CN110125208A - A kind of aluminium plate deep processing processing unit - Google Patents
A kind of aluminium plate deep processing processing unit Download PDFInfo
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- CN110125208A CN110125208A CN201910381281.2A CN201910381281A CN110125208A CN 110125208 A CN110125208 A CN 110125208A CN 201910381281 A CN201910381281 A CN 201910381281A CN 110125208 A CN110125208 A CN 110125208A
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- 238000012545 processing Methods 0.000 title claims abstract description 129
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 101
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 101
- 239000004411 aluminium Substances 0.000 title claims abstract description 99
- 238000000034 method Methods 0.000 claims abstract description 59
- 230000008569 process Effects 0.000 claims abstract description 55
- 238000005096 rolling process Methods 0.000 claims abstract description 54
- 238000005452 bending Methods 0.000 claims abstract description 29
- 238000001125 extrusion Methods 0.000 claims abstract description 23
- 238000002386 leaching Methods 0.000 claims abstract description 22
- 238000000465 moulding Methods 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims description 140
- 238000010438 heat treatment Methods 0.000 claims description 84
- 238000003825 pressing Methods 0.000 claims description 35
- 238000005554 pickling Methods 0.000 claims description 31
- 230000002349 favourable effect Effects 0.000 claims description 23
- 238000005406 washing Methods 0.000 claims description 21
- 238000007654 immersion Methods 0.000 claims description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 116
- 239000000047 product Substances 0.000 abstract description 49
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/06—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with a blast of gas or vapour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0269—Cleaning
- B21B45/0275—Cleaning devices
- B21B45/0278—Cleaning devices removing liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0269—Cleaning
- B21B45/0275—Cleaning devices
- B21B45/0287—Cleaning devices removing solid particles, e.g. dust, rust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/02—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
- B21B2001/386—Plates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Forging (AREA)
Abstract
The present invention relates to a kind of aluminium plate deep processing processing units, including set gradually surface system of processing, lateral bending extrusion system, inclination roll system, rolling system, leaching moulding system, the surface system of processing, lateral bending extrusion system, inclination roll system, rolling system are equipped with conveyer system between each other；The aluminium plate that the device is produced is not merely only so that aluminium plate product surface parameter and standard composite demand, the mechanical toughness and intensity of its integral material can be also improved simultaneously, and solving current device can remain high for the roll loss turnover rate finely rolled and the problems such as end product quality can not effectively control.The present invention improves its mechanical toughness so that obtained product finally not only substantially completely prevents latent defect by the processing of four-stage in lateral bending extrusion system, so that product not pliable fracture in later period use process.
Description
Technical field
The present invention relates to a kind of process equipments of aluminium plate, and in particular to a kind of aluminium plate deep processing processing unit.
Background technique
For traditional manufacture, carrying out deep processing and retrofit to product becomes mainstream development trend, wherein right
It is more with high quality and high efficiency processing, reduces later use processing fussy degree in the deep processing of basic raw material or material
And the concepts such as environmentally protective processing are as guidance.Aluminium plate is one of aluminium type, it, which refers to, uses plastic processing method
Aluminium billet is finally manufactured into template aluminum products by the methods of rolling, extruding, stretching and forging, in order to guarantee plate lastness
It can be annealed again to finished product, the processing of solution treatment, quenching, natrual ageing and artificial aging.It can of course find out by above-mentioned
Processing obtained aluminium plate initial material is a kind of basic raw material, wherein there is also there are many problems to influence whether subsequent utilization
Processing, and can significantly influence processing efficiency and quality.Current aluminium plate is commonly used in following various aspects fields: headlamp
Decorations；Solar energy reflection piece；Architectural appearance；Indoor decoration: ceiling, metope etc.；Furniture, cabinet；Elevator；Label, nameplate, case
Packet；Automobile interior exterior decoration；Household electrical appliance: refrigerator, micro-wave oven, stereo set etc.；Aerospace and military aspect.Therefrom we
Again it can be seen that the use scope of aluminium plate is not only extremely wide, simultaneously as being related to numerous people's livelihood industries so determining it
Yield is very big, this also makes it become a particularly important link in China's industrialized power transformation process.
But the problem of also there are following aspect mostly for the device of aluminium plate deep processing processing at present: (1) at present
Most of deep processing equipments are it to be become the aluminium plate progress precision rolling of machine-shaping to meet certain surface requirement
Product, can not so expand the use scope of aluminium plate, two can not meet the trend of China's high quality industrial development,
Such as make products obtained therefrom that there is polynary prominent value so that product becomes high-end high excessive value product, simultaneously as it is former that basis is presented
The aluminium plate surface undulation degree of materials behavior is very big, is sent directly into the fine rolling of progress and does not say that it needs multiple tracks to repeat process to it
It carries out repeat-rolling strong influence processing efficiency not say, obtained product quality ensures that standard is unable to get effective control
System, the roll loss turnover rate more crucially finely rolled can remain high, and also make production cost high；(2)
Current aluminium plate is especially in high severity or high-intensitive applying working condition in subsequent use process will not only locate throughout the year
In curling bending process, also need to bear huge external force among these, these are all at present without deep processing or warp
Cross what extremely simple and crude deep processing aluminium plate cannot undertake.Such as its internal general defect content height makes mechanical toughness very poor just
Lead to its not competent above-mentioned operating condition, also or its crystallite dimension it is excessive be unevenly distributed that also result in its mechanical strength low,
It is easy to produce fracture or can not undertake longitudinal strong external force, these are owed in existing aluminium plate deep processing device
Scarce；(3) at present either aluminium plate raw material or aluminium plate Jing Guo simple deep processing all can process even
Aluminium plate manufacture production process starts just to accumulate down a large amount of strain stress.These strain stresses, which are stored in aluminium plate, does not say warp
It crosses and uses for a long time, it is big because of Stress-strain concentration release using being all easy to exactly in high-intensitive or harsh work condition environment
The probability that big increase aluminium plate fracture or cracking happen；(4) current aluminium plate deep processing device generally uses simply
Processing road sequence, and none technological standards determined extremely lacks it is therefore provided that it is irregular to process obtained product quality
The concept guides of weary saturation type processing, are not protected simultaneously for the aluminium plate processed, it is therefore provided that deep processing
Effect can fail during transport and storage, this is totally unfavorable in the raising of production cost return rate.
So being directed to above-mentioned Railway Project, designs and develops a kind of aluminium plate deep processing processing unit and become in order to which this field is worked as
Preceding one of key subjects urgently to be resolved.
Summary of the invention
Aiming at the problems existing in the prior art, the object of the present invention is to provide a kind of aluminium plate deep processing processing unit,
The aluminium plate that the device is produced also can not merely only so that aluminium plate product surface parameter and standard composite demand
The mechanical toughness and intensity for improving its integral material, the roll loss turnover rate finely rolled can be occupied by solving current device
High the problems such as lower and end product quality can not control effectively.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of aluminium plate deep processing processing unit, including set gradually surface system of processing, lateral bending extrusion system, inclination
Roll system, rolling system, leaching moulding system, the surface system of processing, lateral bending extrusion system, inclination roll system, rolling system
System is equipped with conveyer system between each other；
The surface system of processing includes lifting column, connection rack, telescopic mechanical arm, pressure head, pressing plate, bearing platform；It is described
The upper end of two lifting columns is arranged in connection rack, and telescopic mechanical arm setting is in connection rack, the connection of telescopic mechanical arm lower end
There is pressure head, pressing plate is provided with immediately below pressure head, pressing plate is arranged at the top of bearing platform；Surface system of processing can be by aluminium plate initial material
Integral smoothness improve, reduce surface pitting lines area, to facilitate subsequent machining operations.
The conveyer system includes support frame, conveying trough, delivery roller；Conveying trough setting is held on the support frame, conveying trough
Basal sliding is provided with multiple delivery rollers；Conveyer system passes through the delivery roller constantly rotated for aluminium plate and its processes transition
Product orientation is transmitted in next process, plays precisely transmission transmitting effect.
The lateral bending extrusion system includes the first processing mechanism, second processing mechanism, third processing mechanism, fourth process machine
Structure, first processing mechanism include that machine frame one, the positive pressing mechanism being arranged on machine frame one and setting are squeezing
The mold one of mechanism lower end；The second processing mechanism include machine frame two, the oppositely arranged pressing mechanism on machine frame two,
And the mold two of pressing mechanism upper end is set；The third processing mechanism includes machine frame three, positive setting in machine frame
Pressing mechanism on three, the mold three that pressing mechanism lower end is set and the positive heating mechanism that three bottom of mold is set；
The fourth process mechanism includes machine frame four, the oppositely arranged pressing mechanism on machine frame four, is arranged on pressing mechanism
The mold four at end and the oppositely arranged heating mechanism at four top of mold；Lateral bending extrusion system is to pass sequentially through the cold place of bending
Reason and bending heat treatment finally make so that the mechanical toughness of aluminium plate initial material and longitudinal mechanical strength are likely to rise dramatically
Reach every mechanics unalterable quota of product.
The inclination roll system includes delivery device and the mill roll mechanism set gradually one, mill roll mechanism two, described
Mill roll mechanism one, two front end of mill roll mechanism are equipped with delivery device, and the mill roll mechanism one includes roll power mechanism and inclination
Roll stacks one, the mill roll mechanism two include roll power mechanism and inclination roll stacks two, and the inclination roll stacks one, inclination are rolled
The inclination roll of roller group two is back taper, and it is opposite with the inclination installation direction of roll stacks two to tilt roll stacks one.Inclination is rolled
The inclination roll that roller system carries out different guiding to initial material rolls, and then upper one eliminates lateral bending extrusion system bring hidden danger, and
It tilts roll rolling and is different from the rolling of general roll, angle can be presented because of the gravity direction of plate itself and rolling guiding
The processing effect for being oriented to the end that has a down dip is spent and then strengthens, it is more preferable compared with conventional roll operation of rolling destressing strain effects.
The rolling system includes the pickling mechanism set gradually, high-temperature heating mechanism, rolling mechanism；Entire rolling system
It passes sequentially through pickling, cleaning and hot-working rolling and not only eliminates attachment rolling, also improve the flatness of product surface in turn
Guarantee its beauty.
The leaching moulding system includes sliding rail two, flexible slide bar two, deflection machine two, frame, fluting two, immersion slot, pedestal, heating
Array, fan；The outer two sides of the immersion slot are provided with sliding rail two, and sliding is provided with flexible slide bar two, flexible slide bar on sliding rail two
Two upper ends are connected with deflection machine two, and on deflection machine two, frame one end is connected to fluting two for frame setting, are equipped on the outside of two end of sliding rail
Pedestal is respectively arranged with heating electrodes, fan on pedestal from inside to outside.Frame is Y-shaped, and Y-shaped structural top is arranged on frame
There is opening.Immersion slot is provided with leaching modeling liquid.Entire leaching moulding system is to complete the process obtained aluminium plate finished product and carry out
Protection wrapped guarantees that its surface is no longer infected with impurity or oxide layer occurs, and one can guarantee the durable of product, two
It can guarantee the beauty of product.
Preferably, the pressing mechanism includes sliding slot one, draw runner, joint horn one, telescopic rod, push top；The sliding slot one
It is arranged on machine frame, draw runner is slidably arranged on sliding slot one, multiple joint horns one is connected on draw runner, joint horn is one by one
End is connected with telescopic rod, and telescopic rod one end is connected with push top.Pressing mechanism stretches initial material bottom surface, initial material top surface is pressed
Contracting processing is compressed initial material bottom surface, the progress stretch processing of initial material top surface.
Preferably, the mold one, mold two, mold three, mold four are folding font, and the mold one, mold two, mould
Multiple flutings one are offered on tool three, mold four, described push top one end is plugged in fluting one, and then aluminium plate initial material is in mould
Its in moving process in tool can be bent.
Preferably, the heating mechanism include heating plate one, elevator one, heating plate two, elevator two, heating plate three,
Elevator three；The heating plate one, heating plate two, heating plate three are successively bonded setting at the top of three bottom of mold or mold four,
Elevator one is connect with heating plate one, and elevator two is connect with heating plate two, and elevator three is connect with heating plate three.Heating mechanism
High temperature is conducted to being ultimately conducted in initial material on mold, especially concentrates conduction so that high temp effect when by mold dog-ear
The most significant, heating plate 2 504 is that arcuate structure is also for fitting more closely and then to guarantee that high temp effect is most obviously changed.
Preferably, the delivery device includes joint horn two, slot, slot, sliding rail one, flexible slide bar one, push rod；It is described
Slot is arranged on joint horn two, and slot one end two sidewalls open up grooved hole, and sliding rail one is equipped on the outside of slot one end two, is slided on sliding rail one
Dynamic to be provided with flexible slide bar one, one one end of flexible slide bar is connected with push rod, and push rod one end passes through slot and is located inside slot.Pusher
Structure is adjustable so that guiding of the initial material presentation as each inclination roll stacks, finally can touch inclination roll stacks convenient for initial material.
The roll power mechanism includes supporting table, motor housing one, electric wire one, favourable turn one, shaft one, sliding block one, sliding slot
Two；Be respectively set in the supporting table there are two sliding slot two, on sliding slot two sliding setting there are two sliding block one, one one end of shaft with
One connection of favourable turn, one other end of shaft pass through sliding block one and connect with inclination roll stacks one or inclination roll stacks two, and favourable turn one passes through
Electric wire one is connect with motor housing one.Roll power mechanism provides power to inclination roll stacks one, inclination roll stacks two.
Preferably, the pickling mechanism includes inlet one, inlet two, tee tube, pump machine, liquor charging pipeline, pipe network, spray
Head, deflection machine one, washing trough, hole, is slidingly sealed door one, is slidingly sealed door two accumulator tank；Pipe is provided with right above the washing trough
Net, pipe network bottom are provided with multiple spray heads, and pipe network both ends pass through liquor charging pipeline respectively and connect with pump machine, and pump machine passes through tee tube point
It not being connect with inlet one and inlet two, multiple holes is provided on washing trough bottom plate, washing trough bottom, which is provided with, is slidingly sealed door two,
It is slidingly sealed below door two and is provided with accumulator tank, washing trough two sides are connect with deflection machine one respectively, and washing trough one end is equipped with and is slidingly sealed
Men Yi.Inlet one is the inlet that pickling solution is perfused, and inlet 2 901 is the inlet that cleaning solution is perfused.Pickling mechanism pair
Aluminium plate initial material carries out pickling, passes through cleaning solution after the completion of pickling for the pickling solution removal of aluminium plate initial material surface residual and final
Recycling is taken away, entirety mirror surface degree is also mentioned while completing obtained aluminium plate initial material any surface finish free from admixture after cleaning
It is high.By pickling and cleaning process, integrally combination can remove initial material in process or the surface that itself has for pickling mechanism
The objects such as impurity and oxide layer, one facilitates subsequent leaching modeling processing, and two remove the extremely small relief region of magnitude, improves simultaneously
Mirror surface degree may make the aesthetics of aluminium plate further.
Preferably, the high-temperature heating mechanism include machine frame five, electric wire two, sliding slot three, sliding block two, upper heating block, under
Heat block；The sliding slot three is arranged on machine frame five, upper heating block, lower heating block both ends pass through sliding block two and slide respectively
It is arranged on sliding slot three, sliding block two is connect by electric wire two with machine frame five.Five built-in power of machine frame.Heat block and lower heating
Phase proximal end angle is rounded structure between block.High-temperature heating mechanism is heated at high temperature aluminium plate initial material.
Preferably, the rolling mechanism includes motor housing two, electric wire three, favourable turn two, shaft two, card slot, roll；It is described to roll
Roller is two, and roll both ends are connect with shaft two respectively, and shaft two is slidably arranged on card slot, and two one end of shaft and favourable turn two connect
It connects, the favourable turn two is connect by electric wire three with motor housing two.Rolling mechanism rolls the initial material of high temperature state, so that its is whole
Body material properties mechanical strength and toughness and surface smoothness and thickness etc. are by suboptimization again.
Preferably, first processing mechanism, second processing mechanism, third processing mechanism, fourth process mechanism mutually it
Between be provided with conveyer system, so that initial material transmits between each mechanism.
The beneficial effects of the present invention are:
(1) present invention is cooperated by each system and common synergism makes produced aluminium plate not single
It is single only so that aluminium plate product surface parameter and standard composite demand, while can also improve the mechanical toughness of its integral material and strong
Degree.This to expand use scope of aluminium plate, and two meet the trend of China's high quality industrial development, so that product has
There is polynary prominent value and becomes high-end high excessive value product.Simultaneously with surface system of processing and mating follow-up system is from processing
Solved on source current device for finely roll roll loss turnover rate can remain high and end product quality without
The problems such as method effectively controls.
(2) present invention is drawn by the processing of four-stage in lateral bending extrusion system so that aluminium plate initial material is comprehensive
It stretches or shrinks, and assist in a manner of cold treatment and heat treatment, so that obtained product is finally not only basic by latent defect
It prevents completely, improves its mechanical toughness, so that product not pliable fracture in later period use process, while obtained production
Product crystallite dimension is small and crystal boundary number is amplified refined crystalline strengthening effect more, finally improves mechanical strength and then is not likely to produce
Longitudinal fracture and endwise tensile strength are likely to rise dramatically, and the system designs rationally from angles of product.
(3) present invention in inclination roll system by combining gravity to carry out tilt rolling to aluminium plate product, no
But crystal grain distribution uniformity and defect content degree uniformity effective dispersion is all made into, while flat to the product of processing transition
Whole degree is improved, and further enhances the ability of product Resisting fractre and cracking, while will be in process or product is former
The strain stress that the self-contained accumulation of material comes out is eliminated, and enables product to be competent at high severity or high intensity uses work
Condition.
(4) present invention is by techniques such as pickling, cleanings on rolling system, in process or itself has by product
Surface impurity and the objects removal such as oxide layer, one facilitate the subsequent leaching modeling to process, and two remove the extremely small embossed area of magnitude
Domain, while improving mirror surface degree may make the aesthetics of aluminium plate further.Made simultaneously using the rolling mill practice of high temperature state
Product integral material attribute mechanical strength and toughness and surface smoothness and thickness etc. are by suboptimization again.Play saturation type
The purpose and then obtained target level of product quality of processing are uniform and controllable.And by the surface hot dipping moulding of final products obtained therefrom
At protective layer, and then the rate for greatly product deep processing effect having been delayed to fail, improve production cost return rate.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of surface system of processing of the present invention.
Fig. 3 is the structural schematic diagram of conveyer system of the present invention.
Fig. 4 is the structural schematic diagram of the first processing mechanism of the invention.
Fig. 5 is the structural schematic diagram of second processing mechanism of the present invention.
Fig. 6 is the structural schematic diagram of third processing mechanism of the present invention.
Fig. 7 is the structural schematic diagram of fourth process mechanism of the present invention.
Fig. 8 is the structural schematic diagram of delivery device of the present invention.
Fig. 9 is the structural schematic diagram of mill roll mechanism one of the present invention.
Figure 10 is the structural schematic diagram of mill roll mechanism two of the present invention.
Figure 11 is the structural schematic diagram of pickling mechanism of the present invention.
Figure 12 is the structural schematic diagram of present invention high-temperature heating mechanism.
Figure 13 is the structural schematic diagram of rolling mechanism of the present invention.
Figure 14 is the structural schematic diagram of present invention leaching moulding system.
Wherein, lifting column 1, connection rack 101, telescopic mechanical arm 102, pressure head 103, pressing plate 104, bearing platform 105, support
Frame 2, conveying trough 201, delivery roller 202, machine frame 1, sliding slot 1, draw runner 302, joint horn 1, telescopic rod
304, push top 305, fluting 1, mold 1, machine frame 24, mold 2 401, machine frame 35, mold 3 501, heating
Plate 1, elevator 1, heating plate 2 504, elevator 2 505, heating plate 3 506, elevator 3 507, machine frame four
6, mold 4 601, joint horn 27, slot 701, slot 702, sliding rail 1, flexible slide bar 1, push rod 705, supporting table
8, motor housing 1, electric wire 1, favourable turn 1, shaft 1, sliding block 1, sliding slot 2 806, inclination roll stacks one
807, roll stacks 2 808, inlet 1, inlet 2 901, tee tube 902, pump machine 903, liquor charging pipeline 904, pipe network are tilted
905, spray head 906, accumulator tank 907, deflection machine 1, washing trough 909, hole 9010, be slidingly sealed door 1, be slidingly sealed door
2 9012, machine frame 5 10, electric wire 2 1001, sliding slot 3 1002, sliding block 2 1003, upper heating block 1004, lower heating block 1005,
Motor housing 2 11, electric wire 3 1101, favourable turn 2 1102, shaft 2 1103, card slot 1104, roll 1105, sliding rail 2 12, flexible cunning
Bar 2 1201, deflection machine 2 1202, frame 1203, fluting 2 1204, immersion slot 13, pedestal 14, heating electrodes 1401, fan
1402。
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Fig. 1~14, a kind of aluminium plate deep processing processing unit, including set gradually surface system of processing, side
Curved extrusion system, inclination roll system, rolling system, leaching moulding system, the surface system of processing, lateral bending extrusion system, inclination
Roll system, rolling system are equipped with conveyer system between each other；
The surface system of processing includes lifting column 1, connection rack 101, telescopic mechanical arm 102, pressure head 103, pressing plate
104, bearing platform 105；The upper end of two lifting columns 1 is arranged in the connection rack 101, and the setting of telescopic mechanical arm 102 is connecting
In rack 101,102 lower end of telescopic mechanical arm is connected with pressure head 103, and pressing plate 104 is provided with immediately below pressure head 103, and pressing plate 104 is set
It sets at 105 top of bearing platform；Surface system of processing can improve the integral smoothness of aluminium plate initial material, reduce surface pitting line
The area on road, to facilitate subsequent machining operations.
The conveyer system includes support frame 2, conveying trough 201, delivery roller 202；Conveying trough 201 is arranged in support frame 2
Upper end, 201 basal sliding of conveying trough are provided with multiple delivery rollers 202；Conveyer system passes through the delivery roller 202 constantly rotated
Aluminium plate and its processing transition product orientation are transmitted in next process, precisely transmission transmitting effect is played.
The lateral bending extrusion system includes the first processing mechanism, second processing mechanism, third processing mechanism, fourth process machine
Structure, first processing mechanism include that machine frame 1, the positive pressing mechanism being arranged on machine frame 1 and setting are being squeezed
The mold 1 of press mechanism lower end；The second processing mechanism includes machine frame 24, oppositely arranged squeezing on machine frame 24
Press mechanism and the mold 2 401 that pressing mechanism upper end is set；The third processing mechanism includes that machine frame 35, forward direction are set
The pressing mechanism on machine frame 35, the mold 3 501 that pressing mechanism lower end is set and positive setting are set in mold three
The heating mechanism of 501 bottoms；The fourth process mechanism includes machine frame 46, the oppositely arranged extruder on machine frame 46
Structure, the mold 4 601 that pressing mechanism upper end is set and the oppositely arranged heating mechanism at 4 601 top of mold；Lateral bending squeezes
Pressure system is to pass sequentially through bending cold treatment and bending heat treatment so that the mechanical toughness of aluminium plate initial material and longitudinal mechanics are strong
Degree is likely to rise dramatically, and finally makes the every mechanics unalterable quota for reaching product.
The inclination roll system includes delivery device and the mill roll mechanism set gradually one, mill roll mechanism two, described
Mill roll mechanism one, two front end of mill roll mechanism are equipped with delivery device, and the mill roll mechanism one includes roll power mechanism and inclination
Roll stacks 1, the mill roll mechanism two include roll power mechanism and inclination roll stacks 2 808, the inclination roll stacks one
807, tilting the inclination roll of roll stacks 2 808 is back taper, and tilts roll stacks 1 and tilt roll stacks 2 808
Installation direction is opposite.The inclination roll that inclination roll system carries out different guiding to initial material rolls, and then upper elimination lateral bending squeezes
Pressure system bring hidden danger, and tilt roll rolling and be different from the rolling of general roll, it can be because of the gravity of plate itself
Direction is with rolling guiding angle presentation and then reinforcing is oriented to the processing effect at the end that has a down dip, compared with conventional roll operation of rolling destressing
Strain effects are more preferable.
The rolling system includes the pickling mechanism set gradually, high-temperature heating mechanism, rolling mechanism；Entire rolling system
It passes sequentially through pickling, cleaning and hot-working rolling and not only eliminates attachment rolling, also improve the flatness of product surface in turn
Guarantee its beauty.
The leaching moulding system includes sliding rail 2 12, flexible slide bar 2 1201, deflection machine 2 1202, frame 1203, fluting two
1204, immersion slot 13, pedestal 14, heating electrodes 1401, fan 1402；The outer two sides of the immersion slot 13 are provided with sliding rail 2 12,
Sliding is provided with flexible slide bar 2 1201 on sliding rail 2 12, and 2 1201 upper end of flexible slide bar is connected with deflection machine 2 1202, frame
On deflection machine 2 1202,1203 one end of frame is connected to fluting 2 1204 for 1203 settings, and pedestal is equipped on the outside of 2 12 end of sliding rail
14, it is respectively arranged with heating electrodes 1401, fan 1402 from inside to outside on pedestal 14.Frame 1203 is Y-shaped, and Y on frame 1203
Opening is provided at the top of character form structure.Immersion slot 13 is provided with leaching modeling liquid.Entire leaching moulding system is to complete the process gained
The aluminium plate finished product arrived carries out protection wrapped, guarantees that its surface is no longer infected with impurity or oxide layer occurs, one can guarantee
Product it is durable, two can guarantee the beauty of product.
The pressing mechanism includes sliding slot 1, draw runner 302, joint horn 1, telescopic rod 304, push top 305；Institute
It states sliding slot 1 to be arranged on machine frame, draw runner 302 is slidably arranged on sliding slot 1, and multiple passes are connected on draw runner 302
Horn 1 is saved, horn one 303 one end in joint is connected with telescopic rod 304, and 304 one end of telescopic rod is connected with push top 305.It squeezes
Mechanism stretches initial material bottom surface, initial material top surface carries out compression processing or is compressed to initial material bottom surface, initial material top surface carries out
Stretch processing.
The mold 1, mold 2 401, mold 3 501, mold 4 601 be folding font, and the mold 1,
Mold 2 401, mold 3 501 offer multiple flutings 1 on mold 4 601, and 305 one end of the push top are plugged in out
In slot 1, and then its in the moving process in mold of aluminium plate initial material can be bent.
The heating mechanism includes heating plate 1, elevator 1, heating plate 2 504, elevator 2 505, heating
Plate 3 506, elevator 3 507；The heating plate 1, heating plate 2 504, heating plate 3 506, which are successively bonded, to be arranged in mold
4 601 top of 3 501 bottoms or mold, elevator 1 are connect with heating plate 1, elevator 2 505 and heating plate two
504 connections, elevator 3 507 are connect with heating plate 3 506.Heating mechanism conducts high temperature to being ultimately conducted to initial material on mold
On, especially concentrate conduction when by mold dog-ear so that high temp effect is the most significant, heating plate 2 504 be arcuate structure also
It is for fitting more closely and then to guarantee that high temp effect is most obviously changed.
The delivery device includes joint horn 27, slot 701, slot 702, sliding rail 1, flexible slide bar 1, pushes away
Bar 705；The slot 701 is arranged on joint horn 27, and 701 one end two sidewalls of slot open up grooved hole 702, outside 701 one end two of slot
Side is equipped with sliding rail 1, and sliding is provided with flexible slide bar 1 on sliding rail 1, and one 704 one end of flexible slide bar, which is connected with, to push away
Bar 705,705 one end of push rod pass through slot 702 and are located inside slot 701.Delivery device is adjustable so that initial material presents and each inclination
The same guiding of roll stacks finally can touch inclination roll stacks convenient for initial material.
The roll power mechanism includes supporting table 8, motor housing 1, electric wire 1, favourable turn one 803, shaft one
804, sliding block 1, sliding slot 2 806；It is respectively set in the supporting table 8 there are two sliding slot 2 806, is slided on sliding slot 2 806
There are two sliding block 1, one 804 one end of shaft to connect with favourable turn 1 for setting, and one 804 other end of shaft passes through sliding block 1
It is connect with inclination roll stacks 1 or inclination roll stacks 2 808, favourable turn 1 is connected by electric wire 1 and motor housing 1
It connects.Roll power mechanism provides power to inclination roll stacks 1, inclination roll stacks 2 808.
The pickling mechanism include inlet 1, inlet 2 901, tee tube 902, pump machine 903, liquor charging pipeline 904,
Pipe network 905, spray head 906, accumulator tank 907, deflection machine 1, washing trough 909, hole 9010, be slidingly sealed door 1, sliding it is close
Seal up a door 2 9012；Pipe network 905 is provided with right above the washing trough 909,905 bottom of pipe network is provided with multiple spray heads 906, pipe network
905 both ends pass through liquor charging pipeline 904 respectively and connect with pump machine 903, pump machine 903 by tee tube 902 respectively with inlet 1 and
Inlet 2 901 connects, and is provided with multiple holes 9010 on 909 bottom plate of washing trough, 909 bottom of washing trough, which is provided with, is slidingly sealed door two
9012, it is slidingly sealed 2 9012 lower section of door and is provided with accumulator tank 907,909 two sides of washing trough connect with deflection machine 1 respectively, wash
909 one end of slot is equipped with and is slidingly sealed door 1.Inlet 1 is the inlet that pickling solution is perfused, and inlet 2 901 is perfusion
The inlet of cleaning solution.Pickling mechanism carries out pickling to aluminium plate initial material, passes through cleaning solution for aluminium plate initial material after the completion of pickling
The pickling solution of surface residual removes and finally takes away recycling, and obtained aluminium plate initial material any surface finish is without miscellaneous after completing cleaning
Entirety mirror surface degree is also enhanced while matter.By pickling and cleaning process, integrally combination can remove initial material and exist for pickling mechanism
In process or the objects such as surface impurity that itself has and oxide layer, one facilitates subsequent leaching modeling processing, and two remove magnitude
Extremely small relief region, while improving mirror surface degree may make the aesthetics of aluminium plate further.
The high-temperature heating mechanism includes machine frame 5 10, electric wire 2 1001, sliding slot 3 1002, sliding block 2 1003, above adds
Heat block 1004, lower heating block 1005；The sliding slot 3 1002 is arranged on machine frame 5 10, upper heating block 1004, lower heating block
1005 both ends pass through sliding block 2 1003 and are slidably arranged on sliding slot 3 1002 respectively, and sliding block 2 1003 passes through electric wire 2 1001
It is connect with machine frame 5 10.5 10 built-in power of machine frame.Phase proximal end angle is circle between heat block 1004 and lower heating block 1005
Corner structure.High-temperature heating mechanism is heated at high temperature aluminium plate initial material.
The rolling mechanism include motor housing 2 11, electric wire 3 1101, favourable turn 2 1102, shaft 2 1103, card slot 1104,
Roll 1105；The roll 1105 is two, and 1105 both ends of roll are connect with shaft 2 1103 respectively, and the sliding of shaft 2 1103 is set
Set on card slot 1104,2 1103 one end of shaft 2 1102 connect with favourable turn, the favourable turn 2 1102 by electric wire 3 1101 and
Motor housing 2 11 connects.Rolling mechanism rolls the initial material of high temperature state, so that its integral material attribute such as mechanical strength
With toughness and surface smoothness and thickness etc. by suboptimization again.
First processing mechanism, second processing mechanism, third processing mechanism, fourth process mechanism are provided between each other
Conveyer system, so that initial material transmits between each mechanism.
When the invention works: aluminium plate initial material is placed on 104 top of pressing plate, carries out height initial adjustment to by lifting column 1,
When reaching preliminary predetermined position, the length by adjusting telescopic mechanical arm 102 in connection rack 101 makes pressure head 103 to aluminium
The upper pressure of plate initial material generation, and lower pressure of the pressing plate 104 under the support of bearing platform 105 and then to initial material generation reversely, two
To under pressure superposition, the integral smoothness of aluminium plate initial material can be improved, reduce the area of surface pitting lines, with convenient
Subsequent machining operations, this is also the work purpose of surface system of processing.The aluminium plate initial material for then completing surface processing is conveyed
Onto conveyer system, wherein aluminium plate and its processing transition product orientation are transmitted to down together by the delivery roller 202 constantly rotated
In process, and conveying trough 201 can rectify transmission angle, be transmitted to conveyer system can precisely the said goods
In each process, in subsequent working principle, conveyer system is also to play precisely transmission transmitting effect.In the drive of conveyer system
Lower aluminum sheet material initial material enters in lateral bending extrusion system, and wherein initial material is refined entirety and fills in mold 1, then passes through tune
The length of whole telescopic rod 304 is so that push top 305 enters in mold 1 while after resisting initial material across fluting 1
End, by draw runner 302 in the movement of sliding slot 1 so that push top 305 drives initial material mobile in mold 1, because of mold
One 307 be folding font, and then its in the moving process in mold of aluminium plate initial material can be bent, and initial material bottom surface undergoes drawing
Journey is extended through, and initial material top surface undergoes compression process, and above-mentioned stretching and compression process are cold-treating process, so can be by material
Material internal crystal structure defect carries out compression and prevents, especially in the initial material top surface of experience compression process, at this time aluminium plate
Initial material top surface is because the defects count of its vicinity is greatly reduced, so that its mechanical toughness degree is likely to rise dramatically, this is
The extrusion process of first stage is then handled next stage that initial material is transmitted to the system by conveyer system,
Among the extrusion process processing of the second stage of lateral bending extrusion system, disposition is much the same, only enters mould in initial material
Have 2 401, becomes initial material bottom surface and compress experience process, and initial material top surface undergoes drawing process, so can be by aluminium plate
Defect near initial material bottom surface is largely eliminated so that the mechanical toughness of its bottom surface is also greatly improved, and completes within the system
The whole mechanical toughness of initial material after first, second phase process is greatly improved, and then material can be guaranteed in the later period
The case where bending fracture is less prone in use process not only ensure that material can be used in high severity or high-intensitive use
Work condition environment in, while in combination with plate size characteristic so that its scope of application is widened.Wherein joint horn one
303 effect be in above-mentioned initial material in mold moving process after initial material passes fully through dog-ear, in conjunction with the length of telescopic rod 304
Degree is adjusted and the adjustment of the steering angle of joint horn 1 may make push top 305 also initial material to be driven to pass fully through dog-ear without quilt
It blocks, finally makes it into down the completely out mold of initial material for completing processing in one for the treatment of process.When initial material is transmitted
System be sent into the third and fourth processing mechanism of lateral bending extrusion system when being handled its treatment process and the foregoing description first,
Second stage treatment process is substantially similar, but principle mechanisms are different, in third, the treatment process of fourth stage, at this time just
Expect whole mechanical toughness with higher, so the effect of defects count is eliminated when again passing by mold 3 501 and mold 4 601
Fruit is not very obvious, when the length by adjusting elevator 1, elevator 2 505, elevator 3 507 can successively to heat
Plate 1, heating plate 2 504, heating plate 3 506 are fitted in the lower surface of mold 3 501 and the upper surface of mold 4 601, and
High temperature is conducted to being ultimately conducted in initial material on mold, especially concentrates conduction so that high temp effect when by mold dog-ear
The most significant, heating plate 2 504 is that arcuate structure is also for fitting more closely and then to guarantee that high temp effect is most obviously changed.
And in above-mentioned stretching and compression process apply with high temperature may make the crystallite dimension in aluminium plate initial material significantly to reduce and it is brilliant
Boundary's quantity is substantially improved, and then obtains the effect of refined crystalline strengthening so that the whole mechanical strength of aluminium plate initial material is enhanced, i.e., its
It is not likely to produce longitudinal fracture and its endwise tensile strength is likely to rise dramatically, and the processing sequence in above-mentioned lateral bending extrusion system is
It cannot exchange or delete, such as when the working process for removing for the first and second stages, and aluminium plate initial material is directly allowed to enter
Three, when fourth stage is handled, it is easy to because the mechanical toughness of material is insufficient and is under hot conditions, defect be caused to expand
Largely cracking microgroove road is even cracked with macroscopical for big formation in turn of connecting.And entire lateral bending extrusion system be exactly pass sequentially through it is curved
Folding cold treatment and bending heat treatment are so that the mechanical toughness of aluminium plate initial material and longitudinal mechanical strength are likely to rise dramatically, most
Make the every mechanics unalterable quota for reaching product eventually.It is completed in lateral bending extrusion system to the mechanical property processing of initial material
It is sent in inclination roll system after reason by conveyer system, at this time initial material after the processing Jing Guo a upper system
Surface smoothness will appear decline and not say, while the distribution of its internal grain and defect content degree are unevenly distributed feelings occur
Condition, and this will lead to product entirety uniformity different a possibility that concentration fracture or cracking greatly improved in plate.More
Crucially meeting, can be into so that uneven and a large amount of cumulative stresses strain in aluminium plate initial material in extrusion process on last stage
One step improves a possibility that above-mentioned fracture or cracking probability, inclines so different guiding need to be carried out to initial material in inclination roll system
Oblique milling rolling system, and then above-mentioned hidden danger is eliminated, and tilt roll rolling and be different from the rolling of general roll, it can be because of plate itself
Gravity direction and rolling guiding angle presentation and then strengthen guiding and have a down dip the processing effect at end, rolled compared with conventional roll
Process destressing strain effects are more preferable.When aluminium plate initial material is after conveyer system is sent to completely in slot 701, by adjusting stretching
One 704 length of contracting slide bar protrudes into push rod 705 in slot 701 across slot 702 and is against initial material rear end, then passes through flexible slide
For bar 1 in the movement on sliding rail 1 so that the front end of initial material is beyond in slot 701, withdrawal push rod 705 simultaneously adjusts joint horn
27 deflection stages made initial material that the guiding as each inclination roll stacks be presented, and finally can touch inclination roll convenient for initial material
Group, and the transmission of the initial material in system transmission is completed by above-mentioned component cooperating.It is rolled when initial material is successively inclined by
After roller group 1, inclination roll stacks 2 808 complete tilt rolling, the ess-strain of integral material internal residual is complete
It eliminates, this is also why will tilt roll stacks 1 to be set as opposite edge with the oriented for tilting roll stacks 2 808
By.Wherein motor housing 1 and then makes a connection by electric wire 1 to one 803 energy supply of favourable turn and one 803 drives shafts 1 and most
It drives each inclination roll stacks to be rotated eventually, while can be adjusted in the position of sliding slot 2 806 so that each inclination according to sliding block 1
Rolling gap width between roll stacks is adjusted, and be combineding with each other is finally reached above-mentioned reinforcing guiding and has a down dip the processing effect at end
Purpose.The aluminium plate initial material after tilt rolling that is completed is transferred on rolling system by conveyer system, by pass through slide it is close
It seals up a door and one 9011 initial material has been placed in washing trough 909, simultaneously close off and be slidingly sealed door 1 and to become one in slot
Enclosure space before this by the way that pickling solution to be filled into inlet one (9), and passes sequentially through tee tube 902, pump machine 903, liquor charging
Pipeline 904 is finally transported in pipe network 905, is uniformly sprayed in aluminium plate initial material eventually by spray head 906, and because being in slot
Enclosure space, so that pickling solution accumulation submerged aluminium plate initial material finally to carry out comprehensive acid to aluminium plate initial material
It washes, completes pickling and pass through opening later and be slidingly sealed door 2 9012 to make 909 bottom end of washing trough not re-closed, pickling solution through hole
9010 flow into the interior i.e. completion acid cleaning process of accumulator tank 907, are then sprayed cleaning solution according to above-mentioned steps by inlet 2 901
It spills in injection washing trough 909, by the pickling solution removal of aluminium plate initial material surface residual and finally takes away recycling, complete institute after cleaning
Entirety mirror surface degree is also enhanced while obtained aluminium plate initial material any surface finish free from admixture.Above-mentioned pickling and cleaning process are whole
It is to remove initial material in process or the objects such as the surface impurity itself having and oxide layer that body, which combines, and one is subsequent to facilitate
Leaching modeling processing, two remove the extremely small relief region of magnitude, while improving mirror surface degree and may make the aesthetics of aluminium plate
Further.Control one 908 tilt angle of deflection machine makes aluminium plate initial material slide into conveyer system and is transported to upper heating by it
Gap passageway between block 1004, lower heating block 1005, and push initial material by passageway, during by passageway, heating
High temperature caused by block, which is directly transferred in initial material, makes initial material that high temperature state be presented.Wherein 5 10 built-in power of machine frame successively leads to
Electric wire 2 1001, sliding block 2 1003 are crossed to heat block energy supply, while position of the sliding block 2 1003 on sliding slot 3 1002 can determine
The width and then decision heat transfer efficiency in gap passageway are finally reached the control aluminium plate initial material institute band temperature of range to a certain degree
The range of degree, it is to guarantee that aluminium plate smoothly passes through that phase proximal end angle, which is rounded structure, between heat block 1004 and lower heating block 1005
Cross gap passageway.The initial material of high temperature state enters after roll 1105 by carry out mill operation, so that its integral material attribute is all
Such as mechanical strength and toughness and surface smoothness and thickness are by suboptimization again.Wherein motor housing 2 11 passes through electric wire 3 1101
To 2 1102 energy supply of favourable turn, so that favourable turn 2 1102 can successively drive shaft 2 1103, roll 1105 to rotate, and card slot 1104 can
By 2 1103 position fix stably of shaft and then the stabilization of the guarantee operation of rolling, rolling process is repeatedly performed by multiple tracks with this.
Entire rolling system passes sequentially through pickling, cleaning and hot-working rolling and not only eliminates attachment rolling, also improves product surface
Flatness so that guarantee its beauty.Processing effect before optimization is promoted again simultaneously makes the quality of product obtain spreadability
It ensures.The aluminium plate initial material for completing to roll in last one of roll 1105 after being spued along Y-shaped structure on frame 1203
Top opening inclination slides into frame 1203, and center 1203 is that Y-shaped is the cooperation adjustment flexible slide bar in order to guarantee to slide into smoothly
2 1201 height and flexible slide bar 2 1201 are immersed into frame 1203 in immersion slot 13 in the position on sliding rail 2 12, also make
Aluminium plate initial material is totally submerged inside in the leaching modeling liquid that immersion slot 13 is provided with.2 1202 angle of deflection machine need to be adjusted simultaneously to make
The perpendicular state of frame 1203 is to soak modeling better effect.Wherein fluting 2 1204 is connected in order to guarantee above-mentioned aluminium with 1203 one end of frame
The effect of impregnation of plate initial material.It completes that the initial material of institute's band in frame 1203 and frame is moved out between pedestal 14 after infiltration, at this time
Leaching modeling liquid is uniformly coated in aluminium plate initial material, the cold airflow blown out before this by fan 1402 moulds the leaching for wrapping up initial material
The more preferably uniformity and thinner thickness that liquid brushes are difficult to arbitrarily flowing, and then starting heating electrodes 1401 to brush cold
Gas flow temperature raising becomes thermal current, and the moisture evaporation in the leaching modeling liquid of package is totally left the leaching modeling liquid of no moisture in aluminium
Plate surface forms protective layer.Entire leaching moulding system is to complete the process obtained aluminium plate finished product and carry out guarantor wrapped
Shield, guarantees that its surface is no longer infected with impurity or oxide layer occurs, one can guarantee the durable of product, and two can guarantee
The beauty of product.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although referring to aforementioned reality
Applying example, invention is explained in detail, for those skilled in the art, still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of aluminium plate deep processing processing unit, which is characterized in that including set gradually surface system of processing, lateral bending squeeze
System, inclination roll system, rolling system, leaching moulding system, the surface system of processing, lateral bending extrusion system, inclination roller system
System, rolling system are equipped with conveyer system between each other；
The surface system of processing includes lifting column (1), connection rack (101), telescopic mechanical arm (102), pressure head (103), pressure
Plate (104), bearing platform (105)；Connection rack (101) is arranged in the upper end of two lifting columns (1), telescopic mechanical arm
(102) in connection rack (101), telescopic mechanical arm (102) lower end is connected with pressure head (103) for setting, immediately below pressure head (103)
It is provided with pressing plate (104), pressing plate (104) setting is at the top of bearing platform (105)；
The conveyer system includes support frame (2), conveying trough (201), delivery roller (202)；Conveying trough (201) setting is supporting
Frame (2) upper end, conveying trough (201) basal sliding are provided with multiple delivery rollers (202)；
The lateral bending extrusion system includes the first processing mechanism, second processing mechanism, third processing mechanism, fourth process mechanism,
First processing mechanism includes that machine frame one (3), the positive pressing mechanism being arranged on machine frame one (3) and setting exist
The mold one (307) of pressing mechanism lower end；The second processing mechanism includes machine frame two (4), oppositely arranged in machine frame two
(4) pressing mechanism on and the mold two (401) that pressing mechanism upper end is set；The third processing mechanism includes machine frame
Frame three (5), the positive pressing mechanism being arranged on machine frame three (5), the mold three (501) that pressing mechanism lower end is set, with
And positive setting is in the heating mechanism of mold three (501) bottom；The fourth process mechanism includes machine frame four (6), reversely sets
It sets the pressing mechanism on machine frame four (6), the mold four (601) of pressing mechanism upper end is set and oppositely arranged in mould
Has the heating mechanism at the top of four (601)；
The inclination roll system includes delivery device and the mill roll mechanism set gradually one, mill roll mechanism two, the roll
Mechanism one, two front end of mill roll mechanism are equipped with delivery device, and the mill roll mechanism one includes roll power mechanism and inclination roll
One (807) of group, the mill roll mechanism two include roll power mechanism and inclination roll stacks two (808), the inclination roll stacks one
(807), the inclination roll for tilting roll stacks two (808) is back taper, and tilts roll stacks one (807) and inclination roll stacks two
(808) installation direction is opposite.
The rolling system includes the pickling mechanism set gradually, high-temperature heating mechanism, rolling mechanism；
The leaching moulding system includes sliding rail two (12), flexible slide bar two (1201), deflection machine two (1202), frame (1203), fluting
Two (1204), immersion slot (13), pedestal (14), heating electrodes (1401), fan (1402)；The outer two sides of the immersion slot (13) are set
It is equipped with sliding rail two (12), sliding is provided with flexible slide bar two (1201) on sliding rail two (12), and flexible slide bar two (1201) upper end connects
It is connected to deflection machine two (1202), frame (1203) setting is in deflection machine two (1202), two (1204) of frame (1203) one end and fluting
Connection, sliding rail two (12) end outside are equipped with pedestal (14), and pedestal is respectively arranged with heating electrodes on (14) from inside to outside
(1401), fan (1402).
2. a kind of aluminium plate deep processing processing unit according to claim 1, which is characterized in that the pressing mechanism includes
Sliding slot one (301), draw runner (302), joint horn one (303), telescopic rod (304), push top (305)；The sliding slot one (301) sets
It sets on machine frame, draw runner (302) is slidably arranged on sliding slot one (301), and multiple joint horns one are connected on draw runner (302)
(303), joint horn one (303) one end is connected with telescopic rod (304), and telescopic rod (304) one end is connected with push top (305).
3. a kind of aluminium plate deep processing processing unit according to claim 2, which is characterized in that the mold one (307),
Mold two (401), mold three (501), mold four (601) are folding font, and mold one (307), mold two (401), mold three
(501), one (306) of multiple flutings are offered on mold four (601), described push top (305) one end is plugged in fluting one (306)
It is interior.
4. a kind of aluminium plate deep processing processing unit according to claim 3, which is characterized in that the heating mechanism includes
Heating plate one (502), elevator one (503), heating plate two (504), elevator two (505), heating plate three (506), elevator
Three (507)；The heating plate one (502), heating plate two (504), heating plate three (506), which are successively bonded, to be arranged in mold three
(501) at the top of bottom or mold four (601), elevator one (503) connect with heating plate one (502), elevator two (505) and is added
Hot plate two (504) connection, elevator three (507) are connect with heating plate three (506).
5. a kind of aluminium plate deep processing processing unit according to claim 4, which is characterized in that the delivery device includes
Joint horn two (7), slot (701), slot (702), sliding rail one (703), flexible slide bar one (704), push rod (705)；The slot
(701) it is arranged on joint horn two (7), slot (701) one end two sidewalls open up grooved hole (702), two outside of slot (701) one end
Equipped with sliding rail one (703), sliding is provided with flexible slide bar one (704) on sliding rail one (703), and flexible slide bar one (704) one end connects
It is connected to push rod (705), push rod (705) one end passes through slot (702) and is located at slot (701) inside.
6. a kind of aluminium plate deep processing processing unit according to claim 5, which is characterized in that the roll power mechanism
Including supporting table (8), motor housing one (801), electric wire one (802), favourable turn one (803), shaft one (804), sliding block one (805),
Sliding slot two (806)；It is respectively set on the supporting table (8) there are two sliding slot two (806), slides and be provided on sliding slot two (806)
Two sliding blocks one (805), shaft one (804) one end are connect with one (803) of favourable turn, and shaft one (804) other end passes through sliding block one
(805) connect with inclination roll stacks one (807) or inclination roll stacks two (808), one (803) of favourable turn by electric wire one (802) and
Motor housing one (801) connection.
7. a kind of aluminium plate deep processing processing unit according to claim 6, which is characterized in that the pickling mechanism includes
Inlet one (9), inlet two (901), tee tube (902), pump machine (903), liquor charging pipeline (904), pipe network (905), spray head
(906), accumulator tank (907), deflection machine one (908), washing trough (909), hole (9010), be slidingly sealed door one (9011), sliding it is close
Two (9012) of closure door；It is provided with pipe network (905) right above the washing trough (909), pipe network (905) bottom is provided with multiple spray heads
(906), pipe network (905) both ends pass through liquor charging pipeline (904) respectively and connect with pump machine (903), and pump machine (903) passes through tee tube
(902) it is connect respectively with inlet one (9) and inlet two (901), is provided with multiple holes (9010) on washing trough (909) bottom plate,
Washing trough (909) bottom, which is provided with, is slidingly sealed door two (9012), is slidingly sealed below door two (9012) and is provided with accumulator tank
(907), washing trough (909) two sides are connect with deflection machine one (908) respectively, and washing trough (909) one end is equipped with and is slidingly sealed door one
(9011)。
8. a kind of aluminium plate deep processing processing unit according to claim 7, which is characterized in that the high-temperature heating mechanism
Including machine frame five (10), electric wire two (1001), sliding slot three (1002), sliding block two (1003), upper heating block (1004), lower heating
Block (1005)；The sliding slot three (1002) is arranged on machine frame five (10), upper heating block (1004), lower heating block (1005)
Both ends pass through sliding block two (1003) and are slidably arranged on sliding slot three (1002) respectively, and sliding block two (1003) passes through electric wire two
(1001) it is connect with machine frame five (10).
9. a kind of aluminium plate deep processing processing unit according to claim 8, which is characterized in that the rolling mechanism includes
Motor housing two (11), electric wire three (1101), favourable turn two (1102), shaft two (1103), card slot (1104), roll (1105)；Institute
Stating roll (1105) is two, and roll (1105) both ends are connect with shaft two (1103) respectively, shaft two (1103) sliding setting
On card slot (1104), shaft two (1103) one end is connect with two (1102) of favourable turn, and two (1102) of the favourable turn pass through electric wire three
(1101) it is connect with motor housing two (11).
10. a kind of aluminium plate deep processing processing unit according to claim 9, which is characterized in that first processor
Structure, second processing mechanism, third processing mechanism, fourth process mechanism are provided with conveyer system between each other.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910381281.2A CN110125208B (en) | 2019-05-08 | 2019-05-08 | Aluminum plate deep processing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910381281.2A CN110125208B (en) | 2019-05-08 | 2019-05-08 | Aluminum plate deep processing device |
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| CN110125208A true CN110125208A (en) | 2019-08-16 |
| CN110125208B CN110125208B (en) | 2020-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910381281.2A Active CN110125208B (en) | 2019-05-08 | 2019-05-08 | Aluminum plate deep processing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524257A (en) * | 2019-08-28 | 2019-12-03 | 张振亮 | A kind of side's pipe production device |
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| CN110125208B (en) | 2020-08-25 |
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Effective date of registration: 20200731 Address after: No.6, Chuangye 1st Road, Yundonghai street, Sanshui District, Foshan City, Guangdong Province (workshop 4) (address application) Applicant after: Foshan Chinalco livable Technology Co.,Ltd. Address before: 250353 Ji'nan University, Changqing, Shandong Road, No. 3501 Applicant before: Zhang Zhenliang |
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Address after: 528000 No.6, Chuangye 1st Road, Yundonghai street, Sanshui District, Foshan City, Guangdong Province (workshop 4) (address declaration) Patentee after: Zhonghui Jiufu (Foshan) Aluminum Industry Co.,Ltd. Address before: 528000 No.6, Chuangye 1st Road, Yundonghai street, Sanshui District, Foshan City, Guangdong Province (workshop 4) (address declaration) Patentee before: Foshan Chinalco livable Technology Co.,Ltd. |