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CN110162125B - Humidity building system and method and device for controlling humidity building system - Google Patents

Humidity building system and method and device for controlling humidity building system Download PDF

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Publication number
CN110162125B
CN110162125B CN201910484412.XA CN201910484412A CN110162125B CN 110162125 B CN110162125 B CN 110162125B CN 201910484412 A CN201910484412 A CN 201910484412A CN 110162125 B CN110162125 B CN 110162125B
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steam
humidity
metal block
building system
temperature
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CN110162125A (en
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张艳军
张洪阳
张光辉
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Jiangsu Tuomiluo High End Equipment Co ltd
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Jiangsu Tuomiluo High End Equipment Co ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D27/00Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
    • G05D27/02Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)

Abstract

The invention provides a humidity building system and a method and a device for controlling the humidity building system, wherein the humidity building system comprises the following components: an environmental test chamber and a steam generating mechanism for supplying steam into the environmental test chamber; the steam generation mechanism includes: the metal block is arranged on the environment test box, and is internally provided with a steam delivery blind hole and a water bearing hole communicated with the steam delivery blind hole; the steam delivery blind hole is communicated with the inner space of the environment test box, and the water bearing hole is positioned outside the environment test box; a heating assembly inserted in the metal block; and one end of the water supply pipe is inserted into the water bearing hole, and the other end of the water supply pipe is communicated with a water source. The humidity building system provided by the embodiment of the invention can reduce the cluster phenomenon of the steam in the environment test box, improve the uniform distribution of the steam in the environment test box, and further improve the humidifying uniformity.

Description

Humidity building system and method and device for controlling humidity building system
Technical Field
The invention relates to the technical field of test equipment, in particular to a humidity building system.
The invention relates to the technical field of humidity control, in particular to a method and a device for controlling a humidity building system.
Background
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
Conceivable processes such as inspection, storage, etc. are in some cases required to be completed in a constant temperature and humidity environment, and an environmental test chamber is a device commonly used for constructing such an environment.
Humidity creation and control of the environmental test chamber is now typically accomplished by passing the generated steam into the environmental test chamber through an external device, as described in the known embodiment provided by CN 207780622U. For example, a container containing water is placed outside the environmental chamber and the water is heated to evaporate to form steam. Then, the steam is led into the environment test box through the steam transmission pipeline.
However, as described in the above-mentioned known embodiments, this humidification method has problems in that the humidification efficiency is low due to the low steam generation speed, the accuracy and instantaneity of humidity control of the environmental test chamber are difficult to be ensured due to the low steam generation speed and the low stop, and the water consumption is large due to the need to turn on the compressor to perform dehumidification operation in order to maintain stable humidity in the environmental test chamber.
Further, since this is done by introducing steam which has been generated externally into the environmental test chamber through the steam delivery line. Then, the steam easily appears as clusters in the environmental test chamber. In this way, uneven steam distribution in the environmental test chamber will result, and humidification uniformity is still further improved.
It should be noted that the foregoing description of the background art is only for the purpose of providing a clear and complete description of the technical solution of the present invention and is presented for the convenience of understanding by those skilled in the art. The above-described solutions are not considered to be known to the person skilled in the art simply because they are set forth in the background of the invention section.
Disclosure of Invention
Based on the foregoing drawbacks of the prior art, embodiments of the present invention provide a humidity building system, and a method and an apparatus for controlling the humidity building system, which can solve at least one of the above problems.
In order to achieve the above object, the present invention provides the following technical solutions.
A humidity building system comprising: an environmental test chamber and a steam generating mechanism for providing steam into the environmental test chamber; the steam generation mechanism includes:
The metal block is arranged on the environment test box, and a steam delivery blind hole and a water bearing hole communicated with the steam delivery blind hole are arranged in the metal block; the steam conveying blind hole is communicated with the inner space of the environment test box, and the water bearing hole is positioned outside the environment test box;
A heating assembly inserted in the metal block;
and one end of the water supply pipe is inserted into the water bearing hole, and the other end of the water supply pipe is communicated with a water source.
A method of controlling the humidity building system of any one of the above, comprising:
performing first PID calculation on humidity deviation values of the set humidity and the current actual humidity in the environment test box, and outputting first parameters;
Performing second PID calculation on the set maximum temperature of the metal block and the temperature deviation value of the current actual temperature of the metal block to obtain a second parameter; the set maximum temperature of the metal block is not higher than the tolerance limit temperature of the heating component;
taking the relatively smaller value of the first parameter and the second output parameter as a target parameter;
And outputting PWM pulse trains with corresponding widths according to the target parameters, and providing the PWM pulse trains to a relay connected with the heating assembly, wherein the relay is driven by the PWM pulse trains to turn on or off the connection between the heating assembly and a power supply.
A humidity control apparatus comprising:
The first PID calculation module is used for carrying out first PID calculation on the humidity deviation value of the set humidity and the current actual humidity in the environment test box and outputting a first parameter;
the second PID calculation module is used for carrying out second PID calculation on the set maximum temperature of the metal block and the temperature deviation value of the current actual temperature of the metal block to obtain a second parameter; the set maximum temperature of the metal block is not higher than the tolerance limit temperature of the heating component;
The target parameter selection module is used for taking the relatively smaller value of the first parameter and the second output parameter as a target parameter;
And the PWM pulse output module is used for outputting PWM pulse trains with corresponding widths according to the target parameters, and supplying the PWM pulse trains to a relay connected with the heating assembly, wherein the relay is driven by the PWM pulse trains to turn on or off the connection between the heating assembly and a power supply.
The humidity building system provided by the embodiment of the invention can reduce the cluster phenomenon of steam in the environment test box, improve the uniform distribution of steam in the environment test box, and further improve the humidifying uniformity.
In addition, the humidity control method and the humidity control device ensure normal humidity control on one hand and protect the heating component on the other hand through the operation and the output of the two PID, and prevent the heating component from being damaged due to overhigh temperature.
Specific embodiments of the invention are disclosed in detail below with reference to the following description and the accompanying drawings, indicating the manner in which the principles of the invention may be employed. It should be understood that the embodiments of the invention are not limited in scope thereby.
Features that are described and/or illustrated with respect to one embodiment may be used in the same way or in a similar way in one or more other embodiments in combination with or instead of the features of the other embodiments.
It should be emphasized that the term "comprises/comprising" when used herein is taken to specify the presence of stated features, integers, steps or components but does not preclude the presence or addition of one or more other features, integers, steps or components.
Drawings
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way. In addition, the shapes, proportional sizes, and the like of the respective components in the drawings are merely illustrative for aiding in understanding the present invention, and are not particularly limited. Those skilled in the art with access to the teachings of the present invention can select a variety of possible shapes and scale sizes to practice the present invention as the case may be. In the drawings:
fig. 1 is a schematic perspective view of a humidity creating system according to an embodiment of the present invention;
FIG. 2 is a schematic cross-sectional view of a humidity building system according to an embodiment of the present invention;
FIG. 3 is a flow chart of a humidity control method according to an embodiment of the present invention;
Fig. 4 is a block diagram of a humidity control apparatus according to an embodiment of the present invention.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, shall fall within the scope of the invention.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1 and 2, an embodiment of the present invention provides a humidity building system, including: environmental test chamber 1 and a steam generating mechanism for supplying steam into environmental test chamber 1.
The environmental test chamber 1 may take any suitable existing configuration, and embodiments of the present invention are not limited in this regard.
The steam generation mechanism includes: metal block 2, heating element 3 and water supply pipe 4.
The metal block 2 is arranged on the environment test box 1, and a steam delivery blind hole 201 and a water bearing hole 202 communicated with the steam delivery blind hole 201 are arranged in the metal block 2. The steam delivery blind hole 201 is communicated with the inner space of the environment test chamber 1, and the water bearing hole 202 is positioned outside the environment test chamber 1.
The metal block 2 is made of a material with better heat conduction performance. Furthermore, in order to allow the water in contact therewith to evaporate, the metal block 2 has a melting point at least higher than the evaporation temperature of the water (typically 100 ℃ under normal atmospheric pressure) so as to maintain its physical form when its temperature reaches or even exceeds the evaporation temperature of the water.
The aluminum block, the copper block or the iron block can better meet the two requirements. Therefore, in the present embodiment, the metal block 2 may preferably be any one of an aluminum block, a copper block, or an iron block.
Of course, the embodiment of the invention is not limited thereto. Other metal blocks 2 made of a metal material that can meet the above two requirements are also possible, and the embodiment of the present invention is not limited thereto.
In one embodiment, the metal block 2 is disposed on the environmental test chamber 1 and the steam delivery blind hole 201 is communicated with the internal space of the environmental test chamber 1 in such a manner that the sidewall of the environmental test chamber 1 may be provided with the steam delivery hole 101. The end face of the metal block 2 is attached to the outer wall of the environment test box 1, and the steam delivery blind hole 201 is correspondingly communicated with the steam through hole 101. The set end surface is the end surface where the opening end of the steam delivery blind hole 201 is located.
In this embodiment, the metal block 2 and the environmental test chamber 1 are bonded and fixed face to face. And the steam delivery blind hole 201 is communicated with the setting end surface and corresponds to the steam delivery hole 101 arranged on the side wall of the environment test box 1. Thereby, the communication between the blind steam delivery hole 201 and the internal space of the environmental test chamber 1 is realized.
Thus, the entire metal block 2 is located outside the environmental test chamber 1. So that the water receiving holes 202 provided in the metal block 2 are also located outside the environmental test chamber 1.
In another embodiment, the metal block 2 is disposed on the environmental test chamber 1 and the blind vapor delivery hole 201 may be in communication with the internal space of the environmental test chamber 1 in such a manner that the sidewall of the environmental test chamber 1 may be provided with a mounting hole (not shown). The metal block 2 is arranged in the mounting hole in a penetrating way, and the opening end of the steam transmission blind hole 201 is positioned in the environment test box 1.
In this embodiment, the mounting hole provided on the side wall of the environmental test chamber 1 is adapted to the cross-sectional shape of the metal block 2, so that the metal block 2 is inserted into the mounting hole and fixed. In this way, part of the metal block 2 extends into the interior space of the environmental chamber 1, and another part is located outside the environmental chamber 1. And the water receiving hole 202 is provided in a portion of the metal block 2 located outside the environmental test chamber 1.
The heating assembly 3 is inserted into the metal block 2 and is used for heating the metal block 2 to be heated to a temperature higher than the evaporation temperature of water. The heating assembly 3 may take any suitable existing configuration, such as an electric heating tube, etc., and embodiments of the present invention are not limited in this regard. The heating assembly 3 may be connected to a power source through a relay, and the heating assembly 3 is controlled to start or stop operation by opening or closing the relay.
The metal block 2 may be in a cube shape and be arranged horizontally, and the steam delivery blind hole 201 extends horizontally along the axial direction in the inside. Also, the heating means 3 may be provided in plural to improve the heating efficiency of the metal block 2. Furthermore, a plurality of heating elements 3 surrounds the blind vapour delivery holes 201. Therefore, heat generated by the heating assemblies 3 can be intensively supplied to the steam delivery blind holes 201, and the heat utilization rate is improved.
Further, the plurality of heating assemblies 3 are arranged in a ring-shaped or rectangular array, and the steam delivery blind hole 201 is positioned at the center of the array of the plurality of heating assemblies 3. In this way, the uniformity of heat generation by the plurality of heating elements 3 can be improved.
One end (water outlet end) of the water supply pipe 4 is inserted into the water receiving hole 202, and the other end (water inlet) is used for communicating with a water source. With the above description in mind, the water receiving bore 202 is located outside the environmental test chamber 1. Therefore, the water supply pipe 4 matched with the water bearing hole 202 is also positioned outside the environment test box 1, so that the problem that the water supply pipe 4 is interfered with the environment test box 1 in position is avoided, and the water supply pipe 4 can be smoothly assembled with the metal block 2.
As shown in fig. 2, the water receiving hole 202 is opened upward, its axial direction is perpendicular to the axial direction of the steam delivery blind hole 201, and the water receiving hole 202 is provided at a position away from the open end of the steam delivery blind hole 201. Thus, the water injected into the steam delivery blind hole 201 through the water supply pipe 4 can traverse the steam delivery blind hole 201 as much as possible, so that the water is fully contacted with the metal block 2 to generate steam.
Further, the number of the steam generating mechanisms may be plural, and the plural steam generating mechanisms are uniformly arranged on the environmental test chamber 1. Therefore, the steam generating mechanisms which are uniformly arranged can uniformly supply steam into the environment test chamber 1, so that the cluster phenomenon of the steam in the environment test chamber 1 is reduced, the uniform distribution of the steam in the environment test chamber 1 is improved, and the humidifying uniformity is further improved.
Further, a temperature detecting element 5 may be provided in the metal block 2 for detecting the current actual temperature of the metal block 2. The environment test chamber 1 may be provided with a humidity detection element for detecting the current actual humidity in the environment test chamber 1 in real time.
The temperature detecting element 5 and the humidity detecting element may be of any suitable present construction, and for example, a thermocouple, a humidity sensor, and the like may be used, and the embodiment of the present invention is not limited thereto.
In order to control the humidity in the environmental test chamber 1, the embodiment of the invention also provides a humidity control method which comprehensively considers two factors of the temperature of the metal block 2 and the humidity in the environmental test chamber 1. Thereby, the heating element 3 is prevented from being damaged due to the excessively high temperature of the metal block 2 while controlling the humidity in the environmental test chamber 1.
Specifically, as shown in fig. 3, the humidity control method according to the embodiment of the present invention includes:
First PID calculation: and performing first PID calculation on the humidity deviation value of the set humidity SP_humidity and the current actual humidity PV_humidity in the environment test chamber 1, and outputting a first parameter PID_Out1.
The current actual humidity pv_humidity in the environmental test chamber 1 can be measured by the humidity detection element described above, and the humidity sp_humidity is set in advance and stored locally.
The first PID calculation may be performed by a first PID Controller pid_controller 1. The proportional coefficient Kp, the differential coefficient Ki and the integral coefficient Kd involved in the proportional, integral and differential control process in the first PID calculation are suitable for adjustment and setting according to practical situations, which is not limited in the embodiment of the present invention.
Second PID calculation: and performing second PID calculation on the set maximum temperature SP_temperature of the metal block 2 and the temperature deviation value of the current actual temperature PV_temperature of the metal block 2 to obtain a second parameter PID_Out2.
Likewise, the current actual temperature pv_temperature of the metal block 2 can be measured by the temperature detection element 5 described above. The set maximum temperature sp_temperature of the metal block 2 is a temperature value selected from the temperature range defined above that of the evaporation temperature of water but below the melting temperature thereof.
Since this second PID calculation is mainly used to prevent the temperature of the metal block 2 from being too high to cause damage to the heating element 3, the maximum temperature of the metal block 2 is set not to be higher than the withstand limit temperature of the heating element 3. For example, the heating assembly 3 is an electric heating tube, the withstand limit temperature of which is 250 ℃. The set maximum temperature SP_temperature of the metal block 2 is arbitrarily selected within the temperature range of 100-250 ℃.
The current actual temperature pv_temperature of the metal block 2 is set, i.e. it can be stored locally. After the temperature detecting element 5 measures the current actual temperature pv_temperature of the metal block 2, the set maximum temperature sp_temperature of the metal block 2 is called, and the second PID calculation can be performed.
Likewise, the second PID calculation may be performed by a second PID Controller PID_Controler2. The proportional coefficient Kp, the differential coefficient Ki and the integral coefficient Kd involved in the proportional, integral and differential control process included in the second PID calculation are suitable for adjustment and setting according to practical situations, which is not limited in the embodiment of the present invention.
Selecting target parameters: the minimum value of the output of the two PID calculations is selected by using a function Min (PID_Out1, PID_Out2), and the relatively smaller value of the first parameter PID_Out1 and the second output parameter PID_Out2 is assigned to the target parameter PID_OutMin.
PWM pulse output: according to the value of the target parameter pid_out_min, a PWM pulse train of a corresponding width is output and supplied to a relay controlling the connection with the heating assembly 3. The relay is driven by the PWM pulse train to turn on or off the connection between the heating assembly 3 and the power supply.
In this embodiment, the target parameter pid_out_min may be a duty cycle of PWM (Pulse Width Modulation) pulse trains, which is combined with the signal period T of the PWM pulse trains to obtain the width of the PWM pulse trains. For example, if the target parameter pid_out_min is 0.5 and the signal period T of the PWM pulse train is 4s, the width of the PWM pulse train is 0.5×4s=2s.
The PWM pulse train controls the on-off of the relay so as to control the actual working time of the heating component 3, thereby realizing the control and adjustment of the output power of the heating component 3.
Therefore, through the operation and output of the two PIDs, on one hand, normal humidity control is ensured, and on the other hand, the heating component 3 is also protected to prevent damage caused by overhigh temperature.
Based on the same conception, the embodiment of the invention also provides a humidity control device, as described in the following embodiment. Because the principle of the humidity control apparatus for solving the problem and the technical effect that can be obtained are similar to those of the humidity control method, the implementation of the humidity control apparatus can be referred to the implementation of the humidity control method, and the repetition is not repeated. The term "module" used below may be implemented on a software basis, may be implemented on a hardware basis, or may be implemented in a combination of software and hardware.
As shown in fig. 4, the humidity control apparatus according to the embodiment of the present invention includes:
The first PID calculation module 100 is configured to perform a first PID calculation on the humidity deviation value of the set humidity and the current actual humidity in the environmental test chamber 1, and output a first parameter;
the second PID calculation module 200 is configured to perform a second PID calculation on the set maximum temperature of the metal block 2 and a temperature deviation value of the current actual temperature of the metal block 2, so as to obtain a second parameter; the set maximum temperature of the metal block 2 is not higher than the tolerance limit temperature of the heating component 3;
A target parameter selection module 300, configured to take a relatively smaller value of the first parameter and the second output parameter as a target parameter;
The PWM pulse output module 400 is configured to output a PWM pulse train with a corresponding width according to the target parameter, and provide the PWM pulse train to a relay connected to the heating assembly 3, where the relay is driven by the PWM pulse train to turn on or off the connection between the heating assembly 3 and the power supply.
The humidity control device in the embodiment of the present invention corresponds to the above humidity control method, and may have the same technical effects as those of implementing the humidity control method, and will not be described herein.
It should be noted that, in the description of the present invention, the terms "first," "second," and the like are used for descriptive purposes only and to distinguish between similar objects, and there is no order of preference between them, nor should they be construed as indicating or implying relative importance. Furthermore, in the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
The foregoing is merely a few embodiments of the present invention and those skilled in the art, based on the disclosure herein, may make numerous changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the invention.

Claims (9)

1. A method for controlling a humidity building system is characterized in that,
The humidity building system includes: an environmental test chamber and a steam generating mechanism for providing steam into the environmental test chamber; the steam generation mechanism includes:
The metal block is arranged on the environment test box, and a steam delivery blind hole and a water bearing hole communicated with the steam delivery blind hole are arranged in the metal block; the steam conveying blind hole is communicated with the inner space of the environment test box, and the water bearing hole is positioned outside the environment test box;
A heating assembly inserted in the metal block;
one end of the water supply pipe is inserted into the water bearing hole, and the other end of the water supply pipe is communicated with a water source;
the method for controlling the humidity building system comprises the following steps:
performing first PID calculation on humidity deviation values of the set humidity and the current actual humidity in the environment test box, and outputting first parameters;
Performing second PID calculation on the set maximum temperature of the metal block and the temperature deviation value of the current actual temperature of the metal block to obtain a second parameter; the second PID calculation is used for preventing the metal block from being damaged due to the fact that the temperature of the metal block is too high, and the set maximum temperature of the metal block is not higher than the tolerance limit temperature of the heating assembly;
taking the relatively smaller value of the first parameter and the second output parameter as a target parameter;
And outputting PWM pulse trains with corresponding widths according to the target parameters, and providing the PWM pulse trains to a relay connected with the heating assembly, wherein the relay is driven by the PWM pulse trains to turn on or off the connection between the heating assembly and a power supply.
2. The method of controlling a humidity building system of claim 1,
The side wall of the environment test chamber is provided with a steam through hole;
the end face of the metal block is attached to the outer wall of the environment test box, and the steam transmission blind hole is correspondingly communicated with the steam through hole; the setting end face is an end face where the opening end of the steam transmission blind hole is located.
3. The method of controlling a humidity building system of claim 1,
The side wall of the environment test box is provided with a mounting hole;
The metal block is arranged in the mounting hole in a penetrating mode, and the opening end of the steam transmission blind hole is located in the environment test box.
4. The method of controlling a humidity building system of claim 1,
The metal block is cubic, and the steam transmission blind hole extends horizontally along the axial direction;
The heating components are multiple, and the multiple heating components surround the steam delivery blind holes.
5. The method of claim 4, wherein a plurality of the heating elements are arranged in a circular or rectangular array, and the blind hole for transporting steam is located at the center of the array of the plurality of heating elements.
6. The method of controlling a humidity building system according to claim 1, wherein the axial direction of the water receiving hole is perpendicular to the axial direction of the steam delivery blind hole, and the water receiving hole is provided at a position away from the open end of the steam delivery blind hole.
7. The method of controlling a humidity building system according to claim 1, wherein the number of said steam generating means is plural, and a plurality of said steam generating means are uniformly provided on said environmental test chamber.
8. The method of controlling a humidity building system according to claim 1, wherein a temperature detecting element is provided in the metal block, and a humidity detecting element is provided in the environmental test chamber.
9. A humidity control apparatus for implementing the method of controlling a humidity building system according to any one of claims 1 to 8, comprising:
The first PID calculation module is used for carrying out first PID calculation on the humidity deviation value of the set humidity and the current actual humidity in the environment test box and outputting a first parameter;
the second PID calculation module is used for carrying out second PID calculation on the set maximum temperature of the metal block and the temperature deviation value of the current actual temperature of the metal block to obtain a second parameter; the set maximum temperature of the metal block is not higher than the tolerance limit temperature of the heating component;
The target parameter selection module is used for taking the relatively smaller value of the first parameter and the second output parameter as a target parameter;
And the PWM pulse output module is used for outputting PWM pulse trains with corresponding widths according to the target parameters, and supplying the PWM pulse trains to a relay connected with the heating assembly, wherein the relay is driven by the PWM pulse trains to turn on or off the connection between the heating assembly and a power supply.
CN201910484412.XA 2019-06-05 2019-06-05 Humidity building system and method and device for controlling humidity building system Active CN110162125B (en)

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