CN110004539A - Production method of environmentally friendly pure spinning yarn - Google Patents
Production method of environmentally friendly pure spinning yarn Download PDFInfo
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- CN110004539A CN110004539A CN201910336813.0A CN201910336813A CN110004539A CN 110004539 A CN110004539 A CN 110004539A CN 201910336813 A CN201910336813 A CN 201910336813A CN 110004539 A CN110004539 A CN 110004539A
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- 238000009987 spinning Methods 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 229920000297 Rayon Polymers 0.000 claims abstract description 130
- 239000000835 fiber Substances 0.000 claims abstract description 69
- 238000000034 method Methods 0.000 claims abstract description 36
- 230000008569 process Effects 0.000 claims abstract description 27
- 238000004140 cleaning Methods 0.000 claims abstract description 11
- 229920000742 Cotton Polymers 0.000 claims description 59
- 239000012535 impurity Substances 0.000 claims description 31
- 238000009960 carding Methods 0.000 claims description 23
- 230000007613 environmental effect Effects 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 5
- 239000004753 textile Substances 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 238000007667 floating Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims 34
- 238000005267 amalgamation Methods 0.000 claims 2
- 238000004026 adhesive bonding Methods 0.000 claims 1
- 230000003321 amplification Effects 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 238000011221 initial treatment Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000003199 nucleic acid amplification method Methods 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 claims 1
- 238000003786 synthesis reaction Methods 0.000 claims 1
- 239000000428 dust Substances 0.000 description 11
- 238000013461 design Methods 0.000 description 5
- 235000021190 leftovers Nutrition 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 241000168254 Siro Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
本发明公开了环保纯纺纱的生产方法,所述方法将粘胶纤维纺纱中所收集的吸风花以及剩余的粗头纱经开清棉中的混开棉机和梳针开棉机进行重新的开松梳理成单纤维状态,与经开清棉处理的兰精粘胶纤维共同经均匀给棉后打手成粘胶卷,而后粘胶卷依次经梳棉、两道并条、粗纱、细纱后制得环保纯纺纱。The invention discloses a production method of environment-friendly pure spinning yarn. The method sends the suction flower collected in viscose fiber spinning and the remaining thick yarn through a mixed opener and a card needle opener in the opening and cleaning process. It is re-opened and combed into a single fiber state, and together with the Lenzing viscose fiber that has been opened and cleaned, it is uniformly fed and beaten to form a viscose roll, and then the viscose roll is carded, two-stage drawing, and roving in turn. , The environment-friendly pure spinning yarn is obtained after spinning.
Description
技术领域technical field
本发明属于纺织技术领域,涉及一种新型纱线的纺织方法,具体为环保纯纺纱的生产方法。The invention belongs to the technical field of textiles, and relates to a new yarn spinning method, in particular to a production method of environment-friendly pure spinning yarn.
背景技术Background technique
随着社会经济的发展,人民生活水平不断提高,对于服饰用纺织品,除了追求穿着舒适度,还越来越关注其时尚性和功能性,追求独特的风格和各种各样的功能,如抗菌、防静电等功能。为了满足消费者的这一需求,不断开拓新式纱线和面料成为纺织行业的重要任务。随着科学技术的发展,纺织市场竞争越来越激烈,各个厂家为了追求利润的最大化,不断向高档次、高品位、好的技术含量、高附加值方向发展。With the development of social economy and the continuous improvement of people's living standards, for apparel textiles, in addition to the pursuit of wearing comfort, more and more attention is paid to their fashion and functionality, and the pursuit of unique styles and various functions, such as antibacterial , Anti-static and other functions. In order to meet this demand of consumers, it has become an important task for the textile industry to continuously develop new yarns and fabrics. With the development of science and technology, the competition in the textile market is becoming more and more fierce. In order to maximize profits, various manufacturers continue to develop in the direction of high-grade, high-grade, good technical content and high added value.
针对此,本发明给出一种环保纯纺纱的生产方法,将粘胶纤维纺纱中所收集的吸风花以及剩余的粗头纱经开清棉中的混开棉机和梳针开棉机进行重新的开松梳理成单纤维状态,将选配的兰精公司的粘胶纤维经抓棉、金属火星二合一探除器、排杂、混开棉、梳针式开棉、电器配棉后与被开松梳理成单纤维状的粘胶纤维共同喂入到给棉机后均匀输出后再经单打手成卷机输出成粘胶卷,而后粘胶卷依次经梳棉、两道并条、粗纱、细纱后制得环保纯纺纱。本专利通过将粘胶纺纱中的吸风花和粗头纱等下脚料采用开清棉中的两次开松梳理重新制成可以再次使用的粘胶原料,从而节约生产原料,降低生产成本,且采用粘胶纤维实现纯纺纱的生产,继而实现所纺纱线的环保性。In view of this, the present invention provides a kind of production method of environment-friendly pure spinning, in which the suction flower collected in viscose fiber spinning and the remaining thick spun yarn are opened by a mixed opener and a card needle in the opening and cleaning process. The cotton machine is re-opened and combed into a single fiber state, and the optional Lenzing viscose fiber is subjected to cotton picking, metal spark two-in-one detector, impurity removal, mixed opening, card-type opening, After the electrical appliance is equipped with cotton, it is fed to the cotton feeder together with the viscose fiber that has been opened and combed into a single fiber, and then evenly outputted, and then output into a viscose roll by a single-hand roll machine, and then the viscose roll is sequentially carded, After two passes of drawing, roving and spun yarn, environmentally friendly pure spinning yarn is obtained. In this patent, the scraps such as wind-absorbing flowers and roving yarns in viscose spinning are reformed into viscose raw materials that can be reused by two times of opening and carding in the cleaning process, thereby saving production raw materials and reducing production costs. , and use viscose fiber to realize the production of pure spinning yarn, and then realize the environmental protection of the spun yarn.
发明内容SUMMARY OF THE INVENTION
解决的技术问题:为了克服现有技术的不足,本发明将粘胶纤维纺纱中所收集的吸风花以及剩余的粗头纱经开清棉中的混开棉机和梳针开棉机进行重新的开松梳理成单纤维状态,与经开清棉处理的兰精粘胶纤维共同经均匀给棉后打手成粘胶卷,而后粘胶卷依次经梳棉、两道并条、粗纱、细纱后制得环保纯纺纱。Technical problem to be solved: in order to overcome the deficiencies of the prior art, the present invention uses the suction flower collected in viscose fiber spinning and the remaining slack yarn through a mixed opener and a card needle opener in the opening and cleaning process. It is re-opened and combed into a single fiber state, and together with the Lenzing viscose fiber that has been opened and cleaned, it is uniformly fed and beaten to form a viscose roll, and then the viscose roll is carded, two-stage drawing, and roving in turn. , The environment-friendly pure spinning yarn is obtained after spinning.
技术方案:环保纯纺纱的生产方法,所述方法将粘胶纤维纺纱中所收集的吸风花以及剩余的粗头纱经开清棉中的混开棉机和梳针开棉机进行重新的开松梳理成单纤维状态,将选配的兰精公司的粘胶纤维经抓棉、金属火星二合一探除器、排杂、混开棉、梳针式开棉、电器配棉后与被开松梳理成单纤维状的粘胶纤维共同喂入到给棉机后均匀输出,然后再经单打手成卷机输出成粘胶卷,而后粘胶卷依次经梳棉、两道并条、粗纱、细纱后制得环保纯纺纱,包括以下步骤:Technical scheme: a production method of environmentally friendly pure spinning yarn, the method uses the suction flower collected in viscose fiber spinning and the remaining thick yarn through a mixed opener and a card needle opener in the opening and cleaning process. Re-opening and carding into a single fiber state, the optional Lenzing company's viscose fiber is subjected to cotton grabbing, metal spark two-in-one detector, impurity removal, mixed opening, card-type opening, and electrical distribution. Then, it is fed to the cotton feeder together with the viscose fiber that has been opened and combed into single fibers, and then outputted evenly by the single-hand roll forming machine. After drawing, roving and spinning, the environmentally friendly pure spinning yarn is obtained, which includes the following steps:
第一步:配棉:选用的粘胶纤维包括兰精粘胶和粘胶下脚料为原料,其中选用兰精粘胶的占比为96.37%,且为平均长度37.8mm、含杂/疵点1%、细度1.28mm、伸长率23.76%、断裂强度2.23cN/dtex的兰精公司的粘胶纤维,粘胶下脚料包括吸风花和粗头纱,包括1.81%的粘胶纤维纺纱中所收集的吸风花、1.82%的粘胶纤维纺纱中所剩余的粗头纱;The first step: cotton blending: the selected viscose fibers include Lenzing viscose and viscose scraps as raw materials, of which Lenzing viscose accounts for 96.37%, and the average length is 37.8mm, with impurities/defects 1 %, fineness 1.28mm, elongation 23.76%, breaking strength 2.23cN/dtex viscose from Lenzing, viscose scraps including suction flower and slub, including 1.81% viscose spinning The suction flower collected in 1.82% viscose fiber spinning and the remaining thick spun yarn;
第二步:粘胶下脚料开清处理:将所选配的吸风花和粗头纱依次经抓棉机的按照混配比例的抓取,混开棉机实现所抓取的吸风花和粗头纱的开松、混合、除杂作用,开棉机实现混开棉机处理的吸风花和粗头纱的开松、梳理、除杂作用,制得下脚料粘胶纤维流,在混开棉机内设置有打手,打手为圆柱形结构,打手由电机带动进行转动,在打手的外圆周上均匀分布有针齿,在打手的下部设置有至少一根尘棒,尘棒与尘棒之间保持间距,打手与尘棒之间保持间距,被抓取的粘胶下脚料经管路装置喂入到混开棉机内,随即被带入到打手上,并在打手的转动带动下沿着打手进行转动,且在转动过程中被打手表面的针齿对下脚料的粘胶纤维进行打击,且在打手带动下脚料纤维进行旋转的过程中,在打手与尘棒之间形成负压气流区,从而实现打击过程中纤维内的杂质在负压气流区内的负压气流的作用下顺着尘棒之间的间距落下,由于喂入的粗头纱具有一定的捻度,因此设置采用较大的打手速度,从而实现打手对粗头纱的大打击下的深开松过程,从而将进入的粗头纱开松成纤维状态,同时由于喂入的粘胶下脚料已经历过一次的处理过程,因此含有的杂质较少,因此选用尘棒之间的间距选择入口部分隔距放大,便于补入气流,然后中间部分适当减小,出口部分隔距大,以适当捕风,减少可纺纤维的损失;而后将经混开棉机处理的粘胶下脚料经管路装置喂入到梳针式开棉机内,在梳针式开棉机设置有打手,打手为圆柱形结构,打手由电机带动进行转动,在打手的外圆周上均匀分布有针齿,在打手的上部设置有给棉罗拉,下部设置有至少一根尘棒,尘棒与尘棒之间保持间距,打手与尘棒之间保持间距,打手与给棉罗拉之间保持间距,被混开棉机处理的粘胶下脚料经管路装置喂入到梳针式开棉机内,随即在给棉罗拉的带动下被带入到打手上,并在打手的转动带动下沿着打手进行转动,给棉罗拉以一定的转速进行转动,且给棉罗拉和打手的转速保持同向不同速,在给棉罗拉和打手的转动过程,打手表面的针齿对位于给棉罗拉和打手之间的对下脚料的粘胶纤维进行小区域内更深入的自由打击,且在打手带动下脚料纤维进行旋转的过程中,在打手与尘棒之间形成负压气流区,从而实现打击过程中纤维内的杂质在负压气流区内的负压气流的作用下顺着尘棒之间的间距落下;The second step: viscose scraps opening and cleaning treatment: the selected suction flower and thick spun yarn are sequentially grasped by the cotton picker according to the mixing ratio, and the mixed cotton opener realizes the grasped suction flower With the functions of opening, mixing and impurity removal of the coarse yarn, the cotton opener realizes the suction flower processed by the mixed opener and the opening, carding and impurity removal of the coarse yarn, so as to obtain the waste viscose fiber stream. A beater is arranged in the mixer opener. The beater is a cylindrical structure. The beater is driven by a motor to rotate. There are needle teeth evenly distributed on the outer circumference of the beater. At least one dust bar is arranged at the lower part of the beater. Keep the distance between the dust sticks, keep the distance between the beaters and the dust sticks, the viscose scraps that are caught are fed into the mixer opener through the pipeline device, and then brought into the beaters, and are driven by the rotation of the beaters. The bottom rotates along the beater, and the needle teeth on the beater surface hit the viscose fiber of the scrap during the rotation process, and in the process of the beater driving the scrap fiber to rotate, a negative force is formed between the beater and the dust rod. Pressure airflow area, so that the impurities in the fiber fall along the distance between the dust rods under the action of the negative pressure airflow in the negative pressure airflow area during the blowing process. The larger beater speed is adopted to realize the deep opening process under the heavy blow of the beater to the thick yarn, so as to open the incoming thick yarn into a fiber state. Therefore, it contains less impurities. Therefore, the distance between the dust rods is selected to enlarge the gap of the inlet part to facilitate the intake of air flow, and then the middle part is appropriately reduced, and the gap of the outlet part is large, so as to properly capture the wind and reduce the The loss of spinnable fibers; then the viscose leftovers processed by the mixed opener are fed into the card-type opener through the pipeline device. The card-type opener is provided with a beater, and the beater is a cylindrical structure. The beater is driven by the motor to rotate, and needle teeth are evenly distributed on the outer circumference of the beater. The upper part of the beater is provided with a cotton feeding roller, and the lower part is provided with at least one dust bar. Keep the distance between the dust sticks, keep the distance between the beater and the feeding roller, the viscose leftovers processed by the mixer opener are fed into the card-type opener through the pipeline device, and then driven by the feeding roller It is brought into the beater, and rotates along the beater driven by the rotation of the beater. During the rotation process, the needle teeth on the surface of the beater make a more in-depth free blow to the viscose fiber of the scraps located between the feed roller and the beater in a small area, and in the process of the beater driving the scrap fibers to rotate, in the process of the beater A negative pressure airflow area is formed between the dust rod and the dust rod, so that the impurities in the fiber fall along the distance between the dust rods under the action of the negative pressure airflow in the negative pressure airflow area during the striking process;
第三步:兰精粘胶开清处理:将所选配的兰精粘胶依次经抓棉机的按照混配比例的抓取,金属火星二合一探除器将金属杂质分离清除,排杂器的块状杂质的分离清除,混开棉机的开松、混合、除杂,开棉机的开松、梳理、除杂,电器配棉器的按需分配作用得到所需质量的兰精粘胶纤维流;The third step: Lenzing viscose cleaning treatment: the selected Lenzing viscose is sequentially grasped by the cotton grabbing machine according to the mixing ratio, and the metal spark two-in-one detector separates and removes the metal impurities, and discharges them. Separation and removal of lumpy impurities in the sundry machine, opening, mixing and impurity removal of the mixer opener, opening, carding and impurity removal of the cotton opener, on-demand distribution of the electrical cotton distributor to obtain the required quality of blue Fine viscose fiber flow;
第四步:粘胶成卷:将第二步制得的下脚料粘胶纤维流和第三步制得的兰精粘胶纤维流由各自的梳棉管路按照混配比例共同输送到给棉机内实现对后道的单打手成卷机的均匀给棉,继而通过单打手成卷机的综合打手的作用制得均匀的粘胶卷,其中的给棉机采用震动双棉箱给棉机,单打手成卷机上装配智能自调匀整仪;The fourth step: viscose into a roll: the waste viscose fiber stream obtained in the second step and the Lenzing viscose fiber stream prepared in the third step are jointly transported to the feeder by the respective carding pipelines according to the mixing ratio. In the cotton machine, uniform cotton feeding is realized to the single-hand roll forming machine in the back lane, and then uniform viscose rolls are made by the integrated beaters of the single-hand roll forming machine. The cotton feeder uses vibrating double cotton boxes to feed cotton The single-hand roll forming machine is equipped with an intelligent autoleveler;
第五步:梳棉:将第四步制得的粘胶卷经梳棉机制得粘胶生条,梳棉机包括给棉-刺辊喂入、锡林-盖板分梳、道夫转移成条,给棉-刺辊喂入部分包括刺辊,在刺辊的外圆周上分别设置有给棉板、除尘刀、小漏底、分梳板,继而实现对喂入的粘胶卷进行开松和除杂作用,从而减弱喂入的粘胶卷内的粘胶纤维之间的作用力,锡林-盖板分梳部分包括锡林,在锡林的外圆周上分别设置有大漏底、后罩板、后固定盖板、盖板、前上罩板、前下罩板、前固定盖板,锡林由电机带动进行一定速度下的转动,且锡林的转动速度与刺辊的转动速度不同,且在两者之间的转动保持一定的线速度比的情况下实现粘胶纤维由刺辊往锡林的转移,且纤维的转移效率由锡林和刺辊的转动线速度比决定,在锡林的转动下带动喂入的粘胶纤维进行转动,从而在锡林与锡林外圆周上分布的大漏底、后罩板、后固定盖板、盖板、前上罩板、前下罩板、前固定盖板之间形成的区域内,在转动过程中实现粘胶纤维的分梳和除杂作用,其中锡林-后固定盖板对粘胶纤维起预分梳作用,锡林从刺辊上转移来的纤维束首先抛向固定盖板,作用比较剧烈,隔距宜由大到小,锡林-盖板之间的近刺辊侧为转移到锡林的粘胶纤维,首先进入盖板工作区分梳,此时纤维量较多,隔距宜偏大,锡林-前固定盖板之间的区域起到对粘胶纤维精细分梳作用和整理分梳作用,锡林上的粘胶纤维大多处于单纤维状态,利于纤维伸直和去除棉结、细小杂质、短绒,隔距以较小为宜;The fifth step: Carding: the viscose roll obtained in the fourth step is passed through the carding machine to obtain the viscose sliver. The carding machine includes the feeding of the cotton-licker-in, the cylinder-cover carding, and the transfer of the doffer. The feeding part of the cotton feeder-licker-in roll includes a licker-in roll, on the outer circumference of the licker-in roll are respectively provided a cotton feeder plate, a dust-removing knife, a small leakage bottom and a carding plate, and then realizes the opening of the fed viscose roll. The effect of loosening and removing impurities, thereby weakening the force between the viscose fibers in the fed viscose roll, the cylinder-cover opening part includes a cylinder, and a large leak bottom is respectively set on the outer circumference of the cylinder , Rear cover, rear fixed cover, cover, front upper cover, front lower cover, front fixed cover, the cylinder is driven by the motor to rotate at a certain speed, and the rotation speed of the cylinder is the same as that of the licker-in. The rotation speed is different, and the transfer of viscose fiber from the licker-in to the cylinder is realized under the condition that the rotation between the two maintains a certain linear speed ratio, and the transfer efficiency of the fiber is determined by the rotation line speed ratio of the cylinder and the licker-in. It is decided to drive the fed viscose fiber to rotate under the rotation of the cylinder, so that the large leakage bottom, the rear cover, the rear fixed cover, the cover and the front upper cover distributed on the outer circumference of the cylinder and the cylinder , In the area formed between the front lower cover plate and the front fixed cover plate, the carding and impurity removal of viscose fibers are realized during the rotation process, and the cylinder-rear fixed cover plate plays a pre-carding effect on the viscose fibers. , the fiber bundles transferred from the cylinder from the licker-in roll are first thrown to the fixed cover plate, and the effect is relatively severe. Adhesive fibers, first enter the work area of the cover plate to comb, at this time the amount of fibers is large, the distance should be larger, the area between the cylinder and the front fixed cover plate plays the role of fine carding and finishing of the viscose fibers , Most of the viscose fibers on the cylinder are in a single fiber state, which is conducive to fiber straightening and removal of neps, small impurities, and short piles.
第六步:并条:将第五步制得的粘胶生条经两道并条制得粘胶熟条,工艺上采取“重加压、大隔距、通道光洁、防缠防堵”,以保证纤维条质量,第一道并条的总牵伸为并合数的0.9-1.05倍,第二道并条的总牵伸为并合数的1.05-1.2倍,从而实现喂入的粘胶生条中的粘胶纤维的伸直;第一道并条中采用8根第五步制得的粘胶生条共同喂入,经第一道并条机的牵伸拉细、重新并合作用制得粘胶半熟条,牵伸系统采用三上三下下压式压力棒附导向上罗拉曲线牵伸,第二道并条中采用8根粘胶半熟条共同喂入,经第二道并条机的牵伸拉细、重新并合作用制得粘胶熟条,牵伸系统采用四上四下下压式压力棒附导向上罗拉双区曲线牵伸;The sixth step: drawing: the viscose raw sliver obtained in the fifth step is drawn through two passes to obtain the viscose cooked sliver. , in order to ensure the quality of the fiber sliver, the total draft of the first drawing frame is 0.9-1.05 times of the number of parallels, and the total draft of the second drawing is 1.05-1.2 times of the number of parallels. Straightening of viscose fibers in the viscose sliver; 8 viscose slivers obtained in the fifth step are used to feed together in the first draw frame, and the first draw frame is stretched, thinned, and redrawn. The viscose semi-cooked sliver is obtained by the synergy. The drafting system adopts the three-up and three-down pressure bar with guide-up roller curve drafting. In the second drawing frame, 8 viscose semi-cooked strips are used to feed together. The two-stage drawing frame draws thin and recombines to produce viscose cooked sliver. The drafting system adopts four-up and four-down pressure bar with double-zone curve drafting on the upper roller;
第七步:粗纱:将第六步制得的粘胶熟条经粗纱机制得粘胶粗纱,采用“轻定量、大隔距、大捻度”的工艺原则,粗纱定量偏轻掌握,以满足后道的细纱赛络纺工艺的要求;粘胶纤维整齐度好,摩擦因数大,采用大隔距,后区牵伸倍数偏小控制,有利于须条的顺利牵伸、改善条干均匀度;粗纱线密度小,粘胶纤维抱合力差,粗纱在退绕过程中容易被拉断,增加粗纱捻系数以增加纤维间的抱合力,改善成纱质量;牵伸系统采用四罗拉双短皮圈牵伸,弹簧摇架加压;The seventh step: roving: the viscose sliver prepared in the sixth step is processed by the roving machine to obtain the viscose roving. The process principle of "light weight, large distance and large twist" is adopted. It meets the requirements of the siro spinning process of the spun yarn; the viscose fiber has good uniformity and large friction factor, using a large gauge, and the draft ratio in the rear area is controlled by a small amount, which is conducive to the smooth drafting of the beard and the improvement of the evenness of the evenness; The density of the roving is low, the cohesion of the viscose fiber is poor, and the roving is easily broken during the unwinding process. Increase the twist coefficient of the roving to increase the cohesion between fibers and improve the yarn quality; the drafting system adopts four rollers and double short skins. Ring drafting, spring cradle pressurization;
第八步:细纱:将第七步制得的粘胶粗纱经细纱机制得粘胶细纱,提高细纱机的总牵伸倍数,加强对前区浮游纤维的控制,在保证牵伸倍数和牵伸力相适应的前提下,前区采用紧隔距、强加压,有助于实现所纺的粘胶细纱的性能优良的条干。The eighth step: spinning: the viscose roving obtained in the seventh step is passed through the spinning machine to obtain the viscose spun yarn, the total draft ratio of the spinning frame is increased, the control of the floating fibers in the front area is strengthened, and the draft ratio and drafting ratio are guaranteed. Under the premise of adapting the force, the front area adopts tight gauge and strong pressure, which helps to achieve the excellent evenness of the viscose spun yarn spun.
优选的,第二步中,采用的抓棉机为FA002型圆盘式。Preferably, in the second step, the cotton picker used is the FA002 disc type.
优选的,第二步中,采用的混开棉机为A035A型。Preferably, in the second step, the mixed opener used is A035A.
优选的,第二步中,采用的开棉机为FA106E型梳针式。Preferably, in the second step, the cotton opener used is the FA106E type comb type.
优选的,第三步中,采用的抓棉机为FA002型圆盘式。Preferably, in the third step, the cotton picker used is FA002 disc type.
优选的,第三步中,采用的金属火星二合一探测器为安普AMP-2000V5。Preferably, in the third step, the adopted metal-Mars two-in-one detector is Amp AMP-2000V5.
优选的,第三步中,采用的排杂器为安普DIVERTER。Preferably, in the third step, the impurity remover used is Amp DIVERTER.
优选的,第三步中,采用的混开棉机为A035A型。Preferably, in the third step, the mixed opener used is A035A.
优选的,第三步中,采用的开棉机为FA106E型梳针式。Preferably, in the third step, the cotton opener used is the FA106E type comb type.
优选的,第三步中,采用的电器配棉器为Y型。Preferably, in the third step, the electrical cotton distributor used is Y-shaped.
有益效果:本发明所述方法将粘胶纤维纺纱中所收集的吸风花以及剩余的粗头纱经开清棉中的混开棉机和梳针开棉机进行重新的开松梳理成单纤维状态,与经开清棉处理的兰精粘胶纤维共同经均匀给棉后打手成粘胶卷,而后粘胶卷依次经梳棉、两道并条、粗纱、细纱后制得环保纯纺纱。Beneficial effect: The method of the present invention re-opens and combs the suction flower collected in viscose fiber spinning and the remaining thick yarn through the mixed opener and the card needle opener in the opening and cleaning process. Single fiber state, together with the Lenzing viscose fiber treated by opening and cleaning, it is uniformly fed and then beaten into a viscose roll, and then the viscose roll is carded, two-stage drawing, roving, and spinning to obtain environmentally friendly pure spinning.
具体实施方式Detailed ways
以下实施例进一步说明本发明的内容,但不应理解为对本发明的限制。在不背离本发明精神和实质的情况下,对本发明方法、步骤或条件所作的修改和替换,均属于本发明的范围。若未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段。The following examples further illustrate the content of the present invention, but should not be construed as limiting the present invention. Modifications and substitutions made to the methods, steps or conditions of the present invention without departing from the spirit and essence of the present invention all belong to the scope of the present invention. Unless otherwise specified, the technical means used in the examples are conventional means well known to those skilled in the art.
实施例1Example 1
以制备线密度为14.8tex的粘胶纯纺纱为例,相应的工艺参数如下:Taking the preparation of viscose pure spinning yarn with a linear density of 14.8tex as an example, the corresponding process parameters are as follows:
(1)原料选配(1) Raw material selection
(2)工艺流程设计如下:(2) The technological process is designed as follows:
兰精粘胶纤维:FA002型圆盘式抓棉机→安普AMP-2000V5金属火星二合一探除器→安普DIVERTER排杂器→A035A型混开棉机→FA106E型梳针式开棉机→Y型电器配棉器Lenzing viscose fiber: FA002 disc type cotton picker → AMP AMP-2000V5 metal Mars two-in-one detector → AMP DIVERTER debris remover → A035A type hybrid opener → FA106E type card needle opener Machine → Y-type electrical cotton distributor
下脚料粘胶纤维:FA002型圆盘式抓棉机→A035A型混开棉机→FA106E型梳针式开棉机Leftover viscose fiber: FA002 disc type cotton picker→A035A type mixed opener→FA106E type card type opener
兰精粘胶纤维流+下脚料粘胶纤维流→SFA161A型震动双棉箱给棉机→配HY-10型智能自调匀整仪的A076F单打手成卷机Lenzing viscose fiber flow + waste viscose fiber flow → SFA161A vibrating double-box cotton feeder → A076F single-hand roll machine with HY-10 intelligent autoleveler
粘胶卷→FA201B型梳棉机→FA306型并条机→FA311F型并条机→TJFA458A型粗纱机→FA507A型细纱机Viscose roll→FA201B carding machine→FA306 drawing frame→FA311F drawing frame→TJFA458A roving frame→FA507A spinning frame
(3)关键工艺参数设计(3) Design of key process parameters
开清棉:Open and clean cotton:
抓棉机工艺设计表Process Design Table of Cotton Grabber
混开棉机工艺设计表Mixing opener process design table
梳针开棉机工艺设计表Card needle opener process design table
成卷机工艺设计表Roller process design table
其他部分工艺Other part of the process
梳棉:Carding:
并条:Draw:
粗纱:Roving:
细纱:Spinning yarn:
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