CN110161048A - Super high cycle fatigue damage test system based on advanced light source in situ imaging - Google Patents
Super high cycle fatigue damage test system based on advanced light source in situ imaging Download PDFInfo
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
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- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
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- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/0641—Indicating or recording means; Sensing means using optical, X-ray, ultraviolet, infrared or similar detectors
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- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
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Abstract
本申请提供一种基于先进光源原位成像的超高周疲劳损伤试验系统,通过将超高周疲劳试验设备中的载荷传感装置及驱动装置安装在试验基座上,将驱动装置与超声共振装置连接,以通过超声共振装置固定待测试件,并通过驱动装置带动超声共振装置靠近或远离载荷传感装置,其中超声共振装置在待测试件与载荷传感装置接触时对待测试件施加超声谐振波,载荷传感装置用于对驱动装置施加的载荷进行检测,以实现对待测试件的快速疲劳损伤试验。本申请还通过在试验设备周围设置先进光源及成像捕捉设备,使先进光源发出的射线投射在待测试件上,并由成像捕捉设备对穿透待测试件的射线进行捕捉,以实现对待测试件内部的疲劳损伤演变过程的原位成像监控。
This application provides an ultra-high cycle fatigue damage test system based on in-situ imaging of advanced light sources. By installing the load sensing device and driving device in the ultra-high cycle fatigue test equipment on the test base, the driving device and ultrasonic resonance The device is connected to fix the test piece through the ultrasonic resonance device, and drive the ultrasonic resonance device close to or away from the load sensing device through the driving device, wherein the ultrasonic resonance device applies ultrasonic resonance to the test piece when the test piece is in contact with the load sensing device Wave, the load sensing device is used to detect the load applied by the driving device, so as to realize the rapid fatigue damage test of the test piece. The present application also arranges advanced light sources and imaging capture equipment around the test equipment, so that the rays emitted by the advanced light source are projected on the test piece, and the imaging capture equipment captures the rays penetrating the test piece, so as to realize the detection of the test piece. In situ imaging monitoring of internal fatigue damage evolution.
Description
技术领域technical field
本申请涉及材料损伤测试技术领域,具体而言,涉及一种基于先进光源原位成像的超高周疲劳损伤试验系统。This application relates to the technical field of material damage testing, in particular, to an ultra-high cycle fatigue damage testing system based on advanced light source in-situ imaging.
背景技术Background technique
随着工业技术的不断发展,各式各样的材料会导致生产出的结构件在使用寿命存在不同的差异,因此在工业生产中需要精准地确定出对应结构件的疲劳损伤特性。但对使用寿命较长的结构件来说,采用常规的破坏性切片、断口辨识或表面观测等损伤测试手段是无法在短时间内确定出这类结构件的疲劳损伤特性的,同时常规的损伤测试手段仅能对具体的损伤结果进行疲劳特性观测,无法对结构件内部的疲劳损伤演变过程进行疲劳特性观测,从而导致最终确认的疲劳损伤特性与结构件本身的匹配度不高。With the continuous development of industrial technology, various materials will lead to different differences in the service life of the structural parts produced. Therefore, it is necessary to accurately determine the fatigue damage characteristics of the corresponding structural parts in industrial production. However, for structural parts with long service life, it is impossible to determine the fatigue damage characteristics of such structural parts in a short time by using conventional damage testing methods such as destructive sectioning, fracture identification or surface observation. The test method can only observe the fatigue characteristics of the specific damage results, but cannot observe the fatigue characteristics of the fatigue damage evolution process inside the structural parts, resulting in a poor match between the finally confirmed fatigue damage characteristics and the structural parts themselves.
发明内容Contents of the invention
为了克服现有技术中的上述不足,本申请的目的在于提供一种基于先进光源原位成像的超高周疲劳损伤试验系统,其能够快速地完成对待测试件的疲劳损伤试验,并对该待测试件内部在试验过程中的超高周疲劳损伤演变过程进行原位成像监控,从而快速地确定出与待测试件匹配的疲劳损伤特性。In order to overcome the above-mentioned deficiencies in the prior art, the purpose of this application is to provide an ultra-high cycle fatigue damage test system based on advanced light source in-situ imaging, which can quickly complete the fatigue damage test of the test piece, and the The evolution process of ultra-high cycle fatigue damage inside the test piece during the test is monitored in situ by imaging, so as to quickly determine the fatigue damage characteristics that match the test piece.
就试验系统而言,本申请实施例提供一种基于先进光源原位成像的超高周疲劳损伤试验系统,所述超高周疲劳损伤试验系统包括先进光源、成像捕捉设备及超高周疲劳试验设备,其中所述超高周疲劳试验设备包括载荷传感装置、超声共振装置、试验基座及驱动装置;As far as the test system is concerned, the embodiment of the present application provides an ultra-high cycle fatigue damage test system based on in-situ imaging of advanced light sources. The ultra-high cycle fatigue damage test system includes advanced light sources, imaging capture equipment and ultra-high cycle fatigue test Equipment, wherein the ultra-high cycle fatigue test equipment includes a load sensing device, an ultrasonic resonance device, a test base and a driving device;
所述载荷传感装置安装在所述试验基座上,所述驱动装置安装在所述试验基座上,并与所述超声共振装置连接,用于带动所述超声共振装置靠近或远离所述载荷传感装置;The load sensing device is installed on the test base, and the driving device is installed on the test base and is connected with the ultrasonic resonance device for driving the ultrasonic resonance device close to or away from the load sensing device;
待测试件设置在所述载荷传感装置与所述超声共振装置之间,并与所述超声共振装置固定,其中所述超声共振装置在带动所述待测试件与所述载荷传感装置接触时,对所述待测试件施加用于进行超高周疲劳试验的超声谐振波,所述载荷传感装置用于对所述驱动装置通过所述超声共振装置施加在所述待测试件上的载荷进行检测;The piece to be tested is arranged between the load sensing device and the ultrasonic resonance device, and is fixed with the ultrasonic resonance device, wherein the ultrasonic resonance device drives the test piece to contact the load sensing device , apply ultrasonic resonance waves for ultra-high cycle fatigue tests to the test piece, and the load sensing device is used to control the force applied to the test piece by the driving device through the ultrasonic resonance device Load detection;
所述超高周疲劳试验设备设置在所述先进光源与所述成像捕捉设备之间,所述先进光源发出的射线投射在所述待测试件上,所述成像捕捉设备设置在穿透所述待测试件的所述射线的传输路径上,用于对所述射线进行捕捉,以对所述待测试件内部的超高周疲劳损伤演变过程进行原位成像监控。The ultra-high cycle fatigue test equipment is set between the advanced light source and the image capture device, the rays emitted by the advanced light source are projected on the test piece, and the image capture device is set to penetrate the The transmission path of the rays of the test piece is used to capture the rays, so as to perform in-situ imaging monitoring on the ultra-high cycle fatigue damage evolution process inside the test piece.
相对于现有技术而言,本申请具有以下有益效果:Compared with the prior art, the present application has the following beneficial effects:
本申请通过安装在试验基座上的驱动装置,带动与该驱动装置连接的超声共振装置靠近或远离安装在所述试验基座上的载荷传感装置,其中待测试件设置在所述超声共振装置与所述载荷传感装置之间,并与所述超声共振装置固定连接,所述超声共振装置在带动所述待测试件与所述载荷传感装置接触时,对所述待测试件施加用于进行超高周疲劳试验的超声谐振波,此时所述载荷传感装置用于对所述驱动装置通过所述超声共振装置施加在所述待测试件上的载荷进行检测,从而通过所述载荷传感装置、所述超声共振装置、所述试验基座及所述驱动装置之间的配合,实现对待测试件的快速疲劳损伤试验。本申请通过在实现快速疲劳损伤试验的试验设备周围设置先进光源及成像捕捉设备,使先进光源发出的射线投射在待测试件上,并将成像捕捉设备设置在穿透待测试件的所述射线的传输路径上,从而通过成像捕捉设备对穿透待测试件的射线进行捕捉,以对待测试件内部的超高周疲劳损伤演变过程进行原位成像监控,从而能够快速地确定出与该待测试件匹配的疲劳损伤特性。The present application uses the driving device installed on the test base to drive the ultrasonic resonance device connected to the driving device to approach or stay away from the load sensing device installed on the test base, wherein the test piece is arranged on the ultrasonic resonance device. between the device and the load sensing device, and is fixedly connected with the ultrasonic resonance device, and when the ultrasonic resonance device drives the test piece to contact the load sensing device, it applies Ultrasonic resonance waves used for ultra-high cycle fatigue tests. At this time, the load sensing device is used to detect the load applied by the drive device to the test piece through the ultrasonic resonance device, so as to pass the The cooperation between the load sensing device, the ultrasonic resonance device, the test base and the driving device realizes the rapid fatigue damage test of the test piece. In this application, advanced light sources and imaging capture equipment are arranged around the test equipment for rapid fatigue damage testing, so that the rays emitted by the advanced light source are projected on the test piece, and the imaging capture equipment is set on the ray penetrating the test piece. on the transmission path, so that the rays penetrating the test piece are captured by the imaging capture device, so as to perform in-situ imaging monitoring on the evolution process of the ultra-high cycle fatigue damage inside the test piece, so that it can quickly determine the Matching fatigue damage characteristics.
为使本申请的上述目的、特征和优点能更明显易懂,下文特举本申请较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned purpose, features and advantages of the present application more comprehensible, preferred embodiments of the present application will be described in detail below together with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对本申请保护范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, so It should be regarded as a limitation on the scope of protection of the present application, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本申请实施例提供的超高周疲劳损伤试验系统的结构示意图之一;Fig. 1 is one of the structural schematic diagrams of the ultra-high cycle fatigue damage test system provided by the embodiment of the present application;
图2为本申请实施例提供的试验基座的结构示意图;Fig. 2 is the structural representation of the test base provided by the embodiment of the present application;
图3为本申请实施例提供的安装底座的分解示意图;Fig. 3 is an exploded schematic view of the mounting base provided by the embodiment of the present application;
图4为本申请实施例提供的支撑结构的结构示意图之一;Fig. 4 is one of the structural schematic diagrams of the support structure provided by the embodiment of the present application;
图5为本申请实施例提供的支撑结构的结构示意图之二;Fig. 5 is the second structural schematic diagram of the support structure provided by the embodiment of the present application;
图6为本申请实施例提供的驱动装置的安装示意图之一;Fig. 6 is one of the installation schematic diagrams of the driving device provided by the embodiment of the present application;
图7为本申请实施例提供的驱动装置的安装示意图之二;Fig. 7 is the second installation schematic diagram of the driving device provided by the embodiment of the present application;
图8为本申请实施例提供的超高周疲劳损伤试验系统的结构示意图之二;Fig. 8 is the second structural schematic diagram of the ultra-high cycle fatigue damage test system provided by the embodiment of the present application;
图9为本申请实施例提供的超高周疲劳损伤试验系统的方框示意图。Fig. 9 is a schematic block diagram of an ultra-high cycle fatigue damage test system provided in an embodiment of the present application.
图标:11-超高周疲劳损伤试验系统;12-计算设备;13-冷却设备;100-超高周疲劳试验设备;200-先进光源;300-成像捕捉设备;110-试验基座;120-载荷传感装置;130-驱动装置;140-超声共振装置;20-待测试件;210-安装底座;220-支撑结构;211-固定平台;212-旋转平台;213-安装平台;214-第一移动平台;215-第二移动平台;221-第一支撑筒;222-透射围罩;223-第二支撑筒;224-承载板;225-第一固定筒;226-第二固定筒;227-支撑柱;131-固定支架;132-伺服电动缸;133-固定盘;134-固定杆;135-固定孔;136-安装孔;231-转动电机;232-第一固定架;233-第二固定架;234-螺纹杆;235-螺纹滑动块;236-连接杆;141-压电换能器;142-定位器;143-位移放大器;121-载荷传感器;122-螺纹连接筒。Icons: 11-ultra-high cycle fatigue damage test system; 12-computing equipment; 13-cooling equipment; 100-ultra-high cycle fatigue test equipment; 200-advanced light source; 300-imaging capture equipment; 110-test base; Load sensing device; 130-driving device; 140-ultrasonic resonance device; 20-test piece; 210-installation base; 220-supporting structure; 211-fixed platform; 212-rotating platform; 1 mobile platform; 215-second mobile platform; 221-first support tube; 222-transmission enclosure; 223-second support tube; 224-loading plate; 225-first fixed tube; 226-second fixed tube; 227-support column; 131-fixed bracket; 132-servo electric cylinder; 133-fixed plate; 134-fixed rod; 135-fixed hole; 136-installation hole; 234-threaded rod; 235-threaded sliding block; 236-connecting rod; 141-piezoelectric transducer; 142-positioner; 143-displacement amplifier; 121-load sensor; 122-threaded connection cylinder.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the application product is used, and is only for the convenience of describing the application and simplifying the description, rather than indicating or implying References to devices or elements must have a particular orientation, be constructed, and operate in a particular orientation and therefore should not be construed as limiting the application. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should also be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
下面结合附图,对本申请的一些实施方式作详细说明。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。Some implementations of the present application will be described in detail below in conjunction with the accompanying drawings. In the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
请参照图1,是本申请实施例提供的超高周疲劳损伤试验系统11的结构示意图之一。在本申请实施例中,所述超高周疲劳损伤试验系统11用于快速地对待测试的样品试件进行疲劳损伤试验,并对待测试的该样品试件内部在试验过程中的超高周疲劳损伤演变过程进行原位成像监控,以确保能够快速地确定出与待测试的该样品试件匹配的疲劳损伤特性。其中,所述超高周疲劳损伤试验系统11包括先进光源200、成像捕捉设备300及超高周疲劳试验设备100,其中所述超高周疲劳试验设备100包括载荷传感装置120、超声共振装置140、试验基座110及驱动装置130。Please refer to FIG. 1 , which is one of the structural schematic diagrams of the ultra-high cycle fatigue damage test system 11 provided by the embodiment of the present application. In the embodiment of the present application, the ultra-high cycle fatigue damage test system 11 is used to quickly perform the fatigue damage test on the sample specimen to be tested, and to check the ultra-high cycle fatigue damage inside the sample specimen to be tested during the test. The damage evolution process is monitored by in-situ imaging to ensure that the fatigue damage characteristics matching the sample specimen to be tested can be quickly determined. Wherein, the ultra-high cycle fatigue damage test system 11 includes an advanced light source 200, an imaging capture device 300 and an ultra-high cycle fatigue test equipment 100, wherein the ultra-high cycle fatigue test equipment 100 includes a load sensing device 120, an ultrasonic resonance device 140 , the test base 110 and the driving device 130 .
请结合参照图1及图2,其中图2是本申请实施例提供的试验基座110的结构示意图。在本申请实施例中,所述超高周疲劳试验设备100用于实现对待测试件20的超高周疲劳试验,其中所述载荷传感装置120安装在所述试验基座110上,用于与待测试件20进行抵接,以便于所述超高周疲劳试验设备100对所述待测试件20进行超高周疲劳试验。Please refer to FIG. 1 and FIG. 2 in conjunction, wherein FIG. 2 is a schematic structural diagram of a test base 110 provided in an embodiment of the present application. In the embodiment of the present application, the ultra-high cycle fatigue test equipment 100 is used to realize the ultra-high cycle fatigue test of the test piece 20, wherein the load sensing device 120 is installed on the test base 110 for To abut against the piece to be tested 20 so that the ultra-high cycle fatigue test equipment 100 can perform an ultrahigh cycle fatigue test on the piece to be tested 20 .
在本实施例中,所述试验基座110包括安装底座210及支撑结构220。所述支撑结构220安装在所述安装底座210上,所述载荷传感装置120设置在所述支撑结构220内。具体地,所述支撑结构220内设置有容置空间,所述载荷传感装置120设置在所述容置空间内,并固定安装在所述容置空间底部。所述安装底座210与所述支撑结构220靠近所述容置空间底部的侧面接触,并与所述支撑结构220固定连接,用于对所述支撑结构220进行承载。In this embodiment, the test base 110 includes an installation base 210 and a supporting structure 220 . The support structure 220 is installed on the installation base 210 , and the load sensing device 120 is disposed in the support structure 220 . Specifically, an accommodating space is provided in the supporting structure 220, and the load sensing device 120 is arranged in the accommodating space and fixedly installed at the bottom of the accommodating space. The installation base 210 is in contact with the side of the support structure 220 close to the bottom of the accommodating space, and is fixedly connected with the support structure 220 for carrying the support structure 220 .
在本实施例中,所述安装底座210可以为不可活动的固定式底座,也可以为可活动的底座。In this embodiment, the installation base 210 may be a non-movable fixed base, or a movable base.
可选地,请参照图3,图3是本申请实施例提供的安装底座210的分解示意图。在本实施例中,当所述安装底座210为可活动的底座时,所述安装底座210可以包括固定平台211、旋转平台212、安装平台213、第一移动平台214及第二移动平台215。Optionally, please refer to FIG. 3 , which is an exploded schematic diagram of the installation base 210 provided by the embodiment of the present application. In this embodiment, when the installation base 210 is a movable base, the installation base 210 may include a fixed platform 211 , a rotating platform 212 , an installation platform 213 , a first mobile platform 214 and a second mobile platform 215 .
其中,所述固定平台211的一侧面上设置有凹陷部,所述旋转平台212的一侧面上设置有尺寸与所述凹陷部匹配的凸起部,所述旋转平台212通过所述凹陷部与所述凸起部之间的配合活动连接在所述固定平台211上,并可相对于所述固定平台211进行旋转。其中,试验人员根据试验需求调整所述旋转平台212相对于所述固定平台211的旋转角度。Wherein, a concave portion is provided on one side of the fixed platform 211, a raised portion having a size matching the concave portion is provided on one side of the rotating platform 212, and the rotating platform 212 is connected to the concave portion through the concave portion. The cooperation between the protrusions is movably connected to the fixed platform 211 and can rotate relative to the fixed platform 211 . Wherein, the tester adjusts the rotation angle of the rotating platform 212 relative to the fixed platform 211 according to the test requirements.
所述安装平台213设置在所述旋转平台212远离所述固定平台211的一侧,并与所述旋转平台212固定连接,以使所述旋转平台212在旋转时带动所述安装平台213进行转动。The installation platform 213 is arranged on the side of the rotation platform 212 away from the fixed platform 211, and is fixedly connected with the rotation platform 212, so that the rotation platform 212 drives the installation platform 213 to rotate when rotating .
所述第一移动平台214安装在所述安装平台213上,并与所述安装平台213活动连接。其中,所述第一移动平台214可相对于所述安装平台213沿第一移动方向进行移动,其中所述第一移动方向为平行于水平面的任一方向。The first mobile platform 214 is installed on the installation platform 213 and is movably connected with the installation platform 213 . Wherein, the first moving platform 214 can move relative to the installation platform 213 along a first moving direction, wherein the first moving direction is any direction parallel to the horizontal plane.
所述第二移动平台215设置在所述第一移动平台214远离所述安装平台213的一侧,并与所述第一移动平台214活动连接。其中,所述第二移动平台215可相对于所述第一移动平台214沿第二移动方向进行移动,其中所述第二移动方向为平行于水平面的任一方向,所述第二移动方向可以与所述第一移动方向平行,也可以与所述第一移动方向相交。在本实施例的一种实施方式中,所述第二移动方向与所述第一移动方向垂直。The second mobile platform 215 is arranged on a side of the first mobile platform 214 away from the installation platform 213 , and is movably connected with the first mobile platform 214 . Wherein, the second moving platform 215 can move relative to the first moving platform 214 along a second moving direction, wherein the second moving direction is any direction parallel to the horizontal plane, and the second moving direction can be parallel to the first moving direction, or intersect with the first moving direction. In an implementation manner of this embodiment, the second moving direction is perpendicular to the first moving direction.
所述支撑结构220与所述第二移动平台215固定连接,其中所述支撑结构220远离所述容置空间底部的侧面,与所述第二移动平台215远离所述第一移动平台214的侧面相对设置。The support structure 220 is fixedly connected to the second mobile platform 215, wherein the support structure 220 is away from the side of the bottom of the accommodating space, and the side of the second mobile platform 215 is away from the first mobile platform 214 relative settings.
在本实施例中,试验人员可通过所述旋转平台212、所述第一移动平台214及所述第二移动平台215之间的配合,带动所述支撑结构220进行旋转、沿所述第一移动方向进行移动、沿所述第二移动方向进行移动或在水平面上沿任意方向进行移动,从而调整待测试件20的试验位置,并可确保所述待测试件20可相对于先进光源200发出的射线进行旋转。In this embodiment, the tester can drive the support structure 220 to rotate along the Move in the moving direction, move along the second moving direction, or move in any direction on the horizontal plane, so as to adjust the test position of the test piece 20 and ensure that the test piece 20 can emit light relative to the advanced light source 200. The rays are rotated.
在本申请实施例中,所述超高周疲劳试验设备100中的所述驱动装置130安装在所述试验基座110上,并与所述超声共振装置140连接,所述待测试件20设置在所述超声共振装置140与所述载荷传感装置120之间,并与所述超声共振装置140固定连接。其中,所述驱动装置130用于带动所述超声共振装置140靠近或远离所述载荷传感装置120,使所述超声共振装置140带动所述待测试件20靠近或远离所述载荷传感装置120。In the embodiment of the present application, the driving device 130 in the ultra-high cycle fatigue test equipment 100 is installed on the test base 110 and connected to the ultrasonic resonance device 140, and the test piece 20 is set Between the ultrasonic resonance device 140 and the load sensing device 120 , and fixedly connected with the ultrasonic resonance device 140 . Wherein, the driving device 130 is used to drive the ultrasonic resonance device 140 close to or away from the load sensing device 120, so that the ultrasonic resonance device 140 drives the test piece 20 close to or away from the load sensing device 120.
其中,所述超声共振装置140在所述驱动装置130的作用下时所述待测试件20与所述载荷传感装置120接触时,对所述待测试件20施加用于进行超高周疲劳试验的超声谐振波,此时所述载荷传感装置120还用于对所述驱动装置130通过所述超声共振装置140施加在所述待测试件20上的载荷进行检测,从而通过所述载荷传感装置120、所述超声共振装置140、所述试验基座110及所述驱动装置130之间的配合,实现对待测试件20的快速疲劳损伤试验。Wherein, when the ultrasonic resonance device 140 is under the action of the driving device 130, when the test piece 20 is in contact with the load sensing device 120, the test piece 20 is subjected to ultra-high cycle fatigue. The ultrasonic resonance wave of the test, at this time, the load sensing device 120 is also used to detect the load applied by the driving device 130 on the test piece 20 through the ultrasonic resonance device 140, so that the load The cooperation between the sensing device 120 , the ultrasonic resonance device 140 , the test base 110 and the driving device 130 realizes the rapid fatigue damage test of the object 20 to be tested.
在本实施例中,所述试验基座110通过所述支撑结构220与所述驱动装置130固定连接。In this embodiment, the test base 110 is fixedly connected to the driving device 130 through the supporting structure 220 .
具体地,所述支撑结构220远离所述容置空间底部的侧面上开设有试验通孔,以通过所述试验通孔将所述支撑结构220内的容置空间与外界连通,所述驱动装置130设置在所述支撑结构220靠近所述试验通孔的一侧,并安装在所述支撑结构220上。Specifically, a test through hole is opened on the side of the support structure 220 away from the bottom of the accommodation space, so as to communicate the accommodation space in the support structure 220 with the outside through the test through hole, and the driving device 130 is arranged on the side of the support structure 220 close to the test through hole, and installed on the support structure 220 .
其中,所述试验通孔在所述支撑结构220上的开设位置正对着所述容置空间底部,所述驱动装置130连接的所述超声共振装置140的谐振波施加方向正对着位于所述支撑结构220内的所述载荷传感装置120,以使所述超声共振装置140在所述驱动装置130的带动下,可穿过所述试验通孔并伸入所述容置空间,从而确保所述超声共振装置140固定的待测试件20可与所述载荷传感装置120接触。Wherein, the opening position of the test through hole on the support structure 220 is facing the bottom of the accommodating space, and the resonant wave application direction of the ultrasonic resonance device 140 connected to the driving device 130 is facing the bottom of the accommodating space. The load sensing device 120 in the support structure 220, so that the ultrasonic resonance device 140, driven by the driving device 130, can pass through the test through hole and extend into the accommodating space, thereby The object under test 20 to ensure that the ultrasonic resonance device 140 is fixed can be in contact with the load sensing device 120 .
在本实施例中,所述超声共振装置140可向所述待测试件20施加最大谐振频率为20KHz的超声谐振波,从而高效地完成108-1010周次的疲劳测试,以大幅度地缩短疲劳试验时间。同时,所述驱动装置130在所述超声共振装置140间隔所述待测试件20与所述载荷传感装置120接触时,可向该待测试件20施加不同程度的恒定载荷,以确定出该待测试件20在不同荷载下的疲劳损伤特性。In this embodiment, the ultrasonic resonance device 140 can apply an ultrasonic resonance wave with a maximum resonance frequency of 20 KHz to the test piece 20, thereby efficiently completing 10 8 -10 10 cycles of fatigue tests to greatly reduce Shorten fatigue test time. At the same time, when the ultrasonic resonance device 140 is in contact with the load sensing device 120 at a distance between the test piece 20 and the load sensing device 120, the driving device 130 can apply different degrees of constant loads to the test piece 20 to determine the Fatigue damage characteristics of the test piece 20 under different loads.
其中,试验人员可通过控制所述驱动装置130带动所述超声共振装置140远离所述支撑结构220,以便试验人员将待测试件20安装在所述超声共振装置140的超声谐振波施加部位上。在本实施例的一种实施方式中,所述待测试件20与所述超声共振装置140螺纹紧固。试验人员在安装好所述待测试件20后,可控制所述驱动装置130带动所述超声共振装置140靠近所述支撑结构220,并使所述超声共振装置140带动所述待测试件20与位于所述容置空间内的所述载荷传感装置120接触,从而通过控制所述超声共振装置140的工作频率,向所述待测试件20施加用于进行超高周疲劳试验的超声谐振波,此时试验人员也可通过控制所述驱动装置130的工作状态,使该驱动装置130向所述待测试件20施加不同程度的恒定载荷。Wherein, the tester can drive the ultrasonic resonance device 140 away from the support structure 220 by controlling the driving device 130 , so that the tester installs the test piece 20 on the ultrasonic resonance wave application part of the ultrasonic resonance device 140 . In an implementation manner of this embodiment, the object under test 20 is screwed to the ultrasonic resonance device 140 . After installing the test piece 20, the tester can control the driving device 130 to drive the ultrasonic resonance device 140 close to the support structure 220, and make the ultrasonic resonance device 140 drive the test piece 20 and The load sensing device 120 located in the accommodating space is in contact, so that by controlling the operating frequency of the ultrasonic resonance device 140, an ultrasonic resonance wave for performing an ultra-high cycle fatigue test is applied to the test piece 20 , at this time, the tester can also control the working state of the driving device 130 to make the driving device 130 apply constant loads of different degrees to the test piece 20 .
在本申请实施例中,所述超高周疲劳损伤试验系统11中的先进光源200与所述成像捕捉设备300用于对所述待测试件20内部的超高周疲劳损伤演变过程进行原位成像监控,从而快速地确定出与所述待测试件20匹配的疲劳损伤特性。在本实施例的一种实施方式中,所述固定平台211与所述先进光源200所在平台固定连接在一起。In the embodiment of the present application, the advanced light source 200 and the imaging capture device 300 in the ultra-high cycle fatigue damage test system 11 are used to carry out in-situ Imaging monitoring, so as to quickly determine the fatigue damage characteristics matching the test piece 20 . In an implementation manner of this embodiment, the fixed platform 211 is fixedly connected with the platform where the advanced light source 200 is located.
具体地,所述超高周疲劳试验设备100设置在所述先进光源200与所述成像捕捉设备300之间,所述先进光源200发出的射线投射在位于所述支撑结构220内的所述待测试件20上,所述成像捕捉设备300设置在穿透所述待测试件20的所述射线的传输路径上,用于对所述射线进行捕捉,以对所述待测试件20内部的超高周疲劳损伤演变过程进行原位成像监控,达到非破坏性的、高效率的、高精度的疲劳损伤特性观测效果。Specifically, the ultra-high cycle fatigue test equipment 100 is set between the advanced light source 200 and the imaging capture device 300, and the rays emitted by the advanced light source 200 are projected on the waiting area in the support structure 220. On the test piece 20, the imaging capture device 300 is arranged on the transmission path of the rays penetrating the test piece 20, and is used to capture the rays, so as to detect the ultra- The in-situ imaging monitoring of the evolution process of high-cycle fatigue damage achieves non-destructive, high-efficiency, and high-precision observation of fatigue damage characteristics.
在本申请实施例中,为确保所述先进光源200发出的射线能够正常地投射到所述待测试件20上,本申请针对所述支撑结构220提出了两种实施方式。In the embodiment of the present application, in order to ensure that the rays emitted by the advanced light source 200 can be normally projected onto the object under test 20 , the present application proposes two implementations for the support structure 220 .
可选地,请参照图4,图4是本申请实施例提供的支撑结构220的结构示意图之一。在本实施例的一种实施方式中,所述支撑结构220包括第一支撑筒221、透射围罩222及第二支撑筒223,其中所述第二支撑筒223与所述透射围罩222均为两端开口的筒状结构,所述第一支撑筒221为一端开口而另一端封闭的筒状结构。Optionally, please refer to FIG. 4 , which is one of the structural schematic diagrams of the support structure 220 provided in the embodiment of the present application. In an implementation manner of this embodiment, the support structure 220 includes a first support cylinder 221, a transmission enclosure 222 and a second support cylinder 223, wherein the second support cylinder 223 and the transmission enclosure 222 are both It is a cylindrical structure with both ends open, and the first support cylinder 221 is a cylindrical structure with one end open and the other end closed.
其中,所述支撑结构220通过所述第一支撑筒221的封闭端部形成所述容置空间底部,并由所述第一支撑筒221的封闭端部与所述安装底座210固定连接。Wherein, the support structure 220 forms the bottom of the accommodating space through the closed end of the first support cylinder 221 , and is fixedly connected to the installation base 210 by the closed end of the first support cylinder 221 .
所述透射围罩222设置在所述第一支撑筒221远离所述容置空间底部的一侧,并安装在所述第一支撑筒221的存在开口的侧面上,使所述透射围罩222的内部空间与所述第一支撑筒221的内部空间连通。The transmission enclosure 222 is arranged on the side of the first support cylinder 221 away from the bottom of the accommodating space, and is installed on the side of the first support cylinder 221 where there is an opening, so that the transmission enclosure 222 The inner space of the first support cylinder 221 communicates with the inner space of the first support cylinder 221 .
所述第二支撑筒223设置在所述透射围罩222远离所述第一支撑筒221的一侧,并与所述透射围罩222连接,以使所述第二支撑筒223的内部空间与所述透射围罩222的内部空间连通,从而通过所述第一支撑筒221的内部空间、所述透射围罩222的内部空间及所述第二支撑筒223的内部空间相互连通形成所述容置空间,并以所述第二支撑筒223的远离所述透射围罩222的另一端开口形成所述试验通孔。The second support cylinder 223 is arranged on the side of the transmission enclosure 222 away from the first support cylinder 221, and is connected with the transmission enclosure 222, so that the inner space of the second support cylinder 223 and The internal space of the transmission enclosure 222 is connected, so that the internal space of the first support tube 221, the internal space of the transmission enclosure 222 and the internal space of the second support tube 223 are connected to each other to form the container. space, and the test through hole is formed by opening the other end of the second support cylinder 223 away from the transmission enclosure 222 .
在本实施方式中,所述待测试件20与所述载荷传感装置120接触时的空间位置,与所述透射围罩222在所述支撑结构220中的设置位置对应,以使所述先进光源200发出的射线经所述透射围罩222投射在与所述载荷传感装置120接触的所述待测试件20上,并可使穿透所述待测试件20的射线也能经所述透射围罩222射出到所述支撑结构220的外部。In this embodiment, the spatial position of the test piece 20 in contact with the load sensing device 120 corresponds to the installation position of the transmission enclosure 222 in the support structure 220, so that the advanced The rays emitted by the light source 200 are projected on the test piece 20 in contact with the load sensing device 120 through the transmission enclosure 222, and the rays penetrating the test piece 20 can also pass through the test piece 20. The transmissive enclosure 222 projects out of the support structure 220 .
其中,所述透射围罩222的材质与所述先进光源200的光源类型相关。例如,当所述先进光源200为X射线自由电子激光发生器时,所述透射围罩222应选用对X射线吸收少且强度较高的材料,如亚克力、石英、碳纤维等,优选为高比强度亚克力材料;当所述先进光源200为散裂中子源时,所述透射围罩222可选用高比强度亚克力材料或者铝合金材料。Wherein, the material of the transmission enclosure 222 is related to the light source type of the advanced light source 200 . For example, when the advanced light source 200 is an X-ray free electron laser generator, the transmission enclosure 222 should be made of a material that absorbs less X-rays and has higher strength, such as acrylic, quartz, carbon fiber, etc. High-strength acrylic material; when the advanced light source 200 is a spallation neutron source, the transmission enclosure 222 can be made of high specific-strength acrylic material or aluminum alloy material.
可选地,请参照图5,图5是本申请实施例提供的支撑结构220的结构示意图之二。在本实施例的另一种实施方式中,所述支撑结构220包括承载板224、透射围罩222、第一固定筒225、第二固定筒226及多根支撑柱227,其中所述第一固定筒225、所述透射围罩222及所述第二固定筒226均为两端开口的筒状结构。Optionally, please refer to FIG. 5 . FIG. 5 is the second structural schematic diagram of the support structure 220 provided by the embodiment of the present application. In another implementation manner of this embodiment, the supporting structure 220 includes a bearing plate 224, a transmission enclosure 222, a first fixing cylinder 225, a second fixing cylinder 226 and a plurality of supporting columns 227, wherein the first The fixing cylinder 225 , the transmission enclosure 222 and the second fixing cylinder 226 are all cylindrical structures with openings at both ends.
其中,所述载荷传感装置120安装在所述承载板224的一侧面上,所述承载板224远离所述载荷传感装置120的另一侧面与所述安装底座210固定连接。多根所述支撑柱227设置在所述载荷传感装置120周围,并安装在所述承载板224上,以配合所述承载板224形成所述容置空间底部。Wherein, the load sensing device 120 is installed on one side of the bearing plate 224 , and the other side of the bearing plate 224 away from the load sensing device 120 is fixedly connected to the installation base 210 . A plurality of support columns 227 are disposed around the load sensing device 120 and mounted on the bearing plate 224 to cooperate with the bearing plate 224 to form the bottom of the accommodating space.
所述透射围罩222设置在所述第一固定筒225及所述第二固定筒226之间,并与所述第一固定筒225及所述第二固定筒226连接,其中所述透射围罩222的内部空间、所述第一固定筒225的内部空间及所述第二固定筒226的内部空间相互连通。The transmission enclosure 222 is arranged between the first fixing cylinder 225 and the second fixing cylinder 226, and is connected with the first fixing cylinder 225 and the second fixing cylinder 226, wherein the transmission enclosure The inner space of the cover 222 , the inner space of the first fixing cylinder 225 and the inner space of the second fixing cylinder 226 communicate with each other.
每根所述支撑柱227远离所述承载板224的一端与所述第一固定筒225远离所述透射围罩222的侧面固定连接,以将由多根所述支撑柱227相互配合形成的内部空间与所述第一固定筒225的内部空间连通,从而通过几个相互连通的内部空间形成所述容置空间,并通过所述第二固定筒226远离所述透射围罩222的一端开口形成所述试验通孔。One end of each support column 227 away from the bearing plate 224 is fixedly connected to the side of the first fixing cylinder 225 away from the transmission enclosure 222, so that the internal space formed by the mutual cooperation of a plurality of support columns 227 It communicates with the inner space of the first fixed cylinder 225, thereby forming the accommodating space through several interconnected internal spaces, and forms the accommodating space through the opening at one end of the second fixed cylinder 226 away from the transmission enclosure 222. The test hole described above.
在本实施方式中,所述待测试件20与所述载荷传感装置120接触时的空间位置,也与所述透射围罩222在所述支撑结构220中的设置位置对应,以使所述先进光源200发出的射线能够经所述透射围罩222投射在与所述载荷传感装置120接触的所述待测试件20上,并确保穿透所述待测试件20的射线也能经所述透射围罩222射出到所述支撑结构220的外部。In this embodiment, the spatial position of the test piece 20 in contact with the load sensing device 120 also corresponds to the installation position of the transmission enclosure 222 in the support structure 220, so that the The rays emitted by the advanced light source 200 can be projected on the test piece 20 in contact with the load sensing device 120 through the transmission enclosure 222, and ensure that the rays penetrating the test piece 20 can also pass through the test piece 20. The transmissive enclosure 222 projects out of the support structure 220 .
在本申请实施例中,为确保所述驱动装置130能够带动所述超声共振装置140靠近或远离位于所述支撑结构220内的所述载荷传感装置120,本申请针对所述驱动装置130提出了两种实施方式。In the embodiment of the present application, in order to ensure that the driving device 130 can drive the ultrasonic resonance device 140 close to or away from the load sensing device 120 located in the support structure 220 , the present application proposes for the driving device 130 There are two implementations.
可选地,请参照图6,图6是本申请实施例提供的驱动装置130的安装示意图之一。在本实施例的一种实施方式中,所述驱动装置130包括固定支架131、伺服电动缸132、固定盘133及多根固定杆134。Optionally, please refer to FIG. 6 , which is one of the installation diagrams of the driving device 130 provided by the embodiment of the present application. In an implementation manner of this embodiment, the driving device 130 includes a fixed bracket 131 , a servo electric cylinder 132 , a fixed plate 133 and a plurality of fixed rods 134 .
其中,所述固定支架131上开设有多个固定孔135,所述固定孔135的数目与所述固定杆134的数目相同,每个所述固定孔135的孔径尺寸与所述固定杆134的端面尺寸匹配。Wherein, the fixing bracket 131 is provided with a plurality of fixing holes 135, the number of the fixing holes 135 is the same as the number of the fixing rods 134, and the aperture size of each fixing hole 135 is the same as that of the fixing rods 134. End face dimensions match.
每根所述固定杆134穿过对应的固定孔135并与所述支撑结构220固定连接,所述固定支架131与每根所述固定杆134固定连接,并与所述伺服电动缸132固定连接,用于将所述伺服电动缸132固定在所述支撑结构220上。Each of the fixed rods 134 passes through the corresponding fixed hole 135 and is fixedly connected with the support structure 220 , and the fixed bracket 131 is fixedly connected with each of the fixed rods 134 and is fixedly connected with the servo electric cylinder 132 , for fixing the servo electric cylinder 132 on the support structure 220 .
所述固定盘133上与每根固定杆134对应的位置处开设有安装孔136,所述固定盘133通过所述安装孔136与所述固定杆134之间的配合,活动连接在所述固定杆134上,即所述固定盘133可在所述固定杆134上滑动。A mounting hole 136 is provided at a position corresponding to each fixing rod 134 on the fixing plate 133, and the fixing plate 133 is movably connected to the fixing rod 134 through the cooperation between the mounting hole 136 and the fixing rod 134. on the rod 134 , that is, the fixed disc 133 can slide on the fixed rod 134 .
所述超声共振装置140固定安装在所述固定盘133上,所述伺服电动缸132的传动杆与所述固定盘133固定连接,以通过所述传动杆带动所述固定盘133及所述超声共振装置140沿所述固定杆134的长度延伸方向移动。其中,所述超声共振装置140安装在所述固定盘133的朝向所述支撑结构220的侧面上,以确保所述超声共振装置140的谐振波施加方向正对着所述支撑结构220内的所述载荷传感装置120。The ultrasonic resonance device 140 is fixedly installed on the fixed disk 133, and the transmission rod of the servo electric cylinder 132 is fixedly connected with the fixed disk 133, so as to drive the fixed disk 133 and the ultrasonic wave through the transmission rod. The resonance device 140 moves along the extending direction of the length of the fixed rod 134 . Wherein, the ultrasonic resonance device 140 is installed on the side of the fixed plate 133 facing the support structure 220, so as to ensure that the resonant wave application direction of the ultrasonic resonance device 140 is facing all the parts in the support structure 220. The load sensing device 120 described above.
可选地,请参照图7,图7是本申请实施例提供的驱动装置130的安装示意图之二。在本实施例的另一种实施方式中,所述驱动装置130包括转动电机231、第一固定架232、第二固定架233、螺纹杆234、螺纹滑动块235、固定盘133、连接杆236及多根固定杆134。Optionally, please refer to FIG. 7 . FIG. 7 is the second installation schematic diagram of the driving device 130 provided by the embodiment of the present application. In another implementation manner of this embodiment, the driving device 130 includes a rotating motor 231, a first fixed frame 232, a second fixed frame 233, a threaded rod 234, a threaded sliding block 235, a fixed plate 133, and a connecting rod 236 And a plurality of fixed rods 134.
其中,多根所述固定杆134的一端与所述支撑结构220固定连接,多根所述固定杆134的另一端与所述第一固定架232固定连接。所述转动电机231固定安装在所述第一固定架232上,所述转动电机231的输出转子与所述螺纹杆234的一端固定连接,以带动所述螺纹杆234进行转动,其中所述转动电机231的旋转轴方向与所述固定杆134的长度延伸方向平行。Wherein, one end of the plurality of fixing rods 134 is fixedly connected to the support structure 220 , and the other end of the plurality of fixing rods 134 is fixedly connected to the first fixing frame 232 . The rotating motor 231 is fixedly installed on the first fixed frame 232, and the output rotor of the rotating motor 231 is fixedly connected with one end of the threaded rod 234 to drive the threaded rod 234 to rotate, wherein the rotating The direction of the rotation axis of the motor 231 is parallel to the extending direction of the length of the fixing rod 134 .
所述第二固定架233上开设有与固定杆134对应的固定通孔,所述第二固定架233通过所述固定通孔套设在多根所述固定杆134上,并与所述固定杆134固定,所述螺纹杆234的另一端与所述第二固定架233活动连接,以确保所述螺纹杆234可相对于所述第二固定架233转动。The second fixing bracket 233 is provided with fixing through holes corresponding to the fixing rods 134, and the second fixing bracket 233 is sleeved on a plurality of fixing rods 134 through the fixing through holes, and is connected with the fixing rods 134. The rod 134 is fixed, and the other end of the threaded rod 234 is movably connected with the second fixing frame 233 to ensure that the threaded rod 234 can rotate relative to the second fixing frame 233 .
所述螺纹滑动块235上开设有与所述螺纹杆234对应的安装通孔,及与所述固定杆134对应的滑动通孔,所述安装通孔的内壁上设置有与所述螺纹杆234匹配的螺纹结构。所述螺纹滑动块235通过所述安装通孔套设在所述螺纹杆234上,并通过所述滑动通孔套设在所述固定杆134上,并以通过所述安装通孔与所述螺纹杆234之间的螺纹匹配,使所述螺纹滑动块235在所述螺纹杆234的转动下沿所述固定杆134的长度延伸方向滑动。The threaded sliding block 235 is provided with an installation through hole corresponding to the threaded rod 234, and a sliding through hole corresponding to the fixed rod 134. Matching thread construction. The threaded sliding block 235 is sleeved on the threaded rod 234 through the installation through hole, and is sleeved on the fixed rod 134 through the sliding through hole, and is connected to the fixed rod 134 through the installation through hole. The thread matching between the threaded rods 234 makes the threaded sliding block 235 slide along the extending direction of the fixed rod 134 under the rotation of the threaded rods 234 .
所述固定盘133远离所述支撑结构220的侧面通过所述连接杆236与所述螺纹滑动块235固定连接,所述固定盘133靠近所述支撑结构220的侧面与所述超声共振装置140固定连接,以通过所述螺纹滑动块235带动所述固定盘133及所述超声共振装置140沿所述固定杆134的长度延伸方向移动。The side of the fixed disk 133 away from the support structure 220 is fixedly connected to the threaded sliding block 235 through the connecting rod 236, and the side of the fixed disk 133 close to the support structure 220 is fixed to the ultrasonic resonance device 140 connected so as to drive the fixed plate 133 and the ultrasonic resonance device 140 to move along the extending direction of the fixed rod 134 through the threaded sliding block 235 .
在本申请实施例中,所述超声共振装置140包括压电换能器141、定位器142及位移放大器143。In the embodiment of the present application, the ultrasonic resonance device 140 includes a piezoelectric transducer 141 , a positioner 142 and a displacement amplifier 143 .
其中,所述压电换能器141、所述定位器142及所述位移放大器143依次连接,其中所述压电换能器141用于将电信号转换为机械振动信号,并将经所述定位器142传递给所述位移放大器143,以使所述位移放大器143对接收到的机械振动信号进行振幅放大,并输出对应的超声谐振波。Wherein, the piezoelectric transducer 141, the positioner 142 and the displacement amplifier 143 are connected sequentially, wherein the piezoelectric transducer 141 is used to convert an electrical signal into a mechanical vibration signal, and the The positioner 142 transmits it to the displacement amplifier 143, so that the displacement amplifier 143 amplifies the amplitude of the received mechanical vibration signal and outputs a corresponding ultrasonic resonance wave.
在本实施例中,所述定位器142与所述驱动装置130固定连接,以确保所述驱动装置130可带动所述超声共振装置140进行移动;所述位移放大器143与所述待测试件20固定在一起,以在所述超声共振装置140间隔所述待测试件20与所述载荷传感装置120接触时,向所述待测试件20施加超声谐振波。In this embodiment, the positioner 142 is fixedly connected with the driving device 130 to ensure that the driving device 130 can drive the ultrasonic resonance device 140 to move; fixed together, so as to apply ultrasonic resonance waves to the test piece 20 when the ultrasonic resonance device 140 is in contact with the load sensing device 120 at a distance from the test piece 20 .
在本申请实施例中,所述载荷传感装置120包括载荷传感器121。所述载荷传感器121安装在所述试验基座110上,所述载荷传感装置120可通过所述载荷传感器121对所述驱动装置130通过所述超声共振装置140施加在所述待测试件20上的载荷进行实时检测。In the embodiment of the present application, the load sensing device 120 includes a load sensor 121 . The load sensor 121 is installed on the test base 110, and the load sensing device 120 can be applied to the test piece 20 by the load sensor 121 to the driving device 130 through the ultrasonic resonance device 140. Real-time detection of the load on the
在本实施例的一种实施方式中,所述载荷传感装置120还包括螺纹连接筒122。所述螺纹连接筒122的一端与所述载荷传感器121螺纹紧固,所述螺纹连接筒122的另一端在与所述待测试件20接触时,可对所述待测试件20进行螺纹紧固。其中,当所述螺纹连接筒122与所述待测试件20螺纹紧固时,所述超声共振装置140、所述待测试件20及所述载荷传感装置120固定在一起,所述驱动装置130在所述超声共振装置140完成对应的超高周疲劳试验后,可带动所述超声共振装置140远离所述载荷传感装置120进行移动,以对所述待测试件20施加特定拉应力,确保该待测试件20内部裂纹张开,让所述先进光源200及所述成像捕捉设备300对裂纹张开过程进行原位成像监控。In an implementation manner of this embodiment, the load sensing device 120 further includes a threaded connection cylinder 122 . One end of the threaded connection cylinder 122 is screwed to the load sensor 121, and the other end of the threaded connection cylinder 122 can be screwed to the test piece 20 when it is in contact with the test piece 20. . Wherein, when the threaded connection cylinder 122 is screwed fastened to the object under test 20, the ultrasonic resonance device 140, the object under test 20 and the load sensing device 120 are fixed together, and the driving device 130 After the ultrasonic resonance device 140 completes the corresponding ultra-high cycle fatigue test, the ultrasonic resonance device 140 may be driven to move away from the load sensing device 120, so as to apply a specific tensile stress to the test piece 20, To ensure that the internal cracks of the test piece 20 are opened, let the advanced light source 200 and the imaging capture device 300 perform in-situ imaging monitoring on the crack opening process.
在本实施例的一种实施方式中,所述载荷传感装置120还可以包括谐振杆。所述谐振杆设置在所述螺纹连接筒122的远离所述载荷传感器121的一端,并与所述螺纹连接筒122螺纹紧固,以使所述待测试件20间隔所述谐振杆与所述螺纹连接筒122接触,并通过所述谐振杆增强所述超声共振装置140向所述待测试件20施加的超声谐振波的谐振效果,以缩短整体的超高周疲劳试验时长,从而更快速地确定出与该待测试件20匹配的疲劳损伤特性。In an implementation manner of this embodiment, the load sensing device 120 may further include a resonant rod. The resonant rod is arranged on the end of the threaded connection cylinder 122 away from the load sensor 121, and is screwed to the threaded connection cylinder 122, so that the test piece 20 is spaced between the resonant rod and the load sensor 121. The threaded connection cylinder 122 is in contact, and the resonance effect of the ultrasonic resonance wave applied to the test piece 20 by the ultrasonic resonance device 140 is enhanced through the resonance rod, so as to shorten the overall ultra-high cycle fatigue test duration, thereby more quickly Determine the fatigue damage characteristics matching the piece to be tested 20 .
在本申请实施例中,当所述先进光源200的光源类型不同时,所述支撑结构220中的透射围罩222除了在材质上需要有所选择外,还存在对结构的改变,同时对应的成像捕捉设备300的数目也需有所调整。In the embodiment of this application, when the light source types of the advanced light source 200 are different, the transmission enclosure 222 in the support structure 220 needs to be selected in addition to the material, and there is also a change in the structure, and the corresponding The number of image capture devices 300 also needs to be adjusted.
例如,当所述先进光源200为X射线自由电子激光发生器时,所述透射围罩222的围罩侧壁上无需进行开口处理,且对应的成像捕捉设备300的数目为一个,该成像捕捉设备300直接设置在先进光源200的射线出射方向上,如图1所示。For example, when the advanced light source 200 is an X-ray free electron laser generator, there is no need to perform opening treatment on the enclosure side wall of the transmission enclosure 222, and the number of the corresponding imaging capture device 300 is one. The device 300 is directly arranged in the ray emitting direction of the advanced light source 200 , as shown in FIG. 1 .
当所述先进光源200为散裂中子源时,所述透射围罩222的围罩侧壁上需按照四周90°的夹角均匀开设四个开口,并以其中一个开口作为所述先进光源200的射线入射口,以与所述射线入射口相对的开口作为所述先进光源200的透射出射口,并以另外两个开口作为所述先进光源200的衍射出射口,此时所述成像捕捉设备300的数目为三个,三个所述成像捕捉设备300分别设置在透射出射口及两个衍射出射口各自对应的射线出射方向上。其中,当先进光源200发出的射线从所述射线入射口进入所述支撑结构220内部并透射到待测试件20上时,穿过该待测试件20的射线将对应分成三支射线分量分别从透射出射口及两个衍射出射口离开所述支撑结构220,由三个所述成像捕捉设备300对这三支射线分量进行捕捉,如图8所示。When the advanced light source 200 is a spallation neutron source, four openings should be evenly opened on the enclosure side wall of the transmission enclosure 222 according to the included angle of 90° around, and one of the openings is used as the advanced light source 200, the opening opposite to the ray entrance is used as the transmission exit of the advanced light source 200, and the other two openings are used as the diffraction exit of the advanced light source 200. At this time, the imaging capture The number of devices 300 is three, and the three imaging capture devices 300 are respectively arranged in the ray emission directions corresponding to the transmission exit port and the two diffraction exit ports. Wherein, when the rays emitted by the advanced light source 200 enter the interior of the support structure 220 from the ray entrance and transmit to the object under test 20, the rays passing through the object under test 20 will be correspondingly divided into three ray components from The transmission exit and the two diffraction exits leave the support structure 220, and the three ray components are captured by the three imaging capture devices 300, as shown in FIG. 8 .
可选地,请参照图9,图9是本申请实施例提供的超高周疲劳损伤试验系统11的方框示意图。在本申请实施例中,所述超高周疲劳损伤试验系统11还包括计算设备12及冷却设备13。Optionally, please refer to FIG. 9 , which is a schematic block diagram of an ultra-high cycle fatigue damage test system 11 provided in an embodiment of the present application. In the embodiment of the present application, the ultra-high cycle fatigue damage test system 11 further includes a computing device 12 and a cooling device 13 .
所述计算设备12与所述先进光源200、所述成像捕捉设备300及所述超高周疲劳试验设备100电性连接,用于对所述先进光源200、所述成像捕捉设备300及所述超高周疲劳试验设备100的工作状态进行控制,并通过所述先进光源200、所述成像捕捉设备300及所述超高周疲劳试验设备100之间的配合,得到待测试件20的超高周疲劳损伤演变数据,从而快速地确定出与所述待测试件20匹配的疲劳损伤特性。The computing device 12 is electrically connected with the advanced light source 200, the imaging capture device 300 and the ultra-high cycle fatigue test device 100, and is used for the advanced light source 200, the imaging capture device 300 and the The working state of the ultra-high cycle fatigue test equipment 100 is controlled, and through the cooperation between the advanced light source 200, the imaging capture device 300 and the ultra-high cycle fatigue test equipment 100, the ultra-high Cycle fatigue damage evolution data, so as to quickly determine the fatigue damage characteristics matching the test piece 20.
其中,所述计算设备12可与所述超高周疲劳试验设备100中的驱动装置130、超声共振装置140及载荷传感装置120电性连接,以通过控制所述驱动装置130、所述超声共振装置140及所述载荷传感装置120的工作状态,快速地实现对所述待测试件20的超高周疲劳试验。Wherein, the computing device 12 can be electrically connected with the driving device 130, the ultrasonic resonance device 140 and the load sensing device 120 in the ultra-high cycle fatigue test equipment 100, so as to control the driving device 130, the ultrasonic The working state of the resonance device 140 and the load sensing device 120 quickly realizes the ultra-high cycle fatigue test on the object to be tested 20 .
在本实施例中,所述计算设备12与所述冷却设备13电性连接,用于控制所述冷却设备13对处于试验中的所述待测试件20进行冷却处理。其中,所述冷却设备13可包括一冷却空气喷嘴,所述冷却空气喷嘴设置在所述支撑结构220的内置空间中,并在所述计算设备12的控制下正对着所述待测试件20进行冷却处理。In this embodiment, the computing device 12 is electrically connected to the cooling device 13 for controlling the cooling device 13 to cool the object under test 20 under test. Wherein, the cooling device 13 may include a cooling air nozzle, the cooling air nozzle is arranged in the built-in space of the support structure 220, and is facing the object under test 20 under the control of the computing device 12 Cool down.
综上所述,在本申请提供的基于先进光源原位成像的超高周疲劳损伤试验系统中,本申请通过安装在试验基座上的驱动装置,带动与该驱动装置连接的超声共振装置靠近或远离安装在所述试验基座上的载荷传感装置,其中待测试件设置在所述超声共振装置与所述载荷传感装置之间,并与所述超声共振装置固定连接,所述超声共振装置在带动所述待测试件与所述载荷传感装置接触时,对所述待测试件施加用于进行超高周疲劳试验的超声谐振波,此时所述载荷传感装置用于对所述驱动装置通过所述超声共振装置施加在所述待测试件上的载荷进行检测,从而通过所述载荷传感装置、所述超声共振装置、所述试验基座及所述驱动装置之间的配合,实现对待测试件的快速疲劳损伤试验。本申请通过在实现快速疲劳损伤试验的试验设备周围设置先进光源及成像捕捉设备,使先进光源发出的射线投射在待测试件上,并将成像捕捉设备设置在穿透待测试件的所述射线的传输路径上,从而通过成像捕捉设备对穿透待测试件的射线进行捕捉,以对待测试件内部的超高周疲劳损伤演变过程进行原位成像监控,从而能够快速地确定出与该待测试件匹配的疲劳损伤特性。To sum up, in the ultra-high cycle fatigue damage test system based on advanced light source in-situ imaging provided by this application, this application drives the ultrasonic resonance device connected to the drive device to approach through the drive device installed on the test base. Or away from the load sensing device installed on the test base, wherein the test piece is arranged between the ultrasonic resonance device and the load sensing device, and is fixedly connected with the ultrasonic resonance device, the ultrasonic When the resonance device drives the piece to be tested to contact with the load sensing device, it applies ultrasonic resonant waves for ultra-high cycle fatigue test to the piece to be tested. At this time, the load sensing device is used to The driving device detects the load applied to the test piece by the ultrasonic resonance device, thereby passing between the load sensing device, the ultrasonic resonance device, the test base and the driving device With the cooperation, the rapid fatigue damage test of the test piece can be realized. The present application arranges advanced light sources and imaging capture devices around the test equipment for rapid fatigue damage tests, so that the rays emitted by the advanced light sources are projected on the test piece, and the imaging capture equipment is set on the ray penetrating the test piece. on the transmission path, so that the rays penetrating the test piece are captured by the imaging capture device, so as to perform in-situ imaging monitoring on the evolution process of ultra-high cycle fatigue damage inside the test piece, so that it can quickly determine the Matching fatigue damage characteristics.
以上所述,仅为本申请的各种实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,所作的可轻易想到的修改变化或等同替换,均应涵盖在本申请的保护范围之内。The above are just various implementation modes of the present application, but the protection scope of the present application is not limited thereto. Anyone familiar with the technical field can easily think of modifications within the technical scope disclosed in the present application. Changes or equivalent replacements shall fall within the scope of protection of this application.
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