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CN110093729A - A kind of multistation automatic shuttle changing shell systems and method - Google Patents

A kind of multistation automatic shuttle changing shell systems and method Download PDF

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Publication number
CN110093729A
CN110093729A CN201910472693.7A CN201910472693A CN110093729A CN 110093729 A CN110093729 A CN 110093729A CN 201910472693 A CN201910472693 A CN 201910472693A CN 110093729 A CN110093729 A CN 110093729A
Authority
CN
China
Prior art keywords
bobbin case
shuttle
storing turntable
changing device
bobbin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201910472693.7A
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Chinese (zh)
Inventor
徐海苗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuji Light Industry Era Robot Technology Co Ltd
Original Assignee
Zhuji Light Industry Era Robot Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuji Light Industry Era Robot Technology Co Ltd filed Critical Zhuji Light Industry Era Robot Technology Co Ltd
Priority to CN201910472693.7A priority Critical patent/CN110093729A/en
Publication of CN110093729A publication Critical patent/CN110093729A/en
Priority to PCT/CN2019/101232 priority patent/WO2020237845A1/en
Withdrawn legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C13/00Auxiliary devices incorporated in embroidering machines, not otherwise provided for; Ancillary apparatus for use with embroidering machines
    • D05C13/06Apparatus for filling or threading shuttles

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The present patent application provides a kind of multistation automatic shuttle changing shell systems and method, the shuttle changing shell work that can be responsible for several default stations by configuring bobbin case more changing device, and the bobbin case and spare bobbin case after dismantling are placed in storing turntable, when the spare bobbin case in bobbin case storage department is used up, operator can replace storing turntable in a default station, simultaneously dismantled after bobbin case recycling and spare bobbin case supplement work, do not need operator each station walk up and down recycling and supplement bobbin case.System includes horizontally-guided mechanism and bobbin case more changing device, the horizontally-guided mechanism is set to below the shuttle box of embroidery machine, horizontally-guided mechanism extends along each shuttle box line direction, the bobbin case more changing device includes bobbin case crawl section, bobbin case storage department and translatable drive section, the translatable drive section is slidably connected horizontally-guided mechanism and can include the storing turntable being detachably rotatablely connected along the translation gliding of horizontally-guided mechanism, bobbin case storage department.

Description

A kind of multistation automatic shuttle changing shell systems and method
Technical field
The present invention relates to field of textile equipment, more particularly to are applied to a kind of multistation automatic shuttle changing housing apparatus.
Background technique
Currently, be made of in the computerized emboridering machine baseline used bobbin case and peg or spindle, embroidery machine is finished running to baseline When, replacement bobbin case (peg or spindle) is required, is entirely now using artificial replacement, when doing replacement operation, embroidery machine will shut down It is completed under state.Have the following problems: single head needs to shut down 12 ~ 20 minutes to replace bobbin case (peg or spindle) to embroidery machine daily, For more machines, Multi-head machine shuttle changing shell (peg or spindle) will expend a large amount of downtime, reduce production efficiency, reduce embroidery machine and produce Amount, since the structure of embroidery machine is special, space is smaller when bobbin case (peg or spindle) is replaced, and needs manually to squat down and be replaced, and labour is strong Degree is high, and production efficiency is low.If single head needs to shut down 12~20 minutes and replaces peg or spindle and bobbin case embroidery machine daily, and for For embroidery machine Multi-head machine (the head number having reaches 100 or more), shuttle changing shell will expend more downtimes, while operative employee It need to bend over to operate, working strength is also bigger, and operative employee's quantity also needs to increase accordingly, to increase labor cost, influences to look forward to Industry economic benefit.
Existing multi-head embroidery machine is that row's head station is arranged in its rack, and a shuttle box is arranged at each head station Body, the head of the interior setting installation bobbin case of shuttle box.It is provided with bolt-lock handle and latching slide part on bobbin case, is made by stirring bolt shuttle handle The inside Slideslip of latching slide part can quick release bobbin case, realize bobbin case installation and removal.Then have in the prior art Enterprise development goes out a kind of device of line that refoots automatically, i.e., reaches the mesh of automatic replacement baseline by replacing bobbin case and peg or spindle automatically 's.But such equipment in the prior art, just with mechanical operating parts complete bobbin case disassembly and according to operation.Disassembly Empty bobbin case afterwards is placed in the receiving hopper of device configuration, needs manual recovery.And the bobbin case on device for replacement Need to be replenished in time maintenance, due on each station of embroidery machine shuttle box, head and relevant configuration component arrangement it is more close, behaviour The work for bending to recycle and replace spare bobbin case as personnel is still time-consuming and laborious, therefore there is still a need for biggish labour investment, And working efficiency is seriously affected.
Summary of the invention
The present invention is the above-mentioned shortcoming in order to overcome embroidery machine automatic bobbin thread-replacing mechanism in the prior art, provides and matches The shuttle changing shell work that bobbin case more changing device can be responsible for several default stations is set, and bobbin case and the placement of spare bobbin case after disassembly In storing turntable, when the spare bobbin case in bobbin case storage department is used up, operator can turn in a default station replacement storing Disk, while bobbin case recycling and the supplement work of spare bobbin case after being dismantled, do not need operator and walk up and down back in each station It receives and a kind of multistation automatic shuttle changing shell systems and method of supplement bobbin case.
To achieve the above object, the invention adopts the following technical scheme:
The present patent application provides a kind of multistation automatic shuttle changing shell systems, including horizontally-guided mechanism and bobbin case more changing device, institute It states horizontally-guided mechanism to be set to below the shuttle box of embroidery machine, horizontally-guided mechanism extends along each shuttle box line direction, institute Stating bobbin case more changing device includes bobbin case crawl section, bobbin case storage department and translatable drive section, and the translatable drive section is slidably connected water Flat guiding mechanism and can include the storing turntable being detachably rotatablely connected along the translation gliding of horizontally-guided mechanism, bobbin case storage department, Several bobbin cases are set around the storing turntable and store station.
Preferably, the bobbin case storage station includes the mandrel for placing bobbin case;The mandrel is along storing turntable diameter To being fixedly connected on storing turntable side;The two sides of the mandrel are separately installed with bobbin case locating plate and the end of a thread clamp structure.
Preferably, the annular positioning groove for positioning bobbin case center shuttle hole is arranged in the mandrel top, mandrel bottom end is same Axis is provided with cylindrical bracket, and the bracket is embedded at storing turntable side.
Preferably, bobbin case locating plate is set to mandrel far from bobbin case more changing device side, bobbin case locating plate is towards mandrel Side be the arcwall face for cooperating bobbin case side cambered surface mechanism, bobbin case locating plate is provided with cooperation shuttle in the end of the arcwall face The locating notch of the latching slide part end of shell, and retention bead is arranged in locating notch two sides in the arcwall face of bobbin case locating plate.
Preferably, the end of a thread clamp structure includes the end of a thread locating plate being fixedly connected on the storing turntable side wall And elastic clip;The end of a thread locating plate is arranged in mandrel close to bobbin case more changing device side, and the elastic clip connects the end of a thread Locating plate.
Preferably, the end of a thread clamp structure further includes positioning screw, adjusts screw and reset spring, the end of a thread locating plate Storing turntable side is fixedly connected with by positioning screw with elastic clip lower part, the end of a thread locating plate and elastic clip top pass through tune Screw connection is saved, for reset spring on adjusting screw, reset spring abuts against elastic clip top backwards to the side of the end of a thread locating plate, Gap between the elastic clip and the end of a thread locating plate is for clamping the end of a thread.
Preferably, the bobbin case storage department further includes first substrate, drive disk and first servo motor, described first is watched Motor setting is taken in first substrate side, the output shaft of first servo motor passes through first substrate and connects drive disk, storing turntable It is detachably connected with drive disk.
Preferably, drive shaft is arranged in drive disk end face center, drive side surface that drive shaft side is provided with positioning pin, Storing turntable cooperates the axis hole of the drive shaft, the ipsilateral setting cooperation of storing turntable close to the setting of bobbin case more changing device side side The pin hole of the positioning pin.
Preferably, the storing turntable is provided with the first magnet, the driving close to bobbin case more changing device side side Side surface is provided with the second magnet, and first magnet and the second magnet are heteropolar opposite.
Preferably, the space protrusion of several protrusion end faces is arranged in the driving side surface, storing turntable connects drive disk When, the space protrusion abuts against storing turntable side.
Preferably, the bobbin case crawl section includes that the second substrate, swing telescoping mechanism and mechanical finger mechanism, swing are stretched Contracting mechanism is rotatablely connected the second substrate, swings and mechanical finger mechanism is arranged on telescoping mechanism, and the swing telescoping mechanism is swung to When lower section, mechanical finger mechanism is directed toward the bobbin case on storing turntable and stores station.
Preferably, the swing telescoping mechanism includes the second servo motor, swing rod, sliding bottom and swings shift fork, institute It states swing rod and swings two diagonal positions of shift fork rotation connection the second substrate, the second substrate is set between swing rod and swing shift fork It is equipped with guide groove, horizontal direction is directed toward in the guide groove upper end, and storing turntable is directed toward in lower end, and sliding bottom is slidably connected swing rod, Sliding bottom, which is slidably connected, swings shift fork;Second servo motor is set in the second substrate, the second servo motor connection pendulum Dynamic shift fork swings shift fork rotation for driving;The mechanical finger mechanism include connection pedestal, electromagnetism push rod, bobbin case fixed frame, Hook is dialled, the connection pedestal connects sliding bottom, and bobbin case fixed frame is arranged in connection pedestal end, connects pedestal in bobbin case fixed frame Side, which is rotatably connected to, dials hook, and described group of hook is provided with plectrum, and electromagnetism push rod is arranged in plectrum side in the connection pedestal, described Hook is dialled to the rotation of bobbin case fixed frame side by stirring plectrum rotation when electromagnetism push rod is released, and described group of hook is for stirring bolt-lock Handle, the bobbin case fixed frame are L shape structure, and the limit of the bolt-lock handle middle through-hole of cooperation bobbin case is provided on the inside of bobbin case fixed frame Position convex block.
Preferably, horizontally-guided mechanism includes the horizontal guide rail and linear gear rack of several segments straight line, the driven in translation Portion includes third substrate, third servo motor, driving gear and slide-and-guide seat, and third servo motor and slide-and-guide seat are arranged In third substrate, third servo motor connection driving gear, slide-and-guide seat is slidably connected horizontal guide rail, is arranged along horizontal guide rail There is linear gear rack, the driving gear engages linear gear rack.
Preferably, elevating mechanism is arranged between the bobbin case crawl section and translatable drive section, the elevating mechanism is used for Raise or lower height of the bobbin case crawl section relative to translatable drive section.
Preferably, the elevating mechanism includes elevating screw, lifting seat and the 4th servo motor, the elevating screw is perpendicular Straight to be arranged between bobbin case crawl section and translatable drive section, the lifting seat is provided with the threaded hole of engagement elevating screw, lifting Seat connection bobbin case crawl section, the 4th servo motor are installed on translatable drive section, and the 4th servo motor connects elevating screw, for driving Dynamic elevating screw rotation.
Preferably, the system also includes control host, control panel, position sensor, the setting control of bobbin case more changing device Making sheet and position sensor, the control host are used for Communication Control control panel, and control panel is for controlling bobbin case more changing device, position Sensor is set for positioning bobbin case replacement setting position.
The present patent application provides a kind of multistation automatic shuttle changing shell side method simultaneously, the described method comprises the following steps:
Step 1, each bobbin case more changing device is moved to default operating position along horizontally-guided mechanism, and there are one on storing turntable Vacant bobbin case stores station, other bobbin cases storage station is placed with spare bobbin case, and each bobbin case more changing device is corresponding continuous The bobbin case of several shuttle boxes more changes jobs;
Step 2, when bobbin case baseline is used up in the corresponding a certain shuttle box of a bobbin case more changing device, bobbin case more changing device is moved to Below the shuttle box, bobbin case crawl section grabs the empty bobbin case on shuttle box and is placed in empty bobbin case vacant on storing turntable Bobbin case stores station;
Step 3, the storing turntable rotates the angle of a bobbin case storage station, grabs a spare bobbin case towards bobbin case Portion, bobbin case crawl section grab the spare bobbin case and are installed on shuttle box;
Step 4, the spare bobbin case use repeated in step 2 and step 3 to storing turntable finishes, the translation of all bobbin cases more changing device To one end of horizontally-guided mechanism, the storing turntable for being placed with spare bobbin case is replaced to bobbin case more changing device, storing is replaced and turns Bobbin case more changing device after disk is moved to default operating position along horizontally-guided mechanism, executes step 1.
Preferably, the step 2 further includes steps of
Step 201, when bobbin case baseline is used up in the corresponding a certain shuttle box of a bobbin case more changing device, elevating mechanism grabs bobbin case Subordinate is taken to minimize height, translatable drive section driving bobbin case more changing device is moved under the shuttle box that the bobbin case baseline is used up Side;
Step 202, elevating mechanism makes bobbin case crawl section rise to preset height, swings telescoping mechanism and rotates mechanical finger mechanism It is promoted to horizontal direction and to shuttle box direction, the empty bobbin case that mechanical finger mechanism crawl baseline is used up;
Step 203, it swings telescoping mechanism and mechanical finger mechanism is turned into direction storing turntable direction, swing telescoping mechanism for machine Tool finger mechanism is promoted to storing turntable direction, and empty bobbin case is placed in vacant bobbin case and stores station.
Preferably, the step 3 further includes steps of
Step 301, the storing turntable rotates the angle of a bobbin case storage station, grabs a spare bobbin case towards bobbin case Portion;
Step 302, it swings telescoping mechanism and mechanical finger mechanism is turned into direction storing turntable direction, swing telescoping mechanism for machine Tool finger mechanism is promoted to storing turntable direction, and mechanical finger mechanism grabs the spare bobbin case on bobbin case storage station;
Step 303, telescoping mechanism is swung mechanical finger mechanism is turned to horizontal direction and is promoted to shuttle box direction, manipulator Refer to that mechanism installs spare bobbin case to the head of shuttle box.
The present patent application is based on above system and corresponding method, realizes the automatic replacement of bobbin case, and time of rear bobbin case easy to disassemble It receives, the purpose of spare bobbin case supplement.Bobbin case more changing device can move to baseline along horizontally-guided mechanism by translatable drive section Progress bobbin case below shuttle box is used up more to change jobs.Storing turntable follows bobbin case more changing device mobile, and the bobbin case disassembled is put It is placed on the bobbin case storage station of storing turntable, and spare bobbin case is then directly grabbed from the bobbin case of storing turntable storage station. The bobbin case that each bobbin case more changing device is responsible for several shuttle box stations more changes jobs, until the spare bobbin case on storing turntable is used To the greatest extent.
It is used up to the spare bobbin case on storing turntable, all bobbin cases more changing device is moved to the sky of horizontally-guided mechanism one end It sets on station, operator only need to here replace storing turntable, and the storing turntable of bobbin case spare after storage is replaced The storing turntable that spare bobbin case is used up, it will be able to the disposable recycling of bobbin case and the work of spare bobbin case supplement after completing disassembly. During embroidery machine is worked continuously, operator only need to carry out above-mentioned storing turntable at this vacant station and more change jobs, and The Detachable connection structure of storing turntable can be mounted directly disassembling section conveniently, and operator no longer needs to shuttle in each station Between, it bends to recycle and replace spare bobbin case, therefore significantly reduce human input, and working efficiency also provides significantly.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of multistation automatic shuttle changing shell systems of invention.
Fig. 2 is the right side structural representation of Fig. 1.
Fig. 3 is the left view structural representation of Fig. 1.
Fig. 4 is the structural schematic diagram of bobbin case more changing device in a kind of multistation automatic shuttle changing shell systems of invention.
Fig. 5 is the structural schematic diagram of storing turntable in a kind of multistation automatic shuttle changing shell systems of invention.
Fig. 6 is the structural schematic diagram of drive disk in a kind of multistation automatic shuttle changing shell systems of invention.
Fig. 7 is that bobbin case more changing device is grabbing spare bobbin case or placement in a kind of multistation automatic shuttle changing shell systems of invention The schematic diagram of empty bobbin case state under disassembly.
Fig. 8 is the schematic diagram of mechanical finger mechanism crawl bobbin case in a kind of multistation automatic shuttle changing shell systems of invention.
In figure:
1, horizontally-guided mechanism;101, horizontal guide rail;102, linear gear rack;104, guide rail installation frame;2, bobbin case more changing device;3, Storing turntable;301, mandrel;302, annular positioning groove;303, bracket;304, bobbin case locating plate;305, locating notch;306, it limits Position protrusion;307, screw is adjusted;308, elastic clip;309, the end of a thread locating plate;310, positioning screw;311, reset spring; 312, first substrate;313, drive disk;314, first servo motor;315, drive shaft;316, positioning pin;317, axis hole;318, Pin hole;319, the first magnet;320, the second magnet;321, space protrusion;4, bobbin case crawl section;401, the second substrate;402, Two servo motors;403, swing rod;404, sliding bottom;405, shift fork is swung;406, guide groove;407, pedestal is connected;408, electric Magnetic push rod;409, bobbin case fixed frame;410, hook is dialled;411, plectrum;412, spacing block set;5, translatable drive section;501, third base Plate;502, third servo motor;503, slide-and-guide seat;504, gear is driven;601, elevating screw;602, lifting seat;603, 4th servo motor;7, shuttle box;8, bobbin case;801, bolt-lock handle;802, through-hole;804, latching slide part;901, position sensing Device;902, position mark piece.
Specific embodiment
The present invention is described further with reference to the accompanying drawings and detailed description.
Embodiment 1
As shown in Figure 1, Figure 2, Figure 3 shows, application of the embodiment of the present invention provides a kind of multistation automatic shuttle changing shell systems, including level is led To mechanism 1 and bobbin case more changing device 2, the horizontally-guided mechanism 1 is set to below the shuttle box of embroidery machine, horizontally-guided mechanism 1 extends along each shuttle box line direction, and the bobbin case more changing device 2 includes bobbin case crawl section 4, bobbin case storage department and driven in translation Portion 5, the translatable drive section 5 are slidably connected with horizontally-guided mechanism 1 and can be along 1 translation gliding of horizontally-guided mechanism, bobbin case storages Material portion includes the storing turntable 3 being detachably rotatablely connected, and several bobbin case storage stations are arranged around the storing turntable 3.
As shown in Fig. 2, Fig. 4, Fig. 7, the bobbin case crawl section 4 includes the second substrate 401, swings telescoping mechanism and manipulator Refer to mechanism, swings telescoping mechanism and be rotatably connected in the second substrate 401, swing and mechanical finger mechanism, institute are set on telescoping mechanism State swing telescoping mechanism swing to lower section when, mechanical finger mechanism be directed toward storing turntable 3 on bobbin case store station.
The swing telescoping mechanism includes the second servo motor 402, swing rod 403, sliding bottom 404 and swings shift fork 405, The swing rod 403 and two diagonal positions for swinging the rotation connection the second substrate 401 of shift fork 405, the second substrate 401 is in swing rod Guide groove 406 is provided between 403 and swing shift fork 405, horizontal direction is directed toward in 406 upper end of guide groove, and storage is directed toward in lower end Expect turntable 3;Sliding bottom 404 is slidably connected with guide groove 406, swing rod 403, swing shift fork 405 respectively;The second servo electricity Machine 402 is set in the second substrate 401, and the connection of the second servo motor 402 swings shift fork 405, swings 405 turns of shift fork for driving It is dynamic;The mechanical finger mechanism includes connection pedestal 407, electromagnetism push rod 408, bobbin case fixed frame 409, dials hook 410, the connection Pedestal 407 is fixedly connected on sliding bottom 404, and bobbin case fixed frame 409 is fixedly connected on the end of connection pedestal 407, dials hook 410 are rotatably connected on connection pedestal 407, dial hook 410 and are coaxially connected with plectrum 411 and reduction torsion spring, the connection pedestal 407 411 side of plectrum is provided with electromagnetism push rod 408, the push rod direction of electromagnetism push rod dials the outside of the rotation axis of hook;The electromagnetism Hook 410 is dialled to the rotation of 409 side of bobbin case fixed frame, described group of hook by stirring the rotation of plectrum 411 when the push rod of push rod 408 is released 410 for stirring bolt-lock handle 801, and the bobbin case fixed frame 409 is L shape structure, is provided with cooperation on the inside of bobbin case fixed frame 409 The spacing block set 412 of the bolt-lock handle middle through-hole 802 of bobbin case.The sliding bottom 404 is slidably connected guide groove 406.
Swinging the rotation of shift fork 405 slides sliding bottom 404 along guide groove 406, and swing rod 403 plays Stable sliding pedestal 404 effect.When sliding bottom 404 slides into 406 horizontal direction one end of guide groove, mechanical finger mechanism horizontally toward shuttle box Body.When sliding bottom 404 slides into 406 other end of guide groove, mechanical finger mechanism is directed toward 3 direction of storing turntable.Mechanical finger The push rod release of the electromagnetism push rod 408 of mechanism, pushes plectrum 411 to dial hook 410 to rotation, group hook 410 is made to stir bobbin case bolt-lock Handle makes the middle through-hole on the bolt-lock handle of bobbin case clasp spacing block set 412, the arc section at the top of 409 bobbin case of bobbin case fixed frame. Mechanical finger mechanism can grab bobbin case in this way, to complete the work of bobbin case disassembly installation, can also complete to deposit from bobbin case Put the work of station crawl and storage bobbin case.
Horizontally-guided mechanism 1 includes the horizontal guide rail 101 and linear gear rack 102 of several segments straight line, the translatable drive section 5 Including third substrate 501, third servo motor 502, driving gear 504 and slide-and-guide seat 503,502 He of third servo motor Slide-and-guide seat 503 is set on third substrate 501, the output end connection driving gear 504 of third servo motor 502.It is described 101 guide surface of horizontal guide rail is vertically arranged, and slide-and-guide seat 503 is slidably connected horizontal guide rail 101, is arranged along horizontal guide rail 101 There is linear gear rack 102, the driving gear 504 engages linear gear rack 102.Horizontal guide rail 101 is installed by guide rail installation frame 104 On embroidery machine frame, it is located at shuttle box lower section and parallel each shuttle box line direction.
The horizontal guide rail 101 can use a variety of existing guide rail structures, can be U-shaped rails, round guide rail, V-type Guide rail, dovetail guide etc..
The driving driving gear 504 of third servo motor 502, to drive entire bobbin case more changing device 2 in horizontal guide rail 101 Upper translation, and be accurately positioned.101 guide surface of horizontal guide rail is vertically oriented to that 101 surface of horizontal guide rail can be prevented on the outside of embroidery machine Dust stratification and influence job stability.Slide-and-guide seat 503 plays the role of stabilizing mechanism machine load-bearing.
Elevating mechanism is set between the bobbin case crawl section 4 and translatable drive section 5, and elevating mechanism lifting direction is vertical The guide direction of horizontally-guided mechanism 1, elevating mechanism is for raising or lowering height of the bobbin case crawl section relative to translatable drive section Degree.The elevating mechanism includes elevating screw 601, lifting seat 602 and the 4th servo motor 603, and the elevating screw 601 is vertical It is arranged between bobbin case crawl section 4 and bobbin case storage department, the lifting seat 602 is provided with the threaded hole of engagement elevating screw 601, Lifting seat 602 connects bobbin case crawl section 4, and the 4th servo motor 603 is installed on translatable drive section 5, the connection of the 4th servo motor 603 Elevating screw 601, for driving the rotation of elevating screw 601 to make bobbin case crawl section go up and down.
The elevating mechanism is the height for declining bobbin case crawl section 4, for avoiding in the translation of bobbin case more changing device 2 The reinforcing mark structure of embroidery machine frame, anti-locking apparatus damage.And when more changing device 2 moves to shuttle box station to bobbin case, on The height for rising bobbin case crawl section 4 carries out bobbin case replacement.
As shown in Figure 5, the bobbin case storage station includes mandrel 301, bobbin case locating plate 304 and the end of a thread clamp structure, institute It states mandrel 301 to be arranged along 3 side equidistant interval of storing turntable, mandrel 301 is radially extended along storing turntable 3, bobbin case locating plate 304 and the end of a thread clamp structure be separately positioned on 301 two sides of mandrel.
301 top of mandrel is provided with the annular positioning groove 302 for positioning 8 center shuttle hole of bobbin case, 301 bottom end of mandrel It is coaxially arranged with cylindrical bracket 303, the bracket 303 is embedded at 3 side of storing turntable.
Bobbin case locating plate 304 is set to mandrel 301 far from bobbin case more 2 side of changing device, and bobbin case locating plate 304 is towards mandrel 301 side is the arcwall face for cooperating bobbin case side cambered surface mechanism, and bobbin case locating plate 304 is provided in the end of the arcwall face Cooperate the locating notch 305 of 804 end of latching slide part of bobbin case, and the arcwall face of bobbin case locating plate 304 is in locating notch 305 Retention bead 306 is arranged in two sides.
The end of a thread clamp structure further includes positioning screw 310, adjusts screw 307 and reset spring 311.The end of a thread locating plate 309 and 308 shape of elastic clip be for L shape.The end of a thread locating plate 309 and 308 lower part of elastic clip pass through positioning screw 310 It is fixedly connected with storing turntable side, the end of a thread locating plate 309 and 308 top of elastic clip and is connected by adjusting screw 307, reset bullet For spring 311 on adjusting screw 307, reset spring 311 abuts against 308 top of elastic clip backwards to the side of the end of a thread locating plate 309.Institute The gap between elastic clip 308 and the end of a thread locating plate 309 is stated for clamping the end of a thread.311 one end of reset spring is regulated spiral shell The limit of the screw cap structure of nail 307, stable clamping line head can be stablized by applying reseting elasticity to elastic clip 308.It is logical The feeding depth for adjusting screw 307 is overregulated, adjusts the reduction length of reset spring 311 to adjust 309 He of the end of a thread locating plate The size in gap and clamping force between elastic clip 308 enables adaptation to the clamping force demand of thickness the end of a thread.
The bobbin case storage department further includes first substrate 312, drive disk 313 and first servo motor 314, and described first watches The setting of motor 314 is taken in 312 side of first substrate, the output shaft of first servo motor 314 passes through the connection driving of first substrate 312 Disk 313, storing turntable 3 and drive disk 313 are detachably connected.
As shown in fig. 6, drive shaft 315 is arranged in 313 end face center of drive disk, 313 end face of drive disk is in 315 side of drive shaft It is provided with positioning pin 316, storing turntable 3 cooperates the axis hole of the drive shaft 315 close to the setting of bobbin case more 2 side side of changing device 317, the ipsilateral setting of storing turntable 3 cooperates the pin hole 318 of the positioning pin 316.
Above structure can be realized storing turntable 3 and drive disk 313 is detachably connected and coaxial rotating.
The storing turntable 3 is embedded with first of the annular around drive shaft 315 close to bobbin case more 2 side side of changing device Magnet 319,313 end face of drive disk are provided with several second magnet 320, and first magnet 319 and the second magnet 320 are different It is extremely opposite.
First magnet 319 and the second magnet 320 is heteropolar opposite can be fixed on storing turntable 3 on drive disk 313 not only It is not easily to fall off and be readily disassembled installation.
The space protrusion 321 of several protrusion end faces is arranged in 313 end face of drive disk, and storing turntable 3 connects drive disk 313 When, the space protrusion 321 abuts against 3 side of storing turntable.
Space protrusion 321 makes, there are gap, which can prevent material storage dish between storing turntable 3 and drive disk 313 The thread end clamp of bobbin case is between storing turntable 3 and drive disk 313 in installation process, and be placed in the gap can be to prevent for the end of a thread It only winds, to guarantee that bobbin case is smoothly removed from storing turntable 3.
The system also includes control host, control panel, position sensor 901, bobbin case more changing device be arranged control panel and Position sensor, the control host are used for Communication Control control panel, and control panel is for controlling bobbin case more changing device, position sensing Device is for positioning bobbin case replacement setting position.
In the present embodiment, the first servo motor 314 uses the step-servo motor of model 86BYG450-B, described Second servo motor 402 is using the precision stepper motor of model PD42-4F, and the third servo motor 502 is using model The accurate decelerating step motor of YCG42-L1-10, the 4th servo motor 603 use the precision of model YCG42-L1-10 Decelerating step motor.Electromagnetism push rod uses the electromagnetism push rod of model NX-C1200.
Position sensor uses the slot optical coupling sensor of model PSDEI309-Z.The position sensor is arranged in shuttle Shell more changing device is towards horizontal guide rail side.Several position marks for position sensor positioning are set on the horizontal guide rail Piece 902, the position mark piece are located at immediately below shuttle box 7, and in the end height and position sensing of the position mark piece Device is corresponding, so that bobbin case, when more changing device is translated along horizontal guide rail, the end of position mark piece can be by position sensor Optocoupler slot, so that position sensor be allowed to identify.
The setting of position mark piece can be there are two types of mode, the first is that a position is respectively arranged immediately below each shuttle box 7 Marker slip, second is the cabinet setting for being spaced quantity if they are the same.When using first way, control panel and control host can be right The position mark piece that position sensor passes through when bobbin case more changing device is translated along horizontal guide rail is counted, and bobbin case is combined to replace The translation direction of device, control bobbin case more changing device rest on 7 lower section of shuttle box for needing to carry out bobbin case replacement.Using second When mode, since the shuttle box 7 that each bobbin case more changing device is responsible for adjacent identical quantity forms 7 groups of shuttle box of bobbin case more It changes jobs, therefore a position mark piece, control panel can be set immediately below 7 groups of each shuttle box of first shuttle box 7 With control host then need to bobbin case more changing device along horizontal guide rail translate when position sensor pass through position mark piece into Row counts, and combines bobbin case more changing device translation direction, determines that bobbin case more changing device is located at 7 groups of regions of corresponding shuttle box, The data such as the turnning circle according to third servo motor 502 calculate the specific location for determining bobbin case more changing device, and control bobbin case is more Changing device rests on 7 lower section of shuttle box for needing to carry out bobbin case replacement.
Control panel uses the circuit control panel based on single-chip microcontroller or PLC, can be realized for position sensor, the first servo Motor 314, the second servo motor 402, third servo motor 502, the coordinated control of electromagnetism push rod and feedback signal processing. Control panel configures model KYL-485 wireless communication module, realizes the wireless telecommunications with control host, and control host is enable to assist Each bobbin case more changing device is made in regulation.The circuit connection structure of control panel belongs to the common knowledge of mechanical control circuit technical field, So it will not be repeated.Host is controlled as host computer, PC can be used or industrial personal computer is realized, belong to mechanical control circuit technical field Common knowledge also repeats no more.
The present patent application provides a kind of multistation automatic shuttle changing shell side method simultaneously, the described method comprises the following steps:
Step 1, each bobbin case more changing device 2 is moved to default operating position along horizontally-guided mechanism 1, on storing turntable 3 there are One vacant bobbin case stores station, other bobbin cases storage station is placed with spare bobbin case, and each bobbin case more changing device 2 is corresponding to be connected The bobbin case of continuous several shuttle boxes more changes jobs.
Step 2, when bobbin case baseline is used up in the corresponding a certain shuttle box of a bobbin case more changing device 2, bobbin case more changing device 2 It is moved to below the shuttle box, bobbin case crawl section 4 grabs the empty bobbin case on shuttle box and empty bobbin case is placed in storing turntable 3 Upper vacant bobbin case stores station.
Step 3, the storing turntable 3 rotates the angle of a bobbin case storage station, makes a spare bobbin case towards bobbin case Crawl section 4, bobbin case crawl section 4 grab the spare bobbin case and are installed on shuttle box.
Step 4, the spare bobbin case use repeated in step 2 and step 3 to storing turntable 3 finishes, and all bobbin cases more change the outfit 2 one end for being moved to horizontally-guided mechanism 1 are set, the storing turntable 3 for being placed with spare bobbin case is replaced to bobbin case more changing device 2, Bobbin case more changing device 2 after replacement storing turntable 3 is moved to default operating position along horizontally-guided mechanism 1, executes step 1.
Preferably, the step 2 further includes steps of
Step 201, when bobbin case baseline is used up in the corresponding a certain shuttle box of a bobbin case more changing device 2, elevating mechanism makes bobbin case Crawl section 4 drops to minimum altitude, and translatable drive section 5 drives bobbin case more changing device 2 to be moved to the shuttle that the bobbin case baseline is used up Below cabinet.
Step 202, elevating mechanism makes bobbin case crawl section 4 rise to preset height, swings telescoping mechanism for mechanical finger machine Structure turns to horizontal direction and promotes to shuttle box direction, the empty bobbin case that mechanical finger mechanism crawl baseline is used up.
Step 203, it swings telescoping mechanism and mechanical finger mechanism is turned into direction 3 direction of storing turntable, swing telescopic machine Structure promotes mechanical finger mechanism to 3 direction of storing turntable, and empty bobbin case is placed in vacant bobbin case and stores station.
Preferably, the step 3 further includes steps of
Step 301, the storing turntable 3 rotates the angle of a bobbin case storage station, grabs a spare bobbin case towards bobbin case Take portion 4.
Step 302, it swings telescoping mechanism and mechanical finger mechanism is turned into direction 3 direction of storing turntable, swing telescopic machine Structure promotes mechanical finger mechanism to 3 direction of storing turntable, and mechanical finger mechanism grabs the spare bobbin case on bobbin case storage station.
Step 303, telescoping mechanism is swung mechanical finger mechanism is turned to horizontal direction and is promoted to shuttle box direction, machine Tool finger mechanism installs spare bobbin case to the head of shuttle box.
The present patent application is based on above system and corresponding method, realizes the automatic replacement of bobbin case, and rear bobbin case easy to disassemble Recycling, spare bobbin case supplement purpose.Bobbin case more changing device 2 can be translated by translatable drive section 5 along horizontally-guided mechanism 1 Progress bobbin case below shuttle box is used up to baseline more to change jobs.Storing turntable 3 follows bobbin case more changing device 2 mobile, disassembles Bobbin case be placed on the bobbin case storage station of storing turntable 3, and spare bobbin case is then directly from the bobbin case storing name of storing turntable 3 It is grabbed on position.The bobbin case that each bobbin case more changing device 2 is responsible for several shuttle box stations more changes jobs, until on storing turntable 3 Spare bobbin case is used up.
It is used up to the spare bobbin case on storing turntable 3, all bobbin cases more changing device 2 is moved to 1 one end of horizontally-guided mechanism Vacant station on, operator only need to here replace storing turntable 3, by the storing turntable of bobbin case spare after storage The storing turntable 3 that the 3 spare bobbin cases of replacement are used up, it will be able to disposable to complete what the recycling of bobbin case and spare bobbin case after dismantling supplemented Work.During embroidery machine is worked continuously, operator need to only carry out above-mentioned storing turntable 3 at this vacant station and replace work Make, and can be mounted directly disassembling section convenient for the Detachable connection structure of storing turntable 3, operator no longer need to shuttle in Between each station, bend to recycle and replace spare bobbin case, therefore significantly reduce human input, and working efficiency also mentions significantly For.
Embodiment 2
The maximum difference of the present embodiment and above-described embodiment 1 is:
Driving translatable drive section 5 replaces with screw rod by gear and rack teeth mechanism along the driving mechanism of 101 translation gliding of horizontal guide rail and puts down Telephone-moving structure.The specific structure of screw rod translation mechanism is the common knowledge of state of the art, and details are not described herein.
Screw rod translation mechanism has the characteristics that accurate positioning is stable and guiding performance is good, using can guarantee in the present embodiment Translatable drive section 5 is slided along 101 stably translational of horizontal guide rail, and realizes precise positioning according to job requirement.

Claims (19)

1. a kind of multistation automatic shuttle changing shell systems, characterized in that including horizontally-guided mechanism and bobbin case more changing device, the water Flat guiding mechanism is set to below the shuttle box of embroidery machine, and horizontally-guided mechanism extends along each shuttle box line direction, the shuttle Shell more changing device includes bobbin case crawl section, bobbin case storage department and translatable drive section, and the translatable drive section level of being slidably connected is led It to mechanism and can include the storing turntable being detachably rotatablely connected along the translation gliding of horizontally-guided mechanism, bobbin case storage department, surround The storing turntable is arranged several bobbin cases and stores station.
2. a kind of multistation automatic shuttle changing shell systems according to claim 1, characterized in that the bobbin case stores station packet Include the mandrel for placing bobbin case;The mandrel is connected to storing turntable side along storing turntable is radially fixed;The mandrel Two sides are separately installed with bobbin case locating plate and the end of a thread clamp structure.
3. a kind of multistation automatic shuttle changing shell systems according to claim 2, characterized in that the mandrel top setting is used Annular positioning groove in positioning bobbin case center shuttle hole, mandrel bottom end are coaxially arranged with cylindrical bracket, and the bracket is embedded at Storing turntable side.
4. a kind of multistation automatic shuttle changing shell systems according to claim 2, characterized in that bobbin case locating plate is set to core Axis far from bobbin case more changing device side, bobbin case locating plate towards the side of mandrel be the arc for cooperating bobbin case side cambered surface mechanism Face, bobbin case locating plate are provided with the locating notch of the latching slide part end of cooperation bobbin case, and shuttle in the end of the arcwall face Retention bead is arranged in locating notch two sides in the arcwall face of shell locating plate.
5. a kind of multistation automatic shuttle changing shell systems according to claim 2, characterized in that the end of a thread clamp structure packet Include the end of a thread locating plate and elastic clip being fixedly connected on the storing turntable side wall;The end of a thread locating plate is arranged in mandrel Close to bobbin case more changing device side, the elastic clip connects the end of a thread locating plate.
6. a kind of multistation automatic shuttle changing shell systems according to claim 5, characterized in that the end of a thread clamp structure is also It is fixedly connected with elastic clip lower part by positioning screw including positioning screw, adjusting screw and reset spring, the end of a thread locating plate Storing turntable side, the end of a thread locating plate and elastic clip top are connected by adjusting screw, and reset spring is multiple on adjusting screw Position spring abuts against gap of the elastic clip top between the side of the end of a thread locating plate, the elastic clip and the end of a thread locating plate For clamping the end of a thread.
7. a kind of multistation automatic shuttle changing shell systems according to claim 1, characterized in that the bobbin case storage department is also wrapped First substrate, drive disk and first servo motor are included, the first servo motor setting is in first substrate side, the first servo electricity The output shaft of machine passes through first substrate and connects drive disk, and storing turntable and drive disk are detachably connected.
8. a kind of multistation automatic shuttle changing shell systems according to claim 7, characterized in that the setting of drive disk end face center Drive shaft drives side surface that drive shaft side is provided with positioning pin, and storing turntable is set close to bobbin case more changing device side side The axis hole for cooperating the drive shaft is set, the ipsilateral setting of storing turntable cooperates the pin hole of the positioning pin.
9. a kind of multistation automatic shuttle changing shell systems according to claim 7, characterized in that the storing turntable is close to shuttle Shell more changing device side side is provided with the first magnet, and the driving side surface is provided with the second magnet, first magnet and Second magnet is heteropolar opposite.
10. a kind of multistation automatic shuttle changing shell systems according to claim 7, characterized in that the driving side surface is set The space protrusion of several protrusion end faces is set, when storing turntable connects drive disk, the space protrusion abuts against storing turntable side.
11. a kind of multistation automatic shuttle changing shell systems according to claim 1, characterized in that the bobbin case crawl section packet It includes the second substrate, swing telescoping mechanism and mechanical finger mechanism, swing telescoping mechanism and be rotatablely connected the second substrate, swing telescopic machine Mechanical finger mechanism is set on structure, and when the swing telescoping mechanism swings to lower section, mechanical finger mechanism is directed toward on storing turntable Bobbin case store station.
12. a kind of multistation automatic shuttle changing shell systems according to claim 11, characterized in that the swing telescoping mechanism Including the second servo motor, swing rod, sliding bottom and shift fork is swung, the swing rod and swing shift fork are rotatablely connected the second substrate Two diagonal positions, the second substrate are provided with guide groove between swing rod and swing shift fork, and the guide groove upper end is directed toward horizontal Storing turntable is directed toward in direction, lower end, and sliding bottom is slidably connected swing rod, and sliding bottom, which is slidably connected, swings shift fork;Described second Servo motor is set in the second substrate, and the connection of the second servo motor swings shift fork, swings shift fork rotation for driving;The machine Tool finger mechanism includes connection pedestal, electromagnetism push rod, bobbin case fixed frame, dials hook, and the connection pedestal connects sliding bottom, connection Bobbin case fixed frame is arranged in pedestal end, and connection pedestal is rotatably connected in bobbin case fixed frame side and dials hook, and described group of hook is provided with Electromagnetism push rod is arranged in plectrum side in plectrum and reduction torsion spring, the connection pedestal, by stirring when the electromagnetism push rod is released Plectrum rotation is dialled hook and is rotated to bobbin case fixed frame side, and described group of hook is L shape for stirring bolt-lock handle, the bobbin case fixed frame Structure, bobbin case fixed frame inside are provided with the spacing block set of the bolt-lock handle middle through-hole of cooperation bobbin case.
13. a kind of multistation automatic shuttle changing shell systems according to claim 1, characterized in that horizontally-guided mechanism includes The horizontal guide rail and linear gear rack of several segments straight line, the translatable drive section include third substrate, third servo motor, sliding tooth Wheel and slide-and-guide seat, third servo motor and slide-and-guide seat are set to third substrate, and third servo motor connects sliding tooth Wheel, slide-and-guide seat are slidably connected horizontal guide rail, and horizontal guide rail is provided with linear gear rack, the driving gear engagement straight line tooth Item.
14. a kind of multistation automatic shuttle changing shell systems according to claim 1, characterized in that the bobbin case crawl section and Elevating mechanism is set between translatable drive section, and the elevating mechanism is for raising or lowering bobbin case crawl section relative to driven in translation The height in portion.
15. a kind of multistation automatic shuttle changing shell systems according to claim 14, characterized in that the elevating mechanism includes Elevating screw, lifting seat and the 4th servo motor, the elevating screw be vertically arranged in bobbin case crawl section and translatable drive section it Between, the lifting seat is provided with the threaded hole of engagement elevating screw, and lifting seat connects bobbin case crawl section, the installation of the 4th servo motor In translatable drive section, the 4th servo motor connects elevating screw, for driving elevating screw to rotate.
16. a kind of multistation automatic shuttle changing shell systems according to claim 1, characterized in that the system also includes controls Host processed, control panel, position sensor, bobbin case more changing device setting control panel and position sensor, the control host are used for Communication Control control panel, control panel is for controlling bobbin case more changing device, and position sensor is for positioning bobbin case replacement setting position.
17. a kind of multistation automatic shuttle changing shell side method, characterized in that the described method comprises the following steps:
Step 1, each bobbin case more changing device is moved to default operating position along horizontally-guided mechanism, and there are one on storing turntable Vacant bobbin case stores station, other bobbin cases storage station is placed with spare bobbin case, and each bobbin case more changing device is corresponding continuous The bobbin case of several shuttle boxes more changes jobs;
Step 2, when bobbin case baseline is used up in the corresponding a certain shuttle box of a bobbin case more changing device, bobbin case more changing device is moved to Below the shuttle box, bobbin case crawl section grabs the empty bobbin case on shuttle box and is placed in empty bobbin case vacant on storing turntable Bobbin case stores station;
Step 3, the storing turntable rotates the angle of a bobbin case storage station, grabs a spare bobbin case towards bobbin case Portion, bobbin case crawl section grab the spare bobbin case and are installed on shuttle box;
Step 4, the spare bobbin case use repeated in step 2 and step 3 to storing turntable finishes, the translation of all bobbin cases more changing device To one end of horizontally-guided mechanism, the storing turntable for being placed with spare bobbin case is replaced to bobbin case more changing device, storing is replaced and turns Bobbin case more changing device after disk is moved to default operating position along horizontally-guided mechanism, executes step 1.
18. a kind of multistation automatic shuttle changing shell systems according to claim 17, characterized in that the step 2 is further The following steps are included:
Step 201, when bobbin case baseline is used up in the corresponding a certain shuttle box of a bobbin case more changing device, elevating mechanism grabs bobbin case Subordinate is taken to minimize height, translatable drive section driving bobbin case more changing device is moved under the shuttle box that the bobbin case baseline is used up Side;
Step 202, elevating mechanism makes bobbin case crawl section rise to preset height, swings telescoping mechanism and rotates mechanical finger mechanism It is promoted to horizontal direction and to shuttle box direction, the empty bobbin case that mechanical finger mechanism crawl baseline is used up;
Step 203, it swings telescoping mechanism and mechanical finger mechanism is turned into direction storing turntable direction, swing telescoping mechanism for machine Tool finger mechanism is promoted to storing turntable direction, and empty bobbin case is placed in vacant bobbin case and stores station.
19. a kind of multistation automatic shuttle changing shell systems according to claim 17, characterized in that the step 3 is further The following steps are included:
Step 301, the storing turntable rotates the angle of a bobbin case storage station, grabs a spare bobbin case towards bobbin case Portion;
Step 302, it swings telescoping mechanism and mechanical finger mechanism is turned into direction storing turntable direction, swing telescoping mechanism for machine Tool finger mechanism is promoted to storing turntable direction, and mechanical finger mechanism grabs the spare bobbin case on bobbin case storage station;
Step 303, telescoping mechanism is swung mechanical finger mechanism is turned to horizontal direction and is promoted to shuttle box direction, manipulator Refer to that mechanism installs spare bobbin case to the head of shuttle box.
CN201910472693.7A 2019-05-31 2019-05-31 A kind of multistation automatic shuttle changing shell systems and method Withdrawn CN110093729A (en)

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CN111379100A (en) * 2020-04-11 2020-07-07 诸暨轻工时代机器人科技有限公司 Multi-station automatic bobbin case changing, line removing and winding assembly integrated system and process method
WO2020237845A1 (en) * 2019-05-31 2020-12-03 诸暨轻工时代机器人科技有限公司 Multi-station automatic bobbin case replacing system and method

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WO2020237845A1 (en) * 2019-05-31 2020-12-03 诸暨轻工时代机器人科技有限公司 Multi-station automatic bobbin case replacing system and method
CN110468529A (en) * 2019-09-23 2019-11-19 北京大豪科技股份有限公司 Control method, control device, equipment and the storage medium of rotating shuttle more changing device
CN111379100A (en) * 2020-04-11 2020-07-07 诸暨轻工时代机器人科技有限公司 Multi-station automatic bobbin case changing, line removing and winding assembly integrated system and process method
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Application publication date: 20190806