为5~50L/min;(4) Set welding parameters: set the heat input value of the front heat source according to the thickness of the workpiece to be welded, and set the heat input value of the rear heat source so that the width of the weld pool produced by the front heat source is 1/ 5~1/2 of the required energy, the wire feeding speed is set according to eliminating the undercut and the surface is not fully welded and forming defects, and the residual height can be obtained on the surface of the weldment, and the powder feeding speed is sent to the front heat source according to the obtained residual height Set between 1/10~1/2 of the excess height generated by wire welding, set the flow rate of powder feeding gas to 5~25L/min, and set the gas flow rate of side blowing protective gas pipe to 5~50L/min;
(5)启动控制系统,开始焊接,使送丝装置、前置热源、后置热源、送粉装置和气体保护装置同时工作,实施双热源同步送丝、送粉焊接。(5) Start the control system, start welding, make the wire feeding device, front heat source, rear heat source, powder feeding device and gas protection device work at the same time, and implement dual heat source synchronous wire feeding and powder feeding welding.
进一步的,前置热源与后置热源同时产生两个熔池为前置熔池和后置熔池,前置熔池与后置熔池部分重叠,后置熔池的中心处于前置熔池的尾部,后置熔池的宽度为前置熔池的宽度的1/5~1/2。Further, the front heat source and the rear heat source simultaneously generate two molten pools, which are the front molten pool and the rear molten pool, the front molten pool and the rear molten pool partially overlap, and the center of the rear molten pool is located in the front molten pool At the tail, the width of the rear molten pool is 1/5 to 1/2 of the width of the front molten pool.
进一步的,步骤(4)中的前置热源的热输入值为60~200J/mm,后置热源的热输入值30~60J/mm。Further, the heat input value of the front heat source in step (4) is 60-200 J/mm, and the heat input value of the rear heat source is 30-60 J/mm.
进一步的,后置热源产生的余高为前置热源产生的余高的1/10~1/2。Further, the residual height generated by the rear heat source is 1/10-1/2 of that generated by the front heat source.
本发明还提供了一种双热源同步送丝、送粉的焊接装置,包括前置热源、后置热源、送丝装置、送粉装置和气体保护装置,前置热源、后置热源送粉装置和气体保护装置沿焊接方向串行排布在焊缝上方,气体保护装置安装在焊缝两侧,前置热源与送丝装置被设置为配合实施送丝焊接,后置热源与送粉扎装置被设置为配合实施送粉焊接,送丝装置、前置热源、后置热源、送粉装置和气体保护装置被设置为同时启动或同时停止。The present invention also provides a welding device for synchronous wire feeding and powder feeding with dual heat sources, including a front heat source, a rear heat source, a wire feeding device, a powder feeding device and a gas protection device, a front heat source, and a rear heat source powder feeding device And the gas protection device is arranged in series above the welding seam along the welding direction, the gas protection device is installed on both sides of the welding seam, the front heat source and wire feeding device are set to cooperate with wire feeding welding, and the rear heat source and powder feeding device It is set to cooperate with the implementation of powder feeding welding, and the wire feeding device, front heat source, rear heat source, powder feeding device and gas protection device are set to start or stop at the same time.
进一步的,送丝装置包括送丝枪头,送丝枪头的中心线与前置热源的中心线夹角为30~60°,送丝枪头的尖端与前置热源的中心耦合。Further, the wire feeding device includes a wire feed gun head, the angle between the center line of the wire feed gun head and the center line of the front heat source is 30-60°, and the tip of the wire feed gun head is coupled to the center of the front heat source.
进一步的,送粉装置包括送粉喷嘴,送粉喷嘴与后置热源的中心线夹角为10~30°,送粉喷嘴的粉末束流被设置为经同轴送粉喷嘴送出并聚焦到后置热源的中心。Further, the powder feeding device includes a powder feeding nozzle, the angle between the powder feeding nozzle and the centerline of the rear heat source is 10-30°, and the powder stream of the powder feeding nozzle is set to be sent out through the coaxial powder feeding nozzle and focused to Center the heat source.
进一步的,后置热源产生的后置熔池中心处于前置热源产生的前置熔池的尾部,后置熔池的宽度为前置熔池的宽度的1/5~1/2。Further, the center of the rear molten pool generated by the rear heat source is at the tail of the front molten pool generated by the front heat source, and the width of the rear molten pool is 1/5-1/2 of the width of the front molten pool.
进一步的,气体保护装置为侧吹保护气管,侧吹保护气管包括第一侧吹保护气管和第二侧吹保护气管,第一侧吹保护气管和第二侧吹保护气管分别安装在焊缝的两侧。Further, the gas protection device is a side-blowing protective gas pipe, and the side-blowing protective gas pipe includes a first side-blowing protective gas pipe and a second side-blowing protective gas pipe, and the first side-blowing protective gas pipe and the second side-blowing protective gas pipe are respectively installed on sides.
进一步的,侧吹保护气管的中轴线被设置为指向前置热源作用的焊件表面位置,且与焊件所在平面的夹角为30~60°。Further, the central axis of the side-blowing shielding gas pipe is set to point to the position of the weldment surface where the front heat source acts, and the included angle with the plane where the weldment is located is 30-60°.
与现有技术相比,本发明至少具有以下有益的技术效果:Compared with the prior art, the present invention has at least the following beneficial technical effects:
本发明在前置热源产生熔池的末端设置后置热源,在金属工件焊接过程中,前置热源为焊接的主热源,实现最大熔深的焊接,满足焊接厚度的工程要求,而后置热源改善熔池金属的流动能力,增大熔池凝固末期液态金属的填充能力,促进焊接熔池中气孔逸出,改善成形及应力分布,抑制凝固末期热裂纹的出现。In the present invention, a rear heat source is installed at the end of the molten pool generated by the front heat source. During the welding process of metal workpieces, the front heat source is the main heat source for welding, which realizes welding with the maximum penetration depth and meets the engineering requirements of welding thickness, while the rear heat source improves The flow ability of the molten pool metal increases the filling capacity of the liquid metal at the end of the solidification of the molten pool, promotes the escape of pores in the welded molten pool, improves the forming and stress distribution, and inhibits the appearance of thermal cracks at the end of solidification.
本发明增加后置热源进行送粉焊接,有效增加了液相金属回流愈合能力,提高熔池尾部凝固收缩产生孔隙的液相填充能力,熔池尾部凝固收缩产生的孔隙减少,从而改善焊缝组织结构,抑制裂纹的出现;The invention adds a rear heat source for powder feeding welding, effectively increases the healing ability of the liquid phase metal backflow, improves the liquid phase filling capacity of the pores generated by the solidification and shrinkage of the tail of the molten pool, reduces the pores generated by the solidification and shrinkage of the tail of the molten pool, and improves the weld structure. structure, inhibiting the appearance of cracks;
本发明增加后置热源进行送粉焊接,还可以改变前置热源送丝焊接产生的焊缝成形,可以使焊缝中心出现略微凸起的余高,避免焊缝出现表面下凹,从而有效改善焊缝表面的应力状态,抑制焊缝表面的裂纹出现;The present invention adds a rear heat source for powder feeding welding, and can also change the shape of the weld seam produced by the front heat source wire feeding welding, which can make the center of the weld seam have a slightly raised reinforcement and prevent the weld seam from having a concave surface, thereby effectively improving the weld seam shape. Stress state on the surface of the weld to suppress the appearance of cracks on the surface of the weld;
本发明的后置热源采用送粉方式进行金属填充,与送丝方式(一般精度为0.4~1.0g/min)相比,金属填充量控制得到有效提升,控制精度可达0.02g/min,填充精确性更高。The rear heat source of the present invention adopts the powder feeding method for metal filling. Compared with the wire feeding method (the general accuracy is 0.4-1.0g/min), the control of the metal filling amount is effectively improved, and the control accuracy can reach 0.02g/min. Greater precision.
以下将结合附图对本发明的构思、具体结构及产生的技术效果作进一步说明,以充分地了解本发明的目的、特征和效果。The idea, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings, so as to fully understand the purpose, features and effects of the present invention.
附图说明Description of drawings
图1是本发明的一个较佳实施例的双热源同步送丝、送粉的焊接装置示意图;Fig. 1 is a schematic diagram of a welding device of dual heat source synchronous wire feeding and powder feeding in a preferred embodiment of the present invention;
图2是本发明的一个较佳实施例的双热源同步送丝、送粉平板堆焊的熔池示意图;Fig. 2 is a schematic diagram of molten pool of dual heat source synchronous wire feeding and powder feeding plate surfacing welding of a preferred embodiment of the present invention;
图3是本发明的一个较佳实施例的厚板的前置热源送丝焊接裂纹倾向示意图;Fig. 3 is a schematic diagram of the crack tendency of the pre-heat source wire feeding welding of a thick plate according to a preferred embodiment of the present invention;
图4是本发明的一个较佳实施例的厚板的双热源同步送丝、送粉焊接的应力状态示意图。Fig. 4 is a schematic diagram of stress state of dual heat source synchronous wire feeding and powder feeding welding of a thick plate according to a preferred embodiment of the present invention.
其中,1-前置热源,2-后置热源,3-送丝装置,4-送粉装置,5-第一侧吹保护气管,6-第二侧吹保护气管,7-第一待焊工件,8-第二待焊工件,9-焊缝,10-前置熔池,11-后置熔池,12-拉应力,13-压应力。Among them, 1-front heat source, 2-rear heat source, 3-wire feeding device, 4-powder feeding device, 5-first side blowing protective gas pipe, 6-second side blowing protective gas pipe, 7-first welder to be welded piece, 8-the second workpiece to be welded, 9-weld seam, 10-pre molten pool, 11-post molten pool, 12-tensile stress, 13-compressive stress.
具体实施方式Detailed ways
以下参考说明书附图介绍本发明的多个优选实施例,使其技术内容更加清楚和便于理解。本发明可以通过许多不同形式的实施例来得以体现,本发明的保护范围并非仅限于文中提到的实施例。The following describes several preferred embodiments of the present invention with reference to the accompanying drawings, so as to make the technical content clearer and easier to understand. The present invention can be embodied in many different forms of embodiments, and the protection scope of the present invention is not limited to the embodiments mentioned herein.
在附图中,结构相同的部件以相同数字标号表示,各处结构或功能相似的组件以相似数字标号表示。附图所示的每一组件的尺寸和厚度是任意示出的,本发明并没有限定每个组件的尺寸和厚度。为了使图示更清晰,附图中有些地方适当夸大了部件的厚度。In the drawings, components with the same structure are denoted by the same numerals, and components with similar structures or functions are denoted by similar numerals. The size and thickness of each component shown in the drawings are shown arbitrarily, and the present invention does not limit the size and thickness of each component. In order to make the illustration clearer, the thickness of parts is appropriately exaggerated in some places in the drawings.
如图1所示,本发明一个较佳实施例的双热源同步送丝、送粉的焊接装置,包括前置热源1、后置热源2、送丝装置3、送粉装置4、第一侧吹保护气管5和第二侧吹保护气管6。其中,前置热源1、后置热源2、送丝装置3的枪头和送粉装置4的喷嘴按一条轴线呈串行排布在焊缝9的正上方;送粉装置4包含同轴气体保护装置(图中未示出);第一侧吹保护气管5和第二侧吹保护气管6对称放置在前置热源1的两侧,且轴心均指向前置热源1的中心。前置热源1、后置热源2、送丝装置3、送粉装置4、第一侧吹保护气管5和第二侧吹保护气管6均通过控制系统(图中未示出)实现同时启动或同时停止。第一侧吹保护气管5、第二侧吹保护气管6和同轴气体保护装置(图中未示出)均设置调压阀,通过控制系统控制以调节气体流量,所用的保护气体为惰性气体,包括氩气、氦气和氙气中的任意一种,在本发明的较佳实施例中,采用纯氩气作为保护气体。利用上述焊接装置进行焊接的具体操作步骤如下:As shown in Figure 1, a dual heat source synchronous wire feeding and powder feeding welding device in a preferred embodiment of the present invention includes a front heat source 1, a rear heat source 2, a wire feeding device 3, a powder feeding device 4, a first side Blow the protective gas tube 5 and the second side blow the protective gas tube 6. Among them, the front heat source 1, the rear heat source 2, the gun head of the wire feeding device 3 and the nozzle of the powder feeding device 4 are arranged in series directly above the welding seam 9 according to an axis; the powder feeding device 4 includes a coaxial gas Protective device (not shown in the figure): the first side-blowing protective gas pipe 5 and the second side-blowing protective gas pipe 6 are symmetrically placed on both sides of the front heat source 1, and the axes all point to the center of the front heat source 1. The front heat source 1, the rear heat source 2, the wire feeding device 3, the powder feeding device 4, the first side blowing protection gas pipe 5 and the second side blowing protection gas pipe 6 are all simultaneously started or stop at the same time. The first side-blowing protective gas pipe 5, the second side-blowing protective gas pipe 6, and the coaxial gas protection device (not shown in the figure) are all equipped with pressure regulating valves, which are controlled by the control system to adjust the gas flow rate, and the protective gas used is an inert gas , including any one of argon, helium and xenon. In a preferred embodiment of the present invention, pure argon is used as the shielding gas. The specific operation steps for welding with the above welding device are as follows:
(1)将第一待焊工件7和第二待焊工件8的焊接面打磨至平整光滑,清洗以除去氧化物及油污,分别将第一待焊工件7和第二待焊工件8安装在焊接工装(图中未示出)上;(1) The welding surfaces of the first workpiece 7 to be welded and the second workpiece 8 to be welded are polished to be smooth and smooth, and cleaned to remove oxides and oil stains, and the first workpiece 7 to be welded and the second workpiece 8 to be welded are installed on the on the welding tooling (not shown in the figure);
(2)调整送丝装置3的枪头位置,使枪头的轴线与前置热源1的轴线的夹角为30~60°,送丝装置3送出的焊丝尖端与前置热源1的中心耦合;调整送粉装置4的喷嘴位置,使喷嘴的轴线与后置热源2的轴线的夹角为10~30°,送粉装置4送出的粉末束流聚焦到后置热源2的中心;调整第一侧吹保护气管5和第二侧吹保护气管6的位置,使第一侧吹保护气管5的气流方向与第一待焊工件7的表面的夹角为30~60°,第二侧吹保护气管6的气流方向与第二待焊工件8的表面的夹角为30~60°;(2) Adjust the position of the gun head of the wire feeding device 3 so that the angle between the axis of the gun head and the axis of the front heat source 1 is 30-60°, and the tip of the welding wire sent by the wire feed device 3 is coupled to the center of the front heat source 1 ; Adjust the position of the nozzle of the powder feeding device 4 so that the angle between the axis of the nozzle and the axis of the rear heat source 2 is 10-30°, and the powder beam sent by the powder feeding device 4 is focused on the center of the rear heat source 2; The positions of the side-blowing shielding gas pipe 5 and the second side-blowing shielding gas pipe 6 are such that the angle between the airflow direction of the first side-blowing shielding gas pipe 5 and the surface of the first workpiece 7 to be welded is 30-60°, and the second side-blowing The angle between the gas flow direction of the shielding gas pipe 6 and the surface of the second workpiece 8 to be welded is 30-60°;
(3)根据第一待焊工件7和第二待焊工件8的厚度,设置前置热源1的热输入值、后置热源2的热输入值、送丝装置3的送丝速度和送粉装置4的送粉速度;(3) According to the thickness of the first workpiece to be welded 7 and the thickness of the second workpiece to be welded 8, set the heat input value of the front heat source 1, the heat input value of the rear heat source 2, the wire feeding speed and powder feeding of the wire feeding device 3 The powder feeding speed of device 4;
(4)设置同轴气体保护装置的气体流量为5~25L/min,设置第一侧吹保护气管5和第二侧吹保护气管6的气体流量为5~50L/min;(4) The gas flow rate of the coaxial gas protection device is set to 5-25 L/min, and the gas flow rate of the first side-blowing protective gas pipe 5 and the second side-blowing protective gas pipe 6 is set to 5-50 L/min;
(5)启动控制系统,开始焊接。(5) Start the control system and start welding.
在本发明的较佳实施例中,送丝装置3与前置热源1配合实施送丝焊接,送粉装置4与后置热源2配合实施送粉焊接。In a preferred embodiment of the present invention, the wire feeding device 3 cooperates with the front heat source 1 to implement wire feeding welding, and the powder feeding device 4 cooperates with the rear heat source 2 to implement powder feeding welding.
实施例1Example 1
本实施例选用厚度为2mm的金属薄板作为第一待焊工件和第二待焊工件,在氩气保护下进行平板堆焊,具体焊接步骤如下:In this embodiment, a thin metal plate with a thickness of 2mm is selected as the first workpiece to be welded and the second workpiece to be welded, and the plate surfacing welding is carried out under the protection of argon gas. The specific welding steps are as follows:
(1)将第一待焊工件7和第二待焊工件8的焊接面打磨至平整光滑,清洗以除去氧化物及油污等杂质,将第一待焊工件7和第二待焊工件8安装在焊接工装上,在焊接工装两端放置金属板作为引弧板;(1) Grinding the welding surfaces of the first workpiece 7 to be welded and the second workpiece 8 to be welded to be smooth, cleaning to remove impurities such as oxides and oil stains, and installing the first workpiece 7 to be welded and the second workpiece 8 to be welded On the welding tool, metal plates are placed at both ends of the welding tool as the arc strike plate;
(2)沿着焊接热源前进的方向,依次将送丝枪头、前置热源1、后置热源2和送粉喷嘴按一条轴线呈串行排布,侧吹保护气管分别放置在前置热源2的两侧,气管轴心指向前置热源中心,且气管中轴线垂直于焊接方向;调整送丝装置的枪头位置,使焊丝尖端与前置热源的中心耦合,焊丝与前置热源的轴线的夹角为60°;调整送粉装置的喷嘴位置,使粉末束流聚焦到后置热源的中心,喷嘴的轴线与后置热源的轴线的夹角为20°;调整第一侧吹保护气管和第二侧吹保护气管的位置,使气流的方向分别与第一待焊工件和第二待焊工件的表面的夹角为40°;(2) Arrange the wire feed gun head, front heat source 1, rear heat source 2 and powder feeding nozzle in series along an axis along the forward direction of the welding heat source, and place the side blowing protective gas pipes respectively on the front heat source On both sides of 2, the axis of the trachea points to the center of the front heat source, and the central axis of the trachea is perpendicular to the welding direction; adjust the position of the gun head of the wire feeding device so that the tip of the welding wire is coupled to the center of the front heat source, and the axis of the welding wire and the front heat source The included angle is 60°; adjust the position of the nozzle of the powder feeding device to focus the powder beam to the center of the rear heat source, and the angle between the axis of the nozzle and the axis of the rear heat source is 20°; adjust the first side blowing protective gas pipe and the position of the second side blowing shielding gas pipe, so that the angle between the direction of the airflow and the surface of the first workpiece to be welded and the surface of the second workpiece to be welded is 40°;
(3)设置前置热源1的热输入值为60J/mm、后置热源2的热输入值为30J/mm、送丝装置3的送丝速度为1m/min、送粉装置4的送粉速度为3g/min;(3) Set the heat input value of the front heat source 1 to 60J/mm, the heat input value of the rear heat source 2 to 30J/mm, the wire feeding speed of the wire feeding device 3 to 1m/min, and the powder feeding device 4 The speed is 3g/min;
(4)设置同轴气体保护装置、第一待焊工件7和第二待焊工件8的气体流量均为15L/min;(4) The coaxial gas protection device, the gas flow rate of the first workpiece 7 to be welded and the second workpiece 8 to be welded are set to 15L/min;
(5)启动控制系统,使前置热源1、后置热源2、送丝装置3、送粉装置4、第一侧吹保护气管5和第二侧吹保护气管6同时运行,实施双热源同步送丝、送粉焊接。(5) Start the control system to make the front heat source 1, the rear heat source 2, the wire feeding device 3, the powder feeding device 4, the first side blowing protection gas pipe 5 and the second side blowing protection gas pipe 6 run simultaneously, and implement double heat source synchronization Wire feeding, powder feeding welding.
本实施例中,步骤(4)中的送丝速度的设置以使送丝焊接在焊缝9上出现凸起0.1~0.3mm的余高为度,送粉速度的设置以使送粉焊接在焊缝9上产生的余高为送丝焊接产生的余高的1/10~1/2为度。如图2所示,前置热源1产生前置熔池10,后置热源2产生后置熔池11,后置熔池11的中心处于前置熔池10的尾部。后置热源的输入值设置以使后置熔池11的宽度为前置熔池10的宽度的1/5~1/2为度。引入后置热源2辅助实施送粉焊接,一方面,有效增加了液相金属回流愈合能力,减少前置熔池10尾部因凝固收缩产生的孔隙,改善焊缝9的组织结构,抑制裂纹出现并提升焊缝9的力学性能,进一步地,本发明使用双热源同步送丝、送粉进行焊接的方式,使焊缝9的中心位置最终出现<0.5mm的凸型余高,避免焊缝9出现表面下凹,改变了单纯的送丝焊接方式产生的焊缝形态,从而改善焊缝表面的应力状态,抑制了焊缝表面的裂纹出现;另一方面,送粉焊接能够实现金属填充量的精确控制,填充精度可达0.02g/min,与一般填充精度为0.4~1.0g/min的送粉焊接方式相比,填充精确性更高,能够保证在小填充金属条件下的精确调节能力。In this embodiment, the setting of the wire feeding speed in step (4) is to make the wire feeding welding appear on the welding seam 9 with a bulge of 0.1 to 0.3mm as the degree of excess height, and the setting of the powder feeding speed is to make the powder feeding welding in the The reinforcement produced on the weld seam 9 is 1/10 to 1/2 of the reinforcement produced by wire feeding welding. As shown in FIG. 2 , the front heat source 1 produces a front molten pool 10 , and the rear heat source 2 produces a rear molten pool 11 , and the center of the rear molten pool 11 is at the tail of the front molten pool 10 . The input value of the rear heat source is set so that the width of the rear molten pool 11 is 1/5-1/2 of the width of the front molten pool 10 in degrees. The introduction of the rear heat source 2 assists powder feeding welding. On the one hand, it effectively increases the healing ability of the liquid phase metal backflow, reduces the pores at the tail of the front molten pool 10 due to solidification and shrinkage, improves the organizational structure of the weld 9, and suppresses the occurrence of cracks. To improve the mechanical properties of the weld 9, further, the present invention uses dual heat sources to feed wire and powder simultaneously for welding, so that the center of the weld 9 finally has a convex reinforcement of <0.5mm, avoiding the appearance of the weld 9 The surface is concave, which changes the shape of the weld seam produced by the simple wire feeding welding method, thereby improving the stress state of the weld seam surface and suppressing the appearance of cracks on the weld seam surface; on the other hand, powder feeding welding can achieve accurate metal filling Control, the filling accuracy can reach 0.02g/min, compared with the general powder feeding welding method with a filling accuracy of 0.4-1.0g/min, the filling accuracy is higher, and it can ensure the precise adjustment ability under the condition of small filler metal.
本实施方案描述的是双热源同步送丝、送粉的平板堆焊过程。前置热源的能量密度大于后置热源,产生较大的前置热源焊接熔池,后置热源中心作用于前置热源焊缝熔池尾端的最后凝固点,产生较小的后置热源焊接熔池。后置热源对前置热源焊接熔池进行加热,有效提高了凝固末期熔池金属的流动能力,从而深熔焊的焊接匙孔所致气孔的析出能力,降低焊缝的气孔缺陷;其次,合金粉末的对焊接熔池的填充,提高了金属液相在凝固过程中的回流愈合能力,降低凝固收缩导致焊接裂纹的倾向。This embodiment describes the plate surfacing welding process of dual heat source synchronous wire feeding and powder feeding. The energy density of the front heat source is greater than that of the rear heat source, resulting in a larger weld pool of the front heat source, and the center of the rear heat source acts on the final solidification point at the end of the weld pool of the front heat source, resulting in a smaller weld pool of the rear heat source. The rear heat source heats the welding pool of the front heat source, which effectively improves the flow capacity of the molten pool metal at the end of solidification, so that the precipitation ability of the pores caused by the welding keyhole of the deep penetration welding reduces the pore defects of the weld; secondly, the alloy The filling of the welding pool by the powder improves the reflow healing ability of the metal liquid phase during the solidification process, and reduces the tendency of solidification shrinkage to cause welding cracks.
实施例2Example 2
本实施例选用厚度为10mm的金属厚板作为第一待焊工件和第二待焊工件,在氩气保护下进行厚板对接焊,具体焊接步骤如下:In this embodiment, a thick metal plate with a thickness of 10mm is selected as the first workpiece to be welded and the second workpiece to be welded, and the thick plate is butt welded under the protection of argon gas. The specific welding steps are as follows:
(1)在第一待焊工件7和第二待焊工件8的侧面开V型坡口作为焊接面,坡口角度为20°,坡口深度为5mm,并将坡口用磨床打磨至平整光滑,进行化学清洗至除去氧化物及油污等杂质,将第一待焊工件和第二待焊工件安装在焊接工装上,在焊接工装两端放置金属板作为引弧板;(1) Open a V-shaped groove on the side of the first workpiece 7 to be welded and the second workpiece 8 to be welded as the welding surface, the groove angle is 20°, the groove depth is 5mm, and the groove is ground to smooth with a grinder Smooth, carry out chemical cleaning to remove impurities such as oxides and oil stains, install the first workpiece to be welded and the second workpiece to be welded on the welding tool, and place metal plates at both ends of the welding tool as arc strike plates;
(2)沿着焊接热源前进的方向,依次将送丝枪头、前置热源1、后置热源2和送粉喷嘴按一条轴线呈串行排布,侧吹保护气管分别放置在前置热源1的两侧,气管轴心指向前置热源中心,且气管中轴线垂直于焊接方向调整送丝装置的枪头位置,使焊丝尖端与前置热源的中心耦合,焊丝与前置热源的轴线的夹角为30°;调整送粉装置4的喷嘴位置,使粉末束流聚焦到后置热源的中心,喷嘴的轴线与后置热源的轴线的夹角为20°;调整第一侧吹保护气管5和第二侧吹保护气管6的位置,使气流的方向分别与第一待焊工件7和第二待焊工件8的表面的夹角为40°;(2) Arrange the wire feed gun head, front heat source 1, rear heat source 2 and powder feeding nozzle in series along an axis along the forward direction of the welding heat source, and place the side blowing protective gas pipes respectively on the front heat source 1, the axis of the trachea points to the center of the front heat source, and the central axis of the trachea is perpendicular to the welding direction. The included angle is 30°; adjust the position of the nozzle of the powder feeding device 4 so that the powder stream is focused on the center of the rear heat source, and the angle between the axis of the nozzle and the axis of the rear heat source is 20°; adjust the first side blowing protection gas pipe 5 and the position of the second side blowing shielding gas pipe 6, so that the angle between the direction of the airflow and the surface of the first workpiece 7 to be welded and the surface of the second workpiece 8 to be welded is 40°;
(3)并设置前置热源1的热输入为200J/mm、后置热源2的热输入为60J/mm、送丝装置3的送丝速度为5m/min、送粉装置4的送粉速度为15g/min;(3) And set the heat input of the front heat source 1 to 200J/mm, the heat input of the rear heat source 2 to 60J/mm, the wire feeding speed of the wire feeding device 3 to 5m/min, and the powder feeding speed of the powder feeding device 4 15g/min;
(4)设置同轴气体保护装置、第一待焊工件和第二待焊工件的气体流量均为15L/min;(4) Set the coaxial gas protection device, the gas flow rate of the first workpiece to be welded and the second workpiece to be welded is 15L/min;
(5)启动控制系统,使前置热源1、后置热源2、送丝装置3、送粉装置4、第一侧吹保护气管5和第二侧吹保护气6管同时运行,实施双热源同步送丝、送粉焊接。(5) Start the control system, so that the front heat source 1, the rear heat source 2, the wire feeding device 3, the powder feeding device 4, the first side blowing protective gas pipe 5 and the second side blowing protective gas pipe 6 operate simultaneously, implementing dual heat sources Synchronous wire feeding and powder feeding welding.
本实施例采用较大的热输入进行焊接,如图3所示,前置熔池10与坡口内壁接触,出现液体金属润湿现象,使得冷却后出现下凹的焊缝形态,焊缝9的中心位置受到指向坡口内壁的拉应力12,导致焊缝9产生裂纹倾向。如图4所示,后置热源2通过送粉焊接产生焊缝余高,该余高为前置热源1所产生的最大余高的1/5~1/2,且焊缝宽度为前置热源1所产生的焊缝宽度的1/5~1/2,使焊缝形态由凹型变为凸型,从而在焊缝9的中心位置引入压应力13,抑制裂纹的出现。In this embodiment, a relatively large heat input is used for welding. As shown in FIG. 3, the front molten pool 10 is in contact with the inner wall of the groove, and the phenomenon of liquid metal wetting occurs, so that a concave weld shape appears after cooling, and the weld 9 The central position of the center is subjected to the tensile stress 12 directed to the inner wall of the groove, which causes the weld 9 to have a tendency to crack. As shown in Figure 4, the rear heat source 2 produces weld reinforcement through powder feeding welding, which is 1/5 to 1/2 of the maximum reinforcement produced by the front heat source 1, and the weld width is 1/5-1/2 of the width of the weld seam generated by the heat source 1 changes the shape of the weld seam from concave to convex, thereby introducing compressive stress 13 at the center of the weld seam 9 and suppressing the appearance of cracks.
以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present invention without creative efforts. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art shall be within the scope of protection defined by the claims.
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CN110877165A (en) * | 2019-11-24 | 2020-03-13 | 太原理工大学 | A dual heat source combined action method for welding and welding surface performance improvement |
CN112496544A (en) * | 2020-09-30 | 2021-03-16 | 上海交通大学 | Efficient welding method and device for thin-wall welding titanium tube by arc-assisted laser |
CN113084347A (en) * | 2021-04-27 | 2021-07-09 | 广东省科学院中乌焊接研究所 | Wire-powder combined welding device and method |
CN114273662A (en) * | 2021-12-19 | 2022-04-05 | 南京理工大学 | A connection method of thick plate high nitrogen steel based on laser deposition |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110877165A (en) * | 2019-11-24 | 2020-03-13 | 太原理工大学 | A dual heat source combined action method for welding and welding surface performance improvement |
CN112496544A (en) * | 2020-09-30 | 2021-03-16 | 上海交通大学 | Efficient welding method and device for thin-wall welding titanium tube by arc-assisted laser |
CN113084347A (en) * | 2021-04-27 | 2021-07-09 | 广东省科学院中乌焊接研究所 | Wire-powder combined welding device and method |
CN113084347B (en) * | 2021-04-27 | 2022-10-14 | 广东省科学院中乌焊接研究所 | A kind of silk powder joint welding device and method |
CN114273662A (en) * | 2021-12-19 | 2022-04-05 | 南京理工大学 | A connection method of thick plate high nitrogen steel based on laser deposition |
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