CN110011155B - Automatic wire bonding machine for data wire - Google Patents
Automatic wire bonding machine for data wire Download PDFInfo
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- CN110011155B CN110011155B CN201910301904.0A CN201910301904A CN110011155B CN 110011155 B CN110011155 B CN 110011155B CN 201910301904 A CN201910301904 A CN 201910301904A CN 110011155 B CN110011155 B CN 110011155B
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- glue spraying
- sliding
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- 239000000463 material Substances 0.000 claims abstract description 226
- 238000003466 welding Methods 0.000 claims abstract description 118
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000005520 cutting process Methods 0.000 claims abstract description 68
- 210000001503 joint Anatomy 0.000 claims abstract description 55
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 45
- 229910000679 solder Inorganic materials 0.000 claims abstract description 7
- 239000003292 glue Substances 0.000 claims description 206
- 238000005507 spraying Methods 0.000 claims description 186
- 230000005540 biological transmission Effects 0.000 claims description 116
- 230000001360 synchronised effect Effects 0.000 claims description 28
- 230000007306 turnover Effects 0.000 claims description 28
- 230000000903 blocking effect Effects 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 24
- 238000003848 UV Light-Curing Methods 0.000 claims description 23
- 230000000712 assembly Effects 0.000 claims description 20
- 238000000429 assembly Methods 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 20
- 239000000969 carrier Substances 0.000 claims description 19
- 238000005476 soldering Methods 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 12
- 230000001680 brushing effect Effects 0.000 claims description 11
- 230000004907 flux Effects 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 10
- 238000003698 laser cutting Methods 0.000 claims description 6
- 210000000481 breast Anatomy 0.000 claims description 4
- 238000001723 curing Methods 0.000 claims description 4
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses an automatic wire welding machine for a data wire, which comprises a frame, a control system and a cycloid mechanism, wherein the cycloid mechanism comprises a conveying assembly, and the conveying assembly can convey a cycloid clamp to a position where the cycloid clamp is in butt joint with a wire processing mechanism; the wire processing mechanism comprises a material moving assembly, a wire cutting assembly, a laser assembly, a wire stripping assembly, a tin feeding assembly and a wire cutting head assembly, and is used for cutting wires, cutting wire openings, cutting rubber, stripping wires, feeding solder resist, feeding tin and processing wire cutting heads in a matched manner; the welding mechanism comprises a first material moving assembly, at least two welding units and a blanking assembly and is used for welding TYPE-C heads and/or other TYPEs of USB heads on the wires; and the conveying mechanism is used for conveying the hollow cycloid clamp for blanking of the blanking assembly back to the cycloid mechanism.
Description
Technical Field
The invention relates to the technical field of wire processing equipment, in particular to an automatic wire bonding machine for a data wire.
Background
In the prior art, there are various data lines, such as a USB head data line, a TYPE-C data line, an HDMI data line, and the like. In the production and processing process of the data wire, the matched type of wire and the corresponding data connector are often required to be welded together to form a matched product.
In the prior art, two modes exist for processing the data wire, one is that the stripped and cut wire is welded with the corresponding data joint by hand, and the mode has low processing efficiency, large labor requirement and high production cost; the other is to process through automatic welding equipment, and the data wire is processed through automatic equipment, so that the processing efficiency is high, and the production cost is reduced. However, the existing equipment for finishing the processing of the data line has the following defects: firstly, the automation degree is low, manual intervention is needed for pretreatment of the data line, and the quality of processed products is low; secondly, the existing data line finishing processing is finished through a plurality of devices, the line transferring time between the devices is long, the processing efficiency is reduced, and the production cost is increased; thirdly, the consistency and quality of the data line processed by the existing equipment are not high; fourth, the kind of the data line that current equipment can process is single, and the use is restricted.
Disclosure of Invention
The invention solves the technical problems of the prior art by providing the automatic wire bonding machine for the data wires, which has the advantages of high automation degree, high quality of the data wires of the bonding wires, quick bonding wires and low production cost.
In order to solve the technical problems, the invention adopts the following technical scheme that the automatic wire welding machine for the data wire comprises a frame, a control system, a cycloid mechanism and a wire processing mechanism, wherein the cycloid mechanism comprises a conveying component, and the conveying component can convey a cycloid clamp for oppositely bending a wire clamping the data wire to a position in butt joint with the wire processing mechanism; the wire processing mechanism comprises a material moving component, a wire cutting component, a laser component, a wire stripping component, a tin feeding component and a wire cutting head component, wherein the material moving component can transplant cycloid clamps positioned on the starting station, the wire cutting component, the laser component, the wire stripping component, the tin feeding component and the wire cutting head component to the wire cutting component, the laser component, the wire stripping component, the tin feeding component, the wire cutting head component and the welding mechanism, and the wire cutting processing mechanism performs wire cutting, wire cutting opening, glue cutting skin, wire stripping, solder resist feeding, wire feeding and wire cutting head processing on a wire; the welding mechanism comprises a first material moving assembly, at least two welding units and a blanking assembly, wherein the first material moving assembly can receive cycloid clamps clamping processed wires from the butt joint position of the welding mechanism and the wire processing mechanism, sequentially move the cycloid clamps to the welding units and/or move the cycloid clamps to the blanking assembly; the welding units are used for welding TYPE-C heads and/or other TYPEs of USB heads for a group of wires arranged on the cycloid clamp which is movably butted with the welding units; the blanking assembly is used for transferring and blanking the welded data wire to a next station; the conveying mechanism comprises a plurality of synchronous belt conveying belt modules which are arranged in the X direction and are in butt joint connection, and the conveying mechanism is used for conveying the empty cycloid clamp for blanking of the blanking assembly back to the cycloid mechanism.
As a further explanation of the above technical solution:
In the above technical scheme, the cycloid mechanism further comprises a first conveying component, a transverse conveying component and a blocking component, wherein the blocking component is arranged on the conveying component and is used for blocking or releasing cycloid clamps conveyed along the conveying component, the transverse conveying component is movably connected with the conveying mechanism and the first conveying component in a butt joint mode and is used for conveying cycloid jigs conveyed by the conveying mechanism to the first conveying component, and the first conveying component is used for reversely conveying the cycloid jigs received from the butt joint position of the transverse conveying component along the X direction and matching with manual placement and conveying of the cycloid jigs on the conveying component; the conveying assembly and the first conveying assembly are conveying belt modules extending in the X direction; the horizontal moving material assembly comprises a base extending in the Y direction, a material conveying groove is formed in the base, a sliding cylinder is arranged at the bottom end of the base, a linear guide rail extending in the Y direction is arranged on the upper end face of the base, a pushing table is fixedly arranged on a sliding seat of the linear guide rail, the pushing table is further in transmission connection with the sliding cylinder through a connecting block and is driven to slide along the linear guide rail, a cycloid jig arranged on the material conveying groove is matched and pushed to move from a butt joint position of the horizontal moving material assembly and the conveying mechanism to a butt joint position of the cycloid jig and the first conveying assembly along the Y direction, a pushing cylinder is further arranged at a position of one side of the material conveying groove opposite to the first conveying assembly, and the pushing cylinder can push the cycloid jig arranged on the material conveying groove to the first conveying assembly in the X direction; the material blocking assembly comprises a supporting seat fixedly connected with the conveying assembly, a driving cylinder arranged in the X direction is arranged on the supporting seat, a piston of the driving cylinder is connected with a clamping hook capable of being hinged relative to the driving cylinder, the driving cylinder drives the clamping hook to move in the X direction, so that the clamping hook contacts the conveying assembly and/or is hinged by a cycloid jig arranged at a matching position of the conveying assembly, and the cycloid jig conveyed along the conveying assembly is matched and blocked or released.
In the technical scheme, the material moving assembly comprises a material conveying channel which is arranged on the frame through a plurality of first supporting seats and extends along the X direction, a first linear guide rail which extends along the X direction is arranged right below the material conveying channel which is matched with the first supporting seats, a plurality of first pushing tables which are vertically inserted into the material conveying channel are arranged on the guide rail of the first linear guide rail at intervals along the X direction, the guide rail of the first linear guide rail is also in transmission connection with a ball screw transmission pair arranged on one side of the first supporting seat in the Y direction through a sliding seat, the ball screw transmission pair drives the plurality of first pushing tables to move along the X direction of the material conveying channel, and cycloidal clamps positioned on the starting station, the line cutting assembly, the laser assembly, the line stripping assembly, the tin feeding assembly and the line cutting head assembly are synchronously transplanted onto the line cutting assembly, the laser assembly, the line cutting head assembly and the welding mechanism; the wire cutting assembly comprises a mounting base fixedly arranged on the frame, a second linear guide rail extending in the Y direction is arranged at the top end of the mounting base, a sliding block is arranged on the second linear guide rail, pneumatic fingers are arranged on the sliding block, upper scissors and lower scissors which are symmetrically arranged in the Z direction are respectively arranged on two fingers of each pneumatic finger, the sliding block is further in transmission connection with a driving cylinder arranged on the mounting base, the driving cylinder can drive the sliding block to drive the pneumatic fingers to move in the Y direction, and the pneumatic fingers are matched with the pneumatic fingers to drive the upper scissors and the lower scissors to move in the Z direction in opposite directions, so that wires on a cycloid clamp arranged on a wire cutting station are matched and cut; the wire cutting assembly and the wire cutting head assembly both comprise a first mounting base fixedly arranged on the frame, two tenth linear guide rails are arranged on the Y-direction front side surface of the first mounting base in the Z direction, two first sliding blocks are arranged on the two tenth linear guide rails, cutters are fixedly arranged at the bottom ends or the front sides of the top ends of the two first sliding blocks respectively, the two first sliding blocks are also respectively in transmission connection with first driving air cylinders arranged at the Z-direction top ends and the bottom ends of the first mounting base, a second driving air cylinder arranged in the Y direction is fixedly arranged on the first mounting base, the second driving air cylinder is connected with a top head, the two first sliding blocks can be used for driving the two first sliding blocks to drive the two cutters to move in the Z direction in opposite directions, and the second driving air cylinders are matched for driving the top head to move in the Y direction and propped against the ends of wires on cycloid clamps arranged on the wire cutting stations to finish wire cutting and wire cutting heads; the laser assembly is arranged on a stripping station matched with the frame and comprises two third linear guide rails which are arranged in parallel and extend along the X direction, a sliding plate is arranged on the two third linear guide rails in a crossing mode, the sliding plate is further in transmission connection with a first ball screw transmission pair arranged on the frame through a first sliding seat, two fourth linear guide rails extending along the Y direction are arranged on the sliding plate, the fourth linear guide rails are provided with first sliding plates, the first sliding plates are connected with a box body penetrating through the sliding plate and extending into the frame through an L-shaped connecting seat, the first sliding plates are further connected with a differential head assembly arranged along the Y direction, and the differential head assembly can transmit the first sliding plates to drive the box body to move along the Y direction of the fourth linear guide rails; the lower part of the box Z is provided with a laser unit, the position of the top end of the box Z facing the laser unit is provided with a reflecting device, laser energy emitted by the laser unit is directly emitted to the reflecting device, the reflecting device can reflect and emit received laser energy to an upper laser head arranged on the outer side of the front side wall of the box Y, the upper laser head can be aligned with a data line arranged on a cycloid jig on a stripping station and is matched with the upper half part of the data line for laser cutting, the inner side wall of the rear side wall of the box Y is also provided with a third driving cylinder which is connected with a first reflecting device, the third driving cylinder can drive the first reflecting device X to move and enable the first reflecting device X to be arranged on a straight-line path of the laser unit and the reflecting device, so that laser emitted by the laser unit is reflected by the first reflecting device and directly irradiates a lower laser head arranged on the outer side of the front side wall of the box Y, the lower laser head is positioned right below the upper laser head at a setting position, and the lower laser head can be aligned upwards in the Z direction to a data line on a cycloid jig arranged on a glue stripping station after receiving the laser reflected by the first reflecting device, and is matched with the lower half part of the data line to cut glue; the wire stripping assembly comprises a second installation base, an installation bottom plate is fixedly arranged on the second installation base, two fifth linear guide rails extending along the Y direction are arranged on the installation bottom plate, a sliding plate is arranged on the two fifth linear guide rails, the sliding plate can be driven to move along the Y direction by a fourth driving air cylinder arranged on the installation bottom plate, a first vertical plate is vertically arranged on one side of the sliding plate Y direction, two sixth linear guide rails extending along the Z direction are arranged on the first vertical plate, an upper wire stripping knife and a lower wire stripping knife are arranged on the two sixth linear guide rails, the upper wire stripping knife and the lower wire stripping knife are in transmission connection with a driving motor fixedly arranged at the top end of the Z direction of the first vertical plate through a third ball screw transmission pair and a coupling arranged between the two sixth linear guide rails, a material pressing air cylinder is further arranged at the top end of the Z direction of the second installation base, and the piston of the material pressing air cylinder is connected with two pressing heads, and the material pressing air cylinder is arranged along the Z direction and can drive two pressing heads to press a data wire on a jig arranged on a wire stripping station; the fourth driving cylinder drives the sliding plate to drive the first vertical plate to move in the Y direction, the upper wire stripping knife and the lower wire stripping knife are driven by the driving motor to move in opposite directions along the Z direction, and the material pressing cylinder drives the two pressing heads to press the data wire on the cycloid jig arranged on the wire stripping station, so that the wire stripping heads of the data wire ends after laser cutting of the laser component are stripped by the upper wire stripping knife and the lower wire stripping knife; the tin feeding assembly comprises a third mounting base, a seventh linear guide rail extending in the Z direction is arranged on the third mounting base, a first sliding plate is arranged on the seventh linear guide rail, the first sliding plate can be driven by a synchronous belt transmission pair arranged on the third mounting base to move along the Z direction of the seventh linear guide rail, an X-direction extending truss arm is vertically arranged at the front end of the first sliding plate Y, both X-direction ends of the truss arm are connected with a V-shaped groove bucket through an L-shaped connecting seat, the synchronous belt transmission pair can drive the truss arm to drive the two V-shaped groove buckets to move in the Z direction, the two V-shaped groove buckets are immersed in/lifted out of a soldering flux box and a soldering tin box which are arranged below the V-shaped groove bucket in a matching manner, a supporting base is further arranged at the position of a tin feeding station matched manner on the frame, the supporting base is connected with a turnover frame extending in the X direction through a pivot shaft, the turnover frame is further in driving connection with a fifth driving cylinder fixedly arranged on the frame, and the fifth driving cylinder can drive the turnover frame to be fixedly arranged at the two ends of the turnover frame to be placed between the horizontal turnover frame and the two ends of the vertical turnover frame to the vertical position of the vertical turnover frame and the vertical turnover frame to be placed at 90 degrees; the fifth driving cylinder drives the turnover frame to drive the two cycloid jigs to turn over from the horizontal placement position to the vertical placement position and to be placed right above the two V-shaped groove hoppers, the synchronous belt is matched with the synchronous belt to drive the truss arm to move in the Z direction so as to lift the two V-shaped groove hoppers out of the soldering flux box and the soldering flux box, and the soldering flux box are matched with the wire heads of the data wires which are placed on the cycloid jigs and finish stripping.
In the above technical scheme, the welding mechanism further comprises a tin brush ball assembly and a stripping assembly, wherein the tin brush ball assembly is arranged between the welding unit close to the blanking assembly and the blanking assembly, the tin brush ball assembly is used for brushing off tin balls on the positions of the TYPE-C heads and/or other TYPEs of USB heads in wire welding, and the stripping assembly is used for opening the turndown door of the cycloid jig and propping up the data wire arranged on the cycloid jig, so that the blanking assembly can clamp the data wire which is welded; the first material moving assembly comprises a first material conveying channel which is arranged on the frame through a plurality of second supporting seats and extends along the X direction, an eleventh linear guide rail which extends along the X direction is arranged right below the first material conveying channel in a matched mode on the plurality of second supporting seats, a plurality of second pushing tables which are vertically inserted into the first material conveying channel are arranged on the guide rail of the eleventh linear guide rail at intervals along the X direction, the guide rail of the eleventh linear guide rail is also in transmission connection with a fourth ball screw transmission pair arranged on one side of the Y direction of the second supporting seat through a second sliding seat, the guide rail of the fourth ball screw transmission pair drives a plurality of second pushing tables to move along the X direction of the first material conveying channel, and cycloid clamps which are clamped on the joint positions of the welding mechanism and the line processing mechanism are matched to be transferred to a plurality of welding units, and/or the cycloid clamps are transferred to the blanking assembly; the tin brush ball assembly comprises a gate-shaped seat, wherein an X-direction arranged brushing air cylinder is arranged at the top end of the gate-shaped seat, the brushing air cylinder is connected with two brush heads which are symmetrically arranged up and down through a T-shaped connecting seat, the brushing air cylinder drives the two brush heads to move in the X direction through the T-shaped connecting seat, and a lead is matched and brushed to weld tin balls on TYPE-C heads and/or other TYPEs of USB heads; the stripping assembly comprises a fourth mounting base, a Y-direction sliding rail is arranged on the fourth mounting base, a second sliding block is arranged on the Y-direction sliding rail, a rotating motor arranged in the Y-direction is arranged on the second sliding block through a bearing, an output shaft of the rotating motor is connected with an opening clamping handle through a coupling and can drive the opening clamping handle to turn over, the second sliding block is also in transmission connection with a sixth driving cylinder arranged at one end of the fourth mounting base in the Y-direction, the sixth driving cylinder drives the second sliding block to move in the Y-direction, so that a wedge opening on the opening clamping handle is buckled with a turning door of a cycloid clamp arranged at a matching position, and the opening clamping handle is driven to rotate in cooperation with the rotating motor to open the turning door in a matching manner; the device also comprises a material supporting cylinder which is arranged at the right lower end of the opening clamp handle, a material supporting knife is fixedly arranged on a piston of the material supporting cylinder, the material supporting cylinder drives the material supporting knife to move in the Z direction and push off a data line arranged on the cycloid clamp; the blanking assembly comprises a data line transfer assembly and a cycloid clamp blanking assembly, the data line transfer assembly comprises a second ball screw transmission pair which is arranged on the gantry and extends along the X direction, a sliding seat of the second ball screw transmission pair is fixedly provided with a second mounting plate, a lifting cylinder which is arranged on the second mounting plate in the Z direction, a third pneumatic finger which is connected with the lifting cylinder is arranged at the bottom end of the lifting cylinder, the third pneumatic finger is a pneumatic finger with double clamping fingers, a first ejection cylinder which is arranged in the X direction is also arranged on the third pneumatic finger, a ejection block which is connected with the first ejection cylinder can be driven to extend between two clamping fingers of the third pneumatic finger, the second ball screw transmission pair is used for transmitting X direction movement, and is matched with the lifting cylinder to transmit Z direction movement of the third pneumatic finger and the ejection block, so that the double clamping fingers of the third pneumatic finger extend into a matched cycloid clamp to clamp a welded data line for blanking or moving to a next station; the cycloid clamp blanking assembly is arranged at the X-direction side of the first material moving assembly and comprises a clamp carrying platform connected with the frame through a screw rod bearing, the clamp carrying platform is in transmission connection with a second material ejection cylinder arranged in the Z-direction, the second material ejection cylinder can drive the clamp carrying platform to move in the Z-direction and movably butt-joint with the first material moving assembly and the first clamp carrying platform arranged at one Y-direction side of the clamp carrying platform, and the empty cycloid clamp is matched and transferred to the position flush with the first clamp carrying platform from the tail end of the first material moving assembly; the cycloidal clamp pushing device comprises a clamp carrier, a first pushing assembly, a conveying mechanism and a cycloidal clamp, wherein the other side of the clamp carrier in the Y direction and one side of the first clamp carrier X are both provided with the first pushing assembly, the first pushing assembly comprises a first pushing cylinder fixedly arranged on a rack through an I-shaped mounting seat, and the first pushing cylinder can push the cycloidal clamp arranged in the clamp carrier to the first clamp carrier and/or push the cycloidal clamp arranged in the first clamp carrier to the conveying mechanism.
In the above technical solution, the plurality of welding units include TYPE-C head welding units and/or other TYPEs of USB head welding units, where the TYPE-C head welding units include a feeding assembly, a transfer assembly, a rotating assembly, and a welding assembly; the feeding assembly comprises two X-direction sliding rails arranged on the frame through square seats, a carrier plate is arranged on the two X-direction sliding rails, a plurality of carrier plates for placing TYPE-C heads are movably arranged on the carrier plate, an X-direction synchronous belt sliding table is arranged at the bottom end of the carrier plate, and the X-direction synchronous belt sliding table can drive the carrier plate to move to a position where the carrier plate is in butt joint with the transplanting assembly in the X-direction; the transfer assembly comprises a Y-direction ball screw transmission pair fixedly arranged on the frame through a supporting block, the Y-direction ball screw transmission pair is connected with a first truss plate in a transmission manner, the first truss plate is fixedly connected with a Z-direction vertical plate, Z-direction sliding rails are arranged on the X-direction two side surfaces of the Z-direction vertical plate, first sliding seats are arranged on the Z-direction sliding rails on the X-direction two side surfaces of the Z-direction vertical plate, the first sliding seats are connected with a seventh driving cylinder arranged on the first truss plate in a transmission manner, the first sliding seats are connected with a sucker mounting seat provided with a connecting rod sucker, the Y-direction ball screw transmission pair is used for driving the first truss plate to drive the Z-direction vertical plate to move in a Y-direction manner, and the first sliding seats and the connecting rod sucker are matched with the seventh driving cylinder to clamp the TYPE-C heads on a carrier plate of the feeding assembly and then transferred to the transfer assembly and/or the TYPE-C heads arranged on the transfer assembly are transferred to a carrier matched with the rotating assembly; the transfer assembly comprises a gantry support, a transfer carrier with a plurality of containing grooves is fixedly arranged at the top end of the gantry support, a threaded cylinder is arranged on one side of the transfer carrier Y, the threaded cylinder can drive a pushing head to be inserted into the containing groove of the transfer carrier, TYPE-C heads transferred by the transfer assembly are pushed into the containing groove in a matched mode, a first pneumatic finger arranged in the Z direction is further arranged on the other side of the transfer carrier Y, and the first pneumatic finger can clamp and position the TYPE-C heads in the containing groove; the rotary assembly comprises a rotary seat arranged on a bottom plate through a bearing, the rotary seat can be driven to rotate by a first driving motor fixedly arranged on a frame, two rotary carriers are arranged on the rotary seat in a central symmetry mode, can rotate between a butt joint position of the rotary seat and a welding station along with rotation of the rotary seat, first containing grooves matched with the number of the containing grooves are formed in each rotary carrier, second pneumatic fingers are arranged at the front end or the rear end of the Y direction of each rotary carrier, the second pneumatic fingers are used for clamping and fixing TYPE-C heads arranged in the first containing grooves, a jacking cylinder arranged in a Z direction is further arranged at the position of the matched welding station on the bottom plate, and can drive the rotary carriers to move in the Z direction so that the TYPE-C heads arranged in the first containing grooves can be clamped and fixed by the second pneumatic fingers in a matching mode; the welding assembly is arranged at the right upper end of the rotating assembly and comprises a gantry seat, an inverted T-shaped supporting seat is arranged at the top end of the gantry seat, a fifth ball screw transmission pair is arranged on the Y-direction front end face of the inverted T-shaped supporting seat in the Z direction, the fifth ball screw transmission pair is connected with an HB welding head through a first mounting plate, the HB welding head is driven to move towards a welding station by the fifth ball screw transmission pair, and the TYPE-C head which is rotated to the welding station by the rotating assembly is matched with a lead wire arranged on a matched cycloid clamp in a welding mode.
In the above technical solution, the other types of USB head welding units include a vibration disc feeding assembly, a pushing assembly, a material ejecting assembly, and a first welding assembly; the vibration disc feeding assembly comprises a vibration disc and a linear conveyor, one end of the linear conveyor is in butt joint with the vibration disc, the other end of the linear conveyor is vertically inserted into the pushing assembly, and other types of USB heads for vibration feeding of the vibration disc are conveyed to the pushing assembly; the pushing assembly comprises a partition plate arranged at intervals in the Y direction, a second truss plate is fixedly arranged on the partition plate, a guide plate of a guide groove extending in the Y direction is arranged on the second truss plate, a second pushing cylinder is arranged at one end of the guide plate in the Y direction, and the second pushing cylinder can drive a push plate movably inlaid in the guide groove to move in the Y direction, so that the push plate can convey a linear conveyor to other types of USB heads in the guide groove to push the other types of USB head carriers of the ejection assembly into a second accommodating groove group by group; the material ejection assembly further comprises a first partition plate with Y-direction intervals, a third truss plate is arranged on the first partition plate, an eighth linear guide rail extending in Y-direction is arranged on the third truss plate, a sliding table with an inclined top surface is arranged on the eighth linear guide rail, the sliding table is further in transmission connection with an eighth driving cylinder arranged at one end of the third truss plate, two breast plates are arranged at the other end of the Y-direction of the third truss plate, a ninth linear guide rail in Z-direction is arranged on the inner side surfaces of the two breast plates, other types of USB head carriers are movably connected with the two ninth linear guide rails, and the other types of USB head carriers are further connected with a roller through eccentric wheels and are in rolling contact with the sliding table; the eighth driving cylinder drives the sliding table to move along the Y direction of the eighth linear guide rail, so that the oblique ejection roller of the sliding table rotates and drives other types of USB head carriers to slide along the Z direction of the ninth linear guide rail through the eccentric wheel so as to jack up other types of USB heads arranged in the second accommodating groove to move towards the first welding assembly; the first welding assembly is arranged at the right upper end of the ejector assembly and comprises a first gantry seat, a first inverted T-shaped supporting seat is arranged at the top end of the first gantry seat, a sixth ball screw transmission pair is arranged on the Y-direction front end face of the first inverted T-shaped supporting seat in the Z direction, the sixth ball screw transmission pair is connected with a first HB welding head through a third mounting plate, the sixth ball screw transmission pair transmits that the first HB welding head moves towards a welding station, and other types of USB heads which are ejected to the matching welding station by the ejector assembly are matched with wires arranged on a matching cycloid clamp in a welding mode.
In the technical scheme, the glue spraying device further comprises a glue spraying mechanism, wherein the glue spraying mechanism comprises a first feeding assembly, a glue spraying assembly and a first conveying assembly; the first feeding assembly is in butt joint with the blanking assembly and the glue spraying assembly, and is used for transferring the glue spraying clamp for loading and welding the data wires of the TYPE-C head and/or other TYPEs of USB heads to the glue spraying assembly; the glue spraying assembly comprises a second material moving assembly, a first glue spraying unit, a first flanging unit, a second glue spraying unit, a UV curing unit, a second overturning unit and a blanking unit, wherein the second material moving assembly can receive a glue spraying clamp for feeding the first material feeding assembly and sequentially transfer the glue spraying clamp to the first glue spraying unit, the first flanging unit, the second glue spraying unit, the UV curing unit, the second overturning unit and the blanking unit, and the matched glue spraying assembly is used for double-sided glue spraying of data lines of welded TYPE-C heads and/or other TYPEs of USB heads; the first conveying assembly is in butt joint with the first feeding assembly and the glue spraying assembly and is used for conveying the empty glue spraying clamp from the glue spraying assembly blanking end to the feeding end of the first feeding assembly.
In the above technical scheme, the first feeding assembly comprises a switch clamp assembly for opening the glue spraying clamp, a second pushing assembly for pushing the glue spraying clamp onto the second conveying assembly, and a second conveying assembly for conveying the glue spraying clamp to the second material moving assembly along the X direction; the switch clamp assembly comprises a fifth installation base, a first Y-direction sliding rail is arranged on the fifth installation base, a third sliding block is arranged on the first Y-direction sliding rail, a first rotating motor which is arranged in the Y direction is arranged on the third sliding block through a bearing, an output shaft of the first rotating motor is connected with a first open clamp handle through a coupling and can drive the first open clamp handle to turn over, the third sliding block is also in transmission connection with a ninth driving cylinder which is arranged at one end of the fifth installation base in the Y direction, the ninth driving cylinder drives the third sliding block to move in the Y direction, so that a wedge opening formed on the first open clamp handle is buckled on a cover plate of a glue spraying clamp at a feeding station of a feeding end of the first feeding assembly, the first open clamp handle is driven to rotate by matching with the first rotating motor, and the cover plate is matched to be opened or locked, so that the blanking assembly can move data wires of a welded TYPE-C head and/or other TYPEs of USB heads to the glue spraying clamp positioned at the feeding station to load or lock the cover plate; the second pushing assembly comprises a third pushing cylinder fixedly arranged on the sixth mounting base, the third pushing cylinder is arranged on one side of the feeding station in the X direction, and the third pushing cylinder can push the glue spraying clamp which is arranged on the feeding station and clamps the data line to the second conveying assembly along the X direction; the second conveying component is also a conveying belt module arranged in the X direction.
In the above technical scheme, the second material moving assembly comprises a first material moving unit, a second material moving unit and a third material moving unit which are sequentially arranged along the X direction, wherein the first material moving unit is in butt joint with the second conveying assembly and is used for conveying the glue spraying clamp positioned at the butt joint position of the first material moving unit and the second conveying assembly and the first glue spraying unit to the first glue spraying unit and the first turning unit, the second material moving unit is in butt joint with the first turning unit and the second turning unit and is used for conveying the glue spraying clamp positioned at the tail ends of the first turning unit, the second glue spraying unit and the UV curing unit to the second glue spraying unit, the UV curing unit and the second turning unit in a matched manner, the third material moving unit is in butt joint with the second turning unit and the blanking unit and is used for conveying the glue spraying clamp arranged on the second turning unit to the blanking unit, the first material moving unit, the second material moving unit and the third material moving unit all comprise a second material conveying channel which is arranged on the frame through a plurality of third supporting seats and extends along the X direction, a twelfth linear guide rail which extends along the X direction is arranged right below the second material conveying channel and is matched with the second material conveying channel on the third supporting seats, a plurality of third pushing tables which are vertically inserted into the second material conveying channel are arranged on the guide rail of the twelfth linear guide rail at intervals along the X direction, the guide rail of the twelfth linear guide rail is also connected with a seventh ball screw transmission pair arranged on one side of the third supporting seat along the Y direction through a third sliding seat, the guide rail of the seventh ball screw transmission pair drives a plurality of third pushing tables to move along the X direction of the second material conveying channel, and the glue spraying clamp which is matched with the second material moving assembly to accept the first material conveying assembly and sequentially moves the glue spraying clamp to the first glue spraying unit, the device comprises a first flanging unit, a second glue spraying unit, a UV curing unit, a second overturning unit and a blanking unit; the first glue spraying unit and the second glue spraying unit comprise a second gantry, a ball screw sliding table arranged in the Y direction is arranged on the second gantry, a first ball screw sliding table arranged in the X direction is arranged on the ball screw sliding table, a Z-axis air cylinder in transmission connection with the first ball screw sliding table is arranged on the Y front end surface of the first ball screw sliding table, the Z-axis air cylinder is connected with a glue spraying head arranged in the Z direction, the ball screw sliding table transmits the first ball screw sliding table and the Z-axis air cylinder to move in the Y direction, and the first ball screw sliding table transmits the Z-axis air cylinder to move in the X direction and the Z-axis air cylinder to transmit the glue spraying head to move in the Z direction so that the glue spraying head is aligned with a glue spraying clamp arranged on a glue spraying station to finish glue spraying; the first overturning unit and the second overturning unit comprise rotating cylinders fixedly arranged on a fourth supporting seat, the rotating cylinders are in transmission connection with a first overturning frame, the rotating cylinders can drive the first overturning frame to overturn by 180 degrees, the glue spraying clamp conveyed by the first material moving unit/the second material moving unit is overturned and then conveyed to the second material moving unit/the third material moving unit, and the second glue spraying unit can spray glue on the other side of the data wire after the first glue spraying unit finishes glue spraying on one side of the data wire and/or enable a cover plate of the glue spraying clamp to be overturned and opened by a blanking component to discharge the data wire; the second material moving unit transversely passes through the two UV curing boxes, and the glue spraying clamp clamping the data line with double-sided glue spraying is moved through the two UV curing boxes one by one to finish curing; the blanking unit comprises a cover plate overturning assembly, a finished product transferring assembly and a glue spraying clamp blanking assembly, wherein the cover plate overturning assembly comprises a seventh installation base, a second Y-direction sliding rail is arranged on the seventh installation base, a fourth sliding block is arranged on the second Y-direction sliding rail, a second rotating motor arranged in the Y direction is arranged on the fourth sliding block through a bearing, an output shaft of the second rotating motor is connected with a second opening clamping handle through a coupling and can drive the second opening clamping handle to overturn, the fourth sliding block is also in transmission connection with a tenth driving cylinder arranged at one end of the seventh installation base in the Y direction, the tenth driving cylinder drives the fourth sliding block to move in the Y direction, so that a wedge opening made on the second opening clamping handle is buckled on a turnover door of the glue spraying clamp arranged on a blanking station of the blanking end, and the second opening clamping handle is matched with the second rotating motor to drive the second opening clamping handle to open the cover plate, and the finished product transferring assembly can transfer and finish the glue spraying data line to blanking; the finished product transfer assembly comprises a first synchronous belt sliding table module which is arranged on a third gantry and extends along the X direction, the first synchronous belt sliding table module is connected with a first Z-axis cylinder, a fourth pneumatic finger connected with the first Z-axis cylinder is arranged at the bottom end of the first Z-axis cylinder, two clamping fingers of the fourth pneumatic finger are respectively connected with a clamping knife with clamping teeth, the two clamping knives are driven to move by the two clamping fingers, the matched clamping teeth move oppositely to form a clamping opening for clamping a data line, the first synchronous belt sliding table module drives the first Z-axis cylinder and the fourth pneumatic finger to move along the X direction and drive the fourth pneumatic finger to move along the Z direction in cooperation with the first Z-axis cylinder, and the clamping knife is matched with a data line which is clamped on a blanking station and is used for finishing glue spraying; the blanking assembly of the glue spraying clamp is arranged below the Z direction of the finished product transferring assembly, the blanking assembly of the glue spraying clamp comprises a second clamp carrying platform connected with the frame through a first screw rod bearing, the second clamp carrying platform is in transmission connection with a third jacking cylinder arranged in the Z direction, the third jacking cylinder can drive the second clamp carrying platform to move in the Z direction and movably butt-joint with the finished product transferring assembly and a third clamp carrying platform arranged on one side of the Y direction of the second clamp carrying platform, and the empty glue spraying clamp is matched and transferred to a position flush with the third clamp carrying platform from the tail end of the finished product transferring assembly; the second clamp carrier Y is provided with a third pushing component on the other side in the direction and on one side of the third clamp carrier X, the third pushing component comprises a fourth pushing cylinder fixedly arranged on the frame through a first I-shaped mounting seat, and the fourth pushing cylinder can push the glue spraying clamp arranged in the second clamp carrier to the third clamp carrier and/or push the glue spraying clamp arranged in the second clamp carrier to the first conveying component.
In the above technical scheme, the first conveying assembly comprises a plurality of third conveying assemblies, a first blocking assembly, a first lateral moving assembly and a lifting assembly, wherein the third conveying assemblies, the first blocking assembly, the first lateral moving assembly and the lifting assembly are arranged along the X direction and are in butt joint, the first blocking assembly is arranged on the third conveying assemblies and is used for blocking or releasing the glue spraying clamp conveyed along the third conveying assemblies, the first lateral moving assembly is movably in butt joint with the lifting assembly and the third conveying assemblies, the glue spraying clamp conveyed by the third conveying assemblies is conveyed to the position where the third conveying assemblies are in butt joint, and the third conveying assemblies are used for conveying the empty glue spraying clamp for blanking the blanking unit to the position where the first lateral moving assemblies are in butt joint along the X direction; the third conveying assembly is a conveying belt module extending in the X direction; the first material blocking assembly comprises a fifth supporting seat fixedly connected with the third conveying assembly, an eleventh driving cylinder arranged in the X direction is arranged on the fifth supporting seat, a piston of the eleventh driving cylinder is connected with a first clamping hook capable of being hinged relative to the eleventh driving cylinder, the eleventh driving cylinder drives the first clamping hook to move in the X direction, so that the first clamping hook touches the third conveying assembly and/or a glue spraying jig arranged at a matching position of the third conveying assembly to be hinged, and the glue spraying jig conveyed along the third conveying assembly is blocked or released in a matching manner; the first transverse moving assembly comprises a material conveying plate extending in the Y direction, a transverse moving air cylinder is arranged on the lateral side of the material conveying plate X, the transverse moving air cylinder is in transmission connection with a second clamping hook which can be hinged relatively, and the transverse moving air cylinder drives the second clamping hook to move in the Y direction so as to push a glue spraying clamp arranged on the material conveying plate to the material lifting assembly; the lifting assembly comprises a mounting support seat which is arranged in the Z direction, a first Z-direction sliding rail is arranged on the mounting support seat, a supporting plate mounting plate is arranged on the first Z-direction sliding rail, the supporting plate mounting plate is further in transmission connection with a twelfth driving cylinder which is arranged on the mounting support seat through a first connecting plate, the twelfth driving cylinder can drive the supporting plate mounting plate to drive the supporting plate to move along the Z direction of the first Z-direction sliding rail, the supporting plate is matched with the first Z-direction sliding rail, the supporting plate is movably abutted to a material conveying plate and a material loading station, and the glue spraying clamp is transferred to the first material loading assembly.
The invention has the beneficial effects that: firstly, the wire bonding machine integrates wire cutting, glue stripping, wire stripping, tin feeding, welding and glue spraying, the data wire can be processed at one time, and the welded data wire has good quality and low product reject ratio; secondly, the welding machine finishes the welding action of the data wire smoothly, has short time and high working efficiency; thirdly, the wire bonding machine has compact structure, small occupied area and low equipment cost.
Drawings
Fig. 1 is a schematic perspective view of a wire bonding machine according to the present invention;
FIG. 2 is an assembly view of the conveyor assembly, first conveyor assembly, traversing material assembly, and stop assembly of the present invention;
FIG. 3 is a structural view of the wire handling mechanism of the present invention;
FIG. 4 is a structural view of the pipetting assembly of the invention;
FIG. 5 is a structural view of the wire cutting assembly of the present invention;
FIG. 6 is a structural view of the tangential component and tangential head component of the present invention;
Fig. 7 is a structural view of the wire stripping assembly of the present invention;
FIG. 8 is a structural view of a laser assembly of the present invention;
FIG. 9 is a view of the structure of the tinning assembly of the present invention in a horizontal placement position;
FIG. 10 is a structural view of the vertical placement of the tin plate assembly of the present invention;
FIG. 11 is a structural view of the welding mechanism of the present invention;
FIG. 12 is an assembly view of the brush tin ball, stripping assembly and blanking assembly and frame of the present invention;
FIG. 13 is a construction view of a TYPE-C tip welding unit according to the present invention;
FIG. 14 is a partial assembly view of the TYPE-C head welding unit of the present invention;
FIG. 15 is a construction view of a USB head welding unit of another type of the present invention;
FIG. 16 is a structural view of another welder of the present invention;
FIG. 17 is a structural view of the glue spraying mechanism of the present invention;
fig. 18 is a structural view of the glue spray assembly of the present invention.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
Fig. 1-18 embodiment referring to fig. 1-14, a data wire automatic wire bonding machine, according to one embodiment of the present invention, includes a frame 000 and a control system (PLC controller), further comprising:
The cycloid mechanism 001 comprises a conveying component 11, wherein the conveying component 11 can convey a cycloid clamp 12 of a wire clamped with a data wire in a butt joint way to the wire processing mechanism 002, and the butt joint clamping means that one data wire is bent into a U shape, two ends of the data wire are buckled on the cycloid clamp 100, and then the two ends of the data wire are welded; the cycloid mechanism 001 further comprises a first conveying component 12, a transverse conveying component 13 and a blocking component 14, wherein the blocking component 14 is arranged on the conveying component 11 and is used for blocking or releasing the cycloid clamp 100 conveyed along the conveying component 11, the transverse conveying component 13 is movably abutted against the conveying mechanism 004 and the first conveying component 12 and is used for conveying the cycloid clamp 100 conveyed by the conveying mechanism 004 to the first conveying component 12, the first conveying component 12 is used for reversely conveying the cycloid clamp 100 received from the abutting position of the transverse conveying component 13 along the X direction, so that the cycloid clamp 100 is manually placed on the conveying component 11 to be conveyed, and in practice, the cycloid clamp 100 positioned on the first conveying component 12 is manually placed on the conveying component 11;
The wire processing mechanism 002 comprises a material moving component 21, a wire cutting component 22, a wire cutting component 23, a laser component 24, a wire stripping component 25, a tin feeding component 26 and a wire cutting head component 27, wherein the material moving component 21 can transplant cycloid clamps 100 positioned at an initial station (the butt joint position of the cycloid mechanism 001 and the wire processing mechanism 002), on the wire cutting component 22, the wire cutting component 23, the laser component 24, the wire stripping component 25, the tin feeding component 26 and the wire cutting head component 27 to the wire cutting component 22, the wire cutting component 23, the laser component 24, the wire stripping component 25, the tin feeding component 26, the wire cutting head component 27 and the welding mechanism 003, and the wire cutting processing mechanism 002 is used for cutting wires, cutting wire, cutting upper solder resist, tin feeding and wire cutting head processing;
The welding mechanism 003 comprises a first material moving assembly 31, at least two welding units 32 and a blanking assembly 33, wherein the first material moving assembly 31 can receive the cycloid clamp 12 clamping the processed lead from the butt joint position of the welding mechanism 003 and the wire processing mechanism 002, and sequentially move to the plurality of welding units 32 and/or move the cycloid clamp 100 to the blanking assembly 33; the plurality of welding units 32 are used to weld TYPE-C heads and/or other TYPEs of USB heads for a set of wires placed on the cycloid fixture 100 that is actively docked with the plurality of welding units 32; the blanking component 33 is used for transferring the welded data wire to a next station, the welding mechanism 003 further comprises a tin-ball brushing component 34 and a stripping component 35 which are arranged between the welding unit 32 (b) close to the blanking component 33 and the blanking component 33, the tin-ball brushing component 34 is used for brushing off tin balls on the positions of TYPE-C heads and/or other TYPEs of USB heads in wire welding, and the stripping component 35 is used for opening the turnover door 121 of the cycloidal fixture 100 and propping up and stripping the data wire arranged on the cycloidal fixture 100, so that the blanking component 33 can clamp the welded data wire;
The conveying mechanism 004 comprises a plurality of synchronous belt conveying belt modules 41 which are arranged in the X direction and are in butt joint connection, and is used for conveying the empty cycloid clamp for blanking of the blanking component 33 back to the cycloid mechanism 001.
Referring to fig. 1-2, in this embodiment, the conveying assembly 11 and the first conveying assembly 12 are each an X-direction extending conveyor belt module; the transversely moving material assembly 13 comprises a base 131 extending in the Y direction, a material conveying groove 132 is formed in the base 131, a sliding cylinder 133 is arranged at the bottom end of the base 131, a linear guide rail 134 extending in the Y direction is arranged on the upper end face of the base 131, a pushing table 135 is fixedly arranged on a sliding seat of the linear guide rail 134, the pushing table 135 is further in transmission connection with the sliding cylinder 133 through a connecting block 136 and is driven to slide along the linear guide rail 134, the cycloid jig 100 arranged on the material conveying groove 132 is matched and pushed to move from a position where the transversely moving material assembly 13 is in butt joint with the conveying mechanism 004 to a position where the cycloid jig is in butt joint with the first conveying assembly 12 in the Y direction, a material pushing cylinder 137 is further arranged at a position where one side of the X direction of the material conveying groove 132 is opposite to the first conveying assembly 12, and the material pushing cylinder 137 can push the cycloid jig 100 arranged on the material conveying groove 132 to the first conveying assembly 12 in the X direction; the material blocking assembly 14 comprises a supporting seat 141 fixedly connected with the conveying assembly 11, a driving cylinder 142 arranged in the X direction is arranged on the supporting seat 141, a piston of the driving cylinder 142 is connected with a clamping hook 143 capable of hinging relative to the driving cylinder, the driving cylinder 142 drives the clamping hook 143 to move along the X direction, so that the clamping hook 143 touches the conveying assembly 11 and/or the cycloid jig 100 arranged at the matching position of the conveying assembly 11 is hinged, and the cycloid jig 100 conveyed along the conveying assembly 11 is matched and blocked or released.
Referring to fig. 1 and fig. 3-4, the material moving assembly 21 includes a material conveying channel 212 mounted on the frame 000 through a plurality of first supporting seats 211 and extending along the X direction, a first linear guide 213 extending along the X direction is arranged right under the matching material conveying channel 22 on the plurality of first supporting seats 211, a plurality of first pushing tables 214 vertically inserted into the material conveying channel 212 are arranged on the guide rails of the first linear guide 213 along the X direction at intervals, the guide rails of the first linear guide 213 are further in transmission connection with a ball screw transmission pair 216 arranged on one side of the Y direction of the first supporting seats 211 through a sliding seat 215, the ball screw transmission pair 216 drives the plurality of first pushing tables 214 to move along the X direction along the material conveying channel 212, and the cycloidal jigs 100 positioned on the starting station, the wire cutting assembly 22, the tangent line assembly 23, the laser assembly 24, the wire stripping assembly 25, the tin feeding assembly 26 and the tangent head assembly 27 are synchronously transplanted onto the wire cutting assembly 22, the tangent line assembly 23, the laser assembly 24, the wire stripping assembly 25, the tin feeding assembly 003 and the head assembly 27; referring to fig. 3 and fig. 5, the wire cutting assembly 22 includes a mounting base 221 fixedly arranged on the frame 000, a second linear guide rail 222 extending in the Y direction is arranged at the top end of the mounting base 221, a sliding block 223 is arranged on the second linear guide rail 222, a pneumatic finger 224 is arranged on the sliding block 223, an upper scissors 225 and a lower scissors 226 symmetrically arranged in the Z direction are respectively arranged on two fingers of the pneumatic finger 224, the sliding block 223 is further in transmission connection with a driving cylinder 227 arranged on the mounting base 221, the driving cylinder 227 can transmit the sliding block 223 to drive the pneumatic finger 224 to move along the Y direction, and the upper scissors 225 and the lower scissors 226 are driven by the matching pneumatic finger 224 to move along the Z direction in opposite directions so as to match and cut wires on the cycloid fixture 100 arranged on the wire cutting station; referring to fig. 3 and 6, the tangent line assembly 23 and the tangent head assembly 27 each include a first mounting base 231 fixedly disposed on the frame 000, two tenth linear guide rails 232 are disposed on the front side of the first mounting base 231 in the Z direction, two first sliders 233 are disposed on the two tenth linear guide rails 232, cutters 234 are respectively fixedly disposed at the bottom ends or front sides of the top ends of the two first sliders 233, the two first sliders 233 are further respectively in driving connection with first driving cylinders 235 disposed at the top ends and the bottom ends of the first mounting base 231 in the Z direction, a second driving cylinder 236 disposed in the Y direction is further fixedly disposed on the first mounting base 231, the second driving cylinder 236 is connected with a plug 237, the two first driving cylinders 235 can drive the two first sliders 233 to drive the two cutters 234 to move in the Z direction, and cooperate with the second driving cylinders 236 to drive the plug 237 to move in the Y direction and abut against the ends of the wires on the cycloid fixture 100 disposed on the tangent station to complete the tangent line and the tangent line head (the tangent line head refers to the front end of the tin after the tin is cut on the wires); referring to fig. 3 and 7, the laser assembly 24 is disposed on a stripping station matched with the frame 000, the laser assembly 24 is a carbon dioxide laser, and can melt off glue on the outer surface side of the wire, and includes two parallel third linear guide rails 241 extending along the X direction, a sliding plate 242 is spanned on the two third linear guide rails 241, the sliding plate 242 is further in transmission connection with a first ball screw transmission pair 244 disposed on the frame 000 through a first sliding seat 243, two fourth linear guide rails 245 extending along the Y direction are disposed on the sliding plate 242, the fourth linear guide rails 245 are provided with a first sliding plate 246, the first sliding plate 246 is connected with a box 248 penetrating through the sliding plate 242 and extending into the frame 000 through an L-shaped connecting seat 247, the first sliding plate 246 is further connected with a micro-head assembly 249 disposed along the Y direction, and the micro-head assembly can transmit the first sliding plate 246 to drive the box 245 to move along the Y direction 249; a laser unit 2410 is arranged at the lower part of the Z direction of the box 248, a reflection device 2411 is arranged at the position where the top end of the Z direction of the box 248 is opposite to the laser unit 2410, the laser energy emitted by the laser unit 2410 can directly irradiate the reflection device 2411, the reflection device 2411 can reflect and irradiate the received laser to an upper laser head 2412 arranged at the outer side of the Y front side wall of the box 248, the upper laser head 2412 can be aligned with a data line on a cycloidal jig 100 arranged on a glue peeling station, the upper half of the data line is matched with a laser cutting glue, a third driving cylinder 2413 is also arranged on the inner side wall of the Y rear side wall of the box 248, the third driving cylinder 2413 is connected with a first reflection device 2414, the third driving cylinder 2413 can transmit the first reflection device 2414 to be arranged on a direct ray path of the laser unit 2410 and the reflection device 2411, the laser energy emitted by the laser unit 2410 is reflected by the first reflection device 2414 and directly irradiates the lower laser head 2415 arranged at the outer side wall of the box 248 on the Y front side wall of the box 248, the laser head 2415 is aligned with the upper half of the data line arranged at the upper laser head 2415 arranged at the position of the lower side of the Y front side wall of the box 248, and the laser head 2415 is aligned with the upper half of the laser head 2415; referring to fig. 3 and 8, the wire stripping assembly 25 includes a second mounting base 251, a mounting base 252 is fixedly disposed on the second mounting base 251, two fifth linear guide rails 253 extending along the Y direction are disposed on the mounting base 252, a sliding plate 254 is disposed on the two fifth linear guide rails 253, the sliding plate 254 can be driven by a fourth driving cylinder 255 disposed on the mounting base 252 to move in the Y direction, a first vertical plate 256 is vertically disposed on one side of the sliding plate 254 in the Y direction, two sixth linear guide rails 257 extending in the Z direction are disposed on the first vertical plate 256, an upper wire stripping knife 258 and a lower wire stripping knife 259 are disposed on the two sixth linear guide rails 257, the upper wire stripping knife 258 and the lower wire stripping knife 259 are in driving connection with a driving motor 2511 disposed on the top end of the Z direction of the first vertical plate 256 through a third ball screw transmission pair 2510 and a coupling disposed between the two sixth linear guide rails 257, a pressing cylinder 2 is further disposed on the top end of the second mounting base 251 in the Z direction, the pressing cylinder 2512 is disposed on the top of the second mounting base 251, and the pressing tool 2512 is capable of pressing the two cycloid heads 2513 along the two cycloid heads 100; the fourth driving air cylinder 255 drives the sliding plate 254 to drive the first vertical plate 256 to move along the Y direction, the upper wire stripping knife 258 and the lower wire stripping knife 259 are driven by the driving motor 2511 to move oppositely along the Z direction, and the pressing air cylinder 2512 drives the two pressing heads 2513 to press the data wire on the cycloid jig 100 arranged on the wire stripping station, so that the upper wire stripping knife 258 and the lower wire stripping knife 259 can strip the wire rubber head of the data wire end after the laser assembly 24 is subjected to laser cutting, and in the actual wire stripping process, when the upper wire stripping knife 258 and the lower wire stripping knife 259 cut off and retract the wire rubber head, the lower wire stripping knife 259 can lift the end of the data wire in the Z direction when the fourth driving air cylinder 255 drives the first vertical plate 256 to retract along the Y direction, and the lower wire stripping knife 259 supports the end of the data wire, and when the lower wire stripping knife 259 drives the first vertical plate 256 to retract along the Y direction, the wire stripping head of the data wire can be stripped rapidly; referring to fig. 3 and 9-10, the tin feeding assembly 26 includes a third mounting base 261, a seventh linear guide rail 262 extending in the Z direction is provided on the third mounting base 261, a first sliding plate 263 is provided on the seventh linear guide rail 262, the first sliding plate 263 can be driven by a synchronous belt transmission pair 267 provided on the third mounting base 261 to move along the Z direction along the seventh linear guide rail 262, a truss arm 264 extending in the X direction is vertically provided at the Y-direction front end of the first sliding plate 263, both ends of the truss arm 264 in the X direction are connected with a V-shaped groove bucket 266 through an L-shaped connecting seat 265, the synchronous belt transmission pair 267 can transmit the truss arm 264 to drive two V-shaped groove buckets 266 to move along the Z direction, the two V-shaped groove buckets 266 are immersed in/lifted by matching a flux box 268 and a solder box 269 provided under the V-shaped groove bucket 266, a support base 2610 is further provided at the position of the frame 000, the support base 2610 is further provided at the position of the frame 000, and is further provided at the position of the frame 2612 along the vertical axis by a pivot 2611, and the frame 2612 is further provided at the position of the vertical axis 2612, and the vertical axis 2612 is further driven to rotate by the vertical axis 2612; during tin plating, the fifth driving cylinder 2613 drives the roll-over stand 2612 to drive the two cycloidal jigs 100 to roll over from the horizontal placement position to the vertical placement position and to be placed right above the two V-shaped groove hoppers 266, and the two V-shaped groove hoppers 266 are lifted out of the soldering flux box 268 and the soldering flux box 269 by matching with the synchronous belt driving pair 267 to drive the truss arms 264 to move along the Z direction, so that soldering flux and tin plating are performed on the wire heads of the data wires which are placed on the cycloidal jigs 100 and are stripped.
In this embodiment, the structure of the first material moving assembly 31 has the same structure as that of the material moving assembly 21, and the principle of movement is the same, except that the driving cylinder is used in the first material moving assembly 31 to replace the ball screw transmission pair 216 in the material moving assembly 21, for the structure description of the first material moving assembly 31, please refer to the description of the material moving assembly 21 above, only the description of the effect is provided, the first material moving assembly can transfer the cycloid fixture 100, which receives the wire after finishing processing from the butt joint position of the welding mechanism 003 and the wire processing mechanism 002, to the plurality of welding units 32, and/or transfer the cycloid fixture 100 to the blanking assembly 33; referring to fig. 11-12, in this embodiment, the solder ball assembly 34 includes a gate-shaped seat 341, a brush cylinder 342 disposed in an X-direction is disposed at a top end of the gate-shaped seat 341, the brush cylinder 342 is connected to two brush heads 344 symmetrically disposed up and down through a "T" shaped connection seat 343, the brush cylinder 342 drives the two brush heads 344 to move in the X-direction through the "T" shaped connection seat 343, and matches with solder balls on positions of the brush heads of TYPE-C and/or other TYPEs of USB heads to be brushed; referring to fig. 11-12, the stripping assembly 35 includes a fourth mounting base 351, a Y-directional sliding rail 352 is provided on the fourth mounting base 351, a second sliding block 353 is provided on the Y-directional sliding rail 352, a rotating motor 354 disposed in a Y-direction is mounted on the second sliding block 353 through a bearing, an output shaft of the rotating motor 354 is connected with an opening grip 355 through a coupling and can drive the opening grip 355 to turn over, the second sliding block 353 is further in transmission connection with a sixth driving cylinder 359 disposed at one end of the fourth mounting base 351 in the Y-direction, the sixth driving cylinder 359 transmits the second sliding block 353 to move along the Y-direction, so that a wedge 356 formed on the opening grip 355 is snapped on a door 101 of the cycloid clamp 100 disposed at a matching position, and the opening grip 355 is driven to rotate in cooperation with the rotating motor 354 to match and open the door 101; the stripping assembly 35 further comprises a material supporting cylinder 357, the material supporting cylinder 357 is arranged at the right lower end of the opening clamp handle 355, a material supporting knife 358 is fixedly arranged on a piston of the material supporting cylinder 357, the material supporting cylinder 357 drives the material supporting knife 358 to move along the Z direction and jacking and stripping data wires arranged on the cycloid clamp 100, so that the blanking assembly 33 is convenient to clamp the welded data wires;
The blanking assembly 33 includes a data line transferring assembly 36 and a cycloid fixture blanking assembly 37, the data line transferring assembly 36 includes a second ball screw transmission pair 362 disposed on the gantry 361 and extending along the X direction, a second mounting plate 363 is fixedly disposed on a sliding seat of the second ball screw transmission pair 362, a lifting cylinder 364 disposed on the second mounting plate 363 in the Z direction, a third pneumatic finger 365 connected to the lifting cylinder 364 is disposed at the bottom end of the lifting cylinder 364, the third pneumatic finger 365 is a pneumatic finger with two clamping fingers, a first ejection cylinder 366 disposed in the X direction is further disposed on the third pneumatic finger 365, the first ejection cylinder 366 can drive an ejection block 367 connected to the first ejection cylinder to extend between two clamping fingers of the third pneumatic finger 365, the second ball screw transmission pair 362 drives the lifting cylinder 364 to move along the X direction, and cooperates with the lifting cylinder 364 to drive the third pneumatic finger 365 and the ejection block 364 to move along the Z direction, so that the two clamping fingers of the third pneumatic finger 365 extend into the matched fixture 100 to complete blanking or complete blanking; the cycloid clamp blanking assembly 37 is arranged beside the first material moving assembly 31 in the X direction, the cycloid clamp blanking assembly 37 comprises a clamp carrying platform 372 connected with a frame 001 through a screw rod bearing 371, the clamp carrying platform 372 is in transmission connection with a second material ejection cylinder 373 arranged in the Z direction, the second material ejection cylinder 373 can drive the clamp carrying platform 372 to move along the Z direction and movably butt-joint with the first material moving assembly 31 and a first clamp carrying platform 374 arranged on one side of the clamp carrying platform 372 in the Y direction, and the empty cycloid clamp 100 is matched and transferred to a position flush with the first clamp carrying platform 374 from the tail end of the first material moving assembly 31; the other side of the clamp carrier 372 in the Y direction and the one side of the first clamp carrier 374 in the X direction are both provided with a first pushing assembly 375, the first pushing assembly 375 comprises a first pushing cylinder 377 fixedly arranged on the frame 000 through an i-shaped mounting seat 376, and the first pushing cylinder 377 can push the cycloid clamp 100 arranged in the clamp carrier 372 to the first clamp carrier 374 and/or push the cycloid clamp 100 arranged in the first clamp carrier 374 to the conveying mechanism 004.
Referring to fig. 11 and 13-15, a plurality of the welding units 32 include a TYPE-C head welding unit 32 (a) and/or other TYPEs of USB head welding units 32 (b), wherein the TYPE-C head welding unit 32 (a) includes a loading assembly 81, a transfer assembly 82, a transfer assembly 83, a rotation assembly 84, and a welding assembly 85; the feeding assembly 81 comprises two X-direction sliding rails 812 arranged on the frame 00 through square seats 811, a carrier plate 813 is arranged on the two X-direction sliding rails 812, a plurality of carrier plates 814 for placing TYPE-C heads are movably arranged on the carrier plate 813, an X-direction synchronous belt sliding table 815 is arranged at the bottom end of the carrier plate 813, and the X-direction synchronous belt sliding table 815 can drive the carrier plate 813 to drive the carrier plates 814 to move to a position where the carrier plates 814 are in butt joint with the transplanting assembly 82 along the X direction; the transfer assembly 82 comprises a Y-direction ball screw transmission pair 822 fixedly arranged on the frame 000 through a supporting block 821, the Y-direction ball screw transmission pair 822 is in transmission connection with a first truss plate 823, the first truss plate 823 is fixedly connected with a Z-direction vertical plate 824, Z-direction sliding rails 825 are arranged on two X-direction side surfaces of the Z-direction vertical plate 824, first sliding seats 826 are arranged on the Z-direction sliding rails 825 arranged on two X-direction side surfaces of the Z-direction vertical plate 824, the first sliding seats 826 are in transmission connection with a seventh driving cylinder 827 arranged on the first truss plate 823, the first sliding seats 826 are connected with a sucker mounting seat 829 for mounting a connecting rod sucker 828, the Y-direction ball screw transmission pair 822 is used for driving the first truss plate 823 to drive the Z-direction vertical plate 824 to move along the Y-direction, the sucker mounting seat 829 and the connecting rod sucker 828 to move along the Z-direction in cooperation with the seventh driving cylinder 827, and the transfer assembly 83 is transferred to the transfer assembly 83 after being clamped with the TYPE-C head from the loading plate 814 of the loading assembly 81 and/or the transfer assembly is transferred to the transfer assembly 84; the transfer component 83 comprises a gantry support 831, a transfer carrier 832 with a plurality of containing grooves 834 is fixedly arranged at the top end of the gantry support 831, a threaded cylinder 833 is arranged at one side of the transfer carrier 832 in the Y direction, the threaded cylinder 833 can drive a push head 835 to be inserted into the containing groove 834 of the transfer carrier 832, TYPE-C heads transferred by the transfer component 82 are matched and pushed into the containing groove 834, a first pneumatic finger 836 arranged in the Z direction is also arranged at the other side of the transfer carrier 832 in the Y direction, and the first pneumatic finger 836 can clamp and position TYPE-C heads in the containing groove 834; the rotating assembly 84 comprises a rotating seat 842 installed on a bottom plate 841 through a bearing, the rotating seat 842 can be driven to rotate by a first driving motor 843 fixedly arranged on the frame 001, two rotating carriers 844 are symmetrically arranged on the center of the rotating seat 842, the two rotating carriers 844 can rotate between a butt joint position with the transferring assembly 83 and a welding station along with the rotation of the rotating seat 842, a first containing groove 845 matched with the containing groove 834 in number is formed in each rotating carrier 844, a second pneumatic finger 846 is arranged at the front end or the rear end of the Y direction of the rotating carrier 844, the second pneumatic finger 846 is used for clamping and fixing TYPE-C heads arranged in the first containing groove 845 in a butt joint mode, a Z-direction arranged jacking cylinder 847 is further arranged at the position of the matched welding station on the bottom plate 841, and the jacking cylinder 847 can drive the rotating carriers 844 to move in the Z direction, and the second pneumatic finger 846 can clamp and fix the TYPE-C heads arranged in the first containing groove in the matching mode; the welding assembly 85 is arranged at the right upper end of the rotating assembly 84, the welding assembly 85 comprises a gantry seat 851, an inverted T-shaped supporting seat 852 is arranged at the top end of the gantry seat 851, a fifth ball screw transmission pair 853 is arranged on the Y-direction front end surface of the inverted T-shaped supporting seat 852 in the Z direction, the fifth ball screw transmission pair 853 is connected with an HB welding head 855 through a first mounting plate 854, the HB welding head 855 is driven to move towards a welding station by the fifth ball screw transmission pair 853, and a TYPE-C head which is rotated to the cycloid welding station by the rotating assembly 84 is matched with a lead wire arranged on the matched cycloid welding fixture 100.
Referring to fig. 11 and 15, the other type of USB head welding unit 32 (b) includes a vibration plate feeding assembly 91, a pushing assembly 92, a pushing assembly 93, and a first welding assembly 94; the vibration disc feeding assembly 91 comprises a vibration disc 911 and a linear conveyor 912, wherein one end of the linear conveyor 912 is in butt joint with the vibration disc 911, the other end of the linear conveyor 912 is vertically inserted into the pushing assembly 92, and other types of USB heads for vibration feeding of the vibration disc 911 are conveyed to the pushing assembly 92; the pushing assembly 92 includes a partition plate 921 disposed at intervals along a Y direction, a second truss plate 922 is fixedly disposed on the partition plate 921, a guide plate 924 of a guide groove 923 extending along the Y direction is disposed on the second truss plate 922, a second pushing cylinder 925 is disposed at one end of the guide plate 924 along the Y direction, and the second pushing cylinder 925 can drive a push plate (not shown in the drawing) movably inlaid in the guide groove 923 to move along the Y direction, so that the push plate conveys the linear conveyor 912 to other types of USB heads in the guide groove 923 and pushes the USB heads of other types of USB head carriers 931 of the ejection assembly 93 into the second accommodating groove 932 of the other types of USB head carriers 931 in a group-by-group manner; the material ejection assembly 93 further comprises a first partition plate 933 spaced in the Y direction, a third truss plate 934 is arranged on the first partition plate 933, an eighth linear guide rail 935 extending in the Y direction is arranged on the third truss plate 934, a sliding table 936 with an inclined top surface is arranged on the eighth linear guide rail 935, the sliding table 936 is further in transmission connection with an eighth driving cylinder 937 arranged at one end of the third truss plate 933, two baffle plates are arranged at the other end of the third truss plate 933 in the Y direction, ninth linear guide rails 939 in the Z direction are arranged on the inner side surfaces of the two baffle plates 938, the other types of USB head carriers 931 are movably connected with the two ninth linear guide rails 939, the other types of USB head carriers 931 are further connected with a roller 9311 through eccentric wheels 9310, and the roller 9310 is in rolling contact with the sliding table; the eighth driving cylinder 937 drives the sliding table 936 to move along the eighth linear guide rail 935 along the Y direction, so that the oblique pushing roller 931 of the sliding table 936 rotates and drives the other types of USB heads of the USB head carrier 931 to slide along the ninth linear guide rail 939 along the Z direction through the eccentric wheel 931 to jack up the other types of USB heads disposed in the second container 932 to move toward the first welding assembly 94;
The first welding component 94 is arranged at the right upper end of the material ejection component 93, the first welding component 94 comprises a first gantry base 941, a first inverted T-shaped supporting base 942 is arranged at the top end of the first gantry base 941, a sixth ball screw transmission pair 943 is arranged on the Y-direction front end face of the first inverted T-shaped supporting base 942 in the Z direction, the sixth ball screw transmission pair 943 is connected with a first HB welding head 945 through a third mounting plate 944, the sixth ball screw transmission pair 943 transmits the first HB welding head 945 to move towards a welding station, and other types of USB heads which are ejected to the matched welding station by the material ejection component 93 are matched with wires arranged on the matched cycloid clamp 100 in a welding mode.
In another alternative embodiment, referring to fig. 1-18, the automatic soldering machine is further provided with a glue spraying mechanism 005, and the glue spraying mechanism 005 comprises a first feeding component 51, a glue spraying component 52 and a first conveying component 53; the first feeding assembly 51 is in butt joint with the discharging assembly 33 and the glue spraying assembly 52, and is used for transferring the glue spraying clamp for loading the data wires of the welded TYPE-C head and/or other TYPEs of USB heads to the glue spraying assembly; the glue spraying assembly 52 comprises a second material moving assembly 61, a first glue spraying unit 62, a first flanging unit 63, a second glue spraying unit 64, a UV curing unit 65, a second overturning unit 66 and a blanking unit 67, wherein the second material moving assembly 61 can receive a glue spraying clamp for feeding the first material loading assembly 51 and sequentially transfer the glue spraying clamp to the first glue spraying unit 62, the first flanging unit 63, the second glue spraying unit 64, the UV curing unit 65, the second overturning unit 66 and the blanking unit 67, and the matched glue spraying assembly 52 carries out double-sided glue spraying on data wires of welded TYPE-C heads and/or other TYPEs of USB heads; the first conveying component 53 is abutted to the first feeding component 51 and the glue spraying component 52, and is used for conveying the empty glue spraying clamp from the blanking end of the glue spraying component 52 to the feeding end of the first feeding component 51.
17-18, The first feeding assembly 51 includes a switch assembly 501 for opening the glue spray fixture, a second pushing assembly 503 for pushing the glue spray fixture 500 onto a second conveying assembly 502, and a second conveying assembly 502 for conveying the glue spray fixture in the X direction to a second material moving assembly 61; the structure of the switch clamp assembly 501 is the same as that of the stripping assembly 35, except that the material supporting cylinder 357 is omitted, herein, the structure of the switch clamp assembly 501 is not further described, and reference is made to the description of the stripping assembly 35, and the function of the switch clamp assembly 501 is to open or lock the cover plate of the glue spraying fixture, so that the blanking assembly 33 can move the data line welded with the TYPE-C head and/or other TYPEs of USB heads to the glue spraying fixture at the feeding station for loading or lock the cover plate after the data line is clamped; the structure of the second pushing assembly 503 and the second conveying assembly 502 will be described with reference to the cycloidal mechanism 001, and the conveying assembly 11 and the pushing cylinder 137 will be described.
Referring to the drawings, the second material moving assembly 61 includes a first material moving unit 61-1, a second material moving unit 61-2 and a third material moving unit 61-3 sequentially disposed in the X direction, the first material moving unit 61-1 is abutted against the second conveying assembly 502 and is used for conveying glue spraying jigs located at the abutted position of the first material moving unit 61-1 and the second conveying assembly 502 and at the first glue spraying unit 62 to the first glue spraying unit 62 and the first turning unit 63, the second material moving unit 61-2 is abutted against the first turning unit 63 and the second turning unit 66 and is used for conveying glue spraying jigs located at the end of the first turning unit 63, the second glue spraying unit 64 and the UV curing unit 65 to the second glue spraying unit 64, the UV curing unit 65 and the second turning unit 66 in a matched manner, the third material moving unit 61-3 is abutted to the second overturning unit 66 and the blanking unit 67, and is used for transferring the glue spraying clamp disposed on the second overturning unit 66 to the blanking unit, wherein the first material moving unit 61-1, the second material moving unit 61-2 and the third material moving unit 61-3 have the same structure, but different material moving lengths are set, and the structures of the three material moving assemblies 21 are similar, except that the first material moving unit 61-1, the second material moving unit 61-2 and the third material moving unit 61-3 adopt a transmission cylinder to replace the ball screw transmission pair 216 in the material moving assembly 21, please refer to the description of the material moving assembly 21 in the above, and the specific structures of the first material moving unit 61-1, the second material moving unit 61-2 and the third material moving unit 61-3 are not described herein; and a first material moving unit 61-1, the second material moving unit 61-2 and the third material moving unit 61-3 have the functions in the glue spraying mechanism 005 that the glue spraying clamp which is matched with the second material moving assembly 61 and used for carrying the first material loading assembly 51 to be loaded is sequentially transferred to the first glue spraying unit 62, the first flanging unit 63, the second glue spraying unit 64, the UV curing unit 65, the second overturning unit 66 and the blanking unit 67;
Referring to fig. 16-18, the first glue spraying unit 62 and the second glue spraying unit 64 each include a second gantry 621, a ball screw sliding table 622 disposed in a Y direction is disposed on the second gantry 621, a first ball screw sliding table 623 disposed in an X direction is disposed on the ball screw sliding table 622, a Z-axis cylinder 624 in driving connection with the first ball screw sliding table 623 is disposed on a Y front end surface of the first ball screw sliding table 623, the Z-axis cylinder 624 is connected with a glue spraying head 625 disposed in a Z direction, the ball screw sliding table 622 drives the first ball screw sliding table 623 and the Z-axis cylinder 624 to move in the Y direction, and the first ball screw sliding table 623 drives the Z-axis cylinder 624 to move in the X direction and the Z-axis cylinder 624 to drive the glue spraying head 625 to move in the Z direction, so that the glue spraying head 625 is aligned with a glue spraying fixture disposed on the glue spraying station to complete double-sided glue spraying; the first overturning unit 63 and the second overturning unit 66 both comprise a rotary air cylinder 632 fixedly arranged on a fourth supporting seat 631, the rotary air cylinder 632 is in transmission connection with a first overturning frame 633, the rotary air cylinder 632 can drive the first overturning frame 633 to overturn 180 degrees, the glue spraying clamp transferred by the first material moving unit 61-1/the second material moving unit 61-2 is overturned and then is sent to the second material moving unit 61-2/the third material moving unit 61-3, and the second glue spraying unit 64 can spray glue on the other surface of the data wire after the first glue spraying unit 62 finishes glue spraying on one surface of the data wire and/or the cover plate of the glue spraying clamp can be overturned and opened by the blanking component 67 to discharge the data wire; the UV curing unit 65 comprises two UV curing boxes 651 symmetrically arranged on the curing station from top to bottom, the second material moving unit 61-2 traverses the two UV curing boxes 651, and the glue spraying clamp clamping the data line with double-sided glue spraying is moved through the two UV curing boxes 651 one by one to finish curing; referring to fig. 17, the blanking unit 67 includes a cover plate overturning assembly 671, a finished product transferring assembly 672 and a glue spraying clamp blanking assembly 673, wherein the cover plate overturning assembly 671 has the same structure as the material removing assembly 35 and the switch clamp assembly 501, and for the specific structure of the cover plate overturning assembly 671, reference is made to the description of the material removing assembly 35, which is not described in detail herein, when the cover plate overturning assembly 671 works, the cover plate overturning assembly 671 is used for opening the cover plate so that the finished product transferring assembly 672 can transfer the data line for completing glue spraying to blank; referring to fig. 17 and fig. 12-13, the structure of the finished product transferring assembly 672 is similar to that of the data line transferring assembly 36, and the related description can refer to description of the data line transferring assembly 36, specifically, the finished product transferring assembly 672 includes a first synchronous belt sliding table module 6722 disposed on a third gantry 6721 and extending along the X direction, the first synchronous belt sliding table module 6722 is connected with a first Z-axis cylinder 6723, a fourth pneumatic finger 6724 connected with the first Z-axis cylinder 6723 is disposed at the bottom end of the first Z-axis cylinder 6723, two clamping fingers of the fourth pneumatic finger 6724 are respectively connected with a clamping knife 6725 having clamping teeth, and the two clamping knives 6725 are driven by the two clamping fingers to move so that the matched clamping teeth move in opposite directions to form a clamping opening for clamping the data line; when a finished product is transplanted, the first synchronous belt sliding table module 6722 drives the first Z-axis air cylinder 6723 and the fourth pneumatic finger 6724 to move along the X direction, and the first Z-axis air cylinder 6723 is matched with the fourth pneumatic finger 6724 to move along the Z direction, so that the data line which is arranged on the blanking station and is used for completing glue spraying is matched and clamped for blanking; the glue spraying fixture blanking component 673 is disposed below the finished product transferring component Z, the structure of the glue spraying fixture blanking component 673 and the structure of the cycloidal fixture blanking component 37 are described above, and specific reference should be made to the description of the cycloidal fixture blanking component 37, which is not described herein, and the glue spraying fixture blanking component is used for transferring the empty glue spraying fixture from the end of the finished product transferring component 672 to the first conveying component 53; referring to fig. 17-18, the first conveying assembly 53 includes a plurality of third conveying assemblies 531, a first blocking assembly 532, a first lateral moving assembly 533 and a lifting assembly 534 that are disposed along the X direction and are in butt-joint connection, the third conveying assembly 531 has the same structure as the conveying assemblies 11 and 12, which are not described in detail herein, the structure of the first blocking assembly 532 is the same as the structure of the blocking assembly 14, which is not described in detail herein, but the first lateral moving assembly 533 includes a conveying plate 5331 extending in the Y direction, a lateral moving cylinder 5332 is disposed beside the conveying plate 5331 in the X direction, the lateral moving cylinder 5332 is in transmission connection with a second hook 5333 that can be hinged relatively, and the lateral moving cylinder 5332 drives the second hook 5333 to move along the Y direction so as to push the glue spraying fixture disposed on the conveying plate 5331 to the lifting assembly 534; the lifting assembly 534 comprises a mounting support seat 5341 arranged in the Z direction, a first Z-direction sliding rail 5342 is arranged on the mounting support seat 5341, a pallet mounting plate 5343 is arranged on the first Z-direction sliding rail 5342, the pallet mounting plate 5343 is further in transmission connection with a twelfth driving cylinder 5345 arranged on the mounting support seat 5341 through a first connecting plate 5344, the twelfth driving cylinder 5345 can transmit the pallet mounting plate 5343 to drive a pallet 5346 to move along the Z direction along the first Z-direction sliding rail 5342, the pallet 5346 is matched to be movably abutted to a material conveying plate 5331 and a material loading station, and the glue spraying clamp is transferred to the first material loading assembly 51.
The above description should not be taken as limiting the scope of the invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present invention still fall within the scope of the technical solutions of the present invention.
Claims (7)
1. The utility model provides an automatic bonding wire machine of data line, includes frame and control system, its characterized in that still includes:
The cycloid mechanism comprises a conveying component, and the conveying component can convey the cycloid clamp for oppositely bending the lead wire with the data wire clamped to a position where the cycloid clamp is in butt joint with the wire processing mechanism; the cycloid mechanism further comprises a first conveying assembly, a transverse moving assembly and a blocking assembly, wherein the blocking assembly is arranged on the conveying assembly and used for blocking or releasing cycloid clamps conveyed along the conveying assembly, the transverse moving assembly is movably connected with the conveying mechanism and the first conveying assembly in a butt joint mode and used for conveying cycloid jigs conveyed by the conveying mechanism to the first conveying assembly, and the first conveying assembly is used for reversely conveying cycloid jigs received from the butt joint position of the transverse moving assembly along the X direction and matching with manual placement of the cycloid jigs on the conveying assembly for conveying; the conveying assembly and the first conveying assembly are conveying belt modules extending in the X direction; the horizontal moving material assembly comprises a base extending in the Y direction, a material conveying groove is formed in the base, a sliding cylinder is arranged at the bottom end of the base, a linear guide rail extending in the Y direction is arranged on the upper end face of the base, a pushing table is fixedly arranged on a sliding seat of the linear guide rail, the pushing table is further in transmission connection with the sliding cylinder through a connecting block and is driven to slide along the linear guide rail, a cycloid jig arranged on the material conveying groove is matched and pushed to move from a butt joint position of the horizontal moving material assembly and the conveying mechanism to a butt joint position of the cycloid jig and the first conveying assembly along the Y direction, a pushing cylinder is further arranged at a position of one side of the material conveying groove opposite to the first conveying assembly, and the pushing cylinder can push the cycloid jig arranged on the material conveying groove to the first conveying assembly in the X direction; the material blocking assembly comprises a supporting seat fixedly connected with the conveying assembly, a driving cylinder arranged in the X direction is arranged on the supporting seat, a piston of the driving cylinder is connected with a clamping hook capable of hinging relative to the driving cylinder, the driving cylinder drives the clamping hook to move in the X direction, so that the clamping hook contacts the conveying assembly and/or a cycloid jig arranged at a matching position of the conveying assembly to hinge, and the cycloid jig conveyed along the conveying assembly is matched and blocked or released;
The wire processing mechanism comprises a material moving component, a wire cutting component, a laser component, a wire stripping component, a tin feeding component and a wire cutting head component, wherein the material moving component can transplant cycloid clamps positioned on the starting station, the wire cutting component, the laser component, the wire stripping component, the tin feeding component and the wire cutting head component to the wire cutting component, the laser component, the wire stripping component, the tin feeding component, the wire cutting head component and the welding mechanism, and the wire cutting processing mechanism performs wire cutting, wire cutting opening, glue cutting skin, wire stripping, solder resist feeding, wire feeding and wire cutting head processing on a wire; the material moving assembly comprises a material conveying channel which is arranged on the frame through a plurality of first supporting seats and extends along the X direction, a first linear guide rail which extends along the X direction is arranged right below the material conveying channel which is matched with the first supporting seats, a plurality of first pushing tables which are vertically inserted into the material conveying channel are arranged on the guide rail of the first linear guide rail at intervals along the X direction, the guide rail of the first linear guide rail is also in transmission connection with a ball screw transmission pair arranged on one side of the Y direction of the first supporting seats through a sliding seat, the guide rail of the ball screw transmission pair drives the first pushing tables to move along the X direction of the material conveying channel, and cycloidal clamps positioned on the starting station, the line cutting assembly, the tangent line assembly, the laser assembly, the line stripping assembly, the tin feeding assembly and the tangent head assembly are matched and are transplanted onto the line cutting assembly, the tangent line assembly, the laser assembly, the line stripping assembly, the tin feeding assembly, the tangent head assembly and the welding mechanism; the wire cutting assembly comprises a mounting base fixedly arranged on the frame, a second linear guide rail extending in the Y direction is arranged at the top end of the mounting base, a sliding block is arranged on the second linear guide rail, pneumatic fingers are arranged on the sliding block, upper scissors and lower scissors which are symmetrically arranged in the Z direction are respectively arranged on two fingers of each pneumatic finger, the sliding block is further in transmission connection with a driving cylinder arranged on the mounting base, the driving cylinder can drive the sliding block to drive the pneumatic fingers to move in the Y direction, and the pneumatic fingers are matched with the pneumatic fingers to drive the upper scissors and the lower scissors to move in the Z direction in opposite directions, so that wires on a cycloid clamp arranged on a wire cutting station are matched and cut; the wire cutting assembly and the wire cutting head assembly both comprise a first mounting base fixedly arranged on the frame, two tenth linear guide rails are arranged on the Y-direction front side surface of the first mounting base in the Z direction, two first sliding blocks are arranged on the two tenth linear guide rails, cutters are fixedly arranged at the bottom ends or the front sides of the top ends of the two first sliding blocks respectively, the two first sliding blocks are also respectively in transmission connection with first driving air cylinders arranged at the Z-direction top ends and the bottom ends of the first mounting base, a second driving air cylinder arranged in the Y direction is fixedly arranged on the first mounting base, the second driving air cylinder is connected with a top head, the two first sliding blocks can be used for driving the two first sliding blocks to drive the two cutters to move in the Z direction in opposite directions, and the second driving air cylinders are matched for driving the top head to move in the Y direction and propped against the ends of wires on cycloid clamps arranged on the wire cutting stations to finish wire cutting and wire cutting heads; the laser assembly is arranged on a stripping station matched with the frame and comprises two third linear guide rails which are arranged in parallel and extend along the X direction, a sliding plate is arranged on the two third linear guide rails in a crossing mode, the sliding plate is further in transmission connection with a first ball screw transmission pair arranged on the frame through a first sliding seat, two fourth linear guide rails extending along the Y direction are arranged on the sliding plate, the fourth linear guide rails are provided with first sliding plates, the first sliding plates are connected with a box body penetrating through the sliding plate and extending into the frame through an L-shaped connecting seat, the first sliding plates are further connected with a differential head assembly arranged along the Y direction, and the differential head assembly can transmit the first sliding plates to drive the box body to move along the Y direction of the fourth linear guide rails; the lower part of the box Z is provided with a laser unit, the position of the top end of the box Z facing the laser unit is provided with a reflecting device, laser energy emitted by the laser unit is directly emitted to the reflecting device, the reflecting device can reflect and emit received laser energy to an upper laser head arranged on the outer side of the front side wall of the box Y, the upper laser head can be aligned with a data line arranged on a cycloid jig on a stripping station and is matched with the upper half part of the data line for laser cutting, the inner side wall of the rear side wall of the box Y is also provided with a third driving cylinder which is connected with a first reflecting device, the third driving cylinder can drive the first reflecting device X to move and enable the first reflecting device X to be arranged on a straight-line path of the laser unit and the reflecting device, so that laser emitted by the laser unit is reflected by the first reflecting device and directly irradiates a lower laser head arranged on the outer side of the front side wall of the box Y, the lower laser head is positioned right below the upper laser head at a setting position, and the lower laser head can be aligned upwards in the Z direction to a data line on a cycloid jig arranged on a glue stripping station after receiving the laser reflected by the first reflecting device, and is matched with the lower half part of the data line to cut glue; the wire stripping assembly comprises a second installation base, an installation bottom plate is fixedly arranged on the second installation base, two fifth linear guide rails extending along the Y direction are arranged on the installation bottom plate, a sliding plate is arranged on the two fifth linear guide rails, the sliding plate can be driven to move along the Y direction by a fourth driving air cylinder arranged on the installation bottom plate, a first vertical plate is vertically arranged on one side of the sliding plate Y direction, two sixth linear guide rails extending along the Z direction are arranged on the first vertical plate, an upper wire stripping knife and a lower wire stripping knife are arranged on the two sixth linear guide rails, the upper wire stripping knife and the lower wire stripping knife are in transmission connection with a driving motor fixedly arranged at the top end of the Z direction of the first vertical plate through a third ball screw transmission pair and a coupling arranged between the two sixth linear guide rails, a material pressing air cylinder is further arranged at the top end of the Z direction of the second installation base, and the piston of the material pressing air cylinder is connected with two pressing heads, and the material pressing air cylinder is arranged along the Z direction and can drive two pressing heads to press a data wire on a jig arranged on a wire stripping station; the fourth driving cylinder drives the sliding plate to drive the first vertical plate to move in the Y direction, the upper wire stripping knife and the lower wire stripping knife are driven by the driving motor to move in opposite directions along the Z direction, and the material pressing cylinder drives the two pressing heads to press the data wire on the cycloid jig arranged on the wire stripping station, so that the wire stripping heads of the data wire ends after laser cutting of the laser component are stripped by the upper wire stripping knife and the lower wire stripping knife; the tin feeding assembly comprises a third mounting base, a seventh linear guide rail extending in the Z direction is arranged on the third mounting base, a first sliding plate is arranged on the seventh linear guide rail, the first sliding plate can be driven by a synchronous belt transmission pair arranged on the third mounting base to move along the Z direction of the seventh linear guide rail, an X-direction extending truss arm is vertically arranged at the front end of the first sliding plate Y, both X-direction ends of the truss arm are connected with a V-shaped groove bucket through an L-shaped connecting seat, the synchronous belt transmission pair can drive the truss arm to drive the two V-shaped groove buckets to move in the Z direction, the two V-shaped groove buckets are immersed in/lifted out of a soldering flux box and a soldering tin box which are arranged below the V-shaped groove bucket in a matching manner, a supporting base is further arranged at the position of a tin feeding station matched manner on the frame, the supporting base is connected with a turnover frame extending in the X direction through a pivot shaft, the turnover frame is further in driving connection with a fifth driving cylinder fixedly arranged on the frame, and the fifth driving cylinder can drive the turnover frame to be fixedly arranged at the two ends of the turnover frame to be placed between the horizontal turnover frame and the two ends of the vertical turnover frame to the vertical position of the vertical turnover frame and the vertical turnover frame to be placed at 90 degrees; the fifth driving cylinder drives the turnover frame to drive the two cycloid jigs to turn over from a horizontal placement position to a vertical placement position and to be placed right above the two V-shaped groove hoppers, the V-shaped groove hoppers are matched with Z-direction movement of the synchronous belt driving pair transmission truss arms to lift the two V-shaped groove hoppers out of a soldering flux box and a soldering tin box, and the soldering flux box and the soldering tin box are matched with the wire heads of the data wires which are placed on the cycloid jigs and finish stripping;
The welding mechanism comprises a first material moving assembly, at least two welding units and a blanking assembly, wherein the first material moving assembly can receive cycloid clamps clamping processed wires from the butt joint position of the welding mechanism and the wire processing mechanism, sequentially move the cycloid clamps to the welding units and/or move the cycloid clamps to the blanking assembly; the welding units are used for welding TYPE-C heads and/or other TYPEs of USB heads for a group of wires arranged on the cycloid clamp which is movably butted with the welding units; the blanking assembly is used for transferring and blanking the welded data wire to a next station; the welding mechanism further comprises a tin brush ball assembly and a stripping assembly, wherein the tin brush ball assembly and the stripping assembly are arranged between the welding unit close to the blanking assembly and the blanking assembly, the tin brush ball assembly is used for brushing off tin balls at positions of a wire welding TYPE-C head and/or other TYPEs of USB heads, and the stripping assembly is used for opening a turnover door of the cycloid jig and jacking a data wire arranged on the cycloid jig so that the blanking assembly can clamp the welded data wire; the first material moving assembly comprises a first material conveying channel which is arranged on the frame through a plurality of second supporting seats and extends along the X direction, an eleventh linear guide rail which extends along the X direction is arranged right below the first material conveying channel in a matched mode on the plurality of second supporting seats, a plurality of second pushing tables which are vertically inserted into the first material conveying channel are arranged on the guide rail of the eleventh linear guide rail at intervals along the X direction, the guide rail of the eleventh linear guide rail is also in transmission connection with a fourth ball screw transmission pair arranged on one side of the Y direction of the second supporting seat through a second sliding seat, the guide rail of the fourth ball screw transmission pair drives a plurality of second pushing tables to move along the X direction of the first material conveying channel, and cycloid clamps which are clamped at the butt joint positions of the welding mechanism and the line processing mechanism are matched to be transferred to a plurality of welding units, and/or the cycloid clamps are transferred to the blanking assembly; the tin brush ball assembly comprises a gate-shaped seat, wherein an X-direction arranged brushing air cylinder is arranged at the top end of the gate-shaped seat, the brushing air cylinder is connected with two brush heads which are symmetrically arranged up and down through a T-shaped connecting seat, the brushing air cylinder drives the two brush heads to move in the X direction through the T-shaped connecting seat, and a lead is matched and brushed to weld tin balls on TYPE-C heads and/or other TYPEs of USB heads; the stripping assembly comprises a fourth mounting base, a Y-direction sliding rail is arranged on the fourth mounting base, a second sliding block is arranged on the Y-direction sliding rail, a rotating motor arranged in the Y-direction is arranged on the second sliding block through a bearing, an output shaft of the rotating motor is connected with an opening clamping handle through a coupling and can drive the opening clamping handle to turn over, the second sliding block is also in transmission connection with a sixth driving cylinder arranged at one end of the fourth mounting base in the Y-direction, the sixth driving cylinder drives the second sliding block to move in the Y-direction, so that a wedge opening on the opening clamping handle is buckled with a turning door of a cycloid clamp arranged at a matching position, and the opening clamping handle is driven to rotate in cooperation with the rotating motor to open the turning door in a matching manner; the device also comprises a material supporting cylinder which is arranged at the right lower end of the opening clamp handle, a material supporting knife is fixedly arranged on a piston of the material supporting cylinder, the material supporting cylinder drives the material supporting knife to move in the Z direction and push off a data line arranged on the cycloid clamp; the blanking assembly comprises a data line transfer assembly and a cycloid clamp blanking assembly, the data line transfer assembly comprises a second ball screw transmission pair which is arranged on the gantry and extends along the X direction, a sliding seat of the second ball screw transmission pair is fixedly provided with a second mounting plate, a lifting cylinder which is arranged on the second mounting plate in the Z direction, a third pneumatic finger which is connected with the lifting cylinder is arranged at the bottom end of the lifting cylinder, the third pneumatic finger is a pneumatic finger with double clamping fingers, a first ejection cylinder which is arranged in the X direction is also arranged on the third pneumatic finger, a ejection block which is connected with the first ejection cylinder can be driven to extend between two clamping fingers of the third pneumatic finger, the second ball screw transmission pair is used for transmitting X direction movement, and is matched with the lifting cylinder to transmit Z direction movement of the third pneumatic finger and the ejection block, so that the double clamping fingers of the third pneumatic finger extend into a matched cycloid clamp to clamp a welded data line for blanking or moving to a next station; the cycloid clamp blanking assembly is arranged at the X-direction side of the first material moving assembly and comprises a clamp carrying platform connected with the frame through a screw rod bearing, the clamp carrying platform is in transmission connection with a second material ejection cylinder arranged in the Z-direction, the second material ejection cylinder can drive the clamp carrying platform to move in the Z-direction and movably butt-joint with the first material moving assembly and the first clamp carrying platform arranged at one Y-direction side of the clamp carrying platform, and the empty cycloid clamp is matched and transferred to the position flush with the first clamp carrying platform from the tail end of the first material moving assembly; the other side of the clamp carrying platform Y and one side of the first clamp carrying platform X are respectively provided with a first pushing component, the first pushing component comprises a first pushing cylinder fixedly arranged on the frame through an I-shaped mounting seat, and the first pushing cylinder can push cycloid clamps arranged in the clamp carrying platform to the first clamp carrying platform and/or push cycloid clamps arranged in the first clamp carrying platform to a conveying mechanism;
The conveying mechanism comprises a plurality of synchronous belt conveying belt modules which are arranged in the X direction and are in butt joint connection, and the conveying mechanism is used for conveying the empty cycloid clamp for blanking of the blanking assembly back to the cycloid mechanism.
2. The automatic wire bonding machine of claim 1 wherein a plurality of said bonding units comprise TYPE-C head bonding units and/or other TYPEs of USB head bonding units, wherein,
The TYPE-C head welding unit comprises a feeding assembly, a transferring assembly, a middle rotating assembly, a rotating assembly and a welding assembly;
The feeding assembly comprises two X-direction sliding rails arranged on the frame through square seats, a carrier plate is arranged on the two X-direction sliding rails, a plurality of carrier plates for placing TYPE-C heads are movably arranged on the carrier plate, an X-direction synchronous belt sliding table is arranged at the bottom end of the carrier plate, and the X-direction synchronous belt sliding table can drive the carrier plate to move to a position where the carrier plate is in butt joint with the transplanting assembly in the X-direction;
The transfer assembly comprises a Y-direction ball screw transmission pair fixedly arranged on the frame through a supporting block, the Y-direction ball screw transmission pair is connected with a first truss plate in a transmission manner, the first truss plate is fixedly connected with a Z-direction vertical plate, Z-direction sliding rails are arranged on the X-direction two side surfaces of the Z-direction vertical plate, first sliding seats are arranged on the Z-direction sliding rails on the X-direction two side surfaces of the Z-direction vertical plate, the first sliding seats are connected with a seventh driving cylinder arranged on the first truss plate in a transmission manner, the first sliding seats are connected with a sucker mounting seat provided with a connecting rod sucker, the Y-direction ball screw transmission pair is used for driving the first truss plate to drive the Z-direction vertical plate to move in a Y-direction manner, and the first sliding seats and the connecting rod sucker are matched with the seventh driving cylinder to clamp the TYPE-C heads on a carrier plate of the feeding assembly and then transferred to the transfer assembly and/or the TYPE-C heads arranged on the transfer assembly are transferred to a carrier matched with the rotating assembly;
the transfer assembly comprises a gantry support, a transfer carrier with a plurality of containing grooves is fixedly arranged at the top end of the gantry support, a threaded cylinder is arranged on one side of the transfer carrier Y, the threaded cylinder can drive a pushing head to be inserted into the containing groove of the transfer carrier, TYPE-C heads transferred by the transfer assembly are pushed into the containing groove in a matched mode, a first pneumatic finger arranged in the Z direction is further arranged on the other side of the transfer carrier Y, and the first pneumatic finger can clamp and position the TYPE-C heads in the containing groove;
The rotary assembly comprises a rotary seat arranged on a bottom plate through a bearing, the rotary seat can be driven to rotate by a first driving motor fixedly arranged on a frame, two rotary carriers are arranged on the rotary seat in a central symmetry mode, can rotate between a butt joint position of the rotary seat and a welding station along with rotation of the rotary seat, first containing grooves matched with the number of the containing grooves are formed in each rotary carrier, second pneumatic fingers are arranged at the front end or the rear end of the Y direction of each rotary carrier, the second pneumatic fingers are used for clamping and fixing TYPE-C heads arranged in the first containing grooves, a jacking cylinder arranged in a Z direction is further arranged at the position of the matched welding station on the bottom plate, and can drive the rotary carriers to move in the Z direction so that the TYPE-C heads arranged in the first containing grooves can be clamped and fixed by the second pneumatic fingers in a matching mode;
the welding assembly is arranged at the right upper end of the rotating assembly and comprises a gantry seat, an inverted T-shaped supporting seat is arranged at the top end of the gantry seat, a fifth ball screw transmission pair is arranged on the Y-direction front end face of the inverted T-shaped supporting seat in the Z direction, the fifth ball screw transmission pair is connected with an HB welding head through a first mounting plate, the HB welding head is driven to move towards a welding station by the fifth ball screw transmission pair, and the TYPE-C head which is rotated to the welding station by the rotating assembly is matched with a lead wire arranged on a matched cycloid clamp in a welding mode.
3. The automatic wire bonding machine of claim 2 wherein the other types of USB head bonding units include a vibratory pan feeding assembly, a pushing assembly, and a first bonding assembly;
The vibration disc feeding assembly comprises a vibration disc and a linear conveyor, one end of the linear conveyor is in butt joint with the vibration disc, the other end of the linear conveyor is vertically inserted into the pushing assembly, and other types of USB heads for vibration feeding of the vibration disc are conveyed to the pushing assembly;
The pushing assembly comprises a partition plate arranged at intervals in the Y direction, a second truss plate is fixedly arranged on the partition plate, a guide plate of a guide groove extending in the Y direction is arranged on the second truss plate, a second pushing cylinder is arranged at one end of the guide plate in the Y direction, and the second pushing cylinder can drive a push plate movably inlaid in the guide groove to move in the Y direction, so that the push plate can convey a linear conveyor to other types of USB heads in the guide groove to push the other types of USB head carriers of the ejection assembly into a second accommodating groove group by group;
The material ejection assembly further comprises a first partition plate with Y-direction intervals, a third truss plate is arranged on the first partition plate, an eighth linear guide rail extending in Y-direction is arranged on the third truss plate, a sliding table with an inclined top surface is arranged on the eighth linear guide rail, the sliding table is further in transmission connection with an eighth driving cylinder arranged at one end of the third truss plate, two breast plates are arranged at the other end of the Y-direction of the third truss plate, a ninth linear guide rail in Z-direction is arranged on the inner side surfaces of the two breast plates, other types of USB head carriers are movably connected with the two ninth linear guide rails, and the other types of USB head carriers are further connected with a roller through eccentric wheels and are in rolling contact with the sliding table; the eighth driving cylinder drives the sliding table to move along the Y direction of the eighth linear guide rail, so that the oblique ejection roller of the sliding table rotates and drives other types of USB head carriers to slide along the Z direction of the ninth linear guide rail through the eccentric wheel so as to jack up other types of USB heads arranged in the second accommodating groove to move towards the first welding assembly;
The first welding assembly is arranged at the right upper end of the ejector assembly and comprises a first gantry seat, a first inverted T-shaped supporting seat is arranged at the top end of the first gantry seat, a sixth ball screw transmission pair is arranged on the Y-direction front end face of the first inverted T-shaped supporting seat in the Z direction, the sixth ball screw transmission pair is connected with a first HB welding head through a third mounting plate, the sixth ball screw transmission pair transmits that the first HB welding head moves towards a welding station, and other types of USB heads which are ejected to the matching welding station by the ejector assembly are matched with wires arranged on a matching cycloid clamp in a welding mode.
4. A data line automatic wire bonding machine according to any of claims 1-3 further comprising a glue spraying mechanism comprising a first feeding assembly, a glue spraying assembly and a first conveying assembly; the first feeding assembly is in butt joint with the blanking assembly and the glue spraying assembly, and is used for transferring the glue spraying clamp for loading and welding the data wires of the TYPE-C head and/or other TYPEs of USB heads to the glue spraying assembly; the glue spraying assembly comprises a second material moving assembly, a first glue spraying unit, a first flanging unit, a second glue spraying unit, a UV curing unit, a second overturning unit and a blanking unit, wherein the second material moving assembly can receive a glue spraying clamp for feeding the first material feeding assembly and sequentially transfer the glue spraying clamp to the first glue spraying unit, the first flanging unit, the second glue spraying unit, the UV curing unit, the second overturning unit and the blanking unit, and the matched glue spraying assembly is used for double-sided glue spraying of data lines of welded TYPE-C heads and/or other TYPEs of USB heads; the first conveying assembly is in butt joint with the first feeding assembly and the glue spraying assembly and is used for conveying the empty glue spraying clamp from the glue spraying assembly blanking end to the feeding end of the first feeding assembly.
5. The automatic wire bonding machine of claim 4 wherein the first loading assembly includes a switch clamp assembly for opening the glue spray clamp, a second pushing assembly for pushing the glue spray clamp onto the second conveying assembly, and a second conveying assembly for conveying the glue spray clamp in the X-direction to the second transfer assembly; wherein,
The switch clamp assembly comprises a fifth installation base, a first Y-direction sliding rail is arranged on the fifth installation base, a third sliding block is arranged on the first Y-direction sliding rail, a first rotating motor arranged in the Y direction is arranged on the third sliding block through a bearing, an output shaft of the first rotating motor is connected with a first open clamp handle through a coupling and can drive the first open clamp handle to turn over, the third sliding block is also in transmission connection with a ninth driving cylinder arranged at one end of the fifth installation base in the Y direction, the ninth driving cylinder drives the third sliding block to move in the Y direction, so that a wedge opening formed on the first open clamp handle is buckled on a cover plate of a glue spraying clamp arranged at a feeding station of a feeding end of the first feeding assembly, the first open clamp handle is driven to rotate by matching with the first rotating motor, the cover plate is opened or locked in a matched mode, and the blanking assembly can move data wires of welded TYPE-C heads and/or other TYPEs of USB heads to the glue spraying clamp arranged at the feeding station to load or lock the cover plate; the second pushing assembly comprises a third pushing cylinder fixedly arranged on the sixth mounting base, the third pushing cylinder is arranged on one side of the feeding station in the X direction, and the third pushing cylinder can push the glue spraying clamp which is arranged on the feeding station and clamps the data line to the second conveying assembly along the X direction; the second conveying component is also a conveying belt module arranged in the X direction.
6. The automatic wire bonding machine of claim 5 wherein,
The second material moving component comprises a first material moving unit, a second material moving unit and a third material moving unit which are sequentially arranged along the X direction, wherein the first material moving unit is in butt joint with the second conveying component and is used for conveying glue spraying clamps positioned at the butt joint position of the first material moving unit and the second conveying component and the first glue spraying unit to the first glue spraying unit and the first turning unit, the second material moving unit is in butt joint with the first turning unit and the second turning unit and is used for conveying glue spraying clamps positioned at the tail ends of the first turning unit, the second glue spraying unit and the UV curing unit to the second glue spraying unit, the UV curing unit and the second turning unit in a matched manner, the third material moving unit is in butt joint with the second turning unit and the blanking unit and is used for conveying the glue spraying clamps arranged on the second turning unit to the blanking unit, the first material moving unit, the second material moving unit and the third material moving unit all comprise a second material conveying channel which is arranged on the frame through a plurality of third supporting seats and extends along the X direction, a twelfth linear guide rail which extends along the X direction is arranged right below the second material conveying channel and is matched with the second material conveying channel on the third supporting seats, a plurality of third pushing tables which are vertically inserted into the second material conveying channel are arranged on the guide rail of the twelfth linear guide rail at intervals along the X direction, the guide rail of the twelfth linear guide rail is also connected with a seventh ball screw transmission pair arranged on one side of the third supporting seat along the Y direction through a third sliding seat, the guide rail of the seventh ball screw transmission pair drives a plurality of third pushing tables to move along the X direction of the second material conveying channel, and the glue spraying clamp which is matched with the second material moving assembly to accept the first material loading component and sequentially moves the glue spraying clamp to the first glue spraying unit, the first flanging unit, the third flanging unit and the fourth material moving unit, the second glue spraying unit, the UV curing unit, the second overturning unit and the blanking unit;
The first glue spraying unit and the second glue spraying unit comprise a second gantry, a ball screw sliding table arranged in the Y direction is arranged on the second gantry, a first ball screw sliding table arranged in the X direction is arranged on the ball screw sliding table, a Z-axis air cylinder in transmission connection with the first ball screw sliding table is arranged on the Y front end surface of the first ball screw sliding table, the Z-axis air cylinder is connected with a glue spraying head arranged in the Z direction, the ball screw sliding table transmits the first ball screw sliding table and the Z-axis air cylinder to move in the Y direction, and the first ball screw sliding table transmits the Z-axis air cylinder to move in the X direction and the Z-axis air cylinder to transmit the glue spraying head to move in the Z direction so that the glue spraying head is aligned with a glue spraying clamp arranged on a glue spraying station to finish glue spraying;
The first overturning unit and the second overturning unit comprise rotating cylinders fixedly arranged on a fourth supporting seat, the rotating cylinders are in transmission connection with a first overturning frame, the rotating cylinders can drive the first overturning frame to overturn by 180 degrees, the glue spraying clamp conveyed by the first material moving unit/the second material moving unit is overturned and then conveyed to the second material moving unit/the third material moving unit, and the second glue spraying unit can spray glue on the other side of the data wire after the first glue spraying unit finishes glue spraying on one side of the data wire and/or enable a cover plate of the glue spraying clamp to be overturned and opened by a blanking component to discharge the data wire;
the second material moving unit transversely passes through the two UV curing boxes, and the glue spraying clamp clamping the data line with double-sided glue spraying is moved through the two UV curing boxes one by one to finish curing;
the blanking unit comprises a cover plate overturning assembly, a finished product transferring assembly and a glue spraying clamp blanking assembly, wherein,
The cover plate overturning assembly comprises a seventh installation base, a second Y-direction sliding rail is arranged on the seventh installation base, a fourth sliding block is arranged on the second Y-direction sliding rail, a second rotating motor arranged in the Y direction is arranged on the fourth sliding block through a bearing, an output shaft of the second rotating motor is connected with a second open clamp handle through a coupling and can drive the second open clamp handle to overturn, the fourth sliding block is also in transmission connection with a tenth driving cylinder arranged at one end of the seventh installation base in the Y direction, the tenth driving cylinder drives the fourth sliding block to move in the Y direction, a wedge opening formed on the second open clamp handle is buckled with a overturning door of the glue spraying clamp arranged on a blanking station of a blanking end, the second open clamp handle is driven to rotate by matching with the second rotating motor, and the finished product transferring assembly can transfer a data line for completing glue spraying to blanking; the finished product transfer assembly comprises a first synchronous belt sliding table module which is arranged on a third gantry and extends along the X direction, the first synchronous belt sliding table module is connected with a first Z-axis cylinder, a fourth pneumatic finger connected with the first Z-axis cylinder is arranged at the bottom end of the first Z-axis cylinder, two clamping fingers of the fourth pneumatic finger are respectively connected with a clamping knife with clamping teeth, the two clamping knives are driven to move by the two clamping fingers, the matched clamping teeth move oppositely to form a clamping opening for clamping a data line, the first synchronous belt sliding table module drives the first Z-axis cylinder and the fourth pneumatic finger to move along the X direction and drive the fourth pneumatic finger to move along the Z direction in cooperation with the first Z-axis cylinder, and the clamping knife is matched with a data line which is clamped on a blanking station and is used for finishing glue spraying;
The blanking assembly of the glue spraying clamp is arranged below the Z direction of the finished product transferring assembly, the blanking assembly of the glue spraying clamp comprises a second clamp carrying platform connected with the frame through a first screw rod bearing, the second clamp carrying platform is in transmission connection with a third jacking cylinder arranged in the Z direction, the third jacking cylinder can drive the second clamp carrying platform to move in the Z direction and movably butt-joint with the finished product transferring assembly and a third clamp carrying platform arranged on one side of the Y direction of the second clamp carrying platform, and the empty glue spraying clamp is matched and transferred to a position flush with the third clamp carrying platform from the tail end of the finished product transferring assembly; the second clamp carrier Y is provided with a third pushing component on the other side in the direction and on one side of the third clamp carrier X, the third pushing component comprises a fourth pushing cylinder fixedly arranged on the frame through a first I-shaped mounting seat, and the fourth pushing cylinder can push the glue spraying clamp arranged in the second clamp carrier to the third clamp carrier and/or push the glue spraying clamp arranged in the second clamp carrier to the first conveying component.
7. The automatic wire bonding machine according to claim 6, wherein the first conveying assembly comprises a plurality of third conveying assemblies, a first blocking assembly, a first transverse moving assembly and a lifting assembly, wherein the third conveying assemblies, the first blocking assembly, the first transverse moving assembly and the lifting assembly are arranged along the X direction and are in butt joint, the first blocking assembly is arranged on the third conveying assemblies and is used for blocking or releasing a glue spraying clamp conveyed along the third conveying assemblies, the first transverse moving assembly is movably in butt joint with the lifting assembly and the third conveying assemblies, the glue spraying clamp conveyed by the third conveying assemblies is conveyed to a position in butt joint with the lifting assembly, and the third conveying assemblies are used for conveying an empty glue spraying clamp for blanking a blanking unit along the X direction to a position in butt joint with the first transverse moving assemblies; the third conveying assembly is a conveying belt module extending in the X direction; the first material blocking assembly comprises a fifth supporting seat fixedly connected with the third conveying assembly, an eleventh driving cylinder arranged in the X direction is arranged on the fifth supporting seat, a piston of the eleventh driving cylinder is connected with a first clamping hook capable of being hinged relative to the eleventh driving cylinder, the eleventh driving cylinder drives the first clamping hook to move in the X direction, so that the first clamping hook touches the third conveying assembly and/or a glue spraying jig arranged at a matching position of the third conveying assembly to be hinged, and the glue spraying jig conveyed along the third conveying assembly is blocked or released in a matching manner; the first transverse moving assembly comprises a material conveying plate extending in the Y direction, a transverse moving air cylinder is arranged on the lateral side of the material conveying plate X, the transverse moving air cylinder is in transmission connection with a second clamping hook which can be hinged relatively, and the transverse moving air cylinder drives the second clamping hook to move in the Y direction so as to push a glue spraying clamp arranged on the material conveying plate to the material lifting assembly; the lifting assembly comprises a mounting support seat which is arranged in the Z direction, a first Z-direction sliding rail is arranged on the mounting support seat, a supporting plate mounting plate is arranged on the first Z-direction sliding rail, the supporting plate mounting plate is further in transmission connection with a twelfth driving cylinder which is arranged on the mounting support seat through a first connecting plate, the twelfth driving cylinder can drive the supporting plate mounting plate to drive the supporting plate to move along the Z direction of the first Z-direction sliding rail, the supporting plate is matched with the first Z-direction sliding rail, the supporting plate is movably abutted to a material conveying plate and a material loading station, and the glue spraying clamp is transferred to the first material loading assembly.
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| CN107999404A (en) * | 2017-12-29 | 2018-05-08 | 东莞市瑞科自动化设备有限公司 | A kind of metallic plug piler |
| CN209461778U (en) * | 2019-04-16 | 2019-10-01 | 东莞市良讯电子科技有限公司 | A kind of automatic bonding equipment of data line |
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2019
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09248676A (en) * | 1996-03-18 | 1997-09-22 | Hitachi Ltd | Resistance welding machine |
| CN106785777A (en) * | 2016-12-05 | 2017-05-31 | 东莞市三信精密机械有限公司 | A connector automatic wire welding machine |
| CN107999404A (en) * | 2017-12-29 | 2018-05-08 | 东莞市瑞科自动化设备有限公司 | A kind of metallic plug piler |
| CN209461778U (en) * | 2019-04-16 | 2019-10-01 | 东莞市良讯电子科技有限公司 | A kind of automatic bonding equipment of data line |
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| Title |
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| 自动剥线端子压接机设计;顾佳飞;姜锐;屠佳炜;苏周豪;陈聪;;科技视界(第27期);全文 * |
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| CN110011155A (en) | 2019-07-12 |
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