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CN118825701A - A DC charging connector - Google Patents

A DC charging connector Download PDF

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Publication number
CN118825701A
CN118825701A CN202411305229.6A CN202411305229A CN118825701A CN 118825701 A CN118825701 A CN 118825701A CN 202411305229 A CN202411305229 A CN 202411305229A CN 118825701 A CN118825701 A CN 118825701A
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CN
China
Prior art keywords
section
shell
along
charging connector
inner cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202411305229.6A
Other languages
Chinese (zh)
Inventor
倪晓和
王建
元立胜
徐好
杨小松
吴延辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wenzhou Guoye Electronic Technology Co ltd
Original Assignee
Wenzhou Guoye Electronic Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Wenzhou Guoye Electronic Technology Co ltd filed Critical Wenzhou Guoye Electronic Technology Co ltd
Priority to CN202411305229.6A priority Critical patent/CN118825701A/en
Publication of CN118825701A publication Critical patent/CN118825701A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/622Screw-ring or screw-casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/16Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/18Cables specially adapted for charging electric vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

本发明涉及连接器技术领域,具体涉及一种直流充电连接器,包括外壳、内筒、触发件和多个端子。内筒安装于外壳内,外壳能够相对于内筒绕第一方向转动,触发件能够绕第一方向转动地安装于内筒上。本发明的一种直流充电连接器通过设置外壳、内筒、触发件和多个端子配合,在将直流充电连接器与充电桩插座进行插接时,通过将内筒与外壳分离设置,使内筒与外壳能够相对转动,可以尽量避免内筒中的端子受到扭矩作用而与充电桩插座中的端子相互磨损,减小端子的损伤情况,提高端子的使用寿命。

The present invention relates to the field of connector technology, and specifically to a DC charging connector, comprising an outer shell, an inner cylinder, a trigger member and a plurality of terminals. The inner cylinder is installed in the outer shell, and the outer shell can rotate relative to the inner cylinder about a first direction, and the trigger member can be installed on the inner cylinder so as to rotate about the first direction. A DC charging connector of the present invention cooperates with an outer shell, an inner cylinder, a trigger member and a plurality of terminals. When the DC charging connector is plugged into a charging pile socket, the inner cylinder and the outer shell are separated so that the inner cylinder and the outer shell can rotate relative to each other, which can minimize the torque on the terminals in the inner cylinder and avoid mutual wear with the terminals in the charging pile socket, reduce the damage to the terminals, and increase the service life of the terminals.

Description

一种直流充电连接器A DC charging connector

技术领域Technical Field

本发明涉及连接器技术领域,具体涉及一种直流充电连接器。The present invention relates to the technical field of connectors, and in particular to a DC charging connector.

背景技术Background Art

电动汽车在进行充电的过程中,需将充电桩上的充电枪插入车体内预留的充电桩插座的充电口之中为车辆提供电源。电动汽车的充电方式分为交流充电和直流充电两种。直流充电相对于交流充电的优点主要体现在充电速度上,由于直流充电直接将电能输入到电池中,减少了电压和电流的转换次数,因此其充电效率较高,能够在较短时间内将电池充满。When charging an electric vehicle, the charging gun on the charging pile needs to be inserted into the charging port of the charging pile socket reserved in the vehicle body to provide power for the vehicle. There are two ways to charge electric vehicles: AC charging and DC charging. The advantage of DC charging over AC charging is mainly reflected in the charging speed. Since DC charging directly inputs electrical energy into the battery, it reduces the number of voltage and current conversions, so its charging efficiency is higher and the battery can be fully charged in a shorter time.

然而,直流充电连接器也存在一些缺点。由于直流充电连接器的充电电流大,直流充电连接器的线缆通常较粗重,因此在充电过程中,在线缆的重力或者外力的作用下会对充电枪与充电桩插座之间的插接产生扭矩拉扯,损伤充电枪与充电桩内的连接的端子,影响连接的牢固性,甚至导致连接松脱。However, DC charging connectors also have some disadvantages. Due to the large charging current of DC charging connectors, the cables of DC charging connectors are usually thick and heavy. Therefore, during the charging process, the gravity of the cable or external force will cause torque pulling on the connection between the charging gun and the charging pile socket, damaging the terminals of the connection between the charging gun and the charging pile, affecting the firmness of the connection, and even causing the connection to loosen.

发明内容Summary of the invention

本发明提供一种直流充电连接器,以解决现有的直流充电连接器在充电过程中,在线缆的重力或者外力的作用下会对充电枪与充电桩插座之间的插接产生扭矩拉扯,影响连接的牢固性,甚至导致连接松脱的问题。The present invention provides a DC charging connector to solve the problem that, during the charging process, the gravity of the cable or an external force may cause torque pulling on the connection between a charging gun and a charging pile socket, thereby affecting the firmness of the connection and even causing the connection to become loose.

本发明的一种直流充电连接器采用如下技术方案:一种直流充电连接器,用于与充电桩插座插接,包括外壳、内筒、触发件和多个端子;内筒安装于外壳内,外壳能够相对于内筒绕第一方向转动,第一方向为直流充电连接器与充电桩插座插接的方向;多个端子在内筒中绕第一方向均布,且多个端子与内筒固接;外壳上固接有电缆,电缆内部的多根导线分别与多个端子对应设置,每个端子与其对应设置的导线相连;触发件能够绕第一方向转动地安装于内筒上,直流充电连接器具有第一状态和第二状态,处于第一状态时,限制触发件以及外壳相对于内筒绕第一方向转动;处于第二状态时,允许触发件以及外壳相对于内筒绕第一方向转动,初始状态下直流充电连接器处于第一状态。A DC charging connector of the present invention adopts the following technical scheme: a DC charging connector, used for plugging with a charging pile socket, comprises an outer shell, an inner cylinder, a trigger member and a plurality of terminals; the inner cylinder is installed in the outer shell, and the outer shell can rotate relative to the inner cylinder around a first direction, and the first direction is the direction in which the DC charging connector is plugged with the charging pile socket; a plurality of terminals are evenly distributed around the first direction in the inner cylinder, and the plurality of terminals are fixedly connected to the inner cylinder; a cable is fixedly connected to the outer shell, and a plurality of wires inside the cable are respectively arranged corresponding to a plurality of terminals, and each terminal is connected to a wire corresponding to the plurality of terminals; the trigger member can be rotatably installed on the inner cylinder around a first direction, and the DC charging connector has a first state and a second state. When in the first state, the trigger member and the outer shell are restricted from rotating relative to the inner cylinder around the first direction; when in the second state, the trigger member and the outer shell are allowed to rotate relative to the inner cylinder around the first direction. In the initial state, the DC charging connector is in the first state.

进一步地,内筒的外周壁面上开设有限位槽,限位槽具有第一端和第二端,第一端位于第二端沿第一方向靠近充电桩插座的一侧,第一端绕第一方向上的尺寸小于第二端绕第一方向上的尺寸;触发件包括滑块,滑块沿第二方向向外伸出外壳,第二方向与第一方向垂直,滑块能够在限位槽内沿第一方向滑动,滑块绕第一方向上的尺寸与限位槽的第一端绕第一方向上的尺寸相等,且当直流充电连接器处于第一状态时,滑块与限位槽的第一端抵接,当直流充电连接器处于第二状态时,滑块与限位槽的第二端抵接。Furthermore, a limiting groove is provided on the outer circumferential wall surface of the inner cylinder, the limiting groove having a first end and a second end, the first end being located on a side of the second end close to the charging pile socket along the first direction, and the dimension of the first end around the first direction being smaller than the dimension of the second end around the first direction; the trigger member comprises a slider, the slider extends outward from the shell along the second direction, the second direction is perpendicular to the first direction, the slider can slide in the limiting groove along the first direction, the dimension of the slider around the first direction is equal to the dimension of the first end of the limiting groove around the first direction, and when the DC charging connector is in the first state, the slider abuts against the first end of the limiting groove, and when the DC charging connector is in the second state, the slider abuts against the second end of the limiting groove.

进一步地,滑块通过第一弹性件安装于限位槽内,第一弹性件沿第一方向设置。Furthermore, the slider is installed in the limiting groove through a first elastic member, and the first elastic member is arranged along the first direction.

进一步地,还包括外压筒和内压筒,外压筒套接于外壳并与内筒同轴设置,外压筒位于滑块沿第一方向远离充电桩插座的一侧,且当滑块相对于外壳沿第一方向向远离充电桩插座一侧移动预设距离时能够带动外压筒移动,且外压筒的移动方向与滑块的移动方向相同;外壳上固定设置有凸台,外压筒相对于外壳沿第一方向向远离充电桩插座一侧移动能够与凸台抵接;内压筒套接于外壳内并与内筒同轴设置,初始状态下内压筒位于外压筒沿第一方向远离滑块的一侧,且当外压筒相对于外壳沿第一方向向远离充电桩插座一侧移动时能够带动内压筒移动,且内压筒的移动方向与外压筒的移动方向相反,内压筒通过第二弹性件与内筒相连,第二弹性件沿第一方向设置,内筒能够沿第一方向移动地设置,且初始状态下内筒与外壳沿第一方向靠近充电桩插座的一端处于同一平面上。Furthermore, it also includes an outer pressure cylinder and an inner pressure cylinder, the outer pressure cylinder is sleeved on the outer shell and coaxially arranged with the inner cylinder, the outer pressure cylinder is located on the side of the slider away from the charging pile socket along the first direction, and when the slider moves a preset distance relative to the outer shell along the first direction toward the side away from the charging pile socket, it can drive the outer pressure cylinder to move, and the moving direction of the outer pressure cylinder is the same as the moving direction of the slider; a boss is fixedly arranged on the outer shell, and the outer pressure cylinder can abut against the boss when it moves relative to the outer shell along the first direction toward the side away from the charging pile socket; the inner pressure cylinder is sleeved in the outer shell and coaxially arranged with the inner cylinder, in the initial state, the inner pressure cylinder is located on the side of the outer pressure cylinder away from the slider along the first direction, and when the outer pressure cylinder moves relative to the outer shell along the first direction toward the side away from the charging pile socket, it can drive the inner pressure cylinder to move, and the moving direction of the inner pressure cylinder is opposite to the moving direction of the outer pressure cylinder, the inner pressure cylinder is connected to the inner cylinder through a second elastic member, the second elastic member is arranged along the first direction, the inner cylinder can be movably arranged along the first direction, and in the initial state, the inner cylinder and the end of the outer shell close to the charging pile socket along the first direction are on the same plane.

进一步地,外壳上开设有液压通道,液压通道内设置有液压油,内压筒和外压筒通过液压通道连通,进而当外压筒相对于外壳沿第一方向向远离充电桩插座一侧移动时能够带动内压筒移动,并使内压筒的移动方向与外压筒的移动方向相反。Furthermore, a hydraulic channel is opened on the outer shell, and hydraulic oil is arranged in the hydraulic channel. The inner pressure cylinder and the outer pressure cylinder are connected through the hydraulic channel, so that when the outer pressure cylinder moves along the first direction relative to the outer shell toward the side away from the charging pile socket, it can drive the inner pressure cylinder to move, and make the moving direction of the inner pressure cylinder opposite to the moving direction of the outer pressure cylinder.

进一步地,液压通道包括第一段、第二段和连通段,第一段和第二段均沿第一方向设置,第一段和第二段通过连通段连通,外压筒与第一段滑动密封,内压筒与第二段滑动密封,且初始状态下允许外压筒沿第一方向向靠近连通段的一侧移动,允许内压筒沿第一方向向远离连通段的一侧移动。Furthermore, the hydraulic channel includes a first section, a second section and a connecting section, the first section and the second section are both arranged along the first direction, the first section and the second section are connected through the connecting section, the outer pressure cylinder is slidingly sealed with the first section, the inner pressure cylinder is slidingly sealed with the second section, and in an initial state, the outer pressure cylinder is allowed to move along the first direction toward the side close to the connecting section, and the inner pressure cylinder is allowed to move along the first direction toward the side away from the connecting section.

进一步地,第二段与连通段的交接处设置有第一磁铁,内压筒沿第一方向靠近连通段的一端设置有第二磁铁,初始状态下第一磁铁与第二磁铁相互吸引。Furthermore, a first magnet is provided at the junction of the second section and the connecting section, and a second magnet is provided at one end of the inner pressure cylinder close to the connecting section along the first direction. In an initial state, the first magnet and the second magnet attract each other.

进一步地,外壳内设置有卡扣,当滑块滑动至限位槽的第二端时,卡扣能够与充电桩插座卡接。Furthermore, a buckle is provided in the shell, and when the slider slides to the second end of the limiting groove, the buckle can be engaged with the charging pile socket.

进一步地,滑块和限位槽均设置为两个。Furthermore, the number of the sliding block and the number of the limiting grooves are both two.

进一步地,外壳内设置有安装通道,安装通道在第一方向上的横截面为弧形,且安装通道在第一方向上的横截面积大于电缆在第一方向上的横截面积。Furthermore, an installation channel is provided in the housing, the cross section of the installation channel in the first direction is arc-shaped, and the cross-sectional area of the installation channel in the first direction is larger than the cross-sectional area of the cable in the first direction.

本发明的有益效果是:本发明的一种直流充电连接器通过设置外壳、内筒、触发件和多个端子配合,在将直流充电连接器与充电桩插座进行插接时,由于初始状态下直流充电连接器处于第一状态,此时限制触发件和外壳相对于内筒绕第一方向转动,即此时触发件将外壳和内筒锁定,使外壳与内筒能够同步与充电桩插接座插接,在刚开始插接时使内筒上的端子能够准确的对准充电桩插接座内的端子,保证插接的准确性。随着插接的进行,当直流充电连接器与充电桩插座完成插接后,直流充电连接器处于第二状态,此时允许触发件和外壳相对于内筒绕第一方向转动,因此若在使用过程中电缆受到外力的作用而产生绕第一方向上的扭矩,或由于电缆自身重力的作用而产生绕第一方向上的扭矩,将使与电缆固接的外壳相对于内筒绕第一方向转动,即,将内筒与外壳分离设置,使内筒与外壳能够相对转动,可以尽量避免内筒中的端子受到扭矩作用而与充电桩插座中的端子相互磨损,减小端子的损伤情况,提高端子的使用寿命。The beneficial effects of the present invention are as follows: a DC charging connector of the present invention cooperates by setting an outer shell, an inner cylinder, a trigger member and a plurality of terminals. When the DC charging connector is plugged into a charging pile socket, since the DC charging connector is in a first state in an initial state, the trigger member and the outer shell are restricted from rotating relative to the inner cylinder about a first direction, that is, the trigger member locks the outer shell and the inner cylinder at this time, so that the outer shell and the inner cylinder can be synchronously plugged into the charging pile socket, and at the beginning of the plugging, the terminals on the inner cylinder can be accurately aligned with the terminals in the charging pile socket, thereby ensuring the accuracy of the plugging. As the plugging proceeds, when the DC charging connector and the charging pile socket are plugged in, the DC charging connector is in the second state, at which time the trigger member and the shell are allowed to rotate relative to the inner cylinder around the first direction. Therefore, if the cable is subjected to external force during use and generates torque around the first direction, or the cable's own gravity generates torque around the first direction, the shell fixed to the cable will rotate relative to the inner cylinder around the first direction, that is, the inner cylinder and the shell are separated so that the inner cylinder and the shell can rotate relative to each other, which can minimize the torque on the terminals in the inner cylinder and avoid mutual wear with the terminals in the charging pile socket, reduce terminal damage, and increase the service life of the terminals.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1为本发明的一种直流充电连接器的实施例的整体结构的示意图;FIG1 is a schematic diagram of the overall structure of an embodiment of a DC charging connector of the present invention;

图2为本发明的一种直流充电连接器的实施例的整体结构的正视图;FIG2 is a front view of the overall structure of an embodiment of a DC charging connector of the present invention;

图3为图2中沿A-A处的剖视图;Fig. 3 is a cross-sectional view along the line A-A in Fig. 2;

图4为图3中X处的放大图;FIG4 is an enlarged view of the X in FIG3 ;

图5为图2中沿B-B处的剖视图;Fig. 5 is a cross-sectional view along the line B-B in Fig. 2;

图6为图5中Y处的放大图;FIG6 is an enlarged view of position Y in FIG5 ;

图7为本发明的一种直流充电连接器的实施例的内筒的结构示意图。FIG. 7 is a schematic structural diagram of an inner cylinder of an embodiment of a DC charging connector of the present invention.

图中:100、外壳;110、凸台;120、卡扣;130、液压通道;140、安装通道;200、内筒;210、限位槽;300、触发件;310、滑块;320、第一弹性件;400、端子;500、电缆;510、导线;600、外压筒;700、内压筒;710、第二弹性件。In the figure: 100, outer shell; 110, boss; 120, buckle; 130, hydraulic channel; 140, installation channel; 200, inner cylinder; 210, limit groove; 300, trigger member; 310, slider; 320, first elastic member; 400, terminal; 500, cable; 510, wire; 600, outer pressure cylinder; 700, inner pressure cylinder; 710, second elastic member.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

本发明的一种直流充电连接器的实施例,如图1至图7所示。An embodiment of a DC charging connector of the present invention is shown in FIGS. 1 to 7 .

一种直流充电连接器,用于与充电桩插座插接,包括外壳100、内筒200、触发件300和多个端子400。内筒200安装于外壳100内,外壳100能够相对于内筒200绕第一方向转动,第一方向为直流充电连接器与充电桩插座插接的方向。多个端子400在内筒200中绕第一方向均布,且多个端子400与内筒200固接。外壳100上固接有电缆500,电缆500内部的多根导线510分别与多个端子400对应设置,每个端子400与其对应设置的导线510相连。A DC charging connector, used for plugging with a charging pile socket, includes a shell 100, an inner cylinder 200, a trigger 300 and a plurality of terminals 400. The inner cylinder 200 is installed in the shell 100, and the shell 100 can rotate relative to the inner cylinder 200 around a first direction, and the first direction is the direction in which the DC charging connector is plugged with the charging pile socket. The plurality of terminals 400 are evenly distributed around the first direction in the inner cylinder 200, and the plurality of terminals 400 are fixedly connected to the inner cylinder 200. A cable 500 is fixedly connected to the shell 100, and the plurality of wires 510 inside the cable 500 are respectively arranged corresponding to the plurality of terminals 400, and each terminal 400 is connected to the wire 510 arranged correspondingly thereto.

触发件300能够绕第一方向转动地安装于内筒200上,直流充电连接器具有第一状态和第二状态,处于第一状态时,限制触发件300以及外壳100相对于内筒200绕第一方向转动。处于第二状态时,允许触发件300以及外壳100相对于内筒200绕第一方向转动,初始状态下直流充电连接器处于第一状态。The trigger member 300 is mounted on the inner cylinder 200 so as to be rotatable in a first direction. The DC charging connector has a first state and a second state. When in the first state, the trigger member 300 and the outer shell 100 are restricted from rotating in the first direction relative to the inner cylinder 200. When in the second state, the trigger member 300 and the outer shell 100 are allowed to rotate in the first direction relative to the inner cylinder 200. In the initial state, the DC charging connector is in the first state.

本实施例通过设置外壳100、内筒200、触发件300和多个端子400配合,在将直流充电连接器与充电桩插座进行插接时,由于初始状态下直流充电连接器处于第一状态,此时限制触发件300和外壳100相对于内筒200绕第一方向转动,即此时触发件300将外壳100和内筒200锁定,使外壳100与内筒200能够同步与充电桩插接座插接,在刚开始插接时使内筒200上的端子400能够准确的对准充电桩插接座内的端子400,保证插接的准确性。In this embodiment, the outer shell 100, the inner cylinder 200, the trigger member 300 and the plurality of terminals 400 are arranged to cooperate. When the DC charging connector is plugged into the charging pile socket, since the DC charging connector is in the first state in the initial state, the trigger member 300 and the outer shell 100 are restricted from rotating around the first direction relative to the inner cylinder 200. That is, the trigger member 300 locks the outer shell 100 and the inner cylinder 200, so that the outer shell 100 and the inner cylinder 200 can be plugged into the charging pile socket synchronously. At the beginning of the plugging, the terminals 400 on the inner cylinder 200 can be accurately aligned with the terminals 400 in the charging pile socket, thereby ensuring the accuracy of the plugging.

随着插接的进行,当直流充电连接器与充电桩插座完成插接后,直流充电连接器处于第二状态,此时允许触发件300和外壳100相对于内筒200绕第一方向转动,因此若在使用过程中电缆500受到外力的作用而产生绕第一方向上的扭矩,或由于电缆500自身重力的作用而产生绕第一方向上的扭矩,将使与电缆500固接的外壳100相对于内筒200绕第一方向转动,即本实施例将内筒200与外壳100分离设置,使内筒200与外壳100能够相对转动,可以尽量避免内筒200中的端子400受到扭矩作用与充电桩插座中的端子400相互磨损,减小端子400的损伤情况,提高端子400的使用寿命。As the plugging proceeds, when the DC charging connector and the charging pile socket are plugged in, the DC charging connector is in the second state, at which time the trigger member 300 and the outer shell 100 are allowed to rotate relative to the inner cylinder 200 around the first direction. Therefore, if the cable 500 is subjected to an external force during use and generates a torque around the first direction, or the torque around the first direction is generated due to the gravity of the cable 500 itself, the outer shell 100 fixed to the cable 500 will be rotated relative to the inner cylinder 200 around the first direction. That is, in this embodiment, the inner cylinder 200 and the outer shell 100 are separated so that the inner cylinder 200 and the outer shell 100 can rotate relative to each other, which can minimize the wear of the terminal 400 in the inner cylinder 200 and the terminal 400 in the charging pile socket due to the torque, reduce the damage to the terminal 400, and increase the service life of the terminal 400.

在本实施例中,内筒200的外周壁面上开设有限位槽210,限位槽210具有第一端和第二端,第一端位于第二端沿第一方向靠近充电桩插座的一侧,第一端绕第一方向上的尺寸小于第二端绕第一方向上的尺寸。触发件300包括滑块310,滑块310沿第二方向向外伸出外壳100,第二方向与第一方向垂直,滑块310能够在限位槽210内沿第一方向滑动,滑块310绕第一方向上的尺寸与限位槽210的第一端绕第一方向上的尺寸相等,且当直流充电连接器处于第一状态时,滑块310与限位槽210的第一端抵接,当直流充电连接器处于第二状态时,滑块310与限位槽210的第二端抵接。In this embodiment, a limiting groove 210 is provided on the outer peripheral wall surface of the inner cylinder 200. The limiting groove 210 has a first end and a second end. The first end is located on a side of the second end close to the charging pile socket along the first direction. The dimension of the first end around the first direction is smaller than the dimension of the second end around the first direction. The trigger member 300 includes a slider 310. The slider 310 extends outward from the housing 100 along the second direction. The second direction is perpendicular to the first direction. The slider 310 can slide in the limiting groove 210 along the first direction. The dimension of the slider 310 around the first direction is equal to the dimension of the first end of the limiting groove 210 around the first direction. When the DC charging connector is in the first state, the slider 310 abuts against the first end of the limiting groove 210. When the DC charging connector is in the second state, the slider 310 abuts against the second end of the limiting groove 210.

具体地,滑块310通过第一弹性件320安装于限位槽210内,第一弹性件320沿第一方向设置,第一弹性件320为弹簧。在本实施例中,滑块310和限位槽210均设置为两个。或者,在其他的实施例中,滑块310和限位槽210均设置为多个。多个限位槽210在内筒200的周向方向上绕第一方向均布,每个滑块310滑动安装于一个限位槽210内。Specifically, the slider 310 is installed in the limiting groove 210 through the first elastic member 320, the first elastic member 320 is arranged along the first direction, and the first elastic member 320 is a spring. In this embodiment, the slider 310 and the limiting groove 210 are both provided in two. Alternatively, in other embodiments, the slider 310 and the limiting groove 210 are both provided in multiples. The multiple limiting grooves 210 are evenly distributed around the first direction in the circumferential direction of the inner cylinder 200, and each slider 310 is slidably installed in one limiting groove 210.

外壳100上开设有滑动槽,滑动槽沿第一方向设置,滑块310能够在滑动槽内滑动。The housing 100 is provided with a sliding groove, which is arranged along a first direction, and the slider 310 can slide in the sliding groove.

本实施例通过设置限位槽210,初始状态下直流充电连接器处于第一状态,滑块310与限位槽210的第一端抵接,由于滑块310绕第一方向上的尺寸与限位槽210的第一端绕第一方向上的尺寸相等,因此限制了滑块310和外壳100相对于内筒200绕第一方向转动。In this embodiment, by providing the limiting groove 210, the DC charging connector is in the first state in the initial state, and the slider 310 abuts against the first end of the limiting groove 210. Since the dimension of the slider 310 around the first direction is equal to the dimension of the first end of the limiting groove 210 around the first direction, the slider 310 and the housing 100 are restricted from rotating relative to the inner cylinder 200 around the first direction.

在将直流充电连接器与充电桩插座进行插接时,使滑块310与充电桩插座的端面抵接,并手持外壳100沿第一方向向靠近充电桩插座一侧移动进行插接,此时滑块310将相对于外壳100从限位槽210的第一端向沿第一方向向限位槽210的第二端移动,压缩第一弹性件320,随着滑块310在限位槽210内的滑动,当直流充电连接器与充电桩插座完成插接后,直流充电连接器处于第二状态,此时滑块310与限位槽210的第二端抵接,由于第一端绕第一方向上的尺寸小于第二端绕第一方向上的尺寸,即滑块310绕第一方向上的尺寸小于第二端绕第一方向上的尺寸,因此当插接完成后,允许滑块310和外壳100相对于内筒200绕第一方向转动。即,在外壳100相对于内筒200绕第一方向转动时,将带动滑块310在限位槽210的第二端绕第一方向转动。When the DC charging connector is plugged into the charging pile socket, the slider 310 is brought into contact with the end face of the charging pile socket, and the housing 100 is held and moved along the first direction toward the side close to the charging pile socket for plugging. At this time, the slider 310 moves from the first end of the limiting groove 210 to the second end of the limiting groove 210 along the first direction relative to the housing 100, compressing the first elastic member 320. As the slider 310 slides in the limiting groove 210, when the DC charging connector and the charging pile socket are plugged in, the DC charging connector is in the second state. At this time, the slider 310 is brought into contact with the second end of the limiting groove 210. Since the size of the first end around the first direction is smaller than the size of the second end around the first direction, that is, the size of the slider 310 around the first direction is smaller than the size of the second end around the first direction, when the plugging is completed, the slider 310 and the housing 100 are allowed to rotate around the first direction relative to the inner cylinder 200. That is, when the housing 100 rotates around the first direction relative to the inner cylinder 200, the slider 310 will be driven to rotate around the first direction at the second end of the limiting groove 210.

在本实施例中,一种直流充电连接器还包括外压筒600和内压筒700,外压筒600套接于外壳100外并与内筒200同轴设置,外压筒600位于滑块310沿第一方向远离充电桩插座的一侧,且当滑块310相对于外壳100沿第一方向向远离充电桩插座一侧移动预设距离时能够带动外压筒600移动,且外压筒600的移动方向与滑块310的移动方向相同。外壳100上固定设置有凸台110,外压筒600相对于外壳100沿第一方向向远离充电桩插座一侧移动能够与凸台110抵接,且当外压筒600与凸台110抵接后,滑块310能够继续在限位槽210内滑动,第一弹性件320能够继续压缩。In this embodiment, a DC charging connector further includes an outer pressure cylinder 600 and an inner pressure cylinder 700, wherein the outer pressure cylinder 600 is sleeved on the outside of the housing 100 and is coaxially arranged with the inner cylinder 200, and the outer pressure cylinder 600 is located on the side of the slider 310 away from the charging pile socket along the first direction, and when the slider 310 moves a preset distance away from the charging pile socket along the first direction relative to the housing 100, the outer pressure cylinder 600 can be driven to move, and the moving direction of the outer pressure cylinder 600 is the same as the moving direction of the slider 310. A boss 110 is fixedly arranged on the housing 100, and the outer pressure cylinder 600 can abut against the boss 110 when it moves away from the charging pile socket along the first direction relative to the housing 100, and after the outer pressure cylinder 600 abuts against the boss 110, the slider 310 can continue to slide in the limiting groove 210, and the first elastic member 320 can continue to be compressed.

内压筒700套接于外壳100内并与内筒200同轴设置,初始状态下内压筒700位于外压筒600沿第一方向远离滑块310的一侧,且当外压筒600相对于外壳100沿第一方向向远离充电桩插座一侧移动时能够带动内压筒700移动,且内压筒700的移动方向与外压筒600的移动方向相反,内压筒700通过第二弹性件710与内筒200相连,第二弹性件710沿第一方向设置,第二弹性件710为弹簧,内筒200能够沿第一方向移动地设置,且初始状态下内筒200与外壳100沿第一方向靠近充电桩插座的一端处于同一平面上。The inner pressure cylinder 700 is sleeved in the outer shell 100 and is coaxially arranged with the inner cylinder 200. In the initial state, the inner pressure cylinder 700 is located on the side of the outer pressure cylinder 600 away from the slider 310 along the first direction, and when the outer pressure cylinder 600 moves relative to the outer shell 100 along the first direction toward the side away from the charging pile socket, it can drive the inner pressure cylinder 700 to move, and the moving direction of the inner pressure cylinder 700 is opposite to the moving direction of the outer pressure cylinder 600. The inner pressure cylinder 700 is connected to the inner cylinder 200 through a second elastic member 710, and the second elastic member 710 is arranged along the first direction. The second elastic member 710 is a spring, and the inner cylinder 200 can be movably arranged along the first direction, and in the initial state, the inner cylinder 200 and the end of the outer shell 100 close to the charging pile socket along the first direction are on the same plane.

在本实施例中,外壳100内设置有卡扣120,当滑块310滑动至限位槽210的第二端时,卡扣120能够与充电桩插座卡接。In this embodiment, a buckle 120 is provided in the housing 100 , and when the slider 310 slides to the second end of the limiting groove 210 , the buckle 120 can be engaged with the charging pile socket.

外壳100内设置有安装通道140,安装通道140在第一方向上的横截面为弧形,且安装通道140在第一方向上的横截面积大于电缆500在第一方向上的横截面积,进而使得电缆500可以在安装通道140内摆动。An installation channel 140 is provided in the housing 100 . The cross section of the installation channel 140 in the first direction is arc-shaped, and the cross-sectional area of the installation channel 140 in the first direction is larger than the cross-sectional area of the cable 500 in the first direction, so that the cable 500 can swing in the installation channel 140 .

外壳100上开设有安装口,电缆500的一端穿过安装口,并在经过安装通道140后通过电缆500内部的导线510与端子400相连。电缆500与外壳100在安装口处固接。The housing 100 is provided with an installation opening, through which one end of the cable 500 passes, and after passing through the installation channel 140, is connected to the terminal 400 through the wire 510 inside the cable 500. The cable 500 is fixedly connected to the housing 100 at the installation opening.

在本实施例中,外壳100上开设有液压通道130,液压通道130内设置有液压油,内压筒700和外压筒600通过液压通道130连通,进而当外压筒600相对于外壳100沿第一方向向远离充电桩插座一侧移动时能够带动内压筒700移动,并使内压筒700的移动方向与外压筒600的移动方向相反。In this embodiment, a hydraulic channel 130 is opened on the outer shell 100, and hydraulic oil is arranged in the hydraulic channel 130. The inner pressure cylinder 700 and the outer pressure cylinder 600 are connected through the hydraulic channel 130, so that when the outer pressure cylinder 600 moves along the first direction relative to the outer shell 100 toward the side away from the charging pile socket, it can drive the inner pressure cylinder 700 to move, and make the moving direction of the inner pressure cylinder 700 opposite to the moving direction of the outer pressure cylinder 600.

具体地,液压通道130包括第一段、第二段和连通段,第一段和第二段均沿第一方向设置,第一段和第二段通过连通段连通,外压筒600与第一段滑动密封,内压筒700与第二段滑动密封,且初始状态下允许外压筒600沿第一方向向靠近连通段的一侧移动,允许内压筒700沿第一方向向远离连通段的一侧移动。Specifically, the hydraulic channel 130 includes a first section, a second section and a connecting section. The first section and the second section are both arranged along the first direction. The first section and the second section are connected through the connecting section. The outer pressure cylinder 600 is slidingly sealed with the first section, and the inner pressure cylinder 700 is slidingly sealed with the second section. In the initial state, the outer pressure cylinder 600 is allowed to move along the first direction toward the side close to the connecting section, and the inner pressure cylinder 700 is allowed to move along the first direction toward the side away from the connecting section.

进一步地,第二段与连通段的交接处设置有第一磁铁,内压筒700沿第一方向靠近连通段的一端设置有第二磁铁,初始状态下第一磁铁与第二磁铁相互吸引,进而使得在初始状态下内筒200将占据第一段的全部空间,具体参见附图6所示。Furthermore, a first magnet is provided at the junction of the second section and the connecting section, and a second magnet is provided at one end of the inner pressure cylinder 700 close to the connecting section along the first direction. In the initial state, the first magnet and the second magnet attract each other, so that in the initial state, the inner cylinder 200 will occupy the entire space of the first section, as shown in Figure 6 for details.

本实施例通过设置外压筒600和内压筒700,在将直流充电连接器与充电桩插座进行插接时,使滑块310与充电桩插座的端面抵接,并手持外壳100沿第一方向向充电桩插座的插孔内移动进行插接,此时滑块310将在限位槽210内沿第一方向向远离充电桩插座一侧移动,压缩第一弹性件320,随着滑块310在限位槽210内的滑动,在滑块310到达限位槽210的第二端前,滑块310将与外压筒600抵接并带动外压筒600同步移动,即外压筒600也将沿第一方向向远离充电桩插座一侧移动,外压筒600移动将推动液压通道130内的液压油移动,进而通过液压油促使内压筒700沿第一方向向靠近充电桩插座一侧移动,压缩第二弹性件710,第二弹性件710压缩将进一步促使内筒200沿第一方向向靠近充电桩插座一侧移动,即在直流充电连接器与充电桩插座的过程中,内筒200及其内部的端子400将相对于外壳100沿第一方向向靠近充电桩插座一侧移动。In this embodiment, an outer pressure cylinder 600 and an inner pressure cylinder 700 are provided. When the DC charging connector is plugged into the charging pile socket, the slider 310 is brought into contact with the end face of the charging pile socket, and the housing 100 is held and moved along the first direction into the socket of the charging pile socket for plugging. At this time, the slider 310 moves along the first direction in the limiting groove 210 toward the side away from the charging pile socket, compressing the first elastic member 320. As the slider 310 slides in the limiting groove 210, before the slider 310 reaches the second end of the limiting groove 210, the slider 310 will be brought into contact with the outer pressure cylinder 600 and drive the outer pressure cylinder 600 to move synchronously. The movement of the outer pressure cylinder 600 will push the hydraulic oil in the hydraulic channel 130 to move, and then the inner pressure cylinder 700 will be prompted to move along the first direction toward the side close to the charging pile socket through the hydraulic oil, compressing the second elastic member 710. The compression of the second elastic member 710 will further prompt the inner cylinder 200 to move along the first direction toward the side close to the charging pile socket, that is, in the process of the DC charging connector and the charging pile socket, the inner cylinder 200 and the terminal 400 inside it will move along the first direction toward the side close to the charging pile socket relative to the outer shell 100.

当外压筒600与外壳100上的凸台110抵接后,外壳100继续移动将带动外压筒600沿第一方向向靠近充电桩插座一侧同步移动,外压筒600移动不再继续促使内筒200及其内部的端子400相对于外壳100沿第一方向向靠近充电桩插座一侧移动。且在外壳100带动外压筒600移动时,滑块310将继续在限位槽210内沿第一方向向远离充电桩插座的一侧移动,并使第一弹性件320压缩,直到滑块310滑动至限位槽210的第二端,此时外壳100沿第一方向靠近充电桩插座的一端再次与内筒200沿第一方向靠近充电桩插座的一端处于同一平面上,卡扣120与充电桩插座卡接,完成直流充电连接器与充电桩插座的插接。When the outer pressure cylinder 600 abuts against the boss 110 on the outer shell 100, the outer shell 100 continues to move, which will drive the outer pressure cylinder 600 to move synchronously along the first direction toward the side close to the charging pile socket. The movement of the outer pressure cylinder 600 no longer continues to cause the inner cylinder 200 and the terminal 400 inside it to move relative to the outer shell 100 along the first direction toward the side close to the charging pile socket. When the outer shell 100 drives the outer pressure cylinder 600 to move, the slider 310 will continue to move in the limiting groove 210 along the first direction toward the side away from the charging pile socket, and compress the first elastic member 320 until the slider 310 slides to the second end of the limiting groove 210. At this time, the end of the outer shell 100 close to the charging pile socket along the first direction is again on the same plane as the end of the inner cylinder 200 close to the charging pile socket along the first direction, and the buckle 120 is engaged with the charging pile socket, completing the plugging of the DC charging connector and the charging pile socket.

在充电完成需要将直流充电连接器拔出时,操作人员拉动外壳100沿第一方向向远离充电桩插座一侧移动,由于第二弹性件710的作用,内筒200将先不移动,即此时外壳100将相对于内筒200沿第一方向向远离充电桩插座一侧移动,随着外壳100的拔出,在第一弹性件320和第二弹性件710的驱动下,内筒200也将随之拔出,第一弹性件320、第二弹性件710、内压筒700和外压筒600均复位至第一状态。When charging is completed and the DC charging connector needs to be unplugged, the operator pulls the outer shell 100 to move along the first direction away from the charging pile socket. Due to the action of the second elastic member 710, the inner cylinder 200 will not move first, that is, at this time, the outer shell 100 will move along the first direction away from the charging pile socket relative to the inner cylinder 200. As the outer shell 100 is pulled out, driven by the first elastic member 320 and the second elastic member 710, the inner cylinder 200 will also be pulled out, and the first elastic member 320, the second elastic member 710, the inner pressure cylinder 700 and the outer pressure cylinder 600 are all reset to the first state.

即本实施例通过设置内压筒700和外压筒600等结构相互配合,在将直流充电连接器从充电桩插座上拔出时,可以使外壳100先于内筒200脱离充电桩插座,在一定程度上减少了在开始拔出的瞬间由于拔出难度较大对内筒200中的端子400带来的影响,且压缩的第一弹性件320和第二弹性件710均能够在一定程度上起到辅助推动拔出的作用,降低了拔出的难度。That is, in this embodiment, by arranging the inner pressure cylinder 700 and the outer pressure cylinder 600 and other structures to cooperate with each other, when the DC charging connector is unplugged from the charging pile socket, the outer shell 100 can be detached from the charging pile socket before the inner cylinder 200, which to a certain extent reduces the impact of the difficulty of unplugging on the terminal 400 in the inner cylinder 200 at the moment of starting to unplug, and the compressed first elastic member 320 and the second elastic member 710 can both play a role in assisting the unplugging to a certain extent, thereby reducing the difficulty of unplugging.

结合上述实施例,具体工作过程为:In combination with the above embodiments, the specific working process is as follows:

初始状态下直流充电连接器处于第一状态,滑块310与限位槽210的第一端抵接,由于滑块310绕第一方向上的尺寸与限位槽210的第一端绕第一方向上的尺寸相等,因此限制了滑块310和外壳100相对于内筒200绕第一方向转动。In the initial state, the DC charging connector is in the first state, and the slider 310 abuts against the first end of the limiting groove 210. Since the size of the slider 310 around the first direction is equal to the size of the first end of the limiting groove 210 around the first direction, the slider 310 and the housing 100 are restricted from rotating relative to the inner cylinder 200 around the first direction.

在将直流充电连接器与充电桩插座进行插接时,使滑块310与充电桩插座的端面抵接,并手持外壳100沿第一方向向靠近充电桩插座的插孔内移动进行插接,此时滑块310将相对于外壳100在限位槽210内沿第一方向向远离限位槽210的第一端的一侧移动,压缩第一弹性件320,随着滑块310在限位槽210内的滑动,在滑块310到达限位槽210的第二端前,滑块310将与外压筒600抵接并带动外压筒600同步移动,即外压筒600也将沿第一方向向远离充电桩插座一侧移动,外压筒600移动将推动液压通道130内的液压油移动,进而通过液压油促使内压筒700沿第一方向向靠近充电桩插座一侧移动,压缩第二弹性件710,第二弹性件710压缩将进一步促使内筒200沿第一方向向靠近充电桩插座一侧移动,即在直流充电连接器与充电桩插座的过程中,内筒200及其内部的端子400将相对于外壳100沿第一方向向靠近充电桩插座一侧移动。When plugging the DC charging connector into the charging pile socket, the slider 310 is brought into contact with the end face of the charging pile socket, and the housing 100 is held and moved along the first direction toward the socket hole close to the charging pile socket for plugging. At this time, the slider 310 will move relative to the housing 100 in the limiting groove 210 along the first direction toward the side away from the first end of the limiting groove 210, compressing the first elastic member 320. As the slider 310 slides in the limiting groove 210, before the slider 310 reaches the second end of the limiting groove 210, the slider 310 will be brought into contact with the external pressure cylinder 600 and drive the external pressure cylinder 600 to move synchronously. That is, the outer pressure cylinder 600 will also move along the first direction away from the charging pile socket. The movement of the outer pressure cylinder 600 will push the hydraulic oil in the hydraulic channel 130 to move, and then the hydraulic oil will cause the inner pressure cylinder 700 to move along the first direction toward the charging pile socket, compressing the second elastic member 710. The compression of the second elastic member 710 will further cause the inner cylinder 200 to move along the first direction toward the charging pile socket. That is, in the process of the DC charging connector and the charging pile socket, the inner cylinder 200 and the terminal 400 inside it will move relative to the outer shell 100 along the first direction toward the charging pile socket.

当外压筒600与外壳100上的凸台110抵接后,外壳100继续移动将带动外压筒600沿第一方向向靠近充电桩插座一侧同步移动,外压筒600移动不再继续促使内筒200及其内部的端子400相对于外壳100沿第一方向向靠近充电桩插座一侧移动。且在外壳100带动外压筒600移动时,滑块310将继续在限位槽210内沿第一方向向远离充电桩插座的一侧移动,并使第一弹性件320压缩,直到滑块310滑动至限位槽210的第二端,直流充电连接器处于第二状态,此时外壳100沿第一方向靠近充电桩插座的一端再次与内筒200沿第一方向靠近充电桩插座的一端处于同一平面上,卡扣120与充电桩插座卡接,完成直流充电连接器与充电桩插座的插接。When the outer pressure cylinder 600 abuts against the boss 110 on the outer shell 100, the outer shell 100 continues to move, which will drive the outer pressure cylinder 600 to move synchronously along the first direction toward the side close to the charging pile socket. The movement of the outer pressure cylinder 600 no longer continues to cause the inner cylinder 200 and the terminal 400 inside it to move relative to the outer shell 100 along the first direction toward the side close to the charging pile socket. When the outer shell 100 drives the outer pressure cylinder 600 to move, the slider 310 will continue to move in the limiting groove 210 along the first direction toward the side away from the charging pile socket, and compress the first elastic member 320 until the slider 310 slides to the second end of the limiting groove 210, and the DC charging connector is in the second state. At this time, the end of the outer shell 100 close to the charging pile socket along the first direction is again on the same plane as the end of the inner cylinder 200 close to the charging pile socket along the first direction, and the buckle 120 is engaged with the charging pile socket, completing the plugging of the DC charging connector and the charging pile socket.

当直流充电连接器与充电桩插座完成插接后,直流充电连接器处于第二状态,此时允许触发件300和外壳100相对于内筒200绕第一方向转动,因此若在使用过程中电缆500受到外力的作用而产生绕第一方向上的扭矩,或由于电缆500自身重力的作用而产生绕第一方向上的扭矩,将使与电缆500固接的外壳100相对于内筒200绕第一方向转动,即本实施例将内筒200与外壳100分离设置,使内筒200与外壳100能够相对转动,可以尽量避免内筒200中端子400受到扭矩作用与充电桩插座中的端子400相互磨损,减小端子400的损伤情况,提高端子400的使用寿命。When the DC charging connector is connected to the charging pile socket, the DC charging connector is in the second state, at which the trigger member 300 and the outer shell 100 are allowed to rotate relative to the inner cylinder 200 around the first direction. Therefore, if the cable 500 is subjected to an external force during use and generates a torque around the first direction, or the cable 500 generates a torque around the first direction due to its own gravity, the outer shell 100 fixed to the cable 500 will rotate relative to the inner cylinder 200 around the first direction. That is, in this embodiment, the inner cylinder 200 and the outer shell 100 are separated so that the inner cylinder 200 and the outer shell 100 can rotate relative to each other, which can minimize the wear of the terminal 400 in the inner cylinder 200 and the terminal 400 in the charging pile socket due to the torque, reduce the damage to the terminal 400, and increase the service life of the terminal 400.

在充电完成需要将直流充电连接器拔出时,操作人员拉动外壳100沿第一方向向远离充电桩插座一侧移动,由于第二弹性件710的作用,内筒200将先不移动,即此时外壳100将相对于内筒200沿第一方向向远离充电桩插座一侧移动,随着外壳100的拔出,在第一弹性件320和第二弹性件710的驱动下,内筒200也将随之拔出,第一弹性件320、第二弹性件710、内压筒700和外压筒600均复位至第一状态。即本实施例通过设置内压筒700和外压筒600等结构相互配合,在将直流充电连接器从充电桩插座上拔出时,可以使外壳100先于内筒200脱离充电桩插座,在一定程度上减少了在开始拔出的瞬间由于拔出难度较大对内筒200中的端子400带来的影响,且压缩的第一弹性件320和第二弹性件710均能够在一定程度上起到辅助推动拔出的作用,降低了拔出的难度。When charging is completed and the DC charging connector needs to be unplugged, the operator pulls the outer shell 100 to move along the first direction away from the charging pile socket. Due to the action of the second elastic member 710, the inner cylinder 200 will not move first, that is, at this time, the outer shell 100 will move along the first direction away from the charging pile socket relative to the inner cylinder 200. As the outer shell 100 is pulled out, driven by the first elastic member 320 and the second elastic member 710, the inner cylinder 200 will also be pulled out, and the first elastic member 320, the second elastic member 710, the inner pressure cylinder 700 and the outer pressure cylinder 600 are all reset to the first state. That is, in this embodiment, by arranging the inner pressure cylinder 700 and the outer pressure cylinder 600 and other structures to cooperate with each other, when the DC charging connector is unplugged from the charging pile socket, the outer shell 100 can be detached from the charging pile socket before the inner cylinder 200, which to a certain extent reduces the impact of the difficulty of unplugging on the terminal 400 in the inner cylinder 200 at the moment of starting to unplug, and the compressed first elastic member 320 and the second elastic member 710 can both play a role in assisting the unplugging to a certain extent, thereby reducing the difficulty of unplugging.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a direct current charging connector for peg graft with charging stake socket, its characterized in that: comprises a shell, an inner cylinder, a trigger piece and a plurality of terminals; the inner cylinder is arranged in the shell, the shell can rotate around a first direction relative to the inner cylinder, and the first direction is the direction in which the direct-current charging connector is spliced with the charging pile socket; the plurality of terminals are uniformly distributed in the inner cylinder around the first direction, and the plurality of terminals are fixedly connected with the inner cylinder; a cable is fixedly connected to the shell, a plurality of wires inside the cable are respectively and correspondingly arranged with a plurality of terminals, and each terminal is connected with the wires correspondingly arranged; the trigger piece can be rotatably arranged on the inner cylinder around a first direction, the direct current charging connector is provided with a first state and a second state, and when the direct current charging connector is in the first state, the trigger piece and the shell are limited to rotate around the first direction relative to the inner cylinder; when in the second state, the trigger piece and the shell are allowed to rotate around the first direction relative to the inner barrel, and the direct current charging connector is in the first state in the initial state.
2. A dc charging connector as defined in claim 1, wherein: the outer peripheral wall surface of the inner barrel is provided with a limit groove, the limit groove is provided with a first end and a second end, the first end is positioned at one side of the second end, which is close to the charging pile socket along a first direction, and the size of the first end in the first direction is smaller than that of the second end in the first direction; the trigger piece comprises a sliding block, the sliding block extends out of the shell along the second direction, the second direction is perpendicular to the first direction, the sliding block can slide in the first direction in the limiting groove, the size of the sliding block in the first direction is equal to the size of the first end of the limiting groove in the first direction, when the direct current charging connector is in the first state, the sliding block is abutted with the first end of the limiting groove, and when the direct current charging connector is in the second state, the sliding block is abutted with the second end of the limiting groove.
3. A dc charging connector as claimed in claim 2, wherein: the sliding block is installed in the limiting groove through a first elastic piece, and the first elastic piece is arranged along a first direction.
4. A dc charging connector as claimed in claim 3, wherein: the outer pressing cylinder is sleeved on the shell and is coaxially arranged with the inner cylinder, the outer pressing cylinder is positioned at one side of the sliding block, which is far away from the charging pile socket, along the first direction, and when the sliding block moves a preset distance relative to one side of the shell, which is far away from the charging pile socket, along the first direction, the outer pressing cylinder can be driven to move, and the moving direction of the outer pressing cylinder is the same as that of the sliding block; a boss is fixedly arranged on the shell, and the outer pressure cylinder moves away from one side of the charging pile socket along the first direction relative to the shell and can be abutted with the boss; the internal pressure section of thick bamboo cup joints in the shell and sets up with the inner tube is coaxial, and the internal pressure section of thick bamboo is located the external pressure section of thick bamboo and keeps away from one side of slider along first direction under the initial state, and can drive the internal pressure section of thick bamboo and remove when the external pressure section of thick bamboo is kept away from charging pile socket one side along first direction for the shell, and the direction of movement of internal pressure section of thick bamboo is opposite with the direction of movement of external pressure section of thick bamboo, the internal pressure section of thick bamboo links to each other with the inner tube through the second elastic component, the second elastic component sets up along first direction, the inner tube can set up along first direction with moving, and the internal tube is in the coplanar with the one end that the shell is close to charging pile socket along first direction under the initial state.
5. The dc charging connector of claim 4, wherein: the shell is provided with a hydraulic channel, hydraulic oil is arranged in the hydraulic channel, the internal pressure cylinder is communicated with the external pressure cylinder through the hydraulic channel, and then the external pressure cylinder can be driven to move when moving away from one side of the charging pile socket along the first direction relative to the shell, and the moving direction of the internal pressure cylinder is opposite to the moving direction of the external pressure cylinder.
6. A dc charging connector as defined in claim 5, wherein: the hydraulic passage comprises a first section, a second section and a communicating section, wherein the first section and the second section are arranged along a first direction, the first section and the second section are communicated through the communicating section, the external pressure cylinder is in sliding seal with the first section, the internal pressure cylinder is in sliding seal with the second section, the external pressure cylinder is allowed to move along the first direction towards one side close to the communicating section in an initial state, and the internal pressure cylinder is allowed to move along the first direction towards one side far away from the communicating section.
7. The dc charging connector of claim 6, wherein: the junction of second section and intercommunication section is provided with first magnet, and interior pressure section of thick bamboo is provided with the second magnet along the one end that the first direction is close to the intercommunication section, and first magnet and second magnet attraction each other under the initial state.
8. A dc charging connector as claimed in claim 2, wherein: be provided with the buckle in the shell, when the slider slides to the second end of spacing groove, the buckle can with fill electric pile socket joint.
9. A dc charging connector as claimed in claim 2, wherein: the sliding block and the limiting groove are two.
10. A dc charging connector as defined in claim 1, wherein: the shell is internally provided with a mounting channel, the cross section of the mounting channel in the first direction is arc-shaped, and the cross section of the mounting channel in the first direction is larger than the cross section of the cable in the first direction.
CN202411305229.6A 2024-09-19 2024-09-19 A DC charging connector Pending CN118825701A (en)

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