Perforated foamed aluminum composite sound absorbing plate and preparation method thereof
Technical Field
The invention relates to the technical field of sound absorbing materials, in particular to a perforated foamed aluminum composite sound absorbing plate and a preparation method thereof.
Background
Foamed aluminum is an excellent sound absorbing material and has remarkable middle-low frequency sound absorbing capability. is in accordance with the environmental protection requirement compared with the traditional sound absorption material, has the advantages of light weight, durability and the like, and has good application prospect in the fields of buildings, vehicles and the like.
However, researches show that the foamed aluminum has larger sound absorption effect on sounds with different frequencies, the sound absorption peak value generally appears at 750-1000 Hz, the sound absorption coefficient peak value can reach about 0.8, the sound absorption coefficient can be obviously reduced within the frequency ranges of 250-500 Hz and 1250-2500 Hz, and the overall noise reduction coefficient is about 0.5. The prior art indicates that the sound absorption performance can be improved by adjusting the porosity of the foamed aluminum, and the noise reduction coefficient of the material can be improved in the mode, but the sound absorption capability in each frequency band still has larger difference, and the low-frequency sound absorption effect and the high-frequency sound absorption effect cannot be simultaneously achieved.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to solve the technical problems of improving the low-frequency and high-frequency sound absorption effects of the foamed aluminum material, reducing the difference value of the sound absorption coefficients of each frequency band and improving the noise reduction coefficient.
In order to solve the problems, the invention provides a perforated aluminum foam composite sound absorbing plate, which comprises a foamed aluminum plate, a non-woven fabric and a perforated aluminum plate which are arranged in a laminated mode, wherein the foamed aluminum plate is made of closed-pore foamed aluminum, a plurality of first through holes penetrating in the thickness direction are formed in the foamed aluminum plate, the first through holes are uniformly distributed on the foamed aluminum plate, a plurality of second through holes are formed in the perforated aluminum plate, the second through holes are uniformly distributed on the perforated aluminum plate, an adhesive is coated on the non-woven fabric, and the foamed aluminum plate and the perforated aluminum plate are bonded through the non-woven fabric.
The invention punches the closed-pore foamed aluminum plate to ensure that the holes of the material are communicated to generate a viscous effect, so that the sound absorption performance of the material can be integrally improved, the perforated aluminum plate and the foamed aluminum plate are compounded, the difference value of sound absorption coefficients of different frequency bands can be reduced by superposing the sound absorption materials with multiple media, a good sound absorption effect is obtained in a wider frequency range, the noise reduction coefficient is improved, the foamed aluminum plate and the perforated aluminum plate are bonded and combined through non-woven fabrics, the adhesive is prevented from entering the holes of the foamed aluminum plate and the perforated aluminum plate, and the sound absorption effect is ensured.
Further, the first through holes and the second through holes are arranged in a staggered manner. Namely, the positions of the first through holes and the second through holes are completely staggered, no superposition occurs, the sound waves are ensured to be reflected and absorbed for multiple times in the composite sound absorbing plate, the transmission path of the sound waves is increased, and therefore the sound absorbing effect is enhanced.
Further, the aperture ratio of the foamed aluminum plate is 1% -10%. With the increase of the aperture ratio, the sound absorption peak value is shifted to a high frequency, and the difference value of the sound absorption coefficients of the frequency bands is reduced, but the increase of the aperture ratio can reduce the sound absorption coefficient peak value, and the excessive increase of the aperture ratio can reduce the noise reduction coefficient of the material, so that the aperture ratio needs to be limited in a proper range.
Further, each first through hole is arranged in a square array or a regular triangle array. The first through holes are regularly arranged, so that the sound absorption performance of each part of the material is consistent.
Further, the first through holes are round holes, the aperture of each first through hole is 0.1-1 mm, and the distance between adjacent holes is 10-100 mm. The first through hole is a round hole with a small aperture, which is favorable for widening the coverage range of sound absorption frequency, but the noise reduction coefficient is obviously reduced when the aperture is too small.
Further, the aperture ratio of the perforated aluminum plate is 10% -30%.
Further, the second through holes are round holes, the aperture of each second through hole is 1-5 mm, and the distance between adjacent holes is 1-5 mm.
In the limited aperture ratio and aperture range, the perforated aluminum plate has good sound absorption effect on low-frequency and high-frequency sound waves, and after the perforated aluminum plate and the perforated foamed aluminum plate are compounded, the sound absorption effect is overlapped, so that the perforated aluminum plate has good sound absorption performance in the whole frequency range of 200-4000 Hz.
Further, the porosity of the closed-cell aluminum foam is 70% -80%, and the pore diameter of the closed-cell aluminum foam is 2-5 mm. The porosity and pore diameter of the closed-cell foam aluminum can influence the sound absorption performance, and the proper porosity and pore diameter can increase the diffuse reflection and viscous effect of the surface, so that the sound absorption performance is improved.
Further, the thickness of the foamed aluminum plate is 10-30 mm, and the thickness of the perforated aluminum plate is 1-8 mm. The composite acoustic panel has the advantages of thinner overall thickness, limited improvement of noise reduction coefficient due to increased thickness, light weight and low cost.
The invention also provides a preparation method of the perforated foamed aluminum composite acoustic panel, which comprises the following steps:
preparing closed-cell aluminum foam, cutting the closed-cell aluminum foam into aluminum foam plates with designed sizes, and forming a plurality of first through holes penetrating in the thickness direction on the aluminum foam plates by adopting a laser drilling or punching method;
Preparing non-woven fabrics, cutting the non-woven fabrics into the same size as the foamed aluminum plate, and brushing adhesive on the non-woven fabrics;
And preparing a perforated aluminum plate, cutting the perforated aluminum plate into the same size as the perforated aluminum plate, respectively arranging the perforated aluminum plate and the perforated aluminum plate on two sides of the non-woven fabric, and pressurizing to realize gluing to obtain the perforated foamed aluminum composite sound absorbing plate.
The preparation method adopts the non-woven fabric as the bonding layer, bonds the foamed aluminum plate and the perforated aluminum plate together, avoids the adhesive from entering through holes or foam aluminum holes, reduces the adverse effect of the composite technology on the sound absorption performance of the material, realizes the superposition of the multi-medium sound absorption effect, and has simple operation, the material bonding can be realized by slightly pressurizing without heating and curing.
In summary, the invention has the following beneficial effects:
(1) According to the invention, the perforated foamed aluminum plate and the perforated aluminum plate are compounded, so that the sound absorption effects of the two sound absorption materials are overlapped, the coverage range of the sound absorption frequency of the materials is widened, the difference value of the sound absorption coefficients of each frequency band is reduced, and the noise reduction coefficient is improved.
(2) According to the invention, the first through holes on the foamed aluminum plate and the second through holes on the perforated aluminum plate are arranged in a staggered manner, so that the transmission path of sound waves in the composite sound-absorbing plate is prolonged, and the sound-absorbing effect is enhanced.
(3) According to the invention, the structures of the foam aluminum plate cells, the first through holes and the second through holes of the perforated aluminum plate are limited, so that the structure with the optimal sound absorption effect is obtained, the composite sound absorption plate is provided with a plurality of sound absorption peaks, the peak width is increased, and the sound absorption effect is good in the whole frequency range of 200-4000 Hz.
(4) The invention adopts the non-woven fabrics to bond the foamed aluminum plate and the perforated aluminum plate together, avoids the adverse effect of blocking holes by adhesive on the sound absorption performance of the material, simplifies the process operation and is beneficial to industrial popularization.
Drawings
Fig. 1 is a schematic structural view of a perforated aluminum foam composite sound absorbing panel in accordance with an embodiment of the present invention.
Fig. 2 is a graph of sound absorption coefficient versus frequency for the perforated aluminum foam composite sound absorbing panel of example 1 of the present invention.
Fig. 3 is a graph of sound absorption coefficient versus frequency for the perforated aluminum foam composite sound absorbing panel of example 2 of the present invention.
Fig. 4 is a graph of sound absorption coefficient versus frequency for the perforated aluminum foam composite sound absorbing panel of example 3 of the present invention.
Fig. 5 is a graph of sound absorption coefficient versus frequency for the perforated aluminum foam composite sound absorbing panel of example 4 of the present invention.
Fig. 6 is a graph of sound absorption coefficient versus frequency for the perforated aluminum foam composite sound absorbing panel of example 5 of the present invention.
Fig. 7 is a graph of sound absorption coefficient versus frequency for the perforated aluminum foam composite sound absorbing panel of example 6 of the present invention.
Fig. 8 is a graph of sound absorption coefficient versus frequency for the perforated aluminum foam composite sound absorbing panel of example 7 of the present invention.
Fig. 9 is a graph of sound absorption coefficient versus frequency for the perforated aluminum foam composite sound absorbing panel of example 8 of the present invention.
Fig. 10 is a graph of sound absorption coefficient versus frequency for the perforated aluminum foam composite sound absorbing panel of example 9 of the present invention.
Fig. 11 is a graph of sound absorption coefficient versus frequency for a closed cell foam aluminum panel of comparative example 1 of the present invention.
Fig. 12 is a graph of sound absorption coefficient versus frequency for a perforated foamed aluminum sheet of comparative example 2 of the present invention.
Fig. 13 is a graph of sound absorption coefficient versus frequency for the perforated aluminum foam composite sound absorbing panel of comparative example 3 of the present invention.
FIG. 14 is a graph showing sound absorption coefficient versus frequency for the perforated aluminum foam composite sound absorbing panel of comparative example 4 of the present invention
Reference numerals illustrate:
1-foam aluminum plate, 2-non-woven fabrics, 3-perforated aluminum plate, 4-first through holes and 5-second through holes.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. In addition, for numerical ranges in this disclosure, it is understood that each intermediate value between the upper and lower limits of the ranges is also specifically disclosed. Every smaller range between any stated value or stated range, and any other stated value or intermediate value within the stated range, is also encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included or excluded in the range.
It will be apparent to those skilled in the art that various modifications and variations can be made in the specific embodiments of the application described herein without departing from the scope or spirit of the application. Other embodiments will be apparent to those skilled in the art from consideration of the specification of the present application. The specification and examples of the present application are exemplary only.
The embodiment of the invention provides a perforated foamed aluminum composite sound absorbing plate, the typical structure of which is shown in fig. 1, comprising foamed aluminum plates 1, non-woven fabrics 2 and perforated aluminum plates 3 which are arranged in a laminated manner. Wherein the thickness of the foamed aluminum plate 1 is 10-30 mm, the material is closed-cell foamed aluminum, the preferable porosity is 70% -80%, and the pore diameter of the foam holes is 2-5 mm. The foam aluminum plate 1 is uniformly provided with a plurality of first through holes 4 penetrating in the thickness direction, so that holes of the closed-cell foam aluminum part are communicated to generate a viscous effect, the first through holes 4 are distributed in a square array or a regular triangle array to ensure the consistency of sound absorption performance of all parts of the material, preferably, the aperture ratio of the foam aluminum plate 1 is 1% -10%, the first through holes 4 are circular holes, the aperture is 0.1-1 mm, and the distance between adjacent holes is 10-100 mm. The thickness of the perforated aluminum plate 3 is 1-8 mm, and a plurality of second through holes 5 which are uniformly distributed are formed in the perforated aluminum plate. Preferably, the aperture ratio of the perforated aluminum plate 3 is 10% -30%, the second through holes 5 are round holes, the aperture is 1-5 mm, and the distance between adjacent holes is 1-5 mm. The non-woven fabric 2 is used as an adhesive layer, and is coated with an adhesive, the foamed aluminum plate 1 and the perforated aluminum plate 3 are arranged on two sides of the non-woven fabric 2 and are bonded and combined through the non-woven fabric 2. The foam aluminum plate 1 has good sound absorption effect on medium-frequency sound waves, the perforated aluminum plate 3 has better sound absorption effect on low frequency and high frequency, and after the foam aluminum plate 1 and the perforated aluminum plate 3 are compounded, the sound absorption effect is overlapped, the coverage range of the sound absorption frequency of the material is widened, the difference value of the sound absorption coefficients of each frequency band is reduced, and the noise reduction coefficient is improved. Preferably, the first through holes 4 on the foamed aluminum plate 1 and the second through holes 5 on the perforated aluminum plate 3 are arranged in a staggered manner, so that the sound waves can be reflected and absorbed for multiple times on the composite sound absorbing plate, the transmission path of the sound waves is prolonged, and the sound absorbing effect is enhanced.
The preparation process flow of the perforated foamed aluminum composite acoustic panel is as follows:
(1) A closed-cell aluminum foam is prepared, cut into an aluminum foam sheet 1 of a designed size, and a plurality of first through holes 4 penetrating in the thickness direction are formed in the aluminum foam sheet by a laser drilling or punching method.
(2) A nonwoven fabric 2 was prepared, cut to the same size as the foamed aluminum plate, and an adhesive was applied to the nonwoven fabric 2.
(3) And preparing a perforated aluminum plate 3, cutting the perforated aluminum plate into the same size as the foamed aluminum plate, respectively arranging the foamed aluminum plate 1 and the perforated aluminum plate 3 on two sides of the non-woven fabric 2, and pressurizing to realize gluing to obtain the perforated foamed aluminum composite sound-absorbing plate.
The preparation method adopts the non-woven fabric as the bonding layer, avoids the adhesive from entering through holes or foam aluminum cells, reduces the adverse effect of the composite technology on the sound absorption performance of the material, has simple operation, can realize the material bonding by slightly pressurizing, and is convenient for industrial production.
The technical effects of the present invention will be described below with reference to specific examples.
Example 1
The preparation method comprises the following steps of preparing a perforated foamed aluminum composite sound absorbing plate, namely preparing closed-pore foamed aluminum with the porosity of 75% and the average pore diameter of 4mm, cutting into foamed aluminum plates with the thickness of 20mm and the length and width of 100X 100mm, and forming a plurality of through holes penetrating through the foamed aluminum plates in the thickness direction in a laser perforation mode, wherein the open porosity is 5%, the through holes are distributed in a square array, the pore diameter is 0.5mm, and the distance between adjacent holes is 50mm. A perforated aluminum plate having a thickness of 2mm was prepared, and a sample having a length and width of 100×100mm was cut, the aperture ratio of the perforated aluminum plate was 25%, the aperture diameter of the through hole was 2mm, and the distance between adjacent holes was 3mm. Cutting a piece of non-woven fabric with the thickness of 100mm by 100mm, brushing an adhesive, respectively arranging a foamed aluminum plate and a perforated aluminum plate on two sides of the non-woven fabric, arranging through holes on the foamed aluminum plate and the through holes on the perforated aluminum plate in a staggered manner, and pressurizing to realize gluing to obtain the perforated foamed aluminum composite sound-absorbing plate.
The samples of this example were tested for their sound absorption coefficients at different frequencies and the Noise Reduction Coefficient (NRC) was 0.82 as shown in fig. 2.
Example 2
A perforated foamed aluminum composite sound absorbing panel was prepared, and this example was different from example 1 in that the foamed aluminum panel had an open porosity of 10% and an adjacent hole spacing of 10mm. Other material characteristics and process steps are the same.
The samples of this example were tested for their sound absorption coefficients at different frequencies and the result is shown in fig. 3 with an NRC of 0.77.
Example 3
The perforated foamed aluminum composite sound absorbing plate was prepared, and the difference between the embodiment and the embodiment 1 is that the foamed aluminum plate has an opening ratio of 3%, the through holes are arranged in a regular triangle array, the aperture is 1mm, and the distance between adjacent holes is 30mm. Other material characteristics and process steps are the same.
The samples of this example were tested for their sound absorption coefficients at different frequencies and the NRC was 0.79 as shown in fig. 4.
Example 4
A perforated foamed aluminum composite sound absorbing plate was prepared, and this example was different from example 1 in that the perforated aluminum plate had an opening ratio of 30%, the hole diameter of the through holes was 1mm, and the distance between adjacent holes was 2mm. Other material characteristics and process steps are the same.
The samples of this example were tested for their sound absorption coefficients at different frequencies and the NRC was 0.79 as shown in fig. 5.
Example 5
A perforated foamed aluminum composite sound absorbing panel was produced, and this example was different from example 1 in that the foamed aluminum panel had a porosity of 80% and a cell pore diameter of 3mm. Other material characteristics and process steps are the same.
The samples of this example were tested for their sound absorption coefficients at different frequencies and the NRC was 0.75 as shown in fig. 6.
Example 6
A perforated aluminum foam composite sound absorbing panel was prepared, and this example was different from example 1 in that the thickness of the aluminum foam panel was 30mm and the thickness of the perforated aluminum panel was 5mm. Other material characteristics and process steps are the same.
The samples of this example were tested for their sound absorption coefficient at different frequencies and the NRC was 0.81 as shown in fig. 7.
Example 7
The perforated foamed aluminum composite sound absorbing plate was prepared, and this example was different from example 1 in that the foamed aluminum plate had a thickness of 30mm, an opening ratio of 1%, a through hole diameter of 0.2mm and an adjacent hole pitch of 100mm. Other material characteristics and process steps are the same.
The samples of this example were tested for their sound absorption coefficients at different frequencies and the NRC was 0.72 as shown in fig. 8.
Example 8
A perforated foamed aluminum composite sound absorbing panel was prepared, and this example was different from example 1 in that the perforated aluminum plate had a thickness of 5mm, an opening ratio of 15%, and an adjacent hole spacing of 5mm. Other material characteristics and process steps are the same.
The samples of this example were tested for their sound absorption coefficient at different frequencies and the result is shown in fig. 9 with an NRC of 0.81.
Example 9
The perforated foamed aluminum composite sound absorbing plate was prepared, and this example was different from example 1 in that the foamed aluminum plate had an opening ratio of 7%, a through hole diameter of 0.8mm, an adjacent hole spacing of 20mm, an opening ratio of 20% and a through hole diameter of 3mm, and an adjacent hole spacing of 5mm. Other material characteristics and process steps are the same.
The samples of this example were tested for their sound absorption coefficients at different frequencies and the NRC was 0.78 as shown in fig. 10.
Comparative example 1
A closed cell foamed aluminum plate was prepared, and a closed cell foamed aluminum plate having a porosity of 75% and an average cell pore diameter of 4mm was cut into a plate having a thickness of 20mm and a length and width of 100X 100 mm.
The samples of this comparative example were tested for sound absorption coefficient at different frequencies and the result is shown in fig. 11 with NRC of 0.31.
Comparative example 2
Preparing a perforated foamed aluminum plate, preparing closed-cell foamed aluminum with the porosity of 75% and the average cell pore diameter of 4mm, cutting into foamed aluminum plates with the thickness of 20mm and the length and width of 100X 100mm, and forming a plurality of through holes penetrating in the thickness direction on the foamed aluminum plate in a laser perforation mode, wherein the open porosity is 5%, the through holes are distributed in a square array, the pore diameter is 0.5mm, and the distance between adjacent holes is 50mm.
The samples of this comparative example were tested for their sound absorption coefficient at different frequencies and the result is shown in fig. 12 with an NRC of 0.38.
Comparative example 3
A perforated aluminum foam composite sound absorbing panel was prepared, and this comparative example was different from example 1 in that, when the aluminum foam sheet and the perforated aluminum sheet were bonded by nonwoven fabric, the through holes in the aluminum foam sheet were aligned with the through holes in the perforated aluminum sheet, and the through holes in the aluminum foam sheet were all covered with the through holes in the perforated aluminum sheet. Other material characteristics and process steps are the same.
The samples of this comparative example were tested for sound absorption coefficient at different frequencies and the result is shown in fig. 13 with NRC of 0.61.
Comparative example 4
A perforated aluminum foam composite sound absorbing panel was prepared, and this comparative example was different from example 3 in that an aluminum foam panel and a perforated aluminum panel were bonded by a liquid adhesive. Other material characteristics and process steps are the same.
The samples of this comparative example were tested for sound absorption coefficient at different frequencies and the result is shown in fig. 14 with an NRC of 0.70.
Although the present disclosure is described above, the scope of protection of the present disclosure is not limited thereto. Various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the disclosure, and these changes and modifications will fall within the scope of the invention.