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CN118664057A - Metal product butt welding device - Google Patents

Metal product butt welding device Download PDF

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Publication number
CN118664057A
CN118664057A CN202411160736.5A CN202411160736A CN118664057A CN 118664057 A CN118664057 A CN 118664057A CN 202411160736 A CN202411160736 A CN 202411160736A CN 118664057 A CN118664057 A CN 118664057A
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China
Prior art keywords
rotating shaft
rod
welding
longitudinal
metal product
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Pending
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CN202411160736.5A
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Chinese (zh)
Inventor
闫恩雷
候雪芹
闫恩龙
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Qidong Huislong Machinery Co ltd
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Qidong Huislong Machinery Co ltd
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Priority to CN202411160736.5A priority Critical patent/CN118664057A/en
Publication of CN118664057A publication Critical patent/CN118664057A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

本发明涉及金属焊接技术领域,具体为一种金属制品对接焊接装置,包括底板以及安装其上的纵向活动杆,纵向活动杆顶端的横向转轴一端部安装有定位基座,同步抵紧机构安装在定位基座中用于固定金属制品,定向翻转机构随纵向活动杆同步运动,衔接机构的两侧与横向转轴二连接,以便于保持定向翻转机构顺利传动,恒距焊接机构与金属制品的表面抵接,恒距焊接机构的工作端随金属制品转动进行动态调整;本装置具有适应性广、夹持种类多、焊接过程稳定以及焊接距离恒定的特点,能实现对多种同类金属制品的焊接工作,不仅调整焊接位置时运行平稳,而且焊接过程中可根据焊缝变动,对焊接头工作端的位置进行自动调整,从而有效保证焊接的精度。

The present invention relates to the technical field of metal welding, and specifically to a butt welding device for metal products, comprising a base plate and a longitudinal movable rod installed thereon, a positioning base being installed at one end of a transverse rotating shaft at the top end of the longitudinal movable rod, a synchronous tightening mechanism being installed in the positioning base for fixing the metal product, a directional flipping mechanism moving synchronously with the longitudinal movable rod, two sides of the connecting mechanism being connected to the transverse rotating shaft 2 to maintain smooth transmission of the directional flipping mechanism, a constant distance welding mechanism abutting against the surface of the metal product, and a working end of the constant distance welding mechanism being dynamically adjusted as the metal product rotates; the device has the characteristics of wide adaptability, multiple clamping types, stable welding process and constant welding distance, and can realize welding work on a variety of similar metal products, not only running smoothly when adjusting the welding position, but also being able to automatically adjust the position of the working end of the welding head according to the changes in the weld during the welding process, thereby effectively ensuring the welding accuracy.

Description

一种金属制品对接焊接装置Metal product butt welding device

技术领域Technical Field

本发明属于金属焊接技术领域,尤其涉及一种金属制品对接焊接装置。The invention belongs to the technical field of metal welding, and in particular relates to a butt welding device for metal products.

背景技术Background Art

金属制品行业包括结构性金属制品制造、金属工具制造、集装箱及金属包装容器制造、不锈钢及类似日用金属制造等,随着社会的进步和科技的发展,金属制品在工业、农业以及人们的生活各个领域的应用越来越广泛,也为社会创造越来越大的价值。The metal products industry includes the manufacturing of structural metal products, metal tools, containers and metal packaging containers, stainless steel and similar daily metals, etc. With the progress of society and the development of science and technology, metal products are increasingly used in industry, agriculture and all areas of people's lives, creating more and more value for society.

两个金属制品在连接过程中需要使用到对接焊接装置,目前的对接焊接装置在使用时,将金属制品分别放置在安装座上,通过调整多个拧紧螺栓对金属制品进行固定,并利用设置的驱动件更改金属制品的相对位置,还搭配摩擦焊的方式对金属管进行焊接;但在焊接的过程中只适用于进行圆管的对接焊接,存在焊接种类单一的问题,同时难以有效控制如方体等金属制品焊缝与焊接工作端的距离,导致焊接成品的质量参差不齐,影响金属制品的后续使用。A butt welding device is required for connecting two metal products. When the current butt welding device is used, the metal products are placed on the mounting seats respectively, and the metal products are fixed by adjusting multiple tightening bolts. The relative positions of the metal products are changed by using the set driving parts, and the metal pipes are welded by friction welding. However, during the welding process, it is only suitable for butt welding of round pipes. There is a problem of a single welding type. At the same time, it is difficult to effectively control the distance between the weld of metal products such as cubes and the welding working end, resulting in uneven quality of the welded products, affecting the subsequent use of the metal products.

发明内容Summary of the invention

本发明实施例的目的在于提供一种金属制品对接焊接装置,旨在解决上述背景技术中存在的问题。The purpose of the embodiments of the present invention is to provide a metal product butt welding device, aiming to solve the problems existing in the above-mentioned background technology.

本发明实施例是这样实现的,一种金属制品对接焊接装置,包括底板,还包括:The embodiment of the present invention is implemented as follows: a metal product butt welding device includes a base plate and further includes:

纵向活动杆,所述纵向活动杆成对布置在底板上,两侧纵向活动杆的顶端转动安装有横向转轴一;Longitudinal movable rods, which are arranged in pairs on the bottom plate, and the top ends of the longitudinal movable rods on both sides are rotatably mounted with a transverse rotating shaft 1;

定位基座,所述定位基座安装于两侧横向转轴一相对的一端,所述定位基座的内部设置有凹槽,以便于放置不同尺寸的金属制品;A positioning base, the positioning base is installed at one end opposite to the two lateral rotating shafts, and a groove is provided inside the positioning base to facilitate the placement of metal products of different sizes;

同步抵紧机构,所述同步抵紧机构安装在定位基座中,对两个放置在定位基座中的金属制品进行固定;A synchronous tightening mechanism, which is installed in the positioning base to fix two metal products placed in the positioning base;

定向翻转机构,所述定向翻转机构滑动布置在底板上,所述定向翻转机构的底端与纵向活动杆转动连接,所述定向翻转机构随纵向活动杆同步运动,所述定向翻转机构的顶端还与横向转轴一固定连接,并在所述定向翻转机构工作的情况下带动横向转轴一、定位基座以及金属制品同步转动;A directional flip mechanism, wherein the directional flip mechanism is slidably arranged on the bottom plate, the bottom end of the directional flip mechanism is rotatably connected to the longitudinal movable rod, the directional flip mechanism moves synchronously with the longitudinal movable rod, the top end of the directional flip mechanism is also fixedly connected to the transverse rotating shaft 1, and when the directional flip mechanism is working, the transverse rotating shaft 1, the positioning base and the metal product are driven to rotate synchronously;

衔接机构,所述衔接机构设置在底板的底端,所述衔接机构的两侧与横向转轴二连接,以便于在纵向活动杆运动过程中保持定向翻转机构顺利传动;A connection mechanism, the connection mechanism is arranged at the bottom end of the bottom plate, and the two sides of the connection mechanism are connected to the second transverse rotating shaft, so as to maintain the smooth transmission of the directional flip mechanism during the movement of the longitudinal movable rod;

恒距焊接机构,所述恒距焊接机构固定安装于底板的侧面,所述恒距焊接机构的工作端与金属制品的表面抵接,所述恒距焊接机构的工作端随金属制品转动进行动态调整,以便于保证焊接的质量;A constant distance welding mechanism, wherein the constant distance welding mechanism is fixedly mounted on the side of the bottom plate, wherein the working end of the constant distance welding mechanism abuts against the surface of the metal product, and the working end of the constant distance welding mechanism is dynamically adjusted as the metal product rotates, so as to ensure the quality of welding;

其中,所述底板和纵向活动杆上还安装有反向驱动机构,所述反向驱动机构的两侧驱动端分别与独立布置的纵向活动杆连接,用于控制两侧纵向活动杆沿着底板以相反的方向运动,进而调整两段金属制品之间的相对距离。Among them, a reverse drive mechanism is also installed on the base plate and the longitudinal movable rod. The driving ends on both sides of the reverse drive mechanism are respectively connected to the independently arranged longitudinal movable rods, which are used to control the longitudinal movable rods on both sides to move in opposite directions along the base plate, thereby adjusting the relative distance between the two sections of metal products.

优选地,所述同步抵紧机构包括纵向转轴、十字拨架一、驱动齿盘、活动齿盘、螺旋条、抵紧杆和限位槽;Preferably, the synchronous pressing mechanism comprises a longitudinal rotating shaft, a cross frame, a driving gear plate, a movable gear plate, a spiral bar, a pressing rod and a limiting groove;

所述纵向转轴转动安装在定位基座中,所述纵向转轴的顶端安装有十字拨架一,用于拨动纵向转轴运动;The longitudinal rotating shaft is rotatably mounted in the positioning base, and a cross-type shifting frame is mounted on the top of the longitudinal rotating shaft for shifting the longitudinal rotating shaft to move;

所述纵向转轴的底端安装有驱动齿盘,所述定位基座内部沿横向转轴一轴向方向转动布置有活动齿盘,所述活动齿盘的侧面边缘位置设置多个与驱动齿盘啮合的齿,并在所述活动齿盘的布置螺旋条,以便于通过转动十字拨架一带动纵向转轴、驱动齿盘、活动齿盘以及螺旋条转动;A driving toothed disc is installed at the bottom end of the longitudinal rotating shaft, and a movable toothed disc is arranged inside the positioning base to rotate along the axial direction of the transverse rotating shaft, and a plurality of teeth meshing with the driving toothed disc are arranged at the side edge position of the movable toothed disc, and a spiral strip is arranged on the movable toothed disc, so that the longitudinal rotating shaft, the driving toothed disc, the movable toothed disc and the spiral strip can be driven to rotate by rotating the cross-type rack;

所述定位基座内部还均匀布置有多个抵紧杆,所述抵紧杆与定位基座上的限位槽滑动连接,所述抵紧杆的侧面还开设有与螺旋条配合的槽,用于在所述活动齿盘和螺旋条转动过程中拉动抵紧杆沿着限位槽滑动;A plurality of clamping rods are evenly arranged inside the positioning base, and the clamping rods are slidably connected to the limiting grooves on the positioning base. The sides of the clamping rods are also provided with grooves that cooperate with the spiral strips, which are used to pull the clamping rods to slide along the limiting grooves during the rotation of the movable toothed disc and the spiral strips;

所述抵紧杆的工作端设置有弧形槽,弧形槽内粘接有防护层,以避免在夹持时损坏金属制品的表层。The working end of the clamping rod is provided with an arc groove, and a protective layer is bonded in the arc groove to avoid damaging the surface layer of the metal product during clamping.

优选地,所述反向驱动机构包括固定板、双向丝杠、水平导槽和十字拨架二;Preferably, the reverse drive mechanism comprises a fixed plate, a bidirectional lead screw, a horizontal guide groove and a cross frame;

所述固定板固定安装于底板的上表面,所述固定板表面上转动安装有双向丝杠,所述双向丝杠的两端分别与两侧的纵向活动杆连接;The fixing plate is fixedly mounted on the upper surface of the bottom plate, a bidirectional lead screw is rotatably mounted on the surface of the fixing plate, and both ends of the bidirectional lead screw are respectively connected to the longitudinal movable rods on both sides;

所述双向丝杠由独立布置的十字拨架二驱动,并在转动十字拨架二的情况下,推动两侧的纵向活动杆分别沿着底板上设置的水平导槽以相反方向滑动。The bidirectional lead screw is driven by a second independently arranged cross-shift frame, and when the second cross-shift frame is rotated, the longitudinal movable rods on both sides are pushed to slide in opposite directions along the horizontal guide grooves arranged on the bottom plate.

优选地,所述纵向活动杆上还安装有限位块,所述限位块与底板内部设置的水平限位槽滑动连接,用于避免所述纵向活动杆坠落的同时提高运动的稳定性。Preferably, a limiting block is also installed on the longitudinal movable rod, and the limiting block is slidably connected to a horizontal limiting groove arranged inside the bottom plate, so as to prevent the longitudinal movable rod from falling and improve the stability of the movement.

优选地,所述定向翻转机构包括横向转轴二、阶梯轴、带轮、同步带、驱动电机和T型斜拉杆;Preferably, the directional flipping mechanism comprises a second transverse rotating shaft, a stepped shaft, a pulley, a synchronous belt, a driving motor and a T-shaped inclined tie rod;

所述横向转轴二转动安装于纵向活动杆的底端,所述阶梯轴固定安装在横向转轴一的端部,所述横向转轴二和阶梯轴上均安装有带轮,且所述横向转轴二和阶梯轴上的带轮通过同步带连接,并在所述底板上开设供同步带运动的导向槽;The second transverse rotating shaft is rotatably mounted on the bottom end of the longitudinal movable rod, and the stepped shaft is fixedly mounted on the end of the first transverse rotating shaft. Pulleys are mounted on both the second transverse rotating shaft and the stepped shaft, and the pulleys on the second transverse rotating shaft and the stepped shaft are connected by a synchronous belt, and a guide groove for the synchronous belt to move is provided on the bottom plate;

所述横向转轴二由独立布置的驱动电机驱动,所述驱动电机的顶端安装有T型斜拉杆,所述T型斜拉杆还与底板的底端滑动连接。The second transverse rotating shaft is driven by an independently arranged driving motor, a T-shaped inclined tie rod is installed on the top end of the driving motor, and the T-shaped inclined tie rod is also slidably connected to the bottom end of the bottom plate.

优选地,所述衔接机构包括限位环、支座、限位套和水平卡槽;Preferably, the connection mechanism comprises a limiting ring, a support, a limiting sleeve and a horizontal slot;

所述限位环安装在横向转轴二上,所述限位环与纵向活动杆转动连接;The limiting ring is installed on the second transverse rotating shaft, and the limiting ring is rotatably connected with the longitudinal movable rod;

所述支座安装于底板的底端中部,所述支座内转动布置有限位套,所述限位套同时与两端横向转轴二上开设的水平卡槽滑动连接。The support is installed at the middle of the bottom end of the base plate, and a limit sleeve is rotatably arranged inside the support. The limit sleeve is slidably connected with horizontal slots opened on the two transverse rotating shafts at both ends.

优选地,所述恒距焊接机构包括L杆、套筒、触杆、衔接杆、焊接头和连接件;Preferably, the constant distance welding mechanism comprises an L-rod, a sleeve, a feeler rod, a connecting rod, a welding head and a connecting piece;

所述L杆固定安装在底板的侧面,所述L杆的一侧成对布置套筒,所述套筒上弹性插接有触杆,所述触杆与金属制品的表面抵接;The L-rod is fixedly mounted on the side of the bottom plate, and sleeves are arranged in pairs on one side of the L-rod. A contact rod is elastically inserted on the sleeve, and the contact rod abuts against the surface of the metal product;

其中,两侧触杆之间设置有焊接头,所述触杆通过衔接杆与焊接头连接;Wherein, a welding head is arranged between the two side contact rods, and the contact rods are connected to the welding head through a connecting rod;

所述L杆的内部安装有连接件,所述连接件的一端焊接头连接,所述连接件的另一端与焊接设备连接。A connecting piece is installed inside the L-rod, one end of the connecting piece is connected to a welding head, and the other end of the connecting piece is connected to a welding device.

本发明实施例提供的一种金属制品对接焊接装置,具有适应性广、夹持种类多、焊接过程稳定以及焊接距离恒定的特点,能实现对多种同类金属制品的焊接工作,无需人工逐一夹持金属制品可缩短固定时间,不仅调整焊接位置时运行平稳,而且焊接过程中可根据焊缝变动,对焊接头工作端的位置进行自动调整,从而有效保证焊接的精度。A metal product butt welding device provided by an embodiment of the present invention has the characteristics of wide adaptability, multiple clamping types, stable welding process and constant welding distance. It can realize welding work on multiple similar metal products, and does not need to manually clamp the metal products one by one, which can shorten the fixing time. Not only does it run smoothly when adjusting the welding position, but the position of the working end of the welding head can be automatically adjusted according to the changes in the weld during the welding process, thereby effectively ensuring the welding accuracy.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明实施例提供的一种金属制品对接焊接装置的立体结构图;FIG1 is a three-dimensional structural diagram of a metal product butt welding device provided by an embodiment of the present invention;

图2为本发明实施例提供的一种金属制品对接焊接装置中定位基座的剖视图;FIG2 is a cross-sectional view of a positioning base in a metal product butt welding device provided by an embodiment of the present invention;

图3为本发明实施例提供的一种金属制品对接焊接装置中同步抵紧机构的局部立体结构图;FIG3 is a partial three-dimensional structural diagram of a synchronous tightening mechanism in a metal product butt welding device provided by an embodiment of the present invention;

图4为图1中A处局部放大图;FIG4 is a partial enlarged view of point A in FIG1 ;

图5为图1中B处局部放大图;FIG5 is a partial enlarged view of point B in FIG1;

图6为本发明实施例提供的一种金属制品对接焊接装置中恒距焊接机构的立体结构图;FIG6 is a three-dimensional structural diagram of a constant distance welding mechanism in a metal product butt welding device provided by an embodiment of the present invention;

附图中:1-底板;2-纵向活动杆;3-横向转轴一;4-定位基座;5-凹槽;6-纵向转轴;7-十字拨架一;8-驱动齿盘;9-活动齿盘;10-螺旋条;11-抵紧杆;12-限位槽;13-固定板;14-双向丝杠;15-水平导槽;16-十字拨架二;17-限位块;18-水平限位槽;19-横向转轴二;20-阶梯轴;21-带轮;22-同步带;23-导向槽;24-驱动电机;25-T型斜拉杆;26-限位环;27-支座;28-限位套;29-水平卡槽;30-L杆;31-套筒;32-触杆;33-衔接杆;34-焊接头;35-连接件;100-同步抵紧机构;200-定向翻转机构;300-衔接机构;400-恒距焊接机构;500-反向驱动机构。In the attached drawings: 1-bottom plate; 2-longitudinal movable rod; 3-transverse rotating shaft 1; 4-positioning base; 5-groove; 6-longitudinal rotating shaft; 7-cross-shifting frame 1; 8-driving gear plate; 9-movable gear plate; 10-spiral strip; 11-tightening rod; 12-limiting groove; 13-fixing plate; 14-bidirectional lead screw; 15-horizontal guide groove; 16-cross-shifting frame 2; 17-limiting block; 18-horizontal limiting groove; 19-transverse rotating shaft 2; 20-step shaft; 21- Pulley; 22-synchronous belt; 23-guide groove; 24-driving motor; 25-T-type inclined rod; 26-limiting ring; 27-support; 28-limiting sleeve; 29-horizontal slot; 30-L rod; 31-sleeve; 32-touch rod; 33-connecting rod; 34-welding head; 35-connecting piece; 100-synchronous tightening mechanism; 200-directional flipping mechanism; 300-connecting mechanism; 400-constant distance welding mechanism; 500-reverse driving mechanism.

具体实施方式DETAILED DESCRIPTION

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

如图1至图6所示,为本发明的一个实施例提供的一种金属制品对接焊接装置的结构图,包括底板1、纵向活动杆2、定位基座4、同步抵紧机构100、定向翻转机构200、衔接机构300和恒距焊接机构400,所述纵向活动杆2成对布置在底板1上,两侧纵向活动杆2的顶端转动安装有横向转轴一3;所述定位基座4安装于两侧横向转轴一3相对的一端,所述定位基座4的内部设置有凹槽5,以便于放置不同尺寸的金属制品;所述同步抵紧机构100安装在定位基座4中,对两个放置在定位基座4中的金属制品进行固定;所述定向翻转机构200滑动布置在底板1上,所述定向翻转机构200的底端与纵向活动杆2转动连接,所述定向翻转机构200随纵向活动杆2同步运动,所述定向翻转机构200的顶端还与横向转轴一3固定连接,并在所述定向翻转机构200工作的情况下带动横向转轴一3、定位基座4以及金属制品同步转动;所述衔接机构300设置在底板1的底端,所述衔接机构300的两侧与横向转轴二19连接,以便于在纵向活动杆2运动过程中保持定向翻转机构200顺利传动;所述恒距焊接机构400固定安装于底板1的侧面,所述恒距焊接机构400的工作端与金属制品的表面抵接,所述恒距焊接机构400的工作端随金属制品转动进行动态调整,以便于保证焊接的质量;其中,所述底板1和纵向活动杆2上还安装有反向驱动机构500,所述反向驱动机构500的两侧驱动端分别与独立布置的纵向活动杆2连接,用于控制两侧纵向活动杆2沿着底板1以相反的方向运动,进而调整两段金属制品之间的相对距离。As shown in Figures 1 to 6, a structural diagram of a metal product butt welding device provided by an embodiment of the present invention includes a base plate 1, a longitudinal movable rod 2, a positioning base 4, a synchronous pressing mechanism 100, a directional flipping mechanism 200, a connection mechanism 300 and a constant distance welding mechanism 400, wherein the longitudinal movable rods 2 are arranged in pairs on the base plate 1, and the top ends of the longitudinal movable rods 2 on both sides are rotatably installed with a transverse rotating shaft 3; the positioning base 4 is installed at the opposite end of the transverse rotating shaft 3 on both sides, and a groove 5 is provided inside the positioning base 4 to facilitate the placement of metal products of different sizes; the synchronous pressing mechanism 100 is installed in the positioning base 4 to fix two metal products placed in the positioning base 4; the directional flipping mechanism 200 is slidably arranged on the base plate 1, the bottom end of the directional flipping mechanism 200 is rotatably connected to the longitudinal movable rod 2, the directional flipping mechanism 200 moves synchronously with the longitudinal movable rod 2, and the top of the directional flipping mechanism 200 is also connected to the transverse rotating shaft 3. The directional turning mechanism 200 is fixedly connected to the lateral rotating shaft 13, and drives the lateral rotating shaft 13, the positioning base 4 and the metal product to rotate synchronously when the directional turning mechanism 200 is working; the connecting mechanism 300 is arranged at the bottom end of the base plate 1, and the two sides of the connecting mechanism 300 are connected to the lateral rotating shaft 19, so as to maintain the smooth transmission of the directional turning mechanism 200 during the movement of the longitudinal movable rod 2; the constant distance welding mechanism 400 is fixedly installed on the side of the base plate 1, and the working end of the constant distance welding mechanism 400 abuts against the surface of the metal product, and the working end of the constant distance welding mechanism 400 is dynamically adjusted with the rotation of the metal product, so as to ensure the quality of welding; wherein, a reverse driving mechanism 500 is also installed on the base plate 1 and the longitudinal movable rod 2, and the driving ends on both sides of the reverse driving mechanism 500 are respectively connected to the independently arranged longitudinal movable rods 2, which are used to control the longitudinal movable rods 2 on both sides to move in opposite directions along the base plate 1, thereby adjusting the relative distance between the two sections of the metal product.

在本发明的一个实例中,预先通过设置的同步抵紧机构100实现对两段金属制品的固定工作,由设置的反向驱动机构500调整两段金属制品的距离,并通过衔接机构300保持定向翻转机构200的顺利传动,所述定向翻转机构200搭配恒距焊接机构400对金属制品进行焊接的过程中,能够全程对焊接工作位置进行调整。In one example of the present invention, the fixing of two sections of metal products is achieved in advance by means of a synchronous clamping mechanism 100, the distance between the two sections of metal products is adjusted by means of a reverse driving mechanism 500, and the smooth transmission of the directional flipping mechanism 200 is maintained by means of a connecting mechanism 300. During the process of welding metal products by means of the directional flipping mechanism 200 in combination with the constant distance welding mechanism 400, the welding working position can be adjusted throughout the entire process.

本装置提供的一种金属制品对接焊接装置,具有适应性广、夹持种类多、焊接过程稳定以及焊接距离恒定的特点,能实现对多种同类金属制品的焊接工作,不仅调整焊接位置时运行平稳,而且焊接过程中可根据焊缝变动,对焊接头34工作端的位置进行自动调整,从而有效保证焊接的精度。The device provides a metal product butt welding device, which has the characteristics of wide adaptability, multiple clamping types, stable welding process and constant welding distance. It can realize the welding of multiple similar metal products. Not only does it run smoothly when adjusting the welding position, but the position of the working end of the welding head 34 can be automatically adjusted according to the changes in the weld during the welding process, thereby effectively ensuring the welding accuracy.

如图1、图2和图3所示,作为本发明的一种优选实施例,所述同步抵紧机构100包括纵向转轴6、十字拨架一7、驱动齿盘8、活动齿盘9、螺旋条10、抵紧杆11和限位槽12;As shown in FIG. 1 , FIG. 2 and FIG. 3 , as a preferred embodiment of the present invention, the synchronous pressing mechanism 100 includes a longitudinal shaft 6, a cross frame 7, a driving gear 8, a movable gear 9, a spiral bar 10, a pressing rod 11 and a limiting groove 12;

所述纵向转轴6转动安装在定位基座4中,所述纵向转轴6的顶端安装有十字拨架一7,用于拨动纵向转轴6运动;The longitudinal rotating shaft 6 is rotatably mounted in the positioning base 4, and a cross-shaped shifting frame 7 is mounted on the top of the longitudinal rotating shaft 6 for shifting the longitudinal rotating shaft 6 to move;

所述纵向转轴6的底端安装有驱动齿盘8,所述定位基座4内部沿横向转轴一3轴向方向转动布置有活动齿盘9,所述活动齿盘9的侧面边缘位置设置多个与驱动齿盘8啮合的齿,并在所述活动齿盘9的布置螺旋条10,以便于通过转动十字拨架一7带动纵向转轴6、驱动齿盘8、活动齿盘9以及螺旋条10转动;A driving toothed disc 8 is installed at the bottom end of the longitudinal rotating shaft 6, and a movable toothed disc 9 is arranged inside the positioning base 4 to rotate along the axial direction of the transverse rotating shaft 3. A plurality of teeth meshing with the driving toothed disc 8 are arranged at the side edge of the movable toothed disc 9, and a spiral strip 10 is arranged on the movable toothed disc 9, so that the longitudinal rotating shaft 6, the driving toothed disc 8, the movable toothed disc 9 and the spiral strip 10 can be driven to rotate by rotating the cross-pickup frame 7;

所述定位基座4内部还均匀布置有多个抵紧杆11,所述抵紧杆11与定位基座4上的限位槽12滑动连接,所述抵紧杆11的侧面还开设有与螺旋条10配合的槽,用于在所述活动齿盘9和螺旋条10转动过程中拉动抵紧杆11沿着限位槽12滑动。A plurality of clamping rods 11 are evenly arranged inside the positioning base 4, and the clamping rods 11 are slidably connected to the limiting grooves 12 on the positioning base 4. The side of the clamping rods 11 is also provided with grooves that cooperate with the spiral bars 10, which are used to pull the clamping rods 11 to slide along the limiting grooves 12 during the rotation of the movable toothed disc 9 and the spiral bars 10.

在本发明的一个实例中,所述抵紧杆11的工作端设置有弧形槽,弧形槽内粘接有防护层,所述防护层由橡胶材料制成,以避免在夹持时损坏金属制品的表层;In one embodiment of the present invention, the working end of the clamping rod 11 is provided with an arc groove, and a protective layer is bonded in the arc groove. The protective layer is made of rubber material to avoid damaging the surface of the metal product during clamping.

此外,本装置所述定位基座4内设置供驱动齿盘8以及齿运动的腔室,以便于在金属制品放置在相邻抵紧杆11之间时,通过转动十字拨架一7带动纵向转轴6以及驱动齿盘8转动,由于所述驱动齿盘8与活动齿盘9侧面的齿啮合,从而带动活动齿盘9以及螺旋条10转动,所述螺旋条10拉动抵紧杆11沿着限位槽12上设置的槽滑动,且为了提高装置的适应性,可根据需要调整抵紧杆11布置的数量。In addition, a chamber for driving the gear plate 8 and the movement of the teeth is provided in the positioning base 4 of the device, so that when the metal product is placed between adjacent clamping rods 11, the longitudinal rotating shaft 6 and the driving gear plate 8 are driven to rotate by rotating the cross-shift frame 7. Since the driving gear plate 8 is engaged with the teeth on the side of the movable gear plate 9, the movable gear plate 9 and the spiral bar 10 are driven to rotate. The spiral bar 10 pulls the clamping rod 11 to slide along the groove set on the limiting groove 12. In order to improve the adaptability of the device, the number of the clamping rods 11 arranged can be adjusted as needed.

如图1、图4和图5所示,作为本发明的另一种优选实施例,所述反向驱动机构500包括固定板13、双向丝杠14、水平导槽15和十字拨架二16;As shown in FIG. 1 , FIG. 4 and FIG. 5 , as another preferred embodiment of the present invention, the reverse drive mechanism 500 includes a fixed plate 13, a bidirectional lead screw 14, a horizontal guide groove 15 and a cross frame 16;

所述固定板13固定安装于底板1的上表面,所述固定板13表面上转动安装有双向丝杠14,所述双向丝杠14的两端分别与两侧的纵向活动杆2连接;The fixing plate 13 is fixedly mounted on the upper surface of the bottom plate 1, and a bidirectional lead screw 14 is rotatably mounted on the surface of the fixing plate 13, and both ends of the bidirectional lead screw 14 are respectively connected to the longitudinal movable rods 2 on both sides;

所述双向丝杠14由独立布置的十字拨架二16驱动,并在转动十字拨架二16的情况下,推动两侧的纵向活动杆2分别沿着底板1上设置的水平导槽15以相反方向滑动。The bidirectional lead screw 14 is driven by an independently arranged cross frame 2 16 , and when the cross frame 2 16 is rotated, the longitudinal movable rods 2 on both sides are pushed to slide in opposite directions along the horizontal guide grooves 15 provided on the bottom plate 1 .

在本发明的一个实例中,所述纵向活动杆2上还安装有限位块17,所述限位块17与底板1内部设置的水平限位槽18滑动连接,用于避免所述纵向活动杆2坠落的同时提高运动的稳定性;In one embodiment of the present invention, a limit block 17 is further installed on the longitudinal movable rod 2, and the limit block 17 is slidably connected to a horizontal limit groove 18 provided inside the bottom plate 1, so as to prevent the longitudinal movable rod 2 from falling and improve the stability of the movement;

在转动所述十字拨架二16的情况下,所述十字拨架二16带动双向丝杠14沿着固定板13转动,所述双向丝杠14还推动两侧的纵向活动杆2沿着水平导槽15以相反的方向运动,所述横向转轴一3、定位基座4、同步抵紧机构100以及金属制品同步运动。When the cross-shift frame 2 16 is rotated, the cross-shift frame 2 16 drives the bidirectional screw 14 to rotate along the fixed plate 13. The bidirectional screw 14 also pushes the longitudinal movable rods 2 on both sides to move in opposite directions along the horizontal guide groove 15. The transverse rotating shaft 1 3, the positioning base 4, the synchronous clamping mechanism 100 and the metal product move synchronously.

如图1、图4和图5所示,作为本发明的另一种优选实施例,所述定向翻转机构200包括横向转轴二19、阶梯轴20、带轮21、同步带22、驱动电机24和T型斜拉杆25;As shown in FIG. 1 , FIG. 4 and FIG. 5 , as another preferred embodiment of the present invention, the directional flipping mechanism 200 includes a transverse rotating shaft 19 , a stepped shaft 20 , a pulley 21 , a synchronous belt 22 , a driving motor 24 and a T-shaped inclined rod 25 ;

所述横向转轴二19转动安装于纵向活动杆2的底端,所述阶梯轴20固定安装在横向转轴一3的端部,所述横向转轴二19和阶梯轴20上均安装有带轮21,且所述横向转轴二19和阶梯轴20上的带轮21通过同步带22连接,并在所述底板1上开设供同步带22运动的导向槽23;The second transverse rotating shaft 19 is rotatably mounted on the bottom end of the longitudinal movable rod 2, and the stepped shaft 20 is fixedly mounted on the end of the first transverse rotating shaft 3. The second transverse rotating shaft 19 and the stepped shaft 20 are both equipped with pulleys 21, and the pulleys 21 on the second transverse rotating shaft 19 and the stepped shaft 20 are connected by a synchronous belt 22, and a guide groove 23 for the synchronous belt 22 to move is provided on the bottom plate 1;

所述横向转轴二19由独立布置的驱动电机24驱动,所述驱动电机24的顶端安装有T型斜拉杆25,所述T型斜拉杆25还与底板1的底端滑动连接。The second transverse rotating shaft 19 is driven by an independently arranged driving motor 24 , and a T-shaped inclined tie rod 25 is installed on the top end of the driving motor 24 . The T-shaped inclined tie rod 25 is also slidably connected to the bottom end of the bottom plate 1 .

在本发明的一个实例中,所述驱动电机24工作时带动一侧的横向转轴二19转动,所述横向转轴二19还通过衔接机构300带动另一侧的横向转轴二19同步转动,同时,所述横向转轴二19在转动过程中带动阶梯轴20以及带轮21同步运动,进而使得两侧的阶梯轴20以及横向转轴一3同频率转动。In one example of the present invention, the driving motor 24 drives the transverse rotating shaft 19 on one side to rotate when working, and the transverse rotating shaft 19 also drives the transverse rotating shaft 19 on the other side to rotate synchronously through the connecting mechanism 300. At the same time, the transverse rotating shaft 19 drives the stepped shaft 20 and the pulley 21 to move synchronously during the rotation process, thereby making the stepped shafts 20 and the transverse rotating shaft 13 on both sides rotate at the same frequency.

如图1、图4和图5所示,作为本发明的另一种优选实施例,所述衔接机构300包括限位环26、支座27、限位套28和水平卡槽29;As shown in FIG. 1 , FIG. 4 and FIG. 5 , as another preferred embodiment of the present invention, the connection mechanism 300 includes a limiting ring 26 , a support 27 , a limiting sleeve 28 and a horizontal slot 29 ;

所述限位环26安装在横向转轴二19上,所述限位环26与纵向活动杆2转动连接;The limiting ring 26 is installed on the second transverse rotating shaft 19, and the limiting ring 26 is rotatably connected with the longitudinal movable rod 2;

所述支座27安装于底板1的底端中部,所述支座27内转动布置有限位套28,所述限位套28同时与两端横向转轴二19上开设的水平卡槽29滑动连接。The support 27 is installed at the middle of the bottom end of the base plate 1. A limit sleeve 28 is rotatably arranged in the support 27. The limit sleeve 28 is slidably connected to the horizontal slots 29 opened on the horizontal rotating shafts 19 at both ends.

在本发明的一个实例中,当所述纵向活动杆2沿着水平导槽15以相反方向运动时,所述横向转轴一3以及阶梯轴20随之运动,通过设置的限位环26使对应侧的横向转轴二19同步运动,两侧的横向转轴二19沿着限位套28滑动,从而保证所述带轮21以及同步带22沿着导向槽23同步运动,在此过程中,所述驱动电机24以及T型斜拉杆25沿着底板1的底端滑动,以保证所述横向转轴二19能够在水平移动的过程中保持平稳传动。In one example of the present invention, when the longitudinal movable rod 2 moves in opposite directions along the horizontal guide groove 15, the transverse rotating shaft 13 and the stepped shaft 20 move accordingly, and the transverse rotating shaft 19 on the corresponding side moves synchronously through the set limit ring 26, and the transverse rotating shaft 19 on both sides slide along the limit sleeve 28, thereby ensuring that the pulley 21 and the synchronous belt 22 move synchronously along the guide groove 23. During this process, the drive motor 24 and the T-shaped inclined rod 25 slide along the bottom end of the base plate 1 to ensure that the transverse rotating shaft 19 can maintain smooth transmission during horizontal movement.

如图1和图6所示,作为本发明的另一种优选实施例,所述恒距焊接机构400包括L杆30、套筒31、触杆32、衔接杆33、焊接头34和连接件35;As shown in FIG. 1 and FIG. 6 , as another preferred embodiment of the present invention, the constant distance welding mechanism 400 includes an L rod 30 , a sleeve 31 , a feeler rod 32 , a connecting rod 33 , a welding head 34 and a connecting member 35 ;

所述L杆30固定安装在底板1的侧面,所述L杆30的一侧成对布置套筒31,所述套筒31上弹性插接有触杆32,所述触杆32与金属制品的表面抵接;The L-rod 30 is fixedly mounted on the side of the bottom plate 1, and a pair of sleeves 31 are arranged on one side of the L-rod 30. A contact rod 32 is elastically inserted into the sleeve 31, and the contact rod 32 abuts against the surface of the metal product.

其中,两侧触杆32之间设置有焊接头34,所述触杆32通过衔接杆33与焊接头34连接;A welding head 34 is provided between the two side contact rods 32, and the contact rods 32 are connected to the welding head 34 through a connecting rod 33;

所述L杆30的内部安装有连接件35,所述连接件35的一端焊接头34连接,所述连接件35的另一端与焊接设备连接。A connecting piece 35 is installed inside the L-bar 30 , one end of the connecting piece 35 is connected to the welding head 34 , and the other end of the connecting piece 35 is connected to a welding device.

在本发明的一个实例中,所述金属制品在对接后转动的过程中推动触杆32沿着套筒31滑动,所述触杆32还通过设置的衔接杆33带动焊接头34同步运动,并在所述连接件35外接焊接设备的情况下,由设置的焊接头34实现对金属制品的焊接工作。In one example of the present invention, the metal product pushes the feeler rod 32 to slide along the sleeve 31 during the rotation process after docking, and the feeler rod 32 also drives the welding head 34 to move synchronously through the arranged connecting rod 33, and when the connecting member 35 is connected to an external welding device, the arranged welding head 34 realizes the welding work of the metal product.

综上所述,将金属制品放置在相邻的抵紧杆11之间,通过转动十字拨架一7带动纵向转轴6以及驱动齿盘8转动,由于所述驱动齿盘8与活动齿盘9侧面的齿啮合,从而带动活动齿盘9以及螺旋条10转动,所述螺旋条10拉动抵紧杆11沿着限位槽12上设置的槽滑动,从而由抵紧杆11实现对金属制品的固定,还在转动十字拨架二16时带动双向丝杠14沿着固定板13转动,所述双向丝杠14还推动两侧的纵向活动杆2沿着水平导槽15以相反的方向运动,所述纵向活动杆2的顶端拉动横向转轴一3以及阶梯轴20运动,所述纵向活动杆2的底端通过限位环26拉动横向转轴二19沿着限位套28运动,所述驱动电机24带动一侧横向转轴二19转动时,还通过限位套28带动另一侧的横向转轴二19转动,两侧横向转轴二19均可通过同步带22依次带动带轮21、阶梯轴20、横向转轴一3、定位基座4以及金属制品转动,同时,所述T型斜拉杆25与外置的焊接设备连接,所述焊接头34对相邻金属制品的焊缝进行焊接,转动焊接时金属制品推动触杆32沿着套筒31滑动,所述套筒31内部的弹性件受力变形,所述触杆32通过衔接杆33带动焊接头34同步运动,从而保持转动状态下焊接头34与金属制品焊缝之间的距离恒定。本装置具有适应性广、夹持种类多、焊接过程稳定以及焊接距离恒定的特点,能实现对多种同类金属制品的焊接工作,不仅调整焊接位置时运行平稳,而且焊接过程中可根据焊缝变动,对焊接头34工作端的位置进行自动调整,从而有效保证焊接的精度。In summary, the metal product is placed between adjacent clamping rods 11, and the longitudinal rotating shaft 6 and the driving gear plate 8 are driven to rotate by rotating the cross-pickup frame 17. Since the driving gear plate 8 is engaged with the teeth on the side of the movable gear plate 9, the movable gear plate 9 and the spiral bar 10 are driven to rotate. The spiral bar 10 pulls the clamping rod 11 to slide along the groove set on the limiting groove 12, so that the metal product is fixed by the clamping rod 11. When the cross-pickup frame 2 16 is rotated, the bidirectional lead screw 14 is driven to rotate along the fixed plate 13. The bidirectional lead screw 14 also pushes the longitudinal movable rods 2 on both sides to move in opposite directions along the horizontal guide groove 15. The top end of the longitudinal movable rod 2 pulls the transverse rotating shaft 13 and the stepped shaft 20 to move, and the bottom end of the longitudinal movable rod 2 pulls the transverse rotating shaft 13 through the limiting ring 26. The lateral rotating shaft 19 moves along the limiting sleeve 28. When the driving motor 24 drives the lateral rotating shaft 19 on one side to rotate, it also drives the lateral rotating shaft 19 on the other side to rotate through the limiting sleeve 28. The lateral rotating shafts 19 on both sides can drive the pulley 21, the stepped shaft 20, the lateral rotating shaft 1 3, the positioning base 4 and the metal product to rotate in sequence through the synchronous belt 22. At the same time, the T-shaped inclined rod 25 is connected to the external welding equipment, and the welding head 34 welds the welds of adjacent metal products. During rotational welding, the metal product pushes the feeler rod 32 to slide along the sleeve 31, and the elastic part inside the sleeve 31 is deformed by force. The feeler rod 32 drives the welding head 34 to move synchronously through the connecting rod 33, thereby keeping the distance between the welding head 34 and the weld of the metal product constant in the rotating state. The device has the characteristics of wide adaptability, multiple clamping types, stable welding process and constant welding distance, and can realize welding work on a variety of similar metal products. Not only does it run smoothly when adjusting the welding position, but the position of the working end of the welding head 34 can be automatically adjusted according to the changes in the weld during the welding process, thereby effectively ensuring the welding accuracy.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims (7)

1.一种金属制品对接焊接装置,包括底板,其特征在于,还包括:1. A butt welding device for metal products, comprising a base plate, characterized in that it also includes: 纵向活动杆,所述纵向活动杆成对布置在底板上,两侧纵向活动杆的顶端转动安装有横向转轴一;Longitudinal movable rods, which are arranged in pairs on the bottom plate, and the top ends of the longitudinal movable rods on both sides are rotatably mounted with a transverse rotating shaft 1; 定位基座,所述定位基座安装于两侧横向转轴一相对的一端,所述定位基座的内部设置有凹槽,以便于放置不同尺寸的金属制品;A positioning base, the positioning base is installed at one end opposite to the two lateral rotating shafts, and a groove is provided inside the positioning base to facilitate the placement of metal products of different sizes; 同步抵紧机构,所述同步抵紧机构安装在定位基座中,对两个放置在定位基座中的金属制品进行固定;A synchronous tightening mechanism, which is installed in the positioning base to fix two metal products placed in the positioning base; 定向翻转机构,所述定向翻转机构滑动布置在底板上,所述定向翻转机构的底端与纵向活动杆转动连接,所述定向翻转机构随纵向活动杆同步运动,所述定向翻转机构的顶端还与横向转轴一固定连接,并在所述定向翻转机构工作的情况下带动横向转轴一、定位基座以及金属制品同步转动;A directional flip mechanism, wherein the directional flip mechanism is slidably arranged on the bottom plate, the bottom end of the directional flip mechanism is rotatably connected to the longitudinal movable rod, the directional flip mechanism moves synchronously with the longitudinal movable rod, the top end of the directional flip mechanism is also fixedly connected to the transverse rotating shaft 1, and when the directional flip mechanism is working, the transverse rotating shaft 1, the positioning base and the metal product are driven to rotate synchronously; 衔接机构,所述衔接机构设置在底板的底端,所述衔接机构的两侧与横向转轴二连接,以便于在纵向活动杆运动过程中保持定向翻转机构顺利传动;A connection mechanism, the connection mechanism is arranged at the bottom end of the bottom plate, and the two sides of the connection mechanism are connected to the second transverse rotating shaft, so as to maintain the smooth transmission of the directional flip mechanism during the movement of the longitudinal movable rod; 恒距焊接机构,所述恒距焊接机构固定安装于底板的侧面,所述恒距焊接机构的工作端与金属制品的表面抵接,所述恒距焊接机构的工作端随金属制品转动进行动态调整,以便于保证焊接的质量;A constant distance welding mechanism, wherein the constant distance welding mechanism is fixedly mounted on the side of the bottom plate, wherein the working end of the constant distance welding mechanism abuts against the surface of the metal product, and the working end of the constant distance welding mechanism is dynamically adjusted as the metal product rotates, so as to ensure the quality of welding; 其中,所述底板和纵向活动杆上还安装有反向驱动机构,所述反向驱动机构的两侧驱动端分别与独立布置的纵向活动杆连接,用于控制两侧纵向活动杆沿着底板以相反的方向运动,进而调整两段金属制品之间的相对距离。Among them, a reverse driving mechanism is also installed on the base plate and the longitudinal movable rod. The driving ends on both sides of the reverse driving mechanism are respectively connected to the independently arranged longitudinal movable rods, which are used to control the longitudinal movable rods on both sides to move in opposite directions along the base plate, thereby adjusting the relative distance between the two sections of metal products. 2.根据权利要求1所述的一种金属制品对接焊接装置,其特征在于,所述同步抵紧机构包括纵向转轴、十字拨架一、驱动齿盘、活动齿盘、螺旋条、抵紧杆和限位槽;2. A metal product butt welding device according to claim 1, characterized in that the synchronous clamping mechanism comprises a longitudinal rotating shaft, a cross frame, a driving gear plate, a movable gear plate, a spiral bar, a clamping rod and a limiting groove; 所述纵向转轴转动安装在定位基座中,所述纵向转轴的顶端安装有十字拨架一,用于拨动纵向转轴运动;The longitudinal rotating shaft is rotatably mounted in the positioning base, and a cross-type shifting frame is mounted on the top of the longitudinal rotating shaft for shifting the longitudinal rotating shaft to move; 所述纵向转轴的底端安装有驱动齿盘,所述定位基座内部沿横向转轴一轴向方向转动布置有活动齿盘,所述活动齿盘的侧面边缘位置设置多个与驱动齿盘啮合的齿,并在所述活动齿盘的布置螺旋条,以便于通过转动十字拨架一带动纵向转轴、驱动齿盘、活动齿盘以及螺旋条转动;A driving toothed disc is installed at the bottom end of the longitudinal rotating shaft, and a movable toothed disc is arranged inside the positioning base to rotate along the axial direction of the transverse rotating shaft, and a plurality of teeth meshing with the driving toothed disc are arranged at the side edge position of the movable toothed disc, and a spiral strip is arranged on the movable toothed disc, so that the longitudinal rotating shaft, the driving toothed disc, the movable toothed disc and the spiral strip can be driven to rotate by rotating the cross-type rack; 所述定位基座内部还均匀布置有多个抵紧杆,所述抵紧杆与定位基座上的限位槽滑动连接,所述抵紧杆的侧面还开设有与螺旋条配合的槽,用于在所述活动齿盘和螺旋条转动过程中拉动抵紧杆沿着限位槽滑动;A plurality of clamping rods are evenly arranged inside the positioning base, and the clamping rods are slidably connected to the limiting grooves on the positioning base. The sides of the clamping rods are also provided with grooves that cooperate with the spiral strips, which are used to pull the clamping rods to slide along the limiting grooves during the rotation of the movable toothed disc and the spiral strips; 所述抵紧杆的工作端设置有弧形槽,弧形槽内粘接有防护层,以避免在夹持时损坏金属制品的表层。The working end of the clamping rod is provided with an arc groove, and a protective layer is bonded in the arc groove to avoid damaging the surface layer of the metal product during clamping. 3.根据权利要求1所述的一种金属制品对接焊接装置,其特征在于,所述反向驱动机构包括固定板、双向丝杠、水平导槽和十字拨架二;3. A metal product butt welding device according to claim 1, characterized in that the reverse drive mechanism comprises a fixed plate, a bidirectional lead screw, a horizontal guide groove and a cross frame; 所述固定板固定安装于底板的上表面,所述固定板表面上转动安装有双向丝杠,所述双向丝杠的两端分别与两侧的纵向活动杆连接;The fixing plate is fixedly mounted on the upper surface of the bottom plate, a bidirectional lead screw is rotatably mounted on the surface of the fixing plate, and both ends of the bidirectional lead screw are respectively connected to the longitudinal movable rods on both sides; 所述双向丝杠由独立布置的十字拨架二驱动,并在转动十字拨架二的情况下,推动两侧的纵向活动杆分别沿着底板上设置的水平导槽以相反方向滑动。The bidirectional lead screw is driven by a second independently arranged cross-shift frame, and when the second cross-shift frame is rotated, the longitudinal movable rods on both sides are pushed to slide in opposite directions along the horizontal guide grooves arranged on the bottom plate. 4.根据权利要求3所述的一种金属制品对接焊接装置,其特征在于,所述纵向活动杆上还安装有限位块,所述限位块与底板内部设置的水平限位槽滑动连接,用于避免所述纵向活动杆坠落的同时提高运动的稳定性。4. A metal product butt welding device according to claim 3, characterized in that a limit block is also installed on the longitudinal movable rod, and the limit block is slidably connected to a horizontal limit groove arranged inside the bottom plate, so as to prevent the longitudinal movable rod from falling and improve the stability of the movement. 5.根据权利要求1所述的一种金属制品对接焊接装置,其特征在于,所述定向翻转机构包括横向转轴二、阶梯轴、带轮、同步带、驱动电机和T型斜拉杆;5. A metal product butt welding device according to claim 1, characterized in that the directional flipping mechanism comprises a second transverse rotating shaft, a stepped shaft, a pulley, a synchronous belt, a driving motor and a T-shaped inclined tie rod; 所述横向转轴二转动安装于纵向活动杆的底端,所述阶梯轴固定安装在横向转轴一的端部,所述横向转轴二和阶梯轴上均安装有带轮,且所述横向转轴二和阶梯轴上的带轮通过同步带连接,并在所述底板上开设供同步带运动的导向槽;The second transverse rotating shaft is rotatably mounted on the bottom end of the longitudinal movable rod, and the stepped shaft is fixedly mounted on the end of the first transverse rotating shaft. Pulleys are mounted on both the second transverse rotating shaft and the stepped shaft, and the pulleys on the second transverse rotating shaft and the stepped shaft are connected by a synchronous belt, and a guide groove for the synchronous belt to move is provided on the bottom plate; 所述横向转轴二由独立布置的驱动电机驱动,所述驱动电机的顶端安装有T型斜拉杆,所述T型斜拉杆还与底板的底端滑动连接。The second transverse rotating shaft is driven by an independently arranged driving motor, a T-shaped inclined tie rod is installed on the top end of the driving motor, and the T-shaped inclined tie rod is also slidably connected to the bottom end of the bottom plate. 6.根据权利要求5所述的一种金属制品对接焊接装置,其特征在于,所述衔接机构包括限位环、支座、限位套和水平卡槽;6. A metal product butt welding device according to claim 5, characterized in that the connection mechanism comprises a limit ring, a support, a limit sleeve and a horizontal slot; 所述限位环安装在横向转轴二上,所述限位环与纵向活动杆转动连接;The limiting ring is installed on the second transverse rotating shaft, and the limiting ring is rotatably connected with the longitudinal movable rod; 所述支座安装于底板的底端中部,所述支座内转动布置有限位套,所述限位套同时与两端横向转轴二上开设的水平卡槽滑动连接。The support is installed at the middle of the bottom end of the base plate, and a limit sleeve is rotatably arranged inside the support. The limit sleeve is slidably connected with horizontal slots opened on the two transverse rotating shafts at both ends. 7.根据权利要求1所述的一种金属制品对接焊接装置,其特征在于,所述恒距焊接机构包括L杆、套筒、触杆、衔接杆、焊接头和连接件;7. A metal product butt welding device according to claim 1, characterized in that the constant distance welding mechanism comprises an L rod, a sleeve, a feeler rod, a connecting rod, a welding head and a connecting piece; 所述L杆固定安装在底板的侧面,所述L杆的一侧成对布置套筒,所述套筒上弹性插接有触杆,所述触杆与金属制品的表面抵接;The L-rod is fixedly mounted on the side of the bottom plate, and sleeves are arranged in pairs on one side of the L-rod. A contact rod is elastically inserted on the sleeve, and the contact rod abuts against the surface of the metal product; 其中,两侧触杆之间设置有焊接头,所述触杆通过衔接杆与焊接头连接;Wherein, a welding head is arranged between the two side contact rods, and the contact rods are connected to the welding head through a connecting rod; 所述L杆的内部安装有连接件,所述连接件的一端焊接头连接,所述连接件的另一端与焊接设备连接。A connecting piece is installed inside the L-rod, one end of the connecting piece is connected to a welding head, and the other end of the connecting piece is connected to a welding device.
CN202411160736.5A 2024-08-22 2024-08-22 Metal product butt welding device Pending CN118664057A (en)

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CN117161676A (en) * 2023-11-03 2023-12-05 山西省水利建筑工程局集团有限公司 Water conservancy pipeline construction is with direction interfacing apparatus
CN118023833A (en) * 2024-03-27 2024-05-14 溧阳中润建机械科技有限公司 Welding type interface clamping device of tubular condenser
CN118081152A (en) * 2024-04-11 2024-05-28 重庆工业职业技术学院 Portable pipe orifice assembly welding device and application method thereof

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Publication number Priority date Publication date Assignee Title
CN108817772A (en) * 2018-07-20 2018-11-16 芜湖新瑟安智能科技有限公司 A kind of welder for the processing of red copper interface tube
CN112222706A (en) * 2020-10-21 2021-01-15 黄伟东 Automobile welding system
CN216462655U (en) * 2021-11-04 2022-05-10 云南丰普科技有限公司 Horizontal automatic profiling welding equipment
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