Full-automatic coal roadway barrel drilling type tunneling device and using method
Technical Field
The invention relates to the technical field of full-coal roadway tunneling, in particular to a full-automatic coal roadway barrel drill type tunneling device and a using method thereof.
Background
At present, in the process of mining underground coal mines, a roadway needs to be excavated, wherein the roadway is various passages drilled between the earth surface and the coal mine and is used for carrying mines, ventilating, draining water, pedestrians, various necessary preparation projects for mining the coal mine newly excavated by metallurgical equipment, and the like. The passages are collectively called as a tunnel, the tunnel is divided into three types, namely a rock tunnel, a half-coal rock tunnel and a coal tunnel, and the coal tunnel is characterized in that the coal seam has the danger of gas and coal dust (mine dust) explosion, safety explosion-proof measures need to be taken, the coal seam is softer and is beneficial to mechanical tunneling, the ground pressure is larger, the service time is short, corresponding maintenance measures need to be taken, a hand-held explosion-proof electric coal drill or a frame column type forced propelling electric coal drill is generally used for tunneling the coal tunnel at present, a tunneling machine is also used as a method, but the tunneling machine can only carry out movement in a single direction, therefore, when excavating and crushing operations are carried out on some dead-angle areas of the coal mine tunnel, an operator needs to continuously adjust the angle of the machine body, but the two existing methods can not leave manual operation, the operator consumes great physical force for long-time operation, and has low efficiency, moreover, dust and harmful gas generated in the tunneling process can also damage the health of operators at any time, and the mined coal also needs to be additionally transported in the tunneling process, so that the coal mining is very inconvenient, and a full-automatic self-adaptive coal roadway tunneling device capable of automatically transporting and mining without manual operation is needed at present.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a full-automatic coal roadway barrel drilling type tunneling device which does not need manual operation in the whole process, improves the automation, can automatically tunnel coal roadways, can cover dead corners in the traditional coal roadway tunneling, automatically crushes coal generated in the tunneling process, can be collected and sent out of the roadway after being crushed, avoids the problem of dust flying, and avoids the trouble of additionally installing coal transportation equipment.
The invention adopts the technical scheme for solving the technical problems that: the full-automatic coal roadway barrel drilling type tunneling device comprises a bottom plate, wherein a control chip is arranged in the bottom plate, a double-head motor is arranged in the front half part and the rear half part in the bottom plate, the top of the double-head motor is flush with the top of the bottom plate, a first rotating shaft is respectively arranged at the left end and the right end of the double-head motor, one end of the first rotating shaft, far away from the bottom plate, penetrates through the left end and the right end of the bottom plate to reach the left side and the right side of the bottom plate, a first gear is fixedly arranged on the outer side of the first rotating shaft respectively, a track is meshed with the outer side of the first gear, a first air cylinder is arranged in the left half part and the right half part in the middle of the bottom plate, the upper half part of the bottom plate penetrates through the top of the bottom plate, the first air, the outer sides of the right half part of the forward screw and the right half part of the reverse screw are respectively and fixedly provided with pinions which are not meshed with each other, the bottom of the inner wall of the right half part of the box body is fixedly provided with a motor II, the right end of the motor II is provided with a main shaft I, the outer side of the main shaft I is fixedly provided with a bull gear, the top of the bull gear is respectively meshed with the bottom of the pinion, the outer sides of the forward screw and the reverse screw are connected with a fixed plate I of which the rear end extends to the front of the crawler in a sliding manner, the rear end of one end of the fixed plate is fixedly provided with a motor III, the rear end of the motor III is provided with a fixed column I, the outer side of the fixed column I is fixedly provided with a fixed plate II, the bottom of the fixed plate II, a motor IV is fixedly installed at the bottom of the fixed plate III, a fixed column II is installed at the rear end of the motor IV, a barrel I with the rear end communicated with the outside is fixedly installed at the rear end of the fixed column II, the rear end of the barrel I is connected with a barrel II with the diameter larger than that of the barrel I, the rear end of the barrel II is communicated with the outside in a sealing manner, a fillet is formed at the sealing connection position of the barrel II and the barrel I, a blade barbed wire mesh is fixedly installed between the inner walls of the rear half parts of the barrel II, a sharp part is arranged at the rear end of the barrel II, a cylinder III is fixedly installed on the inner wall of the front end of the barrel I, a baffle plate fixedly installed between the rear end of the cylinder III and the inner wall of the barrel I is arranged behind the cylinder III, a telescopic column is installed at the rear end of the cylinder III, the rear end of the telescopic, the inner wall of the bottom of the barrel body is provided with a discharge hole positioned behind the striker plate, the outer side of the barrel body is provided with a semicircular bearing capable of covering the discharge hole, the bottom of the semicircular bearing is hermetically connected with a temporary storage box, the top of the temporary storage box is communicated with the bottom of the discharge hole, the inner wall of the front end of the temporary storage box is provided with a guide pipe, the front end of the guide pipe penetrates through the inner wall of the front end of the temporary storage box to reach the front part of the temporary storage box, the motor III, the barrel II, the temporary storage box and the motor IV are all positioned above the ground and behind a track and a box body, the front end of the guide pipe is provided with a hose, the front end of the hose extends out of a mine hole after passing through the upper half part of a cylinder and is connected with a fan, in sum, in the above arrangement, the gearwheel can drive the pinion to, when the bull gear rotates forwards or backwards, the forward-rotating screw rod and the backward-rotating screw rod can slide the fixing plate I5 towards the same direction.
A use method of a full-automatic coal roadway barrel drilling type tunneling device comprises the following steps:
firstly, early preparation: selecting devices with different sizes and models according to the area of a coal mine roadway needing to be excavated;
secondly, tunneling: the device is placed in front of a roadway, the control chip controls the operation of the motor four, the motor four operates to drive the fixed column two to rotate, the fixed column two rotates to drive the barrel body I and the barrel body II to rotate, the barrel body II rotates to drive the sharp part to rotate, then the control chip controls the operation of the motor two, the motor two operates to drive the main shaft I to rotate, the main shaft one rotates to drive the large gear to rotate, the large gear rotates to drive the small gear meshed with the large gear to rotate, the small gear rotates to drive the forward-rotation screw rod and the reverse-rotation screw rod to rotate, the forward-rotation screw rod and the reverse-rotation screw rod rotate to drive the fixed plate I to slide along the forward-rotation screw rod and the reverse-rotation screw rod, the fixed plate I can drive the barrel body I and the barrel body II to slide, the control chip controls the barrel body I and the barrel body II to ascend and, then the control chip controls the double-head motor to rotate, the double-head motor rotates to drive the gear I to rotate, the gear I rotates to drive the caterpillar track to move forwards for a certain distance, the caterpillar track has an anti-reversing function, the caterpillar track moves forwards to drive the sharp-pointed part at the rear end of the rotating cylinder body II to drill in a coal roadway, when coal enters the cylinder body II from the rear end of the cylinder body II, the coal is firstly crushed by the rotating blade barbed wire, the crushed small-particle coal enters the position of the cylinder body II where the barbed wire is located, the control chip controls the cylinder to stretch continuously, the cylinder three stretches to drive the telescopic column to stretch, the telescopic column stretches to drive the barbed wire to stretch, the barbed wire stretches to clean the crushed small-particle coal to the front of the baffle plate, then the small particles fall into the temporary storage box through the discharge port, and then the small-particle coal is sucked out of the roadway;
thirdly, feeding: after a period of time, after the coal in the covered volume of the second cylinder body is cleaned, the control chip controls the double-end motor to rotate reversely, so that the second cylinder body returns to the front of the roadway wall, then the control chip controls the first fixing plate to slide and the second cylinder to lift, so that the second cylinder body moves to the other position of the roadway wall, the second step is repeated, and the control chip can calculate the minimum tunneling feed path;
fourthly, continuing to advance: after the primary feed of the coal mine tunnel is finished, the crawler can continue to advance for a certain distance, then the second tunneling step and the third feed step are repeated, and the tunnel is tunneled again until the required tunnel length is reached.
The invention has the beneficial effects that: the invention has simple structure and simple and convenient operation, can automatically carry out barrel drilling type tunneling on the coal roadway, can carry out zone-by-zone tunneling on the coal roadway layer by layer for avoiding dust explosion generated by coal dust flying in the tunneling process, avoids the problem of roadway collapse easily occurring in the tunneling of traditional equipment, can tunnel dead angles in the roadway, can crush the coal generated in the tunneling process, then collect and send the crushed coal out of the roadway, has full automation without manual operation, protects the health of workers, and greatly improves the production efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a sectional view taken along line A of FIG. 1;
FIG. 5 is a cross-sectional view taken along line D of FIG. 3;
FIG. 6 is a cross-sectional view taken along line C of FIG. 4;
FIG. 7 is a sectional view taken along line B of FIG. 4;
FIG. 8 is a schematic illustration of the present invention 24;
FIG. 9 is a schematic diagram of step three;
fig. 10 is a cross-sectional view taken along line E of fig. 1.
Description of reference numerals: the device comprises a bottom plate 1, a double-head motor 2, a motor II 3, a box body 4, a fixing plate I5, a motor III 6, a fixing plate II 7, a cylinder II 8, a fixing column I9, a fixing plate III 10, a cylinder III 11, a cylinder I12, a baffle plate 13, a telescopic column 14, a cylinder II 15, a barbed strip 16, a blade barbed wire 17, a temporary storage box 18, a material guide pipe 19, a fixing column II 20, a motor IV 21, a large gear 22, a crawler 23, a gear I24, a cylinder I25, a rotating shaft I26, a control chip 27, a forward-rotation screw 28, a small gear 29, a main shaft I30, a reverse-rotation screw 31, a sharp part 32, a discharge port 33, a hose 34 and a semicircular bearing.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
with reference to figures 1, 2, 3, 4, 5, 6, 7, 8, 9, 10: the full-automatic coal roadway barrel drilling type tunneling device comprises a bottom plate 1, a control chip 27 is arranged inside the bottom plate 1, a double-head motor 2 is arranged in the front half part and the rear half part inside the bottom plate 1, the top of the double-head motor 2 is flush with the top of the bottom plate 1, first rotating shafts 26 are respectively arranged at the left end and the right end of the double-head motor 2, one end of each rotating shaft 26, far away from the bottom plate 1, penetrates through the left end and the right end of the bottom plate 1 to reach the left side and the right side of the bottom plate 1, gears 24 are respectively and fixedly arranged on the outer sides of the first rotating shafts 26, a crawler belt 23 is meshed on the outer sides of the gears 24, a first air cylinder 25 with the upper half part penetrating through the top of the bottom plate 1 to reach the upper part of the bottom plate 1 is arranged in the left half part and the right half, a forward screw 28 and a backward screw 31 are respectively arranged at the front half part and the rear half part in the box body 4, the left and right ends of the forward screw 28 and the backward screw 31 are movably connected with the inner walls of the left and right ends of the box body 4, pinions 29 which are not meshed with each other are respectively fixedly arranged at the outer side of the right half part of the forward screw 28 and the outer side of the right half part of the backward screw 31, a motor II 3 is fixedly arranged at the bottom of the inner wall of the right half part of the box body 4, a main shaft I30 is arranged at the right end of the motor II 3, a bull gear 22 is fixedly arranged at the outer side of the main shaft I30, the top of the bull gear 22 is meshed with the bottom of the pinion 29, a first fixing plate 5 with the rear end extending to the front of the crawler belt 23 is connected at the outer sides of the forward screw 28 and the backward screw 31, a second fixing plate 7 is fixedly installed on the outer side of the first fixing column 9, a second air cylinder 8 is fixedly installed at the bottom of the second fixing plate 7, a third fixing plate 10 is fixedly installed at the bottom of the second air cylinder 8, a fourth motor 21 is fixedly installed at the bottom of the third fixing plate 10, a second fixing column 20 is installed at the rear end of the fourth motor 21, a first barrel 12 with the rear end communicated with the outside is fixedly installed at the rear end of the second fixing column 20, a second barrel 15 with the diameter larger than that of the first barrel 12 and the rear end communicated with the outside is hermetically connected at the rear end of the first barrel 12, a fillet is formed at the hermetically connected position of the second barrel 15 and the first barrel 12, a second half blade barbed wire 17 is fixedly installed between the inner walls of the second barrel 15, a sharp part 32 is arranged at the rear end of the second barrel 15, a third air cylinder 11 is fixedly installed on the inner wall of the front, the telescopic column 14 is installed to three 11 rear ends of cylinder, telescopic column 14 rear end passes striker plate 13 and reachs inside the second half 15 of barrel, sliding connection between telescopic column 14 and striker plate 13, telescopic column 14 is located the inside partial outside of two 15 of barrel and is equipped with barb strip 16, the inner wall of barrel 12 bottom is equipped with the discharge gate 33 that is located striker plate 13 rear, the barrel 12 outside is equipped with the semicircle bearing 35 that can cover discharge gate 33, semicircle bearing 35 bottom sealing connection has temporary storage box 18, temporary storage box 18 top and discharge gate 33 bottom intercommunication, temporary storage box 18 front end inner wall is equipped with passage 19, passage 19 front end passes temporary storage box 18 front end inner wall and reachs temporary storage box 18 the place ahead, motor three 6, barrel two 15, temporary storage box 18, motor four 21 all are located ground top and track 23 and box 4 rear, the front end of the material guide pipe 19 is provided with a hose 34, and the front end of the hose 34 passes through the upper half part of the cylinder I25 and then extends out of the mine hole to be connected with a fan.
With reference to figures 1, 2, 3, 4, 5, 6, 7, 8, 9, 10: a use method of a full-automatic coal roadway barrel drilling type tunneling device comprises the following steps:
firstly, early preparation: selecting devices with different sizes and models according to the area of a coal mine roadway needing to be excavated;
secondly, tunneling: the device is placed in front of a roadway, the control chip 27 controls the motor four 21 to operate, the motor four 21 operates to drive the fixing column two 20 to rotate, the fixing column two 20 rotates to drive the cylinder body one 12 and the cylinder body two 15 to rotate, the cylinder body two 15 rotates to drive the sharp part 32 to rotate, then the control chip 27 controls the motor two 3 to operate, the motor two 3 operates to drive the main shaft one 30 to rotate, the main shaft one 30 rotates to drive the large gear 22 to rotate, the large gear 22 rotates to drive the small gear 29 engaged with the large gear 22 to rotate, the small gear 29 rotates to drive the forward-rotation screw 28 and the reverse-rotation screw 31 to rotate, the forward-rotation screw 28 and the reverse-rotation screw 31 rotate to drive the fixing plate one 5 to slide along the forward-rotation screw 28 and the reverse-rotation screw 31, the fixing plate one 5 can drive the cylinder body one 12 and the cylinder body two 15 to slide, the control chip 27 controls, the control chip 27 can control the first cylinder 12 and the second cylinder 15 to move randomly in the plane direction through the actions of the first cylinder and the second cylinder, then the control chip 27 controls the double-head motor 2 to rotate, the double-head motor 2 rotates to drive the first gear 24 to rotate, the first gear 24 rotates to drive the crawler 23 to move forwards for a certain distance, the crawler 23 has the function of anti-backing, the crawler 23 moves forwards to drive the sharp-pointed part 32 at the rear end of the second cylinder 15 to drill into a coal roadway, when coal enters the second cylinder 15 from the rear end of the second cylinder 15, the coal is firstly ground by the rotating blade barbed wire 17, the ground small-particle coal enters the position of the second cylinder 15 where the barbed strip 16 is located, at the moment, the control chip 27 controls the third cylinder 11 to continuously stretch, the third cylinder 11 stretches to drive the telescopic column 14 to stretch, the telescopic column 14 stretches to drive the barbed strip 16 to stretch, the barbed strip 16 stretches to clean the ground small-particle coal to the front, then the small particles fall into the temporary storage box 18 through a discharge hole 33, and then the small particles of coal are sucked out of the roadway by a fan through a material guide pipe 19 and a hose 34 and collected;
thirdly, feeding: after a period of time, after the coal in the covered volume of the second cylinder 15 is cleaned, the control chip 27 controls the double-head motor 2 to rotate reversely, so that the second cylinder 15 returns to the front of the roadway wall, then the control chip 27 controls the first fixing plate 5 to slide and the second cylinder 8 to lift, so that the second cylinder 15 moves to the other position of the roadway wall, the second step is repeated, and the control chip 27 can calculate the minimum tunneling feed path;
fourthly, continuing to advance: after the primary feed of the coal mine tunnel is finished, the crawler 23 can continue to advance for a certain distance, and then the second tunneling step and the third feed step are repeated to tunnel the tunnel again until the required tunnel length is reached.
While the invention has been shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the appended claims.