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CN118804557A - Immersion liquid cooling system and control method thereof - Google Patents

Immersion liquid cooling system and control method thereof Download PDF

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Publication number
CN118804557A
CN118804557A CN202410853873.0A CN202410853873A CN118804557A CN 118804557 A CN118804557 A CN 118804557A CN 202410853873 A CN202410853873 A CN 202410853873A CN 118804557 A CN118804557 A CN 118804557A
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liquid
phase
cooling system
temperature
heat
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白瑞晨
林子杰
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Lanyang Ningbo Technology Co ltd
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Lanyang Ningbo Technology Co ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2029Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
    • H05K7/203Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures by immersion
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20218Modifications to facilitate cooling, ventilating, or heating using a liquid coolant without phase change in electronic enclosures
    • H05K7/20236Modifications to facilitate cooling, ventilating, or heating using a liquid coolant without phase change in electronic enclosures by immersion
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20218Modifications to facilitate cooling, ventilating, or heating using a liquid coolant without phase change in electronic enclosures
    • H05K7/20272Accessories for moving fluid, for expanding fluid, for connecting fluid conduits, for distributing fluid, for removing gas or for preventing leakage, e.g. pumps, tanks or manifolds
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20218Modifications to facilitate cooling, ventilating, or heating using a liquid coolant without phase change in electronic enclosures
    • H05K7/20281Thermal management, e.g. liquid flow control
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2029Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
    • H05K7/20327Accessories for moving fluid, for connecting fluid conduits, for distributing fluid or for preventing leakage, e.g. pumps, tanks or manifolds
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2029Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
    • H05K7/20381Thermal management, e.g. evaporation control

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

本申请涉及液冷领域,具体公开了浸没式液冷系统及其控制方法,包括容纳室,所述容纳室提供一安装电子设备的容纳腔,容纳腔内填充有单相导热液和双相导热液,单相导热液和双相导热液具有混合性,以使得单相导热液和双相导热液相互混合形成混合导热液。通过单相导热液和双相导热液在互溶体系中的相互配合,提高了单相导热液的传热效率,降低了导热液体系的粘度,提高了比热容,同时解决了双相导热液在发生相变时容易泄露的问题。

The present application relates to the field of liquid cooling, and specifically discloses an immersion liquid cooling system and a control method thereof, including a receiving chamber, wherein the receiving chamber provides a receiving cavity for installing electronic equipment, and the receiving cavity is filled with a single-phase heat-conducting liquid and a two-phase heat-conducting liquid, and the single-phase heat-conducting liquid and the two-phase heat-conducting liquid are miscible, so that the single-phase heat-conducting liquid and the two-phase heat-conducting liquid are mixed with each other to form a mixed heat-conducting liquid. Through the mutual cooperation of the single-phase heat-conducting liquid and the two-phase heat-conducting liquid in a miscible system, the heat transfer efficiency of the single-phase heat-conducting liquid is improved, the viscosity of the heat-conducting liquid system is reduced, the specific heat capacity is increased, and at the same time, the problem that the two-phase heat-conducting liquid is easy to leak when a phase change occurs is solved.

Description

浸没式液冷系统及其控制方法Immersion liquid cooling system and control method thereof

技术领域Technical Field

本申请涉及液冷领域,尤其是涉及浸没式液冷系统。The present application relates to the field of liquid cooling, and in particular to an immersion liquid cooling system.

背景技术Background Art

浸没式液冷技术是目前较为高效的冷却解决方案之一,在数据中心、高性能计算机和电池热管理等领域得到了广泛应用和发展。现有浸没式液冷系统分为单相浸没式液冷、双相浸没式液冷以及单/双相共存的多层浸没式液冷。单相浸没式液冷采用具有高沸点的导热液,如硅基油和碳氢化合物等,在整个散热过程中保持液态;单相浸没式液冷系统的设计相对较为简单,易于操作和维护,导热液不发生相变,对系统的压力控制和安全性要求会较低,然而单相模式的传热效率相比双相模式低,换热效果相比双相模式差。Immersion liquid cooling technology is one of the most efficient cooling solutions currently available. It has been widely used and developed in fields such as data centers, high-performance computers, and battery thermal management. Existing immersion liquid cooling systems are divided into single-phase immersion liquid cooling, two-phase immersion liquid cooling, and single/two-phase coexistence multi-layer immersion liquid cooling. Single-phase immersion liquid cooling uses a heat transfer fluid with a high boiling point, such as silicone-based oil and hydrocarbons, which remains in liquid form throughout the heat dissipation process. The design of the single-phase immersion liquid cooling system is relatively simple, easy to operate and maintain, the heat transfer fluid does not undergo phase change, and the pressure control and safety requirements for the system are lower. However, the heat transfer efficiency of the single-phase mode is lower than that of the two-phase mode, and the heat exchange effect is poorer than that of the two-phase mode.

而双相浸没式液冷则利用导热液在受热时从液态变为气态特性,通过气液状态的转换有效利用相变潜热进行散热,如氟化液等。双相浸没式液冷系统拥有较高的传热效率,能够快速有效地处理高密度热量,但由于导热液的相变也使得系统的设计更为复杂,需要更严格的压力、温度等控制系统来确保其安全运行;同时由于对导热液的要求也大幅提高,导致导热液的成本也随之提高(相变液体一般为氟化液,而氟化液被认为具有全球变暖潜能值GWP,为防止其气化泄漏,因此对整个系统的密封性能提出了更高的要求)。The two-phase immersion liquid cooling uses the property of the heat transfer fluid to change from liquid to gas when heated, and effectively uses the phase change latent heat to dissipate heat through the conversion of gas-liquid state, such as fluorinated liquid. The two-phase immersion liquid cooling system has a high heat transfer efficiency and can quickly and effectively handle high-density heat, but the phase change of the heat transfer fluid also makes the system design more complicated, requiring more stringent pressure, temperature and other control systems to ensure its safe operation; at the same time, the requirements for the heat transfer fluid are greatly increased, resulting in an increase in the cost of the heat transfer fluid (phase change liquid is generally fluorinated liquid, and fluorinated liquid is considered to have a global warming potential value GWP. In order to prevent its gasification and leakage, higher requirements are placed on the sealing performance of the entire system).

针对上述问题,公开号CN115696850A公开的盛有一层双相冷却剂流体和一层或多层单相冷却剂流体的新型浸没式冷却系统,通过多层单相导热液的逐步冷却从很大程度上解决了双相导热液气化泄露的问题,In view of the above problems, the novel immersion cooling system disclosed in publication number CN115696850A contains a layer of two-phase coolant fluid and one or more layers of single-phase coolant fluid. The problem of gasification and leakage of two-phase heat transfer fluid is largely solved by gradually cooling multiple layers of single-phase heat transfer fluid.

针对上述中的相关技术,发明人认为存在有以下缺陷:上述专利中单相导热液的积热问题没有得到很好的解决,对上层的单相导热液的温度控制又提出了新的挑战,再者,发热电子元器件浸没在双相层,为防止双相导热液的气泡逃逸,需要保证一定的单相层的液位高度,这在一定程度上增加了整个体系的重量以及成本。With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: the heat accumulation problem of the single-phase thermal fluid in the above-mentioned patents has not been well solved, and the temperature control of the upper single-phase thermal fluid has posed new challenges. Furthermore, the heat-generating electronic components are immersed in the two-phase layer. In order to prevent the bubbles of the two-phase thermal fluid from escaping, a certain liquid level height of the single-phase layer needs to be guaranteed, which increases the weight and cost of the entire system to a certain extent.

发明内容Summary of the invention

为了改善导热效率的问题,本申请提供浸没式液冷系统。In order to improve the problem of heat conduction efficiency, the present application provides an immersion liquid cooling system.

本申请提供的浸没式液冷系统采用如下的技术方案:浸没式液冷系统,包括容纳室,所述容纳室提供一安装电子设备的容纳腔,容纳腔内填充有混合导热液,所述混合导热液包括单相导热液、双相导热液、纳米粒子和硅烷偶联剂,单相导热液的沸点高于双相导热液的沸点,双相导热液的沸点低于混合导热液的工作温度。The immersion liquid cooling system provided in the present application adopts the following technical solution: the immersion liquid cooling system includes a containing chamber, which provides a containing cavity for installing electronic equipment, and the containing cavity is filled with a mixed heat-conducting fluid, and the mixed heat-conducting fluid includes a single-phase heat-conducting fluid, a two-phase heat-conducting fluid, nanoparticles and a silane coupling agent, the boiling point of the single-phase heat-conducting fluid is higher than the boiling point of the two-phase heat-conducting fluid, and the boiling point of the two-phase heat-conducting fluid is lower than the working temperature of the mixed heat-conducting fluid.

通过采用上述技术方案,通过单相导热液和双相导热液在互溶体系中的相互配合,提高了单相导热液的传热效率,降低了导热液体系的粘度,提高了比热容;导热效率高。混合性指的是单相导热液和双相导热液会混合在一起,有可能会部分甚至全部融合,也有可能只是相互接触。由于当混合导热液的工作温度应高于双相导热液的沸点时,则混合液体中的双相导热液会逃逸,降低换热效率,因此需要控制工作温度。By adopting the above technical solution, the heat transfer efficiency of the single-phase heat-conducting liquid and the two-phase heat-conducting liquid are improved through the mutual cooperation of the single-phase heat-conducting liquid and the two-phase heat-conducting liquid in the miscible system, the viscosity of the heat-conducting liquid system is reduced, and the specific heat capacity is improved; the thermal conductivity efficiency is high. Miscibility means that the single-phase heat-conducting liquid and the two-phase heat-conducting liquid will mix together, and they may partially or completely merge, or they may just contact each other. Since when the working temperature of the mixed heat-conducting liquid should be higher than the boiling point of the two-phase heat-conducting liquid, the two-phase heat-conducting liquid in the mixed liquid will escape, reducing the heat exchange efficiency, so the working temperature needs to be controlled.

可选的,所述单相氟化液的沸点为150-170℃,所述双相氟化液的沸点为50-60℃。Optionally, the boiling point of the single-phase fluorinated liquid is 150-170°C, and the boiling point of the biphasic fluorinated liquid is 50-60°C.

可选的,所述双相导热液:单相导热液的质量比=1-3:10。Optionally, the mass ratio of the two-phase heat-conducting liquid: the single-phase heat-conducting liquid is 1-3:10.

通过采用上述技术方案,上述的质量比过大的话传热效率会降低(即单相导热液过多),过小的话导致其成本变高(即单相导热液过少),因此经过综合测试,将比例设置在上述范围。By adopting the above technical solution, if the above mass ratio is too large, the heat transfer efficiency will be reduced (i.e., there is too much single-phase thermal fluid), and if it is too small, the cost will increase (i.e., there is too little single-phase thermal fluid). Therefore, after comprehensive testing, the ratio is set within the above range.

可选的,所述容纳室连接有温控系统,所述温控系统包括用于检测电子设备的第一温度传感器、以及第一制冷机组,第一制冷机组直接作用于电子设备,当第一温度传感器检测温度超过设定值后第一制冷机组启动。Optionally, the accommodation chamber is connected to a temperature control system, which includes a first temperature sensor for detecting the electronic device and a first refrigeration unit. The first refrigeration unit directly acts on the electronic device. When the temperature detected by the first temperature sensor exceeds a set value, the first refrigeration unit starts.

通过采用上述技术方案,第一温度传感器用于直接监控电子设备的运行温度,当过高时直接采用第一制冷机组对电子设备进行散热。By adopting the above technical solution, the first temperature sensor is used to directly monitor the operating temperature of the electronic device, and when the operating temperature is too high, the first refrigeration unit is directly used to dissipate the heat of the electronic device.

可选的,所述温控系统还包括位于容纳室内的第二温度传感器、第二制冷机组,当第二温度传感器检测到混合导热液温度高于设定值后,第二制冷机组启动。Optionally, the temperature control system further includes a second temperature sensor and a second refrigeration unit located in the accommodation chamber. When the second temperature sensor detects that the temperature of the mixed thermal fluid is higher than a set value, the second refrigeration unit is started.

通过采用上述技术方案,第二温度传感器用于检测混合导热液的温度,当温度过高的时候,可以启动第二制冷机组。By adopting the above technical solution, the second temperature sensor is used to detect the temperature of the mixed heat transfer fluid. When the temperature is too high, the second refrigeration unit can be started.

可选的,所述第一制冷机组和第二制冷机组均包括水冷塔、散热器、蒸发器、冷凝器、干冷器、换热器、半导体制冷器的至少一种。Optionally, the first refrigeration unit and the second refrigeration unit both include at least one of a water cooling tower, a radiator, an evaporator, a condenser, a dry cooler, a heat exchanger, and a semiconductor refrigerator.

可选的,所述容纳室内安装有液位传感器,容纳室为敞口结构,所述容纳室连接有导热液补充管,所述导热液补充管连接有导热液补充箱,且导热液补充管通过补液泵或电磁阀控制补液。Optionally, a liquid level sensor is installed in the receiving chamber, the receiving chamber is an open structure, the receiving chamber is connected to a thermal liquid replenishing pipe, the thermal liquid replenishing pipe is connected to a thermal liquid replenishing tank, and the thermal liquid replenishing pipe controls the replenishment through a replenishment pump or a solenoid valve.

通过采用上述技术方案,由于长时间运行后,双相导热液会有少量蒸发,且会带走部分单相导热液,因此需要设置导热液补充箱来补充混合导热液,可以根据液位传感器的提示补充至初始液位。By adopting the above technical solution, since the two-phase thermal fluid will evaporate a small amount after long-term operation and will take away part of the single-phase thermal fluid, it is necessary to set up a thermal fluid replenishing tank to replenish the mixed thermal fluid, which can be replenished to the initial liquid level according to the prompt of the liquid level sensor.

可选的,所述容纳室连接有进液管和出液管,所述进液管和出液管均连接有换热器,且进液管和/或出液管上安装有循环泵。Optionally, the containing chamber is connected to a liquid inlet pipe and a liquid outlet pipe, the liquid inlet pipe and the liquid outlet pipe are both connected to a heat exchanger, and a circulating pump is installed on the liquid inlet pipe and/or the liquid outlet pipe.

通过采用上述技术方案,通过换热器可以实现混合导热液吸热后重新恢复冷却。By adopting the above technical solution, the mixed heat transfer fluid can be cooled again after absorbing heat through the heat exchanger.

本申请的另一目的在于提供一种浸没式液冷系统的控制方法,包括如下步骤:将电子设备安装至容纳室内,之后在容纳室内加入混合导热液,并在电子设备工作时,启动循环泵,使得混合导热液与换热器进行热交换后回流;浸没式液冷系统运行时,通过判断容纳室内的液位进行补液且通过加入质量比更高的混合导热液进行补液。Another object of the present application is to provide a control method for an immersion liquid cooling system, comprising the following steps: installing an electronic device into a receiving chamber, then adding a mixed heat transfer liquid into the receiving chamber, and when the electronic device is working, starting a circulation pump so that the mixed heat transfer liquid exchanges heat with a heat exchanger and then flows back; when the immersion liquid cooling system is running, replenishing the liquid by judging the liquid level in the receiving chamber and replenishing the liquid by adding a mixed heat transfer liquid with a higher mass ratio.

可选的,通过第一温度传感器检测电子设备的温度,并在第一温度传感器温度超过设定值后启动第一制冷机组;通过第二温度传感器检测混合导热液的温度,并在第二温度传感器温度超过设定值后启动第二制冷机组。Optionally, the temperature of the electronic device is detected by a first temperature sensor, and the first refrigeration unit is started after the temperature of the first temperature sensor exceeds a set value; the temperature of the mixed thermal fluid is detected by a second temperature sensor, and the second refrigeration unit is started after the temperature of the second temperature sensor exceeds a set value.

综上所述,本申请包括以下至少一种有益技术效果:1)通过单相导热液和双相导热液在互溶体系中的相互配合,提高了单相导热液的传热效率,降低了导热液体系的粘度,提高了比热容;导热效率高。In summary, the present application includes at least one of the following beneficial technical effects: 1) Through the mutual cooperation of single-phase heat-conducting liquid and two-phase heat-conducting liquid in a miscible system, the heat transfer efficiency of the single-phase heat-conducting liquid is improved, the viscosity of the heat-conducting liquid system is reduced, and the specific heat capacity is improved; the thermal conductivity efficiency is high.

2)由于单相导热液、双相导热液在互溶体系中的相互配合,解决了双相导热液在发生相变时容易泄漏的问题;2) Due to the mutual cooperation of the single-phase heat-conducting fluid and the two-phase heat-conducting fluid in the miscible system, the problem of easy leakage of the two-phase heat-conducting fluid during phase change is solved;

3)通过单相导热液和双相导热液的配比组合,在保证散热效率的同时,有效降低了成本。3) Through the combination of single-phase thermal conductive fluid and two-phase thermal conductive fluid, the cost is effectively reduced while ensuring the heat dissipation efficiency.

4)通过设置换热器保证系统的正常运行;4) Ensure the normal operation of the system by setting up a heat exchanger;

5)通过设置第一制冷机组、第二制冷机组,可以避免意外情况发生,安全性高。5) By setting up the first refrigeration unit and the second refrigeration unit, accidents can be avoided and safety is high.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请实施例1的示意图;FIG1 is a schematic diagram of Example 1 of the present application;

图2是本申请实施例2的示意图;FIG2 is a schematic diagram of Example 2 of the present application;

图3是本申请实施例3的示意图;FIG3 is a schematic diagram of Example 3 of the present application;

图4是本申请实施例4和5的示意图;FIG4 is a schematic diagram of Examples 4 and 5 of the present application;

图5是实施例4另一种制冷机组的示意图。FIG5 is a schematic diagram of another refrigeration unit of Example 4.

附图标记:1、容纳室;2、电子设备;3、换热器;4、循环泵;5、液位传感器;6、导热液补充箱;7、补液泵;8、第一温度传感器;9、半导体制冷片;10、第二温度传感器;11、风扇。Figure numerals: 1. Accommodation chamber; 2. Electronic equipment; 3. Heat exchanger; 4. Circulation pump; 5. Liquid level sensor; 6. Thermal liquid replenishing tank; 7. Liquid replenishing pump; 8. First temperature sensor; 9. Semiconductor refrigeration chip; 10. Second temperature sensor; 11. Fan.

具体实施方式DETAILED DESCRIPTION

以下结合附图1-5对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-5.

实施例1:浸没式液冷系统,如图1,包括容纳室1,容纳室1优选为顶部敞口结构,方便安装电子设备2。容纳室1提供一安装电子设备2的容纳腔。容纳腔内填充有混合导热液,混合导热液包括单相导热液、双相导热液、纳米粒子和硅烷偶联剂,单相导热液的沸点高于双相导热液的沸点,双相导热液的沸点低于混合导热液的工作温度。单相导热液:双相导热液的质量比=10:1-3。Embodiment 1: An immersion liquid cooling system, as shown in FIG1 , includes a receiving chamber 1, which is preferably an open-top structure for convenient installation of electronic equipment 2. The receiving chamber 1 provides a receiving cavity for installing electronic equipment 2. The receiving cavity is filled with a mixed thermal conductive liquid, which includes a single-phase thermal conductive liquid, a two-phase thermal conductive liquid, nanoparticles and a silane coupling agent. The boiling point of the single-phase thermal conductive liquid is higher than the boiling point of the two-phase thermal conductive liquid, and the boiling point of the two-phase thermal conductive liquid is lower than the working temperature of the mixed thermal conductive liquid. The mass ratio of single-phase thermal conductive liquid: two-phase thermal conductive liquid = 10:1-3.

具体的,单相导热液可以选择3M公司生产的Novec7100/7100DL或Novec71IPA,其中Novec7100/7100DL沸点为61℃,Novec71IPA沸点为55℃。单相导热液可选择3M公司生产的Novec7700系列产品,Novec7700的沸点为167℃。Specifically, the single-phase thermal fluid can be Novec7100/7100DL or Novec71IPA produced by 3M, wherein the boiling point of Novec7100/7100DL is 61° C., and the boiling point of Novec71IPA is 55° C. The single-phase thermal fluid can be the Novec7700 series products produced by 3M, and the boiling point of Novec7700 is 167° C.

其中单相氟化液、双相氟化液、纳米粒子和硅烷偶联剂在室温下混合均匀得到所述混合导热液。硅烷偶联剂选自KH550。纳米粒子的添加量为单相氟化液、双相氟化液总用量的1~1.5%。纳米粒子选择为氮化硼,纳米粒子的粒径为50-100nm。通过将纳米粒子的添加量限定在合理的范围值内,使得其与混合氟化液和硅烷偶联剂发挥更好的协同作用,更好地提高复合导热液的传热效率和比热容,降低体系粘度,同时不会影响复合导热液的稳定性。The single-phase fluorinated liquid, the two-phase fluorinated liquid, the nanoparticles and the silane coupling agent are uniformly mixed at room temperature to obtain the mixed thermal conductive liquid. The silane coupling agent is selected from KH550. The amount of nanoparticles added is 1 to 1.5% of the total amount of the single-phase fluorinated liquid and the two-phase fluorinated liquid. The nanoparticles are boron nitride, and the particle size of the nanoparticles is 50-100nm. By limiting the amount of nanoparticles added within a reasonable range, they can play a better synergistic role with the mixed fluorinated liquid and the silane coupling agent, better improve the heat transfer efficiency and specific heat capacity of the composite thermal conductive liquid, reduce the viscosity of the system, and at the same time will not affect the stability of the composite thermal conductive liquid.

在上述基础上,容纳室1连接有进液管和出液管,所述进液管和出液管均连接有换热器3(一般为板式换热器3或管式换热器3),且进液管和/或出液管上安装有循环泵4,通过换热器3实现混合导热液吸热后恢复冷却。循环泵4根据需要设置,至少设置一个,如考虑到加速循环,可以在进液管和出液管上各设置一个。On the basis of the above, the receiving chamber 1 is connected with a liquid inlet pipe and a liquid outlet pipe, and the liquid inlet pipe and the liquid outlet pipe are both connected with a heat exchanger 3 (generally a plate heat exchanger 3 or a tube heat exchanger 3), and a circulation pump 4 is installed on the liquid inlet pipe and/or the liquid outlet pipe, and the mixed heat transfer fluid absorbs heat and then recovers and cools through the heat exchanger 3. The circulation pump 4 is provided as required, and at least one is provided. If accelerated circulation is considered, one can be provided on each of the liquid inlet pipe and the liquid outlet pipe.

使用时,电子设备2应完全浸没在混合导热液中,且电子设备2的主要发热端应位于容纳室1底部。在上述产品的运行下,电子设备2中的主要发热元件为GPU和CPU,其发热最高温度范围约为70-75℃,按照单相导热液:双相导热液的质量比10:3为例,系统稳定运行时导热液的工作温度维持在50℃左右。When in use, the electronic device 2 should be completely immersed in the mixed thermal fluid, and the main heating end of the electronic device 2 should be located at the bottom of the accommodation chamber 1. Under the operation of the above-mentioned product, the main heating components in the electronic device 2 are the GPU and the CPU, and the maximum heating temperature range is about 70-75°C. Taking the mass ratio of single-phase thermal fluid: two-phase thermal fluid as an example of 10:3, the operating temperature of the thermal fluid is maintained at about 50°C when the system is running stably.

一种浸没式液冷系统的控制方法,包括如下步骤:将电子设备2安装至容纳室1内,之后在容纳室1内加入混合导热液,并在电子设备2工作时,启动循环泵4,使得混合导热液与换热器3进行热交换后回流。A control method for an immersion liquid cooling system comprises the following steps: installing an electronic device 2 into a receiving chamber 1, then adding a mixed heat transfer fluid into the receiving chamber 1, and when the electronic device 2 is working, starting a circulation pump 4 so that the mixed heat transfer fluid exchanges heat with a heat exchanger 3 and then flows back.

实施例2:如图2,在实施例1基础上增加液位传感器5,液位传感器5位于容纳室1内,用于检测混合导热液的液位高度,液位传感器5具体可以采用浮球式液位传感器5。由于长时间运行导致的混合导热液液位下降的问题(主要是双相导热液蒸发,以及由蒸发带走的部分单相导热液)。因此容纳室1连接有导热液补充管,导热液补充管连接有导热液补充箱6,且导热液补充管通过补液泵7或电磁阀控制补液。如果导热液补充箱6设置在容纳室1上方,可以直接设置电磁阀,依靠重力即可补液,如果设置在容纳室1侧边,则可以取消电磁阀,直接通过补液泵7进行补液,当然如果仅仅通过补液泵7补充,在泵停止工作时,管道内的液体会因为重力落入容纳室1,使得其超过初始液位(即图中的标准液面线的位置),当然其也不影响正常工作,如果需要更精确的控制,当导热液补充箱6设置在容纳室1侧边时,最好是同时设置电磁阀和在补液泵7。Embodiment 2: As shown in FIG2 , a liquid level sensor 5 is added to Embodiment 1. The liquid level sensor 5 is located in the receiving chamber 1 and is used to detect the liquid level of the mixed thermal liquid. The liquid level sensor 5 can specifically be a float type liquid level sensor 5. Due to the problem of the mixed thermal liquid level dropping caused by long-term operation (mainly the evaporation of the two-phase thermal liquid and part of the single-phase thermal liquid carried away by evaporation), the receiving chamber 1 is connected to a thermal liquid replenishing pipe, the thermal liquid replenishing pipe is connected to a thermal liquid replenishing tank 6, and the thermal liquid replenishing pipe controls the replenishment of liquid through a replenishing pump 7 or a solenoid valve. If the thermal liquid replenishing tank 6 is arranged above the receiving chamber 1, a solenoid valve can be directly arranged and the liquid can be replenished by gravity. If it is arranged on the side of the receiving chamber 1, the solenoid valve can be cancelled and the liquid can be replenished directly through the liquid replenishing pump 7. Of course, if the liquid is replenished only by the liquid replenishing pump 7, when the pump stops working, the liquid in the pipeline will fall into the receiving chamber 1 due to gravity, so that it exceeds the initial liquid level (that is, the position of the standard liquid level line in the figure). Of course, it does not affect the normal operation. If more precise control is required, when the thermal liquid replenishing tank 6 is arranged on the side of the receiving chamber 1, it is best to set the solenoid valve and the liquid replenishing pump 7 at the same time.

并且考虑到双相导热液蒸发的更多,因此添加混合导热液时,其质量比高于原始容纳室1内混合导热液中双相导热液与单相导热液的质量比,目前本方案采用的是选择添加双相导热液与单相导热液质量比4:10的补充液,加至正常工作液位。And considering that the two-phase heat-conducting liquid evaporates more, when the mixed heat-conducting liquid is added, its mass ratio is higher than the mass ratio of the two-phase heat-conducting liquid to the single-phase heat-conducting liquid in the mixed heat-conducting liquid in the original containing chamber 1. At present, this scheme adopts the method of selecting to add supplementary liquid with a mass ratio of 4:10 between the two-phase heat-conducting liquid and the single-phase heat-conducting liquid, and adding it to the normal working liquid level.

一种浸没式液冷系统的控制方法,包括如下步骤:将电子设备2安装至容纳室1内,之后在容纳室1内加入混合导热液,并在电子设备2工作时,启动循环泵4,使得混合导热液与换热器3进行热交换后回流;浸没式液冷系统运行时,通过判断容纳室1内的液位进行补液且通过加入质量比更高的混合导热液进行补液。A control method for an immersion liquid cooling system comprises the following steps: installing an electronic device 2 into a receiving chamber 1, then adding a mixed heat transfer liquid into the receiving chamber 1, and when the electronic device 2 is working, starting a circulation pump 4 so that the mixed heat transfer liquid exchanges heat with a heat exchanger 3 and then flows back; when the immersion liquid cooling system is running, replenishing the liquid by judging the liquid level in the receiving chamber 1 and replenishing the liquid by adding a mixed heat transfer liquid with a higher mass ratio.

实施例3:如图3,在上述实施例2的基础上,进一步增加了温控系统,温控系统包括用于检测电子设备2的第一温度传感器8、以及第一制冷机组,第一制冷机组直接作用于电子设备2,当第一温度传感器8检测温度超过设定值后第一制冷机组启动。其中第一制冷机组的作用主要是为了紧急降温,当电子设备2有异常情况产生高温,导致混合导热液无法快速下降至设定工作温度,可以选择采用第一制冷机组直接对电子设备2紧急降温。第一制冷机组和第二制冷机组均包括水冷塔、散热器、蒸发器、冷凝器、干冷器、换热器3、半导体制冷器的至少一种。本方案中采用的是半导体制冷器,具体的,在电子设备2底部安装一半导体制冷片9,其冷端与电子设备2贴合。Embodiment 3: As shown in Figure 3, on the basis of the above-mentioned embodiment 2, a temperature control system is further added. The temperature control system includes a first temperature sensor 8 for detecting the electronic device 2, and a first refrigeration unit. The first refrigeration unit directly acts on the electronic device 2. When the temperature detected by the first temperature sensor 8 exceeds the set value, the first refrigeration unit starts. The function of the first refrigeration unit is mainly for emergency cooling. When the electronic device 2 has an abnormal situation and generates high temperature, causing the mixed thermal fluid to be unable to quickly drop to the set working temperature, the first refrigeration unit can be selected to directly use the electronic device 2 for emergency cooling. The first refrigeration unit and the second refrigeration unit both include at least one of a water cooling tower, a radiator, an evaporator, a condenser, a dry cooler, a heat exchanger 3, and a semiconductor refrigerator. The semiconductor refrigerator is used in this solution. Specifically, a semiconductor refrigeration sheet 9 is installed at the bottom of the electronic device 2, and its cold end is in contact with the electronic device 2.

一种浸没式液冷系统的控制方法,包括如下步骤:将电子设备2安装至容纳室1内,之后在容纳室1内加入混合导热液,并在电子设备2工作时,启动循环泵4,使得混合导热液与换热器3进行热交换后回流;浸没式液冷系统运行时,通过判断容纳室1内的液位进行补液且通过加入质量比更高的混合导热液进行补液;通过第一温度传感器8检测电子设备2的温度,并在第一温度传感器8温度超过设定值后启动第一制冷机组;A control method for an immersion liquid cooling system comprises the following steps: installing an electronic device 2 into a receiving chamber 1, then adding a mixed heat transfer liquid into the receiving chamber 1, and when the electronic device 2 is working, starting a circulation pump 4 so that the mixed heat transfer liquid exchanges heat with a heat exchanger 3 and then flows back; when the immersion liquid cooling system is running, replenishing the liquid by judging the liquid level in the receiving chamber 1 and replenishing the liquid by adding a mixed heat transfer liquid with a higher mass ratio; detecting the temperature of the electronic device 2 by a first temperature sensor 8, and starting a first refrigeration unit after the temperature of the first temperature sensor 8 exceeds a set value;

实施例4,如图4,在实施例2的基础上,进一步增加了温控系统,温控系统包括用于检测混合导热液温度的第二温度传感器10、以及第二制冷机组,第一制冷机组和第二制冷机组均包括水冷塔、散热器、蒸发器、冷凝器、干冷器、换热器3、半导体制冷器的至少一种。第二制冷机组主要用于当换热器3效率不高时,辅助换热器3控制混合导热液的温度。本方案中采用散热器,具体为通过风扇11散热,在容纳室1顶部阵列排布多个风扇11,通过风扇11对混合导热液的液面进行吹。也可以直接换热器3再连接一干冷器或水冷塔等方式实现(如图5)。Embodiment 4, as shown in FIG4, is based on Embodiment 2, and a temperature control system is further added. The temperature control system includes a second temperature sensor 10 for detecting the temperature of the mixed thermal fluid, and a second refrigeration unit. The first refrigeration unit and the second refrigeration unit both include at least one of a water cooling tower, a radiator, an evaporator, a condenser, a dry cooler, a heat exchanger 3, and a semiconductor refrigerator. The second refrigeration unit is mainly used to assist the heat exchanger 3 in controlling the temperature of the mixed thermal fluid when the efficiency of the heat exchanger 3 is not high. In this scheme, a radiator is used, specifically, heat is dissipated by a fan 11, and a plurality of fans 11 are arranged in an array on the top of the receiving chamber 1, and the liquid surface of the mixed thermal fluid is blown by the fan 11. It can also be achieved by directly connecting the heat exchanger 3 to a dry cooler or a water cooling tower (as shown in FIG5).

一种浸没式液冷系统的控制方法,包括如下步骤:将电子设备2安装至容纳室1内,之后在容纳室1内加入混合导热液,并在电子设备2工作时,启动循环泵4,使得混合导热液与换热器3进行热交换后回流;浸没式液冷系统运行时,通过判断容纳室1内的液位进行补液且通过加入质量比更高的混合导热液进行补液。通过第二温度传感器10检测混合导热液的温度,并在第二温度传感器10温度超过设定值后启动第二制冷机组。A control method for an immersion liquid cooling system includes the following steps: installing an electronic device 2 into a receiving chamber 1, then adding a mixed heat transfer liquid into the receiving chamber 1, and when the electronic device 2 is working, starting a circulation pump 4 so that the mixed heat transfer liquid exchanges heat with a heat exchanger 3 and then flows back; when the immersion liquid cooling system is running, replenishing the liquid by judging the liquid level in the receiving chamber 1 and replenishing the liquid by adding a mixed heat transfer liquid with a higher mass ratio. The temperature of the mixed heat transfer liquid is detected by a second temperature sensor 10, and the second refrigeration unit is started after the temperature of the second temperature sensor 10 exceeds a set value.

实施例5,如图4,在实施例2的基础上,组合了第一温度传感器8、第二温度传感器10、第一制冷机组和第二制冷机组。如果不考虑成本情况下,其安全可靠性最佳。Embodiment 5, as shown in FIG4 , is based on Embodiment 2, and a first temperature sensor 8, a second temperature sensor 10, a first refrigeration unit and a second refrigeration unit are combined. If cost is not considered, its safety and reliability are the best.

一种浸没式液冷系统的控制方法,包括如下步骤:将电子设备2安装至容纳室1内,之后在容纳室1内加入混合导热液,并在电子设备2工作时,启动循环泵4,使得混合导热液与换热器3进行热交换后回流;浸没式液冷系统运行时,通过判断容纳室1内的液位进行补液且通过加入质量比更高的混合导热液进行补液;通过第一温度传感器8检测电子设备2的温度,并在第一温度传感器8温度超过设定值后启动第一制冷机组;通过第二温度传感器10检测混合导热液的温度,并在第二温度传感器10温度超过设定值后启动第二制冷机组。A control method for an immersion liquid cooling system comprises the following steps: installing an electronic device 2 into a receiving chamber 1, then adding a mixed heat transfer liquid into the receiving chamber 1, and when the electronic device 2 is working, starting a circulation pump 4 so that the mixed heat transfer liquid exchanges heat with a heat exchanger 3 and then flows back; when the immersion liquid cooling system is running, replenishing the liquid by judging the liquid level in the receiving chamber 1 and replenishing the liquid by adding a mixed heat transfer liquid with a higher mass ratio; detecting the temperature of the electronic device 2 by a first temperature sensor 8, and starting a first refrigeration unit after the temperature of the first temperature sensor 8 exceeds a set value; detecting the temperature of the mixed heat transfer liquid by a second temperature sensor 10, and starting a second refrigeration unit after the temperature of the second temperature sensor 10 exceeds a set value.

需要注意的是,上述实施例均具有控制器和电源,电源为各用电部件进行供电,控制器用于控制各种执行元件进行工作,例如,当第一温度传感器8高于设定值时,控制器控制第一制冷机组工作。It should be noted that the above embodiments all have a controller and a power supply. The power supply supplies power to various electrical components, and the controller is used to control various actuators to work. For example, when the first temperature sensor 8 is higher than the set value, the controller controls the first refrigeration unit to work.

在本发明的描述中,需要理解的是,术语“上”“下”“左”“右”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位,以及特定的方位构造和操作,因此,不能理解为对本发明的限制。此外,“第一”“第二”仅由于描述目的,且不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此,限定有“第一”“第二”的特征可以明示或者隐含地包括一个或者多个该特征。本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“相连”“连接”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims (10)

1.浸没式液冷系统,包括容纳室,所述容纳室提供一安装电子设备的容纳腔,其特征在于:容纳腔内填充有混合导热液,所述混合导热液包括单相导热液、双相导热液、纳米粒子和硅烷偶联剂,单相导热液的沸点高于双相导热液的沸点,双相导热液的沸点低于混合导热液的工作温度。1. An immersion liquid cooling system, comprising a receiving chamber, wherein the receiving chamber provides a receiving cavity for installing an electronic device, characterized in that: the receiving cavity is filled with a mixed thermal conductive fluid, wherein the mixed thermal conductive fluid comprises a single-phase thermal conductive fluid, a two-phase thermal conductive fluid, nanoparticles and a silane coupling agent, wherein the boiling point of the single-phase thermal conductive fluid is higher than the boiling point of the two-phase thermal conductive fluid, and the boiling point of the two-phase thermal conductive fluid is lower than the working temperature of the mixed thermal conductive fluid. 2.根据权利要求1所述的浸没式液冷系统,其特征在于:所述单相氟化液的沸点为150-170℃,所述双相氟化液的沸点为50-60℃。2. The immersion liquid cooling system according to claim 1, characterized in that the boiling point of the single-phase fluorinated liquid is 150-170°C, and the boiling point of the two-phase fluorinated liquid is 50-60°C. 3.根据权利要求1所述的浸没式液冷系统,其特征在于:所述双相导热液:单相导热液的质量比=1-3:10。3. The immersion liquid cooling system according to claim 1 is characterized in that the mass ratio of the two-phase heat transfer liquid to the single-phase heat transfer liquid is 1-3:10. 4.根据权利要求1所述的浸没式液冷系统,其特征在于:所述容纳室连接有温控系统,所述温控系统包括用于检测电子设备的第一温度传感器、以及第一制冷机组,第一制冷机组直接作用于电子设备,当第一温度传感器检测温度超过设定值后第一制冷机组启动。4. The immersion liquid cooling system according to claim 1 is characterized in that: the accommodation chamber is connected to a temperature control system, and the temperature control system includes a first temperature sensor for detecting the electronic device, and a first refrigeration unit, the first refrigeration unit directly acts on the electronic device, and the first refrigeration unit is started when the temperature detected by the first temperature sensor exceeds a set value. 5.根据权利要求4所述的浸没式液冷系统,其特征在于:所述温控系统还包括位于容纳室内的第二温度传感器、第二制冷机组,当第二温度传感器检测到混合导热液温度高于设定值后,第二制冷机组启动。5. The immersion liquid cooling system according to claim 4 is characterized in that: the temperature control system also includes a second temperature sensor and a second refrigeration unit located in the accommodation chamber, and when the second temperature sensor detects that the temperature of the mixed thermal liquid is higher than the set value, the second refrigeration unit is started. 6.根据权利要求5所述的浸没式液冷系统,其特征在于:所述第一制冷机组和第二制冷机组均包括水冷塔、散热器、蒸发器、冷凝器、干冷器、换热器、半导体制冷器的至少一种。6. The immersion liquid cooling system according to claim 5 is characterized in that the first refrigeration unit and the second refrigeration unit both include at least one of a water cooling tower, a radiator, an evaporator, a condenser, a dry cooler, a heat exchanger, and a semiconductor refrigerator. 7.根据权利要求6所述的浸没式液冷系统,其特征在于:所述容纳室内安装有液位传感器,容纳室为敞口结构,所述容纳室连接有导热液补充管,所述导热液补充管连接有导热液补充箱,且导热液补充管通过补液泵或电磁阀控制补液。7. The immersion liquid cooling system according to claim 6 is characterized in that: a liquid level sensor is installed in the receiving chamber, the receiving chamber is an open structure, the receiving chamber is connected to a thermal liquid replenishing pipe, the thermal liquid replenishing pipe is connected to a thermal liquid replenishing tank, and the thermal liquid replenishing pipe controls the replenishment of liquid through a replenishing pump or a solenoid valve. 8.根据权利要求1所述的浸没式液冷系统,其特征在于:所述容纳室连接有进液管和出液管,所述进液管和出液管均连接有换热器,且进液管和/或出液管上安装有循环泵。8. The immersion liquid cooling system according to claim 1 is characterized in that: the containing chamber is connected with a liquid inlet pipe and a liquid outlet pipe, the liquid inlet pipe and the liquid outlet pipe are both connected with a heat exchanger, and a circulating pump is installed on the liquid inlet pipe and/or the liquid outlet pipe. 9.一种浸没式液冷系统的控制方法,采用如权利要求1-8任一项所述的浸没式液冷系统,其特征在于,包括如下步骤:将电子设备安装至容纳室内,之后在容纳室内加入混合导热液,并在电子设备工作时,启动循环泵,使得混合导热液与换热器进行热交换后回流;浸没式液冷系统运行时,通过判断容纳室内的液位进行补液且通过加入质量比更高的混合导热液进行补液。9. A control method for an immersion liquid cooling system, using the immersion liquid cooling system as described in any one of claims 1 to 8, characterized in that it includes the following steps: installing the electronic equipment into a receiving chamber, then adding a mixed heat transfer liquid into the receiving chamber, and when the electronic equipment is working, starting a circulation pump so that the mixed heat transfer liquid exchanges heat with a heat exchanger and then flows back; when the immersion liquid cooling system is running, replenishing the liquid by judging the liquid level in the receiving chamber and replenishing the liquid by adding a mixed heat transfer liquid with a higher mass ratio. 10.根据权利要求9所述的浸没式液冷系统的控制方法,其特征在于:通过第一温度传感器检测电子设备的温度,并在第一温度传感器温度超过设定值后启动第一制冷机组;通过第二温度传感器检测混合导热液的温度,并在第二温度传感器温度超过设定值后启动第二制冷机组。10. The control method of the immersion liquid cooling system according to claim 9 is characterized in that: the temperature of the electronic device is detected by a first temperature sensor, and the first refrigeration unit is started after the temperature of the first temperature sensor exceeds a set value; the temperature of the mixed thermal fluid is detected by a second temperature sensor, and the second refrigeration unit is started after the temperature of the second temperature sensor exceeds a set value.
CN202410853873.0A 2024-06-28 2024-06-28 Immersion liquid cooling system and control method thereof Pending CN118804557A (en)

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