CN118578087B - Automatic IUI tube assembling production line - Google Patents
Automatic IUI tube assembling production line Download PDFInfo
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- CN118578087B CN118578087B CN202410830596.1A CN202410830596A CN118578087B CN 118578087 B CN118578087 B CN 118578087B CN 202410830596 A CN202410830596 A CN 202410830596A CN 118578087 B CN118578087 B CN 118578087B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims abstract description 131
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 20
- 238000004080 punching Methods 0.000 claims abstract description 9
- 230000000007 visual effect Effects 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 49
- 230000000903 blocking effect Effects 0.000 claims description 41
- 238000003860 storage Methods 0.000 claims description 27
- 238000002844 melting Methods 0.000 claims description 16
- 230000008018 melting Effects 0.000 claims description 15
- 238000013519 translation Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000005485 electric heating Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000009027 insemination Effects 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 description 19
- 238000012546 transfer Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 12
- 230000033001 locomotion Effects 0.000 description 8
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Abstract
An IUI tube automatic assembly production line relates to the technical field of assembly, and is used for realizing automatic assembly of artificial insemination transplanting tubes and solving the problem of low artificial assembly efficiency. Comprises a sleeve core feeding device, a conduit feeding device, a sleeve core cutting device, a conduit cutting device, a conveyor, a sleeve core detecting device, a conduit detecting device and an assembling device, wherein the conveyor is two left and right, the sleeve core feeding device is positioned at the feeding side of the left conveyor, the conduit feeding device is positioned at the feeding side of the right conveyor, the sleeve core cutting device and the sleeve core detecting device are arranged back and forth along the conveying direction of the left conveyor, the catheter cutting device and the catheter detecting device are arranged back and forth along the conveying direction of the right conveyor, the sleeve core detecting device detects the sleeve core sealing quality in a visual detection mode, and the catheter detecting device detects the catheter sealing quality and the punching quality in a visual detection mode; the assembly device is located between the discharge sides of the two conveyors. The invention can realize the automatic assembly of the sleeve core, the catheter and the outer tube.
Description
Technical Field
The invention relates to the technical field of assembly, in particular to an automatic IUI tube assembly production line.
Background
The artificial insemination transplanting tube comprises a sleeve core, a guide tube and an outer tube, wherein the sleeve core of the finished artificial insemination transplanting tube is positioned at the inner side of the guide tube, the guide tube is positioned at the inner side of the outer tube, the outer tube plays a role in protection, and the sleeve core and the guide tube are operated for artificial insemination transplanting. In the prior art, the assembly of the sleeve core, the guide pipe and the outer pipe is mainly finished by manpower, the sleeve core and the guide pipe are cut to a fixed length, then sealed and detected, and finally sleeved, and the defects of the operation mode are low efficiency.
Disclosure of Invention
The invention aims to provide an IUI tube automatic assembly production line which is used for realizing automatic assembly of artificial insemination transplanting tubes and solving the problem of low artificial assembly efficiency.
The technical scheme adopted for solving the technical problems is as follows: the IUI pipe automatic assembly production line comprises a sleeve core feeding device, a pipe feeding device, a sleeve core cutting device, a pipe cutting device, a conveyor, a sleeve core detection device, a pipe detection device and an assembly device, wherein the conveyor is arranged left and right, the sleeve core feeding device is positioned at the feeding side of the left conveyor and is used for placing sleeve cores one by one on the left conveyor, the pipe feeding device is positioned at the feeding side of the right conveyor and is used for placing pipes one by one on the right conveyor, the sleeve core cutting device and the sleeve core detection device are arranged front and back along the conveying direction of the left conveyor, the sleeve core cutting device is used for cutting the sleeve core to a fixed length and sealing the cut part by hot melting, the pipe cutting device is used for cutting the sleeve core to a fixed length, sealing the cut part by hot melting and punching the sealing end, the sleeve core detecting device detects the sleeve core sealing quality in a visual detecting mode, and the pipe detecting device detects the pipe sealing quality and the punching quality in a visual detecting mode; the assembling device is located between the discharging sides of the two conveyors and comprises an outer pipe storage box, an outer pipe is arranged in the outer pipe storage box, the assembling device takes a sleeve core and a guide pipe from the discharging sides of the conveyors and plugs the sleeve core into the inner side of the guide pipe, then takes the outer pipe to plug the guide pipe into the inner side of the outer pipe, and further the assembly of the sleeve core, the guide pipe and the outer pipe is achieved.
Further, the sleeve core feeding device comprises a charging barrel, a vibrator, a controller, a lifting assembly, a clamping assembly and a conveying assembly, wherein the charging barrel is vertically arranged, a bottom hole is formed in the bottom of the charging barrel, the vibrator is fixed on the side wall of the charging barrel, a sleeve core is added into the charging barrel when the sleeve core feeding device is used, and the sleeve core passes through the bottom hole to move the discharging barrel after the vibrator is started; the lifting assembly comprises a lifting block and a lifting cylinder for driving the lifting block to move, and the lifting block lifts the sleeve core falling through the bottom hole when moving to the lower part of the bottom hole; the clamping assembly is positioned on the movable part of the conveying assembly, the conveying assembly conveys the clamping assembly between the charging barrel side and the discharging side, the sleeve core is clamped when the clamping assembly is positioned on the charging barrel side, and the sleeve core is discharged when the clamping assembly is positioned on the discharging side; the controller is in signal connection with the vibrator, the lifting cylinder, the clamping assembly and the conveying assembly and is used for controlling the working state of each component.
Further, the bottom of the charging barrel is provided with a blocking assembly, the blocking assembly comprises a blocking air cylinder and a stop block, the blocking air cylinder is fixed at the bottom of the charging barrel, the stop block is two symmetrically arranged stop blocks, one end of each stop block is hinged with the blocking air cylinder, and the blocking air cylinder is used for driving the two stop blocks to swing, and when the other end of each stop block is positioned below a bottom hole, a sleeve core positioned in the bottom hole is blocked; the blocking air cylinder is in signal connection with the controller, and the controller sends a signal to the blocking air cylinder to enable the block to block the bottom hole, and the lifting air cylinder drives the lifting block to move away from the lower portion of the bottom hole.
Further, a sensor is arranged at the bottom of the charging barrel, the sensor and the bottom hole are positioned in the same vertical plane, and the sensor detects the existence of the sleeve core when the sleeve core is contacted with the supporting block; the sensor is in signal connection with the controller, and the sensor sends a signal to the controller when detecting the sleeve core; the conveying assembly comprises a conveying cylinder and a supporting block, a piston rod of the conveying cylinder is fixedly connected with the supporting block, and the clamping assembly is positioned on the supporting block; the clamping assembly comprises clamping cylinders and clamping blocks, the clamping blocks are symmetrically arranged and are arranged on the clamping cylinders in a sliding mode, and the clamping cylinders are used for driving the two clamping blocks to synchronously move and the moving directions of the two clamping blocks are always opposite.
Further, the sleeve core cutting device comprises a portal frame, a cutting mechanism and a positioning mechanism, wherein the conveyor is a chain transmission mechanism or a belt transmission mechanism, cushion blocks are uniformly distributed on the conveying surface of the conveyor, grooves for accommodating sleeve cores are formed in the cushion blocks, the grooves comprise a first long groove and a second long groove, the width of the first long groove is larger than that of the second long groove, a handle part of the sleeve core is positioned in the first long groove, a hose part of the sleeve core is positioned in the second long groove, and the portal frame spans the conveyor; the cutting mechanism comprises a sliding block, an upper cutting block and a lower cutting block, wherein the sliding block is arranged on the inner side of the portal frame, a lifting driving piece is arranged between the sliding block and the upper cutting block, the upper cutting block is fixed at the bottom of the sliding block, the lower cutting block is fixed on the portal frame and is positioned on the rear side of the conveyor, and the upper cutting block and the lower cutting block are arranged up and down, and cut a hose of a sleeve core positioned between the upper cutting block and the lower cutting block when the upper cutting block and the lower cutting block are in contact extrusion; the positioning mechanism comprises a first positioning block which is positioned at the front side of the conveyor and is positioned right in front of the lower cutting block, the first positioning block is arranged in a coplanar manner with a first long groove on a cushion block at the upper layer of the conveyor, a positioning driving piece is arranged between the first positioning block and the portal frame, and the positioning driving piece drives the first positioning block to extend into the first long groove, so that the end part of a handle of the sleeve core moves to the junction of the first long groove and the second long groove; the hot melting mechanism comprises an upper hot frit fixed at the bottom of the sliding block and a lower hot frit arranged below the upper hot frit, the upper hot frit heats in an electric heating mode, and the lower hot frit is fixedly connected with the portal frame.
Further, the lifting driving piece is a lifting air cylinder, a cylinder barrel of the lifting air cylinder is fixedly connected with the top of the portal frame, a piston rod of the lifting air cylinder is fixedly connected with the top of the sliding block, a guide rail is arranged on the portal frame, and the sliding block is in sliding connection with the guide rail.
Further, the positioning mechanism further comprises a second positioning block which is positioned at the front side of the conveyor and is positioned right in front of the lower hot frit, and a positioning driving piece is also arranged between the second positioning block and the portal frame; the bottom of slider has two installation pieces, one of them the bottom of installation piece has first briquetting, and another one the bottom of installation piece has the second briquetting, first briquetting is used for compressing tightly with the cushion cooperation to the cover core between lower cutting block and the first locating piece, the second briquetting is used for compressing tightly with the cushion cooperation to the cover core between lower hot frit and the second locating piece.
Further, the assembling device comprises a sleeve core grabbing assembly, a catheter grabbing assembly, an outer tube grabbing assembly and an outer tube storage box which are sequentially arranged from front to back, wherein the sleeve core grabbing assembly is positioned at the tail end of the left side conveyor and used for grabbing a sleeve core, the catheter grabbing assembly is positioned at the tail end of the right side conveyor and used for grabbing a catheter, the sleeve core grabbing assembly and the catheter grabbing assembly are identical in structure, the sleeve core grabbing assembly comprises a first moving unit and a first grabbing cylinder, the first grabbing cylinder is positioned at the tail end of the first moving unit, the first moving unit drives the first grabbing cylinder to move transversely, longitudinally and vertically, and a first clamping jaw used for executing grabbing actions is arranged on the first grabbing cylinder; the outer tube grabbing assembly comprises a second moving unit and a second grabbing cylinder, the second grabbing cylinder is positioned at the tail end of the second moving unit, the second moving unit drives the second grabbing cylinder to move longitudinally and vertically, the second grabbing cylinder moves back and forth between the lower part of the bottom hole and the front side of the outer tube storage box when moving longitudinally, and a second clamping jaw for executing grabbing action is arranged on the second grabbing cylinder; the sleeve core grabbing assembly grabs the sleeve core and then moves backwards along the longitudinal direction, so that the sleeve core stretches into the guide pipe grabbed by the guide pipe grabbing assembly, and the guide pipe grabbing assembly grabs the guide pipe and then moves backwards along the longitudinal direction, so that the guide pipe stretches into the outer pipe grabbed by the outer pipe grabbing assembly, and sleeving of the sleeve core, the guide pipe and the outer pipe is achieved.
Further, the first mobile unit includes first slip table, support arm, actuating mechanism, first lift cylinder and first translation cylinder, the piston rod and the first slider fixed connection of first translation cylinder, first translation cylinder drives first slider at longitudinal direction's fore-and-aft movement, the support arm slides and sets up at the top of first slip table, actuating mechanism sets up between support arm and first slip table, is used for driving the support arm is in lateral direction's left and right sides removal, first lift cylinder vertical setting is between support arm and first cylinder of snatching, first lift cylinder drives first cylinder of snatching at vertical direction's upper and lower removal.
Further, the driving mechanism comprises a motor and a first rack, a sliding plate is arranged at the bottom of the supporting arm and is in sliding connection with a transverse guide rail fixed at the top of the first sliding table, the motor is fixed on the sliding plate, a gear is arranged at the output end of the motor, the first rack is arranged in parallel with the transverse guide rail, and the first rack is fixed at the top of the first sliding table and is meshed with the gear.
The beneficial effects of the invention are as follows: the invention takes the sleeve core and the guide pipe one by one, places the sleeve core and the guide pipe on a conveyor, intermittently conveys the sleeve core and the guide pipe by the conveyor, sequentially cuts and hot melts the sleeve core and the guide pipe in the process of moving the sleeve core and the guide pipe on the conveyor so as to obtain the sleeve core and the guide pipe with required lengths, and punches the guide pipe. The sealing quality of the sleeve core, the sealing quality of the guide pipe and the punching quality are detected by the detection device. The qualified sleeve core and the catheter are assembled in a sleeved mode under the action of the assembling device, and the outer tube and the catheter are sleeved together after the outer tube is taken out, so that IUI automatic assembly production is achieved.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is one of three-dimensional views of a core sleeve feeding device;
FIG. 3 is a second three-dimensional view of a core loading device;
FIG. 4 is a top view of the core loading device;
FIG. 5 is a right side view of the core loading device;
FIG. 6 is an enlarged view of a portion of FIG. 3 at A;
FIG. 7 is a rear view of the core wrap loading device;
FIG. 8 is a partial enlarged view at B in FIG. 3;
FIG. 9 is a schematic top view of the placement of the cartridge insert;
FIG. 10 is a three-dimensional view of a sleeve core falling onto a support block through a bottom hole;
FIG. 11 is a schematic view of the gripper assembly moving toward the cartridge;
FIG. 12 is a schematic view of the clamping assembly clamping the core and the shoe withdrawn;
FIG. 13 is a schematic view of the gripping assembly gripping the core and advancing the core;
FIG. 14 is a front view of the core cutting apparatus;
FIG. 15 is a top view of the core cutting apparatus;
FIG. 16 is a front view of FIG. 14 with the gantry removed;
FIG. 17 is a top view of FIG. 15 with the gantry removed;
FIG. 18 is a left side assembly view of the gantry, conveyor, cutting mechanism and positioning mechanism;
FIG. 19 is a top view of the placement of the core on the spacer;
FIG. 20 is a bottom view of the slide of the core cutting device;
FIG. 21 is a top view of the base;
FIG. 22 is a front view assembly of the upper and lower cutting blocks;
FIG. 23 is a top view of the assembled device;
FIG. 24 is a front view of the ferrule grasping assembly;
FIG. 25 is a front view of the catheter capture assembly;
FIG. 26 is a top view of the outer tube gripping assembly;
FIG. 27 is a front view of the outer tube gripping assembly;
FIG. 28 is a front view of the steering assembly;
FIG. 29 is a schematic view of the steering assembly after 180 degrees of steering of the outer tube;
FIG. 30 is a schematic front view of the outer tube storage bin and outer tube gripper assembly;
FIG. 31 is a front view of a grasping movement trace of the core and the catheter;
FIG. 32 is a top view assembly process of the core, catheter and outer tube;
In the figure: 1 sleeve core feeding device, 2 sleeve core cutting device, 3 assembling device, 4 guide pipe feeding device, 5 guide pipe cutting device, 6 sleeve core detecting device and 7 guide pipe detecting device;
The device comprises a material cylinder 11, a cylinder cover 111, a bottom hole 112, a vibrator 12, a lifting cylinder 13, a lifting cylinder bracket 131, a supporting block 132, a blocking cylinder 14, a blocking cylinder 141, a blocking block 15, a sensor 151, a sensor bracket 16, a conveying cylinder 17, a supporting block 171, a turntable 18, a feeding cylinder 181, a clamping cylinder bracket 19 and a clamping block 191;
211 roller, 212 belt, 213 cushion block, 214 first long groove, 215 second long groove, 22 portal frame, 221 base, 222 lower cutting block, 223 lower heat frit, 23 sliding block, 231 mounting block, 232 first pressing block, 233 second pressing block, 234 upper cutting block, 235 sliding groove, 236V-shaped groove, 237 blade, 238 upper heat frit, 24 cutting cylinder, 25 cylinder mounting seat, 251 positioning cylinder, 252 first positioning block, 253 second positioning block;
The device comprises a 31 conveyor, 32 sleeve core grabbing assemblies, 321 first sliding tables, 322 supporting arms, 3221 sliding plates, 323 first racks, 324 transverse guide rails, 325 motors, 3251 motor mounting plates, 326 first lifting cylinders, 3261 piston rods, 327 first grabbing cylinders, 3271 grabbing cylinder mounting plates, 3272 first clamping jaws, 328 first translation cylinders, 32 'catheter grabbing assemblies, 33 longitudinal guide rails, 34 second sliding tables, 341 second lifting cylinders, 342 second grabbing cylinders, 343 mounting holes, 344 second clamping jaws, 345 second translation cylinders, 35 steering fixing tables, 351 third lifting cylinders, 352 lifting arms, 353 third grabbing cylinders, 3531 third clamping jaws, 354 turntables, 36 outer tube storage boxes, 361 bottom holes, 362 side holes, 37 sleeve cores, 371 hoses, 37' catheters, 37 "outer tubes, 38 transfer assemblies 381 transfer fixing tables, 382 lifting mechanisms, 383 second racks, 384 transfer guide rails.
Detailed Description
As shown in fig. 1 to 32, the invention comprises a sleeve core feeding device 1, a catheter feeding device 4, a conveyor 31, a sleeve core cutting device 2, a catheter cutting device 5, a sleeve core detecting device 6, a catheter detecting device 7 and an assembling device 3, wherein the number of the conveyors 31 is two, the conveyors 31 are arranged left and right, and the assembling device 3 is positioned between the two conveyors 31. The sleeve core feeding device 1 is positioned on the feeding side of the left side conveyor 31, the catheter feeding device 4 is positioned on the feeding side of the right side conveyor 31, the sleeve core cutting device 2 spans the left side conveyor 31, the catheter cutting device 5 spans the right side conveyor 31, the sleeve core detection device 6 is arranged in the middle of the left side conveyor 31, the catheter detection device 7 is arranged in the middle of the right side conveyor 31, and the invention is described in detail below with reference to the accompanying drawings.
As shown in fig. 1, the conveyors 31 are two, which are disposed in a left-right direction, and the discharge sides of the two conveyors 31 are close to each other, and the conveyors 31 are chain transmission mechanisms or belt transmission mechanisms, and when the conveyors 31 are belt transmission mechanisms, the conveyors 31 include two rollers 211 and a belt 212 disposed between the two rollers 211, and the belt 212 is a timing belt. Cushion blocks 213 are uniformly distributed on the conveying surface of the conveyor 31, namely the cushion blocks 213 are uniformly arranged along the length direction of the belt 212, the conveyor 31 is in an intermittent motion mode, and the forward conveying distance of the belt 212 is the width of the cushion blocks 213 when the conveyor 31 moves once; i.e. the distance to the core is equal to the width of the pads 213 per actuation of the conveyor 31. As shown in fig. 15, 16 and 19, the pad 213 has a groove for accommodating the sleeve 37, the groove includes a first long groove 214 and a second long groove 215, and the width of the first long groove 214 is larger than that of the second long groove 215, the handle portion of the sleeve 37 is located in the first long groove 214, and the hose 371 portion of the sleeve 37 is located in the second long groove 215. When the sleeve 37 is placed, the handle of the sleeve 37 is placed in the first long groove 214 and the hose 371 of the sleeve 37 is placed in the second long groove 215 by the sleeve feeding device 1.
As shown in fig. 2 to 13, the core feeding device 1 includes a cartridge 11, a vibrator 12, a lifting assembly, a clamping assembly, and a conveying assembly, and the core feeding device 1 is described in detail below with reference to the accompanying drawings.
As shown in fig. 2 to 10, the sleeve core feeding device 1 comprises a charging barrel 11, a vibrator 12, a controller, a lifting assembly, a clamping assembly and a conveying assembly, wherein the charging barrel 11 is vertically arranged, the charging barrel 11 is of a cylindrical hollow structure, the top of the charging barrel 11 is open and provided with a bottom, the top of the charging barrel 11 is provided with a barrel cover 111, the bottom of the charging barrel 11 is provided with a bottom hole 112, and the bottom hole 112 is positioned in the center of the bottom of the charging barrel 11. The vibrator 12 is fixed to a side wall of the cylinder 11, and the cylinder 11 vibrates in response to the vibration of the vibrator 12 after the vibrator 12 is activated. In use, as shown in fig. 9, the sleeve 37 is added to the barrel 11 and after the vibrator 12 is activated, the sleeve 37 moves the barrel 11 through the bottom aperture 112. When in installation, the vibrator 12 is arranged on the frame, and the charging barrel 11 is suspended.
As shown in fig. 3 and 6, the lifting assembly includes a lifting block 132 and a lifting cylinder 13 driving the lifting block 132 to move, the lifting cylinder 13 is fixed at the bottom of the charging barrel 11 through a lifting cylinder bracket 131, the lifting block 132 is fixed on a piston rod of the lifting cylinder 13, the lifting block 132 is in an L-shaped structure, angle steel is selected, a vertical part of the lifting block 132 is fixedly connected with the piston rod of the lifting cylinder 13, a gasket is arranged on a horizontal part of the lifting block 132, a sleeve core 37 falling through a bottom hole 112 directly falls on the gasket, and the gasket can be made of flexible materials or hard plastics. The lifting cylinder 13 lifts the core 37 dropped through the bottom hole 112 while driving the lifting block 132 to move below the bottom hole 112. When the lifting cylinder 13 drives the lifting block 132 to move away from under the bottom hole 112, the lifting assembly no longer plays a role in lifting the sleeve 37.
As shown in fig. 2 to 5, the clamping assembly is located on the movable portion of the conveying assembly, the conveying assembly conveys the clamping assembly between the cartridge side and the discharge side, the sleeve core 37 is clamped when the clamping assembly is located on the cartridge side, and the clamping assembly is located on the discharge side to discharge the sleeve core 37. The method comprises the following steps: as shown in fig. 7, the conveying assembly includes a conveying cylinder 16 and a supporting block 17, a piston rod of the conveying cylinder 16 is fixedly connected with the supporting block 17, the clamping assembly includes a clamping cylinder 19 and clamping blocks 191, the clamping blocks 191 are two symmetrically arranged and are slidably arranged on the clamping cylinder 19, the clamping cylinder 19 is used for driving the two clamping blocks 191 to synchronously move, and the moving directions of the two clamping blocks 191 are always opposite. As shown in fig. 3 and 8, a turntable 171 is rotatably mounted on the support block 17, a feed cylinder 18 is fixed to the turntable 171, a clamping cylinder bracket 181 is fixed to a piston rod of the feed cylinder 18, and a clamping cylinder 19 is fixed to the clamping cylinder bracket 181. The supporting block 17 is located on the piston rod of the conveying cylinder 16 and is a movable part of the conveying cylinder 16.
When the clamping assembly clamps the sleeve core 37 on the supporting block 132 and draws the sleeve core outwards, a blocking assembly is arranged at the bottom of the charging barrel 11 to prevent other sleeve cores 37 from moving out of the bottom hole 112. As shown in fig. 3 and 6, the blocking assembly includes a blocking cylinder 14 and a blocking block 141, the blocking cylinder 14 is fixed at the bottom of the cylinder 11, the blocking block 141 is two blocks symmetrically arranged, one end of the blocking block 141 is hinged with the blocking cylinder 14, the blocking cylinder 14 is used for driving the two blocks 141 to swing, and when the other end of the blocking block 141 is located below the bottom hole 112, the sleeve core 37 located in the bottom hole 112 is blocked, so as to prevent the sleeve core 37 from falling. The blocking cylinder 14 is in signal connection with a controller, and the controller sends a signal to the blocking cylinder 14 so that after the stop block 141 blocks the bottom hole 112, the lifting cylinder 13 drives the lifting block 132 to move away from the position below the bottom hole 112.
After the core 37 is dropped onto the support blocks 132, the bottom hole 112 is first blocked by the blocking assembly, then the core 37 is clamped by the clamping assembly, and then the support blocks 132 of the lifting assembly are withdrawn. To realize the detection of the sleeve core 37, so as to know that the sleeve core 37 is in contact with the supporting block 132, a sensor 15 is arranged at the bottom of the charging barrel 11, the sensor 15 and the bottom hole 112 are positioned in the same vertical plane, and when the sleeve core 37 is in contact with the supporting block 132, the sensor 15 detects the existence of the sleeve core 37. The sensor 15 is in signal communication with the controller and sends a signal to the controller when the sensor 15 detects the core 37. To facilitate the installation of the sensor 15, an L-shaped sensor holder 151 is fixed to the bottom of the cartridge 11, and the sensor 15 is fixed to the lower portion of the vertical portion of the sensor holder 151.
The controller is in signal connection with the vibrator 12, the lifting cylinder 13 of the lifting assembly, the blocking cylinder 14 of the blocking assembly, the sensor 15, the conveying cylinder 16 of the conveying assembly, the turntable 171, the feeding cylinder 18 and the clamping cylinder 19 of the clamping assembly, and is used for controlling the working states and the working sequences of all the components. First, the vibrator 12 vibrates the inner sleeve 37 of the cylinder 11, as shown in fig. 10, after the sleeve 37 falls down through the bottom hole 112 and falls on the supporting block 132 during vibration, the sensor 15 detects the sleeve 37 and sends a signal to the controller, and the controller sends a signal to the blocking cylinder 14 of the blocking assembly, so that the blocking cylinder 14 drives the block 141 to swing until the block 141 blocks the bottom hole 112 from below, and at this time, the sleeve 37 is located between the two blocks 141 but is not in contact with the block 141. Subsequently, the controller sends a signal to the delivery cylinder 16, causing the delivery cylinder 16 piston rod to retract, as shown in fig. 11, causing the clamp assembly to move toward the cartridge 11 side until the delivery cylinder 16 piston rod retract amount reaches the set point. Subsequently, the controller sends a signal to the feed cylinder 18, and the feed cylinder 18 acts to push the clamping assembly toward the core 37 side until the clamp blocks 191 move to both sides of the core 37. The controller then sends a signal to the clamping cylinder 19, and the clamping cylinder 19 acts to force the clamp block 191 to clamp the sleeve 37. The controller then sends a signal to the lift cylinder 13, as shown in fig. 12, the lift cylinder 13 drives the shoe 132 out of under the bottom hole 12. Subsequently, the rotation of the turntable 171 rotates the clamping assembly until the core 37 rotates to a horizontal state. Subsequently, the controller sends a signal to the transfer cylinder 16, as shown in fig. 13, the extension of the transfer cylinder 16 piston rod moves the clamp assembly, the sleeve 37, to the discharge side until the transfer cylinder 16 piston rod extension reaches the set point. At the same time, the controller sends a signal to the lifting cylinder 13, and the lifting cylinder 13 drives the lifting block 132 to move below the bottom hole 112 again; the controller sends a signal to the blocking cylinder 14, and the blocking cylinder 14 acts to drive the stop block 141 to unblock the bottom hole 112. The controller then sends a signal to the clamp cylinder 19, and the clamp cylinder 19 acts to release the core 37 so that the core 37 falls onto the conveyor 31. The controller then sends a signal to the feed cylinder 18, and retraction of the feed cylinder 18 piston rod pulls the clamp assembly upward. Subsequently, the turntable 171 is rotated in the reverse direction, so that the clamp assembly is reset.
The following describes a using method of the sleeve core feeding device 1, namely a feeding method, and the method comprises the following steps:
S1, vertically placing the sleeve core 37 in the charging barrel 11;
s2, starting the vibrator 12, wherein the vibration of the vibrator 12 causes the sleeve core 37 to push and move in the charging barrel 11, and the sleeve core 37 falls through the bottom hole 112 under the vibration;
S3, after the bottom of the sleeve core 37 is contacted with the supporting block 132, the sensor 15 detects the existence of the sleeve core 37, and the conveying assembly acts to move the clamping assembly to the side of the charging barrel 11;
S4, after the clamping assembly is in place, the feeding cylinder 18 drives the clamping blocks 191 of the clamping assembly to move to two sides of the sleeve core 37, and at the moment, the clamping cylinder 19 drives the clamping blocks 191 to clamp the sleeve core 37;
S5, blocking the cylinder action 14 to drive the two stop blocks 141 to swing to the lower part of the bottom hole 112, so as to block the bottom hole 112;
s6, the lifting cylinder 13 is operated to move the supporting block 132 from the lower part of the sleeve core 37;
S7, rotating the turntable 171 relative to the supporting block 17 to rotate the sleeve core 37 to a horizontal state; the lifting cylinder 13 acts to move the lifting block 132 to the position below the bottom hole 112 again; the blocking cylinder 14 acts to withdraw the stop block 141 from below the bottom hole 112, so that the blocking of the bottom hole 112 is released;
S8, then the conveying assembly moves to convey the clamping assembly forwards until the clamping assembly reaches the unloading side, and then the clamping cylinder 19 moves to enable the clamping blocks 191 to loosen the sleeve core 37, and the sleeve core 37 falls on the conveyor 31;
s9, then the clamping assembly is lifted upwards by the action of the feeding cylinder 18, and is reset by the action of the turntable 171; then, the next instruction of the controller is waited, and the steps S3-S9 are repeated.
The sleeve core feeding device 1 is used for placing the sleeve core 37 through the arrangement of the charging barrel 11, and the charging barrel 11 is vibrated through the arrangement of the vibrator 12 so that the sleeve core 37 is moved out of the charging barrel 11 to realize feeding. The lifting assembly is arranged to lift the sleeve core 37, so that the sleeve core 37 is clamped after the clamping assembly moves to the charging barrel 11 side along with the conveying assembly, and the sleeve core 37 is conveyed to the discharging position through the conveying assembly for discharging. The invention acquires and conveys the sleeve cores 37 one by one, thereby realizing one by one feeding of the sleeve cores 37.
The structure of the catheter feeding device 4 is identical to that of the sleeve core feeding device 1, and the catheter feeding device 4 is used for realizing the one-by-one feeding of the catheters 37', and is not described herein.
As shown in fig. 14 to 22, the core cutting apparatus 2 includes a portal frame 22, a cutting mechanism, a positioning mechanism, and a hot melting mechanism, and the core cutting apparatus 2 is described in detail below with reference to the drawings. In the description of the relative position, the longitudinal direction of the conveyor 31, that is, the conveying direction is the transverse direction, the front side of the conveyor 31 is the front, and the rear side of the conveyor 31 is the rear.
As shown in fig. 14 to 22, the core cutting device 2 includes a gantry 22, a cutting mechanism and a positioning mechanism, as shown in fig. 18, the gantry 22 spans over a conveyor 31, the gantry 22 is fixedly connected to the frame, and the conveyor 31 is located inside the gantry 22. As shown in fig. 18, 20, 21 and 22, the cutting mechanism comprises a sliding block 23, an upper cutting block 234 and a lower cutting block 222, the sliding block 23 is arranged on the inner side of the portal frame 22 and is provided with a lifting driving piece between the two, as shown in fig. 16 and 18, the lifting driving piece is a cutting cylinder 24, a cylinder barrel of the cutting cylinder 24 is fixedly connected with the top of the portal frame 22, a piston rod of the cutting cylinder 24 is fixedly connected with the top of the sliding block 23, a guide rail is arranged on the portal frame 22, and the sliding block 23 is in sliding connection with the guide rail. When the piston rod of the cutting cylinder 24 stretches, the sliding block 23 is driven to move up and down along the guide rail. The upper cutting block 234 is fixed at the bottom of the sliding block 23, the lower cutting block 222 is fixed on a base 221 of the inner wall of the gantry 22, the base 221 is fixedly connected with the gantry 22, and the lower cutting block 222 is positioned at the rear side of the conveyor 31. The upper cutting block 234 and the lower cutting block 222 are disposed up and down, and the hose 371 of the core 37 therebetween is cut when the upper cutting block 234 is pressed in contact with the lower cutting block 222. As shown in fig. 22, the bottom of the upper cutting block 234 has an inverted V-shaped groove 236, the V-shaped groove 236 has a blade 237 therein, and the lower cutting block 222 has a tapered configuration for mating engagement with the V-shaped groove 236. When the lifting driving member drives the sliding block 23 to move downwards, the upper cutting block 234 moves downwards and gradually approaches the lower cutting block 222, at this time, the hose 371 of the sleeve 37 is lapped on the upper surface of the lower cutting block 222, and when the blade 37 is in contact with the lower cutting block 222 for extrusion, the hose 371 of the sleeve 37 is cut off. To adjust the cutting length of the core 37, as shown in fig. 20, the upper cutting block 234 is slidably connected to the bottom of the slider 23, and the upper cutting block 234 is fastened to the slider 23 by a bolt. For this, a sliding groove 235 is provided at the bottom of the slider 23, and the upper end of the upper cutting block 234 is slidably disposed in the sliding groove 235. When the cutting length of the sleeve 37 needs to be adjusted, the upper cutting block 234 is adjusted in position in the sliding groove 235 by loosening the bolts, and then the upper cutting block 234 is locked again by the bolts.
When the sleeve core 37 is cut, the sleeve core 37 is ensured to be in a straightening state, and the sleeve core 37 cannot be tilted or bent in the cutting process, so that the cutting precision is not affected. For this purpose, a pressing mechanism is provided at the bottom of the slider 23, and presses the core 37 by the pressing mechanism, preventing the core 37 from being tilted or bent. The bottom of the slider 23 has two mounting blocks 231, wherein the bottom of one mounting block 231 has a first pressing block 232, the bottom of the other mounting block 231 has a second pressing block 233, the first pressing block 232 is used for pressing the sleeve core 37 between the lower cutting block 222 and the first positioning block 252 in cooperation with the cushion block 213, and the second pressing block 233 is used for pressing the sleeve core 37 between the lower thermal frit 223 and the second positioning block 263 in cooperation with the cushion block 213. The side wall of the mounting block 231 is provided with a dovetail-shaped slot, and the first pressing block 232 and the second pressing block 233 are in plug-in connection with the corresponding slots. The first pressing block 232 and the second pressing block 233 are plastic parts, and the cushion block 213 is also made of plastic parts.
When cutting the core 37, it should be ensured that the core 37 is positioned furthest back on the pad 213, i.e. on the side of the lowermost cutting block 222, when the handle of the core 37 is directed towards the front side of the conveyor 31 and the hose 371 of the core 37 is directed towards the rear side of the conveyor 31. In this way, the hose 371 of the core 37 can be accurately cut off. As shown in fig. 17 and 18, the positioning mechanism includes a first positioning block 252 located on the front side of the conveyor 31 and located right in front of the lower cutting block 222, the first positioning block 252 is disposed coplanar with the first long groove 214 on the upper cushion block 213 of the conveyor 31, a positioning driving member is disposed between the first positioning block 252 and the portal frame 22, and the positioning driving member drives the first positioning block 252 to extend into the first long groove 214, so that the handle end of the sleeve core 37 moves to the intersection of the first long groove 214 and the second long groove 215, and further the position of the sleeve core 37 is the rearmost. When the spacer 213 in which the non-truncated core 37 is placed is moved between the lower cutting block 222 and the first positioning block 252, first the positioning mechanism acts to push the core 37 to the rear side (i.e., the side where the lower cutting block 222 is located) until the handle end of the core 37 moves to the junction of the first long groove 214 and the second long groove 215. Subsequently, the lifting driving member drives the sliding block 23 to move downwards to the lowest point, at this time, the first pressing block 232 cooperates with the cushion block 213 to press the sleeve core 37, and the upper cutting block 234 cooperates with the lower cutting block 222 to cut off the hose 371 of the sleeve core 37, so that cutting of the sleeve core 37 is realized.
The invention is also provided with a hot melting mechanism by which the incision of the hose 371 of the sleeve core 37 is hot-melted and sealed. As shown in fig. 20 and 21, the hot melting mechanism includes an upper hot frit 238 fixed at the bottom of the slider 23, and a lower hot frit 223 disposed below the upper hot frit 238, wherein the upper hot frit 238 heats up in an electric heating manner, and the lower hot frit 222 is fixedly connected with the base 221 of the side wall of the gantry 22. After the hose 371 of the core 37 moves between the upper thermal frit 238 and the lower thermal frit 223 along with the cushion block 213, the lifting driving member drives the slider 23 to move downward, so that the upper thermal frit 238 and the lower thermal frit 223 are in contact, at this time, the slit of the hose 371 of the core 37 is clamped by the upper thermal frit 238 and the lower thermal frit 223, and the upper thermal frit 238 is electrified to generate heat, so as to perform heat sealing on the slit of the hose 371 of the core 37. When the core 37 is subjected to the hot-melting process, the front and rear positions of the core 37 should be positioned. For this purpose, as shown in fig. 17, the positioning mechanism further includes a second positioning block 253 located on the front side of the conveyor 31 and directly in front of the lower hot frit 223, and a positioning driving member is also provided between the second positioning block 253 and the gantry 22. The positioning driving parts are two positioning cylinders 251, the front ends of the portal frames 22 are fixedly provided with cylinder mounting seats 25, the cylinder barrels of the positioning cylinders 251 are fixedly connected with the cylinder mounting seats 25, and the piston rods of the positioning cylinders 251 are fixedly connected with corresponding first positioning blocks 252 or second positioning blocks 253. That is, when the first positioning block 252 is driven to move forward and backward by one of the positioning drivers and the first positioning block 252 is driven to move backward, the core 37 at the cutting station is positioned. The sleeve core 37 at the hot melting station is positioned when the second positioning block 253 is driven to move back and forth by another positioning driving piece and the second positioning block 253 is driven to move back.
The following describes the working principle of the sleeve core cutting device 2:
(1) The core 37 to be cut is placed on the spacer 213 with the handle of the core 37 in the first slot 214 and the hose of the core 37 in the second slot 215. (2) The conveyor 31 intermittently operates to intermittently convey the core 37, and the core 37 is moved by a distance of one pad 213 width in the conveying direction every time the conveyor 31 operates. (3) When the cushion block 213 with the sleeve core 37 is moved between the lower cutting block 222 and the first positioning block 252, the lifting driving piece drives the sliding block 23 to move downwards until the sliding block 23 moves downwards to the lowest point, at this time, the first pressing block 232 and the cushion block 213 cooperate to compress and straighten the sleeve core 37 at the cutting station, and the second pressing block 232 and the cushion block 213 cooperate to compress and straighten the sleeve core 37 at the hot melting station; at the same time, the upper cutting block 234 and the lower cutting block 222 cooperate to intercept the hose 371 of the core 37; at the same time, the upper thermal frit 238 and the lower thermal frit 223 cooperate to heat seal the cut-out of the tube of the cut-off sleeve 37. (4) After the lifting driving member drives the sliding block 23 to move upwards, the conveyor 31 moves once again, the sleeve core 37 positioned on the cushion block 213 is conveyed again, the sleeve core 37 moves again along with the cushion block 213, and the distance of the re-movement is still equal to the width of the cushion block 213. The conveyor 31 intermittently operates, with the same time for each operation, and with the same time interval between two adjacent operations.
The sleeve core cutting device 2 places the sleeve cores 37 on the cushion blocks 213, the sleeve cores 37 are in one-to-one correspondence with the cushion blocks 213, intermittent conveying is carried out on the sleeve cores 37 through the conveyor 31, when the sleeve cores 37 move to the cutting station, the positioning mechanism moves to position the sleeve cores 37, the position of the sleeve cores 37 is enabled to be the rearmost, then the cutting mechanism moves to cut the hose 371 part of the sleeve cores 37, and then the sleeve cores 37 are cut into the required length. In the process of cutting the sleeve core 37, the sleeve core 37 is tightly pressed by the first pressing block 232 and the cushion block 213 in a matching way, so that the sleeve core 37 is in a straightening state in the process of cutting the sleeve core 37. In the process of hot melting the sleeve core 37, the second pressing block 233 and the cushion block 213 cooperate to press the sleeve core 37, so that the sleeve core 37 is in a straightening state in the process of hot melting the sleeve core 37.
The structure of the catheter cutting device 5 is the same as that of the core cutting device 2, and the catheter cutting device 5 is used for cutting the catheter 37' and sealing the incision by hot melting. The conduit 37' after cutting and hot melting is also punched, and the punching is performed by using a punching machine as the prior art, which is not described in detail. The punch may be provided on the gantry 22 of the catheter cutting device 5.
The core feeding device 1 takes the cores 37 one by one and then places the cores on the left-side conveyor 31, and when the cores 37 move on the conveyor 31 and pass through the core cutting device 2, the core cutting device 2 cuts the cores 37 and seals the hot melt. The cut, heat-sealed core 37 is then moved to the position of the core detection device 6, and the core detection device 6 detects the quality of the seal of the core 37 in a visual detection manner. Meanwhile, the catheter feeding device 4 picks up the catheters 37' one by one and then places the catheters on the right-side conveyor 31, and when the catheters 37' pass through the catheter cutting device 5 in the process of moving on the right-side conveyor 31, the catheter cutting device 5 cuts and heat-melts the catheters 37', and after heat-melting the catheters 37', the sealing ends of the catheters 37' are required to be perforated. When the cut, heat-sealed and perforated pipe 37 'is moved to the position of the pipe detection device 7, the pipe detection device 7 detects the sealing quality and perforation quality of the pipe 37' in a visual detection mode. When the cut and heat-sealed core 37, the guide tube 37 'are moved to the discharge side of the conveyor 31, the core 37, the guide tube 37' and the outer tube 37 "are assembled together by the assembling device 3, i.e., the core 37 is inserted into the guide tube 37', and then the guide tube 37' for wrapping the core 37 is inserted into the outer tube 37". The core detection device 6 and the catheter detection device 7 are of the prior art and will not be described in detail.
As shown in fig. 23 to 32, the assembling device 3 includes a core grasping assembly 32, a catheter grasping assembly 32', an outer tube grasping assembly, an outer tube storage box 36, a steering assembly and a transfer assembly 38, and the structure and operation principle of the assembling device 3 will be described in detail with reference to the accompanying drawings.
As shown in fig. 23, the assembling device 3 includes a core grasping assembly 32, a catheter grasping assembly 32', an outer tube grasping assembly, and an outer tube storage box 36, which are disposed in this order from front to back, and the core grasping assembly 32, the catheter grasping assembly 32', the outer tube grasping assembly, and the outer tube storage box 36 are mounted on a frame. Two conveyers 31 which are transversely arranged are arranged at the front end of the frame, and the two conveyers 31 are arranged left and right. The left conveyor 31 is used for conveying the cut and hot-melted sleeve core 37, and the right conveyor 31 is used for conveying the cut, hot-melted, punched and printed guide tube 37'. The core gripping assembly 32 is located on the discharging side (right side) of the left conveyor 31 for gripping the core 37, the pipe gripping assembly 32' is located on the discharging side (left side) of the right conveyor 31 for gripping the pipe 37', and the structures of the core gripping assembly 32 and the pipe gripping assembly 32' are identical.
The following describes the structure of the core grasping assembly 32 and the catheter grasping assembly 32' in detail, taking the structure of the core grasping assembly 32 as an example. As shown in fig. 24, the core gripping assembly 32 includes a first moving unit and a first gripping cylinder 327, the first gripping cylinder 327 is located at an end of the first moving unit, the first moving unit drives the first gripping cylinder 327 to move in a lateral direction, a longitudinal direction and a vertical direction, and the first gripping cylinder 327 has a first gripping jaw 3272 thereon for performing a gripping action. The first gripping cylinder 327 is driven to move in the lateral, longitudinal and vertical directions by the first moving unit so that the first gripper jaw 3272 moves to the conveying end of the conveyor 31 to grip the core. As shown in fig. 23 and 24, the first moving unit includes a first sliding table 321, a supporting arm 322, a driving mechanism, a first lifting cylinder 326 and a first translation cylinder 328, where the first sliding block 321, the first translation cylinder 328, and the two conveyors 31 are mounted on a frame, a cylinder barrel of the first translation cylinder 328 is fixed on the frame, a piston rod of the first translation cylinder 328 is fixedly connected with the first sliding block 321, and the first translation cylinder 328 drives the first sliding block 321 to move back and forth in the longitudinal direction. The support arm 322 is slidably disposed on top of the first sliding table 321, and the driving mechanism is disposed between the support arm 322 and the first sliding table 321, for driving the support arm 322 to move left and right in the lateral direction. Specifically, the driving mechanism includes a motor 325 and a first rack 323, the bottom of the supporting arm 322 has a slide plate 3221, the slide plate 3221 is slidably connected with a transverse rail 324 fixed on the top of the first sliding table 321, a motor mounting plate 3251 is fixed on the side wall of the slide plate 3221, the motor 325 is fixed on the motor mounting plate 3251, the output end of the motor 325 has a gear, the first rack 323 is parallel to the transverse rail 324, and the first rack 323 is fixed on the top of the first sliding table 321 and meshed with the gear. After the motor 325 is started, the gear rotates, and because the first rack 323 is fixed at the top of the first sliding table 321, the gear rotates while moving along the first rack 323, so as to drive the motor 325, the motor mounting plate 3251, the sliding plate 3221 and the supporting arm 322 to move along the transverse direction relative to the first sliding table 321. The support arm 322 is "7" font structure, and slide 3221 is fixed in the bottom of the vertical part of support arm 322, is fixed with first lift cylinder 326 at the tip of support arm 322 horizontal part, and first lift cylinder 326 vertical setting is fixed with L shape snatch cylinder mounting panel 3271 on the piston rod 3261 of first lift cylinder 326, and first snatch cylinder 327 fixed mounting is in the lateral wall of snatch cylinder mounting panel 3271, and the piston rod of first lift cylinder 326 is when flexible order about first snatch cylinder 327 to reciprocate in the vertical direction. The piston rod of the first lifting cylinder 326 is the end of the first moving unit, so that the first translation cylinder 328 of the first moving unit drives the first grabbing cylinder 327 to move in the longitudinal direction, the motor 325 of the first moving unit drives the first grabbing cylinder 327 to move in the transverse direction, and the first lifting cylinder 326 of the first moving unit drives the first grabbing cylinder 327 to move in the vertical direction.
As shown in fig. 25, the catheter gripping assembly 32' also includes a first moving unit and a first gripping cylinder 327, wherein the first moving unit includes a first slide table 321, a support arm 322, a first rack 323, a transverse rail 324, a motor 325, a first lifting cylinder 326, and a first translating cylinder 328.
The following describes the working principles of the core grasping assembly 32 and the catheter grasping assembly 32':
(1) The first moving unit of the core gripping assembly 32 drives the first gripping cylinder 327 to move to the conveying end of the conveyor 31, and the first gripping cylinder 327 drives the first gripper jaw 3272 to grip one core 37. As shown in fig. 31, after the first clamping jaw 3272 grabs the sleeve core 37, the sleeve core 37 is driven by the first moving unit to move upwards, and then moves to the sleeving station laterally and rightward. (2) The first moving unit of the catheter grabbing assembly 32' drives the first grabbing cylinder 327 to move to the conveying end of the conveyor 31, and the first grabbing cylinder 327 drives the first clamping jaw 3272 to grab a catheter. After the first clamping jaw 3272 grabs the guide tube 37', the guide tube 37' is driven by another first moving unit to move upwards, and then move to the sleeving station transversely and leftwards, and at the moment, the sleeving core 37 is aligned with the guide tube 37' forwards and backwards. (3) As shown in fig. 32, the first translation cylinder 328 of the first moving unit of the core gripping assembly 32 drives the first sliding table 321 to move backward along the longitudinal direction, so as to extend the core 37 into the conduit 37', and complete the sleeving of the core 37 and the conduit 37'.
As shown in fig. 23, the outer tube storage box 36 is provided with a bottom hole 361 at the bottom of the outer tube storage box 36, and as shown in fig. 30, the outer tubes in the outer tube storage box 36 drop down after passing through the bottom hole 361 one by one. The tubular materials are obtained one by one from the inside of the box in the prior art, and are not repeated. The outer tube storage box 36 of the present invention is divided into an upper layer and a lower layer, the upper layer portion of the outer tube storage box 36 is used for placing an outer tube and the top is opened, the lower layer portion of the outer tube storage box 36 is fixed on a platform and the bottom is opened, the lower layer portion of the outer tube storage box 36 is provided with four side walls in front, back, left and right, and the front side wall of the lower layer portion of the outer tube storage box 36 is provided with a side hole 362, and the outer tube grabbing assembly moves to the position below the bottom hole 361 through the side hole 362 to grab the outer tube, and then moves out of the outer tube storage box 36 through the side hole 362.
As shown in fig. 26 and 27, the outer tube gripping assembly includes a second moving unit and a second gripping cylinder 342, the second gripping cylinder 342 is located at the end of the second moving unit, the second moving unit drives the second gripping cylinder 342 to move longitudinally and vertically, and the second gripping cylinder 342 reciprocates between below the bottom hole 361 (inside the outer tube reserve tank 36) and the front side of the outer tube reserve tank 36 (outside the outer tube reserve tank 36) when moving longitudinally. The second grabbing cylinder 342 is provided with a second clamping jaw 344 for performing grabbing actions, and for convenience in assembly, the top of the second grabbing cylinder 342 is provided with a mounting hole 343, the lower end of the second clamping jaw 344 is located in the mounting hole 343, and the upper end of the second clamping jaw 344 extends out of the mounting hole 343. As shown in fig. 23 and 27, the second moving unit includes a second sliding table 34, a second lifting cylinder 341 and a second translating cylinder 35, the second sliding table 34 is slidably disposed on the platform, a piston rod of the second translating cylinder 345 is fixedly connected with the second sliding table 34, and the second translating cylinder 345 is used for driving the second sliding table 34 to move back and forth along the longitudinal direction. The second lifting cylinder 341 is disposed between the second slide table 34 and the second grabbing cylinder 342, and is used for driving the second grabbing cylinder 342 to move up and down in the vertical direction. The piston rod of the second elevating cylinder 341 is the end of the second moving unit, so that the second translating cylinder 345 of the second moving unit drives the second grabbing cylinder 342 to move back and forth in the longitudinal direction, and the second elevating cylinder 341 of the second moving unit drives the second grabbing cylinder 342 to move up and down in the vertical direction.
The following describes the working principle of the outer tube grabbing assembly:
(1) The second moving unit of the outer tube gripping assembly drives the second gripping cylinder 342 to move longitudinally rearward and into the lower layer of the outer tube storage box 36 through the side hole 362; the inner and outer tubes of the outer tube storage tank 36 drop through the bottom hole 361, and the second gripper cylinder 342 of the outer tube gripper assembly grips the outer tube. (2) The second movement unit of the outer tube gripping assembly actuates the second gripping cylinder 342 to move longitudinally forward until it passes through the side aperture 362 and out of the outer tube storage bin 36, at which time the outer tube is in the nesting station with the conduit 37' aligned back and forth with the outer tube. (3) As shown in fig. 32, the first moving unit of the catheter grabbing assembly 32 'drives the catheter 37' to move backward in the longitudinal direction until the catheter 37 'extends into the outer tube 37 ", and the sleeving between the catheter 37' and the outer tube 37" is completed.
In order to realize sliding connection between the first sliding table 321, the second sliding table 34 and the rack, as shown in fig. 23, two parallel longitudinal guide rails 33 are fixed on the platform, and the first sliding table 321 and the second sliding table 34 are both in sliding connection with the longitudinal guide rails 33.
After the sleeve core 37, the guide tube 37' and the outer tube 37 "are sleeved, the sleeve core 37, the guide tube 37' and the outer tube 37" are turned through the turning assembly, so that the whole sleeved by the sleeve core 37, the guide tube 37' and the outer tube 37 "rotates 180 degrees in the horizontal plane. As shown in fig. 28, the steering assembly includes a steering fixing table 35, a third lifting cylinder 351, a boom 352 and a third grabbing cylinder 353, the steering fixing table 35 is fixed on the platform, a turntable 354 is rotatably mounted on the top of the steering fixing table 35, and each time the turntable 354 is operated, the turntable 354 is rotated 180 degrees with respect to the steering fixing table 35 as shown in fig. 29. And the turntable 354 is reset by rotating 180 degrees in the reverse direction after rotating 180 degrees in the forward direction. The third lifting cylinder 351 is vertically arranged and fixed at the top of the rotary table 354, one end of the suspension arm 354 is fixedly connected with a piston rod of the third lifting cylinder 351, the third grabbing cylinder 353 is fixed at the other end of the suspension arm 352, the third grabbing cylinder 353 is provided with a third clamping jaw 3531, and after the third clamping jaw 3531 grabs the outer tube 37 'positioned in the second clamping jaw 344, the rotary table 354 rotates 180 degrees to turn around the outer tube 37'. Because the sleeve core 37 and the guide tube 37 'both comprise the handle part and the hose part, the handle part is made of hard plastic, the outer diameter of the handle part is larger than that of the hose part, when the sleeve is sleeved, the handle parts of the sleeve core 37 and the guide tube 37' are forward, the hose part of the sleeve core 37 penetrates through the handle part of the guide tube 37 'and stretches into the hose part of the guide tube 37', after the sleeve of the guide tube 37 'and the outer tube 37' is completed, the sleeve assembly of the sleeve core 37, the guide tube 37 'and the outer tube 37' is conveniently packaged, and the sleeve assembly is rotated by 180 degrees through the steering assembly, so that the handle parts of the sleeve core 37 and the guide tube 37 'face backwards, the rear side is provided with an outer package bag storage device and an outer package bag opening device, and the handle parts of the sleeve core 37 and the guide tube 37' stretch into the outer package bag firstly, and the sleeve assembly can be conveniently stretched into the outer package bag.
After steering the encasement assembly, the encasement assembly is extended into the overwrap bag for movement of the encasement assembly, and the invention is further provided with a transfer assembly 38. As shown in fig. 23, the transfer assembly 38 includes a transfer fixing table 381, and a lifting mechanism 382, the transfer fixing table 381 being disposed and fixed to the frame in the longitudinal direction, the lifting mechanism 382 being disposed slidably on the transfer fixing table 381 in the longitudinal direction. The upper surface of the transfer fixing table 381 is provided with a second rack 383 and a transfer rail 384, and the principle of movement of the lifting mechanism 381 along the transfer fixing table 381 is the same as that of the support arm 322 along the first slide table 321, and will not be described again.
The assembling device 3 grabs the sleeve core 37 through the arrangement of the sleeve core grabbing assembly 32, grabs the guide pipe 37 'through the arrangement of the guide pipe grabbing assembly 32', and stretches the sleeve core 37 into the guide pipe 37 'through the longitudinal movement of the sleeve core grabbing assembly 32 relative to the guide pipe grabbing assembly 32'; the outer tubes 37 'are grabbed one by one from the outer tube storage box 36 through the outer tube grabbing assembly, and the guide tube 37' is stretched into the outer tube 37 'through the longitudinal movement of the guide tube grabbing assembly 32' relative to the outer tube grabbing assembly, so that the sleeve core 37, the guide tube 37 'and the outer tube 37' are assembled in a sleeved mode.
The invention takes the sleeve core 37 and the conduit 37' one by one, places the sleeve core 37 and the conduit 37' on the conveyor 31, intermittently conveys the sleeve core 37 and the conduit 37' by the conveyor 31, and cuts and heat-seals the sleeve core 37 and the conduit 37' in sequence in the process that the sleeve core 37 and the conduit 37' move on the conveyor 31 so as to obtain the sleeve core 37 and the conduit 37' with required lengths and perforates the conduit 37 '. The sealing quality of the sleeve core 37, the sealing quality of the guide tube 37', and the punching quality are detected by the detecting device. Qualified sleeve core 37 and conduit 37 'are assembled in a sleeved mode under the action of an assembling device, and after the outer tube 37' is taken out, the outer tube 37 'and the conduit 37' are sleeved together, so that IUI (intrauterine artificial insemination) automatic assembly production is achieved.
Claims (7)
- The automatic assembly production line of the IUI pipe is characterized by comprising a sleeve core feeding device, a guide pipe feeding device, a sleeve core cutting device, a guide pipe cutting device, a conveyor, a sleeve core detection device, a guide pipe detection device and an assembly device, wherein the number of the conveyors is two, the conveyors are arranged left and right, the sleeve core feeding device is positioned at the feeding side of the left conveyor and is used for placing sleeve cores on the left conveyor one by one, the guide pipe feeding device is positioned at the feeding side of the right conveyor and is used for placing guide pipes on the right conveyor one by one, the sleeve core cutting device and the sleeve core detecting device are arranged front and back along the conveying direction of the left conveyor, the catheter cutting device and the catheter detecting device are arranged front and back along the conveying direction of the right conveyor, the sleeve core cutting device is used for cutting a sleeve core to a fixed length and sealing a hot melting position at a cutting position, the catheter cutting device is used for cutting the catheter to a fixed length, sealing the hot melting position at the cutting position and punching a sealing end, the sleeve core detecting device detects the sleeve core sealing quality in a visual detection mode, and the catheter detecting device detects the catheter sealing quality and the punching quality in a visual detection mode; the assembling device is positioned between the discharging sides of the two conveyors and comprises an outer pipe storage box, an outer pipe is arranged in the outer pipe storage box, the assembling device takes a sleeve core and a guide pipe from the discharging side of the conveyors and plugs the sleeve core into the inner side of the guide pipe, then takes the outer pipe to plug the guide pipe into the inner side of the outer pipe, and further the assembly of the sleeve core, the guide pipe and the outer pipe is realized;The assembling device comprises a sleeve core grabbing assembly, a catheter grabbing assembly, an outer tube grabbing assembly and an outer tube storage box which are sequentially arranged from front to back, wherein the sleeve core grabbing assembly is positioned at the tail end of a left side conveyor and used for grabbing a sleeve core, the catheter grabbing assembly is positioned at the tail end of a right side conveyor and used for grabbing a catheter, the sleeve core grabbing assembly and the catheter grabbing assembly are identical in structure, the sleeve core grabbing assembly comprises a first moving unit and a first grabbing cylinder, the first grabbing cylinder is positioned at the tail end of the first moving unit, the first moving unit drives the first grabbing cylinder to move transversely, longitudinally and vertically, and a first clamping jaw used for executing grabbing actions is arranged on the first grabbing cylinder; the outer tube grabbing assembly comprises a second moving unit and a second grabbing cylinder, the second grabbing cylinder is positioned at the tail end of the second moving unit, the second moving unit drives the second grabbing cylinder to move longitudinally and vertically, the second grabbing cylinder moves back and forth between the lower part of the bottom hole and the front side of the outer tube storage box when moving longitudinally, and a second clamping jaw for executing grabbing action is arranged on the second grabbing cylinder; the sleeve core grabbing assembly grabs the sleeve core and then moves backwards along the longitudinal direction, so that the sleeve core stretches into the catheter grabbed by the catheter grabbing assembly, and the catheter grabbing assembly grabs the catheter and then moves backwards along the longitudinal direction, so that the catheter stretches into the outer tube grabbed by the outer tube grabbing assembly, and sleeving of the sleeve core, the catheter and the outer tube is realized;The first moving unit comprises a first sliding table, a supporting arm, a driving mechanism, a first lifting cylinder and a first translation cylinder, wherein a piston rod of the first translation cylinder is fixedly connected with the first sliding block, the first translation cylinder drives the first sliding block to move back and forth in the longitudinal direction, the supporting arm is arranged at the top of the first sliding table in a sliding manner, the driving mechanism is arranged between the supporting arm and the first sliding table and used for driving the supporting arm to move left and right in the transverse direction, the first lifting cylinder is vertically arranged between the supporting arm and the first grabbing cylinder, and the first lifting cylinder drives the first grabbing cylinder to move up and down in the vertical direction;The driving mechanism comprises a motor and a first rack, a sliding plate is arranged at the bottom of the supporting arm and is in sliding connection with a transverse guide rail fixed at the top of the first sliding table, the motor is fixed on the sliding plate, a gear is arranged at the output end of the motor, the first rack is arranged in parallel with the transverse guide rail, and the first rack is fixed at the top of the first sliding table and is meshed with the gear.
- 2. The IUI tube automated assembly line of claim 1 wherein the sleeve core loading device comprises a barrel, a vibrator, a controller, a lifting assembly, a clamping assembly and a conveying assembly, wherein the barrel is vertically arranged and the bottom of the barrel is provided with a bottom hole, the vibrator is fixed on the side wall of the barrel, a sleeve core is added into the barrel when in use, and the sleeve core is moved through the bottom hole after the vibrator is started; the lifting assembly comprises a lifting block and a lifting cylinder for driving the lifting block to move, and the lifting block lifts the sleeve core falling through the bottom hole when moving to the lower part of the bottom hole; the clamping assembly is positioned on the movable part of the conveying assembly, the conveying assembly conveys the clamping assembly between the charging barrel side and the discharging side, the sleeve core is clamped when the clamping assembly is positioned on the charging barrel side, and the sleeve core is discharged when the clamping assembly is positioned on the discharging side; the controller is in signal connection with the vibrator, the lifting cylinder, the clamping assembly and the conveying assembly and is used for controlling the working state of each component.
- 3. The IUI tube automated assembly line of claim 2 wherein the cartridge bottom has a blocking assembly comprising a blocking cylinder and a stop, the blocking cylinder being fixed to the cartridge bottom, the stop being two symmetrically disposed stops with one end hinged to the blocking cylinder, the blocking cylinder being adapted to block a sleeve core located in the bottom hole when the two stops are driven to swing and the other end of the stop is located below the bottom hole; the blocking air cylinder is in signal connection with the controller, and the controller sends a signal to the blocking air cylinder to enable the block to block the bottom hole, and the lifting air cylinder drives the lifting block to move away from the lower portion of the bottom hole.
- 4. The IUI tube automated assembly line of claim 3 wherein the cartridge bottom has a sensor located in the same vertical plane as the bottom hole, the sensor detecting the presence of a sleeve when the sleeve is in contact with the joist; the sensor is in signal connection with the controller, and the sensor sends a signal to the controller when detecting the sleeve core; the conveying assembly comprises a conveying cylinder and a supporting block, a piston rod of the conveying cylinder is fixedly connected with the supporting block, and the clamping assembly is positioned on the supporting block; the clamping assembly comprises clamping cylinders and clamping blocks, the clamping blocks are symmetrically arranged and are arranged on the clamping cylinders in a sliding mode, and the clamping cylinders are used for driving the two clamping blocks to synchronously move and the moving directions of the two clamping blocks are always opposite.
- 5. The IUI tube automated assembly line of claim 1 wherein the sleeve core cutting device comprises a portal frame, a cutting mechanism and a positioning mechanism, wherein the conveyor is a chain transmission mechanism or a belt transmission mechanism, cushion blocks are uniformly distributed on a conveying surface of the conveyor, grooves for accommodating sleeve cores are formed in the cushion blocks, the grooves comprise a first long groove and a second long groove, the width of the first long groove is larger than that of the second long groove, a handle part of the sleeve core is positioned in the first long groove, a hose part of the sleeve core is positioned in the second long groove, and the portal frame spans over the conveyor; the cutting mechanism comprises a sliding block, an upper cutting block and a lower cutting block, wherein the sliding block is arranged on the inner side of the portal frame, a lifting driving piece is arranged between the sliding block and the upper cutting block, the upper cutting block is fixed at the bottom of the sliding block, the lower cutting block is fixed on the portal frame and is positioned on the rear side of the conveyor, and the upper cutting block and the lower cutting block are arranged up and down, and cut a hose of a sleeve core positioned between the upper cutting block and the lower cutting block when the upper cutting block and the lower cutting block are in contact extrusion; the positioning mechanism comprises a first positioning block which is positioned at the front side of the conveyor and is positioned right in front of the lower cutting block, the first positioning block is arranged in a coplanar manner with a first long groove on a cushion block at the upper layer of the conveyor, a positioning driving piece is arranged between the first positioning block and the portal frame, and the positioning driving piece drives the first positioning block to extend into the first long groove, so that the end part of a handle of the sleeve core moves to the junction of the first long groove and the second long groove; the hot melting mechanism comprises an upper hot frit fixed at the bottom of the sliding block and a lower hot frit arranged below the upper hot frit, the upper hot frit heats in an electric heating mode, and the lower hot frit is fixedly connected with the portal frame.
- 6. The IUI tube automated assembly line of claim 5 wherein the lift drive is a lift cylinder, a cylinder of the lift cylinder is fixedly connected to a top of the gantry, a piston rod of the lift cylinder is fixedly connected to a top of the slider, a guide rail is provided on the gantry, and the slider is slidably connected to the guide rail.
- 7. The IUI tube automated assembly line of claim 6 wherein the positioning mechanism further comprises a second positioning block located on the front side of the conveyor and directly in front of the lower thermal frit, the second positioning block also having a positioning drive between the second positioning block and the gantry; the bottom of slider has two installation pieces, one of them the bottom of installation piece has first briquetting, and another one the bottom of installation piece has the second briquetting, first briquetting is used for compressing tightly with the cushion cooperation to the cover core between lower cutting block and the first locating piece, the second briquetting is used for compressing tightly with the cushion cooperation to the cover core between lower hot frit and the second locating piece.
Priority Applications (1)
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CN202410830596.1A CN118578087B (en) | 2024-06-25 | Automatic IUI tube assembling production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202410830596.1A CN118578087B (en) | 2024-06-25 | Automatic IUI tube assembling production line |
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CN118578087A CN118578087A (en) | 2024-09-03 |
CN118578087B true CN118578087B (en) | 2024-11-12 |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105082474A (en) * | 2014-05-08 | 2015-11-25 | 尼特工程有限公司 | Injection product cutting apparatus |
CN108146746A (en) * | 2017-12-28 | 2018-06-12 | 梁启明 | A kind of conduit winds kludge |
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105082474A (en) * | 2014-05-08 | 2015-11-25 | 尼特工程有限公司 | Injection product cutting apparatus |
CN108146746A (en) * | 2017-12-28 | 2018-06-12 | 梁启明 | A kind of conduit winds kludge |
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