CN110026597B - A steel trough slitting and winding machine - Google Patents
A steel trough slitting and winding machine Download PDFInfo
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- CN110026597B CN110026597B CN201910316679.8A CN201910316679A CN110026597B CN 110026597 B CN110026597 B CN 110026597B CN 201910316679 A CN201910316679 A CN 201910316679A CN 110026597 B CN110026597 B CN 110026597B
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- 238000004804 winding Methods 0.000 title claims abstract description 65
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 60
- 239000010959 steel Substances 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 48
- 230000008878 coupling Effects 0.000 claims description 23
- 238000010168 coupling process Methods 0.000 claims description 23
- 238000005859 coupling reaction Methods 0.000 claims description 23
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 238000010586 diagram Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种钢槽分切收卷机，包括分切机支架、保持辊组件、送料分切组件、收卷机壳体和收卷机构，所述分切机支架上方右侧边安装有保持辊组件，分切机支架上方左侧安装有送料分切组件，分切机支架左侧边置设有收卷机壳体，收卷机壳体上置设有若干收卷机构。本发明能够利用保持辊、压料架、送料辊进行送料，送料稳定；能够利用等距置设的切刀对钢带进行均匀切割；利用压力辊与送料辊给钢带施加力，从而分切更彻底；利用多个收卷机构进行收卷，利用光杆排线器实现收卷机构的往复运动，从而高效且均匀地收钢带。
The present invention discloses a steel trough slitting and winding machine, including a slitting machine bracket, a holding roller assembly, a feeding slitting assembly, a winding machine shell and a winding mechanism, wherein a holding roller assembly is installed on the right side above the slitting machine bracket, a feeding slitting assembly is installed on the left side above the slitting machine bracket, a winding machine shell is arranged on the left side of the slitting machine bracket, and a plurality of winding mechanisms are arranged on the winding machine shell. The present invention can use the holding roller, the pressing frame and the feeding roller to feed the material, and the feeding is stable; can use the equidistantly arranged cutting knives to evenly cut the steel strip; use the pressure roller and the feeding roller to apply force to the steel strip, so that the slitting is more thorough; use multiple winding mechanisms to wind, and use the light rod wire arrangement device to realize the reciprocating motion of the winding mechanism, so as to efficiently and evenly wind the steel strip.
Description
技术领域Technical Field
本发明涉及钢带加工的技术领域，特别是钢槽分切收卷机的技术领域。The invention relates to the technical field of steel strip processing, in particular to the technical field of steel groove slitting and winding machines.
背景技术Background technique
钢带又称带钢，是宽度在1300mm以内，长度根据每卷的大小略有不同。带钢一般成卷供应，具有尺寸精度高、表面质量好、便于加工、节省材料等优点。钢带在成卷购买后，需要进行分条，分切成所需规格的带条，再进行使用。除了钢带外，还有不锈钢带、铝带等，均需要同样的设备操作。现有设备中，存在钢带送料不稳定、分切不彻底、分切不匀、收卷效率低等问题。为此，需要一种新型钢槽分切收卷机以解决上述问题。Steel strip, also known as strip steel, is within 1300mm in width, and the length varies slightly depending on the size of each roll. Strip steel is generally supplied in rolls, and has the advantages of high dimensional accuracy, good surface quality, easy processing, and material saving. After the steel strip is purchased in rolls, it needs to be slit and cut into strips of the required specifications before use. In addition to steel strips, there are also stainless steel strips, aluminum strips, etc., all of which require the same equipment to operate. In existing equipment, there are problems such as unstable steel strip feeding, incomplete slitting, uneven slitting, and low winding efficiency. To this end, a new type of steel trough slitting and winding machine is needed to solve the above problems.
发明内容Summary of the invention
本发明的目的就是解决现有技术中的问题，提出一种钢槽分切收卷机，能够利用保持辊、压料架、送料辊进行送料，送料稳定；能够利用等距置设的切刀对钢带进行均匀切割；利用压力辊与送料辊给钢带施加力，从而分切更彻底；利用多个收卷机构进行收卷，利用光杆排线器实现收卷机构的往复运动，从而高效且均匀地收钢带。The purpose of the present invention is to solve the problems in the prior art and to propose a steel trough slitting and winding machine, which can utilize a retaining roller, a pressure frame, and a feed roller for feeding, and the feeding is stable; it can utilize equidistantly arranged cutters to evenly cut the steel strip; utilize pressure rollers and feed rollers to apply force to the steel strip, thereby making the slitting more thorough; utilize multiple winding mechanisms for winding, and utilize an optical rod wire arranger to realize the reciprocating motion of the winding mechanism, thereby efficiently and evenly winding the steel strip.
为实现上述目的，本发明提出了一种钢槽分切收卷机，包括分切机支架、保持辊组件、送料分切组件、收卷机壳体和收卷机构，所述分切机支架上方右侧边安装有保持辊组件，分切机支架上方左侧安装有送料分切组件，分切机支架左侧边置设有收卷机壳体，收卷机壳体上置设有若干收卷机构；所述保持辊组件包括保持辊架、保持辊、弹簧、轴和限位板；所述送料分切组件包括第一电机、第一联轴器、第一链传动结构、齿轮组、压力辊、切刀结构、送料调节架、送料辊、压料架和压力辊架；所述收卷机构包括料筒轴、轴承组件、导轨组件、第二链传动结构、第二电机、第二联轴器、减速器、第三链传动结构、机构底座、光杆排线器、料筒和锁紧螺母。To achieve the above-mentioned purpose, the present invention proposes a steel trough slitting and winding machine, including a slitting machine bracket, a retaining roller assembly, a feeding slitting assembly, a winding machine shell and a winding mechanism, wherein a retaining roller assembly is installed on the right side above the slitting machine bracket, a feeding slitting assembly is installed on the left side above the slitting machine bracket, a winding machine shell is arranged on the left side of the slitting machine bracket, and a plurality of winding mechanisms are arranged on the winding machine shell; the retaining roller assembly includes a retaining roller frame, a retaining roller, a spring, a shaft and a limit plate; the feeding slitting assembly includes a first motor, a first coupling, a first chain transmission structure, a gear set, a pressure roller, a cutting knife structure, a feeding adjustment frame, a feeding roller, a pressure frame and a pressure roller frame; the winding mechanism includes a barrel shaft, a bearing assembly, a guide rail assembly, a second chain transmission structure, a second motor, a second coupling, a reducer, a third chain transmission structure, a mechanism base, a light rod wire arranger, a barrel and a locking nut.
作为优选，所述分切机支架上方后端设有第一电机，第一电机的输出轴通过第一联轴器连接有第一链传动结构，第一链传动结构包括主动链轮、从动链轮和传动链，主动链轮同轴连接有送料辊，送料辊中部配合有轴，轴安装于送料调节架上；所述送料调节架上通过轴安装有数量为2的送料辊，送料辊上下相对设置，下方的送料辊与第一链传动结构的主动链轮同轴连接，送料辊之间配合有钢带；所述送料辊右侧的分切机支架上置设有压料架，压料架上压装有钢带；所述送料辊左侧的分切机支架上置设有切刀结构，切刀结构左侧的分切机支架上置设有压力辊架，压力辊架上安装有数量为2的压力辊，压力辊之间配合有钢带；所述第一链传动结构的从动链轮同轴连接有齿轮组，齿轮组包括主动齿轮和从动齿轮，主动齿轮和从动齿轮均同轴连接有压力辊；所述第一联轴器为链轮联轴器；所述切刀结构包括切刀、刀座、切刀架和刀架座，刀架座安装于分切机支架上，刀架座上方设有切刀架，切刀架为匚型结构，切刀架上端设有方形槽孔，切刀架上端嵌装有刀座，刀座上端中部设有方形槽孔，刀座上端嵌装有切刀。Preferably, a first motor is provided at the rear end above the slitting machine bracket, and the output shaft of the first motor is connected to the first chain transmission structure through a first coupling, and the first chain transmission structure includes a driving sprocket, a driven sprocket and a transmission chain, and the driving sprocket is coaxially connected to a feed roller, and a shaft is matched in the middle of the feed roller, and the shaft is installed on a feed adjustment frame; two feed rollers are installed on the feed adjustment frame through the shaft, and the feed rollers are arranged opposite to each other up and down, and the lower feed roller is coaxially connected to the driving sprocket of the first chain transmission structure, and a steel belt is matched between the feed rollers; a pressing frame is provided on the slitting machine bracket on the right side of the feed roller, and a steel belt is pressed on the pressing frame; a cutting knife is provided on the slitting machine bracket on the left side of the feed roller Structure, a pressure roller frame is arranged on the slitting machine support on the left side of the cutting knife structure, and two pressure rollers are installed on the pressure roller frame, and a steel belt is matched between the pressure rollers; the driven sprocket of the first chain transmission structure is coaxially connected with a gear set, and the gear set includes a driving gear and a driven gear, and the driving gear and the driven gear are coaxially connected with a pressure roller; the first coupling is a sprocket coupling; the cutting knife structure includes a cutting knife, a knife seat, a cutting knife frame and a knife frame seat, and the knife frame seat is installed on the slitting machine support, and a cutting knife frame is arranged above the knife frame seat, and the cutting knife frame is a 匚-shaped structure, and a square slot is arranged on the upper end of the cutting knife frame, and the cutting knife frame is embedded in the upper end of the cutting knife frame, and a square slot is arranged in the middle of the upper end of the knife seat, and a cutting knife is embedded in the upper end of the knife seat.
作为优选，所述保持辊架为匚字型结构，保持辊架上横向置设有若干轴，轴的数量为4个；所述保持辊架上方的轴上配合有保持辊，保持辊为圆环柱状结构；所述保持辊架下方的轴上配合有弹簧，弹簧两端的轴上配合有限位板；所述保持辊之间配合有钢带。Preferably, the retaining roller frame is of a U-shaped structure, and a plurality of shafts are arranged transversely on the retaining roller frame, the number of the shafts being 4; the shaft above the retaining roller frame is equipped with a retaining roller, and the retaining roller is of a circular columnar structure; the shaft below the retaining roller frame is equipped with a spring, and the shafts at both ends of the spring are equipped with limiting plates; and a steel belt is equipped between the retaining rollers.
作为优选，所述料筒轴前端通过锁紧螺母固定有料筒，料筒轴通过轴承组件固定于机构底座上，机构底座底部通过导轨组件安装于收卷机壳体内部的横梁上；所述轴承组件包括轴承和轴承座，导轨组件包括直线导轨和滑块，滑块固定于机构底座底面，直线导轨固定于收卷机壳体内部的横梁上；所述机构底座上方右端纵向固定有第二电机，第二电机的输出轴通过第二联轴器连接有减速器，减速器的输出轴上连接有第二链传动结构和第三链传动结构，第二链传动结构、第三链传动结构均包括主动链轮、从动链轮和传动链，第二链传动结构的从动链轮同轴连接有料筒轴，第三链传动结构的从动链轮同轴连接有光杆排线器；所述第二联轴器为链轮联轴器。Preferably, the front end of the barrel shaft is fixed with the barrel by a locking nut, the barrel shaft is fixed to the mechanism base by a bearing assembly, and the bottom of the mechanism base is installed on the crossbeam inside the winder housing through a guide rail assembly; the bearing assembly includes a bearing and a bearing seat, the guide rail assembly includes a linear guide rail and a slider, the slider is fixed to the bottom surface of the mechanism base, and the linear guide rail is fixed to the crossbeam inside the winder housing; a second motor is longitudinally fixed to the right end above the mechanism base, the output shaft of the second motor is connected to the reducer through a second coupling, and the output shaft of the reducer is connected to a second chain transmission structure and a third chain transmission structure, the second chain transmission structure and the third chain transmission structure both include a driving sprocket, a driven sprocket and a transmission chain, the driven sprocket of the second chain transmission structure is coaxially connected to the barrel shaft, and the driven sprocket of the third chain transmission structure is coaxially connected to the light rod cable arranger; the second coupling is a sprocket coupling.
本发明的有益效果：本发明能够利用保持辊、压料架、送料辊进行送料，送料稳定；能够利用等距置设的切刀对钢带进行均匀切割；利用压力辊与送料辊给钢带施加力，从而分切更彻底；利用多个收卷机构进行收卷，利用光杆排线器实现收卷机构的往复运动，从而高效且均匀地收钢带。The beneficial effects of the present invention are as follows: the present invention can utilize the retaining roller, the pressing frame and the feeding roller for feeding, and the feeding is stable; the steel strip can be evenly cut by the equidistantly arranged cutters; the pressure roller and the feeding roller are used to apply force to the steel strip, so that the slitting is more thorough; a plurality of winding mechanisms are used for winding, and the light rod wire arrangement device is used to realize the reciprocating motion of the winding mechanism, so that the steel strip can be efficiently and evenly wound.
本发明的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明一种钢槽分切收卷机的立体结构示意图；FIG1 is a schematic diagram of the three-dimensional structure of a steel trough slitting and winding machine of the present invention;
图2是本发明一种钢槽分切收卷机的主视结构示意图；FIG2 is a schematic diagram of the front view of a steel trough slitting and winding machine according to the present invention;
图3是本发明一种钢槽分切收卷机的俯视结构示意图；FIG3 is a schematic diagram of a top view of a steel trough slitting and winding machine according to the present invention;
图4是本发明一种钢槽分切收卷机的后视结构示意图；FIG4 is a schematic diagram of the rear view structure of a steel trough slitting and winding machine of the present invention;
图5是本发明一种钢槽分切收卷机的保持辊组件的立体结构示意图；FIG5 is a schematic diagram of the three-dimensional structure of a retaining roller assembly of a steel trough slitting and winding machine according to the present invention;
图6是本发明一种钢槽分切收卷机的分切部分的立体结构示意图；FIG6 is a schematic diagram of the three-dimensional structure of a slitting part of a steel trough slitting and winding machine according to the present invention;
图7是本发明一种钢槽分切收卷机的分切部分的俯视结构示意图；7 is a schematic diagram of the top view of the slitting part of a steel trough slitting and winding machine of the present invention;
图8是本发明一种钢槽分切收卷机的压力辊及切刀结构的立体结构示意图；FIG8 is a schematic diagram of the three-dimensional structure of a pressure roller and a cutter structure of a steel trough slitting and winding machine according to the present invention;
图9是本发明一种钢槽分切收卷机的收卷机构的右视结构示意图；9 is a schematic diagram of the right side structure of a winding mechanism of a steel trough slitting and winding machine according to the present invention;
图10是本发明一种钢槽分切收卷机的收卷机构的立体结构示意图；FIG10 is a schematic diagram of the three-dimensional structure of a winding mechanism of a steel trough slitting and winding machine according to the present invention;
图11是本发明一种钢槽分切收卷机的收卷机构的后视结构示意图；11 is a rear structural schematic diagram of a winding mechanism of a steel trough slitting and winding machine according to the present invention;
图12是本发明一种钢槽分切收卷机的收卷机构的料筒立体结构图。FIG. 12 is a three-dimensional structural diagram of a barrel of a winding mechanism of a steel trough slitting and winding machine according to the present invention.
图中：1-分切机支架、2-保持辊组件、21-保持辊架、22-保持辊、23-弹簧、24-轴、25-限位板、3-送料分切组件、31-第一电机、32-第一联轴器、33-第一链传动结构、34-齿轮组、35-压力辊、36-切刀结构、361-切刀、362-刀座、363-切刀架、364-刀架座、37-送料调节架、38-送料辊、39-压料架、310-压力辊架、4-收卷机壳体、5-收卷机构、51-料筒轴、52-轴承组件、53-导轨组件、54-第二链传动结构、55-第二电机、56-第二联轴器、57-减速器、58-第三链传动结构、59-机构底座、510-光杆排线器、511-料筒、512-锁紧螺母。In the figure: 1-slitting machine bracket, 2-holding roller assembly, 21-holding roller frame, 22-holding roller, 23-spring, 24-axis, 25-limiting plate, 3-feeding slitting assembly, 31-first motor, 32-first coupling, 33-first chain transmission structure, 34-gear set, 35-pressure roller, 36-cutter structure, 361-cutter, 362-cutter seat, 363-cutter frame, 364-cutter frame seat, 37-feeding Material adjustment frame, 38-feeding roller, 39-pressing frame, 310-pressure roller frame, 4-winding machine housing, 5-winding mechanism, 51-barrel shaft, 52-bearing assembly, 53-guide rail assembly, 54-second chain transmission structure, 55-second motor, 56-second coupling, 57-reducer, 58-third chain transmission structure, 59-mechanism base, 510-light rod wire arranger, 511-barrel, 512-locking nut.
具体实施方式Detailed ways
参阅图1-图12，本发明，包括分切机支架1、保持辊组件2、送料分切组件3、收卷机壳体4和收卷机构5，所述分切机支架1上方右侧边安装有保持辊组件2，分切机支架1上方左侧安装有送料分切组件3，分切机支架1左侧边置设有收卷机壳体4，收卷机壳体4上置设有若干收卷机构5；所述保持辊组件2包括保持辊架21、保持辊22、弹簧23、轴24和限位板25；所述送料分切组件3包括第一电机31、第一联轴器32、第一链传动结构33、齿轮组34、压力辊35、切刀结构36、送料调节架37、送料辊38、压料架39和压力辊架310；所述收卷机构5包括料筒轴51、轴承组件52、导轨组件53、第二链传动结构54、第二电机55、第二联轴器56、减速器57、第三链传动结构58、机构底座59、光杆排线器510、料筒511和锁紧螺母512。Referring to Fig. 1 to Fig. 12, the present invention comprises a slitting machine support 1, a holding roller assembly 2, a feeding slitting assembly 3, a winding machine housing 4 and a winding mechanism 5, wherein the holding roller assembly 2 is installed on the right side above the slitting machine support 1, the feeding slitting assembly 3 is installed on the left side above the slitting machine support 1, the winding machine housing 4 is arranged on the left side of the slitting machine support 1, and a plurality of winding mechanisms 5 are arranged on the winding machine housing 4; the holding roller assembly 2 comprises a holding roller frame 21, a holding roller 22, a spring 23, a shaft 24 and a limit plate 25; the feeding slitting assembly 3 is installed on the left side above the slitting machine support 1, and the winding machine housing 4 is arranged on the left side of the slitting machine support 1. Component 3 includes a first motor 31, a first coupling 32, a first chain transmission structure 33, a gear set 34, a pressure roller 35, a cutter structure 36, a feed adjustment frame 37, a feed roller 38, a pressure frame 39 and a pressure roller frame 310; the winding mechanism 5 includes a barrel shaft 51, a bearing assembly 52, a guide rail assembly 53, a second chain transmission structure 54, a second motor 55, a second coupling 56, a reducer 57, a third chain transmission structure 58, a mechanism base 59, a bare rod wire arranger 510, a barrel 511 and a locking nut 512.
具体的，所述分切机支架1上方后端设有第一电机31，第一电机31的输出轴通过第一联轴器32连接有第一链传动结构33，第一链传动结构33包括主动链轮、从动链轮和传动链，主动链轮同轴连接有送料辊38，送料辊38中部配合有轴，轴安装于送料调节架37上；所述送料调节架37上通过轴安装有数量为2的送料辊38，送料辊38上下相对设置，下方的送料辊38与第一链传动结构33的主动链轮同轴连接，送料辊38之间配合有钢带；所述送料辊38右侧的分切机支架1上置设有压料架39，压料架39上压装有钢带；所述送料辊38左侧的分切机支架1上置设有切刀结构36，切刀结构36左侧的分切机支架1上置设有压力辊架310，压力辊架310上安装有数量为2的压力辊35，压力辊35之间配合有钢带；所述第一链传动结构33的从动链轮同轴连接有齿轮组34，齿轮组34包括主动齿轮和从动齿轮，主动齿轮和从动齿轮均同轴连接有压力辊35；所述第一联轴器32为链轮联轴器；所述切刀结构36包括切刀361、刀座362、切刀架363和刀架座364，刀架座364安装于分切机支架1上，刀架座364上方设有切刀架363，切刀架363为匚型结构，切刀架363上端设有方形槽孔，切刀架363上端嵌装有刀座362，刀座362上端中部设有方形槽孔，刀座362上端嵌装有切刀361。Specifically, a first motor 31 is provided at the upper rear end of the slitting machine bracket 1, and the output shaft of the first motor 31 is connected to the first chain transmission structure 33 through a first coupling 32. The first chain transmission structure 33 includes a driving sprocket, a driven sprocket and a transmission chain. The driving sprocket is coaxially connected to a feed roller 38, and a shaft is matched in the middle of the feed roller 38, and the shaft is installed on a feed adjustment frame 37; two feed rollers 38 are installed on the feed adjustment frame 37 through the shaft, and the feed rollers 38 are arranged opposite to each other up and down, and the lower feed roller 38 is coaxially connected to the driving sprocket of the first chain transmission structure 33, and a steel belt is matched between the feed rollers 38; a pressing frame 39 is provided on the slitting machine bracket 1 on the right side of the feed roller 38, and a steel belt is pressed on the pressing frame 39; a cutting knife structure 36 is provided on the slitting machine bracket 1 on the left side of the feed roller 38, and the cutting knife structure 36 on the left side of the cutting knife structure A pressure roller frame 310 is disposed on the machine support 1, and two pressure rollers 35 are installed on the pressure roller frame 310, and steel belts are matched between the pressure rollers 35; the driven sprocket of the first chain transmission structure 33 is coaxially connected with a gear set 34, and the gear set 34 includes a driving gear and a driven gear, and the driving gear and the driven gear are coaxially connected with the pressure roller 35; the first coupling 32 is a sprocket coupling; the cutter structure 36 includes a cutter 361, a knife seat 362, a cutter frame 363 and a knife frame seat 364, and the knife frame seat 364 is installed on the slitting machine support 1, and a cutter frame 363 is provided above the knife frame seat 364, and the cutter frame 363 is a 匚-shaped structure, and a square slot is provided at the upper end of the cutter frame 363, and a knife seat 362 is embedded at the upper end of the cutter frame 363, and a square slot is provided in the middle of the upper end of the knife seat 362, and a cutter 361 is embedded at the upper end of the knife seat 362.
具体的，所述保持辊架21为匚字型结构，保持辊架21上横向置设有若干轴24，轴24的数量为4个；所述保持辊架21上方的轴24上配合有保持辊22，保持辊22为圆环柱状结构；所述保持辊架21下方的轴24上配合有弹簧23，弹簧23两端的轴上配合有限位板25；所述保持辊22之间配合有钢带。Specifically, the retaining roller frame 21 is a U-shaped structure, and a plurality of shafts 24 are horizontally arranged on the retaining roller frame 21, and the number of shafts 24 is 4; the shaft 24 above the retaining roller frame 21 is matched with a retaining roller 22, and the retaining roller 22 is a circular columnar structure; the shaft 24 below the retaining roller frame 21 is matched with a spring 23, and the shafts at both ends of the spring 23 are matched with limiting plates 25; and a steel belt is matched between the retaining rollers 22.
具体的，所述料筒轴51前端通过锁紧螺母512固定有料筒511，料筒轴51通过轴承组件52固定于机构底座59上，机构底座59底部通过导轨组件53安装于收卷机壳体4内部的横梁上；所述轴承组件52包括轴承和轴承座，导轨组件53包括直线导轨和滑块，滑块固定于机构底座59底面，直线导轨固定于收卷机壳体4内部的横梁上；所述机构底座59上方右端纵向固定有第二电机55，第二电机55的输出轴通过第二联轴器56连接有减速器57，减速器57的输出轴上连接有第二链传动结构54和第三链传动结构58，第二链传动结构54、第三链传动结构58均包括主动链轮、从动链轮和传动链，第二链传动结构54的从动链轮同轴连接有料筒轴51，第三链传动结构58的从动链轮同轴连接有光杆排线器510；所述第二联轴器56为链轮联轴器。Specifically, the front end of the barrel shaft 51 is fixed with the barrel 511 through a locking nut 512, and the barrel shaft 51 is fixed to the mechanism base 59 through a bearing assembly 52. The bottom of the mechanism base 59 is installed on the crossbeam inside the winder housing 4 through a guide rail assembly 53; the bearing assembly 52 includes a bearing and a bearing seat, and the guide rail assembly 53 includes a linear guide rail and a slider. The slider is fixed to the bottom surface of the mechanism base 59, and the linear guide rail is fixed to the crossbeam inside the winder housing 4; the upper right end of the mechanism base 59 is longitudinally fixed with a Two motors 55, the output shaft of the second motor 55 is connected to the reducer 57 through the second coupling 56, the output shaft of the reducer 57 is connected to the second chain transmission structure 54 and the third chain transmission structure 58, the second chain transmission structure 54 and the third chain transmission structure 58 both include a driving sprocket, a driven sprocket and a transmission chain, the driven sprocket of the second chain transmission structure 54 is coaxially connected to the barrel shaft 51, and the driven sprocket of the third chain transmission structure 58 is coaxially connected to the light rod wire arranger 510; the second coupling 56 is a sprocket coupling.
本发明工作过程：Working process of the present invention:
本发明一种钢槽分切收卷机在工作过程中，结合附图进行说明。The working process of a steel channel slitting and winding machine of the present invention is described in conjunction with the accompanying drawings.
待分切收卷的钢带于钢带筒上，钢带筒置于架子上，将钢带穿过保持辊组件2再通过压料架39，之后穿过送料辊38，最后穿过压力辊35；送料辊38的高度可以通过调整送料调节架37调节，从而改变了钢带于切刀结构36上的力；钢带在压力辊35挤压前移的过程中，下方受到切刀361的切割而等宽度切开。保持辊组件2、压料架39均为保证钢带笔直送料不晃动而设置。送料辊38、压力辊35的动力源均来自于第一电机31。The steel strip to be slit and wound is placed on the steel strip drum, which is placed on a rack. The steel strip passes through the holding roller assembly 2 and then through the pressing frame 39, then through the feed roller 38, and finally through the pressure roller 35; the height of the feed roller 38 can be adjusted by adjusting the feed adjustment frame 37, thereby changing the force of the steel strip on the cutter structure 36; during the process of the pressure roller 35 squeezing and moving forward, the steel strip is cut by the cutter 361 below and cut into equal widths. The holding roller assembly 2 and the pressing frame 39 are both set to ensure that the steel strip is fed straight without shaking. The power sources of the feed roller 38 and the pressure roller 35 are all from the first motor 31.
预先手动将切开的钢带挂到料筒511上，料筒511在第二电机55的作用下进行旋转，同时结合导轨组件53和光杆排线器510，实现前后的往复运动。光杆排线器510为现有技术。料筒511上卷满钢带即可手动旋开锁紧螺母512以取下料筒511并更换新的料筒511。The cut steel strip is manually hung on the barrel 511 in advance, and the barrel 511 rotates under the action of the second motor 55, and at the same time combines with the guide rail assembly 53 and the polished rod wire arranging device 510 to realize the reciprocating motion. The polished rod wire arranging device 510 is a prior art. When the barrel 511 is full of steel strips, the locking nut 512 can be manually unscrewed to remove the barrel 511 and replace it with a new barrel 511.
本发明，能够利用保持辊、压料架、送料辊进行送料，送料稳定；能够利用等距置设的切刀对钢带进行均匀切割；利用压力辊与送料辊给钢带施加力，从而分切更彻底；利用多个收卷机构进行收卷，利用光杆排线器实现收卷机构的往复运动，从而高效且均匀地收钢带。The present invention can utilize the retaining roller, the pressing frame and the feeding roller to feed the material stably; can utilize the equidistantly arranged cutters to evenly cut the steel strip; utilize the pressure roller and the feeding roller to apply force to the steel strip, thereby making the slitting more thorough; utilize multiple winding mechanisms to wind the steel strip, utilize the light rod wire arranger to realize the reciprocating motion of the winding mechanism, thereby efficiently and evenly winding the steel strip.
上述实施例是对本发明的说明，不是对本发明的限定，任何对本发明简单变换后的方案均属于本发明的保护范围。The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.
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Denomination of invention: A steel groove slitting and coiling machine Granted publication date: 20240524 Pledgee: Zhejiang Shangyu Rural Commercial Bank Co.,Ltd. Songxia Sub branch Pledgor: Zhejiang Tianhong New Materials Co.,Ltd. Registration number: Y2024330002266 |
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