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CN118635893A - A high frequency straight seam welded pipe processing and forming device - Google Patents

A high frequency straight seam welded pipe processing and forming device Download PDF

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Publication number
CN118635893A
CN118635893A CN202411109779.0A CN202411109779A CN118635893A CN 118635893 A CN118635893 A CN 118635893A CN 202411109779 A CN202411109779 A CN 202411109779A CN 118635893 A CN118635893 A CN 118635893A
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roller
area
welding
shaft
seat
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CN118635893B (en
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柴利华
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Foshan Yuanxing Honghong Welded Pipe Machinery Mould Co ltd
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Foshan Yuanxing Honghong Welded Pipe Machinery Mould Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/14Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/0093Working by laser beam, e.g. welding, cutting or boring combined with mechanical machining or metal-working covered by other subclasses than B23K
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)

Abstract

本发明提供一种高频直缝焊接管加工成型装置,涉及焊管生产装置技术领域,包括依次设置的卡卷设备、侧边折弯区、成型区、第一定型区、烧焊区、第二定型区、纠偏区、激光切割区、以及收料区;所述侧边折弯区、成型区、第一定型区、烧焊区、第二定型区均设置有侧限位组件以及卷折机构;所述卷折机构连接焊管卷折辊组,侧限位组件连接侧辊组;所述卷折机构包括两个安装座体以及两根模具轴。本发明的有益之处是,设置了便于拆卸的安装座体与模具轴,换款的时候,只需将轴座限位侧板拆下,活动轴座便能与安装座体和升降拉轴拆离,固定轴座也是拆下侧板便能从下座脱出,因此换款的时候十分方便快捷,为生产线转变生产款式节约了时间,提高了生产的效率。

The present invention provides a high-frequency straight seam welded pipe processing and forming device, which relates to the technical field of welded pipe production devices, including a coiling device, a side bending area, a forming area, a first shaping area, a welding area, a second shaping area, a correction area, a laser cutting area, and a material receiving area which are arranged in sequence; the side bending area, the forming area, the first shaping area, the welding area, and the second shaping area are all provided with a side limit assembly and a folding mechanism; the folding mechanism is connected to the welded pipe folding roller group, and the side limit assembly is connected to the side roller group; the folding mechanism includes two mounting seats and two mold shafts. The benefit of the present invention is that a mounting seat body and a mold shaft that are easy to disassemble are provided. When changing styles, only the side plate of the shaft seat limit is removed, and the movable shaft seat can be detached from the mounting seat body and the lifting pull shaft. The fixed shaft seat can also be detached from the lower seat by removing the side plate. Therefore, it is very convenient and quick to change styles, which saves time for the production line to change production styles and improves production efficiency.

Description

一种高频直缝焊接管加工成型装置A high frequency straight seam welded pipe processing and forming device

技术领域Technical Field

本发明涉及焊管生产装置技术领域,尤其是一种高频直缝焊接管加工成型装置。The invention relates to the technical field of welded pipe production devices, in particular to a high-frequency straight seam welded pipe processing and forming device.

背景技术Background Art

焊管成型装置在加工焊管的时候,都是将一卷的铁皮连接进成型装置,在成型装置上安装卷折辊,卷折辊设置有上辊和下辊,铁皮在经过卷折辊的时候,被卷折辊的上辊和下辊挤压卷折,多个卷折辊设置多个卷折的形状,铁皮刚进入卷折辊的时候,先是两侧被往上卷折,再是将往上卷折的铁皮两侧往中间靠拢,直到铁皮的两侧靠拢在一起,此时铁皮形成管状,但是铁皮两侧连接处还有缝隙,再经过烧焊设备将缝隙进行熔焊,最后再进行打磨切割,则成为市面上销售的直缝焊接管,在对铁皮进行卷折的时候,需要根据不同形状不同大小的焊接管来设置卷折辊的形状,而当一套成型装置要生产的直缝焊接管需要换款的时候,则需要将旧的卷折辊拆下,换上新的卷折辊,卷折辊分为上辊和下辊,下辊一般安装在固定轴座,上辊安装在活动轴座,活动轴座与升降拉轴连接,升降拉轴可传递动力使得活动轴座进行升降,传统的直缝焊接管加工成型装置,其升降拉轴与活动轴座通过螺栓等进行连接固定,当要对活动轴座进行拆卸到时候,需要拆下多个安装件,因此十分不便,多个安装连接件进行拆卸之后,容易丢失混淆,不利于下次的安装调试。When the welded pipe forming device processes the welded pipe, a roll of iron sheet is connected to the forming device, and a folding roller is installed on the forming device. The folding roller is provided with an upper roller and a lower roller. When the iron sheet passes through the folding roller, it is squeezed and folded by the upper roller and the lower roller of the folding roller. Multiple folding rollers are provided with multiple folding shapes. When the iron sheet just enters the folding roller, the two sides are first folded upward, and then the two sides of the folded iron sheet are brought closer to the middle until the two sides of the iron sheet are brought together. At this time, the iron sheet forms a tube, but there is still a gap at the connection between the two sides of the iron sheet. The gap is then welded by the welding equipment, and finally polished and cut to become the straight seam welded pipe sold on the market. When the iron sheet is folded, it is necessary to adjust the shape according to different The shape of the folding roller is set according to the welding pipes of different shapes and sizes. When a set of forming device needs to change the straight seam welded pipe to be produced, the old folding roller needs to be removed and replaced with a new one. The folding roller is divided into an upper roller and a lower roller. The lower roller is generally installed on a fixed shaft seat, and the upper roller is installed on a movable shaft seat. The movable shaft seat is connected to the lifting pull shaft, and the lifting pull shaft can transmit power to make the movable shaft seat rise and fall. The traditional straight seam welded pipe processing and forming device, its lifting pull shaft and the movable shaft seat are connected and fixed by bolts, etc. When the movable shaft seat is to be disassembled, multiple mounting parts need to be removed, which is very inconvenient. After multiple mounting connectors are disassembled, they are easy to lose and confuse, which is not conducive to the next installation and debugging.

中国专利文献(公布号:CN112170533A、专利名称:通用型自动制管机)公开的技术内容是:包括钢带夹送装置、水平辊压装置、合拢辊压装置、定型装置、自动打磨装置和调直装置,所述钢带夹送装置、水平辊压装置、合拢辊压装置、定型装置、自动打磨装置和调直装置依次排列,所述水平辊压装置、合拢辊压装置、定型装置和调直装置均采用可调节式辊压结构..... 所述上辊位置调节机构包括第一安装座、第一螺杆、第一定位座和上辊安装座,所述第一安装座套装于第一水平上辊轴外并与第一水平上辊轴可转动连接,所述第一安装座与水平辊压机座滑动连接,所述第一螺杆贯穿第一安装座并与第一安装座螺纹配合,所述第一螺杆的一端与第一定位座固定连接,所述第一定位座套装于上辊安装座外并与上辊安装座可转动连接,所述上辊安装座套装于第一水平上辊轴外并与第一水平上辊固定连接。The technical content disclosed in the Chinese patent document (publication number: CN112170533A, patent name: universal automatic pipe making machine) is: including a steel strip clamping device, a horizontal roller pressing device, a closing roller pressing device, a shaping device, an automatic grinding device and a straightening device, the steel strip clamping device, the horizontal roller pressing device, the closing roller pressing device, the shaping device, the automatic grinding device and the straightening device are arranged in sequence, and the horizontal roller pressing device, the closing roller pressing device, the shaping device and the straightening device all adopt an adjustable roller pressing structure..... The upper roller position adjustment mechanism includes a first mounting seat, a first screw, a first positioning seat and an upper roller mounting seat, the first mounting seat is sleeved outside the first horizontal upper roller shaft and is rotatably connected to the first horizontal upper roller shaft, the first mounting seat is slidably connected to the horizontal roller press seat, the first screw passes through the first mounting seat and is threadedly matched with the first mounting seat, one end of the first screw is fixedly connected to the first positioning seat, the first positioning seat is sleeved outside the upper roller mounting seat and is rotatably connected to the upper roller mounting seat, and the upper roller mounting seat is sleeved outside the first horizontal upper roller shaft and is fixedly connected to the first horizontal upper roller.

从上述实施方案可知,该自动制管机的第一水平上辊轴与第一安装座之间没有设置便于拆卸的机构,因此更换辊组的时候,需要将第一安装座拆散,才能将辊组拆卸,在换款的时候十分不便,而且容易导致零件丢失。It can be seen from the above implementation scheme that there is no mechanism for facilitating disassembly between the first horizontal upper roller and the first mounting seat of the automatic pipe making machine. Therefore, when replacing the roller group, the first mounting seat needs to be disassembled before the roller group can be disassembled, which is very inconvenient when changing models and can easily lead to loss of parts.

发明内容Summary of the invention

本发明克服了现有技术中的缺点,设置了便于拆卸的安装座体与模具轴,换款的时候,只需将轴座限位侧板拆下,活动轴座便能与安装座体和升降拉轴拆离,固定轴座也是拆下侧板便能从下座脱出,因此换款的时候十分方便快捷,为生产线转变生产款式节约了时间,提高了生产的效率。The present invention overcomes the shortcomings of the prior art and provides a mounting seat body and a mold shaft that are easy to disassemble. When changing styles, it is only necessary to remove the side plates of the shaft seat limiter, and the movable shaft seat can be detached from the mounting seat body and the lifting pull shaft. The fixed shaft seat can also be detached from the lower seat by removing the side plates. Therefore, it is very convenient and quick to change styles, which saves time for the production line to change production styles and improves production efficiency.

为了解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

一种高频直缝焊接管加工成型装置,包括依次设置的卡卷设备、侧边折弯区、成型区、第一定型区、烧焊区、第二定型区、纠偏区、激光切割区、以及收料区;A high-frequency straight seam welded pipe processing and forming device comprises a coiling device, a side bending area, a forming area, a first shaping area, a welding area, a second shaping area, a deviation correction area, a laser cutting area, and a material receiving area which are arranged in sequence;

所述卡卷设备用于安装成卷的铁皮,成卷的铁皮的一端从卡卷设备拉出来后输入侧边折弯区中,侧边折弯区用于对铁皮的两侧进行初步卷折,铁皮的两侧卷折完成后被输入成型区,铁皮在成型区被进一步卷折成圆筒形状,接着被输入第一定型区中,第一定型区对铁皮的圆筒形状进一步定型,圆筒的外围尺寸经过定型后被输入烧焊区,烧焊区对卷折成圆筒的铁皮接口进行焊接和打磨,使得铁皮固定成圆筒的形状,接着圆筒被输入第二定型区,第二定型区根据生产的需求对圆筒进行挤压,使得圆筒的外围尺寸形成标准尺寸,然后圆筒被输入纠偏区、纠偏区对圆筒进行扭转纠偏,纠正圆筒在输送过程中发生的扭转,接着圆筒被输入激光切割区、激光切割区从与圆筒垂直的方向对圆筒进行切割,将圆筒切成设定的长度,被切成段的圆筒被输入收料区,收料区接收圆筒之后将其投入收料框;The coil clamping device is used to install the rolled iron sheet. One end of the rolled iron sheet is pulled out from the coil clamping device and input into the side bending area. The side bending area is used to perform preliminary folding on both sides of the iron sheet. After the folding of both sides of the iron sheet is completed, it is input into the forming area. The iron sheet is further folded into a cylindrical shape in the forming area, and then input into the first shaping area. The first shaping area further shapes the cylindrical shape of the iron sheet. After the outer size of the cylinder is shaped, it is input into the welding area. The welding area welds and grinds the interface of the iron sheet rolled into a cylinder to make the iron sheet solid. The cylinder is fixed into the shape of a cylinder, and then the cylinder is input into the second shaping area. The second shaping area extrude the cylinder according to the production requirements so that the outer size of the cylinder forms a standard size. Then the cylinder is input into the deviation correction area, which performs twisting and deviation correction on the cylinder to correct the twisting of the cylinder during the transportation process. Then the cylinder is input into the laser cutting area, and the laser cutting area cuts the cylinder from a direction perpendicular to the cylinder to cut the cylinder into a set length. The cut cylinder is input into the receiving area, and the receiving area receives the cylinder and puts it into the receiving frame.

所述侧边折弯区、成型区、第一定型区、烧焊区、第二定型区均设置有侧限位组件以及卷折机构;The side bending area, the forming area, the first shaping area, the welding area, and the second shaping area are all provided with side limiting components and a rolling and folding mechanism;

所述侧限位组件用于在铁皮成型过程中对其左右位置进行限制,卷折机构用于将铁皮的两侧往中部进行卷折,使得铁皮最终卷折成圆筒形状;The side limit assembly is used to limit the left and right positions of the iron sheet during its forming process, and the folding mechanism is used to fold the two sides of the iron sheet toward the middle, so that the iron sheet is finally folded into a cylindrical shape;

所述卷折机构连接焊管卷折辊组,侧限位组件连接侧辊组;The folding mechanism is connected to the welded pipe folding roller group, and the side limit assembly is connected to the side roller group;

所述卷折机构包括两个安装座体以及两根模具轴,安装座体连接固定轴座以及活动轴座,活动轴座与安装座体滑动连接,活动轴座位于固定轴座上方;The rolling and folding mechanism comprises two mounting seat bodies and two mold shafts, the mounting seat bodies are connected to a fixed shaft seat and a movable shaft seat, the movable shaft seat is slidably connected to the mounting seat bodies, and the movable shaft seat is located above the fixed shaft seat;

所述活动轴座两侧设置有可拆卸连接的轴座限位侧板;The movable shaft seat is provided with detachably connected shaft seat limiting side plates on both sides;

所述安装座体包括下座以及上座,上座内部设置有升降拉轴以及传动蜗杆,升降拉轴下端设置有T形拉块,活动轴座上端连接拉伸卡块,拉伸卡块设置有滑插拉槽,T形拉块从滑插拉槽的侧方插入滑插拉槽内;The mounting seat body comprises a lower seat and an upper seat, wherein a lifting shaft and a transmission worm are arranged inside the upper seat, a T-shaped pull block is arranged at the lower end of the lifting shaft, a stretching block is connected to the upper end of the movable shaft seat, a sliding slot is arranged at the stretching block, and the T-shaped pull block is inserted into the sliding slot from the side of the sliding slot;

两个安装座体上端的传动蜗杆均与多边形内轴套可拆卸套接在一起。The transmission worms on the upper ends of the two mounting seat bodies are detachably sleeved with the polygonal inner shaft sleeve.

更进一步地,所述升降拉轴包括涡轮段,传动蜗杆包括蜗杆段以及多边形段,涡轮段与蜗杆段啮合连接,升降拉轴滑动插接于上座中,多边形段与多边形内轴套插接;Furthermore, the lifting and pulling shaft includes a turbine section, the transmission worm includes a worm section and a polygonal section, the turbine section is meshedly connected with the worm section, the lifting and pulling shaft is slidably inserted in the upper seat, and the polygonal section is inserted into the polygonal inner sleeve;

所述下座设置有升降滑槽,活动轴座滑动于升降滑槽中,轴座限位侧板位于升降滑槽两侧;The lower seat is provided with a lifting slide slot, the movable shaft seat slides in the lifting slide slot, and the shaft seat limiting side plates are located on both sides of the lifting slide slot;

所述传动蜗杆远离多边形内轴套的一端与把手轮连接;One end of the transmission worm away from the polygonal inner sleeve is connected to the handle wheel;

所述焊管卷折辊组包括上辊和下辊,两根模具轴中位于上方的模具轴连接上辊,位于下方的模具轴连接下辊。The welded pipe folding roller group comprises an upper roller and a lower roller. The upper mold shaft of the two mold shafts is connected to the upper roller, and the lower mold shaft is connected to the lower roller.

更进一步地,所述侧限位组件包括限位底座,限位底座滑动连接有两个限位调节滑块,两个限位调节滑块均与限位调节丝杆螺纹连接,限位调节丝杆设置有两段螺纹转向相对的螺纹段,限位调节丝杆转动的时候,带动两个限位调节滑块同时向中间靠拢,或者带动两个限位调节滑块同时向两侧移动,限位调节滑块连接限位安装轴;Furthermore, the side limit assembly includes a limit base, the limit base is slidably connected to two limit adjustment sliders, the two limit adjustment sliders are both threadedly connected to the limit adjustment screw rod, the limit adjustment screw rod is provided with two threaded sections that are opposite to each other, when the limit adjustment screw rod rotates, the two limit adjustment sliders are driven to move toward the middle at the same time, or the two limit adjustment sliders are driven to move to both sides at the same time, and the limit adjustment slider is connected to the limit installation shaft;

所述侧辊组包括左辊和右辊,左辊和右辊结构一致,两根限位安装轴分别连接左辊和右辊。The side roller group comprises a left roller and a right roller, the left roller and the right roller have the same structure, and two limit installation shafts are respectively connected to the left roller and the right roller.

更进一步地,所述焊管卷折辊组设置有第一卷折组、第二卷折组、第三卷折组、第四卷折组、第五卷折组;Furthermore, the welded pipe folding roller group is provided with a first folding group, a second folding group, a third folding group, a fourth folding group, and a fifth folding group;

所述第一卷折组包括第一下辊和两个第一上辊,第一下辊中部设置有下辊中部凸起弧形,第一下辊两侧设置有第一边部下弧形,第一上辊位于第一边部下弧形正上方;The first folding group includes a first lower roller and two first upper rollers, the first lower roller is provided with a convex arc in the middle of the lower roller, the first side lower arcs are provided on both sides of the first lower roller, and the first upper roller is located directly above the first side lower arcs;

所述第二卷折组包括第二上辊以及第二下辊,第二上辊两侧设置有边部上弧形,第二下辊两侧设置有第二边部下弧形,边部上弧形位于第二边部下弧形正上方;The second folding group includes a second upper roller and a second lower roller, the second upper roller is provided with upper arcs on both sides of the edge, the second lower roller is provided with second lower arcs on both sides of the edge, and the upper arc is located directly above the second lower arc;

所述第三卷折组包括第三上辊以及第三下辊,第三上辊中部设置有上辊中部凸弧形,第三下辊中部设置有下辊中部内凹弧形,上辊中部凸弧形位于下辊中部内凹弧形正上方;The third rolling and folding group includes a third upper roller and a third lower roller, wherein a convex arc is arranged in the middle of the third upper roller, and a concave arc is arranged in the middle of the third lower roller, and the convex arc in the middle of the upper roller is located directly above the concave arc in the middle of the lower roller;

所述第四卷折组包括第四上辊以及第四下辊,第四上辊设置有第二半圆弧,第二半圆弧中部设置有半圆中部限位块,第四下辊设置有第一半圆弧,第二半圆弧位于第一半圆弧上方,第二半圆弧与第一半圆弧合并形成一个圆形;The fourth rolling and folding group includes a fourth upper roller and a fourth lower roller, the fourth upper roller is provided with a second semicircular arc, a semicircular middle limit block is provided in the middle of the second semicircular arc, the fourth lower roller is provided with a first semicircular arc, the second semicircular arc is located above the first semicircular arc, and the second semicircular arc and the first semicircular arc are combined to form a circle;

所述第五卷折组包括第五下辊以及第五上辊,第五下辊设置有第三半圆弧,第五上辊设置有第四半圆弧,第四半圆弧位于第三半圆弧上方,第四半圆弧与第三半圆弧合并形成一个圆形;The fifth rolling and folding group includes a fifth lower roller and a fifth upper roller, the fifth lower roller is provided with a third semicircular arc, the fifth upper roller is provided with a fourth semicircular arc, the fourth semicircular arc is located above the third semicircular arc, and the fourth semicircular arc and the third semicircular arc are combined to form a circle;

所述侧辊组包括第一侧辊以及第二侧辊;The side roller group includes a first side roller and a second side roller;

所述第一侧辊设置有相连的侧辊下弧线以及侧辊上挡线;The first side roller is provided with a connected side roller lower arc line and a side roller upper stop line;

所述第二侧辊设置有侧半圆弧线,两个第二侧辊的侧半圆弧线合并形成一个圆形。The second side roller is provided with a side semicircular arc line, and the side semicircular arc lines of the two second side rollers are combined to form a circle.

更进一步地,所述侧边折弯区两端设置有侧限位组件,侧限位组件连接第一侧辊;侧边折弯区交错设置有若干卷折机构以及若干侧限位组件,若干卷折机构分别与第一卷折组、第二卷折组以及第三卷折组连接;Furthermore, side limit assemblies are arranged at both ends of the side bending zone, and the side limit assemblies are connected to the first side roller; a plurality of rolling mechanisms and a plurality of side limit assemblies are staggeredly arranged in the side bending zone, and the plurality of rolling mechanisms are respectively connected to the first rolling group, the second rolling group and the third rolling group;

所述成型区交错设置有若干卷折机构以及若干侧限位组件,卷折机构与第四卷折组连接,侧限位组件与第二侧辊连接;The forming area is staggeredly provided with a plurality of rolling and folding mechanisms and a plurality of side limiting assemblies, the rolling and folding mechanisms are connected to the fourth rolling and folding group, and the side limiting assemblies are connected to the second side rollers;

所述第一定型区设置有若干卷折机构以及若干侧限位组件,卷折机构与第五卷折组连接,侧限位组件与第二侧辊连接;The first shaping area is provided with a plurality of rolling and folding mechanisms and a plurality of side limiting assemblies, the rolling and folding mechanisms are connected to the fifth rolling and folding group, and the side limiting assemblies are connected to the second side rollers;

所述第二定型区设置有若干卷折机构以及若干侧限位组件,卷折机构与侧限位组件交错设置,卷折机构与第五卷折组连接,侧限位组件与第二侧辊连接。The second shaping area is provided with a plurality of rolling and folding mechanisms and a plurality of side limiting assemblies, the rolling and folding mechanisms and the side limiting assemblies are arranged alternately, the rolling and folding mechanisms are connected to the fifth rolling and folding group, and the side limiting assemblies are connected to the second side rollers.

更进一步地,所述卡卷设备包括卡卷基座,卡卷基座连接定轴筒以及撑缩动力机构,撑缩动力机构,撑缩动力机构连接动力长轴,动力长轴活动插接于定轴筒中;Furthermore, the coil clamping device comprises a coil clamping base, the coil clamping base is connected to a fixed axis cylinder and a stretching and shrinking power mechanism, the stretching and shrinking power mechanism is connected to a power long axis, and the power long axis is movably inserted in the fixed axis cylinder;

所述定轴筒远离撑缩动力机构的一端连接定盘,定盘上设置有撑缩长孔,撑缩长孔活动连接有撑缩块,撑缩块连接撑缩板,撑缩板的截面是弧形,若干撑缩板的外侧组合成一个圆形;The end of the fixed axis cylinder away from the expansion and contraction power mechanism is connected to the fixed plate, and the fixed plate is provided with an expansion and contraction long hole, and the expansion and contraction long hole is movably connected to the expansion and contraction block, and the expansion and contraction block is connected to the expansion and contraction plate, and the cross section of the expansion and contraction plate is arc-shaped, and the outer sides of several expansion and contraction plates are combined into a circle;

所述撑缩板的内侧连接第一斜轨,定轴筒的外侧活动插接有撑缩轴,撑缩轴外侧连接第二斜轨,撑缩轴的一端与动力长轴的端部连接,撑缩轴与定轴筒转动连接,第一斜轨与第二斜轨滑动连接;The inner side of the expansion plate is connected to the first inclined rail, the outer side of the fixed axis cylinder is movably connected with the expansion shaft, the outer side of the expansion shaft is connected to the second inclined rail, one end of the expansion shaft is connected to the end of the power long shaft, the expansion shaft is rotatably connected to the fixed axis cylinder, and the first inclined rail is slidably connected to the second inclined rail;

所述第二斜轨靠近定盘的一端与撑缩轴的距离小于第二斜轨远离定盘的一端与撑缩轴的距离;The distance between the end of the second inclined rail close to the fixed plate and the support and contraction axis is smaller than the distance between the end of the second inclined rail far from the fixed plate and the support and contraction axis;

所述第一斜轨靠近定盘的一端与撑缩轴的距离小于第二斜轨远离定盘的一端与撑缩轴的距离;The distance between the end of the first inclined rail close to the fixed plate and the support and contraction axis is smaller than the distance between the end of the second inclined rail far from the fixed plate and the support and contraction axis;

所述撑缩板朝着远离定盘的方向移动的时候,若干撑缩板外围组成的圆形直径逐渐变大;When the supporting plate moves in a direction away from the fixed plate, the diameter of the circle formed by the peripheries of the supporting plates gradually increases;

所述撑缩板朝着靠近定盘的方向移动的时候,若干撑缩板外围组成的圆形直径逐渐变小。When the supporting plates move toward the direction approaching the fixed plate, the diameter of the circle formed by the peripheries of the supporting plates gradually decreases.

更进一步地,所述卷折机构的一端与卷折动力组件连接,卷折动力组件包括卷折驱动电机、若干联轴器以及若干传动机构,卷折驱动电机连接联轴器,联轴器连接传动机构,若干传动机构与若干联轴器交错设置;Furthermore, one end of the folding mechanism is connected to a folding power assembly, which includes a folding drive motor, a plurality of couplings and a plurality of transmission mechanisms, the folding drive motor is connected to the coupling, the coupling is connected to the transmission mechanism, and the plurality of transmission mechanisms and the plurality of couplings are arranged alternately;

传动机构的输出端连接第一传动轴以及第二传动轴,第一传动轴与第二传动轴结构一致;The output end of the transmission mechanism is connected to the first transmission shaft and the second transmission shaft, and the first transmission shaft and the second transmission shaft have the same structure;

所述第一传动轴包括中部连接轴,中部连接轴两端连接第一铰接结构,第一铰接结构连接第二铰接结构;The first transmission shaft comprises a middle connecting shaft, both ends of the middle connecting shaft are connected to a first hinge structure, and the first hinge structure is connected to a second hinge structure;

所述第一定型区与烧焊区之间设置有焊接传送定位机构,焊接传送定位机构包括传送定位基座,传送定位基座上滑动连接有上下限位组件以及左右限位组件,上下限位组件以及左右限位组件处于同一轴线上;A welding conveying and positioning mechanism is provided between the first shaping area and the welding area, and the welding conveying and positioning mechanism comprises a conveying and positioning base, and an upper and lower limit assembly and a left and right limit assembly are slidably connected to the conveying and positioning base, and the upper and lower limit assembly and the left and right limit assembly are on the same axis;

所述上下限位组件包括第一安装座,第一安装座上连接第一气缸,第一气缸的输出端连接限位上圆辊,第一安装座靠近下端处设置有限位下圆辊,限位上圆辊位于限位下圆辊正上方;The upper and lower limit assembly comprises a first mounting seat, the first mounting seat is connected to a first cylinder, the output end of the first cylinder is connected to a limit upper round roller, a limit lower round roller is arranged near the lower end of the first mounting seat, and the limit upper round roller is located directly above the limit lower round roller;

所述左右限位组件包括限位辊调节座,限位辊调节座上滑动连接有左右限位辊,两个左右限位辊合成的中空圆形与限位上圆辊和限位下圆辊合成的中空圆形同心;The left and right limit assembly comprises a limit roller adjustment seat, on which left and right limit rollers are slidably connected, and a hollow circle formed by the two left and right limit rollers is concentric with a hollow circle formed by the upper limit roller and the lower limit roller;

所述传送定位基座上方还设置有输送前定位组件,输送前定位组件设置有定位滚轮。A pre-transport positioning assembly is also provided above the transmission positioning base, and the pre-transport positioning assembly is provided with a positioning roller.

更进一步地,所述烧焊区设置有不少于一个自动烧焊打磨装置,自动烧焊打磨装置包括烧焊打磨箱,烧焊打磨箱设置有管件穿孔,烧焊打磨箱上方设置有座板,座板两侧设置有座板连接块;Furthermore, the welding area is provided with at least one automatic welding and grinding device, which includes a welding and grinding box, the welding and grinding box is provided with a pipe perforation, a seat plate is provided above the welding and grinding box, and seat plate connecting blocks are provided on both sides of the seat plate;

所述座板上设置有烧焊打磨升降安装座,烧焊打磨升降安装座的底部设置有角度调节孔,角度调节孔是圆弧孔,螺栓通过角度调节孔将烧焊打磨升降安装座与座板连接在一起;The seat plate is provided with a welding and grinding lifting mounting seat, and the bottom of the welding and grinding lifting mounting seat is provided with an angle adjustment hole, which is an arc hole, and a bolt connects the welding and grinding lifting mounting seat and the seat plate through the angle adjustment hole;

所述烧焊打磨升降安装座的底部还设置有齿轮段,座板上转动连接有角度调节齿轮,角度调节齿轮与齿轮段啮合连接;The bottom of the welding and grinding lifting mounting seat is also provided with a gear segment, and the seat plate is rotatably connected with an angle adjustment gear, and the angle adjustment gear is meshed and connected with the gear segment;

所述烧焊打磨升降安装座上设置有烧焊打磨升降电机,烧焊打磨升降电机连接烧焊打磨升降螺杆,烧焊打磨升降螺杆下端连接烧焊打磨升降板,烧焊打磨升降板上设置有滑插柱,滑插柱与烧焊打磨升降安装座滑动插接;The welding and grinding lifting mounting seat is provided with a welding and grinding lifting motor, the welding and grinding lifting motor is connected to the welding and grinding lifting screw, the lower end of the welding and grinding lifting screw is connected to the welding and grinding lifting plate, the welding and grinding lifting plate is provided with a sliding plug column, and the sliding plug column is slidably plugged with the welding and grinding lifting mounting seat;

烧焊打磨升降板连接角度调节电机,角度调节电机连接焊枪或打磨砂轮。The welding and grinding lifting plate is connected to an angle adjustment motor, and the angle adjustment motor is connected to a welding gun or a grinding wheel.

更进一步地,所述纠偏区上设置有纠偏机构,纠偏机构包括纠偏基座,纠偏基座上设置有竖直方向纠偏板以及横向纠偏板,横向纠偏板上连接四个纠偏调节座,纠偏调节座转动连接有纠偏夹辊,四个纠偏夹辊围成的内圈形成焊接管的外围形状。Furthermore, a correction mechanism is arranged on the correction area, and the correction mechanism includes a correction base, and a vertical correction plate and a transverse correction plate are arranged on the correction base. Four correction adjustment seats are connected to the transverse correction plate, and the correction adjustment seats are rotatably connected to correction clamping rollers. The inner circle formed by the four correction clamping rollers forms the outer shape of the welded pipe.

更进一步地,所述收料区设置有收料机构,收料机构包括收料基架,收料基架上转动连接有若干直线传输辊,直线传输辊中部直径小于两端直径,收料基架上设置有收料侧护板,收料侧护板的一端设置有收料圆套筒,收料侧护板由两个直板成度夹角连接而成,收料侧护板的侧方设置有出料动力部件。Furthermore, the material receiving area is provided with a material receiving mechanism, which includes a material receiving base frame, on which a plurality of linear transmission rollers are rotatably connected, the middle diameter of the linear transmission rollers is smaller than the diameters at both ends, and the material receiving base frame is provided with a material receiving side guard plate, one end of the material receiving side guard plate is provided with a material receiving circular sleeve, the material receiving side guard plate is formed by two straight plates connected at an angle of degrees, and a material discharging power component is provided on the side of the material receiving side guard plate.

与现有技术相比,本发明的有益效果是,Compared with the prior art, the present invention has the following beneficial effects:

1、设置了便于拆卸的安装座体与模具轴,换款的时候,只需将轴座限位侧板拆下,活动轴座便能与安装座体和升降拉轴拆离,固定轴座也是拆下侧板便能从下座脱出,因此换款的时候十分方便快捷,为生产线转变生产款式节约了时间,提高了生产的效率。1. The mounting seat body and mold shaft are easy to disassemble. When changing the style, you only need to remove the side plate of the shaft seat limit, and the movable shaft seat can be detached from the mounting seat body and the lifting shaft. The fixed shaft seat can also be removed from the lower seat by removing the side plate. Therefore, it is very convenient and quick to change the style, which saves time for the production line to change the production style and improves the production efficiency.

2、设置了卡卷设备,卡卷设备设置有撑缩板,将卷状的铁皮装到卡卷设备上的时候,首先将撑缩板进行收缩,使得撑缩板的外圆直径处于最小的状态,将整卷的铁皮套在撑缩板形成的圆筒上之后,撑缩板撑开,撑缩板形成的圆筒直径变大,不仅能将铁皮卷的内部撑住,使其不易脱落,还便于安装,使得安装铁皮卷的时候更加省力和快捷,成型装置对铁皮进行卷折的时候,拉动铁皮则撑缩板形成的圆筒跟着转动,在生产过程中对铁皮卷形成足够的支撑。2. A coil clamping device is provided, and the coil clamping device is provided with a supporting plate. When the rolled iron sheet is installed on the coil clamping device, the supporting plate is firstly shrunk so that the outer diameter of the supporting plate is in the smallest state. After the whole rolled iron sheet is put on the cylinder formed by the supporting plate, the supporting plate is expanded, and the diameter of the cylinder formed by the supporting plate becomes larger, which can not only support the inside of the iron sheet roll to prevent it from falling off, but also facilitate installation, making the installation of the iron sheet roll more labor-saving and quick. When the forming device rolls and folds the iron sheet, the cylinder formed by the supporting plate rotates by pulling the iron sheet, thereby providing sufficient support for the iron sheet roll during the production process.

3、设置了侧边折弯区、成型区、第一定型区、烧焊区、第二定型区、纠偏区、激光切割区、以及收料区;铁皮首先经过侧边折弯区,侧边折弯区将铁皮的两侧向上折弯成弧形,接着经过成型区,成型区将铁皮的两侧继续向中间靠拢,使其形成带有开口的圆筒,接着经过第一定型区,第一定型区将铁皮继续向中间合并,使得开口处的铁皮对接贴合在一起,接着经过烧焊区,烧焊区对圆筒的对接处进行烧焊打磨,经过烧焊打磨的圆筒已经形成圆管,圆管再经过第二定型区,使得整个圆管的横截面都定位成圆形而且对圆管的外径进行进一步的规范,使得圆管每个截面的直径都符合生产的要求,接着经过纠偏区,将在前方运行过程中走位的圆管进行纠偏,使得烧焊的位置形成一条直线,然后经过激光切割区,将圆管按照规定的长度切割成段,切割成段的圆管放置在收料区处,然后成品被收料区的出料动力部件推落,落到收料框里面,或者推向下一个工序,整个过程无需人工参与,与传统的制管方法相比,大大提高了制管的效率。3. A side bending area, a forming area, a first shaping area, a welding area, a second shaping area, a deviation correction area, a laser cutting area, and a material collection area are set; the iron sheet first passes through the side bending area, which bends the two sides of the iron sheet upward into an arc, then passes through the forming area, which continues to bring the two sides of the iron sheet closer to the middle to form a cylinder with an opening, then passes through the first shaping area, which continues to merge the iron sheet to the middle, so that the iron sheets at the opening are butted together, then passes through the welding area, which performs welding and grinding on the butt joint of the cylinder, and the cylinder after welding and grinding has formed a round tube, and the round tube passes through the second shaping area. The molding area makes the cross section of the entire round tube positioned into a circle and further standardizes the outer diameter of the round tube so that the diameter of each cross section of the round tube meets the production requirements. Then it passes through the correction area to correct the round tube that is moving in the front operation process so that the welding position forms a straight line. Then it passes through the laser cutting area to cut the round tube into segments according to the specified length. The cut round tube is placed in the receiving area. Then the finished product is pushed down by the discharging power component of the receiving area and falls into the receiving frame or is pushed to the next process. The whole process does not require human participation. Compared with the traditional pipe making method, the efficiency of pipe making is greatly improved.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图用来提供对本发明的进一步理解,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制,在附图中:The accompanying drawings are used to provide a further understanding of the present invention and are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation of the present invention. In the accompanying drawings:

图1为本发明实施例的高频直缝焊接管加工成型装置总体示意图;FIG1 is a general schematic diagram of a high-frequency straight seam welded pipe processing and forming device according to an embodiment of the present invention;

图2为本发明实施例的卡卷设备总体示意图;FIG2 is a general schematic diagram of a card roll device according to an embodiment of the present invention;

图3为本发明实施例的卡卷设备爆炸示意图;FIG3 is an exploded schematic diagram of a coil clamping device according to an embodiment of the present invention;

图4为本发明实施例的卡卷设备剖视图;FIG4 is a cross-sectional view of a coil clamping device according to an embodiment of the present invention;

图5为本发明实施例的卷折机构总体示意图;FIG5 is a general schematic diagram of a rolling and folding mechanism according to an embodiment of the present invention;

图6为本发明实施例的卷折机构第一爆炸示意图;FIG6 is a first exploded schematic diagram of a rolling and folding mechanism according to an embodiment of the present invention;

图7为本发明实施例的卷折机构第二爆炸示意图;FIG7 is a second exploded schematic diagram of the folding mechanism according to the embodiment of the present invention;

图8为本发明实施例的自动烧焊打磨装置总体示意图;FIG8 is a general schematic diagram of an automatic welding and grinding device according to an embodiment of the present invention;

图9为本发明实施例的自动烧焊打磨装置爆炸示意图;FIG9 is an exploded schematic diagram of an automatic welding and grinding device according to an embodiment of the present invention;

图10为本发明实施例的齿轮段与角度调节齿轮啮合结构示意图;FIG10 is a schematic diagram of the meshing structure of the gear segment and the angle adjustment gear according to an embodiment of the present invention;

图11为本发明实施例的焊接传送定位机构结构示意图;11 is a schematic structural diagram of a welding transmission positioning mechanism according to an embodiment of the present invention;

图12为本发明实施例的焊接传送定位机构爆炸示意图;FIG12 is an exploded schematic diagram of a welding transmission positioning mechanism according to an embodiment of the present invention;

图13为本发明实施例的纠偏机构爆炸示意图;FIG13 is an exploded schematic diagram of a deviation correction mechanism according to an embodiment of the present invention;

图14为本发明实施例的侧限位组件结构示意图;FIG14 is a schematic diagram of the structure of a side limit assembly according to an embodiment of the present invention;

图15为本发明实施例的侧限位组件爆炸示意图;FIG15 is an exploded schematic diagram of a side limit assembly according to an embodiment of the present invention;

图16为本发明实施例的收料机构总体示意图;FIG16 is a general schematic diagram of a material receiving mechanism according to an embodiment of the present invention;

图17为本发明实施例的收料机构爆炸示意图;FIG17 is an exploded schematic diagram of a material receiving mechanism according to an embodiment of the present invention;

图18为本发明实施例的卷折动力组件结构示意图;FIG18 is a schematic diagram of the structure of a rolling power assembly according to an embodiment of the present invention;

图19为本发明实施例的第一传动轴结构示意图;FIG19 is a schematic structural diagram of a first transmission shaft according to an embodiment of the present invention;

图20为本发明实施例的第一卷折组结构示意图;FIG20 is a schematic diagram of the structure of the first rolling and folding group according to an embodiment of the present invention;

图21为本发明实施例的第二卷折组结构示意图;FIG21 is a schematic diagram of the structure of a second rolling and folding group according to an embodiment of the present invention;

图22为本发明实施例的第三卷折组结构示意图;FIG22 is a schematic diagram of the structure of a third rolling and folding group according to an embodiment of the present invention;

图23为本发明实施例的第四卷折组结构示意图;FIG23 is a schematic diagram of the structure of a fourth rolling and folding group according to an embodiment of the present invention;

图24为本发明实施例的第五卷折组结构示意图;FIG24 is a schematic diagram of the structure of the fifth rolling and folding group according to an embodiment of the present invention;

图25为本发明实施例的第一侧辊结构示意图;FIG25 is a schematic diagram of the structure of a first side roller according to an embodiment of the present invention;

图26为本发明实施例的第二侧辊结构示意图。FIG. 26 is a schematic diagram of the second side roller structure of an embodiment of the present invention.

图中: A、侧边折弯区;B、成型区;C、第一定型区;D、烧焊区;E、第二定型区;F、纠偏区;G、激光切割区;H、收料区;1、卡卷设备;101、卡卷基座;102、撑缩动力机构;1021、动力长轴;103、定轴筒;104、定盘;1041、撑缩长孔;105、撑缩块;106、撑缩板;1061、第一斜轨;107、撑缩轴;1071、第二斜轨;2、卷折动力组件;201、卷折驱动电机;202、联轴器;203、传动机构;204、第一传动轴;2041、中部连接轴;2042、第一铰接结构;2043、第二铰接结构;205、第二传动轴;3、侧限位组件;301、限位底座;302、限位调节滑块;303、限位安装轴;304、限位调节丝杆;4、卷折机构;401、安装座体;4011、下座;40111、升降滑槽;4012、上座;402、固定轴座;403、活动轴座;4031、轴座限位侧板;404、拉伸卡块;4041、滑插拉槽;405、升降拉轴;4051、涡轮段;4052、T形拉块;406、传动蜗杆;4061、蜗杆段;4062、多边形段;407、多边形内轴套;408、把手轮;409、模具轴;5、焊接传送定位机构;501、传送定位基座;502、上下限位组件;5021、第一安装座;5022、第一气缸;5023、限位上圆辊;5024、限位下圆辊;503、左右限位组件;5031、限位辊调节座;5032、左右限位辊;504、输送前定位组件;5041、定位滚轮;6、自动烧焊打磨装置;601、烧焊打磨箱;6011、管件穿孔;602、座板连接块;603、座板;604、烧焊打磨升降安装座;6041、角度调节孔;6042、齿轮段;605、角度调节齿轮;606、烧焊打磨升降电机;607、烧焊打磨升降螺杆;608、烧焊打磨升降板;609、角度调节电机;7、纠偏机构;701、纠偏基座;702、竖直方向纠偏板;703、横向纠偏板;704、纠偏调节座;705、纠偏夹辊;8、收料机构;801、收料基架;802、直线传输辊;803、收料侧护板;804、收料圆套筒;805、出料动力部件;9、成品;J、焊管卷折辊组;J1、第一卷折组;J11、第一下辊;J111、第一边部下弧形;J112、下辊中部凸起弧形;J12、第一上辊;J2、第二卷折组;J21、第二下辊;J211、第二边部下弧形;J22、第二上辊;J221、边部上弧形;J3、第三卷折组;J31、第三下辊;J311、下辊中部内凹弧形;J32、第三上辊;J321、上辊中部凸弧形;J4、第四卷折组;J42、第四上辊;J421、第二半圆弧;J422、半圆中部限位块;J5、第五卷折组;J51、第五下辊;J511、第三半圆弧;J521、第四半圆弧;K、侧辊组;K1、第一侧辊;K11、侧辊下弧线;K12、侧辊上挡线;K2、第二侧辊;K21、侧半圆弧线。In the figure: A, side bending area; B, forming area; C, first shaping area; D, welding area; E, second shaping area; F, deviation correction area; G, laser cutting area; H, material collection area; 1, coil clamping device; 101, coil clamping base; 102, support and shrinkage power mechanism; 1021, power long shaft; 103, fixed axis cylinder; 104, fixed plate; 1041, support and shrinkage long hole; 105, support and shrinkage block; 106, support and shrinkage plate; 1061, first inclined rail; 10 7. Support and retract shaft; 1071. Second inclined rail; 2. Folding power assembly; 201. Folding drive motor; 202. Coupling; 203. Transmission mechanism; 204. First transmission shaft; 2041. Middle connecting shaft; 2042. First hinge structure; 2043. Second hinge structure; 205. Second transmission shaft; 3. Side limit assembly; 301. Limit base; 302. Limit adjustment slider; 303. Limit installation shaft; 3 04, limit adjustment screw rod; 4, rolling and folding mechanism; 401, mounting seat; 4011, lower seat; 40111, lifting slide groove; 4012, upper seat; 402, fixed shaft seat; 403, movable shaft seat; 4031, shaft seat limit side plate; 404, stretching block; 4041, sliding pull groove; 405, lifting pull shaft; 4051, turbine section; 4052, T-shaped pull block; 406, transmission worm; 4061, worm segment; 4062, polygon segment; 407, polygon inner sleeve; 408, handle wheel; 409, mold shaft; 5, welding transmission positioning mechanism; 501, transmission positioning base; 502, upper and lower limit assembly; 5021, first mounting seat; 5022, first cylinder; 5023, limit upper round roller; 5024, limit lower round roller; 503, left and right limit assembly; 5031, limit roller adjustment seat; 5032, left and right limit Roller; 504, pre-conveyance positioning assembly; 5041, positioning roller; 6, automatic welding and grinding device; 601, welding and grinding box; 6011, pipe perforation; 602, seat plate connection block; 603, seat plate; 604, welding and grinding lifting mounting seat; 6041, angle adjustment hole; 6042, gear segment; 605, angle adjustment gear; 606, welding and grinding lifting motor; 607, welding and grinding lifting screw; 608 , welding and grinding lifting plate; 609, angle adjustment motor; 7, deviation correction mechanism; 701, deviation correction base; 702, vertical deviation correction plate; 703, horizontal deviation correction plate; 704, deviation correction adjustment seat; 705, deviation correction clamping roller; 8, material collection mechanism; 801, material collection base frame; 802, linear transmission roller; 803, material collection side guard plate; 804, material collection round sleeve; 805, material discharging power component; 9, finished product; J, welded pipe rolling and folding roller group ; J1, first rolling and folding group; J11, first lower roller; J111, first side lower arc; J112, lower roller middle convex arc; J12, first upper roller; J2, second rolling and folding group; J21, second lower roller; J211, second side lower arc; J22, second upper roller; J221, side upper arc; J3, third rolling and folding group; J31, third lower roller; J311, lower roller middle concave arc; J32, third upper roller; J321, convex arc in the middle of the upper roller; J4, the fourth rolling and folding group; J42, the fourth upper roller; J421, the second semicircular arc; J422, the limit block in the middle of the semicircle; J5, the fifth rolling and folding group; J51, the fifth lower roller; J511, the third semicircular arc; J521, the fourth semicircular arc; K, the side roller group; K1, the first side roller; K11, the lower arc line of the side roller; K12, the upper stop line of the side roller; K2, the second side roller; K21, the side semicircular arc line.

具体实施方式DETAILED DESCRIPTION

以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

如图1至图26所示,一种高频直缝焊接管加工成型装置,包括依次设置的卡卷设备1、侧边折弯区A、成型区B、第一定型区C、烧焊区D、第二定型区E、纠偏区F、激光切割区G、以及收料区H;卡卷设备1用于安装成卷的铁皮,成卷的铁皮的一端从卡卷设备1拉出来后输入侧边折弯区A中,侧边折弯区A用于对铁皮的两侧进行初步卷折,铁皮的两侧卷折完成后被输入成型区B,铁皮在成型区B被进一步卷折成圆筒形状,接着被输入第一定型区C中,第一定型区C对铁皮的圆筒形状进一步定型,圆筒的外围尺寸经过定型后被输入烧焊区D,烧焊区D对卷折成圆筒的铁皮接口进行焊接和打磨,使得铁皮固定成圆筒的形状,接着圆筒被输入第二定型区E,第二定型区E根据生产的需求对圆筒进行挤压,使得圆筒的外围尺寸形成标准尺寸,然后圆筒被输入纠偏区F、纠偏区F对圆筒进行扭转纠偏,纠正圆筒在输送过程中发生的扭转,接着圆筒被输入激光切割区G、激光切割区G从与圆筒垂直的方向对圆筒进行切割,将圆筒切成设定的长度,被切成段的圆筒被输入收料区H,收料区H接收圆筒之后将其投入收料框;侧边折弯区A、成型区B、第一定型区C、烧焊区D、第二定型区E均设置有侧限位组件3以及卷折机构4;侧限位组件3用于在铁皮成型过程中对其左右位置进行限制,卷折机构4用于将铁皮的两侧往中部进行卷折,使得铁皮最终卷折成圆筒形状。As shown in Figures 1 to 26, a high-frequency straight seam welded pipe processing and forming device includes a coil clamping device 1, a side bending area A, a forming area B, a first shaping area C, a welding area D, a second shaping area E, a correction area F, a laser cutting area G, and a material receiving area H which are arranged in sequence; the coil clamping device 1 is used to install the rolled iron sheet, one end of the rolled iron sheet is pulled out from the coil clamping device 1 and input into the side bending area A, the side bending area A is used to preliminarily roll the two sides of the iron sheet, after the two sides of the iron sheet are rolled, it is input into the forming area B, the iron sheet is further rolled into a cylindrical shape in the forming area B, and then is input into the first shaping area C, the first shaping area C further shapes the cylindrical shape of the iron sheet, the outer size of the cylinder is shaped and then input into the welding area D, the welding area D welds and grinds the interface of the iron sheet rolled into a cylinder, so that the iron sheet is fixed into the shape of a cylinder, and then The cylinder is input into the second forming area E, which extrude the cylinder according to production requirements so that the outer size of the cylinder forms a standard size, and then the cylinder is input into the correction area F, which performs twist correction on the cylinder to correct the twisting of the cylinder during transportation. Then the cylinder is input into the laser cutting area G, which cuts the cylinder from a direction perpendicular to the cylinder to cut the cylinder into a set length. The cut-in-segment cylinder is input into the receiving area H, which receives the cylinder and puts it into the receiving frame; the side bending area A, the forming area B, the first forming area C, the welding area D, and the second forming area E are all provided with a side limit assembly 3 and a folding mechanism 4; the side limit assembly 3 is used to limit the left and right position of the iron sheet during the forming process, and the folding mechanism 4 is used to fold the two sides of the iron sheet toward the middle, so that the iron sheet is finally folded into a cylindrical shape.

卡卷设备1设置有撑缩板106,将卷状的铁皮装到卡卷设备1上的时候,首先将撑缩板106进行收缩,使得撑缩板106的外圆直径处于最小的状态,将整卷的铁皮套在撑缩板106形成的圆筒上之后,然后撑缩板106撑开,撑缩板106形成的圆筒直径变大,不仅能将铁皮卷的内部撑住,使其不易脱落,还便于安装,使得安装铁皮卷的时候更加省力和快捷,成型装置对铁皮进行卷折的时候,拉动铁皮则撑缩板106形成的圆筒跟着转动,在生产过程中对铁皮卷形成足够的支撑。铁皮首先经过侧边折弯区A,侧边折弯区A将铁皮的两侧向上折弯成弧形,接着经过成型区B,成型区B将铁皮的两侧继续向中间靠拢,使其形成带有开口的圆筒,接着经过第一定型区C,第一定型区C将铁皮继续向中间合并,使得开口处的铁皮对接贴合在一起,接着经过烧焊区D,烧焊区D对圆筒的对接处进行烧焊打磨,经过烧焊打磨的圆筒已经形成圆管,圆管再经过第二定型区E,使得整个圆管的横截面都定位成圆形而且对圆管的外径进行进一步的规范,使得圆管每个截面的直径都符合生产的要求,接着经过纠偏区F,将在前方运行过程中走位的圆管进行纠偏,使得烧焊的位置形成一条直线,然后经过激光切割区G,将圆管按照规定的长度切割成段,切割成段的圆管放置在收料区H处,然后成品被收料区H的出料动力部件805推落,落到收料框里面,或者推向下一个工序,整个过程无需人工参与,与传统的制管方法相比,大大提高了制管的效率。The coil clamping device 1 is provided with a supporting plate 106. When the rolled iron sheet is installed on the coil clamping device 1, the supporting plate 106 is firstly contracted so that the outer diameter of the supporting plate 106 is in the smallest state. After the whole rolled iron sheet is put on the cylinder formed by the supporting plate 106, the supporting plate 106 is then expanded. The diameter of the cylinder formed by the supporting plate 106 becomes larger, which can not only support the inside of the iron sheet roll to prevent it from falling off, but also facilitate installation, making the installation of the iron sheet roll more labor-saving and quick. When the forming device rolls and folds the iron sheet, the cylinder formed by the supporting plate 106 rotates by pulling the iron sheet, thereby providing sufficient support for the iron sheet roll during the production process. The iron sheet first passes through the side bending area A, which bends the two sides of the iron sheet upward into an arc shape, then passes through the forming area B, which continues to bring the two sides of the iron sheet closer to the middle to form a cylinder with an opening, then passes through the first shaping area C, which continues to merge the iron sheet to the middle, so that the iron sheets at the opening are butted together, then passes through the welding area D, which welds and grinds the butt joints of the cylinder, and the cylinder after welding and grinding has formed a round tube, and the round tube passes through the second shaping area E, so that the cross section of the entire round tube is positioned into a circle and aligned. The outer diameter of the round tube is further standardized so that the diameter of each cross section of the round tube meets the production requirements. Then, the round tube that has moved during the front operation is corrected through the correction area F so that the welding position forms a straight line. Then, the round tube passes through the laser cutting area G and is cut into segments according to the specified length. The segmented round tube is placed in the receiving area H, and then the finished product is pushed down by the discharging power component 805 of the receiving area H and falls into the receiving frame, or is pushed to the next process. The whole process does not require human participation, which greatly improves the efficiency of pipe making compared with the traditional pipe making method.

卡卷设备1包括卡卷基座101,卡卷基座101连接定轴筒103以及撑缩动力机构102,本实施例中,撑缩动力机构102是气缸或者电缸,撑缩动力机构102连接动力长轴1021,动力长轴1021活动插接于定轴筒103中;定轴筒103远离撑缩动力机构102的一端连接定盘104,定盘104上设置有撑缩长孔1041,撑缩长孔1041活动连接有撑缩块105,撑缩块105连接撑缩板106,撑缩板106的截面是弧形,若干撑缩板106的外侧组合成一个圆形;撑缩板106的内侧连接第一斜轨1061,定轴筒103的外侧活动插接有撑缩轴107,撑缩轴107外侧连接第二斜轨1071,撑缩轴107的一端与动力长轴1021的端部连接,撑缩轴107与定轴筒103转动连接,第一斜轨1061与第二斜轨1071滑动连接;第二斜轨1071靠近定盘104的一端与撑缩轴107的距离小于第二斜轨1071远离定盘104的一端与撑缩轴107的距离;第一斜轨1061靠近定盘104的一端与撑缩轴107的距离小于第二斜轨1071远离定盘104的一端与撑缩轴107的距离;撑缩板106朝着远离定盘104的方向移动的时候,若干撑缩板106外围组成的圆形直径逐渐变大;撑缩板106朝着靠近定盘104的方向移动的时候,若干撑缩板106外围组成的圆形直径逐渐变小,因此撑缩动力机构102将动力长轴1021推出的时候,撑缩轴107朝着远离定盘104的方向移动,则第二斜轨1071移动到第一斜轨1061的下方,则第一斜轨1061的最低点与第二斜轨1071的端面重合,此时第一斜轨1061与定轴筒103的距离最近,则撑缩板106与定轴筒103的距离最近,撑缩块105最靠近撑缩长孔1041朝向定轴筒103的一端,则若干撑缩板106的外围形成的圆筒直径最小,此时可将卷状的铁皮套在撑缩板106形成的圆筒上,接着撑缩动力机构102将动力长轴1021抽回,此时第二斜轨1071与第一斜轨1061错位,如图4所示,此时则撑缩板106与定轴筒103的距离最远,则若干撑缩板106的外围形成的圆筒直径最大,撑缩块105最靠近撑缩长孔1041远离定轴筒103的一端,此时若干撑缩板106的外围形成的圆筒将铁皮的内圈卡死,铁皮被固定在撑缩板106形成的圆筒上。The coil clamping device 1 includes a coil clamping base 101, which is connected to a fixed axis cylinder 103 and a support and retraction power mechanism 102. In this embodiment, the support and retraction power mechanism 102 is a cylinder or an electric cylinder, and the support and retraction power mechanism 102 is connected to a power long shaft 1021, and the power long shaft 1021 is movably inserted into the fixed axis cylinder 103; the fixed axis cylinder 103 is connected to a fixed plate 104 at one end away from the support and retraction power mechanism 102, and a support and retraction long hole 1041 is provided on the fixed plate 104, and a support and retraction long hole 1041 is movably connected to a support and retraction block 105, and the support and retraction block 105 is connected to a support and retraction plate 106, and the cross-section of the support and retraction plate 106 is an arc, and the outer sides of several support and retraction plates 106 are combined into a circle; the inner side of the support and retraction plate 106 is connected to the first inclined rail 1 061, a retractable shaft 107 is movably inserted on the outer side of the fixed axis cylinder 103, and a second inclined rail 1071 is connected to the outer side of the retractable shaft 107, one end of the retractable shaft 107 is connected to the end of the power long axis 1021, the retractable shaft 107 is rotatably connected to the fixed axis cylinder 103, and the first inclined rail 1061 is slidably connected to the second inclined rail 1071; the distance between the end of the second inclined rail 1071 close to the fixed plate 104 and the retractable shaft 107 is smaller than the distance between the end of the second inclined rail 1071 away from the fixed plate 104 and the retractable shaft 107; the distance between the end of the first inclined rail 1061 close to the fixed plate 104 and the retractable shaft 107 is smaller than the distance between the end of the second inclined rail 1071 away from the fixed plate 104 and the retractable shaft 107; the retractable plate 106 moves toward the far When the expansion plate 106 moves in the direction away from the fixed disk 104, the diameter of the circle formed by the outer peripheries of the plurality of expansion plates 106 gradually increases; when the expansion plate 106 moves in the direction close to the fixed disk 104, the diameter of the circle formed by the outer peripheries of the plurality of expansion plates 106 gradually decreases. Therefore, when the expansion power mechanism 102 pushes out the power long axis 1021, the expansion shaft 107 moves in the direction away from the fixed disk 104, and the second inclined rail 1071 moves to the bottom of the first inclined rail 1061. The lowest point of the first inclined rail 1061 coincides with the end face of the second inclined rail 1071. At this time, the distance between the first inclined rail 1061 and the fixed axis cylinder 103 is the shortest, and the expansion plate 106 is the shortest distance between the fixed axis cylinder 103, and the expansion block 105 is closest to the expansion plate 106. When the shrinkage hole 1041 faces one end of the fixed axis cylinder 103, the diameter of the cylinder formed by the periphery of the plurality of shrinkage plates 106 is the smallest. At this time, the rolled iron sheet can be put on the cylinder formed by the shrinkage plate 106, and then the shrinkage power mechanism 102 withdraws the power long axis 1021. At this time, the second inclined rail 1071 is misaligned with the first inclined rail 1061, as shown in Figure 4. At this time, the distance between the shrinkage plate 106 and the fixed axis cylinder 103 is the farthest, and the diameter of the cylinder formed by the periphery of the plurality of shrinkage plates 106 is the largest. The shrinkage block 105 is closest to the end of the shrinkage hole 1041 away from the fixed axis cylinder 103. At this time, the cylinder formed by the periphery of the plurality of shrinkage plates 106 jams the inner circle of the iron sheet, and the iron sheet is fixed on the cylinder formed by the shrinkage plate 106.

通过第二斜轨1071与第一斜轨1061滑动来实现撑缩板106的撑开和收缩,使得撑缩板106与撑缩轴107的连接更加稳固,而且使得撑缩板106不会出现相对于撑缩轴107的圆周方向移动的问题,使得铁皮卷的安装更加稳固。The expansion and contraction of the expansion plate 106 is achieved by sliding the second inclined rail 1071 and the first inclined rail 1061, so that the connection between the expansion plate 106 and the expansion shaft 107 is more stable, and the expansion plate 106 will not move in the circumferential direction relative to the expansion shaft 107, making the installation of the iron roll more stable.

侧边折弯区A、成型区B、第一定型区C、烧焊区D、第二定型区E均设置有侧限位组件3以及卷折机构4;卷折机构4连接焊管卷折辊组J,侧限位组件3连接侧辊组K;焊管卷折辊组J包括上辊和下辊,两根模具轴409中位于上方的模具轴409连接上辊,位于下方的模具轴409连接下辊,侧辊组K包括左辊和右辊,左辊和右辊结构一致,两根限位安装轴303分别连接左辊和右辊,因此铁皮经过折弯区A、成型区B、第一定型区C、烧焊区D、第二定型区E的时候,焊管卷折辊组J先是对铁皮的上下方向的形状进行定位,然后外围的形状进行定位,使得铁皮从最初的薄片被卷折成圆筒形状,而侧辊组K则在铁皮卷折成型的过程中对铁皮的作用方向进行限定,因此侧辊组K的左辊和右辊的形状也随着铁皮在卷折过程中段形状变化而变化,最终铁皮被卷折成圆筒形状,则上辊、下辊、左辊和右辊的成型弧线都是半圆形。The side bending area A, the forming area B, the first shaping area C, the welding area D, and the second shaping area E are all provided with a side limit assembly 3 and a folding mechanism 4; the folding mechanism 4 is connected to the welding pipe folding roller group J, and the side limit assembly 3 is connected to the side roller group K; the welding pipe folding roller group J includes an upper roller and a lower roller, the upper mold shaft 409 of the two mold shafts 409 is connected to the upper roller, and the lower mold shaft 409 is connected to the lower roller, and the side roller group K includes a left roller and a right roller, the left roller and the right roller have the same structure, and the two limit installation shafts 303 are respectively connected to the left roller and the right roller, so that the iron sheet passes through the bending area A. , forming area B, first shaping area C, welding area D, and second shaping area E, the welded pipe folding roller group J first positions the shape of the iron sheet in the up and down directions, and then positions the shape of the periphery, so that the iron sheet is folded from the initial thin sheet into a cylindrical shape, and the side roller group K limits the action direction of the iron sheet during the folding and forming process. Therefore, the shapes of the left and right rollers of the side roller group K also change with the shape of the iron sheet in the middle of the folding process. Finally, the iron sheet is folded into a cylindrical shape, and the forming arcs of the upper roller, lower roller, left roller and right roller are all semicircular.

卷折机构4包括两个安装座体401以及两根模具轴409,安装座体401连接固定轴座402以及活动轴座403,活动轴座403与安装座体401滑动连接,活动轴座403位于固定轴座402上方;活动轴座403两侧设置有可拆卸连接的轴座限位侧板4031;安装座体401包括下座4011以及上座4012,上座4012内部设置有升降拉轴405以及传动蜗杆406,升降拉轴405下端设置有T形拉块4052,活动轴座403上端连接拉伸卡块404,拉伸卡块404设置有滑插拉槽4041,T形拉块4052从滑插拉槽4041的侧方插入滑插拉槽4041内;升降拉轴405包括涡轮段4051,传动蜗杆406包括蜗杆段4061以及多边形段4062,涡轮段4051与蜗杆段4061啮合连接,升降拉轴405滑动插接于上座4012中,多边形段4062与多边形内轴套407插接;两个安装座体401上端的传动蜗杆406均与多边形内轴套407可拆卸套接在一起,传动蜗杆406远离多边形内轴套407的一端与把手轮408连接;因此调节上辊与下辊之间的距离的时候,只要转动把手轮408,则能转动其中一个传动蜗杆406,通过多边形内轴套407则将动力传递给另一个传动蜗杆406,从而使得两个传动蜗杆406同时将动力传递给两个升降拉轴405,两个升降拉轴405则能同时将两个活动轴座403带动,带动活动轴座403升降,则能带动上辊升降,从而调节上辊与下辊之间的距离。The rolling and folding mechanism 4 includes two mounting seats 401 and two mold shafts 409. The mounting seats 401 are connected to the fixed shaft seat 402 and the movable shaft seat 403. The movable shaft seat 403 is slidably connected to the mounting seats 401. The movable shaft seat 403 is located above the fixed shaft seat 402. The movable shaft seat 403 is provided with detachable shaft seat limiting side plates 4031 on both sides. The mounting seats 401 include a lower seat 4011 and an upper seat 4012. The upper seat 4012 The lifting shaft 405 and the transmission worm 406 are arranged inside. The lower end of the lifting shaft 405 is provided with a T-shaped pull block 4052. The upper end of the movable shaft seat 403 is connected to the stretching block 404. The stretching block 404 is provided with a sliding slot 4041. The T-shaped pull block 4052 is inserted into the sliding slot 4041 from the side of the sliding slot 4041. The lifting shaft 405 includes a turbine section 4051, and the transmission worm 406 includes a worm section 4061 and a polygonal section 4062, the turbine section 4051 is meshedly connected with the worm section 4061, the lifting and pulling shaft 405 is slidably inserted in the upper seat 4012, and the polygonal section 4062 is inserted into the polygonal inner sleeve 407; the transmission worm 406 at the upper ends of the two mounting seat bodies 401 are detachably sleeved with the polygonal inner sleeve 407, and the end of the transmission worm 406 away from the polygonal inner sleeve 407 is connected to the handle wheel 408; therefore, when adjusting the distance between the upper roller and the lower roller, only need to turn the handle wheel 408 to rotate one of the transmission worm 406, and transmit power to the other transmission worm 406 through the polygonal inner sleeve 407, so that the two transmission worm 406 transmit power to the two lifting and pulling shafts 405 at the same time, and the two lifting and pulling shafts 405 can drive the two movable shaft seats 403 at the same time, drive the movable shaft seats 403 to rise and fall, and then drive the upper roller to rise and fall, thereby adjusting the distance between the upper roller and the lower roller.

下座4011设置有升降滑槽40111,活动轴座403滑动于升降滑槽40111中,轴座限位侧板4031位于升降滑槽40111两侧;成型装置在生产中需要换款的时候,只需将轴座限位侧板4031拆下,使得T形拉块4052从拉伸卡块404的滑插拉槽4041的侧方脱出,活动轴座403便能与安装座体401和升降拉轴405拆离,固定轴座402也是拆下侧板便能从下座4011脱出,因此换款的时候十分方便快捷,为生产线转变生产款式节约了时间,提高了生产的效率。The lower seat 4011 is provided with a lifting groove 40111, and the movable shaft seat 403 slides in the lifting groove 40111, and the shaft seat limiting side plates 4031 are located on both sides of the lifting groove 40111; when the molding device needs to be changed during production, it is only necessary to remove the shaft seat limiting side plates 4031, so that the T-shaped pull block 4052 can be disengaged from the side of the sliding groove 4041 of the stretching block 404, and the movable shaft seat 403 can be detached from the mounting seat body 401 and the lifting pull shaft 405, and the fixed shaft seat 402 can also be disengaged from the lower seat 4011 by removing the side plates. Therefore, it is very convenient and quick to change the style, which saves time for the production line to change the production style and improves the production efficiency.

侧限位组件3包括限位底座301,限位底座301滑动连接有两个限位调节滑块302,两个限位调节滑块302均与限位调节丝杆304螺纹连接,限位调节丝杆304设置有两段螺纹转向相对的螺纹段,限位调节丝杆304转动的时候,带动两个限位调节滑块302同时向中间靠拢,或者带动两个限位调节滑块302同时向两侧移动,限位调节滑块302连接限位安装轴303;因此在生产的过程中,只需转动限位调节丝杆304,则能调节侧辊组K的左辊和右辊的距离,使得左辊和右辊能对加工品起到很好的固定和限位的作用。The side limit assembly 3 includes a limit base 301, and the limit base 301 is slidably connected to two limit adjustment sliders 302. The two limit adjustment sliders 302 are both threadedly connected to the limit adjustment screw 304. The limit adjustment screw 304 is provided with two thread sections that turn to opposite directions. When the limit adjustment screw 304 rotates, it drives the two limit adjustment sliders 302 to move toward the middle at the same time, or drives the two limit adjustment sliders 302 to move to both sides at the same time. The limit adjustment slider 302 is connected to the limit mounting shaft 303; therefore, during the production process, only the limit adjustment screw 304 needs to be rotated to adjust the distance between the left roller and the right roller of the side roller group K, so that the left roller and the right roller can play a good role in fixing and limiting the processed products.

为了使得铁皮实现逐渐变形,焊管卷折辊组J在不同的区中,其上辊和下辊的形状和大小都会根据实际需求进行调整,在本实施例中,焊管卷折辊组J设置有第一卷折组J1、第二卷折组J2、第三卷折组J3、第四卷折组J4、第五卷折组J5;在实际生产应用中,设置多个第一卷折组J1、第二卷折组J2、第三卷折组J3、第四卷折组J4、第五卷折组J5,第一卷折组J1、第二卷折组J2、第三卷折组J3、第四卷折组J4、第五卷折组J5中的上辊和下辊的形状相似,但是大小不同,以下仅描述第二卷折组J2、第三卷折组J3、第四卷折组J4、第五卷折组J5中的上辊和下辊的形状。In order to achieve gradual deformation of the iron sheet, the shapes and sizes of the upper and lower rollers of the welded pipe rolling roller group J in different zones will be adjusted according to actual needs. In this embodiment, the welded pipe rolling roller group J is provided with a first rolling group J1, a second rolling group J2, a third rolling group J3, a fourth rolling group J4, and a fifth rolling group J5; in actual production applications, a plurality of first rolling groups J1, a second rolling group J2, a third rolling group J3, a fourth rolling group J4, and a fifth rolling group J5 are provided, and the shapes of the upper and lower rollers in the first rolling group J1, the second rolling group J2, the third rolling group J3, the fourth rolling group J4, and the fifth rolling group J5 are similar, but the sizes are different. The following only describes the shapes of the upper and lower rollers in the second rolling group J2, the third rolling group J3, the fourth rolling group J4, and the fifth rolling group J5.

第一卷折组J1包括第一下辊J11和两个第一上辊J12,第一下辊J11中部设置有下辊中部凸起弧形J112,第一下辊J11两侧设置有第一边部下弧形J111,第一上辊J12位于第一边部下弧形J111正上方;The first rolling and folding group J1 includes a first lower roller J11 and two first upper rollers J12. A lower roller middle convex arc J112 is arranged in the middle of the first lower roller J11. First side lower arcs J111 are arranged on both sides of the first lower roller J11. The first upper roller J12 is located directly above the first side lower arc J111.

第二卷折组J2包括第二上辊J22以及第二下辊J21,第二上辊J22两侧设置有边部上弧形J221,第二下辊J21两侧设置有第二边部下弧形J211,边部上弧形J221位于第二边部下弧形J211正上方;The second rolling and folding group J2 includes a second upper roller J22 and a second lower roller J21. The second upper roller J22 is provided with upper edge arcs J221 on both sides. The second lower roller J21 is provided with second lower edge arcs J211 on both sides. The upper edge arcs J221 are located directly above the second lower edge arcs J211.

第三卷折组J3包括第三上辊J32以及第三下辊J31,第三上辊J32中部设置有上辊中部凸弧形J321,第三下辊J31中部设置有下辊中部内凹弧形J311,上辊中部凸弧形J321位于下辊中部内凹弧形J311正上方;The third folding group J3 includes a third upper roller J32 and a third lower roller J31. The third upper roller J32 is provided with an upper roller middle convex arc J321 in the middle, and the third lower roller J31 is provided with a lower roller middle concave arc J311 in the middle. The upper roller middle convex arc J321 is located directly above the lower roller middle concave arc J311.

第四卷折组J4包括第四上辊J42以及第四下辊J41,第四上辊J42设置有第二半圆弧J421,第二半圆弧J421中部设置有半圆中部限位块J422,第四下辊J41设置有第一半圆弧J411,第二半圆弧J421位于第一半圆弧J411上方,第二半圆弧J421与第一半圆弧J411合并形成一个圆形;The fourth rolling and folding group J4 includes a fourth upper roller J42 and a fourth lower roller J41, the fourth upper roller J42 is provided with a second semicircular arc J421, a semicircular middle limit block J422 is provided in the middle of the second semicircular arc J421, the fourth lower roller J41 is provided with a first semicircular arc J411, the second semicircular arc J421 is located above the first semicircular arc J411, and the second semicircular arc J421 and the first semicircular arc J411 are combined to form a circle;

第五卷折组J5包括第五下辊J51以及第五上辊J52,第五下辊J51设置有第三半圆弧J511,第五上辊J52设置有第四半圆弧J521,第四半圆弧J521位于第三半圆弧J511上方,第四半圆弧J521与第三半圆弧J511合并形成一个圆形;The fifth folding group J5 includes a fifth lower roller J51 and a fifth upper roller J52. The fifth lower roller J51 is provided with a third semicircular arc J511. The fifth upper roller J52 is provided with a fourth semicircular arc J521. The fourth semicircular arc J521 is located above the third semicircular arc J511. The fourth semicircular arc J521 and the third semicircular arc J511 are combined to form a circle.

为了适应铁皮在生产中的变形,侧辊组K在在成型装置中不同处的形状和限位曲线的大小也有所不同,在本实施例中,侧辊组K包括第一侧辊K1以及第二侧辊K2;在实际生产中,成型装置设置有多个第一侧辊K1以及第二侧辊K2,多个第一侧辊K1的形状相似,限位弧线的大小不同,多个第二侧辊K2的形状相似,限位弧线的大小不同。In order to adapt to the deformation of iron sheets during production, the shapes and sizes of the limit curves of the side roller group K at different locations in the forming device are also different. In the present embodiment, the side roller group K includes a first side roller K1 and a second side roller K2; in actual production, the forming device is provided with a plurality of first side rollers K1 and a second side roller K2, and the shapes of the plurality of first side rollers K1 are similar, and the sizes of the limit arcs are different; the shapes of the plurality of second side rollers K2 are similar, and the sizes of the limit arcs are different.

第一侧辊K1设置有相连的侧辊下弧线K11以及侧辊上挡线K12;第二侧辊K2设置有侧半圆弧线K21,两个第二侧辊K2的侧半圆弧线K21合并形成一个圆形。The first side roller K1 is provided with a connected side roller lower arc line K11 and a side roller upper stop line K12; the second side roller K2 is provided with a side semicircular arc line K21, and the side semicircular arc lines K21 of the two second side rollers K2 are combined to form a circle.

在相应的区域中,分别设置的焊管卷折辊组J和侧辊组K如下,In the corresponding areas, the welded tube folding roller group J and the side roller group K are respectively set as follows:

侧边折弯区A两端设置有侧限位组件3,侧限位组件3连接第一侧辊K1;侧边折弯区A交错设置有若干卷折机构4以及若干侧限位组件3,若干卷折机构4分别与第一卷折组J1、第二卷折组J2以及第三卷折组J3连接;Side limit assemblies 3 are arranged at both ends of the side bending area A, and the side limit assemblies 3 are connected to the first side roller K1; a plurality of rolling mechanisms 4 and a plurality of side limit assemblies 3 are staggeredly arranged in the side bending area A, and the plurality of rolling mechanisms 4 are respectively connected to the first rolling group J1, the second rolling group J2 and the third rolling group J3;

成型区B交错设置有若干卷折机构4以及若干侧限位组件3,卷折机构4与第四卷折组J4连接,侧限位组件3与第二侧辊K2连接;The forming area B is staggeredly provided with a plurality of rolling and folding mechanisms 4 and a plurality of side limit assemblies 3, the rolling and folding mechanisms 4 are connected to the fourth rolling and folding group J4, and the side limit assemblies 3 are connected to the second side roller K2;

第一定型区C设置有若干卷折机构4以及若干侧限位组件3,卷折机构4与第五卷折组J5连接,侧限位组件3与第二侧辊K2连接;The first shaping area C is provided with a plurality of rolling and folding mechanisms 4 and a plurality of side limiting assemblies 3, the rolling and folding mechanisms 4 are connected to the fifth rolling and folding group J5, and the side limiting assemblies 3 are connected to the second side rollers K2;

第二定型区E设置有若干卷折机构4以及若干侧限位组件3,卷折机构4与侧限位组件3交错设置,卷折机构4与第五卷折组J5连接,侧限位组件3与第二侧辊K2连接。The second shaping area E is provided with a plurality of rolling and folding mechanisms 4 and a plurality of side limit assemblies 3. The rolling and folding mechanisms 4 and the side limit assemblies 3 are arranged alternately. The rolling and folding mechanisms 4 are connected to the fifth rolling and folding group J5, and the side limit assemblies 3 are connected to the second side roller K2.

因此实现了铁皮在一开始是平整的铁皮,最后的成品是圆筒的形状。Therefore, the iron sheet is flat at the beginning and the final product is in the shape of a cylinder.

卷折机构4的一端与卷折动力组件2连接,卷折动力组件2包括卷折驱动电机201、若干联轴器202以及若干传动机构203,卷折驱动电机201连接联轴器202,联轴器202连接传动机构203,若干传动机构203与若干联轴器202交错设置;传动机构203的输出端连接第一传动轴204以及第二传动轴205,第一传动轴204与第二传动轴205结构一致;第一传动轴204包括中部连接轴2041,中部连接轴2041两端连接第一铰接结构2042,第一铰接结构2042连接第二铰接结构2043;由于有第一铰接结构2042以及第二铰接结构2043,使得上辊在升降调节之后,第一传动轴204都能顺利将动力传递给上辊,又由于第一传动轴204与第二传动轴205均由同一个传动机构203进行联动,因此能保证上辊与下辊运行的同步性。One end of the rolling mechanism 4 is connected to the rolling power assembly 2, and the rolling power assembly 2 includes a rolling drive motor 201, a plurality of couplings 202 and a plurality of transmission mechanisms 203. The rolling drive motor 201 is connected to the coupling 202, and the coupling 202 is connected to the transmission mechanism 203. The plurality of transmission mechanisms 203 and the plurality of couplings 202 are arranged alternately; the output end of the transmission mechanism 203 is connected to the first transmission shaft 204 and the second transmission shaft 205, and the first transmission shaft 204 and the second transmission shaft 205 have the same structure; the first transmission shaft 204 includes a middle connecting shaft 2041, both ends of the middle connecting shaft 2041 are connected to the first hinge structure 2042, and the first hinge structure 2042 is connected to the second hinge structure 2043; due to the first hinge structure 2042 and the second hinge structure 2043, after the upper roller is raised and lowered, the first transmission shaft 204 can smoothly transmit power to the upper roller, and because the first transmission shaft 204 and the second transmission shaft 205 are both linked by the same transmission mechanism 203, the synchronization of the operation of the upper roller and the lower roller can be guaranteed.

第一定型区C与烧焊区D之间设置有焊接传送定位机构5,焊接传送定位机构5包括传送定位基座501,传送定位基座501上滑动连接有上下限位组件502以及左右限位组件503,上下限位组件502以及左右限位组件503处于同一轴线上;上下限位组件502包括第一安装座5021,第一安装座5021上连接第一气缸5022,第一气缸5022的输出端连接限位上圆辊5023,第一安装座5021靠近下端处设置有限位下圆辊5024,限位上圆辊5023位于限位下圆辊5024正上方;左右限位组件503包括限位辊调节座5031,限位辊调节座5031上滑动连接有左右限位辊5032,两个左右限位辊5032合成的中空圆形与限位上圆辊5023和限位下圆辊5024合成的中空圆形同心;传送定位基座501上方还设置有输送前定位组件504,输送前定位组件504设置有定位滚轮5041,焊接传送定位机构5使得圆筒在进入烧焊区D之前,其轴心位置能被限定,从而使得圆筒进入烧焊区D之后,其轴心位置都是确定的,使得烧焊区D的焊枪以及打磨砂轮,对其烧焊打磨的位置更加准确,保证了成品的质量。A welding conveying and positioning mechanism 5 is arranged between the first shaping area C and the welding area D. The welding conveying and positioning mechanism 5 comprises a conveying and positioning base 501, and an upper and lower limit assembly 502 and a left and right limit assembly 503 are slidably connected to the conveying and positioning base 501, and the upper and lower limit assembly 502 and the left and right limit assembly 503 are on the same axis; the upper and lower limit assembly 502 comprises a first mounting seat 5021, and the first mounting seat 5021 is connected to a first cylinder 5022, and the output end of the first cylinder 5022 is connected to a limit upper round roller 5023, and a limit lower round roller 5024 is arranged near the lower end of the first mounting seat 5021, and the limit upper round roller 5023 is located directly above the limit lower round roller 5024; the left and right limit assembly 5 03 includes a limit roller adjustment seat 5031, on which the limit roller adjustment seat 5031 is slidably connected the left and right limit rollers 5032, the hollow circle formed by the two left and right limit rollers 5032 is concentric with the hollow circle formed by the limit upper roller 5023 and the limit lower roller 5024; a pre-conveyance positioning component 504 is also arranged above the conveying positioning base 501, and the pre-conveyance positioning component 504 is provided with a positioning roller 5041. The welding conveying positioning mechanism 5 allows the axial position of the cylinder to be limited before it enters the welding area D, so that after the cylinder enters the welding area D, its axial position is determined, so that the welding gun and grinding wheel in the welding area D can more accurately position their welding and grinding, thereby ensuring the quality of the finished product.

烧焊区D设置有不少于一个自动烧焊打磨装置6,自动烧焊打磨装置6包括烧焊打磨箱601,烧焊打磨箱601设置有管件穿孔6011,烧焊打磨箱601上方设置有座板603,座板603两侧设置有座板连接块602,因此拧松座板连接块602的螺栓,便能调节座板603的前后位置。The welding area D is provided with at least one automatic welding and polishing device 6, which includes a welding and polishing box 601. The welding and polishing box 601 is provided with a pipe through-hole 6011. A seat plate 603 is provided above the welding and polishing box 601. Seat plate connecting blocks 602 are provided on both sides of the seat plate 603. Therefore, by loosening the bolts of the seat plate connecting blocks 602, the front and rear positions of the seat plate 603 can be adjusted.

座板603上设置有烧焊打磨升降安装座604,烧焊打磨升降安装座604的底部设置有角度调节孔6041,角度调节孔6041是圆弧孔,螺栓通过角度调节孔6041将烧焊打磨升降安装座604与座板603连接在一起;烧焊打磨升降安装座604的底部还设置有齿轮段6042,座板603上转动连接有角度调节齿轮605,角度调节齿轮605与齿轮段6042啮合连接,调节烧焊打磨升降安装座604的角度的时候,只需将连接烧焊打磨升降安装座604与调节座板603的螺栓拧松,然后转动角度调节齿轮605,则能带动烧焊打磨升降安装座604沿着其轴心进行转动,从而调节焊枪或打磨砂轮水平面上的角度。A welding and grinding lifting mounting seat 604 is provided on the seat plate 603, and an angle adjustment hole 6041 is provided at the bottom of the welding and grinding lifting mounting seat 604. The angle adjustment hole 6041 is an arc hole, and the welding and grinding lifting mounting seat 604 is connected to the seat plate 603 by bolts through the angle adjustment hole 6041; a gear section 6042 is also provided at the bottom of the welding and grinding lifting mounting seat 604, and an angle adjustment gear 605 is rotatably connected to the seat plate 603, and the angle adjustment gear 605 is meshed with the gear section 6042. When adjusting the angle of the welding and grinding lifting mounting seat 604, it is only necessary to loosen the bolts connecting the welding and grinding lifting mounting seat 604 and the adjustment seat plate 603, and then rotate the angle adjustment gear 605, which can drive the welding and grinding lifting mounting seat 604 to rotate along its axis, thereby adjusting the angle of the welding gun or the grinding wheel on the horizontal plane.

烧焊打磨升降安装座604上设置有烧焊打磨升降电机606,烧焊打磨升降电机606连接烧焊打磨升降螺杆607,烧焊打磨升降螺杆607下端连接烧焊打磨升降板608,烧焊打磨升降板608上设置有滑插柱,滑插柱与烧焊打磨升降安装座604滑动插接;烧焊打磨升降板608连接角度调节电机609,角度调节电机609连接焊枪或打磨砂轮。角度调节电机609可在垂直方向上对焊枪或打磨砂轮的角度和位置进行调节,因此,在生产的过程中,可根据实际的需求,对焊枪或打磨砂轮进行多角度的调节,使得焊枪或打磨砂轮对焊管的加工更加精确。A welding and grinding lifting motor 606 is provided on the welding and grinding lifting mounting seat 604, and the welding and grinding lifting motor 606 is connected to a welding and grinding lifting screw 607, and the lower end of the welding and grinding lifting screw 607 is connected to a welding and grinding lifting plate 608, and a sliding plug column is provided on the welding and grinding lifting plate 608, and the sliding plug column is slidably plugged with the welding and grinding lifting mounting seat 604; the welding and grinding lifting plate 608 is connected to an angle adjustment motor 609, and the angle adjustment motor 609 is connected to a welding gun or a grinding wheel. The angle adjustment motor 609 can adjust the angle and position of the welding gun or the grinding wheel in the vertical direction. Therefore, in the production process, the welding gun or the grinding wheel can be adjusted at multiple angles according to actual needs, so that the welding gun or the grinding wheel can process the welding pipe more accurately.

纠偏区F上设置有纠偏机构7,纠偏机构7包括纠偏基座701,纠偏基座701上设置有竖直方向纠偏板702以及横向纠偏板703,横向纠偏板703上连接四个纠偏调节座704,纠偏调节座704转动连接有纠偏夹辊705,四个纠偏夹辊705围成的内圈形成焊接管的外围形状,纠偏区通过对焊接管进行夹持扭转,将在前方运行过程中走位的圆管进行纠偏,使得烧焊的位置形成一条直线,使得焊接管更加美观,竖直方向纠偏板702以及横向纠偏板703可根据焊接管的上下左右位置对四个纠偏夹辊705的中心位置进行调整,使得焊接管通过四个纠偏夹辊705的中心的时候处于中位,使得纠偏机构7对焊接管的调整更加准确。A correction mechanism 7 is provided on the correction zone F, and the correction mechanism 7 includes a correction base 701. The correction base 701 is provided with a vertical correction plate 702 and a transverse correction plate 703. Four correction adjustment seats 704 are connected to the transverse correction plate 703. The correction adjustment seat 704 is rotatably connected with a correction clamping roller 705. The inner circle surrounded by the four correction clamping rollers 705 forms the outer shape of the welded pipe. The correction zone clamps and twists the welded pipe to correct the circular pipe that moves in the front running process, so that the welding position forms a straight line, making the welded pipe more beautiful. The vertical correction plate 702 and the transverse correction plate 703 can adjust the center position of the four correction clamping rollers 705 according to the up, down, left and right positions of the welded pipe, so that the welded pipe is in the middle position when passing through the center of the four correction clamping rollers 705, so that the correction mechanism 7 can adjust the welded pipe more accurately.

收料区H设置有收料机构8,收料机构8包括收料基架801,收料基架801上转动连接有若干直线传输辊802,直线传输辊802中部直径小于两端直径,收料基架801上设置有收料侧护板803,收料侧护板803的一端设置有收料圆套筒804,收料侧护板803由两个直板成90度夹角连接而成,收料侧护板803的侧方设置有出料动力部件805,切成段的成品9穿过收料圆套筒804之后,落到直线传输辊802上,由于直线传输辊802中部直径小于两端直径,因此成品9在收料机构8上不会向两侧滚动,而当成品9整个通过收料圆套筒804之后,出料动力部件805推出,将成品9推落到收料框里面,或者推向下一个工序,整个过程无需人工参与,与传统的制管方法相比,大大提高了制管的效率。The receiving area H is provided with a receiving mechanism 8, which includes a receiving base frame 801, on which a plurality of linear transmission rollers 802 are rotatably connected, and the diameter of the middle portion of the linear transmission rollers 802 is smaller than the diameter of the two ends, and a receiving side guard plate 803 is provided on the receiving base frame 801, and a receiving circular sleeve 804 is provided at one end of the receiving side guard plate 803, and the receiving side guard plate 803 is formed by two straight plates connected at an angle of 90 degrees, and a discharging power component 805 is provided on the side of the receiving side guard plate 803 After the finished product 9 cut into segments passes through the receiving circular sleeve 804, it falls onto the linear transmission roller 802. Since the middle diameter of the linear transmission roller 802 is smaller than the diameter at both ends, the finished product 9 will not roll to both sides on the receiving mechanism 8. After the finished product 9 passes through the receiving circular sleeve 804, the discharging power component 805 pushes the finished product 9 out and pushes it into the receiving frame or to the next process. The whole process does not require manual participation. Compared with the traditional pipe making method, the efficiency of pipe making is greatly improved.

最后应说明的是:以上仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,但是凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. However, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (9)

1.一种高频直缝焊接管加工成型装置,其特征在于,包括依次设置的卡卷设备(1)、侧边折弯区(A)、成型区(B)、第一定型区(C)、烧焊区(D)、第二定型区(E)、纠偏区(F)、激光切割区(G)、以及收料区(H);1. A high-frequency straight seam welded pipe processing and forming device, characterized in that it comprises a coiling device (1), a side bending area (A), a forming area (B), a first shaping area (C), a welding area (D), a second shaping area (E), a deviation correction area (F), a laser cutting area (G), and a material receiving area (H) which are arranged in sequence; 所述卡卷设备(1)用于安装成卷的铁皮,成卷的铁皮的一端从卡卷设备(1)拉出来后输入侧边折弯区(A)中,侧边折弯区(A)用于对铁皮的两侧进行初步卷折,铁皮的两侧卷折完成后被输入成型区(B),铁皮在成型区(B)被进一步卷折成圆筒形状,接着被输入第一定型区(C)中,第一定型区(C)对铁皮的圆筒形状进一步定型,圆筒的外围尺寸经过定型后被输入烧焊区(D),烧焊区(D)对卷折成圆筒的铁皮接口进行焊接和打磨,使得铁皮固定成圆筒的形状,接着圆筒被输入第二定型区(E),第二定型区(E)根据生产的需求对圆筒进行挤压,使得圆筒的外围尺寸形成标准尺寸,然后圆筒被输入纠偏区(F)、纠偏区(F)对圆筒进行扭转纠偏,纠正圆筒在输送过程中发生的扭转,接着圆筒被输入激光切割区(G)、激光切割区(G)从与圆筒垂直的方向对圆筒进行切割,将圆筒切成设定的长度,被切成段的圆筒被输入收料区(H),收料区(H)接收圆筒之后将其投入收料框;The coil clamping device (1) is used to install rolled iron sheets. One end of the rolled iron sheet is pulled out from the coil clamping device (1) and input into the side bending area (A). The side bending area (A) is used to perform preliminary folding on both sides of the iron sheet. After the folding of both sides of the iron sheet is completed, it is input into the forming area (B). The iron sheet is further folded into a cylindrical shape in the forming area (B), and then input into the first shaping area (C). The first shaping area (C) further shapes the cylindrical shape of the iron sheet. After the outer dimensions of the cylinder are shaped, it is input into the welding area (D). The welding area (D) welds and grinds the interface of the rolled iron sheet into a cylinder, so that The iron sheet is fixed into the shape of a cylinder, and then the cylinder is input into the second shaping area (E). The second shaping area (E) extrude the cylinder according to the production requirements so that the outer dimensions of the cylinder form a standard size. Then the cylinder is input into the deviation correction area (F). The deviation correction area (F) performs twist correction on the cylinder to correct the twisting of the cylinder during the transportation process. Then the cylinder is input into the laser cutting area (G). The laser cutting area (G) cuts the cylinder from a direction perpendicular to the cylinder and cuts the cylinder into a set length. The cut cylinder is input into the receiving area (H). The receiving area (H) receives the cylinder and puts it into the receiving frame. 所述侧边折弯区(A)、成型区(B)、第一定型区(C)、烧焊区(D)、第二定型区(E)均设置有侧限位组件(3)以及卷折机构(4);The side bending area (A), the forming area (B), the first shaping area (C), the welding area (D), and the second shaping area (E) are all provided with a side limiting component (3) and a rolling and folding mechanism (4); 所述侧限位组件(3)用于在铁皮成型过程中对其左右位置进行限制,卷折机构(4)用于将铁皮的两侧往中部进行卷折,使得铁皮最终卷折成圆筒形状;The side limit assembly (3) is used to limit the left and right positions of the iron sheet during its forming process, and the folding mechanism (4) is used to fold the two sides of the iron sheet toward the middle, so that the iron sheet is finally folded into a cylindrical shape; 所述卷折机构(4)连接焊管卷折辊组(J),侧限位组件(3)连接侧辊组(K);The folding mechanism (4) is connected to the welded pipe folding roller group (J), and the side limit assembly (3) is connected to the side roller group (K); 所述卷折机构(4)包括两个安装座体(401)以及两根模具轴(409),安装座体(401)连接固定轴座(402)以及活动轴座(403),活动轴座(403)与安装座体(401)滑动连接,活动轴座(403)位于固定轴座(402)上方;The rolling and folding mechanism (4) comprises two mounting seat bodies (401) and two mold shafts (409); the mounting seat bodies (401) are connected to a fixed shaft seat (402) and a movable shaft seat (403); the movable shaft seat (403) is slidably connected to the mounting seat bodies (401); and the movable shaft seat (403) is located above the fixed shaft seat (402); 所述活动轴座(403)两侧设置有可拆卸连接的轴座限位侧板(4031);The movable shaft seat (403) is provided with detachably connected shaft seat limiting side plates (4031) on both sides; 所述安装座体(401)包括下座(4011)以及上座(4012),上座(4012)内部设置有升降拉轴(405)以及传动蜗杆(406),升降拉轴(405)下端设置有T形拉块(4052),活动轴座(403)上端连接拉伸卡块(404),拉伸卡块(404)设置有滑插拉槽(4041),T形拉块(4052)从滑插拉槽(4041)的侧方插入滑插拉槽(4041)内;The mounting seat body (401) comprises a lower seat (4011) and an upper seat (4012), wherein a lifting pull shaft (405) and a transmission worm (406) are arranged inside the upper seat (4012), a T-shaped pull block (4052) is arranged at the lower end of the lifting pull shaft (405), the upper end of the movable shaft seat (403) is connected to a stretching block (404), the stretching block (404) is provided with a sliding insertion groove (4041), and the T-shaped pull block (4052) is inserted into the sliding insertion groove (4041) from the side of the sliding insertion groove (4041); 两个安装座体(401)上端的传动蜗杆(406)均与多边形内轴套(407)可拆卸套接在一起。The transmission worms (406) at the upper ends of the two mounting seat bodies (401) are detachably sleeved with the polygonal inner shaft sleeve (407). 2.根据权利要求1所述的高频直缝焊接管加工成型装置,其特征在于,所述升降拉轴(405)包括涡轮段(4051),传动蜗杆(406)包括蜗杆段(4061)以及多边形段(4062),涡轮段(4051)与蜗杆段(4061)啮合连接,升降拉轴(405)滑动插接于上座(4012)中,多边形段(4062)与多边形内轴套(407)插接;2. The high-frequency straight seam welded pipe processing and forming device according to claim 1 is characterized in that the lifting and pulling shaft (405) includes a turbine section (4051), the transmission worm (406) includes a worm section (4061) and a polygonal section (4062), the turbine section (4051) and the worm section (4061) are meshingly connected, the lifting and pulling shaft (405) is slidably inserted in the upper seat (4012), and the polygonal section (4062) is plugged into the polygonal inner sleeve (407); 所述下座(4011)设置有升降滑槽(40111),活动轴座(403)滑动于升降滑槽(40111)中,轴座限位侧板(4031)位于升降滑槽(40111)两侧;The lower seat (4011) is provided with a lifting slide groove (40111), the movable shaft seat (403) slides in the lifting slide groove (40111), and the shaft seat limiting side plates (4031) are located on both sides of the lifting slide groove (40111); 所述传动蜗杆(406)远离多边形内轴套(407)的一端与把手轮(408)连接;One end of the transmission worm (406) away from the polygonal inner sleeve (407) is connected to the handle wheel (408); 所述焊管卷折辊组(J)包括上辊和下辊,两根模具轴(409)中位于上方的模具轴(409)连接上辊,位于下方的模具轴(409)连接下辊。The welded pipe folding roller group (J) comprises an upper roller and a lower roller. Of the two mold shafts (409), the upper mold shaft (409) is connected to the upper roller, and the lower mold shaft (409) is connected to the lower roller. 3.根据权利要求2所述的高频直缝焊接管加工成型装置,其特征在于,所述侧限位组件(3)包括限位底座(301),限位底座(301)滑动连接有两个限位调节滑块(302),两个限位调节滑块(302)均与限位调节丝杆(304)螺纹连接,限位调节丝杆(304)设置有两段螺纹转向相对的螺纹段,限位调节丝杆(304)转动的时候,带动两个限位调节滑块(302)同时向中间靠拢,或者带动两个限位调节滑块(302)同时向两侧移动,限位调节滑块(302)连接限位安装轴(303);3. The high-frequency straight seam welded pipe processing and forming device according to claim 2 is characterized in that the side limit assembly (3) comprises a limit base (301), the limit base (301) is slidably connected to two limit adjustment sliders (302), the two limit adjustment sliders (302) are both threadedly connected to the limit adjustment screw (304), the limit adjustment screw (304) is provided with two thread sections that are opposite to each other, when the limit adjustment screw (304) rotates, it drives the two limit adjustment sliders (302) to move toward the middle at the same time, or drives the two limit adjustment sliders (302) to move to both sides at the same time, and the limit adjustment slider (302) is connected to the limit installation shaft (303); 所述侧辊组(K)包括左辊和右辊,左辊和右辊结构一致,两根限位安装轴(303)分别连接左辊和右辊。The side roller group (K) comprises a left roller and a right roller, the left roller and the right roller have the same structure, and two limit installation shafts (303) are respectively connected to the left roller and the right roller. 4.根据权利要求1所述的高频直缝焊接管加工成型装置,其特征在于,所述焊管卷折辊组(J)设置有第一卷折组(J1)、第二卷折组(J2)、第三卷折组(J3)、第四卷折组(J4)、第五卷折组(J5);4. The high-frequency straight seam welded pipe processing and forming device according to claim 1, characterized in that the welded pipe rolling roller group (J) is provided with a first rolling group (J1), a second rolling group (J2), a third rolling group (J3), a fourth rolling group (J4), and a fifth rolling group (J5); 所述第一卷折组(J1)包括第一下辊(J11)和两个第一上辊(J12),第一下辊(J11)中部设置有下辊中部凸起弧形(J112),第一下辊(J11)两侧设置有第一边部下弧形(J111),第一上辊(J12)位于第一边部下弧形(J111)正上方;The first rolling and folding group (J1) comprises a first lower roller (J11) and two first upper rollers (J12); a lower roller middle convex arc (J112) is arranged in the middle of the first lower roller (J11); first side lower arcs (J111) are arranged on both sides of the first lower roller (J11); and the first upper roller (J12) is located directly above the first side lower arc (J111); 所述第二卷折组(J2)包括第二上辊(J22)以及第二下辊(J21),第二上辊(J22)两侧设置有边部上弧形(J221),第二下辊(J21)两侧设置有第二边部下弧形(J211),边部上弧形(J221)位于第二边部下弧形(J211)正上方;The second rolling and folding group (J2) comprises a second upper roller (J22) and a second lower roller (J21), upper edge arcs (J221) are arranged on both sides of the second upper roller (J22), and second lower edge arcs (J211) are arranged on both sides of the second lower roller (J21), and the upper edge arc (J221) is located directly above the second lower edge arc (J211); 所述第三卷折组(J3)包括第三上辊(J32)以及第三下辊(J31),第三上辊(J32)中部设置有上辊中部凸弧形(J321),第三下辊(J31)中部设置有下辊中部内凹弧形(J311),上辊中部凸弧形(J321)位于下辊中部内凹弧形(J311)正上方;The third rolling and folding group (J3) comprises a third upper roller (J32) and a third lower roller (J31), wherein the third upper roller (J32) is provided with an upper roller middle convex arc (J321) in the middle, and the third lower roller (J31) is provided with a lower roller middle concave arc (J311) in the middle, and the upper roller middle convex arc (J321) is located directly above the lower roller middle concave arc (J311); 所述第四卷折组(J4)包括第四上辊(J42)以及第四下辊(J41),第四上辊(J42)设置有第二半圆弧(J421),第二半圆弧(J421)中部设置有半圆中部限位块(J422),第四下辊(J41)设置有第一半圆弧(J411),第二半圆弧(J421)位于第一半圆弧(J411)上方,第二半圆弧(J421)与第一半圆弧(J411)合并形成一个圆形;The fourth rolling and folding group (J4) comprises a fourth upper roller (J42) and a fourth lower roller (J41), the fourth upper roller (J42) is provided with a second semicircular arc (J421), a semicircular middle limit block (J422) is provided in the middle of the second semicircular arc (J421), the fourth lower roller (J41) is provided with a first semicircular arc (J411), the second semicircular arc (J421) is located above the first semicircular arc (J411), and the second semicircular arc (J421) and the first semicircular arc (J411) are combined to form a circle; 所述第五卷折组(J5)包括第五下辊(J51)以及第五上辊(J52),第五下辊(J51)设置有第三半圆弧(J511),第五上辊(J52)设置有第四半圆弧(J521),第四半圆弧(J521)位于第三半圆弧(J511)上方,第四半圆弧(J521)与第三半圆弧(J511)合并形成一个圆形;The fifth rolling and folding group (J5) comprises a fifth lower roller (J51) and a fifth upper roller (J52), the fifth lower roller (J51) is provided with a third semicircular arc (J511), the fifth upper roller (J52) is provided with a fourth semicircular arc (J521), the fourth semicircular arc (J521) is located above the third semicircular arc (J511), and the fourth semicircular arc (J521) and the third semicircular arc (J511) are combined to form a circle; 所述侧辊组(K)包括第一侧辊(K1)以及第二侧辊(K2);The side roller group (K) comprises a first side roller (K1) and a second side roller (K2); 所述第一侧辊(K1)设置有相连的侧辊下弧线(K11)以及侧辊上挡线(K12);The first side roller (K1) is provided with a connected side roller lower arc line (K11) and a side roller upper stop line (K12); 所述第二侧辊(K2)设置有侧半圆弧线(K21),两个第二侧辊(K2)的侧半圆弧线(K21)合并形成一个圆形。The second side roller (K2) is provided with a side semicircular arc line (K21), and the side semicircular arc lines (K21) of the two second side rollers (K2) are combined to form a circle. 5.根据权利要求1至4任一项所述的高频直缝焊接管加工成型装置,其特征在于,所述卡卷设备(1)包括卡卷基座(101),卡卷基座(101)连接定轴筒(103)以及撑缩动力机构(102),撑缩动力机构(102),撑缩动力机构(102)连接动力长轴(1021),动力长轴(1021)活动插接于定轴筒(103)中;5. The high-frequency straight seam welded pipe processing and forming device according to any one of claims 1 to 4, characterized in that the coil clamping device (1) comprises a coil clamping base (101), the coil clamping base (101) is connected to a fixed axis cylinder (103) and a support and contraction power mechanism (102), the support and contraction power mechanism (102) is connected to a power long shaft (1021), and the power long shaft (1021) is movably plugged into the fixed axis cylinder (103); 所述定轴筒(103)远离撑缩动力机构(102)的一端连接定盘(104),定盘(104)上设置有撑缩长孔(1041),撑缩长孔(1041)活动连接有撑缩块(105),撑缩块(105)连接撑缩板(106),撑缩板(106)的截面是弧形,若干撑缩板(106)的外侧组合成一个圆形;One end of the fixed axis cylinder (103) away from the expansion and contraction power mechanism (102) is connected to a fixed plate (104), a long expansion and contraction hole (1041) is provided on the fixed plate (104), a expansion and contraction block (105) is movably connected to the long expansion and contraction hole (1041), the expansion and contraction block (105) is connected to the expansion and contraction plate (106), the cross section of the expansion and contraction plate (106) is arc-shaped, and the outer sides of a plurality of expansion and contraction plates (106) are combined into a circle; 所述撑缩板(106)的内侧连接第一斜轨(1061),定轴筒(103)的外侧活动插接有撑缩轴(107),撑缩轴(107)外侧连接第二斜轨(1071),撑缩轴(107)的一端与动力长轴(1021)的端部连接,撑缩轴(107)与定轴筒(103)转动连接,第一斜轨(1061)与第二斜轨(1071)滑动连接;The inner side of the expansion plate (106) is connected to a first inclined rail (1061), the outer side of the fixed axis cylinder (103) is movably connected with a expansion shaft (107), the outer side of the expansion shaft (107) is connected to a second inclined rail (1071), one end of the expansion shaft (107) is connected to the end of the power long shaft (1021), the expansion shaft (107) is rotatably connected to the fixed axis cylinder (103), and the first inclined rail (1061) is slidably connected to the second inclined rail (1071); 所述第二斜轨(1071)靠近定盘(104)的一端与撑缩轴(107)的距离小于第二斜轨(1071)远离定盘(104)的一端与撑缩轴(107)的距离;The distance between one end of the second inclined rail (1071) close to the fixed plate (104) and the supporting and shrinking shaft (107) is smaller than the distance between one end of the second inclined rail (1071) far from the fixed plate (104) and the supporting and shrinking shaft (107); 所述第一斜轨(1061)靠近定盘(104)的一端与撑缩轴(107)的距离小于第二斜轨(1071)远离定盘(104)的一端与撑缩轴(107)的距离;The distance between one end of the first inclined rail (1061) close to the fixed plate (104) and the supporting and shrinking axis (107) is smaller than the distance between one end of the second inclined rail (1071) far from the fixed plate (104) and the supporting and shrinking axis (107); 所述撑缩板(106)朝着远离定盘(104)的方向移动的时候,若干撑缩板(106)外围组成的圆形直径逐渐变大;When the support plate (106) moves in a direction away from the fixed plate (104), the diameter of the circle formed by the periphery of the plurality of support plates (106) gradually increases; 所述撑缩板(106)朝着靠近定盘(104)的方向移动的时候,若干撑缩板(106)外围组成的圆形直径逐渐变小。When the support plates (106) move in a direction approaching the fixed plate (104), the diameter of the circle formed by the peripheries of the plurality of support plates (106) gradually decreases. 6.根据权利要求1所述的高频直缝焊接管加工成型装置,其特征在于,所述卷折机构(4)的一端与卷折动力组件(2)连接,卷折动力组件(2)包括卷折驱动电机(201)、若干联轴器(202)以及若干传动机构(203),卷折驱动电机(201)连接联轴器(202),联轴器(202)连接传动机构(203),若干传动机构(203)与若干联轴器(202)交错设置;6. The high-frequency straight seam welded pipe processing and forming device according to claim 1, characterized in that one end of the folding mechanism (4) is connected to the folding power assembly (2), the folding power assembly (2) comprises a folding drive motor (201), a plurality of couplings (202) and a plurality of transmission mechanisms (203), the folding drive motor (201) is connected to the coupling (202), the coupling (202) is connected to the transmission mechanism (203), and the plurality of transmission mechanisms (203) and the plurality of couplings (202) are arranged alternately; 传动机构(203)的输出端连接第一传动轴(204)以及第二传动轴(205),第一传动轴(204)与第二传动轴(205)结构一致;The output end of the transmission mechanism (203) is connected to a first transmission shaft (204) and a second transmission shaft (205), and the first transmission shaft (204) and the second transmission shaft (205) have the same structure; 所述第一传动轴(204)包括中部连接轴(2041),中部连接轴(2041)两端连接第一铰接结构(2042),第一铰接结构(2042)连接第二铰接结构(2043);The first transmission shaft (204) comprises a middle connecting shaft (2041), two ends of the middle connecting shaft (2041) are connected to a first hinge structure (2042), and the first hinge structure (2042) is connected to a second hinge structure (2043); 所述第一定型区(C)与烧焊区(D)之间设置有焊接传送定位机构(5),焊接传送定位机构(5)包括传送定位基座(501),传送定位基座(501)上滑动连接有上下限位组件(502)以及左右限位组件(503),上下限位组件(502)以及左右限位组件(503)处于同一轴线上;A welding conveying and positioning mechanism (5) is provided between the first shaping area (C) and the welding area (D), the welding conveying and positioning mechanism (5) comprising a conveying and positioning base (501), upper and lower limit assemblies (502) and left and right limit assemblies (503) being slidably connected to the conveying and positioning base (501), the upper and lower limit assemblies (502) and left and right limit assemblies (503) being located on the same axis; 所述上下限位组件(502)包括第一安装座(5021),第一安装座(5021)上连接第一气缸(5022),第一气缸(5022)的输出端连接限位上圆辊(5023),第一安装座(5021)靠近下端处设置有限位下圆辊(5024),限位上圆辊(5023)位于限位下圆辊(5024)正上方;The upper and lower limit assembly (502) comprises a first mounting seat (5021), the first mounting seat (5021) is connected to a first cylinder (5022), the output end of the first cylinder (5022) is connected to a limit upper round roller (5023), a limit lower round roller (5024) is arranged near the lower end of the first mounting seat (5021), and the limit upper round roller (5023) is located directly above the limit lower round roller (5024); 所述左右限位组件(503)包括限位辊调节座(5031),限位辊调节座(5031)上滑动连接有左右限位辊(5032),两个左右限位辊(5032)合成的中空圆形与限位上圆辊(5023)和限位下圆辊(5024)合成的中空圆形同心;The left and right limiting components (503) comprise a limiting roller adjustment seat (5031), the limiting roller adjustment seat (5031) is slidably connected to left and right limiting rollers (5032), and the hollow circle formed by the two left and right limiting rollers (5032) is concentric with the hollow circle formed by the upper limiting roller (5023) and the lower limiting roller (5024); 所述传送定位基座(501)上方还设置有输送前定位组件(504),输送前定位组件(504)设置有定位滚轮(5041)。A pre-transport positioning assembly (504) is also provided above the transport positioning base (501), and the pre-transport positioning assembly (504) is provided with a positioning roller (5041). 7.根据权利要求1所述的高频直缝焊接管加工成型装置,其特征在于,所述烧焊区(D)设置有不少于一个自动烧焊打磨装置(6),自动烧焊打磨装置(6)包括烧焊打磨箱(601),烧焊打磨箱(601)设置有管件穿孔(6011),烧焊打磨箱(601)上方设置有座板(603),座板(603)两侧设置有座板连接块(602);7. The high-frequency straight seam welded pipe processing and forming device according to claim 1 is characterized in that the welding area (D) is provided with at least one automatic welding and grinding device (6), the automatic welding and grinding device (6) comprises a welding and grinding box (601), the welding and grinding box (601) is provided with a pipe fitting perforation (6011), a seat plate (603) is provided above the welding and grinding box (601), and seat plate connecting blocks (602) are provided on both sides of the seat plate (603); 所述座板(603)上设置有烧焊打磨升降安装座(604),烧焊打磨升降安装座(604)的底部设置有角度调节孔(6041),角度调节孔(6041)是圆弧孔,螺栓通过角度调节孔(6041)将烧焊打磨升降安装座(604)与座板(603)连接在一起;The seat plate (603) is provided with a welding and grinding lifting mounting seat (604), and an angle adjustment hole (6041) is provided at the bottom of the welding and grinding lifting mounting seat (604). The angle adjustment hole (6041) is a circular arc hole, and a bolt is connected to the welding and grinding lifting mounting seat (604) and the seat plate (603) through the angle adjustment hole (6041); 所述烧焊打磨升降安装座(604)的底部还设置有齿轮段(6042),座板(603)上转动连接有角度调节齿轮(605),角度调节齿轮(605)与齿轮段(6042)啮合连接;The bottom of the welding and grinding lifting mounting seat (604) is also provided with a gear section (6042), and the seat plate (603) is rotatably connected with an angle adjustment gear (605), and the angle adjustment gear (605) is meshingly connected with the gear section (6042); 所述烧焊打磨升降安装座(604)上设置有烧焊打磨升降电机(606),烧焊打磨升降电机(606)连接烧焊打磨升降螺杆(607),烧焊打磨升降螺杆(607)下端连接烧焊打磨升降板(608),烧焊打磨升降板(608)上设置有滑插柱,滑插柱与烧焊打磨升降安装座(604)滑动插接;The welding and grinding lifting mounting seat (604) is provided with a welding and grinding lifting motor (606), the welding and grinding lifting motor (606) is connected to a welding and grinding lifting screw (607), the lower end of the welding and grinding lifting screw (607) is connected to a welding and grinding lifting plate (608), and a sliding plug column is provided on the welding and grinding lifting plate (608), and the sliding plug column is slidably plugged with the welding and grinding lifting mounting seat (604); 烧焊打磨升降板(608)连接角度调节电机(609),角度调节电机(609)连接焊枪或打磨砂轮。The welding and grinding lifting plate (608) is connected to an angle adjustment motor (609), and the angle adjustment motor (609) is connected to a welding gun or a grinding wheel. 8.根据权利要求1至4、6至7任一项所述的高频直缝焊接管加工成型装置,其特征在于,所述纠偏区(F)上设置有纠偏机构(7),纠偏机构(7)包括纠偏基座(701),纠偏基座(701)上设置有竖直方向纠偏板(702)以及横向纠偏板(703),横向纠偏板(703)上连接四个纠偏调节座(704),纠偏调节座(704)转动连接有纠偏夹辊(705),四个纠偏夹辊(705)围成的内圈形成焊接管的外围形状。8. The high-frequency straight seam welded pipe processing and forming device according to any one of claims 1 to 4 and 6 to 7 is characterized in that a correction mechanism (7) is arranged on the correction zone (F), and the correction mechanism (7) comprises a correction base (701), and a vertical correction plate (702) and a transverse correction plate (703) are arranged on the correction base (701), and four correction adjustment seats (704) are connected to the transverse correction plate (703), and the correction adjustment seat (704) is rotatably connected to a correction clamping roller (705), and an inner circle surrounded by the four correction clamping rollers (705) forms the outer shape of the welded pipe. 9.根据权利要求8所述的高频直缝焊接管加工成型装置,其特征在于,所述收料区(H)设置有收料机构(8),收料机构(8)包括收料基架(801),收料基架(801)上转动连接有若干直线传输辊(802),直线传输辊(802)中部直径小于两端直径,收料基架(801)上设置有收料侧护板(803),收料侧护板(803)的一端设置有收料圆套筒(804),收料侧护板(803)由两个直板成90度夹角连接而成,收料侧护板(803)的侧方设置有出料动力部件(805)。9. The high-frequency straight seam welded pipe processing and forming device according to claim 8 is characterized in that the receiving area (H) is provided with a receiving mechanism (8), the receiving mechanism (8) comprises a receiving base frame (801), a plurality of linear transmission rollers (802) are rotatably connected to the receiving base frame (801), the middle diameter of the linear transmission rollers (802) is smaller than the diameter at both ends, a receiving side guard plate (803) is provided on the receiving base frame (801), a receiving circular sleeve (804) is provided at one end of the receiving side guard plate (803), the receiving side guard plate (803) is formed by two straight plates connected at an angle of 90 degrees, and a discharging power component (805) is provided on the side of the receiving side guard plate (803).
CN202411109779.0A 2024-08-14 2024-08-14 A high frequency straight seam welded pipe processing and forming device Active CN118635893B (en)

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CN210415964U (en) * 2018-12-10 2020-04-28 佛山市三水振鸿钢制品有限公司 Surface typing equipment for longitudinal welded pipe and square rectangular pipe
CN212792529U (en) * 2020-07-03 2021-03-26 佛山市远兴鸿焊管机械模具有限公司 A weld pipe mould for galvanized pipe production
CN117718355A (en) * 2023-12-15 2024-03-19 广州京华制管有限公司 Extrusion molding process and device for high-frequency straight welded pipe unit

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102019104212A1 (en) * 2018-02-19 2019-08-22 hpl - Neugnadenfelder Maschinenfabrik GmbH Roll stand and method for rolling wire
CN210415964U (en) * 2018-12-10 2020-04-28 佛山市三水振鸿钢制品有限公司 Surface typing equipment for longitudinal welded pipe and square rectangular pipe
CN210172246U (en) * 2019-06-26 2020-03-24 扬州伟光机械制造有限公司 Flat roll quick die changing device of welded pipe unit
CN212792529U (en) * 2020-07-03 2021-03-26 佛山市远兴鸿焊管机械模具有限公司 A weld pipe mould for galvanized pipe production
CN117718355A (en) * 2023-12-15 2024-03-19 广州京华制管有限公司 Extrusion molding process and device for high-frequency straight welded pipe unit

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