CN110127453B - Full-automatic shaft-mounted winding device - Google Patents
Full-automatic shaft-mounted winding device Download PDFInfo
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- CN110127453B CN110127453B CN201910473066.5A CN201910473066A CN110127453B CN 110127453 B CN110127453 B CN 110127453B CN 201910473066 A CN201910473066 A CN 201910473066A CN 110127453 B CN110127453 B CN 110127453B
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- 238000004804 winding Methods 0.000 title claims abstract description 105
- 230000000712 assembly Effects 0.000 claims abstract description 8
- 238000000429 assembly Methods 0.000 claims abstract description 8
- 238000005520 cutting process Methods 0.000 claims description 30
- 238000005491 wire drawing Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010008 shearing Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 8
- 230000004888 barrier function Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000255925 Diptera Species 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0417—Arrangements for removing completed take-up packages or for loading an empty core for loading an empty core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/044—Continuous winding apparatus for winding on two or more winding heads in succession
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/08—Automatic end-finding and material-interconnecting arrangements
- B65H67/081—Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Winding Filamentary Materials (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
The invention discloses full-automatic shaft assembly rolling equipment which comprises a base, an upper shaft device, a shaft replacing device, a wire shearing device and a lower shaft device, wherein the upper shaft device, the shaft replacing device, the wire shearing device and the lower shaft device are respectively arranged on the base; the shaft replacing device comprises a rotary fixing assembly and a shaft replacing set, the rotary fixing assembly is arranged on the base, the rotary fixing assembly comprises a rotary fixing disc and a mounting frame, the mounting frame is arranged on the rotary fixing disc, the shaft replacing set comprises two winding rotating assemblies which are symmetrically arranged on the rotary fixing disc, each winding rotating assembly comprises a rotary disc, a clamping manipulator and a rotary driver, the rotary disc is arranged on the rotary fixing disc, the clamping manipulator is arranged on the rotary disc, and the rotary drivers are connected with the rotary disc. The invention can replace manual shaft replacement and winding operation automatically, simplify the operation flow, improve the winding and shaft replacement efficiency, further improve the production yield of the spool and improve the wire stock output.
Description
Technical Field
The invention relates to the field of winding equipment, in particular to full-automatic shaft-mounted winding equipment.
Background
An automatic winding machine is a machine that winds a linear object onto a specific workpiece. Most of electric products need to be wound into an inductance coil by enamelled copper wires (enamelled wires for short), and a winding machine is needed. Such as various motors, fluorescent ballasts, transformers of various sizes, televisions. The middle circumference and inductance coils for radio, the output transformer (high voltage package), the high voltage coils on electronic igniter and mosquito killer, the loudspeaker, the earphone, the voice coil of the microphone, various electric welding machines and the like cannot be exemplified one by one, and the coils inside all need to be wound by a winding machine. The textile industry uses a winding machine to wind various yarn groups and frays which are suitable for textile machines, such as cotton yarns, artificial fiber yarns and the like.
However, the existing shaft-mounted winding and coiling equipment is usually used for manually replacing a shaft and coiling, the manual operation is quite complex, the working procedure is complicated, the efficiency of coiling and shaft mounting is low, the production yield of a spool is further reduced, and the delivery of wires is reduced.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides full-automatic shaft loading and winding equipment which can utilize automation to replace manual shaft replacement and winding operation, so that the operation flow is simplified, the winding and shaft replacement efficiency is improved, the production yield of a spool is further improved, and the wire stock output is improved.
The aim of the invention is realized by the following technical scheme:
a fully automatic shaft-mounted winding apparatus comprising: the device comprises a base, an upper shaft device, a shaft replacing device, a wire cutting device and a lower shaft device, wherein the upper shaft device, the shaft replacing device, the wire cutting device and the lower shaft device are respectively arranged on the base;
the upper shaft device comprises a supporting frame, a shaft inlet assembly and a baffle assembly, wherein the supporting frame is arranged on the base, and the shaft inlet assembly and the baffle assembly are respectively arranged on the supporting frame;
the shaft replacing device comprises a rotary fixing assembly and a shaft replacing set, the rotary fixing assembly is arranged on the base, the rotary fixing assembly comprises a rotary fixing disc and a mounting frame, the mounting frame is arranged on the rotary fixing disc, the shaft replacing set comprises two winding rotating assemblies symmetrically arranged on the rotary fixing disc, the winding rotating assemblies comprise a rotary disc, a clamping manipulator and a rotary driver, the rotary disc is arranged on the rotary fixing disc, the clamping manipulator is arranged on the rotary disc, and the rotary driver is connected with the rotary disc;
the wire cutting device comprises a frame, a cutter assembly and a wire drawing assembly, wherein the frame is arranged on the base, and the cutter assembly and the wire drawing assembly are respectively arranged on the frame;
the lower shaft device comprises a base, a moving assembly and an infrared correlation assembly, wherein the base is arranged on the base, and the moving assembly and the infrared correlation assembly are respectively arranged on the base.
In one embodiment, the fully automatic shaft-mounted winding device further comprises a wire-guiding device, and the wire-guiding device is arranged on the base.
In one embodiment, the lead wire device comprises a guide frame, a first guide assembly and a second guide assembly, wherein the guide frame is arranged on the base, and the first guide assembly and the second guide assembly are respectively arranged on the guide frame.
In one embodiment, the first guide assembly includes a first guide bar disposed on the guide frame and a first guide wheel disposed on the first guide bar.
In one embodiment, the second guiding assembly comprises a second guiding rod and a second guiding wheel, the second guiding rod is arranged on the guiding frame, and the second guiding wheel is arranged on the second guiding rod.
In one embodiment, the axle changing device further comprises a fixed spool assembly disposed on the base.
In one embodiment, the fixed spool assembly comprises a vertical driver, a mounting link and a fixing frame, wherein the vertical driver is arranged on the base, one end of the mounting link is connected with the vertical driver, and the other end of the mounting link is connected with the fixing frame.
In one embodiment, the vertical drive is a cylinder.
In one embodiment, the fixed spool assembly further comprises a pusher disposed on the mount.
In one embodiment, the fixing frame comprises a first fixing plate, a second fixing plate and a fixing transverse plate, and the first fixing plate and the second fixing plate are respectively arranged on the fixing transverse plate.
Compared with the prior art, the invention has the following advantages:
the invention relates to full-automatic shaft-mounting winding equipment, which can utilize automation to replace manual shaft-changing and winding operation by arranging an upper shaft device, a shaft-changing device, a wire-shearing device and a lower shaft device, thereby simplifying the operation flow, improving the winding and shaft-changing efficiency, further improving the production yield of a spool and improving the delivery of wires.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural view of a fully automatic shaft-mounted winding device of the present invention;
FIG. 2 is a schematic structural view of an upper shaft device of the fully automatic shaft winding device shown in FIG. 1;
FIG. 3 is a schematic view of the upper shaft assembly of the alternative embodiment of FIG. 2;
FIG. 4 is a schematic structural view of a shaft changing device of the fully automatic shaft winding device shown in FIG. 1;
FIG. 5 is a schematic view of another embodiment of the axle exchanging device shown in FIG. 4;
FIG. 6 is a schematic structural view of a thread cutting device of the fully automatic shaft-mounted winding device shown in FIG. 1;
fig. 7 is a schematic structural view of a lower shaft device of the fully automatic shaft winding device shown in fig. 1.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, a fully automatic shaft winding device includes: the device comprises a base 100, an upper shaft device 200, a shaft replacing device 300, a wire cutting device 400 and a lower shaft device 500, wherein the upper shaft device, the shaft replacing device, the wire cutting device and the lower shaft device are respectively arranged on the base. The base 100 is used for fixing the upper shaft device 200, the shaft changing device 300, the wire cutting device 400 and the lower shaft device 500; the upper shaft device 200 is used for realizing feeding of the winding shaft; the shaft replacing device 300 is used for replacing a winding shaft; the wire cutting device 400 is used for cutting wires between two winding shafts; the lower shaft device 500 is used for blanking the winding shaft around which the wire is wound.
Referring to fig. 2, the upper shaft device 200 includes a supporting frame 210, an inlet shaft assembly 220 and a baffle assembly 230, wherein the supporting frame is disposed on the base, and the inlet shaft assembly and the baffle assembly are respectively disposed on the supporting frame; it should be noted that, the supporting frame 210 is used for fixing the upper shaft device, and the shaft feeding assembly is used for placing the winding shafts in sequence, so that the operation of sequentially installing the winding shafts in sequence can be realized; the baffle assembly is used for blocking the empty winding shafts to be installed, so that the winding shafts can be orderly wound, after one winding shaft winds the wire, the next winding shaft is wound, disorder is avoided, and the stability of the shaft feeding device is improved.
Referring to fig. 2, the shaft feeding assembly 220 includes a first sliding plate rack 221, a second sliding plate rack 222, and an inclined sliding plate 223, wherein the first sliding plate rack and the second sliding plate rack are respectively disposed on the supporting frame, one side edge of the inclined sliding plate is disposed on the first sliding plate rack, the other side edge of the inclined sliding plate is disposed on the second sliding plate rack, and a sliding slot is formed on the inclined sliding plate. It should be noted that, first slide frame and second slide frame are used for fixed slope slide to, make the slope slide be close to the one end that the rolling machine was kept away from to the one end of rolling machine, thereby when can making the spool place on the slope board, because of gravity's reason, make the spool can be along the spout gliding of slope slide, do not need the effect of external force.
Referring to fig. 2, the baffle assembly 230 includes a first correlation sensor 231, a second correlation sensor 232, and a plurality of baffle members 233, wherein the first correlation sensor and the second correlation sensor are respectively disposed on the inclined sliding plate, and each baffle member is respectively embedded in the sliding slot. It should be noted that, the first correlation inductor sets up directly over a baffle, and when the material loading needs to be carried out, after first spool passed through first correlation inductor, first correlation inductor immediately sent induction signal for the fender piece of its below for after the baffle piece rotated, blocked the second spool and got into and wait to go up the axle region, only after first spool material loading promptly, just carried out the material loading operation of second spool, made the spool can carry out the material loading operation in proper order. The second correlation inductor is used for setting up at the tail end of slope slide, sets up the place that waits to go up the axle region promptly, and when first correlation inductor sense have the spool and then wait to go up the axle region after, then can block the second spool, when needs carry out the material loading, then the second correlation inductor can send the response signal for the baffle piece of second correlation inductor below rotates, makes first spool can enter into in the next station, realizes the material loading to the spool.
So, through setting up advance axle subassembly and baffle subassembly, can place the spool automatically in waiting to go up the axle region to, after winding equipment starts, can carry out the material loading to the spool, easy operation, simple to operate improves the material loading efficiency of spool greatly, and then has improved the wire winding quantity of spool wire winding and the wire rod's efficiency.
It should be noted that the first sliding plate frame is in a right triangle structure, and the inclined sliding plate is arranged on the inclined edge of the right triangle structure. And the second sliding plate frame is of a right triangle structure, and the inclined sliding plate is arranged on the inclined edge of the right triangle structure. Therefore, the inclined sliding plate can be guaranteed to have a certain inclination angle, and the winding shaft can slide and feed conveniently.
It should be noted that referring to fig. 3, a plurality of elongated notches 223a are formed on the bottom of the chute, and each of the baffle members is correspondingly received in each of the elongated notches. Specifically, in one of the baffle members, the baffle member includes a baffle 233a, a rotation shaft (not shown) and a rotation driver 233b, the baffle is accommodated in the elongated notch, the rotation shaft is provided on the baffle, the rotation driver is provided on the inclined slide plate, and the rotation driver is connected with the rotation shaft. It should be noted that, the baffle is used for realizing separating the shelves to the spool, rotary driver is the motor to be used for driving the rotation axis and rotating, and then make the baffle realize rotating.
It should be noted that, the baffle assembly includes three baffle members, and three baffle members are respectively disposed in the chute at intervals. Each of the barrier members has a different function, such as a first barrier member for blocking the second spool from entering the region to be wound, and a third barrier member for enabling the spool in the region to be wound, i.e., to enter the next station.
The first correlation sensor 231 includes a first transmitting sensor 231a and a first receiving sensor 231b, and the first transmitting sensor and the first receiving sensor are respectively disposed on the inclined slide plate. The first transmitting inductor and the first receiving inductor are both infrared inductors, the first transmitting inductor sends out infrared signals when in operation, the first receiving inductor is used for receiving the infrared signals, if at a certain stage, the first receiving inductor cannot receive the infrared signals, the first receiving inductor indicates that a winding shaft passes through the sliding groove, and when the winding shaft passes through the winding shaft, the first receiving inductor can continuously receive the infrared signals.
The second correlation sensor includes a second transmitting sensor and a second receiving sensor, where the second transmitting sensor and the second receiving sensor are respectively disposed on the inclined slide plate. The second correlation sensor has the same sensing principle as the first correlation sensor.
It should be noted that the inclined slide plate is also provided with a side groove, and the side groove is located at the edge of one side of the inclined slide plate. The side grooves are used for placing the winding grooves, and further the winding shafts can slide conveniently.
It should be noted that referring to fig. 3, the upper shaft device further includes a lap joint assembly 240, where the lap joint assembly is disposed on the inclined slide plate. The lapping component 240 comprises a connecting plate body 241 and a rotation driver 242, wherein the connecting plate body is rotatably arranged on the inclined slide plate, the rotation driver is arranged on the first slide plate frame, and the rotation driver is connected with the connecting plate body. The lap joint assembly 400 is used for connecting the upper shaft device and the next station, and the connecting plate body is used for transiting the winding shaft to the next station; the rotary driver is used for driving the connecting plate body to rotate so as to control whether the winding shaft enters the next station.
Referring to fig. 4, the shaft replacing device 300 includes a rotation fixing assembly 310, a shaft replacing assembly 320 and a spool positioning assembly 330, wherein the rotation fixing assembly is disposed on the base, and it should be noted that the rotation fixing assembly 310 is used for fixing the shaft replacing assembly 320 and the spool positioning assembly 330; the shaft changing group 320 is used for changing shafts of the two winding shafts; the spool positioning assembly 330 is used to position the spool.
Referring to fig. 4, the rotating and fixing assembly 310 includes a rotating and fixing disc 311 and a mounting frame 312, and the mounting frame is disposed on the rotating and fixing disc; the rotating fixed disc is used for realizing rotation; the mounting frame is used for fixing the shaft changing group and the spool positioning assembly.
Referring to fig. 4, the shaft-exchanging set 320 includes two winding-rotating assemblies symmetrically disposed on the rotating fixed disk, the winding-rotating assemblies include a turntable 321, a gripping manipulator 322 and a rotating driving portion (not shown), the turntable is disposed on the rotating fixed disk, the gripping manipulator is disposed on the turntable, and the rotating driving portion is connected with the turntable; the rotary table is used for realizing autorotation, so that the winding operation of the winding shaft is realized; the clamping manipulator is used for clamping wires, and when the wire needs to rotate, the clamping manipulator also rotates along with the turntable; the rotary driving part is used for driving the turntable to rotate. In this embodiment, the rotation driving section is a rotary motor.
Referring to fig. 4, the spool positioning assembly 330 includes two positioning members, each of which is disposed on each of the winding rotating assemblies in a one-to-one correspondence, the positioning members include an inverted shaft 331, a clamping plate 332, a top 333 and a telescopic driver 334, the inverted shaft is disposed on the turntable, the clamping plate is disposed on the inverted shaft, the telescopic driver is disposed on the mounting frame, and the top is disposed on the telescopic driver. The inverted shaft rod is used for fixing the clamping plate; the plug is used for fixing the winding shaft; the telescopic driver is used for driving the top to move, and further fixing the winding shaft is achieved. In this embodiment, the telescopic actuator is a cylinder.
Therefore, through setting up rotatory fixed subassembly, trade axle group and spool locating component, when having wound the line on a spool, through rotating rotatory fixed disk to can realize changing the spool that has full dish automatically, rotate another empty spool in the winding region, carry out the wire winding operation. Thereby improving the winding efficiency and the production capacity of the spool; moreover, even winding can be realized, the condition of insufficient winding on the winding shaft can not occur, the problem of uneven winding can be avoided, and the winding quality is improved.
It should be noted that, press from both sides and get the manipulator and include first splint, second splint, fixed block and drive cylinder, the fixed block set up in on the carousel, first splint the second splint and drive cylinder set up respectively in on the fixed block, drive cylinder is used for the drive first splint with the second splint is close to each other or keeps away from each other. So, through setting up first splint, second splint and actuating cylinder, can press from both sides to get the operation to the wire rod, when needs wire winding, then utilize actuating cylinder to drive first splint and second splint and be close to each other, realize getting the clamp of wire rod, then just carry out the wire winding operation.
The clamping plate is provided with a through hole, and the inverted shaft rod penetrates through the through hole. Therefore, the inverted shaft rod passing through the through hole can be threaded on the winding shaft again, and accordingly the winding shaft can be fixed. Specifically, the end part of the inverted shaft rod is provided with a jacking structure, and the jacking structure is arranged on the through hole in a leakage mode. Through setting up the structure of holding, can wear to establish at the epaxial structure of spool to can further fix the spool.
It should be noted that referring to fig. 5, the shaft replacing device further includes a driving assembly 340, and the driving assembly 340 is used for driving the rotating fixed disc to rotate. Specifically, the active driving assembly 340 includes a driving connecting rod 341, a connecting gear 342, and a motor 343, one end of the driving connecting rod is disposed on the rotating fixing disc, the other end of the driving connecting rod is disposed on the connecting gear in a sleeved manner, an output end of the motor is connected with the connecting gear, and the motor is used for driving the connecting gear to rotate, so as to drive the driving connecting rod to rotate. The driving connecting rod is used for fixing the rotary fixing disc; the connecting gear is used for realizing connection between the motor and the driving connecting rod.
It should be noted that the active driving assembly further includes a connecting shaft 344, one end of the connecting shaft is disposed through the connecting gear, and the other end of the connecting shaft is connected with the motor.
It should be noted that the shaft replacing device 300 further includes a fixed spool assembly 350, and the fixed spool assembly is disposed on the base. The fixed spool assembly 350 includes a vertical driver 351, a mounting link 352 and a fixing frame 353, the vertical driver is disposed on the base, one end of the mounting link is connected with the vertical driver, and the other end of the mounting link is connected with the fixing frame. In this embodiment, the vertical driver is a cylinder. It should be noted that, the fixed spool assembly 350 is used for feeding the spool and also for discharging the spool. When feeding is needed, the winding shaft enters the fixing frame from the upper shaft device, and then the vertical driver 351 drives the installation connecting rod to move, so that the fixing frame is driven to move upwards, the winding shaft reaches the spool positioning assembly to perform positioning operation, and feeding of the winding shaft is achieved. Similarly, when the spool needs to be fed, the spool full of the spool is placed on the fixing frame from the spool positioning assembly, and then the vertical driver drives the fixing frame to move downwards, so that the spool is fed.
It should be noted that the fixed spool assembly further includes a pushing member 354, which is disposed on the fixed frame. The pushing piece comprises a pushing cylinder and a pushing block, the pushing block is arranged at the output end of the pushing cylinder, when the winding shaft is required to be fed, the pushing block moves forwards through the pushing cylinder, so that the pushing block pushes the winding shaft to feed, and the feeding of the winding shaft is realized in the lower shaft device.
It should be noted that, the mount includes first fixed plate, second fixed plate and fixed diaphragm, first fixed plate and second fixed plate set up respectively in on the fixed diaphragm.
Referring to fig. 6, the wire cutting device 400 includes a frame 410, a cutter assembly 420 and a wire pulling assembly 430, wherein the frame is disposed on the base, and the cutter assembly and the wire pulling assembly are respectively disposed on the frame. It should be noted that, the frame 410 is used to fix the cutter assembly 420 and the pull wire assembly 430; the cutter assembly is used for cutting wires; the stay wire assembly is used for pulling wires to a wire cutting area to cut wires.
Referring to fig. 6, the cutter assembly 420 includes a cutter frame 421, a fixed blade 422, a cutting blade 423, and a lifting driver 424, wherein the cutter frame is disposed on the frame, the fixed blade is disposed on the cutter frame, the lifting driver is disposed on the cutter frame, the cutting blade is disposed on the lifting driver, and the lifting driver is used for driving the cutting blade to approach or depart from the direction of the fixed blade. The tool rest is used for fixing each blade; the fixed blade is used for being fixed on the frame and matched with the cutting blade to realize the wire cutting operation; the cutting blade is used for achieving wire cutting operation; the lifting driver is used for driving the cutting blade to move towards the direction of the fixed blade, so that wire cutting operation on the wire rod is achieved.
Referring to fig. 6, the pull wire assembly 430 includes a pull hook 431, a fixing rod 432, and a horizontal driver 433, wherein the horizontal driver is disposed on the frame, the fixing rod is disposed on the horizontal driver, and the pull hook is disposed on the fixing rod. The draw hook 431 is used for drawing the wire into the wire cutting area, and the fixing rod 432 is used for fixing the draw hook; the horizontal driver 433 is used for driving the fixing rod to move, so as to drive the draw hook to move. In this embodiment, the drag hook is in a V-shaped structure.
Therefore, through setting up cutter assembly and stay wire subassembly, after the wire winding has been accomplished on needs a spool, then rotate the carousel after, need twine the wire rod on another spool, realize the wire winding operation after the axle that trades, and at this moment, the wire rod on first spool has not yet been cut off, then need cut off the wire rod on the first spool after, just can twine the wire rod on the second spool. When the first winding shaft winds the wire and rotates to the other station, the wire stretches across the space between the two winding shafts, at the moment, the initial position of the draw hook is far away from the position between the wire cutting area and the draw hook, then the horizontal driver drives the fixing rod to move, and then drives the draw hook to move towards the wire cutting area, and in the moving process, the wire can be driven by the draw hook to enter the wire cutting area, so that the wire between the two winding shafts can be conveniently cut, and the winding operation of the other winding shaft can be rapidly realized.
The fixed blade is provided with a plurality of screw holes, and a space is respectively arranged between the screw holes. Therefore, the screw hole is formed, the screw is fixed in the screw hole, the stability of the fixed blade can be improved, and the situation that the line is continuously sheared can not occur. The fixed blade and the cutting blade have the same structure.
It should be noted that, the lifting driver includes lifting drive portion, connecting rod body and fixed plate body, lifting drive portion set up in on the knife rest, the connecting rod body set up in on the lifting drive portion, the fixed plate body set up in on the connecting rod body. In this embodiment, the lifting driving part is a cylinder. Thus, by arranging the lifting driving part, the connecting rod body and the fixing plate body, the moving reliability of the cutting blade can be improved.
It should be noted that, the pull wire assembly further includes a guide rail, the guide rail is disposed on the frame, and the horizontal driver is slidably disposed on the guide rail. Therefore, the guide rail is arranged, so that the retractor is convenient to move.
The horizontal driver comprises a horizontal driving part and a sliding block, wherein the sliding block is arranged on the horizontal driving part, a sliding groove is formed in the sliding block, and the guide rail is embedded in the sliding groove. In this embodiment, the horizontal driving part is a motor. Therefore, the horizontal driving part and the sliding block are arranged, so that the movement of the drag hook is conveniently realized.
The draw hook has a circular cross section. Thus, the wire can be conveniently pulled.
Referring to fig. 7, the lower shaft device 500 includes a base 510, a moving component 520 and an infrared correlation component 530, wherein the base is disposed on the base, and the moving component and the infrared correlation component are respectively disposed on the base. It should be noted that, the base is used to fix the moving assembly and the infrared correlation assembly 300; the moving component is used for moving the winding shaft; the infrared correlation component is used for sensing whether a winding shaft enters the lower shaft device.
Referring to fig. 7, the moving assembly 520 includes a first chain 521, a second chain (not shown), a rolling driver 522 and a plurality of limiting rods 523, wherein the first chain and the second chain are respectively disposed on the base, a first end of each limiting rod is respectively disposed on the first chain, a second end of each limiting rod is respectively disposed on the second chain, a fixing area is disposed between every two adjacent limiting rods, the fixing area is used for limiting the winding shaft, the rolling driver is connected with the first chain, and the rolling driver is used for driving the first chain to rotate, thereby driving the second chain to rotate. The first chain and the second chain are used for driving the limiting rods to move so as to further realize the movement of the winding shaft; the rolling driver is used for realizing the rotation of the two chains; the limiting rod is used for driving the spool to move. In this embodiment, the stop lever has a circular cross section.
Referring to fig. 7, the infrared correlation component 530 includes a first sensing set 531 and a second sensing set 532, which are respectively disposed on the base. The first sensing set 531 is used for sensing whether a spool enters the lower shaft device, and the second sensing set 532 is used for sensing whether the spool on the lower shaft device is full, so that the spool needs to be manually packaged or the next station operation is performed.
So, through setting up moving assembly and infrared correlation subassembly, can respond to whether there is the spool to have wound the wire rod to place the spool in the fixed zone between two gag lever posts, thereby can take off the spool of having wound the wire automatically, and through setting up a plurality of gag lever posts, a spool can be placed again in the fixed zone between every gag lever post, thereby makes every spool order neatly put, can also improve automatic coiling machine's rolling efficiency.
It should be noted that, the base includes first support, second support and mounting panel, first support is arranged in on the side position of mounting panel, the second support is arranged in on the other side position of mounting panel. So, be used for two fixed chains through setting up first support, second support, improve structural stability.
It should be noted that the first sensing set includes a first transmitting infrared sensor and a first receiving infrared sensor, the first transmitting infrared sensor is disposed on the first support, and the first receiving infrared sensor is disposed on the second support. The first transmitting infrared sensor is used for transmitting infrared signals, and the first receiving infrared sensor is used for receiving infrared signals.
It should be noted that the first sensing set further includes two first shells, and the two first shells are respectively sleeved on the first transmitting infrared sensor and the first receiving infrared sensor. So, through setting up first casing, can protect infrared inductor not receive the damage, improve life.
It should be noted that the second sensing set includes a second transmitting infrared sensor and a second receiving infrared sensor, where the second transmitting infrared sensor is disposed on the first support, and the second receiving infrared sensor is disposed on the second support.
It should be noted that the second sensing set further includes two second shells, and the two second shells are respectively sleeved on the second transmitting infrared sensor and the second receiving infrared sensor.
The rolling driver comprises a rotating motor and a spiral connecting rod, one end of the spiral connecting rod is arranged on the rotating motor, and the other end of the spiral connecting rod is arranged on the first chain. The rotating motor is used for driving the spiral connecting rod to rotate, so that rotation of the two chains is achieved.
The moving assembly further comprises a main rotating shaft, and the main rotating shaft is connected with the spiral connecting rod. The moving assembly further comprises a secondary rotating shaft, and the secondary rotating shaft is arranged on the base. The main rotating shaft is used for connecting the spiral connecting rod, and then is driven to rotate by the spiral connecting rod, so that the rotation of the two chains is realized. The secondary rotation shaft is used for assisting the primary rotation shaft to rotate.
It should be noted that, referring to fig. 1, the fully automatic shaft winding apparatus further includes a wire guiding device 600, and the wire guiding device 600 is disposed on the base 100. Specifically, the lead wire device 600 includes a guide frame 610, a first guide assembly 620 and a second guide assembly 630, the guide frame being disposed on the base, the first guide assembly and the second guide assembly being disposed on the guide frame, respectively. Thus, by providing the first guide assembly 620 and the second guide assembly 630, uniform winding can be realized, the condition that winding on the winding shaft is insufficient can not occur, the problem of uneven winding can also be avoided, and the winding quality is improved. When the winding is performed, the winding position on the winding shaft can be changed by moving the first guide member 620, so that the winding can be uniformly performed while the winding is performed.
The first guide assembly comprises a first guide rod and a first guide wheel, the first guide rod is arranged on the guide frame, and the first guide wheel is arranged on the first guide rod. The second guide assembly comprises a second guide rod and a second guide wheel, the second guide rod is arranged on the guide frame, and the second guide wheel is arranged on the second guide rod. Therefore, the wire is guided by the first guide wheel and the second guide wheel, and the winding stability is improved.
Compared with the prior art, the invention has the following advantages:
the invention relates to full-automatic shaft-mounting winding equipment, which can utilize automation to replace manual shaft-changing and winding operation by arranging an upper shaft device, a shaft-changing device, a wire-shearing device and a lower shaft device, thereby simplifying the operation flow, improving the winding and shaft-changing efficiency, further improving the production yield of a spool and improving the delivery of wires.
The above embodiments represent only a few embodiments of the present invention, which are described in more detail and are not to be construed as limiting the scope of the present invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (4)
1. A fully automatic shaft-mounted winding device, comprising: the device comprises a base, an upper shaft device, a shaft replacing device, a wire cutting device and a lower shaft device, wherein the upper shaft device, the shaft replacing device, the wire cutting device and the lower shaft device are respectively arranged on the base;
the upper shaft device comprises a supporting frame, a shaft inlet assembly and a baffle assembly, wherein the supporting frame is arranged on the base, and the shaft inlet assembly and the baffle assembly are respectively arranged on the supporting frame;
the shaft replacing device comprises a rotary fixing assembly and a shaft replacing set, the rotary fixing assembly is arranged on the base, the rotary fixing assembly comprises a rotary fixing disc and a mounting frame, the mounting frame is arranged on the rotary fixing disc, the shaft replacing set comprises two winding rotating assemblies symmetrically arranged on the rotary fixing disc, the winding rotating assemblies comprise a rotary disc, a clamping manipulator and a rotary driver, the rotary disc is arranged on the rotary fixing disc, the clamping manipulator is arranged on the rotary disc, and the rotary driver is connected with the rotary disc;
the wire cutting device comprises a frame, a cutter assembly and a wire drawing assembly, wherein the frame is arranged on the base, and the cutter assembly and the wire drawing assembly are respectively arranged on the frame;
the lower shaft device comprises a base, a moving assembly and an infrared correlation assembly, wherein the base is arranged on the base, and the moving assembly and the infrared correlation assembly are respectively arranged on the base;
the fully-automatic shaft-mounted winding device further comprises a lead device, and the lead device is arranged on the base;
the lead device comprises a guide frame, a first guide assembly and a second guide assembly, wherein the guide frame is arranged on the base, and the first guide assembly and the second guide assembly are respectively arranged on the guide frame;
the first guide assembly comprises a first guide rod and a first guide wheel, the first guide rod is arranged on the guide frame, and the first guide wheel is arranged on the first guide rod;
the second guide assembly comprises a second guide rod and a second guide wheel, the second guide rod is arranged on the guide frame, and the second guide wheel is arranged on the second guide rod;
the shaft replacing device further comprises a fixed spool assembly, and the fixed spool assembly is arranged on the base;
the fixed spool assembly comprises a vertical driver, a mounting connecting rod and a fixing frame, wherein the vertical driver is arranged on the base, one end of the mounting connecting rod is connected with the vertical driver, and the other end of the mounting connecting rod is connected with the fixing frame.
2. The fully automatic shaft winding apparatus of claim 1 wherein the vertical drive is a cylinder.
3. The fully automatic axle load take-up apparatus of claim 1, wherein the stationary spool assembly further comprises a pusher disposed on the mount.
4. The fully automatic axle load take-up device of claim 1, wherein the mount comprises a first fixed plate, a second fixed plate, and a fixed cross plate, the first fixed plate and the second fixed plate being disposed on the fixed cross plate, respectively.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910473066.5A CN110127453B (en) | 2019-05-31 | 2019-05-31 | Full-automatic shaft-mounted winding device |
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| CN201910473066.5A CN110127453B (en) | 2019-05-31 | 2019-05-31 | Full-automatic shaft-mounted winding device |
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| CN110127453A CN110127453A (en) | 2019-08-16 |
| CN110127453B true CN110127453B (en) | 2024-03-22 |
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| CN111392504B (en) * | 2020-04-10 | 2021-06-15 | 余斌 | Enameled wire recycling and transferring equipment for communication |
| CN112705584A (en) * | 2020-12-23 | 2021-04-27 | 苏州芙特康电线电缆有限公司 | Wire drawing machine |
| CN114348785B (en) * | 2022-01-07 | 2024-02-09 | 南京玻璃纤维研究设计院有限公司 | Full-automatic yarn winding machine |
| CN115872234B (en) * | 2023-03-09 | 2023-07-14 | 烟台东牧精密线材有限公司 | Full-automatic wire arranging mechanism of enamelling machine double-shaft wire winding machine |
| CN118561073B (en) * | 2024-07-29 | 2024-09-27 | 山西隆兴永机械制造股份有限公司 | Automatic feeding mechanism for textile machine tool |
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Effective date of registration: 20210707 Address after: 516029 Desai No.3 Industrial Park, Zhongkai Avenue, Huizhou City, Guangdong Province Applicant after: LTK ELECTRIC WIRE (HUIZHOU) Ltd. Applicant after: HUIZHOU LTK ELECTRONIC CABLE Co.,Ltd. Applicant after: SHENZHEN WOER SPECIAL CABLE Co.,Ltd. Applicant after: LTK ELECTRIC WIRE (CHANGZHOU) Ltd. Address before: 516006 Desai No.3 Industrial Park, Zhongkai Avenue, Huizhou City, Guangdong Province Applicant before: LTK ELECTRIC WIRE (HUIZHOU) Ltd. Applicant before: HUIZHOU LTK ELECTRONIC CABLE Co.,Ltd. Applicant before: SHENZHEN WOER SPECIAL CABLE Co.,Ltd. Applicant before: Shenzhen Woer Heat-shrinkable Material Co.,Ltd. Applicant before: LTK ELECTRIC WIRE (CHANGZHOU) Ltd. |
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Address after: No.6, Qingli Second Road, Shuikou Street, Huicheng District, Huizhou, Guangdong Province, 516000 Patentee after: LTK Electric Wire (Huizhou) Ltd. Country or region after: China Patentee after: HUIZHOU LTK ELECTRONIC CABLE Co.,Ltd. Patentee after: SHENZHEN WOER SPECIAL CABLE Co.,Ltd. Patentee after: LTK ELECTRIC WIRE (CHANGZHOU) Ltd. Address before: 516029 Desai No.3 Industrial Park, Zhongkai Avenue, Huizhou City, Guangdong Province Patentee before: LTK ELECTRIC WIRE (HUIZHOU) Ltd. Country or region before: China Patentee before: HUIZHOU LTK ELECTRONIC CABLE Co.,Ltd. Patentee before: SHENZHEN WOER SPECIAL CABLE Co.,Ltd. Patentee before: LTK ELECTRIC WIRE (CHANGZHOU) Ltd. |