CN110131559A - A kind of injection drainage type oil filling device and method - Google Patents
A kind of injection drainage type oil filling device and method Download PDFInfo
- Publication number
- CN110131559A CN110131559A CN201910413740.0A CN201910413740A CN110131559A CN 110131559 A CN110131559 A CN 110131559A CN 201910413740 A CN201910413740 A CN 201910413740A CN 110131559 A CN110131559 A CN 110131559A
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- China
- Prior art keywords
- channel
- suction chamber
- nozzle
- working medium
- oil filling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000002347 injection Methods 0.000 title claims abstract description 22
- 239000007924 injection Substances 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000004519 grease Substances 0.000 claims abstract description 24
- 239000000203 mixture Substances 0.000 claims abstract description 15
- 239000000446 fuel Substances 0.000 claims abstract description 12
- 230000001050 lubricating effect Effects 0.000 claims abstract description 12
- 239000002828 fuel tank Substances 0.000 claims abstract description 8
- 239000003921 oil Substances 0.000 claims description 27
- 239000010687 lubricating oil Substances 0.000 claims description 24
- 238000005461 lubrication Methods 0.000 claims description 8
- 230000008859 change Effects 0.000 claims description 7
- 239000003507 refrigerant Substances 0.000 claims description 6
- 230000008520 organization Effects 0.000 claims description 2
- 239000000314 lubricant Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 6
- 239000012530 fluid Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/30—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the oil being fed or carried along by another fluid
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Mechanical Engineering (AREA)
- Measuring Volume Flow (AREA)
Abstract
The present invention provides a kind of injection drainage type oil filling device and method, the device includes the grease channel that upper port is connected with fuel tank, pressure sensor and control valve are disposed on the tube body of the grease channel, the lower port of the grease channel is communicated with suction chamber, the Working medium gas channel that one end has nozzle is provided in the suction chamber, the exit of the nozzle is correspondingly arranged on connect with suction chamber and outlet and is connected air-fuel mixture channel with by lubricating utensil.The present invention can adjust immediately the lubricants capacity of filling, to reach better lubricant effect.
Description
Technical field
The present invention relates to engineering mechanical device lubrication technical fields, more particularly, to a kind of injection drainage type lubricating oil
Filling apparatus and method.
Background technique
In industrial production and engineering experiment, a large amount of mechanical equipments, which require to use lubricating oil, to be lubricated, and lubricate
Effect decides the operation stability and operational effect of equipment.Lubricating system in the prior art is mostly to extract oil by oil pump
Lubricating oil in case, then pass through nozzle by oil filling into equipment, to complete the lubrication of equipment, still, this mode is needed
Very important person is the adding amount for controlling lubricating oil, also, adding oil pump and oil nozzle also can make the structure of whole system more complicated, is increased
Big energy consumption, many times lubricant effect is undesirable.Therefore, how to realize automatic adjustment oil filling amount, and simplify lubrication
The structure of oily filling apparatus is prior art technical problem urgently to be solved.
Summary of the invention
In view of the deficiency of the prior art, the invention proposes one kind to fill lubricating oil controllablely, and can generation
For it is traditional filled into equipment by injection pump and oil nozzle lubricating oil in the way of, oil spout can also be saved while simplifying structure
Pump configuration bring cost, to reach the injection drainage type oil filling device and method of better lubricant effect.
To achieve the above object, the present invention provides following technical proposals and is achieved:
A kind of injection drainage type oil filling device, it is described including the grease channel that upper port is connected with fuel tank
Pressure sensor and control valve are disposed on the tube body of grease channel, the lower port of the grease channel is communicated with suction
It enters the room, the Working medium gas channel that one end has nozzle is provided in the suction chamber, the exit of the nozzle is correspondingly arranged on
Connect with suction chamber and outlet is connected air-fuel mixture channel with by lubricating utensil.
The present invention also provides another technical solution, particular content is as follows:
A kind of injection drainage type oil filling device, it is described including the grease channel that upper port is connected with fuel tank
Control valve is provided on the tube body of grease channel, the lower port of the grease channel is communicated with suction chamber, the suction chamber
It is connected with pressure sensor, the Working medium gas channel that one end has nozzle, the outlet of the nozzle are provided in the suction chamber
Place is correspondingly arranged on connect with suction chamber and outlet and is connected air-fuel mixture channel with by lubricating utensil.
The nozzle is contraction-like port organization composition.
The converging angles of nozzle contraction shape port are 13-70 °.
The cross-sectional shape of the suction chamber is round, rectangular, the one such composition of hexagon.
The control valve is solenoid valve.
The present invention also provides a kind of injection drainage type oil filling method, particular content is as follows:
A kind of injection drainage type oil filling method, comprising the following steps:
One, gas enters the Working medium gas channel from system pipeline, and the Working medium gas channel is by the suction chamber
Interior air sucking, forms certain vacuum degree;
Two, when working medium flow changes, refrigerant flow rate changes therewith, and the pressure of the nozzle exit becomes
Change, i.e., changes in the described suction chamber and the grease channel with the pressure difference of the nozzle exit;
Three, the pressure sensor collects the signal of the pressure difference;
Four, the signal collected according to the pressure sensor, the opening size of the control valve is adjusted by PLC, is adjusted
It saves injection flow: when working medium flow increases, increasing the aperture of the control valve, increase the adding amount of lubricating oil;Work as working medium flow
When reduction, reduce the aperture of the control valve, reduces the adding amount of lubricating oil;
Five, lubricating oil flows through the suction chamber, with the gas in the Working medium gas channel in the air-fuel mixture channel
In be sufficiently mixed, subsequently into described by lubricating utensil, complete lubrication.
Compared with the prior art, the invention has the advantages that: it is mutated using the aperture of nozzle, refrigerant flow rate is sharply
Become larger, nozzle exit pressure strongly reduces, and the pressure difference for generating suction chamber and air-fuel mixture channel and jet expansion, will moisten
Lubricating oil sucking, then by the signal of the PLC pressure change transmitted according to pressure sensor come the aperture of adjusting control valve, to adjust
The lubricants capacity for saving filling can save oil spout pump configuration, simplify the structure of device, reduce cost, and allow lubricating oil more
It is fully mixed with working medium, to reach better lubricant effect.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of another embodiment of the present invention.
Fig. 3 is the system diagram of the present invention in the operating condition.
Appended drawing reference: 1- Working medium gas channel, 2- nozzle, 3- grease channel, 4- suction chamber, 5- air-fuel mixture channel,
6- pressure sensor, 7- control valve, 8- fuel tank, 9- is by lubricating utensil.
Specific embodiment
Below in conjunction with specific embodiment, the present invention is further elaborated.
Injection drainage type oil filling device as shown in Figs. 1-3, the lubricating oil being connected including upper port with fuel tank 8
Channel 3, pressure sensor 6 and control valve 7 are disposed on the tube body of grease channel 3, and control valve 7 is solenoid valve;
In another embodiment of the present invention, pressure sensor 6 is external in suction chamber 4.The lower port of grease channel 3 is communicated with suction
It enters the room 4, the Working medium gas channel 1 of nozzle 2 of the one end with contraction-like port is provided in suction chamber 4, wherein nozzle 2 is shunk
The converging angles of shape port are 13 °, and in the present embodiment, Working medium gas flow is situation minimum in actual condition, in engineering
In practice, the Working medium gas flow in working medium pipeline is bigger, and the converging angles of required nozzle ports are bigger, of the invention
In another embodiment, Working medium gas flow is situation maximum in actual condition, and the converging angles of the contraction-like port of nozzle 2 are
70°.The exit of nozzle 2 is correspondingly arranged on connect with suction chamber 4 and outlet and mixes with by the oil gas that is connected of lubricating utensil 9
Channel 5 is closed, the cross-sectional shape of suction chamber 4 is circle, and in other embodiments of the invention, which is rectangular or six
Side shape.
The method for carrying out injection drainage type oil filling using above-mentioned apparatus is as follows:
One, gas enters Working medium gas channel 1 from system pipeline, and the air in suction chamber 4 is inhaled in Working medium gas channel 1
Enter, forms certain vacuum degree;
Two, when working medium flow changes, refrigerant flow rate changes therewith, and the pressure in 2 exit of nozzle changes, i.e.,
Change in suction chamber 4 and grease channel 3 with the pressure difference in 2 exit of nozzle;
Three, pressure sensor 6 collects the signal of pressure difference;
Four, the signal collected according to pressure sensor 6 adjusts oiling by PLC come the opening size of adjusting control valve 7
Amount: when working medium flow increases, increase the aperture of control valve 7, increase the adding amount of lubricating oil;When working medium flow reduces, subtract
The aperture of small control valve 7, reduces the adding amount of lubricating oil;
Five, lubricating oil flows through suction chamber 4, obtains in air-fuel mixture channel 5 sufficiently with the gas in Working medium gas channel 1
Mixing completes lubrication subsequently by lubricating utensil 9.
Working principle of the present invention is as follows:
Firstly, Working medium gas enters Working medium gas channel 1 from system pipeline, it is in relatively high pressure lower-speed state;Work as work
Matter is flowed out from Working medium gas channel 1, and when into nozzle 2, since caliber strongly reduces, refrigerant flow rate is sharply increased.
Because the diameter in the Working medium gas channel 1 of the device, grease channel 3 and air-fuel mixture channel 5 is all smaller, respectively
The gravitional force of inner fluid passage can be ignored, and therefore, inner fluid passage can be considered contour flowing.According to Bernoulli Jacob side
Journey,P is the pressure of certain point in fluid in formula, and v is fluid in the flow velocity of the point, and ρ is fluid density, and g is
Acceleration of gravity, h are height where the point, and C is a constant, it may be assumed that kinetic energy+gravitional force+pressure potential=constant.Due to logical
Fluid visibility is contour flowing in road, i.e. h=0, in 2 exit of nozzle, the flow velocity v of fluid be increased dramatically, the pressure p of the position
It strongly reduces, Working medium gas is in low-voltage high speed state, i.e. the pressure in 2 exit of nozzle changes, suction chamber 4 and nozzle 2
Exit produces very big pressure difference, and the air in suction chamber 4 is sucked, certain vacuum degree is formed, thus by being connected with
Lubricating oil is drawn onto the sluice way that 4 shell of suction chamber surrounds by the grease channel 3 of fuel tank 8, and lubricating oil and Working medium gas are together
Into in air-fuel mixture channel 5, and it is sufficiently mixed.
At the same time, when working medium flow changes, refrigerant flow rate can change therewith, the lubricants capacity for needing to fill
It can change therewith, suction chamber 4 caused by the variation of flow velocity and grease channel 3 and the pressure difference in 2 exit of nozzle change, and pressure passes
Sensor 6 is connected with PLC control system, is collected into pressure signal transmission to PLC by pressure sensor 6, is adjusted and controlled using PLC
The aperture of valve 7 carrys out injection flow of the regulating oil tank 8 into the device, to adjust the adding amount of lubricating oil.When working medium flow increases
When, 2 exit Working medium gas flow velocity of nozzle also increases with it, and 2 outlet pressure of nozzle is caused to become lower than before, and pressure passes
Sensor will receive signal, by PLC control unit, increase the aperture of control valve 7, increase the adding amount of lubricating oil, with
Flow with increase;When working medium flow reduces, the lubricants capacity of required filling should also be reduced therewith, and nozzle 2 goes out at this time
Working medium gas flow velocity is also reduced therewith at mouthful, causes 2 outlet pressure of nozzle to become lower than before, pressure sensor 6 will
Signal is received, by PLC control unit, reduces the aperture of control valve 7, reduces the adding amount of lubricating oil, to match reduction
Flow.Enter the Working medium gas flowed out in the lubricating oil and Working medium gas channel 1 of suction chamber 4 by grease channel 3 in oil gas
It is sufficiently mixed in hybrid channel 5, subsequently by lubricating utensil 9, completes lubrication.
What has been described above is only a preferred embodiment of the present invention, but the invention is not limited to above-mentioned specific embodiment parties
Formula without departing from the concept of the premise of the invention, can also be made several for those of ordinary skill in the art
Modification and improvement, these are all within the scope of protection of the present invention.
Claims (7)
1. a kind of injection drainage type oil filling device, including the grease channel (3) that upper port is connected with fuel tank (8),
It is characterized in that being disposed with pressure sensor (6) and control valve (7), the lubrication on the tube body of the grease channel (3)
The lower port of oily channel (3) is communicated with suction chamber (4), and the working medium gas that one end has nozzle (2) is provided in the suction chamber (4)
Body channel (1), the exit of the nozzle (2) are correspondingly arranged on connect with suction chamber (4) and outlet and by lubricating utensils
(9) be connected air-fuel mixture channel (5).
2. a kind of injection drainage type oil filling device, including the grease channel (3) that upper port is connected with fuel tank (8),
It is characterized in that being provided with control valve (7) on the tube body of the grease channel (3), the lower port of the grease channel (3) connects
It is connected with suction chamber (4), the suction chamber (4) is connected with pressure sensor (6), is provided with one end in the suction chamber (4) and has
The Working medium gas channel (1) of nozzle (2), the exit of the nozzle (2) be correspondingly arranged on suction chamber (4) connect and
Outlet is connected air-fuel mixture channel (5) with by lubricating utensil (9).
3. injection drainage type oil filling device according to claim 1 or 2, characterized in that the nozzle (2) is to receive
Contracting shape port organization is constituted.
4. injection drainage type oil filling device according to claim 3, characterized in that the nozzle (2) is contraction-like
The converging angles of port are 13-70 °.
5. injection drainage type oil filling device according to claim 1 or 2, characterized in that the suction chamber (4)
Cross-sectional shape is round, rectangular, the one such composition of hexagon.
6. injection drainage type oil filling device according to claim 1 or 2, characterized in that the control valve (7) is
Solenoid valve.
7. a kind of injection drainage type oil filling method, characterized in that the following steps are included:
One, gas enters the Working medium gas channel (1) from system pipeline, and the Working medium gas channel (1) is by the sucking
Air sucking in room (4), forms certain vacuum degree;
Two, when working medium flow changes, refrigerant flow rate changes therewith, and the pressure in nozzle (2) exit changes,
Change in the i.e. described suction chamber (4) and the grease channel (3) with the pressure difference in the nozzle (2) exit;
Three, the pressure sensor (6) collects the signal of the pressure difference;
Four, the signal collected according to the pressure sensor (6), the opening size of the control valve (7) is adjusted by PLC,
It adjusts injection flow: when working medium flow increases, increasing the aperture of the control valve (7), increase the adding amount of lubricating oil;Work as working medium
When flow reduces, reduces the aperture of the control valve (7), reduce the adding amount of lubricating oil;
Five, lubricating oil flows through the suction chamber (4), logical in the air-fuel mixture with the gas in the Working medium gas channel (1)
Road is sufficiently mixed in (5), subsequently into described by lubricating utensil (9), completes lubrication.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910413740.0A CN110131559A (en) | 2019-05-17 | 2019-05-17 | A kind of injection drainage type oil filling device and method |
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CN201910413740.0A CN110131559A (en) | 2019-05-17 | 2019-05-17 | A kind of injection drainage type oil filling device and method |
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Publication Number | Publication Date |
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CN201910413740.0A Pending CN110131559A (en) | 2019-05-17 | 2019-05-17 | A kind of injection drainage type oil filling device and method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110450652A (en) * | 2019-09-02 | 2019-11-15 | 恒勃控股股份有限公司 | A kind of hydrogen energy source automobile storage drainage arrangement |
CN113550760A (en) * | 2021-07-26 | 2021-10-26 | 中国铁建重工集团股份有限公司 | Slag discharging device |
CN113606480A (en) * | 2021-06-30 | 2021-11-05 | 北京精密机电控制设备研究所 | Flow and pressure adjustable oil-gas lubrication cooling method and device |
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CN204748187U (en) * | 2015-06-08 | 2015-11-11 | 苏州昆仑重型装备制造有限公司 | Water smoke cooling and lubrication device for lathe |
CN210739929U (en) * | 2019-05-17 | 2020-06-12 | 天津大学 | Jet drainage type lubricating oil filling device |
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JP2001324359A (en) * | 2000-05-15 | 2001-11-22 | Showa Corp | Reverse flow detector for fluid circuit and mist lubrication device |
CN2465152Y (en) * | 2001-02-22 | 2001-12-12 | 张雪 | Diameter reducing type three-phase flow meter for voscosity fluid |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110450652A (en) * | 2019-09-02 | 2019-11-15 | 恒勃控股股份有限公司 | A kind of hydrogen energy source automobile storage drainage arrangement |
CN113606480A (en) * | 2021-06-30 | 2021-11-05 | 北京精密机电控制设备研究所 | Flow and pressure adjustable oil-gas lubrication cooling method and device |
CN113606480B (en) * | 2021-06-30 | 2022-12-27 | 北京精密机电控制设备研究所 | Flow and pressure adjustable oil-gas lubrication cooling method and device |
CN113550760A (en) * | 2021-07-26 | 2021-10-26 | 中国铁建重工集团股份有限公司 | Slag discharging device |
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