CN118744859A - A long-span load-balancing reduction roller - Google Patents
A long-span load-balancing reduction roller Download PDFInfo
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- CN118744859A CN118744859A CN202410929399.5A CN202410929399A CN118744859A CN 118744859 A CN118744859 A CN 118744859A CN 202410929399 A CN202410929399 A CN 202410929399A CN 118744859 A CN118744859 A CN 118744859A
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- 230000009467 reduction Effects 0.000 title claims abstract description 29
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- 238000003032 molecular docking Methods 0.000 claims description 23
- 230000000903 blocking effect Effects 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000002787 reinforcement Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 abstract description 5
- 230000009191 jumping Effects 0.000 abstract description 5
- 239000006185 dispersion Substances 0.000 abstract description 3
- 230000003014 reinforcing effect Effects 0.000 description 8
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- 239000003638 chemical reducing agent Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
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- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
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Abstract
本发明公开了一种长跨度均载平衡减速滚筒,涉及减速滚筒领域,包括滚筒筒体,所述滚筒筒体的内部设置有填充组件,所述填充组件包括外管、撑顶板和内管,所述内管转动安装在外管的内部,所述外管固定安装在滚筒筒体的内部,所述撑顶板的底部固定连接有稳固环。本发明在滚筒筒体的内部设置填充组件,在受到应力时,应力通过滚筒筒体传递到撑顶板上,撑顶板再将应力传递至内管上,实现应力的平衡分散,以此来提升整体的承载能力,同时,撑顶板的位置可以进行调整,通过将撑顶板移动到不同的位置,保证不同种类货物的压力都可以均匀传递到内管上,以此来解决滚筒筒体因为受力不均而可能会出现跳动、震动,磨损、变形或弯曲的问题。
The present invention discloses a long-span evenly loaded balanced reduction roller, which relates to the field of reduction rollers, including a roller body, wherein a filling assembly is arranged inside the roller body, wherein the filling assembly includes an outer tube, a top support plate and an inner tube, wherein the inner tube is rotatably mounted inside the outer tube, and the outer tube is fixedly mounted inside the roller body, and a stabilizing ring is fixedly connected to the bottom of the top support plate. The present invention arranges a filling assembly inside the roller body, and when subjected to stress, the stress is transferred to the top support plate through the roller body, and the top support plate then transfers the stress to the inner tube, thereby achieving balanced dispersion of the stress, thereby improving the overall bearing capacity, and at the same time, the position of the top support plate can be adjusted, and by moving the top support plate to different positions, it is ensured that the pressure of different types of goods can be evenly transferred to the inner tube, thereby solving the problem that the roller body may experience jumping, vibration, wear, deformation or bending due to uneven force.
Description
技术领域Technical Field
本发明涉及减速滚筒技术领域,具体为一种长跨度均载平衡减速滚筒。The invention relates to the technical field of speed reduction rollers, in particular to a long-span evenly loaded balanced speed reduction roller.
背景技术Background Art
减速滚筒通常是工业生产中用来调节物料运输速度的装置,通过减少滚筒的转速或者增加阻力来降低物料的运输速度,在流水线生产或输送带系统中经常会用到减速滚筒来控制生产节奏或者匹配不同工序之间的速度差异。这有助于提高生产效率和确保生产过程顺利进行。Speed reducer is usually used in industrial production to adjust the material transportation speed. It can reduce the material transportation speed by reducing the rotation speed of the roller or increasing the resistance. Speed reducer is often used in assembly line production or conveyor belt system to control the production rhythm or match the speed difference between different processes. This helps to improve production efficiency and ensure the smooth progress of the production process.
如公开号为CN113526026A的“一种惰性减速滚筒”,立板安装在支撑台上端侧端,驱动电机、减速机、扭转传感器和电力测功机由上至下依次安装在立板上,驱动电机的中心转轴与减速机连接,减速机通过联轴器连接扭转传感器,扭转传感器通过联轴器连接电力测功机,扭转传感器通过程控线连接圆光栅,扭转传感器、驱动电机和电力测功机均通过程控线连接控制器。For example, in the "A Kind of Inert Reduction Roller" with publication number CN113526026A, a vertical plate is installed on the upper side of the support platform, and a driving motor, a reducer, a torsion sensor and an electric dynamometer are installed on the vertical plate in sequence from top to bottom. The central shaft of the driving motor is connected to the reducer, the reducer is connected to the torsion sensor through a coupling, the torsion sensor is connected to the electric dynamometer through a coupling, the torsion sensor is connected to the circular grating through a programmable line, and the torsion sensor, the driving motor and the electric dynamometer are all connected to the controller through programmable lines.
但现有技术中,部分输送机构为了能够承载更多的货物,通常会使用长度更长的减速滚筒来输送货物,但是由于长跨度会导致筒体承受更大的负载和应力,并且由于受力不均衡,在运行过程中可能会出现跳动或震动,进而会出现不均匀的磨损现象,导致轴承和其他零部件的损坏,同时受力不均衡还会引发减速滚筒变形或弯曲的问题,影响减速滚筒的正常工作。However, in the prior art, in order to carry more goods, some conveying mechanisms usually use longer reduction rollers to transport goods. However, the long span will cause the roller body to bear greater load and stress, and due to uneven force, jumping or vibration may occur during operation, and then uneven wear will occur, leading to damage to bearings and other components. At the same time, uneven force will also cause deformation or bending of the reduction roller, affecting the normal operation of the reduction roller.
发明内容Summary of the invention
本发明的目的在于提供一种长跨度均载平衡减速滚筒,以解决上述背景技术提出的由于受力不均衡,在运行过程中可能会出现跳动或震动,进而会出现不均匀的磨损现象,导致轴承和其他零部件的损坏,同时受力不均衡还会引发减速滚筒变形或弯曲的问题。The purpose of the present invention is to provide a long-span evenly loaded balanced reduction roller to solve the problem raised in the above-mentioned background technology that due to uneven force, jumping or vibration may occur during operation, and then uneven wear may occur, resulting in damage to bearings and other components. At the same time, uneven force may also cause deformation or bending of the reduction roller.
为实现上述目的,本发明提供如下技术方案:一种长跨度均载平衡减速滚筒,包括滚筒筒体,所述滚筒筒体的内部设置有填充组件;To achieve the above object, the present invention provides the following technical solution: a long-span load-equalizing balanced reduction roller, comprising a roller body, wherein a filling assembly is arranged inside the roller body;
所述填充组件包括外管、撑顶板和内管,所述内管转动安装在外管的内部,所述外管固定安装在滚筒筒体的内部,所述撑顶板的底部固定连接有稳固环,所述稳固环与撑顶板的交接处螺纹连接有锁止杆,所述撑顶板的边缘处搭接在外管的内壁上,所述稳固环搭接在外管的外壁上,所述稳固环的内壁上固定安装有第一衔接杆;The filling assembly comprises an outer tube, a top support plate and an inner tube, wherein the inner tube is rotatably mounted inside the outer tube, the outer tube is fixedly mounted inside the drum body, a stabilizing ring is fixedly connected to the bottom of the top support plate, a locking rod is threadedly connected to the intersection of the stabilizing ring and the top support plate, the edge of the top support plate is overlapped on the inner wall of the outer tube, the stabilizing ring is overlapped on the outer wall of the outer tube, and a first connecting rod is fixedly mounted on the inner wall of the stabilizing ring;
所述第一衔接杆滑动连接在内管的内部,所述内管与第一衔接杆的交接处开设有外倾斜条形孔,所述第一衔接杆与内管的交接处开设有环形限位槽,所述第一衔接杆贯穿外管。The first connecting rod is slidably connected to the inside of the inner tube, an outer inclined strip hole is provided at the intersection of the inner tube and the first connecting rod, an annular limiting groove is provided at the intersection of the first connecting rod and the inner tube, and the first connecting rod passes through the outer tube.
优选的,所述外管与第一衔接杆的交接处开设有导向开口,所述导向开口为水平方向,所述外倾斜条形孔沿内管管壁设置。Preferably, a guide opening is provided at the junction of the outer tube and the first connecting rod, the guide opening is in a horizontal direction, and the outer inclined strip hole is arranged along the wall of the inner tube.
优选的,所述外管的内壁上转动安装有限位环,所述限位环位于外管的两端,所述内管位于两个限位环之间,所述内管通过螺栓与限位环之间固定连接。Preferably, a limiting ring is rotatably mounted on the inner wall of the outer tube, the limiting rings are located at both ends of the outer tube, the inner tube is located between the two limiting rings, and the inner tube is fixedly connected to the limiting rings by bolts.
优选的,所述内管的管体上开设有中倾斜条形孔,所述外倾斜条形孔位于中倾斜条形孔的一侧,所述中倾斜条形孔的另一侧设置有侧斜条形孔。Preferably, a middle inclined strip hole is opened on the tube body of the inner tube, the outer inclined strip hole is located on one side of the middle inclined strip hole, and a side inclined strip hole is arranged on the other side of the middle inclined strip hole.
优选的,所述内管的管体上开设有区中条形孔,所述区中条形孔与导向开口相互垂直,所述区中条形孔位于两个侧斜条形孔之间。Preferably, a strip hole in the middle of the zone is opened on the tube body of the inner tube, the strip hole in the middle of the zone is perpendicular to the guide opening, and the strip hole in the middle of the zone is located between the two side oblique strip holes.
优选的,所述中倾斜条形孔和外倾斜条形孔均沿区中条形孔对称分布,所述中倾斜条形孔对称分布在内管的两侧,所述稳固环的底部固定安装有第二衔接杆,所述第二衔接杆和第一衔接杆沿稳固环的轴线对称分布。Preferably, the middle inclined strip holes and the outer inclined strip holes are symmetrically distributed along the middle strip holes, the middle inclined strip holes are symmetrically distributed on both sides of the inner tube, and a second connecting rod is fixedly installed on the bottom of the stabilizing ring, and the second connecting rod and the first connecting rod are symmetrically distributed along the axis of the stabilizing ring.
优选的,所述滚筒筒体的两端均固定安装有加固外环,所述加固外环的一侧活动连接有对接板,所述对接板的边缘处固定安装有阻挡板,所述加固外环插接在内管与对接板之间。Preferably, both ends of the drum body are fixedly installed with reinforcing outer rings, one side of the reinforcing outer ring is movably connected with a docking plate, a blocking plate is fixedly installed at the edge of the docking plate, and the reinforcing outer ring is inserted between the inner tube and the docking plate.
优选的,所述对接板的一侧转动连接有传动杆,所述传动杆的外壁上通过轴承活动连接有支撑座,所述传动杆的另一端与电机输出端相连接。Preferably, a transmission rod is rotatably connected to one side of the docking plate, a support seat is movably connected to the outer wall of the transmission rod via a bearing, and the other end of the transmission rod is connected to the output end of the motor.
优选的,所述阻挡板的内部插接有限位杆,所述限位杆的一端插接在加固外环的内部,所述阻挡板的一侧与限位环之间固定连接。Preferably, a limiting rod is inserted into the interior of the blocking plate, one end of the limiting rod is inserted into the interior of the reinforced outer ring, and one side of the blocking plate is fixedly connected to the limiting ring.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中,在滚筒筒体的内部设置填充组件可以提升滚筒筒体的结构强度和整体承载能力,填充组件主要是通过多个撑顶板来填补筒体内的空隙,以确保在长跨度的滚筒中能够有效支撑和分散应力,当滚筒筒体受到应力时,应力会通过滚筒筒体传递到撑顶板上,然后再由撑顶板传递至内管上,从而实现应力的平衡分散,提升整体结构的稳定性和承载能力,撑顶板的位置可以进行调整,这样可以确保不同种类货物的压力得到均匀传递到内管上,通过调整撑顶板的位置,可以有效解决因受力不均而可能导致滚筒筒体出现跳动、震动、磨损、变形或弯曲等问题,这种设计不仅可以提高设备的使用寿命和稳定性,还可以提升货物的输送效率和安全性,通过设置填充组件和撑顶板,并进行位置调整,可以使滚筒筒体在长期使用中保持稳定可靠,减少故障和维护成本。1. In the present invention, a filling assembly is arranged inside the drum body to improve the structural strength and overall bearing capacity of the drum body. The filling assembly mainly fills the gaps in the drum body through a plurality of top support plates to ensure that the stress can be effectively supported and dispersed in a long-span drum. When the drum body is subjected to stress, the stress will be transmitted to the top support plate through the drum body, and then transmitted to the inner tube by the top support plate, thereby achieving balanced dispersion of stress and improving the stability and bearing capacity of the overall structure. The position of the top support plate can be adjusted, which can ensure that the pressure of different types of goods is evenly transmitted to the inner tube. By adjusting the position of the top support plate, the problems of jumping, vibration, wear, deformation or bending of the drum body due to uneven force can be effectively solved. This design can not only improve the service life and stability of the equipment, but also improve the transportation efficiency and safety of goods. By arranging the filling assembly and the top support plate and adjusting the position, the drum body can be kept stable and reliable in long-term use, reducing failures and maintenance costs.
2、本发明中,内管和外管是相互独立的组件,外管通过限位环与内管之间的转动连接,并且通过限位环与对接板连接,在正常使用情况下,传动杆可以同时带动滚筒筒体和内管,确保整体设备能够有效地运输货物,而滚筒筒体两端的加固外环通过限位杆与阻挡板连接,这样设计可以保证设备在运行时保持稳定性和功能正常,在需要调整撑顶板位置时,操作人员可以将限位杆从阻挡板上拔出,释放加固外环,这样一来,传动杆的转动就无法再直接带动滚筒筒体,而只会通过限位环带动内管的转动,通过内管的转动,可以推动撑顶板向滚筒筒体的两端移动,从而实现撑顶板位置的调整,这种设计降低了调整撑顶板位置时的操作难度,提高了操作的便捷性和效率。2. In the present invention, the inner tube and the outer tube are independent components. The outer tube is connected to the inner tube through a rotational connection via a limit ring, and is connected to the docking plate through the limit ring. Under normal use, the transmission rod can drive the drum body and the inner tube at the same time to ensure that the overall equipment can effectively transport goods, and the reinforced outer rings at both ends of the drum body are connected to the blocking plate through the limit rod. This design can ensure that the equipment maintains stability and functions normally during operation. When the position of the support plate needs to be adjusted, the operator can pull the limit rod out of the blocking plate to release the reinforced outer ring. In this way, the rotation of the transmission rod can no longer directly drive the drum body, but will only drive the rotation of the inner tube through the limit ring. Through the rotation of the inner tube, the support plate can be pushed to move to the two ends of the drum body, thereby realizing the adjustment of the position of the support plate. This design reduces the difficulty of operation when adjusting the position of the support plate, and improves the convenience and efficiency of operation.
3、本发明中,内管上开设有区中条形孔、侧斜条形孔、中倾斜条形孔和外倾斜条形孔以配合撑顶板的移动过程,确保撑顶板能够调整位置并适应运输带的正常使用情况,每个条形孔都与一个撑顶板相对应,而且它们的位置和特性使得在移动撑顶板时能够实现一种有序的、逐渐扩大的整体间距,在这个设计中,如果撑顶板位于外倾斜条形孔内,第一衔接杆的移动距离会最远,这意味着撑顶板可以快速移动到滚筒筒体的远端;而在中倾斜条形孔内,第一衔接杆的移动距离稍短,以此确保撑顶板可以在一定范围内实现位置的调整;而在侧斜条形孔内,第一衔接杆的移动距离最短,这有助于将撑顶板设置在滚筒筒体的中心区域,保持较为集中的状态,通过这样的设计,撑顶板可以灵活地根据需要调整位置,并在滚筒筒体内部保持相对稳定和集中的状态,有助于保证滚筒的正常运行和运输带整体的稳定性,不仅提高了设备的操作效率,还有助于延长滚筒筒体和撑顶板的使用寿命,并进一步减少了维护和故障的可能性。3. In the present invention, the inner tube is provided with a middle strip hole, a side inclined strip hole, a middle inclined strip hole and an outer inclined strip hole to cooperate with the movement process of the top support plate, so as to ensure that the top support plate can adjust its position and adapt to the normal use of the conveyor belt. Each strip hole corresponds to a top support plate, and their positions and characteristics enable an orderly and gradually expanding overall spacing to be achieved when the top support plate is moved. In this design, if the top support plate is located in the outer inclined strip hole, the movement distance of the first connecting rod will be the farthest, which means that the top support plate can be quickly moved to the far end of the drum body; while in the middle inclined strip hole, the first connecting rod The moving distance of the top support plate is slightly shorter, thereby ensuring that the position of the top support plate can be adjusted within a certain range; and in the side inclined strip hole, the moving distance of the first connecting rod is the shortest, which helps to set the top support plate in the central area of the drum body and maintain a relatively centralized state. Through such a design, the top support plate can flexibly adjust its position as needed and maintain a relatively stable and centralized state inside the drum body, which helps to ensure the normal operation of the drum and the overall stability of the conveyor belt, which not only improves the operating efficiency of the equipment, but also helps to extend the service life of the drum body and the top support plate, and further reduces the possibility of maintenance and failure.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种长跨度均载平衡减速滚筒的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a long-span load-balanced reduction roller according to the present invention;
图2为本发明图2中A部分的结构放大示意图;FIG2 is an enlarged schematic diagram of the structure of part A in FIG2 of the present invention;
图3为本发明一种长跨度均载平衡减速滚筒的滚筒筒体内部结构示意图;FIG3 is a schematic diagram of the internal structure of a drum body of a long-span load-balanced reduction drum according to the present invention;
图4为本发明一种长跨度均载平衡减速滚筒的外管俯视图;FIG4 is a top view of an outer tube of a long-span load-balanced reduction roller according to the present invention;
图5为本发明一种长跨度均载平衡减速滚筒的外管与撑顶板立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the outer tube and the top support plate of a long-span load-balanced reduction roller according to the present invention;
图6为本发明一种长跨度均载平衡减速滚筒的内管与撑顶板位置及结构示意图;6 is a schematic diagram of the position and structure of the inner tube and the top support plate of a long-span load-balancing reduction roller according to the present invention;
图7为本发明一种长跨度均载平衡减速滚筒的撑顶板立体结构示意图;FIG7 is a schematic diagram of a three-dimensional structure of a top support plate of a long-span load-balancing reduction roller according to the present invention;
图8为本发明一种长跨度均载平衡减速滚筒的内管立体结构示意图。FIG8 is a schematic diagram of the three-dimensional structure of the inner tube of a long-span load-equalizing balanced reduction roller according to the present invention.
图中:1、滚筒筒体;2、加固外环;3、填充组件;4、支撑座;5、传动杆;6、对接板;7、阻挡板;8、限位杆;31、外管;32、撑顶板;33、稳固环;34、导向开口;35、限位环;36、第一衔接杆;37、内管;38、第二衔接杆;39、环形限位槽;310、锁止杆;311、区中条形孔;312、侧斜条形孔;313、中倾斜条形孔;314、外倾斜条形孔。In the figure: 1. drum body; 2. reinforcement outer ring; 3. filling assembly; 4. support seat; 5. transmission rod; 6. docking plate; 7. blocking plate; 8. limiting rod; 31. outer tube; 32. top support plate; 33. stabilizing ring; 34. guide opening; 35. limiting ring; 36. first connecting rod; 37. inner tube; 38. second connecting rod; 39. annular limiting groove; 310. locking rod; 311. central strip hole; 312. side inclined strip hole; 313. central inclined strip hole; 314. outer inclined strip hole.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一:参照图1、图2、图3、图4、图5、图6、图7和图8所示:一种长跨度均载平衡减速滚筒,包括滚筒筒体1,滚筒筒体1的内部设置有填充组件3,填充组件3包括外管31、撑顶板32和内管37,内管37转动安装在外管31的内部,外管31固定安装在滚筒筒体1的内部,撑顶板32的底部固定连接有稳固环33,稳固环33与撑顶板32的交接处螺纹连接有锁止杆310,撑顶板32的边缘处搭接在外管31的内壁上,稳固环33搭接在外管31的外壁上,稳固环33的内壁上固定安装有第一衔接杆36,第一衔接杆36滑动连接在内管37的内部,内管37与第一衔接杆36的交接处开设有外倾斜条形孔314,第一衔接杆36与内管37的交接处开设有环形限位槽39,第一衔接杆36贯穿外管31。Embodiment 1: Referring to Figures 1, 2, 3, 4, 5, 6, 7 and 8: A long-span load-balancing reduction roller comprises a roller body 1, a filling assembly 3 is arranged inside the roller body 1, and the filling assembly 3 comprises an outer tube 31, a top support plate 32 and an inner tube 37, the inner tube 37 is rotatably mounted inside the outer tube 31, the outer tube 31 is fixedly mounted inside the roller body 1, a stabilizing ring 33 is fixedly connected to the bottom of the top support plate 32, and the intersection of the stabilizing ring 33 and the top support plate 32 A locking rod 310 is threadedly connected thereto, the edge of the support plate 32 overlaps the inner wall of the outer tube 31, the stabilizing ring 33 overlaps the outer wall of the outer tube 31, a first connecting rod 36 is fixedly installed on the inner wall of the stabilizing ring 33, the first connecting rod 36 is slidably connected to the inside of the inner tube 37, an outer inclined strip hole 314 is provided at the junction of the inner tube 37 and the first connecting rod 36, an annular limiting groove 39 is provided at the junction of the first connecting rod 36 and the inner tube 37, and the first connecting rod 36 passes through the outer tube 31.
本实施例中,填充组件3设置在滚筒筒体1当中,起到填补滚筒筒体1内部空隙的作用,主要的电路结构和驱动结构均内置在填充组件3的内管37当中,在使用时,撑顶板32集中在滚筒筒体1的中心区域,起到提升滚筒筒体1结构强度的作用,滚筒筒体1的整体长度较长,当需要完全使用滚筒筒体1的各个部位时,此时将撑顶板32移动至目标位置即可;In this embodiment, the filling assembly 3 is arranged in the drum body 1 to fill the internal gap of the drum body 1. The main circuit structure and the driving structure are built in the inner tube 37 of the filling assembly 3. When in use, the top support plate 32 is concentrated in the central area of the drum body 1 to improve the structural strength of the drum body 1. The overall length of the drum body 1 is relatively long. When it is necessary to fully use all parts of the drum body 1, the top support plate 32 can be moved to the target position.
撑顶板32共设置有七块,每块撑顶板32均通过第一衔接杆36与内管37连接,由于第一衔接杆36被限制在了外管31当中,而转动内管37的时候,外倾斜条形孔314与第一衔接杆36的接触位置就发生了变化,此时内管37就会对第一衔接杆36产生推力,并最终达到推动撑顶板32的目的;There are seven supporting plates 32 in total, and each supporting plate 32 is connected to the inner tube 37 through the first connecting rod 36. Since the first connecting rod 36 is restricted in the outer tube 31, when the inner tube 37 is rotated, the contact position between the outer inclined strip hole 314 and the first connecting rod 36 changes. At this time, the inner tube 37 will generate a thrust on the first connecting rod 36, and finally achieve the purpose of pushing the supporting plate 32;
第一衔接杆36与内管37的接触部位设置有环形限位槽39,利用内管37支撑起第一衔接杆36,并保证第一衔接杆36不会出现结构松动,撑顶板32沿着内管37的方向向滚筒筒体1的两端移动,起到撑顶滚筒筒体1的作用,并且活动式的结构可以有效减轻整体的质量,避免影响到滚筒筒体1的正常转动;The contact portion between the first connecting rod 36 and the inner tube 37 is provided with an annular limiting groove 39, and the first connecting rod 36 is supported by the inner tube 37 to ensure that the first connecting rod 36 will not be loose in structure. The supporting plate 32 moves toward the two ends of the drum body 1 along the direction of the inner tube 37 to support the drum body 1, and the movable structure can effectively reduce the overall mass to avoid affecting the normal rotation of the drum body 1.
撑顶板32通过锁止杆310与稳固环33连接,拔下锁止杆310即可释放撑顶板32,便于根据不同的滚筒筒体1来选择合适的撑顶板32,当滚筒筒体1受到应力时,应力会通过滚筒筒体1传递到撑顶板32上,然后再由撑顶板32传递至内管37上,从而实现应力的平衡分散,提升整体结构的稳定性和承载能力,撑顶板32的位置可以进行调整,这样可以确保不同种类货物的压力得到均匀传递到内管37上,通过调整撑顶板32的位置,可以有效解决因受力不均而可能导致滚筒筒体1出现跳动、震动、磨损、变形或弯曲等问题。The top support plate 32 is connected to the stabilizing ring 33 through the locking rod 310. The top support plate 32 can be released by pulling out the locking rod 310, so that a suitable top support plate 32 can be selected according to different drum bodies 1. When the drum body 1 is subjected to stress, the stress will be transmitted to the top support plate 32 through the drum body 1, and then transmitted to the inner tube 37 by the top support plate 32, so as to achieve balanced dispersion of stress and enhance the stability and bearing capacity of the overall structure. The position of the top support plate 32 can be adjusted to ensure that the pressure of different types of goods is evenly transmitted to the inner tube 37. By adjusting the position of the top support plate 32, problems such as jumping, vibration, wear, deformation or bending of the drum body 1 due to uneven force can be effectively solved.
实施例二:根据图4和图5所示,外管31与第一衔接杆36的交接处开设有导向开口34,导向开口34为水平方向,外倾斜条形孔314沿内管37管壁设置,外管31的内壁上转动安装有限位环35,限位环35位于外管31的两端,内管37位于两个限位环35之间,内管37通过螺栓与限位环35之间固定连接。Embodiment 2: As shown in Figures 4 and 5, a guide opening 34 is provided at the junction of the outer tube 31 and the first connecting rod 36, and the guide opening 34 is in a horizontal direction. The outer inclined strip hole 314 is arranged along the tube wall of the inner tube 37, and a limit ring 35 is rotatably installed on the inner wall of the outer tube 31. The limit ring 35 is located at both ends of the outer tube 31, and the inner tube 37 is located between the two limit rings 35. The inner tube 37 is fixedly connected to the limit ring 35 by bolts.
本实施例中,内管37和外管31是相互独立的组件,外管31通过限位环35与内管37之间的转动连接,并且内管37通过限位环35与对接板6连接,在正常使用情况下,传动杆5可以同时带动滚筒筒体1和内管37,确保整体设备能够有效地运输货物,导向开口34在此设计中起着非常重要的作用,不仅用于确定第一衔接杆36的移动路线,还能在第一衔接杆36移动的过程中起到定位作用,避免其旋转,通过导向开口34,可以有效地引导第一衔接杆36沿着设定的路径移动,确保其在移动过程中不偏离轨道,从而保证设备的正常运行和稳定性;In this embodiment, the inner tube 37 and the outer tube 31 are independent components. The outer tube 31 is connected to the inner tube 37 by rotation through the limit ring 35, and the inner tube 37 is connected to the docking plate 6 through the limit ring 35. Under normal use, the transmission rod 5 can drive the drum body 1 and the inner tube 37 at the same time to ensure that the overall equipment can effectively transport goods. The guide opening 34 plays a very important role in this design. It is not only used to determine the moving route of the first connecting rod 36, but also plays a positioning role in the process of the first connecting rod 36 moving to prevent it from rotating. Through the guide opening 34, the first connecting rod 36 can be effectively guided to move along the set path to ensure that it does not deviate from the track during the movement, thereby ensuring the normal operation and stability of the equipment;
同时,外管31两端设置的限位环35能够有效地避免内管37与外管31之间发生错位,确保它们的位置对齐稳定,此外,限位环35还具有承担和传递动力的功能,将内管37与外界的动力来源连接起来,实现设备的正常工作;At the same time, the limiting rings 35 arranged at both ends of the outer tube 31 can effectively prevent the inner tube 37 from being misaligned with the outer tube 31, ensuring that their positions are aligned and stable. In addition, the limiting rings 35 also have the function of bearing and transmitting power, connecting the inner tube 37 with the external power source to achieve normal operation of the equipment;
综合导向开口34和限位环35的设计,可以使设备的各个部件之间协调运行,保证整体结构的稳定性和可靠性,能够提高设备的操作效率,延长设备的使用寿命,并降低维护和故障的风险。The design of the integrated guide opening 34 and the limit ring 35 can coordinate the operation of various components of the equipment, ensure the stability and reliability of the overall structure, improve the operating efficiency of the equipment, extend the service life of the equipment, and reduce the risk of maintenance and failure.
实施例三:根据图5、图6和图8所示,内管37的管体上开设有中倾斜条形孔313,外倾斜条形孔314位于中倾斜条形孔313的一侧,中倾斜条形孔313的另一侧设置有侧斜条形孔312,内管37的管体上开设有区中条形孔311,区中条形孔311与导向开口34相互垂直,区中条形孔311位于两个侧斜条形孔312之间,中倾斜条形孔313和外倾斜条形孔314均沿区中条形孔311对称分布,中倾斜条形孔313对称分布在内管37的两侧,稳固环33的底部固定安装有第二衔接杆38,第二衔接杆38和第一衔接杆36沿稳固环33的轴线对称分布。Embodiment 3: As shown in Figures 5, 6 and 8, a middle inclined strip hole 313 is provided on the tube body of the inner tube 37, an outer inclined strip hole 314 is located on one side of the middle inclined strip hole 313, and a side inclined strip hole 312 is provided on the other side of the middle inclined strip hole 313, a zone middle strip hole 311 is provided on the tube body of the inner tube 37, the zone middle strip hole 311 is perpendicular to the guide opening 34, the zone middle strip hole 311 is located between the two side inclined strip holes 312, the middle inclined strip hole 313 and the outer inclined strip hole 314 are symmetrically distributed along the zone middle strip hole 311, and the middle inclined strip hole 313 is symmetrically distributed on both sides of the inner tube 37, and a second connecting rod 38 is fixedly installed on the bottom of the stabilizing ring 33, and the second connecting rod 38 and the first connecting rod 36 are symmetrically distributed along the axis of the stabilizing ring 33.
本实施例中,侧斜条形孔312、中倾斜条形孔313和外倾斜条形孔314沿着区中条形孔311对称分布,在内管37转动的过程中,不同位置的条形孔对第一衔接杆36的移动有不同影响,从而实现撑顶板32的灵活调整和稳定定位;In this embodiment, the side inclined strip holes 312, the middle inclined strip holes 313 and the outer inclined strip holes 314 are symmetrically distributed along the middle strip hole 311. During the rotation of the inner tube 37, the strip holes at different positions have different effects on the movement of the first connecting rod 36, thereby achieving flexible adjustment and stable positioning of the top support plate 32.
在中倾斜条形孔313内,第一衔接杆36的移动距离稍短,有助于调整撑顶板32的位置并保持其相对稳定,而在侧斜条形孔312内,第一衔接杆36的移动距离最短,避免撑顶板32位置出现偏移,在区中条形孔311内,第一衔接杆36位置不会发生移动,保持稳定状态,而在外倾斜条形孔314内,第一衔接杆36的移动距离最远,使撑顶板32能够快速移动到滚筒筒体1的端头处;In the middle inclined strip hole 313, the moving distance of the first connecting rod 36 is slightly shorter, which helps to adjust the position of the top support plate 32 and keep it relatively stable. In the side inclined strip hole 312, the moving distance of the first connecting rod 36 is the shortest, avoiding the position of the top support plate 32 from being offset. In the middle strip hole 311, the position of the first connecting rod 36 will not move and remain stable. In the outer inclined strip hole 314, the moving distance of the first connecting rod 36 is the farthest, so that the top support plate 32 can be quickly moved to the end of the drum body 1.
整体设计中移动距离为等差扩大,确保撑顶板32能够快速移动到需要的位置,并且以较为集中的状态设置在滚筒筒体1的中心区域,适应运输带的正常使用,同时,第二衔接杆38的存在可以保证撑顶板32始终处于均衡受力的状态,进一步提高设备的稳定性和可靠性;The moving distance in the overall design is arithmetic expansion, ensuring that the top support plate 32 can be quickly moved to the required position, and is arranged in a relatively concentrated state in the central area of the drum body 1 to adapt to the normal use of the conveyor belt. At the same time, the existence of the second connecting rod 38 can ensure that the top support plate 32 is always in a state of balanced force, further improving the stability and reliability of the equipment;
撑顶板32可以灵活地根据需要调整位置,并在滚筒筒体1内部保持相对稳定和集中的状态,有助于保证滚筒的正常运行和运输带整体的稳定性,不仅提高了设备的操作效率,还有助于延长滚筒筒体1和撑顶板32的使用寿命,并进一步减少了维护和故障的可能性。The support plate 32 can flexibly adjust its position as needed and maintain a relatively stable and centralized state inside the drum body 1, which helps to ensure the normal operation of the drum and the overall stability of the conveyor belt. It not only improves the operating efficiency of the equipment, but also helps to extend the service life of the drum body 1 and the support plate 32, and further reduces the possibility of maintenance and failure.
实施例四:根据图1、图2、图3和图4所示,滚筒筒体1的两端均固定安装有加固外环2,加固外环2的一侧活动连接有对接板6,对接板6的边缘处固定安装有阻挡板7,加固外环2插接在内管37与对接板6之间,对接板6的一侧转动连接有传动杆5,传动杆5的外壁上通过轴承活动连接有支撑座4,传动杆5的另一端与电机输出端相连接,阻挡板7的内部插接有限位杆8,限位杆8的一端插接在加固外环2的内部,阻挡板7的一侧与限位环35之间固定连接。Embodiment 4: As shown in Figures 1, 2, 3 and 4, a reinforcing outer ring 2 is fixedly installed at both ends of the drum body 1, a docking plate 6 is movably connected to one side of the reinforcing outer ring 2, a blocking plate 7 is fixedly installed at the edge of the docking plate 6, the reinforcing outer ring 2 is inserted between the inner tube 37 and the docking plate 6, a transmission rod 5 is rotatably connected to one side of the docking plate 6, a support seat 4 is movably connected to the outer wall of the transmission rod 5 through a bearing, the other end of the transmission rod 5 is connected to the output end of the motor, a limiting rod 8 is inserted inside the blocking plate 7, one end of the limiting rod 8 is inserted inside the reinforcing outer ring 2, and one side of the blocking plate 7 is fixedly connected to the limiting ring 35.
本实施例中,滚筒筒体1两端的加固外环2插在阻挡板7与外管31之间,起到了位置确认和防止错位的作用,同时,对接板6位于两端可以保证整体的正常传动,在实际使用中,传动杆5与外部动力源连接,通过传动杆5直接带动滚筒筒体1的转动,确保设备正常运行,加固外环2通过限位杆8与阻挡板7连接,而内管37通过限位环35与对接板6连接,在正常情况下,滚筒筒体1会与内管37同步转动,保证整体系统顺畅地运输货物,而滚筒筒体1两端的加固外环2通过限位杆8与阻挡板7连接,这样设计可以保证设备在运行时保持稳定性和功能正常;In this embodiment, the reinforced outer rings 2 at both ends of the drum body 1 are inserted between the blocking plate 7 and the outer tube 31, which plays a role in confirming the position and preventing misalignment. At the same time, the docking plates 6 are located at both ends to ensure the normal transmission of the whole. In actual use, the transmission rod 5 is connected to the external power source, and the rotation of the drum body 1 is directly driven by the transmission rod 5 to ensure the normal operation of the equipment. The reinforced outer ring 2 is connected to the blocking plate 7 through the limit rod 8, and the inner tube 37 is connected to the docking plate 6 through the limit ring 35. Under normal circumstances, the drum body 1 will rotate synchronously with the inner tube 37 to ensure that the whole system transports goods smoothly, and the reinforced outer rings 2 at both ends of the drum body 1 are connected to the blocking plate 7 through the limit rod 8. This design can ensure that the equipment maintains stability and normal function during operation;
当需要调整撑顶板32的位置时,可以拔出限位杆8,使滚筒筒体1与对接板6分离,这样,对接板6的转动将只带动内管37,从而推动撑顶板32移动至需要的位置,通过这样的设计,可以灵活地调整撑顶板32的位置,以适应不同的运输需求和货物情况,这种设计降低了调整撑顶板32位置时的操作难度,提高了操作的便捷性和效率。When it is necessary to adjust the position of the top support plate 32, the limit rod 8 can be pulled out to separate the drum body 1 from the docking plate 6. In this way, the rotation of the docking plate 6 will only drive the inner tube 37, thereby pushing the top support plate 32 to move to the required position. Through such a design, the position of the top support plate 32 can be flexibly adjusted to adapt to different transportation needs and cargo conditions. This design reduces the difficulty of operation when adjusting the position of the top support plate 32, and improves the convenience and efficiency of operation.
本装置的使用方法及工作原理:限位杆8插在阻挡板7当中时,滚筒筒体1与对接板6保持一同转动的状态,对接板6在带动内管37的同时,也会通过滚筒筒体1带动外管31,外管31与内管37之间就不会出现相对转动的情况,撑顶板32就能够集中在滚筒筒体1的中心处来进行撑顶,起到提升滚筒筒体1结构强度的作用;The use method and working principle of the device: when the limit rod 8 is inserted into the blocking plate 7, the drum body 1 and the docking plate 6 keep rotating together. While driving the inner tube 37, the docking plate 6 also drives the outer tube 31 through the drum body 1. There will be no relative rotation between the outer tube 31 and the inner tube 37. The supporting plate 32 can be concentrated at the center of the drum body 1 to support the top, thereby improving the structural strength of the drum body 1.
在需要调整撑顶板32位置的时候,拔出限位杆8,让滚筒筒体1与对接板6分离,此时对接板6的转动就只会单独带动内管37,而转动内管37的时候,外倾斜条形孔314与第一衔接杆36的接触位置就发生了变化,此时内管37就会对第一衔接杆36产生推力,并最终达到推动撑顶板32的目的;When the position of the top support plate 32 needs to be adjusted, the limit rod 8 is pulled out to separate the drum body 1 from the docking plate 6. At this time, the rotation of the docking plate 6 will only drive the inner tube 37 alone. When the inner tube 37 is rotated, the contact position between the outer inclined strip hole 314 and the first connecting rod 36 changes. At this time, the inner tube 37 will generate a thrust on the first connecting rod 36, and finally achieve the purpose of pushing the top support plate 32.
在撑顶板32移动的过程中,中倾斜条形孔313内第一衔接杆36的移动距离稍短,侧斜条形孔312内第一衔接杆36的移动距离最短,区中条形孔311内第一衔接杆36的侧不会产生任何移动,位于外倾斜条形孔314内第一衔接杆36的移动距离最远;During the movement of the top support plate 32, the moving distance of the first connecting rod 36 in the middle inclined strip hole 313 is slightly shorter, the moving distance of the first connecting rod 36 in the side inclined strip hole 312 is the shortest, the side of the first connecting rod 36 in the middle strip hole 311 will not move at all, and the moving distance of the first connecting rod 36 in the outer inclined strip hole 314 is the farthest;
移动距离为等差扩大,保证撑顶板32可以快速移动到滚筒筒体1的端头处,并且移动之后的撑顶板32既然以一个较为集中的状态设置在滚筒筒体1的中心区域,比较适应运输带的正常使用情况,第二衔接杆38的存在,可以保证撑顶板32始终处在均衡受力的状态;The moving distance is expanded arithmetic difference, which ensures that the top support plate 32 can be quickly moved to the end of the drum body 1. Since the top support plate 32 after the movement is arranged in a relatively concentrated state in the central area of the drum body 1, it is more suitable for the normal use of the conveyor belt. The existence of the second connecting rod 38 can ensure that the top support plate 32 is always in a state of balanced force.
撑顶板32通过锁止杆310与稳固环33连接,可以随时拆卸,根据滚筒筒体1的尺寸来选择合适的撑顶板32,在调整好撑顶板32的位置之后,将限位杆8重新插入阻挡板7与加固外环2之间即可。The top support plate 32 is connected to the stabilizing ring 33 through the locking rod 310 and can be disassembled at any time. A suitable top support plate 32 is selected according to the size of the drum body 1. After adjusting the position of the top support plate 32, the limit rod 8 is reinserted between the blocking plate 7 and the reinforcing outer ring 2.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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