CN110124115A - Hydrophobic coating, its preparation method, application and absorbable implantable device - Google Patents
Hydrophobic coating, its preparation method, application and absorbable implantable device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于可降解材料技术领域,具体涉及一种疏水涂层、其制备方法、应用及可吸收植入式器械。The invention belongs to the technical field of degradable materials, and in particular relates to a hydrophobic coating, its preparation method, application and absorbable implantable device.
背景技术Background technique
在医学领域,可降解材料在体内服役结束后能够被机体降解并被吸收,可避免二次手术取出及材料长期存在造成的负面作用,因此被广泛用于骨科内固定、药物缓控释载体、组织工程支架、心血管支架等领域。In the medical field, degradable materials can be degraded and absorbed by the body after serving in the body, which can avoid the negative effects caused by secondary surgical removal and long-term existence of materials, so they are widely used in orthopedic internal fixation, drug slow and controlled release carriers, Tissue engineering stents, cardiovascular stents and other fields.
可降解材料的降解速率和力学性能是其应用于临床时被关注的两种重要性能。理想的植入式器械(如可降解血管支架、可吸收的骨板、骨钉等)通常需要在植入早期能维持一段时间良好的力学支撑作用,随后再被降解和吸收。因此,实现可降解材料的降解速率、力学性能和植入部位修复所需时间之间的良好匹配是开发新型植入式器械要解决的关键难题。The degradation rate and mechanical properties of degradable materials are two important properties that are concerned when they are applied clinically. Ideal implantable devices (such as degradable vascular stents, absorbable bone plates, bone nails, etc.) usually need to maintain good mechanical support for a period of time in the early stage of implantation, and then be degraded and absorbed. Therefore, achieving a good match between the degradation rate of degradable materials, mechanical properties, and the time required for implant site repair is a key problem to be solved in the development of new implantable devices.
目前,应用于可吸收植入式器械基体的可降解材料主要包括可降解聚合物(如聚乳酸、聚乳酸乙醇酸共聚物、聚己内酯等)和可腐蚀的金属(如镁及镁合金、铁及铁合金、锌及锌合金等)。其中,可降解聚合物的力学性能普遍较差,在用于可降解支架时,要实现足够的力学支撑作用,需要以提高器械的厚度作为代价,这不仅一定程度上限制了其器械的应用范围,同时还可能导致内皮爬覆慢等风险。例如,为实现冠脉支架早期对血管的力学支撑作用,雅培公司的聚乳酸冠脉支架的支架杆的厚度达156μm,限制了其在小血管领域的使用。可腐蚀的金属相对于可降解聚合物具有更好的力学性能,但镁和锌等金属或合金由于腐蚀速度偏快导致植入早期难以满足力学支撑的要求。At present, the degradable materials used in the matrix of absorbable implantable devices mainly include degradable polymers (such as polylactic acid, poly(lactic-co-glycolic acid), polycaprolactone, etc.) and corrodible metals (such as magnesium and magnesium alloys). , iron and iron alloys, zinc and zinc alloys, etc.). Among them, the mechanical properties of degradable polymers are generally poor. When used in degradable stents, to achieve sufficient mechanical support, it is necessary to increase the thickness of the device as a cost, which not only limits the application range of its devices to a certain extent , At the same time, it may also lead to risks such as slow endothelial crawling. For example, in order to realize the mechanical support effect of coronary stents on blood vessels in the early stage, the stent rod of Abbott's polylactic acid coronary stent has a thickness of 156 μm, which limits its use in the field of small blood vessels. Corrosionable metals have better mechanical properties than degradable polymers, but metals or alloys such as magnesium and zinc are difficult to meet the requirements of mechanical support in the early stage of implantation due to their fast corrosion rate.
专利CN 105327397 A公开了一种医用镁合金表面的介孔硅酸钙涂层可降解植入材料的制备,其在镁合金表面复合介孔硅酸钙涂层材料,以此隔断镁合金与腐蚀介质的接触,改善镁合金腐蚀过快的问题,控制了其在生物体内的降解速率。Patent CN 105327397 A discloses the preparation of a mesoporous calcium silicate coating degradable implant material on the surface of a medical magnesium alloy, which is compounded with a mesoporous calcium silicate coating material on the surface of the magnesium alloy to isolate the magnesium alloy from corrosion The contact with the medium improves the problem of too fast corrosion of the magnesium alloy and controls its degradation rate in the organism.
专利CN 107789665 A公开了一种镁合金表面超疏水羟基磷灰石膜层的制备方法,采用水热法在镁合金表面制备长为微米尺度、直径为纳米尺度的棒状羟基磷灰石晶体层,然后在此纳米结构的羟基磷灰石膜层表面制备硬脂酸膜,形成静态液滴下接触角达到153°的疏水膜层,该膜层可使镁合金的腐蚀电流密度降低2个数量级,涂层阻抗模值从2029Ω.cm2增大到117674Ω.cm2,延缓了镁合金的腐蚀。Patent CN 107789665 A discloses a method for preparing a superhydrophobic hydroxyapatite film layer on the surface of a magnesium alloy. A hydrothermal method is used to prepare a rod-shaped hydroxyapatite crystal layer with a length of micron scale and a diameter of nanoscale on the surface of magnesium alloy. Then prepare a stearic acid film on the surface of the nanostructured hydroxyapatite film to form a hydrophobic film with a static droplet contact angle of 153°, which can reduce the corrosion current density of magnesium alloys by 2 orders of magnitude. The layer impedance modulus increases from 2029Ω.cm2 to 117674Ω.cm2, which delays the corrosion of magnesium alloys.
专利CN105420789A公开了纯镁或镁合金表面疏水复合生物活性涂层及其制备方法,将微弧氧化涂层、电沉积羟基磷灰石涂层与镁合金基底材料结合制得复合生物活性涂层,具有致密性高、生物相容性好和骨诱导能力好的优点,在此基础上,采用疏水处理剂对复合生物活性涂层进行了疏水处理,制备出了疏水复合生物活性涂层,得到的疏水复合生物活性涂层对模拟体液的耐腐蚀能有很大的改善,并且提高了骨诱导能力。Patent CN105420789A discloses a hydrophobic composite bioactive coating on the surface of pure magnesium or magnesium alloy and its preparation method. The composite bioactive coating is prepared by combining micro-arc oxidation coating, electrodeposited hydroxyapatite coating and magnesium alloy base material. It has the advantages of high density, good biocompatibility and good osteoinductive ability. On this basis, the composite bioactive coating is treated with a hydrophobic treatment agent to prepare a hydrophobic composite bioactive coating. The obtained The hydrophobic composite bioactive coating has greatly improved the corrosion resistance of simulated body fluids and enhanced the osteoinductive ability.
然而现有已公开的专利多采用基于无机材料制备的涂层来降低可降解基体材料的降解速率,而无机材料涂层往往较脆,因此其只适用于骨科植入物,在对涂层韧性要求较高的可降解心血管支架、脑血管支架等中则难以使用;此外,已公开专利中的无机材料涂层对制备工艺和基体材料有特殊的要求,局限于对镁及镁合金材料的处理。而本专利中的交联疏水涂层具有较好的强韧性,可用于心脑血管支架、骨科植入物等多种器械中;且本专利中的疏水交联涂层具有普适性,可通过常用的涂层制备方法涂覆在各种可降解基体材料表面对其降解速率进行调控。However, most of the existing published patents use coatings based on inorganic materials to reduce the degradation rate of degradable matrix materials, and inorganic material coatings are often brittle, so they are only suitable for orthopedic implants. It is difficult to use degradable cardiovascular stents and cerebrovascular stents with high requirements; in addition, the inorganic material coatings in the published patents have special requirements for the preparation process and matrix materials, which are limited to magnesium and magnesium alloy materials. deal with. However, the cross-linked hydrophobic coating in this patent has good strength and toughness, and can be used in various devices such as cardiovascular and cerebrovascular stents, orthopedic implants; and the hydrophobic cross-linked coating in this patent is universal and can be used The degradation rate of various degradable matrix materials is controlled by coating on the surface of various degradable matrix materials by common coating preparation methods.
发明内容Contents of the invention
本发明的目的就是为了解决上述问题而提供一种疏水涂层、其制备方法、应用及可吸收植入式器械。The object of the present invention is to provide a hydrophobic coating, its preparation method, application and absorbable implantable device in order to solve the above problems.
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种疏水涂层,覆盖于可降解材料的表面,其特征在于,该疏水涂层为疏水单体交联形成的涂层,或者是疏水单体与不可降解组分共混形成的交联涂层,其中,所述疏水单体为包含疏水嵌段、可降解嵌段和交联功能基团的嵌段共聚物。A hydrophobic coating covering the surface of a degradable material, characterized in that the hydrophobic coating is a coating formed by cross-linking a hydrophobic monomer, or a cross-linking coating formed by blending a hydrophobic monomer and a non-degradable component layer, wherein the hydrophobic monomer is a block copolymer comprising a hydrophobic block, a degradable block and a cross-linking functional group.
优选地,所述疏水嵌段由疏水性聚合物形成,所述可降解嵌段由可降解聚合物形成,疏水性聚合物与可降解聚合物发生聚合反应,形成通过化学键相连的疏水嵌段和可降解嵌段,交联功能基团与疏水嵌段和/或可降解嵌段通过化学键相连,促进疏水单体之间发生交联形成疏水涂层。Preferably, the hydrophobic block is formed by a hydrophobic polymer, the degradable block is formed by a degradable polymer, and the hydrophobic polymer and the degradable polymer undergo a polymerization reaction to form a hydrophobic block connected by a chemical bond and In the degradable block, the cross-linking functional group is connected with the hydrophobic block and/or the degradable block through chemical bonds to promote cross-linking between hydrophobic monomers to form a hydrophobic coating.
优选地,所述疏水嵌段由聚二甲基硅氧烷、全氟聚醚、聚二氟乙烯、聚四氟乙烯、聚六氟丙烯或聚偏氟乙烯-六氟丙烯共聚物中的至少一种形成。Preferably, the hydrophobic block is composed of at least a formation.
优选地,所述可降解嵌段由可降解聚合物形成,所述可降解聚合物选自聚乙交酯、聚羟基乙酸、聚L-丙交酯、聚D,L-丙交酯、聚羟基丁酸酯、聚ε-己内酯、聚ε-烷基取代己内酯、聚δ-戊内酯、聚β-羟基丁酸酯、聚碳酸酯或聚醚酯中的至少一种;Preferably, the degradable block is formed of a degradable polymer selected from the group consisting of polyglycolide, polyglycolic acid, poly-L-lactide, poly-D,L-lactide, poly At least one of hydroxybutyrate, polyε-caprolactone, polyε-alkyl substituted caprolactone, polyδ-valerolactone, polyβ-hydroxybutyrate, polycarbonate or polyetherester;
或者,所述可降解聚合物为形成聚乙交酯、聚羟基乙酸、聚L-丙交酯、聚D,L-丙交酯、聚羟基丁酸酯、聚ε-己内酯、聚ε-烷基取代己内酯、聚δ-戊内酯、聚β-羟基丁酸酯、聚碳酸酯或聚醚酯的单体中的至少两种形成的共聚物。Alternatively, the degradable polymer is polyglycolide, polyglycolic acid, poly L-lactide, poly D,L-lactide, polyhydroxybutyrate, polyε-caprolactone, polyε - A copolymer of at least two of the monomers of alkyl substituted caprolactone, polydelta-valerolactone, polybeta-hydroxybutyrate, polycarbonate or polyetherester.
优选地,所述可降解嵌段的分子量为500~20000,可降解嵌段的聚合度为20~40。Preferably, the molecular weight of the degradable block is 500-20000, and the degree of polymerization of the degradable block is 20-40.
优选地,所述交联功能基团选自烯丙基、丙烯酰基、甲基丙烯酰基、环氧基、噁唑啉基、氰酸基、硅羟基或硅烷氧基中的至少一种。Preferably, the crosslinking functional group is selected from at least one of allyl group, acryloyl group, methacryloyl group, epoxy group, oxazoline group, cyanate group, silanol group or siloxyl group.
优选地,所述不可降解组分选自硅橡胶、聚硅氧烷、聚硅氮烷或含氟聚合物中的至少一种。优选地,所述疏水涂层的厚度为0.01~100μm,进一步优选为1~20μm。Preferably, the non-degradable component is selected from at least one of silicone rubber, polysiloxane, polysilazane or fluoropolymer. Preferably, the thickness of the hydrophobic coating is 0.01-100 μm, more preferably 1-20 μm.
一种疏水涂层的制备方法,包括:A method for preparing a hydrophobic coating, comprising:
提供疏水单体,向所述疏水单体施予引发条件,使所述疏水单体发生交联而形成所述疏水涂层;providing a hydrophobic monomer, applying an initiating condition to the hydrophobic monomer, so that the hydrophobic monomer is cross-linked to form the hydrophobic coating;
或者,提供疏水单体与不可降解组分的混合物,向所述疏水单体及不可降解组分的混合物施予引发条件,使所述不可降解组分发生交联或使所述疏水单体与不可降解组分之间发生交联形成所述疏水涂层。Alternatively, a mixture of hydrophobic monomers and non-degradable components is provided, triggering conditions are applied to the mixture of hydrophobic monomers and non-degradable components, so that the non-degradable components are cross-linked or the hydrophobic monomers are combined with Cross-linking occurs between the non-degradable components to form the hydrophobic coating.
所述引发条件为紫外光照射、热处理或湿气作用。The triggering condition is ultraviolet light irradiation, heat treatment or moisture action.
紫外光照射包括:将所述疏水单体与光引发剂混合后,用365nm的紫外光照射30min~2h;所述光引发剂为2-羟基-2-甲基-1-苯基-1-丙酮,所述光引发剂的质量为所述疏水单体的质量的1‰。The ultraviolet light irradiation includes: after mixing the hydrophobic monomer and the photoinitiator, irradiating with 365nm ultraviolet light for 30min to 2h; the photoinitiator is 2-hydroxyl-2-methyl-1-phenyl-1- Acetone, the quality of the photoinitiator is 1‰ of the quality of the hydrophobic monomer.
热处理包括:将所述疏水单体或疏水单体及不可降解组分的混合物于20~150℃下处理30min~72h;The heat treatment includes: treating the hydrophobic monomer or the mixture of the hydrophobic monomer and the non-degradable component at 20-150°C for 30min-72h;
湿气作用包括:将所述疏水单体或疏水单体及不可降解组分的混合物置于湿气环境下反应1~5天。Moisture action includes: reacting the hydrophobic monomer or the mixture of hydrophobic monomer and non-degradable component in a humid environment for 1-5 days.
所述的疏水涂层应用在延缓可降解材料的降解行为中。The hydrophobic coating is used to delay the degradation behavior of degradable materials.
一种可吸收植入式器械,包括可吸收基体,可吸收基体的表面覆盖疏水涂层。An absorbable implantable device includes an absorbable base, and the surface of the absorbable base is covered with a hydrophobic coating.
优选地,所述可吸收基体的材料为可降解聚合物、可腐蚀的金属或可腐蚀的金属与可降解聚合物复合材料。Preferably, the material of the absorbable matrix is a degradable polymer, a corrodible metal or a composite material of a corrodible metal and a degradable polymer.
优选地,所述可吸收植入式器械还包括粘接层,所述粘接层位于所述可吸收基体和所述疏水涂层之间。Preferably, the absorbable implantable device further comprises an adhesive layer located between the absorbable matrix and the hydrophobic coating.
优选地,所述粘接层的材料选自多巴胺及硅烷偶联剂中的至少一种。Preferably, the material of the adhesive layer is selected from at least one of dopamine and silane coupling agents.
所述可吸收植入式器械为心血管支架、脑血管支架、外周血管支架、胆道支架、食道支架、气道支架、尿道支架、封堵器、骨科植入物或可吸收缝合线。The absorbable implantable device is a cardiovascular stent, a cerebrovascular stent, a peripheral vascular stent, a biliary stent, an esophageal stent, an airway stent, a urethral stent, an occluder, an orthopedic implant or an absorbable suture.
本发明所提供的疏水涂层,为疏水单体之间或疏水单体与不可降解组分交联形成的涂层,疏水单体包括可降解嵌段、疏水嵌段和交联功能基团,当将疏水涂层覆盖可降解材料(如可降解基体材料)的表面上时,疏水嵌段能使该疏水涂层在早期起到很好的隔水作用,使可降解材料几乎不发生降解。在后期,可降解嵌段发生降解且其降解产物慢慢渗透疏水涂层,提高了疏水涂层的孔隙率,使得体液能够通过疏水涂层的孔隙与可降解基体材料接触,此时可降解基体材料开始降解。因此,该疏水涂层能够延缓可降解材料的降解。The hydrophobic coating provided by the present invention is a coating formed by cross-linking between hydrophobic monomers or hydrophobic monomers and non-degradable components. The hydrophobic monomers include degradable blocks, hydrophobic blocks and cross-linking functional groups. When When the hydrophobic coating is covered on the surface of the degradable material (such as a degradable matrix material), the hydrophobic block can make the hydrophobic coating play a good role in water barrier in the early stage, so that the degradable material hardly degrades. In the later stage, the degradable block degrades and its degradation products slowly penetrate the hydrophobic coating, which increases the porosity of the hydrophobic coating, allowing body fluids to contact the degradable matrix material through the pores of the hydrophobic coating. At this time, the degradable matrix Material begins to degrade. Therefore, the hydrophobic coating can delay the degradation of the degradable material.
附图说明Description of drawings
图1为一实施方式的可吸收植入式器械的截面示意图;Fig. 1 is a schematic cross-sectional view of an absorbable implantable device in one embodiment;
图2为另一实施方式的可吸收植入式器械的截面示意图;Figure 2 is a schematic cross-sectional view of an absorbable implantable device in another embodiment;
图3为实施例1的疏水单体的分子式;Fig. 3 is the molecular formula of the hydrophobic monomer of embodiment 1;
图4为实施例1的疏水单体的物理状态图;Fig. 4 is the physical state figure of the hydrophobic monomer of embodiment 1;
图5A为实施例1的PLA涂层的表面接触角测试结果图;Fig. 5 A is the surface contact angle test result figure of the PLA coating of embodiment 1;
图5B为实施例1的疏水涂层的表面接触角测试结果图;Fig. 5 B is the surface contact angle test result figure of the hydrophobic coating of embodiment 1;
图6为实施例1的含不同厚度的疏水涂层的铁片及仅含PLA涂层的铁片的腐蚀形貌图;Fig. 6 is the iron sheet containing the hydrophobic coating of different thicknesses of embodiment 1 and the corrosion topography figure that only contains the iron sheet of PLA coating;
图7为实施例2的疏水单体的分子式;Fig. 7 is the molecular formula of the hydrophobic monomer of embodiment 2;
图8为实施例2的疏水单体的物理状态图;Fig. 8 is the physical state figure of the hydrophobic monomer of embodiment 2;
图9为实施例2的疏水涂层的原子力显微镜(AFM)扫描图;Fig. 9 is the atomic force microscope (AFM) scanning figure of the hydrophobic coating of embodiment 2;
图10为实施例2的含不同厚度的疏水涂层的铁片及仅含PLA涂层的铁片的腐蚀形貌图;Fig. 10 is the iron sheet containing the hydrophobic coating of different thicknesses of embodiment 2 and the corrosion topography figure of the iron sheet containing only PLA coating;
图11为实施例8的疏水涂层的原子力显微镜(AFM)扫描图;Fig. 11 is the atomic force microscope (AFM) scanning figure of the hydrophobic coating of embodiment 8;
图12为实施例8的含疏水涂层的镁合金片、实施例8的含疏水涂层的镁合金片及裸镁合金片的腐蚀试验中释放的氢气量的对比图;Fig. 12 is a comparison diagram of the amount of hydrogen released in the corrosion test of the magnesium alloy sheet containing the hydrophobic coating of Example 8, the magnesium alloy sheet containing the hydrophobic coating of Example 8, and the bare magnesium alloy sheet;
图13A~图13B为实施例11的有机聚硅氮烷不同固化时间表面元素分布图。13A-13B are diagrams showing the distribution of surface elements of the organopolysilazane of Example 11 at different curing times.
图中:100-可吸收基体;200-疏水涂层;300-粘接层;110-外表面;120-内表面;130-侧面。In the figure: 100-absorbable matrix; 200-hydrophobic coating; 300-adhesive layer; 110-outer surface; 120-inner surface; 130-side.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。下面的描述阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域的技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more comprehensible, the specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings. The following description sets forth numerous specific details in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.
一实施方式的疏水涂层,该疏水涂层为疏水单体交联形成的交联涂层。疏水单体为包含疏水嵌段、可降解嵌段和交联功能基团的嵌段共聚物。其中,疏水嵌段、可降解嵌段和交联功能基团通过化学键相连。疏水单体以交联的形成存在。疏水单体之间发生交联而形成疏水涂层。A hydrophobic coating according to one embodiment, the hydrophobic coating is a cross-linked coating formed by cross-linking hydrophobic monomers. The hydrophobic monomer is a block copolymer comprising hydrophobic blocks, degradable blocks and cross-linking functional groups. Among them, the hydrophobic block, the degradable block and the cross-linking functional group are connected by chemical bonds. Hydrophobic monomers exist in the form of crosslinks. Cross-linking occurs between hydrophobic monomers to form a hydrophobic coating.
疏水嵌段由疏水性聚合物形成,可降解嵌段由可降解聚合物形成,疏水性聚合物及可降解聚合物发生聚合反应,从而形成通过化学键相连的疏水嵌段和可降解嵌段。交联功能基团与疏水嵌段和/或可降解嵌段通过化学键相连,用于促进疏水单体的交联。The hydrophobic block is formed by a hydrophobic polymer, the degradable block is formed by a degradable polymer, and the hydrophobic polymer and the degradable polymer are polymerized to form a hydrophobic block and a degradable block connected by chemical bonds. The cross-linking functional group is connected with the hydrophobic block and/or the degradable block through a chemical bond to promote the cross-linking of the hydrophobic monomer.
用A表示疏水嵌段,用B表示可降解嵌段,用C表示交联功能基团,在一实施例中,疏水单体为C-B-A-B-C或C-A-B-A-C。在另一实施例中,交联功能基团C不一定位于末端,可以位于疏水单体分子链的除末端外的任意位置。A represents a hydrophobic block, B represents a degradable block, and C represents a crosslinking functional group. In one embodiment, the hydrophobic monomer is C-B-A-B-C or C-A-B-A-C. In another embodiment, the cross-linking functional group C is not necessarily located at the terminal, but can be located at any position of the hydrophobic monomer molecular chain except the terminal.
在一实施例中,疏水嵌段由聚二甲基硅氧烷、全氟聚醚、聚二氟乙烯、聚四氟乙烯、聚六氟丙烯及聚偏氟乙烯-六氟丙烯共聚物中的至少一种形成。In one embodiment, the hydrophobic block is made of polydimethylsiloxane, perfluoropolyether, polydifluoroethylene, polytetrafluoroethylene, polyhexafluoropropylene, and polyvinylidene fluoride-hexafluoropropylene copolymer. At least one form.
在一实施例中,可降解嵌段由可降解聚合物形成。在一实施例中,可降解聚合物能够降解产生酸性产物。在一实施例中,可降解聚合物选自聚乙交酯、聚羟基乙酸、聚L-丙交酯、聚D,L-丙交酯、聚羟基丁酸酯、聚ε-己内酯、聚ε-烷基取代己内酯、聚δ-戊内酯、聚β-羟基丁酸酯、聚碳酸酯及聚醚酯中的至少一种。In one embodiment, the degradable block is formed from a degradable polymer. In one embodiment, the degradable polymer is capable of degrading to produce acidic products. In one embodiment, the degradable polymer is selected from polyglycolide, polyglycolic acid, poly L-lactide, poly D,L-lactide, polyhydroxybutyrate, polyε-caprolactone, At least one of polyε-alkyl substituted caprolactone, polyδ-valerolactone, polyβ-hydroxybutyrate, polycarbonate and polyetherester.
在另外的实施例中,可降解聚合物为形成聚乙交酯、聚羟基乙酸、聚L-丙交酯、聚D,L-丙交酯、聚羟基丁酸酯、聚ε-己内酯、聚ε-烷基取代己内酯、聚δ-戊内酯、聚β-羟基丁酸酯、聚碳酸酯及聚醚酯中单体中的至少两种形成的共聚物。In further embodiments, the degradable polymer is polyglycolide, polyglycolic acid, poly-L-lactide, poly-D,L-lactide, polyhydroxybutyrate, polyε-caprolactone , A copolymer formed of at least two monomers in polyε-alkyl substituted caprolactone, polyδ-valerolactone, polyβ-hydroxybutyrate, polycarbonate and polyether ester.
在一实施例中,交联功能基团选自烯丙基、丙烯酰基、甲基丙烯酰基、环氧基、噁唑啉基、氰酸基、硅羟基及硅烷氧基中的至少一种。In one embodiment, the crosslinking functional group is selected from at least one of allyl group, acryloyl group, methacryloyl group, epoxy group, oxazoline group, cyanate group, silanol group and siloxyl group.
在一实施例中,疏水涂层包含一种疏水单体,同一种疏水单体相互交联形成疏水涂层。在另一实施例中,疏水涂层包含至少两种不同的疏水单体,至少两种不同的疏水单体相互交联形成疏水涂层。并且,至少两种不同的疏水单体的质量比可以为任意比例。In one embodiment, the hydrophobic coating comprises a hydrophobic monomer, and the same hydrophobic monomer is cross-linked to form the hydrophobic coating. In another embodiment, the hydrophobic coating comprises at least two different hydrophobic monomers, and the at least two different hydrophobic monomers are cross-linked with each other to form the hydrophobic coating. Also, the mass ratio of at least two different hydrophobic monomers can be any ratio.
将上述疏水涂层覆盖于可降解材料的表面上,例如,将该疏水涂层设置于由可降解材料形成的基体的表面时,疏水嵌段能使该疏水涂层在早期能起到较好的隔水作用,使由可降解材料形成的基体在水环境(例如,血液环境)中几乎不发生腐蚀或降解。在后期,可降解嵌段发生降解且其降解产物慢慢渗透疏水涂层,提高了疏水涂层的孔隙率,使得体液能够通过疏水涂层的孔隙与可降解材料接触,此时,可降解材料开始降解。因此,疏水涂层能够延缓可降解材料的降解。The above-mentioned hydrophobic coating is covered on the surface of the degradable material, for example, when the hydrophobic coating is arranged on the surface of the substrate formed by the degradable material, the hydrophobic block can make the hydrophobic coating play a better role in the early stage. The water barrier effect makes the matrix formed by the degradable material hardly corrode or degrade in the water environment (for example, the blood environment). In the later stage, the degradable block degrades and its degradation products slowly penetrate the hydrophobic coating, which increases the porosity of the hydrophobic coating, allowing body fluids to contact the degradable material through the pores of the hydrophobic coating. At this time, the degradable material start to degrade. Therefore, the hydrophobic coating can delay the degradation of degradable materials.
并且,当可降解嵌段由能够降解产生酸性产物的可降解聚合物形成时,可降解嵌段降解产生酸性产物,从而能够在可降解材料的周围产生局部微酸性环境,进一步促进可降解材料的降解,加速后期可降解材料的降解。Moreover, when the degradable block is formed by a degradable polymer capable of degrading to generate acidic products, the degradable block degrades to generate acidic products, which can generate a local slightly acidic environment around the degradable material, further promoting the degradable material. Degradation, accelerating the degradation of degradable materials in the later stage.
在一实施例中,可降解嵌段的分子量为500~20000。在另一实施例中,可降解嵌段的分子量为1440~4080。在一实施例中,疏水单体中的可降解嵌段的聚合度为20~40。如此,有利于控制疏水单体中的可降解嵌段的降解产物,从而进一步调控可降解材料的降解行为。In one embodiment, the molecular weight of the degradable block is 500-20000. In another embodiment, the molecular weight of the degradable block is 1440-4080. In one embodiment, the degree of polymerization of the degradable block in the hydrophobic monomer is 20-40. In this way, it is beneficial to control the degradation products of the degradable block in the hydrophobic monomer, thereby further regulating the degradation behavior of the degradable material.
在另一实施例中,疏水涂层还包含不可降解组分。不可降解组分交联形成交联网络,疏水单体分散于交联网络中。不可降解组分交联形成交联网络,使得该疏水涂层具有较好的疏水性能,在早期能够延缓可降解材料腐蚀或降解,在后期,随着疏水单体中的可降解嵌段的降解,提高了疏水涂层的孔隙率,使得体液能够通过疏水涂层的孔隙与可降解基体材料接触,此时可降解基体材料开始降解。在该实施例中,疏水单体之间不发生交联。在另外的实施例中,疏水单体之间相互交联,不可降解组分之间相互交联。In another embodiment, the hydrophobic coating further comprises a non-degradable component. The non-degradable components are cross-linked to form a cross-linked network, and the hydrophobic monomers are dispersed in the cross-linked network. The non-degradable components are cross-linked to form a cross-linked network, which makes the hydrophobic coating have better hydrophobic properties, which can delay the corrosion or degradation of degradable materials in the early stage, and in the later stage, with the degradation of the degradable block in the hydrophobic monomer , the porosity of the hydrophobic coating is increased, so that the body fluid can contact the degradable matrix material through the pores of the hydrophobic coating, and the degradable matrix material begins to degrade at this time. In this example, no crosslinking occurs between hydrophobic monomers. In another embodiment, the hydrophobic monomers are cross-linked with each other, and the non-degradable components are cross-linked with each other.
具体的,不可降解组分选自硅橡胶、聚硅氧烷、聚硅氮烷及含氟聚合物中的至少一种。在一实施例中,硅橡胶为道康宁184硅橡胶,聚硅氮烷为有机聚硅氮烷。Specifically, the non-degradable component is selected from at least one of silicone rubber, polysiloxane, polysilazane and fluoropolymer. In one embodiment, the silicone rubber is Dow Corning 184 silicone rubber, and the polysilazane is organopolysilazane.
在一实施例中,疏水涂层为疏水单体与不可降解组分交联形成的涂层。疏水单体与不可降解组分发生交联是指疏水单体的分子链与不可降解组分的分子链发生交联,而疏水单体自身不发生交联,不可降解组分自身也不发生交联。In one embodiment, the hydrophobic coating is a coating formed by cross-linking hydrophobic monomers and non-degradable components. The cross-linking between the hydrophobic monomer and the non-degradable component means that the molecular chain of the hydrophobic monomer and the molecular chain of the non-degradable component are cross-linked, but the hydrophobic monomer itself does not cross-link, and the non-degradable component itself does not cross-link. couplet.
在一实施例中,无论以非交联的形式存在还是以交联的形式存在,即无论疏水单体分散于不可降解组分交联形成交联网络中形成疏水涂层,还是疏水单体与不可降解组分交联形成的涂层,疏水单体与不可降解组分的质量比均为1:100~1:0.01。In one embodiment, whether it exists in a non-cross-linked form or in a cross-linked form, that is, whether the hydrophobic monomer is dispersed in the non-degradable component to form a cross-linked network to form a hydrophobic coating, or the hydrophobic monomer is combined with For the coating formed by cross-linking of non-degradable components, the mass ratio of hydrophobic monomers to non-degradable components is 1:100-1:0.01.
在一实施例中,疏水涂层的厚度为0.01~100μm。通过合理设置疏水涂层的厚度,以进一步调控可降解材料的降解行为,使可降解材料的降解行为能够符合预期。例如,当疏水涂层设置于可吸收血管支架的基体上时,在植入的早期,疏水涂层能够发挥隔水作用,从而延缓基体启动腐蚀或启动降解的时间点,避免基体过早腐蚀,从而保证在血管病变部位的修复期内,基体能够保持足够的径向支撑性能。在植入的后期,当病变部位修复完成后,可降解嵌段发生降解,产生酸性的降解产物,酸性的降解产物能够促进基体的腐蚀或降解,使得金属尽快降解并被基体吸收,从而有利于避免远期临床风险。In one embodiment, the thickness of the hydrophobic coating is 0.01-100 μm. By setting the thickness of the hydrophobic coating reasonably, the degradation behavior of the degradable material can be further regulated, so that the degradation behavior of the degradable material can meet expectations. For example, when the hydrophobic coating is placed on the matrix of the absorbable vascular stent, in the early stage of implantation, the hydrophobic coating can play a water-proof role, thereby delaying the time point when the matrix starts to corrode or initiate degradation, and avoids premature corrosion of the matrix. Therefore, it is ensured that the matrix can maintain sufficient radial support performance during the repair period of the vascular lesion. In the later stage of implantation, when the repair of the lesion is completed, the degradable block degrades to produce acidic degradation products, which can promote the corrosion or degradation of the matrix, so that the metal can be degraded as soon as possible and absorbed by the matrix, which is beneficial to Avoid long-term clinical risks.
在一实施例中,疏水涂层的厚度为1~20μm。In one embodiment, the thickness of the hydrophobic coating is 1-20 μm.
当可降解嵌段由能够降解产生酸性产物的可降解聚合物形成时,上述疏水涂层能够调控可降解材料的行为,即延缓可降解材料早期的降解,并加速可降解材料后期的降解。因而,该疏水涂层能够应用于需要调控可降解材料的降解行为的领域。例如,该疏水涂层可应用于可吸收植入式器械领域。When the degradable block is formed of a degradable polymer capable of degrading to produce acidic products, the above-mentioned hydrophobic coating can regulate the behavior of the degradable material, that is, delay the early degradation of the degradable material and accelerate the later degradation of the degradable material. Therefore, the hydrophobic coating can be applied in fields where the degradation behavior of degradable materials needs to be regulated. For example, the hydrophobic coating finds application in the field of absorbable implantable devices.
一实施方式的疏水涂层的制备方法,包括如下步骤:The preparation method of the hydrophobic coating of an embodiment, comprises the steps:
步骤110:提供疏水单体,疏水单体为包含疏水嵌段、可降解嵌段和交联功能基团的嵌段共聚物。Step 110: providing a hydrophobic monomer, which is a block copolymer comprising a hydrophobic block, a degradable block and a cross-linking functional group.
疏水单体与上述相同,此处不再赘述。The hydrophobic monomer is the same as above, and will not be repeated here.
在一实施例中,采用以下方法制备疏水单体:In one embodiment, the following method is used to prepare hydrophobic monomers:
以含末端羟基的形成疏水嵌段的聚合物(即A-OH,两端都含有羟基,以下表述方式表示相同的意思,下文不再赘述)作为引发剂,合成末端含羟基的包含疏水嵌段和可降解嵌段的聚合物(即B-A-B-OH),然后用丙烯酰氯与末端含羟基的包含疏水嵌段和可降解嵌段的聚合物的末端羟基反应,获得末端含丙烯酰基的疏水单体。采用该方法合成的疏水单体为C-B-A-B-C,C为丙烯酰基。Use a polymer containing terminal hydroxyl groups to form a hydrophobic block (that is, A-OH, both ends contain hydroxyl groups, the following expressions represent the same meaning, and will not be described in detail below) as an initiator to synthesize a hydrophobic block containing terminal hydroxyl groups And the polymer of the degradable block (ie B-A-B-OH), and then use acryloyl chloride to react with the terminal hydroxyl group of the polymer containing the hydrophobic block and the degradable block at the end to obtain the hydrophobic monomer containing the acryloyl group at the end . The hydrophobic monomer synthesized by this method is C-B-A-B-C, and C is an acryloyl group.
例如,含末端羟基的形成疏水嵌段的聚合物为PDMS76-OH,将PDMS76-OH作为引发剂,合成PTMC20-PDMS76-PTMC20-OH,然后用丙烯酰氯与PTMC20-PDMS76-PTMC20-OH反应,生成PTMC20-PDMS76-PTMC20-DA,即疏水单体。其中,DA表示疏水单体的分子链的两端为丙烯酰基,PDMS76表示PDMS76参与反应后在疏水单体中的存在形式(即疏水嵌段),为方便表示,仍然用PDMS表示PDMS参与反应后形成的PDMS嵌段。下文的表述方式均相同,不再赘述。For example, the hydrophobic block-forming polymer containing terminal hydroxyl groups is PDMS 76 -OH, using PDMS 76 -OH as an initiator to synthesize PTMC 20 -PDMS 76 -PTMC 20 -OH, and then using acryloyl chloride and PTMC 20 -PDMS 76 -PTMC 20 -OH reacts to generate PTMC 20 -PDMS 76 -PTMC 20 -DA, which is a hydrophobic monomer. Among them, DA represents that the two ends of the molecular chain of the hydrophobic monomer are acryloyl groups, and PDMS 76 represents the existing form (ie, hydrophobic block) in the hydrophobic monomer after PDMS 76 participates in the reaction. For convenience, PDMS is still used to represent the participation of PDMS. The PDMS block formed after the reaction. The expressions below are all the same, and will not be repeated here.
在一具体的实施例中,末端含羟基的包含疏水嵌段和可降解嵌段的聚合物(HO-B-A-B-OH)的合成依据文献G.M.Zentner,R.Rathi,C.Shih,J.C.McRea,M.H.Seo,H.Oh,B.G.Rhee,J.Mestecky,Z.Moldoveanu,M.Morgan,S.Weitman,Biodegradable blockcopolymers for delivery of proteins and water-insoluble drugs,J.Control.Release 72(2001)203-215中的合成方法进行。丙烯酰氯与末端含羟基的包含疏水嵌段和可降解嵌段的聚合物的末端羟基反应的具体方法依据文献Z.S.Ge,Y.M.Zhou,J.Xu,H.W.Liu,D.Y.Chen,S.Y.Liu,High-Efficiency Preparation of MacrocyclicDiblock Copolymers via Selective Click Reaction in Micellar Media,J.Am.Chem.Soc.131(2009)1628-1629的方法进行。In a specific embodiment, the polymer (HO-B-A-B-OH) containing a hydroxyl group at the end comprising a hydrophobic block and a degradable block is synthesized according to the literature G.M.Zentner, R.Rathi, C.Shih, J.C.McRea, M.H. Seo, H.Oh, B.G.Rhee, J.Mestecky, Z.Moldoveanu, M.Morgan, S.Weitman, Biodegradable blockcopolymers for delivery of proteins and water-insoluble drugs, J.Control.Release 72(2001)203-215 synthetic method. The specific method for the reaction of acryloyl chloride with terminal hydroxyl groups of polymers containing hydrophobic blocks and degradable blocks is based on the literature Z.S.Ge, Y.M.Zhou, J.Xu, H.W.Liu, D.Y.Chen, S.Y.Liu, High-Efficiency Preparation of Macrocyclic Diblock Copolymers via Selective Click Reaction in Micellar Media, J.Am.Chem.Soc.131 (2009) 1628-1629 method.
在另一实施例中,以含末端羟基的形成可降解嵌段的聚合物(即B-OH)作为引发剂,合成末端含羟基的包含可降解嵌段和疏水嵌段的聚合物(即HO-A-B-A-OH),然后用丙烯酰氯与末端含羟基的包含可降解嵌段和疏水嵌段的聚合物的末端羟基反应,获得疏水单体。采用该方法合成的疏水单体为C-A-B-A-C,其中,C为丙烯酰基。In another embodiment, a polymer containing a terminal hydroxyl group forming a degradable block (i.e. B-OH) is used as an initiator to synthesize a polymer containing a terminal hydroxyl group comprising a degradable block and a hydrophobic block (i.e. HO -A-B-A-OH), and then use acryloyl chloride to react with the terminal hydroxyl group of the polymer containing a degradable block and a hydrophobic block at the end to obtain a hydrophobic monomer. The hydrophobic monomer synthesized by this method is C-A-B-A-C, wherein, C is an acryloyl group.
在其他实施例中,当C为其他交联功能基团时,用相应的化合物与末端含羟基的包含可降解嵌段和疏水嵌段的聚合物的末端羟基反应(HO-A-B-A-OH)或与末端含羟基的包含疏水嵌段和可降解嵌段的聚合物反应(HO-B-A-B-OH)的末端羟基反应,例如,用环氧氯丙烷与末端含羟基的包含可降解嵌段和疏水嵌段的聚合物的末端羟基反应,生成交联功能基团为环氧基的疏水单体。用三乙氧硅丙基异氰酸酯与末端含羟基的包含可降解嵌段和疏水嵌段的聚合物的末端羟基反应,生成交联功能基团为硅氧烷基的疏水单体。In other embodiments, when C is another cross-linking functional group, the corresponding compound is used to react (HO-A-B-A-OH) or Reaction with the terminal hydroxyl group of a polymer containing a hydrophobic block and a degradable block containing a hydroxyl group (HO-B-A-B-OH), for example, using epichlorohydrin with a hydroxyl group containing a degradable block and a hydrophobic block at the end The terminal hydroxyl group of the segmented polymer reacts to generate a hydrophobic monomer whose cross-linking functional group is an epoxy group. Using triethoxysilylpropyl isocyanate to react with the terminal hydroxyl group of a polymer containing a degradable block and a hydrophobic block at the end to generate a hydrophobic monomer whose crosslinking functional group is a siloxane group.
在另外的实施例中,交联功能基团C可以位于疏水单体分子链的除末端外的任意位置时,参考文献T.Wang,M.Yan,X.Sun,D.Quan,Polymer 57(2015)21-28的方法合成疏水单体。In another embodiment, when the cross-linking functional group C can be located at any position of the hydrophobic monomer molecular chain except the end, references T.Wang, M.Yan, X.Sun, D.Quan, Polymer 57 ( 2015) 21-28 to synthesize hydrophobic monomers.
在一实施例中,将疏水单体溶于溶剂中,配制成含疏水单体的溶液。将该溶液涂覆于由可降解材料形成的基体的表面,在基体的表面形成未交联的涂层。溶剂为能够溶解该疏水单体的溶剂,如乙酸乙酯、丙酮、乙腈等。涂覆的方法为本领域技术人员掌握的任何方法,如超声喷涂、旋涂、浸涂或滴涂等。In one embodiment, the hydrophobic monomer is dissolved in a solvent to prepare a solution containing the hydrophobic monomer. The solution is applied to the surface of a substrate formed of a degradable material to form an uncrosslinked coating on the surface of the substrate. The solvent is a solvent capable of dissolving the hydrophobic monomer, such as ethyl acetate, acetone, acetonitrile and the like. The coating method is any method mastered by those skilled in the art, such as ultrasonic spray coating, spin coating, dip coating or drop coating and the like.
需要说明的是,在一实施例中,将一种疏水单体溶于溶剂中,配制成仅含有一种疏水单体的溶液。在另一实施例中,可以将至少两种不同的疏水单体溶于溶剂中,配制成含有至少两种不同的疏水单体的溶液,并且,至少两种不同的疏水单体可以为任意配比。It should be noted that, in one embodiment, one hydrophobic monomer is dissolved in a solvent to prepare a solution containing only one hydrophobic monomer. In another embodiment, at least two different hydrophobic monomers can be dissolved in a solvent to prepare a solution containing at least two different hydrophobic monomers, and the at least two different hydrophobic monomers can be any formulation Compare.
步骤120:向疏水单体施予引发条件,使疏水单体发生交联而形成疏水涂层。Step 120: Applying triggering conditions to the hydrophobic monomers to cross-link the hydrophobic monomers to form a hydrophobic coating.
向基体表面的未交联的涂层施予引发条件,即向疏水单体施予引发条件,使疏水单体发生交联,生成具有弹性的、橡胶态的疏水涂层。Initiating conditions are applied to the uncrosslinked coating on the surface of the substrate, that is, the initiating conditions are applied to the hydrophobic monomers, so that the hydrophobic monomers are crosslinked to form an elastic, rubbery hydrophobic coating.
在一实施例中,引发条件为紫外光照射、热处理或湿气作用。In one embodiment, the triggering condition is ultraviolet light irradiation, heat treatment or moisture action.
在一实施例中,紫外光照射引发交联的方法包括:将疏水单体与光引发剂混合后,用365nm的紫外光照射30min~2h。具体地,将疏水单体溶于溶剂中,配制成含疏水单体的溶液后,在进行交联之前,向该含有疏水单体的溶液加入光引发剂,并混合均匀后,涂覆于由可降解材料形成的基体的表面上,再用365nm的紫外光照射30min~2h,以使疏水单体之间相互交联,从而生成疏水涂层。In one embodiment, the method for initiating crosslinking by ultraviolet light irradiation includes: after mixing the hydrophobic monomer and the photoinitiator, irradiating with 365nm ultraviolet light for 30 minutes to 2 hours. Specifically, after dissolving the hydrophobic monomer in a solvent and preparing a solution containing the hydrophobic monomer, before performing crosslinking, adding a photoinitiator to the solution containing the hydrophobic monomer, and after mixing evenly, coating on the The surface of the substrate formed by the degradable material is then irradiated with 365nm ultraviolet light for 30 minutes to 2 hours, so that the hydrophobic monomers are cross-linked with each other to form a hydrophobic coating.
在一实施例中,光引发剂为2-羟基-2-甲基-1-苯基-1-丙酮。可以理解,在其他实施例中,其他在紫外光作用下,能够引发疏水单体交联的光引发剂均可应用。在强度为5000~15000μW/cm2的紫外光下照射30min~2h,光引发剂的量应足于使疏水单体充分交联,以生成弹性的、橡胶态的疏水涂层,使该疏水涂层具有足够的强度。在一实施例中,光引发剂的质量为疏水单体的质量的1‰。In one embodiment, the photoinitiator is 2-hydroxy-2-methyl-1-phenyl-1-propanone. It can be understood that in other embodiments, other photoinitiators capable of initiating crosslinking of hydrophobic monomers under the action of ultraviolet light can be used. Irradiate under ultraviolet light with an intensity of 5000-15000μW/ cm2 for 30min-2h, the amount of photoinitiator should be enough to fully cross-link the hydrophobic monomer to form an elastic, rubbery hydrophobic coating, so that the hydrophobic coating Layers have sufficient strength. In one embodiment, the mass of the photoinitiator is 1‰ of the mass of the hydrophobic monomer.
在一实施例中,热处理引发交联的方法包括:将疏水单体于20~150℃下处理30min~72h。即,将含疏水单体的溶液涂覆于基体的表面,在基体的表面形成未交联的涂层后,于20~150℃下处理30min~72h,使基体表面的疏水单体发生交联而生成覆盖基体表面的疏水涂层。In one embodiment, the method for initiating crosslinking by heat treatment includes: treating the hydrophobic monomer at 20-150° C. for 30 minutes-72 hours. That is, apply a solution containing hydrophobic monomers on the surface of the substrate, and after forming an uncrosslinked coating on the surface of the substrate, treat it at 20-150°C for 30 minutes to 72 hours to cross-link the hydrophobic monomers on the surface of the substrate Instead, a hydrophobic coating covering the surface of the substrate is formed.
在一实施例中,湿气作用引发交联的步骤包括:将疏水单体置于湿气环境下反应1~5天。其中,湿气环境为空气环境或具有一定湿度的气氛。In one embodiment, the step of initiating crosslinking by moisture includes: reacting the hydrophobic monomer in a humid environment for 1-5 days. Wherein, the humid environment is an air environment or an atmosphere with a certain humidity.
在一实施例中,当疏水涂层中含有不可降解组分时,采用热处理的方法使不可降解组分交联。热处理引发不可降解组分交联的方法包括:将疏水单体溶于溶剂中,配制成含疏水单体的溶液后,向该含有疏水单体的溶液加入不可降解组分,混合均匀后,涂覆于由可降解材料形成的基体的表面上,再于20~150℃下处理30min~72h,以使不可降解组分之间相互交联形成交联网络,疏水单体分散于交联网络中,从而生成疏水涂层。In one embodiment, when the hydrophobic coating contains non-degradable components, heat treatment is used to cross-link the non-degradable components. The method for initiating cross-linking of non-degradable components by heat treatment includes: dissolving hydrophobic monomers in a solvent, preparing a solution containing hydrophobic monomers, adding non-degradable components to the solution containing hydrophobic monomers, mixing evenly, coating Cover the surface of the matrix formed by degradable materials, and then treat it at 20-150°C for 30min-72h, so that the non-degradable components are cross-linked with each other to form a cross-linked network, and the hydrophobic monomer is dispersed in the cross-linked network , resulting in a hydrophobic coating.
在一实施例中,当疏水涂层中含有不可降解组分时,采用湿气作用使不可降解组分交联。湿气作用引发交联的步骤包括:将疏水单体溶于溶剂中,配制成含疏水单体的溶液后,向该含有疏水单体的溶液加入不可降解组分,混合均匀后,涂覆于由可降解材料形成的基体的表面上,然后置于湿气环境下反应2~5天,使不可降解组分发生交联形成交联网络,疏水单体分散于该交联网络中。其中,湿气环境为空气环境或具有一定湿度的气氛。In one embodiment, when the hydrophobic coating contains non-degradable components, the non-degradable components are cross-linked by the action of moisture. The step of initiating crosslinking by the action of moisture includes: dissolving the hydrophobic monomer in a solvent, preparing a solution containing the hydrophobic monomer, adding non-degradable components to the solution containing the hydrophobic monomer, mixing evenly, and coating on The degradable material is placed on the surface of the matrix, and then placed in a humid environment for 2 to 5 days to react, so that the non-degradable components are cross-linked to form a cross-linked network, and the hydrophobic monomer is dispersed in the cross-linked network. Wherein, the humid environment is an air environment or an atmosphere with a certain humidity.
需要说明的是,当疏水涂层中含有疏水单体和不可降解组分时,可以通过选择合适的交联条件及合适的疏水单体和不可降解组分之间的配比,使不可降解组分之间相互交联及疏水单体之间相互交联,或仅发生不可降解组分之间的交联,疏水单体之间不发生交联。It should be noted that when the hydrophobic coating contains hydrophobic monomers and non-degradable components, the non-degradable components can be made Cross-linking between components and hydrophobic monomers, or only cross-linking between non-degradable components, and no cross-linking between hydrophobic monomers.
上述疏水涂层的制备方法工艺简单、对设备要求低,并且,能够直接在需要调控降解行为的基体上形成疏水涂层,一步完成,相对于先制备疏水涂层,再将疏水涂层与需要调控的可降解基体结合的方式,效率较高。The preparation method of the above-mentioned hydrophobic coating has a simple process and low equipment requirements, and can directly form a hydrophobic coating on the substrate that needs to be regulated for degradation behavior, and complete it in one step. Compared with preparing the hydrophobic coating first, and then combining the hydrophobic coating with the required The regulated degradable substrate binding method has high efficiency.
进一步地,提供一种可吸收植入式器械。请参阅图1,一实施方式的可吸收植入式器械,包括可吸收基体100和设于可吸收基体100表面上的疏水涂层200。Further, an absorbable implantable device is provided. Please refer to FIG. 1 , an absorbable implantable device according to an embodiment includes an absorbable matrix 100 and a hydrophobic coating 200 disposed on the surface of the absorbable matrix 100 .
其中,可吸收基体100由生物体可吸收的材料(即可降解材料)形成。在一实施例中,可吸收基体100的材料为可降解聚合物、可腐蚀的金属或可腐蚀的金属与可降解聚合物复合材料。Wherein, the absorbable matrix 100 is formed of a bioabsorbable material (that is, a degradable material). In one embodiment, the material of the absorbable matrix 100 is a degradable polymer, a corrodible metal, or a composite material of a corrodible metal and a degradable polymer.
在一实施例中,可降解聚合物选自可降解聚酯和可降解聚酸酐中的至少一种。其中,可降解聚酯选自聚乙交酯、聚羟基乙酸、聚L-丙交酯、聚D,L-丙交酯、聚羟基丁酸酯、聚ε-己内酯、聚ε-烷基取代己内酯、聚δ-戊内酯、聚β-羟基丁酸酯、聚碳酸酯及聚醚酯中的至少一种。可降解聚酸酐选自聚1,3-双(对羧基苯氧基)丙烷-癸二酸、聚芥酸二聚体-癸二酸及聚富马酸-癸二酸中的至少一种。In one embodiment, the degradable polymer is selected from at least one of degradable polyester and degradable polyanhydride. Wherein, the degradable polyester is selected from polyglycolide, polyglycolic acid, poly L-lactide, poly D, L-lactide, polyhydroxybutyrate, polyε-caprolactone, polyε-alkane At least one of caprolactone, poly δ-valerolactone, poly β-hydroxybutyrate, polycarbonate and polyether ester is substituted with radicals. The degradable polyanhydride is at least one selected from poly-1,3-bis(p-carboxyphenoxy)propane-sebacic acid, polyerucic acid dimer-sebacic acid and polyfumaric acid-sebacic acid.
在另一实施例中,可降解聚合物为形成前述可降解聚酯与可降解聚酸酐的单体中的至少两种共聚而成的共聚物。In another embodiment, the degradable polymer is a copolymer formed by copolymerization of at least two of the aforementioned degradable polyester and degradable polyanhydride monomers.
可腐蚀的金属指可腐蚀的纯金属或可腐蚀的合金。在一实施例中,可腐蚀的金属为纯铁、铁基合金、纯镁、镁基合金、纯锌或锌基合金。在一实施例中,可腐蚀的金属为经过处理的可腐蚀的金属,例如,可腐蚀的金属为渗氮的纯铁。Corrosionable metals refer to corrodible pure metals or corrodible alloys. In one embodiment, the corrodible metal is pure iron, iron-based alloy, pure magnesium, magnesium-based alloy, pure zinc or zinc-based alloy. In one embodiment, the corrodible metal is treated corrodible metal, for example, the corrodible metal is nitrided pure iron.
在一实施例中,可腐蚀的金属与可降解聚合物复合材料指可腐蚀的金属与可降解聚合物共混后压制成型的材料。进一步对该压制成型的材料进行加工形成可吸收基体100。In one embodiment, the corrodible metal and degradable polymer composite material refers to a material that is blended with a corrodible metal and a degradable polymer and then pressed into shape. The press-formed material is further processed to form the absorbable matrix 100 .
在另一实施例中,可腐蚀的金属与可降解聚合物复合材料指可腐蚀的金属与可降解聚合物以层状结构结合的材料。例如,由可腐蚀的金属形成基体,可降解聚合物以涂层的形式或膜状物的形式附着于基体的表面上,形成可吸收基体100。或者,由可降解聚合物形成基体,可腐蚀的金属以镀层的形式或膜状物的形式附着于基体的表面上,形成可吸收基体100。In another embodiment, the corrodible metal and degradable polymer composite material refers to a material in which corrodible metal and degradable polymer are combined in a layered structure. For example, the substrate is formed of corrodible metal, and the degradable polymer is attached to the surface of the substrate in the form of a coating or a film to form the absorbable substrate 100 . Alternatively, the matrix is formed of a degradable polymer, and the corrodible metal is attached to the surface of the matrix in the form of a coating or a film to form the absorbable matrix 100 .
在一实施例中,可腐蚀的金属为纯铁或铁合金,可降解聚合物选自可降解聚酯和可降解聚酸酐中的至少一种,可降解聚合物以涂层的形式或膜状物的形式附着于铁基体的表面上,形成可吸收基体100。疏水涂层200覆盖于可降解聚合物涂层之上。植入早期,疏水涂层200保护可吸收基体100不发生降解。当疏水涂层200中的可降解嵌段降解后形成孔隙,可吸收基体100中的可降解聚合物开始降解,疏水涂层200中的可降解嵌段降解产生的酸性降解产物及可吸收基体100中的可降解聚合物产生的酸性降解产物可以加速铁基体的腐蚀,从而调控可吸收医疗器械早期不腐蚀,后期加速腐蚀。In one embodiment, the corrodible metal is pure iron or iron alloy, the degradable polymer is selected from at least one of degradable polyester and degradable polyanhydride, and the degradable polymer is in the form of a coating or a film The form is attached to the surface of the iron matrix to form an absorbable matrix 100 . The hydrophobic coating 200 covers the degradable polymer coating. During the early stages of implantation, the hydrophobic coating 200 protects the absorbable matrix 100 from degradation. When the degradable block in the hydrophobic coating 200 degrades to form pores, the degradable polymer in the absorbable matrix 100 begins to degrade, and the acidic degradation products produced by the degradation of the degradable block in the hydrophobic coating 200 and the absorbable matrix 100 The acidic degradation products produced by the degradable polymer can accelerate the corrosion of the iron matrix, so as to control the early corrosion of absorbable medical devices and accelerate the corrosion in the later stage.
请再次参阅图1,可吸收基体100具有外表面110、内表面120和侧面130。其中,当将可吸收植入式器械植入病变部位,例如将可吸收植入式器械植入血管中时,外表面110为与血管壁接触的表面,内表面120为与血液直接接触的表面。外表面110和内表面120相对,侧面130连接外表面110和内表面120。当将可吸收植入式器械植入其他非血管的病变部位时,内表面120为与植入部位的体液直接接触的表面。疏水涂层200至少覆盖可吸收基体100的内表面120,在植入后的早期,疏水涂层200能够较好地将可吸收基体100的内表面120与体液隔绝,避免可吸收基体100过早启动腐蚀或过早启动降解。Referring again to FIG. 1 , the absorbable matrix 100 has an outer surface 110 , an inner surface 120 and side surfaces 130 . Wherein, when the absorbable implantable device is implanted into the lesion, for example, when the absorbable implantable device is implanted into a blood vessel, the outer surface 110 is the surface in contact with the blood vessel wall, and the inner surface 120 is the surface in direct contact with the blood . The outer surface 110 is opposite to the inner surface 120 , and the side surface 130 connects the outer surface 110 and the inner surface 120 . When the absorbable implantable device is implanted in other non-vascular diseased sites, the inner surface 120 is the surface that directly contacts the body fluid at the implanted site. The hydrophobic coating 200 covers at least the inner surface 120 of the absorbable matrix 100. In the early stage after implantation, the hydrophobic coating 200 can better isolate the inner surface 120 of the absorbable matrix 100 from body fluids, so as to prevent the premature absorption of the absorbable matrix 100. Initiate corrosion or prematurely initiate degradation.
如图1所示,在一实施例中,疏水涂层200完全包覆可吸收基体100的所有表面,即可吸收基体100的外表面110、内表面120和侧面130均完全被疏水涂层200所覆盖。如此,一方面,疏水涂层200为完整的、连续的涂层,在植入后将可吸收基体100扩张的过程中,有利于避免疏水涂层200脱落;另一方面,疏水涂层200完全覆盖可吸收基体100的全部表面,有利于在植入后的早期较好地保护可吸收基体100,并且后期促进可吸收基体100均匀腐蚀或均匀降解。As shown in FIG. 1 , in one embodiment, the hydrophobic coating 200 completely covers all surfaces of the absorbable substrate 100 , that is, the outer surface 110 , the inner surface 120 and the side surfaces 130 of the absorbable substrate 100 are completely covered by the hydrophobic coating 200 covered by. In this way, on the one hand, the hydrophobic coating 200 is a complete and continuous coating, which helps to prevent the hydrophobic coating 200 from falling off during the expansion of the absorbable matrix 100 after implantation; on the other hand, the hydrophobic coating 200 is completely Covering the entire surface of the absorbable matrix 100 is beneficial to better protect the absorbable matrix 100 in the early stage after implantation, and promote uniform corrosion or uniform degradation of the absorbable matrix 100 in the later stage.
在另一实施例中,疏水涂层200仅覆盖可吸收基体100的内表面120,而在可吸收基体100的外表面110和侧面130上均没有疏水涂层200的分布。在其他实施例中,疏水涂层200同时覆盖可吸收基体100的外表面110和内表面120。或者,疏水涂层200同时覆盖可吸收基体100内表面120和侧面130。如此设置疏水涂层200,亦能较好地在植入的早期,延缓可吸收基体100的启动腐蚀或启动降解的时间点,并在后期随着疏水涂层200中的可降解嵌段的降解产生酸性产物而促进可吸收基体100的快速腐蚀或快速降解。In another embodiment, the hydrophobic coating 200 only covers the inner surface 120 of the absorbable substrate 100 , and there is no distribution of the hydrophobic coating 200 on both the outer surface 110 and the side surface 130 of the absorbable substrate 100 . In other embodiments, the hydrophobic coating 200 covers both the outer surface 110 and the inner surface 120 of the absorbable substrate 100 . Alternatively, the hydrophobic coating 200 covers both the inner surface 120 and the side surfaces 130 of the absorbable substrate 100 . Setting the hydrophobic coating 200 in this way can also delay the initiation of corrosion or degradation of the absorbable matrix 100 in the early stage of implantation, and the degradation of the degradable block in the hydrophobic coating 200 in the later stage The generation of acidic products promotes rapid corrosion or rapid degradation of the absorbable matrix 100 .
疏水涂层200的材料与上文描述相同,此处不再赘述。需要说明的是,当疏水涂层200中的可降解嵌段降解后能够产生酸性产物时,在植入的后期,随着可降解嵌段的不断降解,不断地产生酸性产物,酸性产物能够从疏水涂层200中渗透至可吸收植入式器械的外部,从而在可吸收植入式器械的植入部位形成较低pH值的环境,从而能够进一步促进可吸收基体100的快速腐蚀或降解。疏水涂层200不仅能够延缓可吸收基体100启动腐蚀或启动降解的时间点,还能够从植入后的早期至植入后的后期,持续地调控可吸收基体100的降解行为。即,疏水涂层200在植入后的早期,延缓可吸收基体100启动腐蚀或启动降解的时间点,避免可吸收基体100过早启动腐蚀或启动降解,从而在病变部位的修复完成之前,避免可吸收基体100过早地失去力学支撑性能。在病变部位的修复完成之后,可降解嵌段不断产生的酸性产物能够促进可吸收基体100的快速腐蚀或快速降解,有利于避免远期临床风险的发生。The material of the hydrophobic coating 200 is the same as that described above, and will not be repeated here. It should be noted that when the degradable blocks in the hydrophobic coating 200 are degraded to produce acidic products, in the later stage of implantation, as the degradable blocks continue to degrade, acidic products are continuously produced, and the acidic products can be removed from the The hydrophobic coating 200 permeates to the exterior of the absorbable implantable device, thereby creating a lower pH environment at the implantation site of the absorbable implantable device, thereby further promoting rapid corrosion or degradation of the absorbable matrix 100 . The hydrophobic coating 200 can not only delay the initiation of corrosion or degradation of the absorbable matrix 100, but also continuously regulate the degradation behavior of the absorbable matrix 100 from the early stage to the late stage after implantation. That is, the hydrophobic coating 200 delays the time point at which the absorbable matrix 100 starts to corrode or initiates degradation in the early stage after implantation, and prevents the absorbable matrix 100 from prematurely initiating corrosion or initiating degradation, so that before the repair of the lesion is completed, avoid Absorbable matrix 100 loses mechanical support properties prematurely. After the repair of the lesion is completed, the acidic products continuously produced by the degradable block can promote the rapid corrosion or rapid degradation of the absorbable matrix 100, which is beneficial to avoid the occurrence of long-term clinical risks.
通过在可吸收基体100的表面上设置厚度仅为0.01~100μm的疏水涂层200,能够调控可吸收基体100在植入后的早期至植入后的后期的降解行为,使得可吸收基体100(即可降解材料)的降解速率与力学性能和植入部位修复所需时间之间能够良好匹配,从而使得该可吸收植入式器械满足早期支撑及后期快速腐蚀或降解的要求。By providing a hydrophobic coating 200 with a thickness of only 0.01-100 μm on the surface of the absorbable matrix 100, the degradation behavior of the absorbable matrix 100 from the early stage after implantation to the late stage after implantation can be regulated, so that the absorbable matrix 100 ( The degradation rate of the degradable material) can be well matched with the mechanical properties and the time required for implant site repair, so that the absorbable implantable device can meet the requirements of early support and later rapid corrosion or degradation.
需要说明的是,当疏水涂层200的厚度小于0.01μm时,疏水涂层200会过早地降解,从而导致延缓可吸收基体100启动腐蚀或启动降解的时间点的效果不显著;当疏水涂层200的厚度大于100μm时,可能会对可吸收植入式器械的贴壁性产生一定程度的不良影响,并且,还可能会提高可吸收植入式器械的入鞘阻力,并造成输送困难。因此,在一实施例中,疏水涂层200的厚度为0.01~100μm。厚度仅为0.01~100μm的疏水涂层200能够从植入后的早期至植入后的后期调控可吸收基体100的降解行为,并且,疏水涂层200的厚度设置在0.01~100μm范围内不会显著增加可吸收植入式器械压缩后的径向尺寸,因而不会显著增大可吸收植入式器械的入鞘阻力,亦不会造成输送困难。It should be noted that, when the thickness of the hydrophobic coating 200 is less than 0.01 μm, the hydrophobic coating 200 will be degraded prematurely, resulting in an insignificant effect of delaying the time point at which the absorbable matrix 100 starts to corrode or starts to degrade; When the thickness of the layer 200 is greater than 100 μm, it may adversely affect the adherence of the absorbable implantable device to a certain extent, and may also increase the sheathing resistance of the absorbable implantable device and cause difficulty in delivery. Therefore, in one embodiment, the thickness of the hydrophobic coating 200 is 0.01-100 μm. The hydrophobic coating 200 with a thickness of only 0.01-100 μm can regulate the degradation behavior of the absorbable matrix 100 from the early post-implantation to the late post-implantation, and the thickness of the hydrophobic coating 200 within the range of 0.01-100 μm will not Significantly increasing the radial dimension of the absorbable implantable device after compression, thus not significantly increasing the sheathing resistance of the absorbable implantable device, nor causing difficulty in delivery.
综合早期的隔水作用、后期的促进降解或促进腐蚀作用、输送的顺利性及植入后的贴壁性几方面的因素,在一实施例中,疏水涂层200的厚度为1~20μm。Integrating the early water-repelling effect, the later promoting degradation or corrosion, the smoothness of delivery, and the adherence after implantation, in one embodiment, the thickness of the hydrophobic coating 200 is 1-20 μm.
在一实施例中,请参阅图2,可吸收植入式器械还包括粘接层300。粘接层300位于可吸收基体100和疏水涂层200之间。设置粘接层300,以提高疏水涂层200与可吸收基体100之间的结合力,使疏水涂层200较为可靠地附着于可吸收基体100的表面上,有利于避免在该可吸收植入式器械的扩张过程中疏水涂层200脱落,从而提高了该可吸收植入式器械的可靠性。In one embodiment, please refer to FIG. 2 , the absorbable implantable device further includes an adhesive layer 300 . The adhesive layer 300 is located between the absorbable substrate 100 and the hydrophobic coating 200 . The adhesive layer 300 is provided to improve the binding force between the hydrophobic coating 200 and the absorbable matrix 100, so that the hydrophobic coating 200 can be more reliably attached to the surface of the absorbable matrix 100, which is beneficial to avoid The hydrophobic coating 200 falls off during the expansion process of the implantable device, thereby improving the reliability of the absorbable implantable device.
在一实施例中,粘接层300的材料选自多巴胺及硅烷偶联剂中的至少一种。在另外的实施例中,粘接层300的材料不限于多巴胺及硅烷偶联剂,任何具有粘接性能且生物相容性较好的材料均可应用于粘接层300中。In one embodiment, the material of the adhesive layer 300 is selected from at least one of dopamine and silane coupling agent. In another embodiment, the material of the adhesive layer 300 is not limited to dopamine and silane coupling agent, and any material with adhesive properties and good biocompatibility can be used in the adhesive layer 300 .
可以理解,粘接层300在可吸收基体100表面的分布与疏水涂层200在可吸收基体100表面的分布相同。It can be understood that the distribution of the adhesive layer 300 on the surface of the absorbable matrix 100 is the same as the distribution of the hydrophobic coating 200 on the surface of the absorbable matrix 100 .
上述可吸收植入式器械为任何需满足早期支撑、后期快速腐蚀或降解的植入式器械。例如,可吸收植入式器械为心血管支架、脑血管支架、外周血管支架、胆道支架、食道支架、气道支架、尿道支架、封堵器、骨科植入物或可吸收缝合线等。The above-mentioned absorbable implantable devices are any implantable devices that need to meet the requirements of early support and later rapid corrosion or degradation. For example, absorbable implantable devices are cardiovascular stents, cerebrovascular stents, peripheral vascular stents, biliary stents, esophageal stents, airway stents, urethral stents, occluders, orthopedic implants, or absorbable sutures, etc.
上述可吸收植入式器械的制备方法为:按本领域技术人员掌握的方法制备可吸收基体100后,采用与上述制备疏水涂层相同的方法在可吸收基体100上形成疏水涂层200,即采用超声喷涂、旋涂、浸涂或滴涂等方法将含有疏水单体的溶液涂覆于可吸收基体100的表面上,然后采用紫外光照射、热处理或湿气作用等交联的方法使可吸收基体100表面的疏水单体和/或不可降解组分相互交联,从而在可吸收基体100的表面上形成疏水涂层200。The preparation method of the above-mentioned absorbable implantable device is as follows: after preparing the absorbable matrix 100 according to the methods mastered by those skilled in the art, the hydrophobic coating 200 is formed on the absorbable matrix 100 by the same method as the above-mentioned method for preparing the hydrophobic coating, that is, The solution containing the hydrophobic monomer is coated on the surface of the absorbable matrix 100 by means of ultrasonic spraying, spin coating, dipping or drop coating, and then the absorbable matrix 100 is cross-linked by ultraviolet light irradiation, heat treatment or moisture action. The hydrophobic monomers and/or non-degradable components on the surface of the absorbent matrix 100 are cross-linked to form a hydrophobic coating 200 on the surface of the absorbent matrix 100 .
可以理解,当可吸收植入式器械还包含粘接层300时,先在可吸收基体100上制备粘接层300后,再制备覆盖粘接层300的疏水涂层200。粘接层300的制备可采用超声喷涂、旋涂、浸涂或滴涂等本领域技术人员掌握的方法。在一实施例中,在制备粘接层300之前,还包括对可吸收基体100进行表面处理的步骤,以使粘接层300较为可靠地设置于可吸收基体100的表面。例如,对可吸收基体100的表面进行氧等离子处理,使可吸收基体100的表面形成羟基,以使羟基与硅烷偶联剂发生化学键合反应,生成粘接层300。It can be understood that when the absorbable implantable device further includes the adhesive layer 300 , the adhesive layer 300 is prepared on the absorbable base 100 first, and then the hydrophobic coating 200 covering the adhesive layer 300 is prepared. The adhesive layer 300 can be prepared by methods mastered by those skilled in the art, such as ultrasonic spray coating, spin coating, dip coating or drop coating. In one embodiment, before preparing the adhesive layer 300 , a step of surface treatment of the absorbable base 100 is further included, so that the adhesive layer 300 can be more reliably disposed on the surface of the absorbable base 100 . For example, oxygen plasma treatment is performed on the surface of the absorbable matrix 100 to form hydroxyl groups on the surface of the absorbable matrix 100 , so that the hydroxyl groups react chemically with the silane coupling agent to form the adhesive layer 300 .
以下以具体实施例对上述疏水涂层及可吸收植入式器械进一步阐述,实施例1-19疏水涂层组分见表1。The above-mentioned hydrophobic coatings and absorbable implantable devices are further described with specific examples below. The components of the hydrophobic coatings in Examples 1-19 are shown in Table 1.
实施例20~实施例24及对比例1~对比例4采用如下测试方法:Embodiment 20~embodiment 24 and comparative example 1~comparative example 4 adopt following test method:
体内样品金属失重测量方法:将可吸收植入式器械植入动物体内一段时间后处死动物,并将可吸收植入式器械取出。使用分辨率为5μm的micro-CT进行高分辨扫描,并对结果进行处理,计算未降解金属的体积,从而计算失重=1-未降解金属的体积/初始金属体积。In vivo sample metal weight loss measurement method: the absorbable implantable device is implanted in the animal body for a period of time, and then the animal is sacrificed, and the absorbable implantable device is taken out. Micro-CT with a resolution of 5 μm was used for high-resolution scanning, and the results were processed to calculate the volume of undegraded metal, so as to calculate weight loss=1-volume of undegraded metal/initial metal volume.
表1实施例1-19疏水涂层组分Table 1 Embodiment 1-19 hydrophobic coating components
实施例1Example 1
将厚度为200μm的纯铁片(纯度>99.9%)裁成22mm×26mm,用800、1500、2000、3000目的砂纸依次打磨,将打磨后的铁片放在丙酮和无水乙醇中依次超声清洗10min,然后用氮气吹干铁片表面,将铁片并置于60℃的烘箱中充分干燥。Cut a pure iron sheet with a thickness of 200 μm (purity >99.9%) into 22mm×26mm, polish it with 800, 1500, 2000, and 3000 mesh sandpaper in sequence, and put the polished iron sheet in acetone and absolute ethanol for ultrasonic cleaning in sequence 10min, then dry the surface of the iron sheet with nitrogen, and place the iron sheet in an oven at 60°C to fully dry.
将分子量为6万的聚乳酸(PLA)溶于乙酸乙酯中,配制浓度为0.01g/mL的聚乳酸溶液。采用超声喷涂法将该聚乳酸溶液喷涂在处理好的铁片表面,制备表面具有厚度为4μm的PLA涂层的铁片。喷涂过程中泵供液的流速为0.1mL/min,超声功率为5.0W。将表面有PLA涂层的铁片放在通风橱中使乙酸乙酯溶剂充分挥发。Dissolve polylactic acid (PLA) with a molecular weight of 60,000 in ethyl acetate to prepare a polylactic acid solution with a concentration of 0.01 g/mL. The polylactic acid solution was sprayed on the surface of the treated iron sheet by an ultrasonic spraying method to prepare an iron sheet with a PLA coating on the surface with a thickness of 4 μm. During the spraying process, the flow rate of the pump liquid is 0.1mL/min, and the ultrasonic power is 5.0W. Place the PLA-coated iron sheet in a fume hood to fully evaporate the ethyl acetate solvent.
参考上述文献中的方法先以末端含双烷羟基的聚二甲基硅氧烷(PDMS76-OH)为引发剂合成末端含双羟基的PTMC20-PDMS76-PTMC20-OH,再参考文献中的方法采用丙烯酰氯与末端羟基反应获得丙烯酰基封端的聚三亚甲基碳酸酯-聚二甲基硅氧烷-聚三亚甲基碳酸酯,即PTMC20-PDMS76-PTMC20-DA。PTMC20-PDMS76-PTMC20-DA的结构式和物理状态分别如图3和4所示。With reference to the method in the above-mentioned literature, first synthesize the PTMC 20 -PDMS 76 -PTMC 20 -OH with two hydroxyl groups at the end with the polydimethylsiloxane (PDMS 76 -OH) containing two alkyl hydroxyl groups at the end as the initiator, and then refer to the literature The method in the method uses acryloyl chloride to react with terminal hydroxyl groups to obtain acryloyl-terminated polytrimethylene carbonate-polydimethylsiloxane-polytrimethylene carbonate, that is, PTMC 20 -PDMS 76 -PTMC 20 -DA. The structural formula and physical state of PTMC 20 -PDMS 76 -PTMC 20 -DA are shown in Figures 3 and 4, respectively.
将大分子单体PTMC20-PDMS76-PTMC20-DA(即疏水单体)溶于乙酸乙酯中,制备浓度为0.02g/mL的含有疏水单体的溶液;在上述含有疏水单体的溶液中加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体的质量的1‰。采用超声喷涂法将上述混合液喷涂在上述有PLA涂层的铁片的PLA涂层表面,喷涂过程中泵供液流速为0.1mL/min,超声功率为4.75W。通过控制喷涂次数,制备表面具有不同厚度的未交联的PTMC20-PDMS76-PTMC20-DA涂层的样品。Macromonomer PTMC 20 -PDMS 76 -PTMC 20 -DA (i.e. hydrophobic monomer) is dissolved in ethyl acetate, and preparation concentration is the solution containing hydrophobic monomer of 0.02g/mL; A photoinitiator 2-hydroxyl-2-methyl-1-phenyl-1-propanone is added to the solution to obtain a mixed solution, wherein the mass of the photoinitiator is 1‰ of the mass of the hydrophobic monomer. The above-mentioned mixed solution was sprayed on the PLA-coated surface of the above-mentioned PLA-coated iron sheet by an ultrasonic spraying method. During the spraying process, the flow rate of the pump liquid was 0.1 mL/min, and the ultrasonic power was 4.75 W. By controlling the number of spraying, samples with different thicknesses of uncrosslinked PTMC 20 -PDMS 76 -PTMC 20 -DA coatings on the surface were prepared.
用365nm、强度为8000μW/cm2的紫外光对上述未交联的PTMC20-PDMS76-PTMC20-DA涂层照射1h,使PTMC20-PDMS76-PTMC20-DA末端的丙烯酰基反应,从而使疏水单体相互交联。紫外光照后可明显观察到PTMC20-PDMS76-PTMC20-DA涂层由强度较弱的涂层变成了有一定弹性的橡胶态涂层,即在铁片的PLA涂层的表面形成了疏水涂层。对PLA涂层和疏水涂层表面进行水接触角测试,结果分别如图5A和图5B所示,PLA涂层的接触角为100°,疏水涂层的接触角为114°。因此,该疏水涂层比PLA涂层具有更强的疏水性。用扫描电子显微镜对疏水涂层的厚度表征,得到各疏水涂层的厚度分别为0.5μm、1.0μm和1.5μm。The above-mentioned uncrosslinked PTMC 20 -PDMS 76 -PTMC 20 -DA coating was irradiated with ultraviolet light at 365 nm and an intensity of 8000 μW/cm 2 for 1 h to react the acryloyl group at the end of PTMC 20 -PDMS 76 -PTMC 20 -DA, Thus cross-linking the hydrophobic monomers. After ultraviolet light, it can be clearly observed that the PTMC 20 -PDMS 76 -PTMC 20 -DA coating has changed from a weak coating to a rubbery coating with certain elasticity, that is, formed on the surface of the PLA coating of the iron sheet. Hydrophobic coating. The water contact angle test was carried out on the surface of the PLA coating and the hydrophobic coating. The results are shown in Figure 5A and Figure 5B, respectively. The contact angle of the PLA coating is 100°, and the contact angle of the hydrophobic coating is 114°. Therefore, the hydrophobic coating is more hydrophobic than the PLA coating. The thickness of the hydrophobic coatings was characterized by a scanning electron microscope, and the thicknesses of the hydrophobic coatings were 0.5 μm, 1.0 μm and 1.5 μm, respectively.
用704硅胶对表面仅含有PLA涂层的铁片及表面同时具有PLA涂层和疏水涂层的铁片进行封边,仅使有涂层的一面暴露在外面。待704硅胶完全固化后,将封边后的样品放在Hank’s液中,于水浴摇床(50rpm,37℃)中进行腐蚀实验,每周对样品拍照,观察腐蚀情况。结果如图6所示,其中,0μm表示表面只有PLA涂层的铁片,0.5μm、1.0μm和1.5μm表示表面同时含有PLA涂层和疏水涂层的铁片,且疏水涂层的厚度分别为0.5μm、1.0μm和1.5μm。由图6可以直观地看出,疏水涂层可以抑制早期铁与PLA涂层复合材料的腐蚀,且随着疏水涂层厚度的提高,铁腐蚀被抑制的时间延长。当疏水涂层的厚度为1.5μm时,浸泡28天后,铁片只有非常轻微的腐蚀。Use 704 silica gel to seal the edge of the iron sheet with only PLA coating on the surface and the iron sheet with both PLA coating and hydrophobic coating on the surface, so that only the coated side is exposed to the outside. After the 704 silica gel is completely cured, put the edge-sealed sample in Hank’s solution, and conduct a corrosion test in a water-bath shaker (50rpm, 37°C). Take pictures of the sample every week to observe the corrosion situation. The results are shown in Figure 6. Among them, 0 μm represents the iron sheet with only PLA coating on the surface, 0.5 μm, 1.0 μm and 1.5 μm represent the iron sheet with both PLA coating and hydrophobic coating on the surface, and the thickness of the hydrophobic coating is respectively 0.5μm, 1.0μm and 1.5μm. It can be seen intuitively from Figure 6 that the hydrophobic coating can inhibit the corrosion of early iron and PLA coating composites, and as the thickness of the hydrophobic coating increases, the time for which the iron corrosion is inhibited is prolonged. When the thickness of the hydrophobic coating is 1.5 μm, the iron sheet has only very slight corrosion after soaking for 28 days.
实施例2Example 2
按与实施例1相同的方法处理相同规格的铁片并在铁片表面制备相同厚度的PLA涂层。Iron sheets of the same specifications were processed in the same manner as in Example 1 and PLA coatings of the same thickness were prepared on the surface of the iron sheets.
按与实施例1相同的方法合成丙烯酰基封端的聚乳酸-聚二甲基硅氧烷-聚乳酸(PLA15-PDMS76-PLA15-DA)大分子单体(即疏水单体),PLA15-PDMS76-PLA15-DA的结构式及物理状态分别如图7和图8所示。Polylactic acid-polydimethylsiloxane-polylactic acid (PLA 15 -PDMS 76 -PLA 15 -DA) macromer (i.e. hydrophobic monomer) synthesized by the same method as in Example 1, PLA The structural formula and physical state of 15 -PDMS 76 -PLA 15 -DA are shown in Figure 7 and Figure 8, respectively.
将PLA15-PDMS76-PLA15-DA溶于乙酸乙酯中,配制浓度为0.02g/mL的疏水单体溶液;在上述含有疏水单体的溶液中加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体的质量的1‰。采用超声喷涂法将上述混合液喷涂到有PLA涂层的铁片的PLA涂层表面,喷涂过程中泵供液流速为0.1ml/min,超声功率为4.50W。分别喷涂一次和两次,在不同铁片的PLA涂层上形成两种不同厚度的、未交联的PLA15-PDMS76-PLA15-DA涂层。Dissolve PLA 15 -PDMS 76 -PLA 15 -DA in ethyl acetate to prepare a hydrophobic monomer solution with a concentration of 0.02 g/mL; add photoinitiator 2-hydroxyl-2- Methyl-1-phenyl-1-propanone is used to obtain a mixed liquid, wherein the mass of the photoinitiator is 1‰ of the mass of the hydrophobic monomer. The above mixed solution was sprayed onto the PLA-coated surface of the PLA-coated iron sheet by the ultrasonic spraying method. During the spraying process, the flow rate of the pump liquid was 0.1ml/min, and the ultrasonic power was 4.50W. Spray once and twice, respectively, to form two different thicknesses of uncrosslinked PLA 15 -PDMS 76 -PLA 15 -DA coatings on the PLA coatings of different iron sheets.
用365nm、强度为8000μW/cm2的紫外光对上述未交联的PLA15-PDMS76-PLA15-DA涂层照射1h,使PLA15-PDMS76-PLA15-DA末端的丙烯酰基反应,从而使疏水单体相互交联。可观察到经紫外光照后,涂层由原来粘手的状态变成了光滑且具有一定强韧性的橡胶态,即在铁片的PLA涂层的表面形成疏水涂层。用原子力显微镜对交联后的涂层表面进行扫描,可以看到PLA嵌段(可降解嵌段)与不可降解的PDMS嵌段(疏水嵌段)发生了相分离,且PLA相分散在PDMS相中,如图9所示。用扫描电子显微镜表征得到两种疏水涂层的厚度分别为0.5μm和1μm。The above-mentioned uncrosslinked PLA 15 -PDMS 76 -PLA 15 -DA coating was irradiated with ultraviolet light at 365 nm and an intensity of 8000 μW/cm 2 for 1 h, so that the acryloyl group at the end of PLA 15 -PDMS 76 -PLA 15 -DA reacted, Thus cross-linking the hydrophobic monomers. It can be observed that after ultraviolet light, the coating changes from the original sticky state to a smooth rubbery state with a certain degree of toughness, that is, a hydrophobic coating is formed on the surface of the PLA coating on the iron sheet. Scanning the surface of the cross-linked coating with an atomic force microscope, it can be seen that the PLA block (degradable block) and the non-degradable PDMS block (hydrophobic block) have phase-separated, and the PLA phase is dispersed in the PDMS phase. , as shown in Figure 9. The thicknesses of the two hydrophobic coatings were 0.5 μm and 1 μm, respectively, as characterized by scanning electron microscopy.
用704硅胶对表面仅含有PLA涂层的铁片及表面同时具有PLA涂层和疏水涂层的铁片进行封边,仅使有涂层的一面暴露出来。待704硅胶固化后将铁片放在6孔培养板中,每孔加5mL Hank’s液,然后把培养板放在水浴摇床(50rpm,37℃)中进行腐蚀实验,Hank’s液每24小时更换一次。在腐蚀实验进行1天、2天、3天和5天后分别对具有不同涂层的铁片进行拍照观察。结果如图10所示,其中,0μm表示表面只有PLA涂层的铁片,0.5μm和1.0μm表示表面同时含有PLA涂层和疏水涂层的铁片,且疏水涂层的厚度分别为0.5μm和1.0μm。由图10可知,在降解3天时,疏水涂层明显抑制了PLA涂层下铁片的腐蚀,第5天时,有疏水涂层的铁片也发生了明显的腐蚀,但腐蚀程度仍低于没有疏水涂层、仅有PLA涂层的铁片。Use 704 silica gel to seal the edge of the iron sheet with only PLA coating on the surface and the iron sheet with both PLA coating and hydrophobic coating on the surface, so that only the coated side is exposed. After the 704 silica gel is solidified, put the iron sheet in a 6-well culture plate, add 5mL Hank's solution to each well, and then put the culture plate in a water bath shaker (50rpm, 37°C) for corrosion experiments, and replace the Hank's solution every 24 hours . After the corrosion experiment was carried out for 1 day, 2 days, 3 days and 5 days, the iron sheets with different coatings were photographed and observed. The results are shown in Figure 10, where 0 μm represents the iron sheet with only PLA coating on the surface, 0.5 μm and 1.0 μm represent the iron sheet with both PLA coating and hydrophobic coating on the surface, and the thickness of the hydrophobic coating is 0.5 μm respectively and 1.0 μm. It can be seen from Figure 10 that the hydrophobic coating significantly inhibited the corrosion of the iron sheet under the PLA coating when it was degraded for 3 days. On the 5th day, the iron sheet with the hydrophobic coating also experienced obvious corrosion, but the corrosion degree was still lower than that without Hydrophobic coated, PLA coated iron sheet only.
实施例3Example 3
按与实施例1相同的方法处理相同规格的铁片并在铁片表面制备相同厚度的PLA涂层。Iron sheets of the same specifications were processed in the same manner as in Example 1 and PLA coatings of the same thickness were prepared on the surface of the iron sheets.
参考上述文献中的方法先以末端含双烷羟基的聚二甲基硅氧烷(PDMS76-OH)为引发剂,与2-甲基,2丙烯酸甲酯基-二亚甲基碳酸酯反应合成末端含功能基团的HO-Ac-PDMS76-Ac-OH;再以HO-Ac-PTMC10-Ac-OH为引发剂,与三亚甲基碳酸酯反应,获得分子链中侧基含丙烯酰氧基的聚三亚甲基碳酸酯-Ac-聚二甲基硅氧烷-Ac-聚三亚甲基碳酸酯(PTMC20-Ac-PDMS76-Ac-PTMC20)大分子单体(即疏水单体)。With reference to the method in the above-mentioned literature, the polydimethylsiloxane (PDMS 76 -OH) containing two alkyl hydroxyl groups at the end is used as an initiator to react with 2-methyl, 2-methyl acrylate group-dimethyl carbonate Synthesize HO-Ac-PDMS 76 -Ac-OH with functional groups at the end; then use HO-Ac-PTMC 10 -Ac-OH as an initiator to react with trimethylene carbonate to obtain propylene in the molecular chain side group Acyloxy polytrimethylene carbonate-Ac-polydimethylsiloxane-Ac-polytrimethylene carbonate (PTMC 20 -Ac-PDMS 76 -Ac-PTMC 20 ) macromers (i.e. hydrophobic monomer).
将PTMC20-Ac-PDMS76-Ac-PTMC20溶于乙酸乙酯中,配制浓度为0.02g/mL的含有疏水单体的溶液;在上述含有疏水单体的溶液中加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体的质量的1‰。采用超声喷的方法涂法将上述混合液喷涂到有PLA涂层的铁片的PLA涂层表面,得到未交联的PTMC20-Ac-PDMS76-Ac-PTMC20涂层。Dissolve PTMC 20 -Ac-PDMS 76 -Ac-PTMC 20 in ethyl acetate, prepare a solution containing a hydrophobic monomer with a concentration of 0.02g/mL; add photoinitiator 2- Hydroxy-2-methyl-1-phenyl-1-propanone is used to obtain a mixed solution, wherein the mass of the photoinitiator is 1‰ of the mass of the hydrophobic monomer. The above mixed solution was sprayed onto the PLA-coated surface of the PLA-coated iron sheet by an ultrasonic spraying method to obtain an uncrosslinked PTMC 20 -Ac-PDMS 76 -Ac-PTMC 20 coating.
用365nm、强度为10000μW/cm2的紫外光对上述未交联的PTMC20-Ac-PDMS76-Ac-PTMC20涂层照射2h,使PTMC20-Ac-PDMS76-Ac-PTMC20中Ac侧基的双键反应,从而使疏水单体相互交联。可观察到经紫外光照后,涂层由原来粘手的状态变成了光滑且具有一定强韧性的橡胶态,即在铁片的PLA涂层的表面形成疏水涂层。用扫描电子显微镜表征得到疏水涂层的厚度为5μm。Irradiate the above-mentioned uncrosslinked PTMC 20 -Ac-PDMS 76 -Ac-PTMC 20 coating with 365nm ultraviolet light with an intensity of 10000μW/cm 2 for 2h, so that Ac in PTMC 20 -Ac-PDMS 76 -Ac-PTMC 20 The double bonds of the pendant groups react, thereby cross-linking the hydrophobic monomers with each other. It can be observed that after ultraviolet light, the coating changes from the original sticky state to a smooth rubbery state with a certain degree of toughness, that is, a hydrophobic coating is formed on the surface of the PLA coating on the iron sheet. The thickness of the hydrophobic coating was 5 μm as characterized by scanning electron microscopy.
用704硅胶对表面仅含有PLA涂层的铁片及表面同时具有PLA涂层和疏水涂层的铁片进行封边,仅使有涂层的一面暴露出来。待704硅胶固化后将铁片放在6孔培养板中,每孔加5mL Hank’s液,然后把培养板放在水浴摇床中(50rpm,37℃)进行28天的腐蚀实验,Hank’s液每24小时更换一次。每7天对样品拍照记录腐蚀情况。结果表明,在浸泡7天后,仅含有PLA涂层的铁片表面已经发生了严重的腐蚀。而在PLA涂层外有疏水涂层时,浸泡28天后铁片表面仍然几乎没有发生腐蚀,呈现出金属光泽。Use 704 silica gel to seal the edge of the iron sheet with only PLA coating on the surface and the iron sheet with both PLA coating and hydrophobic coating on the surface, so that only the coated side is exposed. After the 704 silica gel is solidified, put the iron sheet in a 6-well culture plate, add 5mL Hank's solution to each well, and then put the culture plate in a water bath shaker (50rpm, 37°C) for 28 days of corrosion experiment, Hank's solution every 24 Replace every hour. The samples were photographed every 7 days to record the corrosion situation. The results showed that after 7 days of immersion, severe corrosion had occurred on the surface of the iron sheet containing only the PLA coating. However, when there is a hydrophobic coating on the outside of the PLA coating, there is still almost no corrosion on the surface of the iron sheet after immersion for 28 days, showing a metallic luster.
实施例4Example 4
按与实施例1相同的方法处理相关规格的铁片并在铁片表面制备相同厚度的PLA涂层。Iron sheets of relevant specifications were processed in the same manner as in Example 1 and PLA coatings of the same thickness were prepared on the surface of the iron sheets.
按与实施例1相同的方法合成丙烯酰基封端的聚三亚甲基碳酸酯-聚二甲基硅氧烷-聚三亚甲基碳酸酯(PTMC15-PDMS76-PTMC15-DA)大分子单体(即疏水单体)。Synthesize the polytrimethylene carbonate-polydimethylsiloxane-polytrimethylene carbonate (PTMC 15 -PDMS 76 -PTMC 15 -DA) macromer of acryl terminated by the same method as in Example 1 (i.e. hydrophobic monomer).
分别配制浓度为0.02g/mL的PTMC15-PDMS76-PTMC15-DA和浓度为0.02g/mL的道康宁184硅橡胶前驱体(道康宁184硅橡胶中,基础组分与交联剂质量比为10:1)的乙酸乙酯溶液,将两种溶液按体积比1:5共混得到混合液,并采用超声喷涂的方法将该混合液喷涂到铁片的PLA涂层表面。通风橱中放置12h使乙酸乙酯继续挥发,然后置于60℃的烘箱中12h使硅橡胶前驱体发生交联,形成疏水涂层。在扫描电子显微镜下表征的结果表明,疏水涂层厚度为2.5μm。Prepare the PTMC 15 -PDMS 76 -PTMC 15 -DA with a concentration of 0.02g/mL and the Dow Corning 184 silicone rubber precursor with a concentration of 0.02g/mL (in Dow Corning 184 silicone rubber, the mass ratio of the basic component to the crosslinking agent is 10:1) ethyl acetate solution, the two solutions were blended at a volume ratio of 1:5 to obtain a mixed solution, and the mixed solution was sprayed onto the PLA coating surface of the iron sheet by ultrasonic spraying. Place in a fume hood for 12 hours to continue to volatilize ethyl acetate, and then place in an oven at 60°C for 12 hours to cross-link the silicone rubber precursor to form a hydrophobic coating. The results of characterization under scanning electron microscope showed that the thickness of the hydrophobic coating was 2.5 μm.
使用704硅胶对表面仅含有PLA涂层的铁片及表面同时具有PLA涂层和疏水涂层的铁片进行封边,仅使有涂层的一面暴露出来。将铁片放在6孔培养板中,每孔加5mL Hank’s液,然后把培养板放在水浴摇床中(50rpm,37℃)进行28天的腐蚀实验,Hank’s液每24小时更换一次。每7天对样品拍照记录腐蚀情况。结果表明,在浸泡7天后,仅含有PLA涂层的铁片表面已经发生了严重的腐蚀。而在PLA涂层外有疏水涂层时,浸泡21天后铁片表面仍然几乎没有发生腐蚀,呈现出金属光泽,第28天时铁片表面才开始变暗,有开始腐蚀的迹象。Use 704 silica gel to seal the edge of the iron sheet with only PLA coating on the surface and the iron sheet with both PLA coating and hydrophobic coating on the surface, so that only the coated side is exposed. Put the iron sheet in a 6-well culture plate, add 5mL Hank’s solution to each well, then place the culture plate in a water bath shaker (50rpm, 37°C) for 28 days of corrosion experiment, and replace Hank’s solution every 24 hours. The samples were photographed every 7 days to record the corrosion condition. The results showed that after 7 days of immersion, severe corrosion had occurred on the surface of the iron sheet containing only the PLA coating. However, when there is a hydrophobic coating on the outside of the PLA coating, there is still almost no corrosion on the surface of the iron sheet after immersion for 21 days, showing a metallic luster, and the surface of the iron sheet begins to darken on the 28th day, showing signs of corrosion.
实施例5Example 5
按与实施例1相同的方法处理相同规格的铁片并在铁片表面制备相同厚度的PLA涂层。Iron sheets of the same specifications were processed in the same manner as in Example 1 and PLA coatings of the same thickness were prepared on the surface of the iron sheets.
将表面有PLA涂层的铁片在氧等离子体下处理,气体压力为50Pa,等离子体功率为100W,处理时间为30min。用100μL的移液枪吸取50μL的KH-570硅烷化偶联剂,将内部含有KH-570的枪头及等离子体处理之后的表面有PLA涂层的铁片放入干燥器中,抽真空后,放置12h,使KH-570挥发并吸附在PLA涂层表面,在PLA涂层上形成KH-570层。The iron sheet with PLA coating on the surface was treated under oxygen plasma, the gas pressure was 50Pa, the plasma power was 100W, and the treatment time was 30min. Draw 50 μL of KH-570 silanized coupling agent with a 100 μL pipette gun, put the tip containing KH-570 inside and the iron sheet with PLA coating on the surface after plasma treatment into the desiccator, and vacuumize , placed for 12 hours, the KH-570 is volatilized and adsorbed on the surface of the PLA coating, and a KH-570 layer is formed on the PLA coating.
按与实施例1相同的方法合成丙烯酰基封端的聚乳酸-聚二甲基硅氧烷-聚乳酸(PLA15-PDMS76-PLA15-DA)大单体(即疏水单体)。Acryloyl-terminated poly(lactic acid)-polydimethylsiloxane-poly(lactic acid) (PLA 15 -PDMS 76 -PLA 15 -DA) macromers (ie, hydrophobic monomers) were synthesized in the same manner as in Example 1.
将PLA15-PDMS76-PLA15-DA溶于乙酸乙酯中,配制浓度为0.02g/mL的含有疏水单体的溶液,并加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体的质量的1‰。采用超声喷涂的方法将该混合液分别喷涂在用硅烷化偶联剂处理的铁片的PLA涂层表面和未经硅烷化偶联剂处理的铁片的PLA涂层表面,超声喷头沿x轴移动速度为15mm/s,沿y轴方向移动的步长为2mm,泵供液流速为0.1mL/min,超声功率为4.5W,按照此参数重复喷涂五次,在铁片的PLA涂层表面上形成未交联的PLA15-PDMS76-PLA15-DA涂层。Dissolve PLA 15 -PDMS 76 -PLA 15 -DA in ethyl acetate to prepare a solution containing a hydrophobic monomer at a concentration of 0.02 g/mL, and add the photoinitiator 2-hydroxy-2-methyl-1-benzene base-1-acetone to obtain a mixed solution, wherein the quality of the photoinitiator is 1‰ of the quality of the hydrophobic monomer. The mixed solution is sprayed on the PLA coating surface of the iron sheet treated with silanized coupling agent and the PLA coated surface of iron sheet not treated with silanized coupling agent by ultrasonic spraying method, and the ultrasonic spray head is along the x-axis The moving speed is 15mm/s, the step length moving along the y-axis direction is 2mm, the flow rate of the pump liquid is 0.1mL/min, and the ultrasonic power is 4.5W. Repeat the spraying five times according to these parameters. A coating of uncross-linked PLA 15 -PDMS 76 -PLA 15 -DA was formed on it.
用365nm、强度为8000μW/cm2的紫外光对未交联的PLA15-PDMS76-PLA15-DA涂层照射1小时,使PLA15-PDMS76-PLA15-DA的末端丙烯酰基发生交联,从而形成疏水涂层。光照后可发现涂层由原来的粘手状态变成光滑且有一定弹性和韧性的橡胶态涂层,扫描电子显微镜下表征得到疏水涂层的厚度为3μm。The uncrosslinked PLA 15 -PDMS 76 -PLA 15 -DA coating was irradiated with ultraviolet light at 365 nm and an intensity of 8000 μW/cm 2 for 1 hour, so that the terminal acryloyl group of PLA 15 -PDMS 76 -PLA 15 -DA crossed. to form a hydrophobic coating. After exposure to light, it can be found that the coating has changed from the original sticky state to a rubbery coating with a certain degree of elasticity and toughness. The thickness of the hydrophobic coating is 3 μm, characterized by scanning electron microscopy.
用704硅胶对表面仅含有PLA涂层的铁片及表面同时具有PLA涂层和疏水涂层的铁片进行封边,仅使有涂层的一面暴露出来。待704硅胶固化后,分别把每个铁片放在一个装有50mL Hank’s液的玻璃皿中,并置于水浴摇床中(50rpm,37℃)进行腐蚀实验,Hank’s液每24小时更换一次。分别在浸泡第0天,1天,3天,5天和7天时对表面有不同涂层的铁片进行拍照观察腐蚀情况。结果表明,仅有PLA涂层的铁片,在第3天时就已经发生严重腐蚀,整个铁片表面呈现黑绿色,而表面有厚度为3μm的疏水涂层的铁片在第7天时铁片表面仅有个别位点发生腐蚀。Use 704 silica gel to seal the edge of the iron sheet with only PLA coating on the surface and the iron sheet with both PLA coating and hydrophobic coating on the surface, so that only the coated side is exposed. After the 704 silica gel is solidified, put each iron piece in a glass dish containing 50mL Hank’s solution, and place it in a water bath shaker (50rpm, 37°C) for corrosion experiments, and replace Hank’s solution every 24 hours. On the 0th day, 1st day, 3rd day, 5th day and 7th day of immersion, the iron sheets with different coatings on the surface were photographed to observe the corrosion situation. The results show that the iron sheet with only PLA coating has been severely corroded on the third day, and the surface of the entire iron sheet is black and green, while the iron sheet with a hydrophobic coating with a thickness of 3 μm on the surface has a corrosion effect on the surface of the iron sheet on the seventh day. Corrosion occurs only at individual sites.
用镊子刮擦疏水涂层,对比经过KH-570处理后的样品和未经KH-570处理后的样品其疏水涂层与基底的附着力,发现经KH-570处理后的样品更难刮下来。说明经KH-570处理后,疏水涂层与PLA涂层的结合力得到一定程度的提高。Use tweezers to scrape the hydrophobic coating, compare the adhesion between the hydrophobic coating and the substrate of the sample treated with KH-570 and the sample without KH-570, and find that the sample treated with KH-570 is more difficult to scrape off . It shows that after treatment with KH-570, the binding force between the hydrophobic coating and the PLA coating is improved to a certain extent.
实施例6Example 6
按与实施例1相同的方法处理相同规格的铁片,并在每片铁片上滴涂200μL浓度为0.02g/mL的PLA(Mw:60kDa)的乙酸乙酯溶液,置于通风橱中使乙酸乙酯完全挥发后在铁片的表面形成厚度为4μm的PLA涂层。The same method as in Example 1 is used to process iron sheets of the same specifications, and drip-coating 200 μL of PLA ( Mw : 60kDa) ethyl acetate solution with a concentration of 0.02g/mL on each iron sheet, and place it in a fume hood for use. After the ethyl acetate was completely volatilized, a PLA coating with a thickness of 4 μm was formed on the surface of the iron sheet.
按与实施例1相同的方法合成丙烯酰基封端的聚乳酸-聚二甲基硅氧烷-聚乳酸(PLA15-PDMS76-PLA15-DA)大单体(即疏水单体)。Acryloyl-terminated poly(lactic acid)-polydimethylsiloxane-poly(lactic acid) (PLA 15 -PDMS 76 -PLA 15 -DA) macromers (ie, hydrophobic monomers) were synthesized in the same manner as in Example 1.
将PLA15-PDMS76-PLA15-DA溶于乙酸乙酯中,配制浓度为0.2g/mL的含有疏水单体的溶液,并加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体的质量的1‰;在低转速(1500r/min)下迅速(8s)将4~5滴该混合液滴加到上述铁片的PLA涂层的表面上,并以3000r/min的转速旋转25s后完成涂层的制备,即在铁片的PLA涂层的表面形成未交联的PLA15-PDMS76-PLA15-DA涂层。Dissolve PLA 15 -PDMS 76 -PLA 15 -DA in ethyl acetate to prepare a solution containing a hydrophobic monomer at a concentration of 0.2 g/mL, and add the photoinitiator 2-hydroxy-2-methyl-1-benzene base-1-acetone to obtain a mixed solution, wherein the quality of the photoinitiator is 1‰ of the quality of the hydrophobic monomer; at a low speed (1500r/min) rapidly (8s) 4 to 5 drops of the mixed solution are added dropwise to On the surface of the PLA coating of the iron sheet, and rotate at a speed of 3000r/min for 25s to complete the preparation of the coating, that is, to form uncrosslinked PLA 15 -PDMS 76 -PLA 15 on the surface of the PLA coating of the iron sheet -DA coating.
用365nm、强度为8000μW/cm2的紫外光对未交联的PLA15-PDMS76-PLA15-DA涂层照射1小时,使PLA15-PDMS76-PLA15-DA的末端丙烯酰基发生交联,从而形成疏水涂层。光照后可观察到PLA15-PDMS76-PLA15-DA涂层由原来粘手的状态变成了光滑且具有一定强韧性的橡胶态。扫描电子显微镜下表征得到疏水涂层厚度为5μm。The uncrosslinked PLA 15 -PDMS 76 -PLA 15 -DA coating was irradiated with ultraviolet light at 365 nm and an intensity of 8000 μW/cm 2 for 1 hour, so that the terminal acryloyl group of PLA 15 -PDMS 76 -PLA 15 -DA crossed. to form a hydrophobic coating. After light exposure, it can be observed that the PLA 15 -PDMS 76 -PLA 15 -DA coating has changed from the original sticky state to a smooth rubbery state with a certain degree of toughness. Characterized by scanning electron microscope, the thickness of the hydrophobic coating was 5 μm.
用704硅胶对表面仅含有PLA涂层的铁片及表面同时具有PLA涂层和疏水涂层的铁片进行封边,仅使有涂层的一面暴露出来。将铁片放在6孔培养板中,每孔加10mL Hank’s液,然后把培养板放在水浴摇床中(50rpm,37℃)进行14天的腐蚀实验,Hank’s液每24小时更换一次。分别在浸泡1天、3天、5天、7天、14天后对样品拍照记录腐蚀情况。结果表明,在浸泡1天后,仅含有PLA涂层的铁片表面已经发生了明显的腐蚀。而在PLA涂层外有厚度为5μm疏水涂层时,浸泡7天后铁片表面仍然几乎没有发生腐蚀,呈现出金属光泽,第28天时铁片表面才出现个别腐蚀的位点。Use 704 silica gel to seal the edge of the iron sheet with only PLA coating on the surface and the iron sheet with both PLA coating and hydrophobic coating on the surface, so that only the coated side is exposed. Put the iron sheet in a 6-well culture plate, add 10mL Hank’s solution to each well, then put the culture plate in a water bath shaker (50rpm, 37°C) for 14 days of corrosion experiment, and replace Hank’s solution every 24 hours. After soaking for 1 day, 3 days, 5 days, 7 days, and 14 days, the samples were photographed to record the corrosion conditions. The results showed that obvious corrosion had occurred on the surface of the iron sheet containing only the PLA coating after soaking for 1 day. However, when there is a hydrophobic coating with a thickness of 5 μm on the PLA coating, the surface of the iron sheet still has almost no corrosion after 7 days of immersion, showing a metallic luster, and individual corrosion sites appear on the surface of the iron sheet on the 28th day.
实施例7Example 7
按与实施例1相同的方法处理相同规格的铁片并在铁片表面制备相同厚度的PLA涂层。Iron sheets of the same specifications were processed in the same manner as in Example 1 and PLA coatings of the same thickness were prepared on the surface of the iron sheets.
按与实施例1基本相同的方法合成末端含环氧基团的聚乳酸-聚二甲基硅氧烷-聚乳酸(PLA15-PDMS76-PLA15-DE)大分子单体(即疏水单体),不同于实施例1的是,采用环氧氯丙烷与末端含羟基的PLA15-PDMS76-PLA15-OH反应,生成末端含环氧基团的聚乳酸-聚二甲基硅氧烷-聚乳酸大分子单体,即疏水单体。其中,DE表示,疏水单体分子链的两端为环氧基。Synthesize polylactic acid-polydimethylsiloxane-polylactic acid (PLA 15 -PDMS 76 -PLA 15 -DE) macromer (i.e. body), different from Example 1, using epichlorohydrin to react with terminally hydroxylated PLA 15 -PDMS 76 -PLA 15 -OH to generate polylactic acid-polydimethylsiloxane terminally containing epoxy groups Alkane-polylactic acid macromer, that is, hydrophobic monomer. Among them, DE means that the two ends of the hydrophobic monomer molecular chain are epoxy groups.
将PLA15-PDMS76-PLA15-DE溶于乙酸乙酯中,配制浓度为0.02g/mL的含有疏水单体的溶液;将双烷羟基封端的聚二甲基硅氧烷(PDMS-OH)溶于乙酸乙酯中,配制浓度为0.02g/mL的溶液;将上述两种溶液按体积比1:1的比例混合得到混合液,并以超声喷涂的方法将该混合液涂覆在铁片的PLA涂层的表面上,喷涂过程中超声功率为4.5W,泵供液流速为0.1mL/min,重复喷涂5次,喷涂完成后在铁片的PLA涂层的表面形成未交联的PLA15-PDMS76-PLA15-DE的涂层。Dissolve PLA 15 -PDMS 76 -PLA 15 -DE in ethyl acetate to prepare a solution containing a hydrophobic monomer with a concentration of 0.02 g/mL; ) was dissolved in ethyl acetate, and a solution with a concentration of 0.02g/mL was prepared; the above two solutions were mixed at a volume ratio of 1:1 to obtain a mixed solution, and the mixed solution was coated on the iron surface by ultrasonic spraying. On the surface of the PLA coating of the iron sheet, during the spraying process, the ultrasonic power is 4.5W, the flow rate of the pump liquid is 0.1mL/min, and the spraying is repeated 5 times. After the spraying is completed, an uncrosslinked Coating of PLA 15 -PDMS 76 -PLA 15 -DE.
将表面有未交联的PLA15-PDMS76-PLA15-DE的涂层的铁片置于60℃的烘箱中加热12h,使大分子单体的末端环氧基与PDMS-OH的末端羟基反应,得到交联的疏水涂层,加热处理后可观察到涂层变得更加强韧。扫描电子显微镜检测得到疏水涂层厚度为2.5μm。Put the iron sheet coated with uncrosslinked PLA 15 -PDMS 76 -PLA 15 -DE on the surface and heat it in an oven at 60°C for 12 hours, so that the terminal epoxy group of the macromer and the terminal hydroxyl group of PDMS-OH reaction to obtain a cross-linked hydrophobic coating, which can be observed to become stronger after heat treatment. Scanning electron microscopy showed that the thickness of the hydrophobic coating was 2.5 μm.
按与实施例6相同的方法对样品进行封边并在水浴摇床中进行腐蚀试验,拍照观察铁片腐蚀形貌的结果表明,浸泡3天时,仅含有PLA涂层的铁片整个表面均已发生了腐蚀,而在PLA涂层外有厚度2.5μm的疏水涂层时,浸泡7天时仅出现一些腐蚀小点,浸泡14天时铁片表面仍然大部分未发生腐蚀。Carry out edge sealing to sample by the same method as embodiment 6 and carry out corrosion test in water-bath shaker, take pictures to observe the result of iron sheet corrosion appearance and show, when soaking for 3 days, only the whole surface of iron sheet that only contains PLA coating has all been destroyed. Corrosion occurred, and when there was a hydrophobic coating with a thickness of 2.5 μm outside the PLA coating, only some small corrosion spots appeared after 7 days of immersion, and most of the surface of the iron sheet remained uncorroded after 14 days of immersion.
实施例8Example 8
将厚度为500μm,尺寸为22mm×26mm的AZ31镁合金片,依次用800目和2000目的砂纸打磨后,用丙酮和无水乙醇依次超声清洗10min,用氮气吹干。AZ31 magnesium alloy sheets with a thickness of 500 μm and a size of 22 mm×26 mm were polished with 800-mesh and 2000-mesh sandpaper in sequence, ultrasonically cleaned with acetone and absolute ethanol for 10 min, and dried with nitrogen.
按与实施例1相同的方法合成丙烯酰基封端的聚乳酸-聚二甲基硅氧烷-聚乳酸(PLA17-PDMS76-PLA17-DA)大分子单体(即疏水单体)。Acryloyl-terminated polylactic acid-polydimethylsiloxane-polylactic acid (PLA 17 -PDMS 76 -PLA 17 -DA) macromers (ie, hydrophobic monomers) were synthesized in the same manner as in Example 1.
将PLA17-PDMS76-PLA17-DA溶于乙酸乙酯中,配制浓度为0.1g/mL的含有疏水单体的溶液,加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体质量的1‰。在每片镁合金片上滴涂0.5mL的上述混合液,并置于通风橱中,使乙酸乙酯挥发后,镁合金片的表面上形成未交联的PLA17-PDMS76-PLA17-DA的涂层。Dissolve PLA 17 -PDMS 76 -PLA 17 -DA in ethyl acetate to prepare a solution containing hydrophobic monomers with a concentration of 0.1 g/mL, and add photoinitiator 2-hydroxy-2-methyl-1-phenyl -1-Acetone to obtain a mixed solution, wherein the quality of the photoinitiator is 1‰ of the weight of the hydrophobic monomer. Drop-coat 0.5mL of the above-mentioned mixture on each magnesium alloy sheet, and place it in a fume hood. After the ethyl acetate is volatilized, uncrosslinked PLA 17 -PDMS 76 -PLA 17 -DA is formed on the surface of the magnesium alloy sheet. coating.
用365nm、强度为8000μW/cm2的紫外光对未交联的PLA17-PDMS76-PLA17-DA涂层照射1小时,使末端丙烯酰基发生反应,得到交联的疏水涂层。紫外光照射后可看到镁合金片表面形成一层有一定韧性的橡胶态涂层。从原子力显微镜对涂层表面进行扫描的结果可以看到,疏水涂层中可降解的PLA嵌段与不可降解的PDMS嵌段发生了明显的相分离,且PLA相分散在PDMS相中,如图11所示。扫描电子显微镜下表征得到疏水涂层的厚度为10μm。The uncrosslinked PLA 17 -PDMS 76 -PLA 17 -DA coating was irradiated with 365nm ultraviolet light with an intensity of 8000μW/cm 2 for 1 hour to react the terminal acryloyl groups to obtain a crosslinked hydrophobic coating. After ultraviolet light irradiation, it can be seen that a layer of rubbery coating with certain toughness is formed on the surface of the magnesium alloy sheet. From the scanning results of the coating surface by the atomic force microscope, it can be seen that the degradable PLA block and the non-degradable PDMS block in the hydrophobic coating have obvious phase separation, and the PLA phase is dispersed in the PDMS phase, as shown in Fig. 11. The thickness of the hydrophobic coating was determined to be 10 μm by scanning electron microscopy.
用704硅胶对裸镁合金片和有疏水涂层的镁合金片进行封边,含有疏水涂层的镁合金片样品中,疏水涂层是裸露的。待704硅胶固化后,将每片样品放在有200mL PBS的烧杯中,并将烧杯置于水浴摇床中(50rpm,37℃),用倒扣漏斗法收集镁合金腐蚀产生的氢气的量。结果如图12所示,表面有疏水涂层的镁合金在14天的腐蚀中,产生的氢气量明显小于没有涂层组(裸镁合金片),证明该疏水涂层可用于减缓镁合金的腐蚀。Use 704 silica gel to seal the edges of the bare magnesium alloy sheet and the magnesium alloy sheet with a hydrophobic coating. In the magnesium alloy sheet sample with a hydrophobic coating, the hydrophobic coating is exposed. After the 704 silica gel is solidified, put each piece of sample in a beaker with 200mL of PBS, place the beaker in a water bath shaker (50rpm, 37°C), and use the inverted funnel method to collect the amount of hydrogen generated by the corrosion of the magnesium alloy. The results are shown in Figure 12. In the 14-day corrosion of the magnesium alloy with a hydrophobic coating on the surface, the amount of hydrogen produced is significantly less than that of the no coating group (bare magnesium alloy sheet), which proves that the hydrophobic coating can be used to slow down the corrosion of magnesium alloys. corrosion.
实施例9Example 9
按与实施例8相同的方法处理相同规格的AZ31镁合金片。AZ31 magnesium alloy sheets of the same specification were processed in the same manner as in Example 8.
按与实施例1基本相同的方法以双羟基封端的全氟聚醚(PFPE-OH)为引发剂合成甲基丙烯酰基封端的聚己内酯-PFPE-聚己内酯(PCL20-PFPE-PCL20-DMA)大分子单体(即疏水单体)。In the same manner as in Example 1, the perfluoropolyether (PFPE-OH) terminated by two hydroxyl groups is used as an initiator to synthesize polycaprolactone-PFPE-polycaprolactone (PCL 20 -PFPE-OH) terminated by methacryl group. PCL 20 -DMA) macromer (ie hydrophobic monomer).
将PCL20-PFPE-PCL20-DMA溶于乙酸乙酯中,配制浓度为0.1g/mL的含有疏水单体的溶液,加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合物,其中,光引发剂的质量为疏水单体质量的1‰。在每片镁合金片上滴涂0.5mL的上述混合液,在通风橱中放置,使乙酸乙酯挥发后,在镁合金片的表面上形成未交联的PCL20-PFPE-PCL20-DMA的涂层。Dissolve PCL 20 -PFPE-PCL 20 -DMA in ethyl acetate, prepare a solution containing hydrophobic monomers with a concentration of 0.1g/mL, add photoinitiator 2-hydroxy-2-methyl-1-phenyl- 1-Acetone obtains a mixture, wherein the quality of the photoinitiator is 1‰ of the quality of the hydrophobic monomer. Drop-coat 0.5mL of the above-mentioned mixed solution on each magnesium alloy sheet, place it in a fume hood, and form uncrosslinked PCL 20 -PFPE-PCL 20 -DMA on the surface of the magnesium alloy sheet after volatilizing ethyl acetate. coating.
用365nm、强度为15000μW/cm2的紫外光对未交联的PCL20-PFPE-PCL20-DMA涂层照射1小时,使涂层中的末端甲基丙烯酰基发生反应,得到交联的疏水涂层。紫外光照后可看到涂层由原来的稍微用镊子一碰就被刮花的状态变成一层有一定韧性的光滑涂层。扫描电子显微镜下表征得到疏水涂层的厚度为10μm。The uncrosslinked PCL 20 -PFPE-PCL 20 -DMA coating was irradiated with 365nm ultraviolet light with an intensity of 15000μW/ cm2 for 1 hour to react the terminal methacryloyl groups in the coating to obtain a crosslinked hydrophobic coating. After ultraviolet light, it can be seen that the coating has changed from the original state of being scratched with a slight touch of tweezers to a smooth coating with certain toughness. The thickness of the hydrophobic coating was determined to be 10 μm by scanning electron microscopy.
用704硅胶对裸镁合金片和有疏水涂层的镁合金片进行封边,含有疏水涂层的镁合金片样品中,疏水涂层是裸露的。待704硅胶固化后将每片样品放在有200mL PBS的烧杯中,并将烧杯置于水浴摇床中(50rpm,37℃),用倒扣漏斗法收集镁合金腐蚀产生的氢气的量。结果表明,没有涂层组镁合金在14天中持续释放氢气的体积为约为10mL,表面有疏水涂层的镁合金在14天的腐蚀中,几乎没有收集到氢气,证明该疏水涂层可用于减缓镁合金的腐蚀。Use 704 silica gel to seal the edges of the bare magnesium alloy sheet and the magnesium alloy sheet with a hydrophobic coating. In the magnesium alloy sheet sample with a hydrophobic coating, the hydrophobic coating is exposed. After the 704 silica gel is cured, put each piece of sample in a beaker with 200mL of PBS, and place the beaker in a water bath shaker (50rpm, 37°C), and use the inverted funnel method to collect the amount of hydrogen generated by the corrosion of the magnesium alloy. The results show that the magnesium alloy without the coating group continuously releases hydrogen in a volume of about 10mL in 14 days, and the magnesium alloy with a hydrophobic coating on the surface hardly collects hydrogen during 14 days of corrosion, which proves that the hydrophobic coating is available. to slow down the corrosion of magnesium alloys.
实施例10Example 10
按与实施例8相同的方法处理相同规格的AZ31镁合金片。AZ31 magnesium alloy sheets of the same specification were processed in the same manner as in Example 8.
按与实施例1相同的方法合成丙烯酰基封端的聚三亚甲基碳酸酯-聚二甲基硅氧烷-聚三亚甲基碳酸酯(PTMC19-PDMS76-PTMC19-DA)大分子单体(即疏水单体)。Synthesize the polytrimethylene carbonate-polydimethylsiloxane-polytrimethylene carbonate (PTMC 19 -PDMS 76 -PTMC 19 -DA) macromer of acryloyl terminated by the same method as in Example 1 (i.e. hydrophobic monomer).
将PTMC19-PDMS76-PTMC19-DA溶于乙酸乙酯中,配制浓度为0.1g/mL的含有疏水单体的溶液,加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合物,其中,光引发剂的质量为疏水单体质量的1‰。在每片镁合金片上滴涂0.5mL的上述混合液,在通风橱中放置,使乙酸乙酯挥发后,在镁合金片的表面上形成未交联的PTMC19-PDMS76-PTMC19-DA的涂层。Dissolve PTMC 19 -PDMS 76 -PTMC 19 -DA in ethyl acetate, prepare a solution containing a hydrophobic monomer with a concentration of 0.1g/mL, add photoinitiator 2-hydroxy-2-methyl-1-phenyl -1-Acetone to obtain a mixture, wherein the quality of the photoinitiator is 1‰ of the quality of the hydrophobic monomer. Drop-coat 0.5mL of the above-mentioned mixture on each magnesium alloy sheet, place it in a fume hood, and form uncrosslinked PTMC 19 -PDMS 76 -PTMC 19 -DA on the surface of the magnesium alloy sheet after volatilizing ethyl acetate coating.
用365nm、强度为5000μW/cm2的紫外光对未交联的PTMC19-PDMS76-PTMC19-DA涂层照射1小时,使涂层中的末端丙烯酰基发生反应,得到交联的疏水涂层。紫外光照后可看到涂层由原来的稍微用镊子一碰就被刮花的状态变成一层有一定韧性的光滑涂层。扫描电子显微镜下表征得到疏水涂层的厚度为10μm。The uncrosslinked PTMC 19 -PDMS 76 -PTMC 19 -DA coating was irradiated with ultraviolet light at 365 nm and an intensity of 5000 μW/cm 2 for 1 hour to react the terminal acryloyl groups in the coating to obtain a cross-linked hydrophobic coating. Floor. After ultraviolet light, it can be seen that the coating has changed from the original state of being scratched with a slight touch of tweezers to a smooth coating with certain toughness. The thickness of the hydrophobic coating was determined to be 10 μm by scanning electron microscopy.
用704硅胶对裸镁合金片和有疏水涂层的镁合金片进行封边,含有疏水涂层的镁合金片样品中,疏水涂层是裸露的。待704硅胶固化后将每片样品放在有200mL PBS的烧杯中,并将烧杯置于水浴摇床中(50rpm,37℃),用倒扣漏斗法收集镁合金腐蚀产生的氢气的量。结果如图12所示,表面有疏水涂层的镁合金在14天的腐蚀中,累积氢气释放体积约为1mL,且腐蚀实验前6天几乎无氢气释放,而没有涂层组在14天中持续释放氢气的体积为约为10mL,证明该疏水涂层可用于减缓镁合金的腐蚀。Use 704 silica gel to seal the edges of the bare magnesium alloy sheet and the magnesium alloy sheet with a hydrophobic coating. In the magnesium alloy sheet sample with a hydrophobic coating, the hydrophobic coating is exposed. After the 704 silica gel is cured, put each piece of sample in a beaker with 200mL of PBS, and place the beaker in a water bath shaker (50rpm, 37°C), and use the inverted funnel method to collect the amount of hydrogen generated by the corrosion of the magnesium alloy. The results are shown in Figure 12. During the 14-day corrosion of the magnesium alloy with a hydrophobic coating on the surface, the cumulative hydrogen release volume was about 1mL, and there was almost no hydrogen release in the first 6 days of the corrosion test, while the group without coating was in the 14-day period. The volume of sustained hydrogen release is about 10 mL, demonstrating that the hydrophobic coating can be used to slow down the corrosion of magnesium alloys.
实施例11Example 11
按与实施例8相同的方法处理相同规格的AZ31镁合金片。AZ31 magnesium alloy sheets of the same specification were processed in the same manner as in Example 8.
按与实施例1相同的方法合成丙烯酰基封端的聚乳酸-聚二甲基硅氧烷-聚乳酸(PLA15-PDMS76-PLA15-DA)大分子单体(即疏水单体)。Acryloyl-terminated polylactic acid-polydimethylsiloxane-polylactic acid (PLA 15 -PDMS 76 -PLA 15 -DA) macromers (ie, hydrophobic monomers) were synthesized in the same manner as in Example 1.
将PLA15-PDMS76-PLA15-DA与有机聚硅氮烷按质量比1:10共混,配制成总质量浓度为0.2g/mL的乙酸乙酯混合溶液;利用负压将处理好的镁合金片吸附在旋涂仪的样品台上,在低转速(1500r/min,10s)下将6~8滴上述混合溶液滴加于镁合金片的表面上,然后保持转速为2000r/min,旋转25s,在镁合金片的表面上形成未交联的PLA15-PDMS76-PLA15-DA涂层,然后将样品置于空气中使聚硅氮烷中的Si-N键和N-H键在湿气作用下反应5天。从表面元素分析的结果可以看出,与固化第1天相比,第5天时涂层中已经检测不到N元素,分别如图13A和13B所示,说明此时聚硅氮烷已经交联完全,形成疏水涂层。扫描电子显微镜下表征得到疏水涂层的厚度为8μm。Blend PLA 15 -PDMS 76 -PLA 15 -DA with organopolysilazane at a mass ratio of 1:10 to prepare a mixed solution of ethyl acetate with a total mass concentration of 0.2 g/mL; The magnesium alloy sheet is adsorbed on the sample stage of the spin coater, and 6-8 drops of the above mixed solution are dripped on the surface of the magnesium alloy sheet at a low speed (1500r/min, 10s), and then the speed is kept at 2000r/min, Rotate for 25s to form an uncrosslinked PLA 15 -PDMS 76 -PLA 15 -DA coating on the surface of the magnesium alloy sheet, then place the sample in the air to make the Si-N bonds and NH bonds in the polysilazane Under the action of humidity, react for 5 days. From the results of surface element analysis, it can be seen that compared with the first day of curing, no N element can be detected in the coating on the fifth day, as shown in Figures 13A and 13B, respectively, indicating that the polysilazane has been crosslinked at this time Completely, a hydrophobic coating is formed. The thickness of the hydrophobic coating was determined to be 8 μm by scanning electron microscopy.
用704硅胶对裸镁合金片和有疏水涂层的镁合金片进行封边,含有疏水涂层的镁合金片样品中,疏水涂层是裸露的。待704硅胶固化后,将封边后的裸镁合金片和含有疏水涂层的镁合金片分别放在装有5mL Hank’s液的六孔板中,并置于水浴摇床(50rpm,37℃)中进行腐蚀实验,Hank’s液每24小时更换一次。在第28天时,取腐蚀液用电感耦合等离子体发射光谱仪(ICP-OES)测试溶液中镁离子的浓度。结果表明,浸泡28天后,裸镁合金片腐蚀产生的镁离子浓度为138.1mg/L,含有疏水涂层下镁合金片腐蚀产生的镁离子浓度为30.4mg/L,表明浸泡28天后,疏水涂层对镁合金片腐蚀仍然有明显的抑制作用。Use 704 silica gel to seal the edges of the bare magnesium alloy sheet and the magnesium alloy sheet with a hydrophobic coating. In the magnesium alloy sheet sample with a hydrophobic coating, the hydrophobic coating is exposed. After the 704 silica gel is solidified, place the edge-sealed bare magnesium alloy sheet and the magnesium alloy sheet with a hydrophobic coating in six-well plates filled with 5mL Hank's solution, and place them on a water bath shaker (50rpm, 37°C) Corrosion experiments were carried out in the medium, and the Hank's solution was changed every 24 hours. On the 28th day, the corrosion solution was taken to test the concentration of magnesium ions in the solution with an inductively coupled plasma optical emission spectrometer (ICP-OES). The results show that after soaking for 28 days, the concentration of magnesium ions produced by the corrosion of the bare magnesium alloy sheet is 138.1 mg/L, and the concentration of magnesium ions produced by the corrosion of the magnesium alloy sheet under the hydrophobic coating is 30.4 mg/L. layer still has a significant inhibitory effect on the corrosion of magnesium alloy sheets.
实施例12Example 12
将厚度为200μm的纯镁片裁成22mm×26mm,用800、1500、2000及3000目的砂纸依次打磨,将打磨后的纯镁片放在丙酮、无水乙醇中依次超声清洗10min后,用氮气吹干。Cut the pure magnesium sheet with a thickness of 200μm into 22mm×26mm, and polish it with 800, 1500, 2000 and 3000 mesh sandpaper in sequence, put the polished pure magnesium sheet in acetone and absolute ethanol for 10 minutes, and then clean it with nitrogen gas. blow dry.
按与实施例1相同的方法合成丙烯酰基封端的聚乳酸-聚二甲基硅氧烷-聚乳酸(PLA10-PDMS76-PLA10-DA)大分子单体(即疏水单体)和丙烯酰基封端的聚三亚甲基碳酸酯-聚二甲基硅氧烷-聚三亚甲基碳酸酯(PTMC20-PDMS76-PTMC20-DA)大分子单体(即疏水单体)。Synthesize acryl-terminated polylactic acid-polydimethylsiloxane-polylactic acid (PLA 10 -PDMS 76 -PLA 10 -DA) macromonomers (i.e. hydrophobic monomers) and propylene in the same manner as in Example 1 Acyl-terminated polytrimethylenecarbonate-polydimethylsiloxane-polytrimethylenecarbonate ( PTMC20 - PDMS76 - PTMC20 -DA) macromer (ie, hydrophobic monomer).
将PLA10-PDMS76-PLA10-DA与PTMC20-PDMS76-PTMC20-DA按质量比1:1的比例溶于乙酸乙酯中,配制总质量浓度为0.2g/mL的含有两种疏水单体的溶液,加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体质量的1‰。利用负压将处理好的纯镁片吸附在旋涂仪的样品台上,在低转速(1500r/min,8s)下将6~8滴上述混合溶液滴加于纯镁片的表面上,然后保持转速为2000r/min,旋转30s,置于通风橱中使乙酸乙酯挥发后,在纯镁片的表面上形成未交联的PLA10-PDMS76-PLA10-DA与PTMC20-PDMS76-PTMC20-DA的混合涂层。PLA 10 -PDMS 76 -PLA 10 -DA and PTMC 20 -PDMS 76 -PTMC 20 -DA were dissolved in ethyl acetate at a mass ratio of 1:1, and a total mass concentration of 0.2g/mL containing two The solution of the hydrophobic monomer is added with a photoinitiator 2-hydroxy-2-methyl-1-phenyl-1-propanone to obtain a mixed solution, wherein the mass of the photoinitiator is 1‰ of the mass of the hydrophobic monomer. Utilize negative pressure to adsorb the processed pure magnesium sheet on the sample stage of the spin coater, drop 6 to 8 drops of the above-mentioned mixed solution on the surface of the pure magnesium sheet at a low speed (1500r/min, 8s), and then Keep the rotation speed at 2000r/min, rotate for 30s, place in a fume hood to volatilize ethyl acetate, and form uncrosslinked PLA 10 -PDMS 76 -PLA 10 -DA and PTMC 20 -PDMS 76 on the surface of the pure magnesium sheet - Hybrid coating of PTMC 20 -DA.
将未交联的PLA10-PDMS76-PLA10-DA与PTMC20-PDMS76-PTMC20-DA的混合涂层置于365nm、强度为8000μW/cm2的紫外光下照射1小时,使末端丙烯酰基反应,形成疏水涂层。紫外光照射后可看到涂层由原来的粘手状态变成有一定强韧性的橡胶态,说明大分子单体已经发生了交联。扫描电子显微镜下表征得到该疏水涂层的厚度为5μm。The mixed coating of uncrosslinked PLA 10 -PDMS 76 -PLA 10 -DA and PTMC 20 -PDMS 76 -PTMC 20 -DA was irradiated with ultraviolet light at 365 nm and an intensity of 8000 μW/ cm2 for 1 hour to make the end The acryl reacts to form a hydrophobic coating. After ultraviolet light irradiation, it can be seen that the coating has changed from the original sticky state to a rubbery state with a certain degree of toughness, indicating that the macromonomer has been cross-linked. Characterized under a scanning electron microscope, the thickness of the hydrophobic coating was 5 μm.
用704硅胶对裸镁合金片和有疏水涂层的镁合金片进行封边,含有疏水涂层的镁合金片样品中,疏水涂层暴露在外面。待704硅胶固化后,把封边后的样品放在装有200mLHank’s液的烧杯中,并采用倒扣漏斗法测量镁腐蚀释放的氢气的量,腐蚀实验在水浴摇床(50rpm,37℃)中进行。结果表明,裸纯镁片在腐蚀7天后,累积释放氢气的体积约为12mL,有疏水涂层的纯镁片腐蚀累积释放的氢气体积约为0.5mL,说明该疏水涂层能很好的抑制纯镁早期的腐蚀。Use 704 silica gel to seal the edges of the bare magnesium alloy sheet and the magnesium alloy sheet with a hydrophobic coating. In the magnesium alloy sheet sample with a hydrophobic coating, the hydrophobic coating is exposed outside. After the 704 silica gel is solidified, put the edge-sealing sample in a beaker filled with 200mL Hank's solution, and use the inverted funnel method to measure the amount of hydrogen gas released by magnesium corrosion. The corrosion experiment is carried out in a water bath shaker (50rpm, 37°C) conduct. The results show that after 7 days of corrosion of the bare pure magnesium sheet, the cumulative release of hydrogen gas volume is about 12mL, and the cumulative release of hydrogen gas volume of the pure magnesium sheet with a hydrophobic coating is about 0.5mL, indicating that the hydrophobic coating can well inhibit Early corrosion of pure magnesium.
实施例13Example 13
按与实施例12相同的方法处理相同规格的纯镁片。Process the pure magnesium sheet of identical specification by the method identical with embodiment 12.
按与实施例1基本相同的方法合成末端含有三甲氧硅基团的聚三亚甲基碳酸酯-聚二甲基硅氧烷-聚三亚甲基碳酸酯(PTMC20-PDMS76-PTMC20-DTS)大分子单体(即疏水单体),不同于实施例1的是,采用三甲氧硅丙基异氰酸酯与末端含羟基的PTMC20-PDMS76-PTMC20-OH反应,生成末端含有三甲氧基硅基团的聚三亚甲基碳酸酯-聚二甲基硅氧烷-聚三亚甲基碳酸酯大分子单体,即疏水单体。其中,DTS表示,疏水单体分子链的两端为三甲氧硅基团。Synthesize polytrimethylene carbonate-polydimethylsiloxane-polytrimethylene carbonate (PTMC 20 -PDMS 76 -PTMC 20 -DTS containing trimethoxysilyl group at the end in the same manner as in Example 1) ) macromonomer (i.e. hydrophobic monomer), different from Example 1, using trimethoxysilylpropyl isocyanate to react with hydroxyl-containing PTMC 20 -PDMS 76 -PTMC 20 -OH at the end to generate a trimethoxy group at the end Silicon-based polytrimethylene carbonate-polydimethylsiloxane-polytrimethylene carbonate macromer, ie hydrophobic monomer. Among them, DTS means that the two ends of the molecular chain of the hydrophobic monomer are trimethoxysilyl groups.
将PTMC20-PDMS76-PTMC20-DTS溶于乙酸乙酯中,配制质量浓度分别为0.1g/mL和0.5g/mL的含有疏水单体的溶液;在不同的纯镁片上分别滴涂0.2mL上述两种不同浓度的含有疏水单体的溶液,并置于通风橱中,使乙酸乙酯挥发后,在纯美片的表面形成未交联的PTMC20-PDMS76-PTMC20-DTS的涂层。Dissolve PTMC 20 -PDMS 76 -PTMC 20 -DTS in ethyl acetate to prepare solutions containing hydrophobic monomers with mass concentrations of 0.1g/mL and 0.5g/mL respectively; drop-coat 0.2 mL of the above-mentioned two different concentrations of solutions containing hydrophobic monomers, and placed in a fume hood, after the ethyl acetate was volatilized, a coating of uncrosslinked PTMC 20 -PDMS 76 -PTMC 20 -DTS was formed on the surface of the pure beauty sheet. Floor.
在室温条件下,将表面有未交联的PTMC20-PDMS76-PTMC20-DTS的涂层的纯镁片置于空气中3天,利用湿气使末端三甲氧硅基团水解产生硅羟基,并利用硅羟基间的脱水反应实现疏水单体的交联,生成交联的疏水涂层。交联后的涂层由原来的粘手状态变成有一定强韧性的橡胶态。扫描电子显微镜下表征得到两种浓度的溶液制备的疏水涂层厚度分别为20μm和100μm。At room temperature, the pure magnesium sheet coated with uncrosslinked PTMC 20 -PDMS 76 -PTMC 20 -DTS on the surface was placed in the air for 3 days, and the terminal trimethoxysilyl group was hydrolyzed by moisture to produce silanol , and use the dehydration reaction between silanol groups to achieve cross-linking of hydrophobic monomers to generate a cross-linked hydrophobic coating. The cross-linked coating changes from the original sticky state to a rubbery state with a certain degree of toughness. The thicknesses of the hydrophobic coatings prepared by the two concentrations of solutions were 20 μm and 100 μm, respectively, as characterized by scanning electron microscope.
用704硅胶对处理过的裸纯镁片及有疏水涂层的纯镁片进行封边,使有疏水涂层的一面暴露在外面。待704硅胶固化后,把封边后的样品放在装有200mL Hank’s液的烧杯中,并采用倒扣漏斗法测量镁腐蚀释放的氢气的量,腐蚀实验在水浴摇床(50rpm,37℃)中进行。结果表明,裸纯镁片在腐蚀14天后,累积释放氢气的体积约为23mL,表面有厚度为20μm的疏水涂层的纯镁片腐蚀累积释放的氢气体积约为0.8mL,表面有厚度100μm疏水涂层的纯镁片组则未收集到氢气。说明该疏水涂层能很好的抑制纯镁早期的腐蚀。Use 704 silica gel to seal the edges of the treated bare pure magnesium sheet and the pure magnesium sheet with a hydrophobic coating, so that the side with the hydrophobic coating is exposed outside. After the 704 silica gel is solidified, put the edge-sealing sample in a beaker filled with 200mL Hank's solution, and use the inverted funnel method to measure the amount of hydrogen gas released by magnesium corrosion. The corrosion experiment is performed on a water bath shaker (50rpm, 37°C) in progress. The results show that after 14 days of corrosion on the bare pure magnesium sheet, the cumulative volume of released hydrogen gas is about 23mL, and the cumulative volume of hydrogen gas released by corrosion of the pure magnesium sheet with a thickness of 20μm on the surface is about 0.8mL, and the surface has a thickness of 100μm hydrophobic coating. The coated pure magnesium sheets did not collect hydrogen. It shows that the hydrophobic coating can well inhibit the early corrosion of pure magnesium.
实施例14Example 14
将分子量为6万的聚乙交酯丙交酯共聚物(PLGA,LA:GA=50:50)在120℃条件下热压,制成厚300μm,尺寸为22mm×26mm的PLGA片。Polyglycolide-lactide copolymer (PLGA, LA:GA=50:50) with a molecular weight of 60,000 was hot-pressed at 120°C to make a PLGA sheet with a thickness of 300 μm and a size of 22mm×26mm.
按与实施例1相同的方法合成丙烯酰基封端的聚三亚甲基碳酸酯-聚二甲基硅氧烷-聚三亚甲基碳酸酯(PTMC20-PDMS76-PTMC20-DA)大分子单体(即疏水单体)。Synthesize the polytrimethylene carbonate-polydimethylsiloxane-polytrimethylene carbonate (PTMC 20 -PDMS 76 -PTMC 20 -DA) macromer of acryloyl terminated by the same method as in Example 1 (i.e. hydrophobic monomer).
将PTMC20-PDMS76-PTMC20-DA溶于乙酸乙酯中,配制成0.5g/mL的含疏水单体的溶液,加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体质量的1‰。在低转速(1500r/min,10s)下滴加该混合液4~6滴,然后以2000r/min的转速持续25s进行旋涂,在PLGA片的表面生成未交联的PTMC20-PDMS76-PTMC20-DA涂层。Dissolve PTMC 20 -PDMS 76 -PTMC 20 -DA in ethyl acetate to prepare a 0.5g/mL solution containing hydrophobic monomer, add photoinitiator 2-hydroxy-2-methyl-1-phenyl- 1-Acetone obtains a mixed solution, wherein the quality of the photoinitiator is 1‰ of the quality of the hydrophobic monomer. Add 4-6 drops of the mixed solution dropwise at a low speed (1500r/min, 10s), and then spin-coat at a speed of 2000r/min for 25s to generate uncrosslinked PTMC 20 -PDMS 76 - on the surface of the PLGA sheet PTMC 20 -DA coating.
用365nm、强度为8000μW/cm2的紫外光对未交联的PTMC20-PDMS76-PTMC20-DA涂层照射1小时,使大分子单体中的末端丙烯酰基反应,得到交联的疏水涂层。可以看到紫外光照后的形成的疏水涂层有一定的韧性和弹性。在扫描电子显微镜下表征得到疏水涂层的厚度为10μm。The uncrosslinked PTMC 20 -PDMS 76 -PTMC 20 -DA coating was irradiated with ultraviolet light at 365nm and an intensity of 8000μW/ cm2 for 1 hour to react the terminal acryloyl group in the macromer to obtain a crosslinked hydrophobic coating. It can be seen that the hydrophobic coating formed after ultraviolet irradiation has certain toughness and elasticity. The thickness of the hydrophobic coating was 10 μm as characterized by scanning electron microscopy.
将PLGA片的底面和四周用704硅胶封边,确保只有测试面或具有疏水涂层的一面暴露在外面。待704硅胶完全固化后,将PLGA片浸泡在Hank’s液中,并以没有疏水涂层的PLGA片作为对照,在37℃的水浴摇床中进行降解实验。降解28天后,取PLGA片进行渗透凝胶色谱(GPC)测试,GPC的结果表明,含有疏水涂层的PLGA分子量高于没有涂层组(裸PLGA片)。该方法通过在PLGA片的表面涂覆疏水涂层,实现了减缓PLGA降解的目的。Seal the bottom surface and surrounding of the PLGA sheet with 704 silica gel to ensure that only the test surface or the side with a hydrophobic coating is exposed to the outside. After the 704 silica gel was completely cured, the PLGA sheet was soaked in Hank's solution, and the PLGA sheet without a hydrophobic coating was used as a control, and the degradation experiment was carried out in a water bath shaker at 37°C. After 28 days of degradation, the PLGA sheet was taken for permeation gel chromatography (GPC) test. The results of GPC showed that the molecular weight of PLGA with hydrophobic coating was higher than that of the group without coating (bare PLGA sheet). The method achieves the purpose of slowing down the degradation of PLGA by coating the surface of the PLGA sheet with a hydrophobic coating.
实施例15Example 15
将厚度为200μm,尺寸为22mm×26mm的纯锌片依次用800目和2000目的砂纸打磨,并用丙酮和无水乙醇依次超声清洗10min,用氮气吹干表面。A pure zinc sheet with a thickness of 200 μm and a size of 22 mm × 26 mm was polished with 800-mesh and 2000-mesh sandpaper in sequence, ultrasonically cleaned with acetone and absolute ethanol for 10 min, and the surface was blown dry with nitrogen.
按与实施例1基本相同的方法合成丙烯酰基封端的聚己内酯-聚二甲基硅氧烷-聚己内酯(PCL15-PDMS76-PCL15-DA)大分子单体(即疏水单体)。Synthesize acryloyl-terminated polycaprolactone-polydimethylsiloxane-polycaprolactone (PCL 15 -PDMS 76 -PCL 15 -DA) macromer (i.e. hydrophobic monomer).
将PCL15-PDMS76-PCL15-DA溶于乙酸乙酯中,配制浓度为0.02g/mL的含疏水单体的溶液,并加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体质量的1‰。采用超声喷涂法将该混合液喷涂在处理好的纯锌片表面,喷涂过程中泵供液流速为0.1mL/min,超声功率为5.0W;将样品放在通风橱中使乙酸乙酯充分挥发后,在纯锌片的表面形成未交联的PCL15-PDMS76-PCL15-DA涂层。Dissolve PCL 15 -PDMS 76 -PCL 15 -DA in ethyl acetate to prepare a solution containing a hydrophobic monomer at a concentration of 0.02 g/mL, and add the photoinitiator 2-hydroxy-2-methyl-1-benzene Base-1-acetone to obtain a mixed solution, wherein the quality of the photoinitiator is 1‰ of the quality of the hydrophobic monomer. Spray the mixed solution on the surface of the treated pure zinc sheet by ultrasonic spraying method. During the spraying process, the flow rate of the pump supply liquid is 0.1mL/min, and the ultrasonic power is 5.0W; the sample is placed in a fume hood to fully volatilize the ethyl acetate Finally, an uncrosslinked PCL 15 -PDMS 76 -PCL 15 -DA coating was formed on the surface of the pure zinc sheet.
用365nm、强度为12000μW/cm2的紫外光对未交联的PCL15-PDMS76-PCL15-DA涂层照射40min,使涂层中的丙烯酰基反应得到交联的疏水涂层,可以看到涂层由原来不耐刮擦的状态变成有一定韧性的橡胶态。扫描电子显微镜下表征得到疏水涂层的厚度为5μm。Irradiate the uncrosslinked PCL 15 -PDMS 76 -PCL 15 -DA coating with ultraviolet light at 365nm and an intensity of 12000μW/cm 2 for 40 minutes to make the acryloyl group in the coating react to obtain a crosslinked hydrophobic coating, which can be seen Until the coating changes from the original scratch-resistant state to a rubbery state with certain toughness. The thickness of the hydrophobic coating was determined to be 5 μm by scanning electron microscopy.
用704硅胶对裸的纯锌片和表面有疏水涂层的纯锌片进行封边,仅裸露出测试面(即疏水涂层及裸的纯锌片的对应表面),待704硅胶固化后,将每片样品浸没在10mL Hank’s液中,并在水浴摇床中(37℃,50rpm)进行腐蚀实验。结果表明,浸泡1天时裸的纯锌片表面已经发生了全面的腐蚀,而到第28天时,表面有疏水涂层的纯锌片尚未发生腐蚀。Use 704 silica gel to seal the edge of the bare pure zinc sheet and the pure zinc sheet with a hydrophobic coating on the surface, and only the test surface (that is, the corresponding surface of the hydrophobic coating and the bare pure zinc sheet) is exposed. After the 704 silica gel is cured, Each piece of sample was immersed in 10 mL of Hank's solution, and the corrosion test was carried out in a water-bath shaker (37° C., 50 rpm). The results showed that the surface of the bare pure zinc sheet was fully corroded when soaked for 1 day, but the surface of the pure zinc sheet with a hydrophobic coating had not yet been corroded by the 28th day.
实施例16Example 16
按与实施例15相同的方法处理相同规格的纯锌片。Process the pure zinc sheet of identical specification by the method identical with embodiment 15.
按与实施例1相同的方法合成丙烯酰基封端的聚乳酸-聚二甲基硅氧烷-聚乳酸(PLA15-PDMS76-PLA15-DA)大分子单体(即疏水单体)。Acryloyl-terminated polylactic acid-polydimethylsiloxane-polylactic acid (PLA 15 -PDMS 76 -PLA 15 -DA) macromers (ie, hydrophobic monomers) were synthesized in the same manner as in Example 1.
将PLA15-PDMS76-PLA15-DA与有机聚硅氮烷按质量比1:100共混,并配制成总质量浓度为0.02g/mL的乙酸乙酯溶液;利用负压将处理好的纯锌片吸附在旋涂仪的样品台上,在低转速(2000r/min,10s)下将6~8滴上述乙酸乙酯溶液滴加于纯锌片的表面,然后保持转速为4000r/min,旋转25s,在纯锌片的表面形成未交联的PLA15-PDMS76-PLA15-DA与有机聚硅氮烷的共混涂层。Blend PLA 15 -PDMS 76 -PLA 15 -DA with organopolysilazane at a mass ratio of 1:100, and prepare an ethyl acetate solution with a total mass concentration of 0.02g/mL; The pure zinc sheet is adsorbed on the sample stage of the spin coater, and 6-8 drops of the above-mentioned ethyl acetate solution are dropped on the surface of the pure zinc sheet at a low speed (2000r/min, 10s), and then the speed is kept at 4000r/min , and rotated for 25s to form a blend coating of uncrosslinked PLA 15 -PDMS 76 -PLA 15 -DA and organopolysilazane on the surface of the pure zinc sheet.
取下制备好未交联的PLA15-PDMS76-PLA15-DA与有机聚硅氮烷的共混涂层的样品,置于室温条件下的空气中使有机聚硅氮烷中的Si-N键和N-H键在湿气作用下反应5天使涂层发生交联,生成疏水涂层。扫描电子显微镜下表征得到疏水涂层的厚度为0.01μm。Remove the prepared uncrosslinked PLA 15 -PDMS 76 -PLA 15 -DA and organopolysilazane blend coating sample, and place it in the air at room temperature to make the Si- The N bond and NH bond reacted under the action of moisture for 5 days to make the coating cross-linked to form a hydrophobic coating. The thickness of the hydrophobic coating was determined to be 0.01 μm by scanning electron microscopy.
用704硅胶对裸的纯锌片和表面有疏水涂层的纯锌片进行封边,仅裸露出测试面(即疏水涂层及裸的纯锌片的对应表面),待704硅胶固化后,将每片样品浸没在10mL Hank’s液中,并在水浴摇床中(37℃,50rpm)进行腐蚀实验。结果表明,浸泡1天时裸的纯锌片表面已经发生了全面的腐蚀,而到第3天时,表面有疏水涂层的纯锌片仅有个别位点发生了腐蚀。Use 704 silica gel to seal the edge of the bare pure zinc sheet and the pure zinc sheet with a hydrophobic coating on the surface, and only the test surface (that is, the corresponding surface of the hydrophobic coating and the bare pure zinc sheet) is exposed. After the 704 silica gel is cured, Each piece of sample was immersed in 10 mL of Hank's solution, and the corrosion test was carried out in a water-bath shaker (37° C., 50 rpm). The results showed that the surface of the bare pure zinc sheet had been fully corroded after soaking for 1 day, but only a few sites of the pure zinc sheet with a hydrophobic coating on the surface were corroded by the 3rd day.
实施例17Example 17
按与实施例1相同的方法合成丙烯酰基封端的聚三亚甲基碳酸酯-聚二甲基硅氧烷-聚三亚甲基碳酸酯(PTMC20-PDMS76-PTMC20-DA)大分子单体(即疏水单体)。Synthesize the polytrimethylene carbonate-polydimethylsiloxane-polytrimethylene carbonate (PTMC 20 -PDMS 76 -PTMC 20 -DA) macromer of acryloyl terminated by the same method as in Example 1 (i.e. hydrophobic monomer).
将PTMC20-PDMS76-PTMC20-DA溶于乙酸乙酯中,配制成浓度为0.3g/mL的含疏水单体的溶液,加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体质量的1‰。将分子量为10万,直径为200μm的PLA丝在上述溶液中浸渍10s,并以2000μm/s的速率提拉,使PLA丝表面形成一层未交联的PTMC20-PDMS76-PTMC20-DA涂层。Dissolve PTMC 20 -PDMS 76 -PTMC 20 -DA in ethyl acetate to prepare a solution containing a hydrophobic monomer with a concentration of 0.3 g/mL, and add the photoinitiator 2-hydroxy-2-methyl-1-benzene Base-1-acetone to obtain a mixed solution, wherein the quality of the photoinitiator is 1‰ of the quality of the hydrophobic monomer. Immerse a PLA filament with a molecular weight of 100,000 and a diameter of 200 μm in the above solution for 10 seconds, and pull it at a rate of 2000 μm/s to form a layer of uncrosslinked PTMC 20 -PDMS 76 -PTMC 20 -DA on the surface of the PLA filament coating.
用365nm、强度为15000μW/cm2的紫外光对未交联的PTMC20-PDMS76-PTMC20-DA照射30min,使涂层中丙烯酰基反应得到交联的疏水涂层。扫描电子显微镜下表征得到疏水涂层的厚度为5μm。The uncrosslinked PTMC 20 -PDMS 76 -PTMC 20 -DA was irradiated with 365nm ultraviolet light with an intensity of 15000μW/cm 2 for 30min to react the acryloyl group in the coating to obtain a crosslinked hydrophobic coating. The thickness of the hydrophobic coating was determined to be 5 μm by scanning electron microscopy.
采用704硅胶将未被疏水涂层覆盖的PLA丝两端密封,待704硅胶固化后,把表面有疏水涂层的PLA丝浸泡在装有50mL Hank’s液的玻璃皿中,并以表面没有涂层的PLA丝作为对照,在水浴摇床中(50rpm,37℃)进行降解实验。降解28天后,对不同降解时间的PLA丝进行拉伸性能测试,结果表明,表面有疏水涂层的PLA丝在降解28天后,其拉伸强度与降解实验前的拉伸强度相当,而表面没有涂层的PLA丝,其力学性能已经明显降低,说明该疏水涂层能延缓PLA丝的降解,从而能够维持PLA丝早期力学性能下降较慢。Use 704 silica gel to seal the two ends of the PLA wire that is not covered by the hydrophobic coating. After the 704 silica gel is cured, soak the PLA wire with the hydrophobic coating on the surface in a glass dish containing 50mL Hank's solution, and use the surface without coating The PLA silk was used as a control, and the degradation experiment was carried out in a water bath shaker (50rpm, 37°C). After 28 days of degradation, the tensile properties of PLA filaments with different degradation times were tested. The results showed that the tensile strength of PLA filaments with hydrophobic coating on the surface was equivalent to that before the degradation test after 28 days of degradation, while the surface without The mechanical properties of the coated PLA filaments have been significantly reduced, indicating that the hydrophobic coating can delay the degradation of the PLA filaments, thereby maintaining the slow decline in the early mechanical properties of the PLA filaments.
实施例18Example 18
将直径为200μm的纯铁丝(铁含量>99.9%)依次用800目和2000目的SiC砂纸打磨,将纯铁丝在直径为5mm的螺丝上绕成长3cm的弹簧,并用丙酮和无水乙醇依次超声清洗10min,然后用氮气吹干。A pure iron wire with a diameter of 200 μm (iron content >99.9%) was polished with 800-mesh and 2000-mesh SiC sandpaper in sequence, and the pure iron wire was wound on a screw with a diameter of 5 mm to grow a spring of 3 cm, and ultrasonically cleaned with acetone and absolute ethanol in sequence 10min, then blow dry with nitrogen.
配制浓度为0.1g/mL的PLA(Mw:60kDa)的乙酸乙酯溶液,将由纯铁丝绕成的弹簧在PLA溶液中浸渍10s后,以2000μm/s的速度提拉,并将弹簧悬挂于通风橱中使乙酸乙酯挥发后在弹簧的表面形成PLA涂层。A PLA (M w : 60kDa) ethyl acetate solution with a concentration of 0.1g/mL was prepared, and a spring made of pure iron wire was immersed in the PLA solution for 10s, then pulled at a speed of 2000μm/s, and the spring was hung on the After evaporating ethyl acetate in a fume hood, a PLA coating was formed on the surface of the spring.
按与实施例1基本相同的方法合成丙烯酰基封端的聚己内酯-聚二甲基硅氧烷-聚己内酯(PCL15-PDMS76-PCL15-DA)大分子单体(即疏水单体)。Synthesize acryloyl-terminated polycaprolactone-polydimethylsiloxane-polycaprolactone (PCL 15 -PDMS 76 -PCL 15 -DA) macromer (i.e. hydrophobic monomer).
将PCL15-PDMS76-PCL15-DA与道康宁184硅橡胶前驱体(道康宁184硅橡胶中,基础组分与交联剂的质量比为10:1)按质量比1:5共混,配制成总浓度为0.2g/mL的乙酸乙酯溶液。将表面有PLA涂层的弹簧状纯铁丝浸没在上述溶液中,并以4000μm/s的速度迅速提拉,在弹簧状纯铁丝的PLA涂层的表面形成未交联的PCL15-PDMS76-PCL15-DA与道康宁184硅橡胶前驱体的共混涂层。Blend PCL 15 -PDMS 76 -PCL 15 -DA with Dow Corning 184 silicone rubber precursor (in Dow Corning 184 silicone rubber, the mass ratio of the basic component to the crosslinking agent is 10:1) at a mass ratio of 1:5 to prepare A solution of ethyl acetate with a total concentration of 0.2 g/mL was prepared. Immerse the spring-shaped pure iron wire coated with PLA in the above solution, and pull it rapidly at a speed of 4000 μm/s, and form uncrosslinked PCL 15 -PDMS 76 - on the surface of the PLA-coated spring-shaped pure iron wire Blend coating of PCL 15 -DA with Dow Corning 184 silicone rubber precursor.
将表面有未交联的PCL15-PDMS76-PCL15-DA与道康宁184硅橡胶前驱体的共混涂层的弹簧状纯铁丝悬挂放置24h,使表面的共混涂层在常温下发生交联生成交联的疏水涂层,可以看到涂层由原来的粘手状态变成光滑且有一定韧性的橡胶态。扫描电子显微镜下表征得到疏水涂层的厚度为4μm。Hang the spring-like pure iron wire with the blended coating of uncrosslinked PCL 15 -PDMS 76 -PCL 15 -DA and Dow Corning 184 silicone rubber precursor on the surface for 24 hours, so that the blended coating on the surface crosses at room temperature. Linked to form a cross-linked hydrophobic coating, it can be seen that the coating changes from the original sticky state to a smooth rubbery state with certain toughness. The thickness of the hydrophobic coating was determined to be 4 μm by scanning electron microscopy.
将表面只有PLA涂层的弹簧状纯铁丝和表面同时具有PLA涂层及疏水涂层的弹簧状纯铁丝浸泡在Hank’s液中,并在水浴摇床(37℃,50rpm)中进行腐蚀实验。结果表明,在浸泡7天后,表面仅有PLA涂层的纯铁丝已经发生了严重的腐蚀,并在部分位点发生断裂,而表面有疏水涂层的弹簧状纯铁丝几乎没有发生腐蚀,且直到28天时弹簧状纯铁丝仍然维持着与初始状态相当的力学性能。The spring-shaped pure iron wire with only PLA coating on the surface and the spring-shaped pure iron wire with both PLA coating and hydrophobic coating on the surface were immersed in Hank’s solution, and the corrosion test was carried out in a water bath shaker (37°C, 50rpm). The results showed that after soaking for 7 days, the pure iron wire with only PLA coating on the surface had undergone severe corrosion and fractured at some points, while the spring-like pure iron wire with a hydrophobic coating on the surface had almost no corrosion, and until At 28 days, the spring-like pure iron wire still maintains the same mechanical properties as the initial state.
实施例19Example 19
按与实施例18相同的方法对相同规格的铁丝进行处理并在表面制备相同的PLA涂层。Iron wires of the same specification were treated in the same manner as in Example 18 and the same PLA coating was prepared on the surface.
按与实施例1基本相同的方法合成末端含有三乙氧硅丙基的聚己内酯-聚二甲基硅氧烷-聚己内酯(PCL10-PDMS76-PCL10-DS)大分子单体(即疏水单体)。其中,DS表示疏水单体分子链的两端为三乙氧硅丙基。Synthesize polycaprolactone-polydimethylsiloxane-polycaprolactone (PCL 10 -PDMS 76 -PCL 10 -DS) macromolecule containing triethoxysilyl propyl group at the end in the same manner as in Example 1 Monomer (i.e. hydrophobic monomer). Among them, DS means that the two ends of the molecular chain of the hydrophobic monomer are triethoxysilylpropyl groups.
将PCL10-PDMS76-PCL10-DS溶于乙酸乙酯中,配制浓度为0.5g/mL的含有疏水单体的溶液。将表面有PLA涂层的弹簧状纯铁丝浸没在上述溶液中,并以4000μm/s的速率迅速提拉,在弹簧状纯铁丝的表面形成未交联的PCL10-PDMS76-PCL10-DS涂层。Dissolve PCL 10 -PDMS 76 -PCL 10 -DS in ethyl acetate to prepare a solution containing a hydrophobic monomer with a concentration of 0.5 g/mL. Immerse the spring-like pure iron wire coated with PLA in the above solution and pull it rapidly at a rate of 4000 μm/s to form uncrosslinked PCL 10 -PDMS 76 -PCL 10 -DS on the surface of the spring-like pure iron wire coating.
在室温条件下,将表面有未交联的PCL10-PDMS76-PCL10-DS涂层的纯铁丝悬挂48h,利用空气中的湿气使末端三乙氧硅丙基水解生成硅羟基,并通过硅羟基间的脱水反应实现涂层的交联,形成交联的疏水涂层,交联后的疏水涂层由交联前易被刮花的状态变为有一定强韧性的光滑涂层,扫描电子显微镜下表征得到该疏水涂层的厚度为5μm。At room temperature, hang the pure iron wire coated with uncrosslinked PCL 10 -PDMS 76 -PCL 10 -DS on the surface for 48 hours, use the moisture in the air to hydrolyze the terminal triethoxysilylpropyl group to generate silanol, and The cross-linking of the coating is achieved through the dehydration reaction between the silanol groups to form a cross-linked hydrophobic coating. After cross-linking, the hydrophobic coating changes from a state that is easily scratched before cross-linking to a smooth coating with a certain degree of toughness. Characterized under a scanning electron microscope, the thickness of the hydrophobic coating was 5 μm.
按与实施例18相同的方法在Hank’s液中进行腐蚀实验,结果表明,浸泡7天后,表面仅有PLA涂层的纯铁丝已经发生了严重腐蚀,并在个别位点出现了断裂,而表面有疏水涂层的纯铁丝在浸泡7天时尚未发生腐蚀,且到28天时纯铁丝仍然保持着与初始状态相当的径向强度。Corrosion experiments were carried out in Hank's solution in the same manner as in Example 18. The results showed that after 7 days of immersion, the pure iron wire with only PLA coating on the surface had undergone serious corrosion, and fractures had occurred at individual sites, while the surface had The pure iron wire with hydrophobic coating has not been corroded when soaked for 7 days, and the pure iron wire still maintains the same radial strength as the initial state by 28 days.
实施例20Example 20
一种可吸收铁基冠脉支架,其制备方法如下:提供质量为3.8mg、壁厚为50μm、内径为1.45mm的30008规格纯铁基体(30008规格定义如下:在名义扩张压8atm(名义扩张压是指将支架扩张至公称直径时所用的压力)作用下,扩张后的公称直径为3.0mm,公称长度为8.0mm。以下实施例中的30008规格表示相同的含义,下文不再赘述),配制浓度为0.02g/mL的聚乳酸-聚二甲基硅氧烷-聚乳酸(PLA15-PDMS76-PLA15-DA)大单体(即疏水单体)的乙酸乙酯溶液,并加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体质量的1‰。采用超声喷涂的方法将该混合液喷涂在纯铁基体的所有表面上,通风使乙酸乙酯完全挥发后,在纯铁基体的所有表面上形成未交联的PLA15-PDMS76-PLA15-DA涂层。喷涂过程中泵供液流速为0.1mL/min,超声功率为4.75W。然后,用365nm、强度为8000μW/cm2的紫外光对未交联的PLA15-PDMS76-PLA15-DA涂层照射30min,使涂层中丙烯酰基反应得到交联的疏水涂层,从而形成覆盖纯铁基体的外表面、内表面和侧面的交联的疏水涂层。扫描电子显微镜下表征得到疏水涂层的厚度为8μm。An absorbable iron-based coronary stent, the preparation method of which is as follows: providing a 30008 specification pure iron substrate with a quality of 3.8 mg, a wall thickness of 50 μm, and an inner diameter of 1.45 mm (the 30008 specification is defined as follows: at a nominal expansion pressure of 8 atm (nominal expansion Pressure refers to the pressure used when the stent is expanded to the nominal diameter), the nominal diameter after expansion is 3.0mm, and the nominal length is 8.0mm. The 30008 specifications in the following examples represent the same meaning, and will not be repeated below), Prepare an ethyl acetate solution of polylactic acid-polydimethylsiloxane-polylactic acid (PLA 15 -PDMS 76 -PLA 15 -DA) macromer (i.e. hydrophobic monomer) with a concentration of 0.02 g/mL, and add The photoinitiator 2-hydroxyl-2-methyl-1-phenyl-1-propanone is used to obtain a mixed solution, wherein the mass of the photoinitiator is 1‰ of the mass of the hydrophobic monomer. Spray the mixed solution on all surfaces of the pure iron substrate by ultrasonic spraying method, and ventilate to completely volatilize the ethyl acetate, and form uncrosslinked PLA 15 -PDMS 76 -PLA 15 - on all surfaces of the pure iron substrate DA coating. During the spraying process, the flow rate of the pump liquid was 0.1mL/min, and the ultrasonic power was 4.75W. Then, irradiate the uncrosslinked PLA 15 -PDMS 76 -PLA 15 -DA coating with ultraviolet light at 365 nm and an intensity of 8000 μW/cm 2 for 30 min, so that the acryloyl group in the coating reacts to obtain a cross-linked hydrophobic coating, thereby A cross-linked hydrophobic coating is formed covering the exterior, interior and sides of the pure iron substrate. The thickness of the hydrophobic coating was determined to be 8 μm by scanning electron microscopy.
将该批次的多个可吸收铁基冠脉支架分别植入多只兔子的腹主动脉中,植入过程中保持过扩比范围为1.1:1至1.2:1。使用micro-CT计算铁失重,植入后1月铁未腐蚀,植入后3个月铁失重20%,植入后6个月铁失重40%。The multiple absorbable iron-based coronary stents of this batch were respectively implanted into the abdominal aortas of multiple rabbits, and the overexpansion ratio was kept within the range of 1.1:1 to 1.2:1 during the implantation process. Using micro-CT to calculate the iron weight loss, the iron was not corroded 1 month after implantation, 20% of the iron weight loss was 3 months after implantation, and 40% of the iron weight loss was 6 months after implantation.
实施例21Example 21
一种可吸收铁基冠脉支架,其制备方法如下:提供质量为3.8mg、壁厚为50μm、内径为1.45mm的30008规格纯铁基体,将分子量为6万PLA溶于乙酸乙酯中,配制浓度为2mg/mL的PLA溶液,采用超声喷涂的方法将该PLA溶液喷涂于纯铁基体的外表面、内表面和侧面上,干燥后在纯铁基体的外表面、内表面和侧面上形成厚度为4μm的PLA涂层。配制浓度为0.02g/mL的聚三亚甲基碳酸酯-聚二甲基硅氧烷-聚三亚甲基碳酸酯(PTMC20-PDMS76-PTMC20-DA)(即疏水单体)的乙酸乙酯溶液,并加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体质量的1‰。采用超声喷涂法将该混合液喷涂在纯铁基体的外表面、内表面和侧面上,通风使乙酸乙酯完全挥发后,在纯铁基体的内表面上形成未交联的PTMC20-PDMS76-PTMC20-DA涂层。喷涂过程中泵供液流速为0.1mL/min,超声功率为4.75W。然后,用365nm、强度为8000μW/cm2的紫外光对未交联的PTMC20-PDMS76-PTMC20-DA涂层照射2h,使涂层中丙烯酰基反应得到交联的疏水涂层,从而形成覆盖纯铁基体的外表面、内表面和侧面的交联的疏水涂层。扫描电子显微镜下表征得到疏水涂层的厚度为5μm。An absorbable iron-based coronary stent, the preparation method of which is as follows: providing a 30008 specification pure iron matrix with a mass of 3.8 mg, a wall thickness of 50 μm, and an inner diameter of 1.45 mm, dissolving PLA with a molecular weight of 60,000 in ethyl acetate, Prepare a PLA solution with a concentration of 2 mg/mL, and spray the PLA solution on the outer surface, inner surface and side of the pure iron substrate by ultrasonic spraying, and form on the outer surface, inner surface and side of the pure iron substrate after drying. PLA coating with a thickness of 4 μm. Prepare polytrimethylene carbonate-polydimethylsiloxane-polytrimethylene carbonate (PTMC 20 -PDMS 76 -PTMC 20 -DA) (i.e. hydrophobic monomer) in ethyl acetate at a concentration of 0.02 g/mL ester solution, and adding a photoinitiator 2-hydroxyl-2-methyl-1-phenyl-1-propanone to obtain a mixed solution, wherein the mass of the photoinitiator is 1‰ of the mass of the hydrophobic monomer. Spray the mixed solution on the outer surface, inner surface and side of the pure iron substrate by ultrasonic spraying method, and ventilate to completely volatilize the ethyl acetate, and form uncrosslinked PTMC 20 -PDMS 76 on the inner surface of the pure iron substrate -PTMC 20 -DA coating. During the spraying process, the flow rate of the pump liquid was 0.1mL/min, and the ultrasonic power was 4.75W. Then, irradiate the uncrosslinked PTMC 20 -PDMS 76 -PTMC 20 -DA coating with 365nm ultraviolet light with an intensity of 8000μW/cm 2 for 2h, so that the acryloyl group in the coating reacts to obtain a crosslinked hydrophobic coating, thereby A cross-linked hydrophobic coating is formed covering the exterior, interior and sides of the pure iron substrate. The thickness of the hydrophobic coating was determined to be 5 μm by scanning electron microscopy.
将该批次的多个可吸收铁基冠脉支架分别植入多只兔子的腹主动脉中,植入过程中保持过扩比范围为1.1:1至1.2:1。使用micro-CT计算铁失重,植入后1个月铁未腐蚀,植入后3个月铁未腐蚀,植入后6个月铁失重50%。The multiple absorbable iron-based coronary stents of this batch were respectively implanted into the abdominal aortas of multiple rabbits, and the overexpansion ratio was kept within the range of 1.1:1 to 1.2:1 during the implantation process. Using micro-CT to calculate the weight loss of iron, the iron was not corroded at 1 month after implantation, the iron was not corroded at 3 months after implantation, and the iron lost 50% of its weight at 6 months after implantation.
实施例22Example 22
一种可吸收铁基冠脉支架,其制备方法如下:提供质量为3.8mg、壁厚为50μm、内径为1.45mm的30008规格渗氮铁基体,将分子量为6万的PLA溶于乙酸乙酯中,配制浓度为2mg/mL的PLA溶液,采用超声喷涂的方法将该PLA溶液喷涂于渗氮铁基体的外表面、内表面和侧面上,干燥后在渗氮铁基体的外表面、内表面和侧面上形成厚度为4μm的PLA涂层。An absorbable iron-based coronary stent, the preparation method of which is as follows: provide a 30008 specification nitrided iron matrix with a mass of 3.8 mg, a wall thickness of 50 μm, and an inner diameter of 1.45 mm, and dissolve PLA with a molecular weight of 60,000 in ethyl acetate , prepare a PLA solution with a concentration of 2mg/mL, and spray the PLA solution on the outer surface, inner surface and side of the nitrided iron substrate by ultrasonic spraying method, and after drying, it will be applied on the outer surface and inner surface of the nitrided iron substrate and a PLA coating with a thickness of 4 μm was formed on the sides.
将表面有PLA涂层的渗氮铁基体在氧等离子体下处理,气体压力为50Pa,等离子体功率为100W,处理时间为30min。用100μL的移液枪吸取50μL的KH-570硅烷化偶联剂,将内部含有KH-570的枪头及等离子体处理之后的表面有PLA涂层的纯镁基体放入干燥器中,抽真空后,放置12h,使KH-570挥发并吸附在PLA涂层表面,在PLA涂层的表面上形成粘接层。The nitrided iron substrate with PLA coating on the surface was treated under oxygen plasma, the gas pressure was 50Pa, the plasma power was 100W, and the treatment time was 30min. Draw 50 μL of KH-570 silanized coupling agent with a 100 μL pipette gun, put the tip containing KH-570 inside and the pure magnesium substrate with PLA coating on the surface after plasma treatment into the desiccator, and vacuumize After that, leave it for 12 hours to make KH-570 volatilize and adsorb on the surface of the PLA coating, forming an adhesive layer on the surface of the PLA coating.
按与实施例1基本相同的方法合成丙烯酰基封端的聚己内酯-聚二甲基硅氧烷-聚己内酯(PCL10-PDMS76-PCL10-DA)大分子单体(即疏水单体)。Synthesize acryloyl-terminated polycaprolactone-polydimethylsiloxane-polycaprolactone (PCL 10 -PDMS 76 -PCL 10 -DA) macromer (i.e. hydrophobic monomer).
配制浓度为0.02g/mL的聚己内酯-聚二甲基硅氧烷-聚己内酯(PCL10-PDMS76-PCL10-DA)大单体(即疏水单体)的乙酸乙酯溶液,并加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体质量的1‰。采用超声喷涂的方法将该混合液喷涂在渗氮铁基体的所有表面上,通风使乙酸乙酯完全挥发后,在纯铁基体的所有表面上形成未交联的、覆盖粘接层的(PCL10-PDMS76-PCL10-DA)涂层。喷涂过程中泵供液流速为0.1mL/min,超声功率为4.75W。然后,用365nm、强度为8000μW/cm2的紫外光对未交联的(PCL10-PDMS76-PCL10-DA)涂层照射1h,使涂层中丙烯酰基反应得到交联的疏水涂层,从而形成覆盖纯铁基体的外表面、内表面和侧面的交联的疏水涂层。扫描电子显微镜下表征得到疏水涂层的厚度为20μm。Prepare polycaprolactone-polydimethylsiloxane-polycaprolactone (PCL 10 -PDMS 76 -PCL 10 -DA) macromonomer (i.e., hydrophobic monomer) in ethyl acetate at a concentration of 0.02 g/mL solution, and adding a photoinitiator 2-hydroxyl-2-methyl-1-phenyl-1-propanone to obtain a mixed solution, wherein the mass of the photoinitiator is 1‰ of the mass of the hydrophobic monomer. The mixed solution is sprayed on all surfaces of the nitrided iron substrate by ultrasonic spraying method, and after ventilating to completely volatilize the ethyl acetate, an uncrosslinked (PCL) covering adhesive layer is formed on all surfaces of the pure iron substrate. 10 -PDMS 76 -PCL 10 -DA) coating. During the spraying process, the flow rate of the pump liquid was 0.1mL/min, and the ultrasonic power was 4.75W. Then, irradiate the uncrosslinked (PCL 10 -PDMS 76 -PCL 10 -DA) coating with ultraviolet light at 365 nm and an intensity of 8000 μW/cm 2 for 1 h, so that the acryloyl group in the coating reacts to obtain a cross-linked hydrophobic coating , thereby forming a cross-linked hydrophobic coating covering the outer, inner and lateral surfaces of the pure iron substrate. The thickness of the hydrophobic coating was determined to be 20 μm by scanning electron microscopy.
将该批次的多个可吸收铁基冠脉支架分别植入多只兔子的腹主动脉中,植入过程中保持过扩比范围为1.1:1至1.2:1。使用micro-CT计算铁失重,植入后1个月铁未腐蚀,植入后3个月铁未腐蚀,植入后6个月铁失重55%。The multiple absorbable iron-based coronary stents of this batch were respectively implanted into the abdominal aortas of multiple rabbits, and the overexpansion ratio was kept within the range of 1.1:1 to 1.2:1 during the implantation process. Using micro-CT to calculate the iron weight loss, the iron was not corroded at 1 month after implantation, the iron was not corroded at 3 months after implantation, and the iron weight loss was 55% at 6 months after implantation.
实施例23Example 23
一种可吸收锌基冠脉支架,其制备方法如下:提供质量为6mg、壁厚为90μm、内径为1.45mm的30008规格纯锌基体,配制浓度为0.02g/mL的PLA17-PDMS76-PLA17-DA(疏水单体)的乙酸乙酯溶液,加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体质量的1‰。采用超声喷涂法将上述混合液喷涂在上述纯锌基体的内表面,通风使乙酸乙酯完全挥发后,在纯锌基体的表面上形成未交联的PLA17-PDMS76-PLA17-DA涂层。喷涂过程中泵供液流速为0.1mL/min,超声功率为4.75W。然后,用365nm、强度为8000μW/cm2的紫外光对未交联的PLA17-PDMS76-PLA17-DA涂层照射1h,使涂层中丙烯酰基反应得到交联的疏水涂层,从而形成覆盖纯锌基体的内表面的疏水涂层。扫描电子显微镜下表征得到疏水涂层的厚度为15μm。An absorbable zinc-based coronary stent, the preparation method of which is as follows: provide a 30008 specification pure zinc matrix with a mass of 6 mg, a wall thickness of 90 μm, and an inner diameter of 1.45 mm, and prepare PLA 17 -PDMS 76 - with a concentration of 0.02 g/mL The ethyl acetate solution of PLA 17 -DA (hydrophobic monomer), add photoinitiator 2-hydroxyl-2-methyl-1-phenyl-1-acetone to obtain mixed solution, wherein, the quality of photoinitiator is hydrophobic mono 1‰ of body weight. Spray the above mixed solution on the inner surface of the above-mentioned pure zinc substrate by ultrasonic spraying method, and after ventilating to completely volatilize the ethyl acetate, an uncrosslinked PLA 17 -PDMS 76 -PLA 17 -DA coating is formed on the surface of the pure zinc substrate. Floor. During the spraying process, the flow rate of the pump liquid was 0.1mL/min, and the ultrasonic power was 4.75W. Then, irradiate the uncrosslinked PLA 17 -PDMS 76 -PLA 17 -DA coating with ultraviolet light at 365 nm and an intensity of 8000 μW/cm 2 for 1 h, so that the acryloyl group in the coating reacts to obtain a cross-linked hydrophobic coating, thereby A hydrophobic coating is formed covering the inner surface of the pure zinc substrate. The thickness of the hydrophobic coating was determined to be 15 μm by scanning electron microscopy.
将该批次的多个可吸收锌基冠脉支架分别植入多只兔子的腹主动脉中,植入过程中保持过扩比范围为1.1:1至1.2:1。使用micro-CT计算锌失重,植入后1个月锌失重4%,植入后3个月锌失重25%,植入后6个月锌失重70%。The multiple absorbable zinc-based coronary stents of this batch were respectively implanted into the abdominal aortas of multiple rabbits, and the overexpansion ratio range of 1.1:1 to 1.2:1 was kept during the implantation process. Using micro-CT to calculate the zinc weight loss, the zinc weight loss was 4% at 1 month after implantation, 25% at 3 months after implantation, and 70% at 6 months after implantation.
实施例24Example 24
一种可吸收镁基冠脉支架,其制备方法如下:提供质量为2mg、壁厚为100μm、内径为1.45mm的30008规格纯镁基体。An absorbable magnesium-based coronary stent, the preparation method of which is as follows: providing a 30008 specification pure magnesium matrix with a mass of 2 mg, a wall thickness of 100 μm, and an inner diameter of 1.45 mm.
按与实施例1相同的方法合成丙烯酰基封端的聚乳酸-聚二甲基硅氧烷-聚乳酸(PLA15-PDMS76-PLA15-DA)大分子单体(即疏水单体)。Acryloyl-terminated polylactic acid-polydimethylsiloxane-polylactic acid (PLA 15 -PDMS 76 -PLA 15 -DA) macromers (ie, hydrophobic monomers) were synthesized in the same manner as in Example 1.
配制浓度为0.02g/mL的聚乳酸-聚二甲基硅氧烷-聚乳酸(PLA15-PDMS76-PLA15-DA)大单体(即疏水单体)的乙酸乙酯溶液,并加入光引发剂2-羟基-2-甲基-1-苯基-1-丙酮得到混合液,其中,光引发剂的质量为疏水单体质量的1‰。采用超声喷涂将该混合液喷涂镁基体的表面,泵供液流速为0.1mL/min,超声功率为4.5W,按照此参数重复喷涂五次,在纯镁基体的粘接层的表面上形成未交联的PLA15-PDMS76-PLA15-DA涂层。Prepare an ethyl acetate solution of polylactic acid-polydimethylsiloxane-polylactic acid (PLA 15 -PDMS 76 -PLA 15 -DA) macromer (i.e. hydrophobic monomer) with a concentration of 0.02 g/mL, and add The photoinitiator 2-hydroxyl-2-methyl-1-phenyl-1-propanone is used to obtain a mixed solution, wherein the mass of the photoinitiator is 1‰ of the mass of the hydrophobic monomer. Adopt ultrasonic spraying to spray this mixed solution on the surface of the magnesium substrate, the flow rate of the pump supply liquid is 0.1mL/min, the ultrasonic power is 4.5W, repeat the spraying five times according to these parameters, on the surface of the bonding layer of the pure magnesium substrate, no trace is formed. Cross-linked PLA 15 -PDMS 76 -PLA 15 -DA coating.
用365nm、强度为10000μW/cm2的紫外光对未交联的PLA15-PDMS76-PLA15-DA涂层照射1.5h,使PLA15-PDMS76-PLA15-DA的末端丙烯酰基发生交联,从而形成覆盖纯镁基体的外表面、内表面和侧面的疏水涂层。光照后可发现PLA15-PDMS76-PLA15-DA涂层由原来的粘手状态变成光滑且有一定弹性和韧性的橡胶态,扫描电子显微镜下表征得到疏水涂层的厚度为20μm。The uncrosslinked PLA 15 -PDMS 76 -PLA 15 -DA coating was irradiated with 365nm ultraviolet light with an intensity of 10000μW/cm 2 for 1.5h to cross the terminal acryloyl group of PLA 15 -PDMS 76 -PLA 15 -DA to form a hydrophobic coating covering the outer, inner and side surfaces of the pure magnesium substrate. After exposure to light, it can be found that the PLA 15 -PDMS 76 -PLA 15 -DA coating has changed from the original sticky state to a smooth rubbery state with certain elasticity and toughness. The thickness of the hydrophobic coating is 20 μm as characterized by the scanning electron microscope.
将该批次的多个可吸收镁基冠脉支架分别植入多只兔子的腹主动脉中,植入过程中保持过扩比范围为1.1:1至1.2:1。使用micro-CT计算镁失重,植入后2个月镁未腐蚀,植入后3个月镁失重40%,植入后6个月镁失重100%。The multiple absorbable magnesium-based coronary stents of this batch were respectively implanted into the abdominal aortas of multiple rabbits, and the overexpansion ratio range of 1.1:1 to 1.2:1 was kept during the implantation process. Magnesium weight loss was calculated using micro-CT. Magnesium was not corroded 2 months after implantation, 40% of magnesium weight loss was 3 months after implantation, and 100% of magnesium weight loss was 6 months after implantation.
对比例1Comparative example 1
一种可吸收铁基冠脉支架,材料为纯铁,规格为30008,质量为3.8mg、壁厚为50μm、内径为1.45mm。An absorbable iron-based coronary stent, the material is pure iron, the specification is 30008, the mass is 3.8mg, the wall thickness is 50μm, and the inner diameter is 1.45mm.
将该批次的多个可吸收铁基冠脉支架分别植入多只兔子的腹主动脉中,植入过程中保持过扩比范围为1.1:1至1.2:1。使用micro-CT计算铁失重,植入1个月铁失重8%(接触体液即开始降解),植入后3个月铁失重15%,植入后6个月铁失重30%。The multiple absorbable iron-based coronary stents of this batch were respectively implanted into the abdominal aortas of multiple rabbits, and the overexpansion ratio was kept within the range of 1.1:1 to 1.2:1 during the implantation process. Using micro-CT to calculate the weight loss of iron, the weight loss of iron was 8% at 1 month after implantation (it began to degrade when exposed to body fluid), 15% of iron weight loss at 3 months after implantation, and 30% at 6 months after implantation.
与对比例1相比,实施例20的可吸收冠脉铁基支架启动腐蚀的时间点较晚,但在植入后期,腐蚀速率明显加快。Compared with Comparative Example 1, the absorbable coronary iron-based stent of Example 20 started corrosion later, but the corrosion rate was significantly accelerated at the later stage of implantation.
对比例2Comparative example 2
一种可吸收铁基冠脉支架,其制备方法如下:提供质量为3.8mg、壁厚为50μm、内径为1.45mm的30008规格纯铁基体,将分子量为6万PLA溶于乙酸乙酯中,配制浓度为2mg/mL的PLA溶液,采用超声喷涂的方法将该PLA溶液喷涂于渗氮铁基体的外表面、内表面和侧面上,干燥后在渗氮铁基体的外表面、内表面和侧面上形成厚度为4μm的PLA涂层。An absorbable iron-based coronary stent, the preparation method of which is as follows: providing a 30008 specification pure iron matrix with a mass of 3.8 mg, a wall thickness of 50 μm, and an inner diameter of 1.45 mm, dissolving PLA with a molecular weight of 60,000 in ethyl acetate, A PLA solution with a concentration of 2mg/mL was prepared, and the PLA solution was sprayed on the outer surface, inner surface and side surfaces of the nitrided iron substrate by ultrasonic spraying method, and after drying, the PLA solution was sprayed on the outer surface, inner surface and side surfaces of the nitrided iron substrate. A PLA coating with a thickness of 4 μm was formed on it.
将该批次的多个可吸收铁基冠脉支架分别植入多只兔子腹主动脉中,植入过程中保持过扩比范围为1.1:1至1.2:1。使用micro-CT计算铁失重,植入后1个月铁失重20%(接触体液即开始降解),植入后3个月铁失重40%,植入后6个月铁失重50%。The multiple absorbable iron-based coronary stents of this batch were respectively implanted into the abdominal aorta of multiple rabbits, and the overexpansion ratio was kept in the range of 1.1:1 to 1.2:1 during the implantation process. Using micro-CT to calculate the weight loss of iron, the weight loss of iron was 20% at 1 month after implantation (degradation began after contact with body fluid), 40% of iron weight loss at 3 months after implantation, and 50% of iron weight loss at 6 months after implantation.
与对比例2相比,实施例21和实施例22的可吸收冠脉铁基支架启动腐蚀的时间点较晚,但在植入后期,腐蚀速率明显加快。Compared with Comparative Example 2, the absorbable coronary iron-based stents of Example 21 and Example 22 started corrosion later, but the corrosion rate was significantly accelerated at the later stage of implantation.
对比例3Comparative example 3
一种可吸收锌基冠脉支架,材料为纯锌,规格为30008,质量为6mg、壁厚为90μm、内径为1.45mm。An absorbable zinc-based coronary stent, the material is pure zinc, the specification is 30008, the mass is 6mg, the wall thickness is 90μm, and the inner diameter is 1.45mm.
将该批次的多个可吸收锌基冠脉支架分别植入多个兔子的腹主动脉中,植入过程中保持过扩比范围为1.1:1至1.2:1。使用micro-CT计算锌失重,植入1个月锌失重12%(接触体液即开始降解),植入后3个月锌失重30%,植入后6个月锌失重60%。The multiple absorbable zinc-based coronary stents of the batch were respectively implanted into the abdominal aortas of multiple rabbits, and the overexpansion ratio range of 1.1:1 to 1.2:1 was kept during the implantation process. Using micro-CT to calculate the weight loss of zinc, the weight loss of zinc was 12% within 1 month of implantation (degradation began after contact with body fluid), 30% of zinc weight loss after 3 months of implantation, and 60% of zinc weight loss after 6 months of implantation.
与对比例3相比,实施例23的可吸收锌基冠脉支架启动腐蚀的时间点较晚,但在植入后期,腐蚀速率明显加快。Compared with Comparative Example 3, the absorbable zinc-based coronary stent of Example 23 started corrosion later, but the corrosion rate was significantly accelerated at the later stage of implantation.
对比例4Comparative example 4
一种可吸收镁基冠脉支架,材料为纯镁,规格为30008,质量为2mg、壁厚为100μm、内径为1.45mm。An absorbable magnesium-based coronary stent is made of pure magnesium, the specification is 30008, the mass is 2 mg, the wall thickness is 100 μm, and the inner diameter is 1.45 mm.
将该批次的多个可吸收镁基冠脉支架分别植入多个兔子的腹主动脉中,植入过程中保持过扩比范围为1.1:1至1.2:1。使用micro-CT计算镁失重,植入后1个月镁失重30%(接触体液即开始降解),植入后3个月镁失重80%,植入后4个月镁失重100%。The multiple absorbable magnesium-based coronary stents of the batch were respectively implanted into the abdominal aortas of multiple rabbits, and the overexpansion ratio range of 1.1:1 to 1.2:1 was maintained during the implantation process. Using micro-CT to calculate the weight loss of magnesium, 30% of the weight loss of magnesium is 1 month after implantation (degradation begins after contact with body fluid), 80% of weight loss of magnesium is 3 months after implantation, and 100% of weight loss of magnesium is 4 months after implantation.
与对比例4相比,实施例24的可吸收镁基冠脉支架启动腐蚀的时间点较晚,但在植入后期,腐蚀速率明显加快。Compared with Comparative Example 4, the absorbable magnesium-based coronary stent of Example 24 started corrosion later, but the corrosion rate was significantly accelerated at the later stage of implantation.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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