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CN118515946B - A filling composition for improving the wear resistance of PE materials and its preparation method and application - Google Patents

A filling composition for improving the wear resistance of PE materials and its preparation method and application Download PDF

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CN118515946B
CN118515946B CN202410943417.5A CN202410943417A CN118515946B CN 118515946 B CN118515946 B CN 118515946B CN 202410943417 A CN202410943417 A CN 202410943417A CN 118515946 B CN118515946 B CN 118515946B
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wear resistance
filling composition
improving
sebs elastomer
materials
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CN118515946A (en
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胡慧慧
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Anhui Ruiyuan Pipeline Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/08Oxygen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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Abstract

本发明公开了一种提高PE材料耐磨性的填充组合物及其制备方法和应用,其包含改性SEBS弹性体、复合晶须、促进剂、抗氧剂和填料;所述改性SEBS弹性体通过丙烯酰氧丙基三甲氧基硅烷对SEBS弹性体进行接枝改性制得;所述复合晶须通过钛酸钾晶须与六氟硅酸镁进行湿法改性制得。本发明的填充组合物通过具有优异耐磨能力的改性SEBS弹性体和复合晶须并添加促进剂、抗氧剂和填料制得,其与PE材料之间具有良好的相容性,不但可以提高PE材料的耐磨性能和防老化能力,并且可以增强PE材料的化学稳定性,提高使用寿命,可以广泛应用在PE材料领域。The present invention discloses a filling composition for improving the wear resistance of PE materials, and a preparation method and application thereof, which comprises a modified SEBS elastomer, a composite whisker, a promoter, an antioxidant and a filler; the modified SEBS elastomer is prepared by grafting and modifying the SEBS elastomer with acryloxypropyltrimethoxysilane; the composite whisker is prepared by wet-modifying potassium titanate whiskers and magnesium hexafluorosilicate. The filling composition of the present invention is prepared by adding a promoter, an antioxidant and a filler to a modified SEBS elastomer and a composite whisker with excellent wear resistance, and has good compatibility with PE materials, which can not only improve the wear resistance and anti-aging ability of PE materials, but also enhance the chemical stability of PE materials and improve the service life, and can be widely used in the field of PE materials.

Description

Filling composition for improving wear resistance of PE material, and preparation method and application thereof
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a filling composition for improving wear resistance of PE materials, and a preparation method and application thereof.
Background
The PE material is a thermoplastic resin prepared by polymerization of ethylene monomers. The material has the characteristics of no odor and no toxicity, is wax-like in hand feeling, and has excellent low temperature resistance, and the minimum use temperature can reach-100 to-70 ℃. Polyethylene has very good chemical stability and is resistant to attack by most acids and bases (not resistant to acids with oxidizing properties). Polyethylene is insoluble in a general solvent at normal temperature, has small water absorption, and is excellent in electrical insulation. Because of its unique physical and chemical properties, polyethylene has very wide application, and is mainly used for making film, packaging material, container, pipeline, monofilament, wire and cable, commodity, etc. and can be used as high-frequency insulating material for TV and radar, etc..
Polyethylene can be classified into various types according to various polymerization methods and molecular structures, including Linear Low Density Polyethylene (LLDPE), low Density Polyethylene (LDPE), high Density Polyethylene (HDPE), and the like. These different types of polyethylene differ in structure, properties and applications. For example, LLDPE has a narrower molecular weight distribution and linear structure than typical LDPE, making it excellent in environmental stress crack resistance, low temperature impact resistance and warpage resistance, suitable for pipe, sheet extrusion and all molding applications. HDPE has good thermal performance, electrical performance and mechanical performance, and better heat resistance and corrosion resistance, and is suitable for various fields such as films, pipes, injection daily necessities and the like.
However, with the development of technology and process, the demands for mechanical properties and chemical properties of polyethylene materials are continuously increasing, so that various filler compositions are often added into polyethylene in the prior art to increase various properties of polyethylene.
However, the compatibility between the filler composition and the polyethylene material in the prior art is poor, and the filler composition is difficult to effectively compound in the polyethylene material, so that the performance of the polyethylene material cannot be effectively improved, the performance and the processibility of the filler composition can be influenced, and the improvement of the wear resistance and the chemical resistance of the filler composition in the prior art on the polyethylene material is limited, so that the requirements of various processes and environments cannot be met.
Thus, there is a need for a filler composition that can effectively improve the abrasion resistance and chemical resistance of polyethylene materials, and that has excellent compatibility with polyethylene materials.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a filling composition capable of effectively improving the wear resistance and chemical resistance of a polyethylene material and having excellent compatibility with the polyethylene material and improving the wear resistance of the PE material, and a preparation method and application thereof.
A filling composition for improving the wear resistance of PE materials comprises a modified SEBS elastomer, composite whiskers, an accelerator, an antioxidant and a filler; the modified SEBS elastomer is prepared by grafting modification of the SEBS elastomer by using acryloxypropyl trimethoxy silane; the composite whisker is prepared by carrying out wet modification on potassium titanate whisker and magnesium hexafluorosilicate.
The SEBS elastomer and the PE material have good compatibility, the modified SEBS elastomer is used as a main component, so that the filling composition can be effectively compounded in the PE material, various performances of the PE material are further improved, and the mechanical property and the chemical property of the PE material can be remarkably improved based on the excellent weather resistance, high-low temperature resistance and easy processing performance of the SEBS elastomer.
Further, the modified SEBS elastomer is prepared by the steps of: adding acryloxypropyl trimethoxy silane, an initiator and an organic solvent into a reactor, stirring, adding the SEBS elastomer, uniformly mixing, transferring into a double-screw extruder, and performing extrusion granulation to obtain the modified SEBS elastomer.
According to the invention, the SEBS elastomer is grafted and modified by the acryloxypropyl trimethoxy silane, and the siloxane structure of the SEBS elastomer can be mutually crosslinked in the SEBS elastomer to form a reticular siloxane structure with excellent stability, so that the SEBS elastomer can be used as a filler to remarkably improve the wear resistance of PE materials and the overall chemical resistance of the PE materials.
Further, the number average molecular weight of the SEBS elastomer is 40-60 ten thousand; the initiator is selected from one of azodiisobutyronitrile, azodiisoheptonitrile or benzoyl peroxide; the mass ratio of the acryloxypropyl trimethoxy silane to the SEBS elastomer is 3-5:15.
Further, the temperature of a screw feeding section of the double-screw extruder is 170-190 ℃, the temperature of a conveying section is 190-195 ℃, the temperature of a melting section is 200-210 ℃, the temperature of a machine head is 200-205 ℃, and the rotating speed of a screw is 200-240r/min.
Further, the composite whisker is prepared by the following steps: adding magnesium hexafluorosilicate and deionized water into a reactor, stirring and dissolving, adding potassium titanate whisker, heating to 60-70 ℃, stirring and reacting for 2-3 hours under the condition of 120-140r/min, cooling, filtering, washing and drying to obtain the composite whisker.
The invention is based on the excellent chemical stability and mechanical property of the potassium titanate whisker, and can further improve the chemical resistance and the wear resistance of the PE material.
According to the invention, the potassium titanate whisker is modified by the magnesium hexafluorosilicate by a wet method, on one hand, the magnesium hexafluorosilicate with the polyfluoro silicon branched chain can improve the dispersibility of the potassium titanate whisker, and the agglomeration of the fine potassium titanate whisker is avoided, so that the overall performance is influenced; on the other hand, the chemical stability of the potassium titanate whisker can be improved through the fluorosilicate bond in the magnesium hexafluorosilicate, so that the filling composition can further improve the chemical resistance of the PE material, and the service life of the PE material is prolonged.
Further, the mass ratio of the potassium titanate whisker to the magnesium hexafluorosilicate is 6-8:1.
Further, the accelerator is selected from one of triethanolamine, triethylene diamine or dibutyl tin dilaurate; the antioxidant is selected from one of antioxidant 1010, antioxidant BHT or sodium metabisulfite; the filler is selected from one of kaolin, diatomite or talcum powder.
Further, the mass percent of each component is as follows, calculated as 100% of the total mass percent:
25-30% of modified SEBS elastomer
8-12% Of composite whisker
3-5% Of accelerator
Antioxidant 1-3%
The balance being filler.
The preparation method of the filling composition for improving the wear resistance of the PE material comprises the following steps: adding the modified SEBS elastomer, the accelerator, the antioxidant and the filler into a reactor, uniformly stirring, heating to 50-60 ℃, adding the composite whisker, and shearing for 1-2 hours under the condition of 1200-1500r/min to obtain the filling composition for improving the wear resistance of the PE material.
Use of any of the above filler compositions to increase the abrasion resistance of PE materials in PE materials.
The beneficial effects are that: (1) The filling composition for improving the wear resistance of the PE material is prepared by the modified SEBS elastomer with excellent wear resistance, the composite whisker and the accelerator, the antioxidant and the filler, has good compatibility with the PE material, can improve the wear resistance and the ageing resistance of the PE material, can enhance the chemical stability of the PE material, can prolong the service life, and can be widely applied to the field of PE materials;
(2) According to the filling composition for improving the wear resistance of the PE material, the SEBS elastomer and the PE material have good compatibility, the modified SEBS elastomer is used as a main component, so that the filling composition can be effectively compounded in the PE material, various properties of the PE material are further improved, and the mechanical property and the chemical property of the PE material can be remarkably improved based on the excellent weather resistance, high-low temperature resistance and easy processing property of the SEBS elastomer;
(3) According to the filling composition for improving the wear resistance of the PE material, the SEBS elastomer is subjected to grafting modification through the acryloxypropyl trimethoxy silane, and the siloxane structure of the filling composition can be mutually crosslinked in the SEBS elastomer to form a reticular siloxane structure with excellent stability, so that the filling composition can be used as a filler to obviously improve the wear resistance of the PE material and improve the overall chemical resistance of the PE material;
(4) The filling composition for improving the wear resistance of the PE material provided by the invention has the advantages that the chemical resistance and the wear resistance of the PE material can be further improved based on the excellent chemical stability and the mechanical property of the potassium titanate whisker;
(5) According to the filling composition for improving the wear resistance of the PE material, the potassium titanate whisker is modified by the magnesium hexafluorosilicate by the wet method, on one hand, the magnesium hexafluorosilicate with the polyfluoro silicon branched chain can improve the dispersibility of the potassium titanate whisker, so that the fine potassium titanate whisker is prevented from agglomerating, and the overall performance is influenced; on the other hand, the chemical stability of the potassium titanate whisker can be improved through the fluorosilicate bond in the magnesium hexafluorosilicate, so that the filling composition can further improve the chemical resistance of the PE material, and the service life of the PE material is prolonged.
Detailed Description
The invention will be described below in connection with specific embodiments. The following examples are illustrative of the present invention and are not intended to limit the present invention. Other combinations and various modifications within the spirit of the invention may be made without departing from the spirit or scope of the invention.
The commercial wear-resistant additive is U.S. Suwei POLYMIST cube PTFE XPP 545 purchased from Ross new materials Co., guangzhou; the rest reagents and equipment are conventional reagents and equipment in the technical field.
Preparation of modified SEBS elastomer-1
The modified SEBS elastomer-1 was prepared by the following steps:
Adding 4g of acryloxypropyl trimethoxysilane, 0.3g of azobisisobutyronitrile and 100mL of butanone into a reactor, stirring, adding 15g of SEBS elastomer, uniformly mixing, transferring into a double screw extruder, extruding and granulating under the conditions that the temperature of a feeding section is 180 ℃, the temperature of a conveying section is 195 ℃, the temperature of a melting section is 210 ℃, the temperature of a machine head is 200 ℃, and the rotating speed of a screw is 240r/min, and obtaining the modified SEBS elastomer-1.
Preparation of modified SEBS elastomer-2
Substantially the same as the modified SEBS elastomer-1 was prepared, except that the acryloxypropyl trimethoxysilane was changed to an equivalent amount of maleic anhydride.
Preparation of composite whisker-1
The composite whisker-1 is prepared by the following steps:
according to the parts by weight, 1 part of magnesium hexafluorosilicate and deionized water are added into a reactor, 8 parts of potassium titanate whisker is added after stirring and dissolving, the temperature is raised to 70 ℃, stirring and reacting are carried out for 3 hours under the condition of 130r/min, and then the composite whisker-1 is obtained after cooling, filtering, washing and drying.
Preparation of composite whisker-2
Substantially the same as composite whisker-1 was prepared except that magnesium hexafluorosilicate was changed to an equivalent amount of magnesium silicate.
Example 1
A filler composition for improving the wear resistance of PE materials is prepared by:
Adding a modified SEBS elastomer, triethanolamine, an antioxidant 1010 and kaolin into a reactor, uniformly stirring, heating to 60 ℃, adding composite whisker-1, and shearing for 2 hours under the condition of 1400r/min to obtain the filling composition for improving the wear resistance of the PE material;
The mass percent of each component is as follows, calculated as 100% of the total mass percent:
Modified SEBS elastomer-1.30%
Composite whisker-1% 10%
Triethanolamine 4%
Antioxidant 1010 2%
The balance being kaolin.
Example 2
Substantially as in example 1, except that the components and their mass percentages were as follows, based on 100% by mass total:
modified SEBS elastomer-1 25%
Composite whisker-1 to 12 percent
Triethylene diamine 5%
Antioxidant BHT 1%
The balance of talcum powder.
Example 3
Substantially as in example 1, except that the components and their mass percentages were as follows, based on 100% by mass total:
Modified SEBS elastomer-1.28%
Composite whisker-1 8%
Dibutyl tin dilaurate 3%
Sodium metabisulfite 3%
The balance of diatomite.
Comparative example 1
Commercial wear additives.
Comparative example 2
Substantially the same as in example 1, except that the modified SEBS elastomer-1 was changed to an equivalent amount of SEBS elastomer.
Comparative example 3
Substantially the same as in example 1, except that the modified SEBS elastomer-1 was changed to an equivalent amount of the modified SEBS elastomer-2.
Comparative example 4
Substantially the same as in example 1, except that composite whisker-1 was changed to an equivalent amount of filler.
Comparative example 5
Substantially the same as in example 1, except that composite whisker-1 was changed to equivalent composite whisker-2.
Performance testing
15 Parts of the products of examples 1-3 and comparative examples 1-5 are respectively mixed with 85 parts of polyethylene materials according to parts by weight, and the mixture is subjected to melt mixing in a double-screw extruder, extrusion granulation to obtain the modified polyethylene material.
Tensile strength detection: the tensile strength-1 of the modified polyethylene material prepared above was measured according to the measurement standard of the GB/T1040-1992 plastic tensile test method.
Chemical resistance detection: the modified polyethylene materials prepared in the above were placed in xylene solution respectively, and after standing for 72 hours, the tensile strength-2 of the modified polyethylene materials was again detected respectively according to the detection standard of the GB/T1040-1992 plastic tensile test method.
And (3) abrasion resistance detection: according to the detection standard of the GB/T3960-2016 plastic sliding friction wear test method, the volume wear of the prepared modified polyethylene material is detected respectively.
The test results are shown in the following table:
as can be seen from comparison of the test results of examples 1-3 and comparative example 1, the filling composition provided by the invention can more effectively improve the wear resistance and chemical resistance of PE materials than the wear-resistant additive in the prior art.
According to comparison of the detection results of examples 1-3 and comparative examples 2-3, the modified SEBS elastomer in the filling composition provided by the invention can effectively improve the compatibility with PE materials, and further can effectively enhance the wear resistance and chemical resistance of the PE materials.
As can be seen from comparison of the test results of examples 1-3 and comparative examples 4-5, the composite whisker in the filling composition provided by the invention can further improve the enhancement effect of the composite whisker on the wear resistance and chemical resistance of PE materials.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and to implement it, but not limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.

Claims (9)

1.一种提高PE材料耐磨性的填充组合物,其特征在于,包含改性SEBS弹性体、复合晶须、促进剂、抗氧剂和填料;1. A filling composition for improving the wear resistance of PE materials, characterized in that it comprises a modified SEBS elastomer, a composite whisker, an accelerator, an antioxidant and a filler; 所述改性SEBS弹性体通过丙烯酰氧丙基三甲氧基硅烷对SEBS弹性体进行接枝改性制得;The modified SEBS elastomer is prepared by grafting and modifying SEBS elastomer with acryloxypropyltrimethoxysilane; 所述复合晶须通过钛酸钾晶须与六氟硅酸镁进行湿法改性制得;The composite whisker is prepared by wet modification of potassium titanate whisker and magnesium hexafluorosilicate; 按总质量分数为100%计,所述填充组合物包含的各组分的质量百分含量为:Taking the total mass fraction as 100%, the mass percentage of each component contained in the filling composition is: 改性SEBS弹性体 25-30%Modified SEBS elastomer 25-30% 复合晶须 8-12%Composite whiskers 8-12% 促进剂 3-5%Accelerator 3-5% 抗氧剂 1-3%Antioxidant 1-3% 余量为填料。The balance is filler. 2.根据权利要求1所述的提高PE材料耐磨性的填充组合物,其特征在于,所述改性SEBS弹性体通过以下步骤制备:在反应器中,加入丙烯酰氧丙基三甲氧基硅烷、引发剂和有机溶剂,搅拌后加入SEBS弹性体混合均匀,转移至双螺杆挤出机中,进行挤出造粒,制得所述改性SEBS弹性体。2. The filling composition for improving the wear resistance of PE materials according to claim 1, characterized in that the modified SEBS elastomer is prepared by the following steps: in a reactor, adding acryloxypropyltrimethoxysilane, an initiator and an organic solvent, stirring and adding SEBS elastomer to mix evenly, transferring to a twin-screw extruder, and extruding and granulating to obtain the modified SEBS elastomer. 3.根据权利要求2所述的提高PE材料耐磨性的填充组合物,其特征在于,所述SEBS弹性体的数均分子量为40-60万;所述引发剂选自偶氮二异丁腈、偶氮二异庚腈或过氧化苯甲酰中的一种;所述丙烯酰氧丙基三甲氧基硅烷和SEBS弹性体的质量比为3-5:15。3. The filling composition for improving the wear resistance of PE materials according to claim 2, characterized in that the number average molecular weight of the SEBS elastomer is 400,000-600,000; the initiator is selected from one of azobisisobutyronitrile, azobisisoheptanenitrile or benzoyl peroxide; the mass ratio of acryloxypropyltrimethoxysilane to SEBS elastomer is 3-5:15. 4.根据权利要求2所述的提高PE材料耐磨性的填充组合物,其特征在于,所述双螺杆挤出机的螺杆加料段温度为170-190℃,输送段温度为190-195℃,熔融段温度为200-210℃,机头温度为200-205℃,螺杆转速为200-240r/min。4. The filling composition for improving the wear resistance of PE materials according to claim 2 is characterized in that the screw feeding section temperature of the twin-screw extruder is 170-190°C, the conveying section temperature is 190-195°C, the melting section temperature is 200-210°C, the head temperature is 200-205°C, and the screw speed is 200-240r/min. 5.根据权利要求1所述的提高PE材料耐磨性的填充组合物,其特征在于,所述复合晶须通过以下步骤制备:在反应器中,加入六氟硅酸镁和去离子水,搅拌溶解后加入钛酸钾晶须,升温至60-70℃,在120-140r/min条件下搅拌反应2-3小时后,冷却、过滤、洗涤、干燥后制得所述复合晶须。5. The filling composition for improving the wear resistance of PE materials according to claim 1, characterized in that the composite whisker is prepared by the following steps: adding magnesium hexafluorosilicate and deionized water into a reactor, stirring and dissolving, and then adding potassium titanate whisker, heating to 60-70° C., stirring and reacting at 120-140 r/min for 2-3 hours, cooling, filtering, washing and drying to obtain the composite whisker. 6.根据权利要求5所述的提高PE材料耐磨性的填充组合物,其特征在于,所述钛酸钾晶须和六氟硅酸镁的质量比为6-8:1。6. The filling composition for improving the wear resistance of PE materials according to claim 5, characterized in that the mass ratio of the potassium titanate whiskers to the magnesium hexafluorosilicate is 6-8:1. 7.根据权利要求1所述的提高PE材料耐磨性的填充组合物,其特征在于,所述促进剂选自三乙醇胺、三乙烯二胺或二月桂酸二丁基锡中的一种;所述抗氧剂选自抗氧剂1010、抗氧剂BHT或焦亚硫酸钠中的一种;所述填料选自高岭土、硅藻土或滑石粉中的一种。7. The filling composition for improving the wear resistance of PE material according to claim 1, characterized in that the accelerator is selected from one of triethanolamine, triethylenediamine or dibutyltin dilaurate; the antioxidant is selected from one of antioxidant 1010, antioxidant BHT or sodium metabisulfite; the filler is selected from one of kaolin, diatomaceous earth or talc. 8.权利要求1-7任意一项所述提高PE材料耐磨性的填充组合物的制备方法,其特征在于,包括以下步骤:在反应器中,加入改性SEBS弹性体、促进剂、抗氧剂和填料,搅拌均匀后升温至50-60℃,加入复合晶须,在1200-1500r/min条件下剪切1-2小时后制得所述提高PE材料耐磨性的填充组合物。8. The method for preparing a filling composition for improving the wear resistance of PE materials according to any one of claims 1 to 7, characterized in that it comprises the following steps: adding a modified SEBS elastomer, an accelerator, an antioxidant and a filler into a reactor, stirring evenly and heating to 50-60° C., adding composite whiskers, and shearing at 1200-1500 r/min for 1-2 hours to obtain the filling composition for improving the wear resistance of PE materials. 9.权利要求1-7任意一项所述提高PE材料耐磨性的填充组合物在PE材料中的应用。9. Use of the filling composition for improving the wear resistance of PE materials according to any one of claims 1 to 7 in PE materials.
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