CN118493585A - Kiln perforated brick production is with cutting device - Google Patents
Kiln perforated brick production is with cutting device Download PDFInfo
- Publication number
- CN118493585A CN118493585A CN202410961449.8A CN202410961449A CN118493585A CN 118493585 A CN118493585 A CN 118493585A CN 202410961449 A CN202410961449 A CN 202410961449A CN 118493585 A CN118493585 A CN 118493585A
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- Prior art keywords
- steel wire
- wire
- wire rope
- plate
- frame
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- 238000005520 cutting process Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000011470 perforated brick Substances 0.000 title claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 94
- 239000010959 steel Substances 0.000 claims abstract description 94
- 239000011449 brick Substances 0.000 claims abstract description 72
- 238000004804 winding Methods 0.000 claims abstract description 25
- 238000003825 pressing Methods 0.000 claims description 23
- 238000009423 ventilation Methods 0.000 claims description 23
- 238000004140 cleaning Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 9
- 238000001914 filtration Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000011456 concrete brick Substances 0.000 abstract description 2
- 210000001161 mammalian embryo Anatomy 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 239000004927 clay Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to the technical field of concrete brick blank cutting, in particular to a cutting device for kiln porous brick production. The telescopic guide rod comprises a frame, a support frame, telescopic guide rods I, pushing blocks and the like, wherein the support frame is arranged on the frame, the telescopic guide rods I are symmetrically arranged on the support frame, the pushing blocks are connected between the telescopic guide rods I, and slits are uniformly spaced on the pushing blocks. According to the invention, the push block, the hydraulic cylinder I, the wire pole, the steel wire rope, the winding mechanism, the unreeling mechanism, the compacting mechanism and the caulking mechanism are matched, so that the steel wire rope wound between the wire poles is in an inclined state, the resistance of the steel wire rope in the cutting process can be reduced by utilizing inclined cutting, the steel wire rope is unreeled by utilizing the unreeling mechanism, and meanwhile, the steel wire rope is wound by utilizing the winding mechanism, so that the steel wire rope wound between the two wire poles can be replaced, and the steel wire rope used for a long time can be replaced quickly.
Description
Technical Field
The invention relates to the technical field of concrete brick blank cutting, in particular to a cutting device for kiln porous brick production.
Background
The porous brick for kiln belongs to special-shaped refractory brick products in refractory bricks, and is prepared by taking shale, clay, fly ash, coal gangue, silt (river and lake silt) and other solid wastes as main raw materials through roasting; the porous brick has good performance in terms of heat insulation and sound insulation, so the porous brick is widely applied to kiln masonry, the production process of the porous brick involves a plurality of links, wherein the cutting of the porous brick production brick blank is an important process in the brick molding process, and in the cutting process, the accurate size and the regular shape of the brick can be ensured by using the cutting device.
At present, when the brick blanks of the porous bricks are cut, a steel wire blank cutting machine is usually adopted to finish the cutting, the brick blanks of the porous bricks are conveyed to the steel wire blank cutting machine through a conveyor, then the brick blanks of the porous bricks are cut through a plurality of steel wires on the steel wire blank cutting machine, so that the brick blanks of the porous bricks form a plurality of bricks, and then the brick blanks are conveyed away by the conveyor, so that the cutting of the brick blanks can be finished; however, the steel wires of the traditional steel wire blank cutting machine are usually arranged vertically, so that the resistance born by the brick blanks is large, the brick blanks are not easily cut by the steel wires, and the steel wires of the traditional steel wire blank cutting machine are easy to wear, age and the like when used for a long time, so that the steel wires with overlong service time are usually replaced regularly in order to ensure the stability and quality of steel wire cutting; however, since both ends of the wire on the conventional wire pinch-off machine are usually fixed or bound to the machine, when the wire is replaced, the wire bound or fixed to the wire pinch-off machine needs to be manually removed, and then a new wire is replaced and bound or fixed to the wire pinch-off machine again, so that the whole replacement process is troublesome, and since the number of wires is large, a great deal of time and effort are required for manual replacement, and the efficiency is low.
Disclosure of Invention
In view of the above, the invention provides a slitting device for kiln perforated brick production, which can solve the defects that when a traditional steel wire blank slitting machine is used, a vertically arranged steel wire is unfavorable for slitting a brick blank, and when the steel wire is replaced, the operation is troublesome, time and labor are wasted, and the efficiency is low.
The technical scheme of the invention is as follows: the utility model provides a kiln perforated brick production is with cutting device, including frame and band conveyer, still including the support frame, flexible guide arm I, the ejector pad, pneumatic cylinder I, the wire post, wire rope, winding mechanism, unreel the mechanism, hold-down mechanism and mechanism of caulking, the support frame is installed in the frame, the symmetry is provided with flexible guide arm I on the support frame, the ejector pad is connected between flexible guide arm I, evenly spaced has the joint close on the ejector pad, pneumatic cylinder I installs on the support frame, the telescopic link of pneumatic cylinder I is connected with the ejector pad, two wire posts rotate respectively and are connected on band conveyer and support frame, wire post outward appearance evenly spaced has the wire casing, the quantity of wire casing is unanimous with the quantity of joint close, evenly spaced has wire rope between two wire posts, wire rope's quantity is unanimous with the quantity of joint close, and wire rope is used for cutting the brick embryo of perforated brick, winding mechanism is used for rolling wire rope, unreeling mechanism is used for unreeling wire rope, hold-down mechanism is used for compressing tightly wire rope in the wire rope on the wire casing on the wire post, joint close mechanism is used for filling up joint close on the ejector pad.
Further, winding mechanism is including pivot I, servo motor I and take-up pulley, and pivot I rotates to be connected on the support frame, and servo motor I installs on the support frame, and servo motor I's output shaft and pivot I end connection are provided with the take-up pulley in the I even interval of pivot, and the quantity of take-up pulley is unanimous with wire rope's quantity, and wire rope's one end is connected on the take-up pulley.
Further, unreeling mechanism is including pivot II, servo motor II and unwrapping wire wheel, and pivot II rotates to be connected on band conveyer, and servo motor II installs on band conveyer, and servo motor II's output shaft and pivot II end connection are provided with the unwrapping wire wheel in the pivot II even interval, and the quantity of unwrapping wire wheel is unanimous with wire rope's quantity, and wire rope's the other end is connected on the unwrapping wire wheel.
Further, hold-down mechanism is including fixed plate, electric putter I, connecting plate, movable rod and hold-down plate, and the fixed plate is connected on the support frame, and the symmetry is provided with electric putter I on the fixed plate, and the connecting plate is connected between electric putter I's telescopic link, and even interval is connected with the movable rod on the connecting plate, and the quantity of movable rod is unanimous with the quantity of wire casing on the wire pole, and the hold-down plate is connected on the movable rod, and the hold-down plate is used for compressing tightly wire rope in the wire casing on the wire pole.
Further, the joint filling mechanism comprises a supporting plate, a telescopic guide rod II, a joint filling plate and a hydraulic cylinder II, wherein the supporting plate is arranged on the pushing block, the telescopic guide rod II is symmetrically arranged on the supporting plate, the joint filling plate is connected between the telescopic guide rods II, the joint filling plate is used for filling a joint cutting on the pushing block, the hydraulic cylinder II is arranged on the supporting plate, and the telescopic rod of the hydraulic cylinder II is connected with the joint filling plate.
Further, the cleaning device comprises a cleaning mechanism, the cleaning mechanism comprises an electric push rod II, splice plates and wiping rings, the electric push rod II is arranged on the belt conveyor, the splice plates are connected to telescopic rods of the electric push rod II, the wiping rings are uniformly arranged on the splice plates at intervals, the number of the wiping rings is consistent with that of the steel wire ropes, the steel wire ropes respectively penetrate through the wiping rings, and the wiping rings are used for wiping the outer surfaces of the steel wire ropes.
Further, the cleaning mechanism further comprises a ventilation frame and an exhaust fan, the ventilation frame is arranged on the supporting frame, the exhaust fan is arranged on the ventilation frame, and the exhaust fan is used for exhausting air in the ventilation frame.
Further, the cleaning mechanism further comprises a cover plate and a filter material, wherein the cover plate is arranged on the ventilation frame, the filter material is arranged in the ventilation frame, and the filter material is used for filtering residues in the air.
The invention has the following advantages: 1. according to the invention, the push block, the hydraulic cylinder I, the wire pole, the steel wire rope, the winding mechanism, the unreeling mechanism, the compacting mechanism and the caulking mechanism are matched, so that the steel wire rope wound between the wire poles is in an inclined state, the resistance of the steel wire rope in the cutting process can be reduced by utilizing inclined cutting, the steel wire rope is unreeled by utilizing the unreeling mechanism, and meanwhile, the steel wire rope is wound by utilizing the winding mechanism, so that the steel wire rope wound between the two wire poles can be replaced, and the steel wire rope used for a long time can be replaced quickly.
2. According to the invention, the cleaning mechanism is arranged, so that the brick embryo residues on the outer surface of the steel wire rope can be cleaned rapidly by utilizing the wiping ring, and then the brick embryo residues can be filtered on the filter material by matching the exhaust fan with the ventilation frame, so that the brick embryo residues can be cleaned in a concentrated manner.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of a first perspective view of the winding mechanism and the unwinding mechanism of the present invention.
Fig. 3 is a schematic perspective view of a second view of the winding mechanism and unwinding mechanism of the present invention.
Fig. 4 is a schematic perspective view of the belt conveyor and support frame removed in fig. 2 according to the present invention.
Fig. 5 is a schematic perspective view of the supporting frame, the fixing plate and the supporting plate according to the present invention.
Fig. 6 is a schematic perspective view of the compressing mechanism of the present invention.
Fig. 7 is a schematic perspective view of a caulking mechanism of the present invention.
Fig. 8 is a schematic perspective view of a first perspective view of the cleaning mechanism of the present invention.
Fig. 9 is a schematic perspective view of a second perspective view of the cleaning mechanism of the present invention.
Fig. 10 is a schematic perspective view of the electric putter ii, splice plate and wiper ring according to the present invention.
Fig. 11 is a structural separation view of the ventilation frame, the cover plate and the filter medium of the present invention.
Reference numerals illustrate: the device comprises a 1-frame, a 2-belt conveyor, a 3-supporting frame, a 4-telescopic guide rod I, a 5-pushing block, a 51-cutting joint, a 6-hydraulic cylinder I, a 7-wire guide column, a 71-wire slot, an 8-wire rope, a 9-rotating shaft I, a 10-servo motor I, a 11-wire collecting wheel, a 12-rotating shaft II, a 13-servo motor II, a 14-paying-off wheel, a 15-fixed plate, a 16-electric push rod I, a 17-connecting plate, a 18-movable rod, a 19-compressing plate, a 20-supporting plate, a 21-telescopic guide rod II, a 22-caulking plate, a 23-hydraulic cylinder II, a 24-electric push rod II, a 25-splicing plate, a 26-wiping ring, a 27-ventilation frame, a 28-exhaust fan, a 29-cover plate and a 30-filter material.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In addition, the technical features of the different embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
Examples: the slitting device for kiln perforated brick production, referring to fig. 1-7, comprises a frame 1 and a belt conveyor 2; the belt conveyor 2 is arranged on the front side of the top of the frame 1, and the belt conveyor 2 is used for conveying the blanks of the porous bricks;
the device also comprises a supporting frame 3, a telescopic guide rod I4, a push block 5, a hydraulic cylinder I6, a wire column 7, a steel wire rope 8, a winding mechanism, an unwinding mechanism, a pressing mechanism and a joint filling mechanism; the support frame 3 is arranged at the rear side of the top of the frame 1; the two telescopic guide rods I4 are symmetrically arranged at the left side and the right side of the middle part of the support frame 3; the pushing block 5 is connected between the front ends of the telescopic guide rods I4; slits 51 are uniformly spaced on the push block 5; the hydraulic cylinder I6 is arranged in the middle of the supporting frame 3, the hydraulic cylinder I6 is positioned between the two telescopic guide rods I4, and the telescopic rod of the hydraulic cylinder I6 is connected with the rear side of the push block 5, so that the hydraulic cylinder I6 can drive the push block 5 to move; the two wire guide posts 7 are respectively connected to the front side of the belt conveyor 2 and the upper side of the supporting frame 3 in a rotating way, the two wire guide posts 7 are distributed up and down, the upper wire guide posts 7 are positioned at the rear upper part of the lower wire guide posts 7, the wire guide posts 7 are evenly spaced with wire slots 71 on the outer surface, and the number of the wire slots 71 is consistent with that of the kerfs 51; the steel wire ropes 8 are uniformly wound between the two wire posts 7 at intervals, the steel wire ropes 8 are respectively positioned in the wire grooves 71 of the wire posts 7, the number of the steel wire ropes 8 is consistent with that of the cutting slits 51, the steel wire ropes 8 are used for cutting the blanks of the porous bricks, and the steel wire ropes 8 are in an inclined state between the two wire posts 7 because the upper wire posts 7 are positioned above the lower wire posts 7, so that the inclined cutting of the steel wire ropes 8 can be used for reducing the resistance in the cutting process, and the cutting is smoother, so that the production efficiency is improved, and in addition, the inclined cutting can be used for reducing the vibration and noise in the cutting process, and further improving the working environment; the winding mechanism is used for winding the steel wire rope 8; the unreeling mechanism is used for unreeling the steel wire rope 8; the pressing mechanism is used for pressing the steel wire ropes 8 in the wire grooves 71 on the wire posts 7, so that the steel wire ropes 8 are in a stretched state between the two wire posts 7, and the joint filling mechanism is used for filling the joint cutting 51 on the push block 5.
Referring to fig. 2-4, the winding mechanism comprises a rotating shaft i 9, a servo motor i 10 and a take-up pulley 11; the rotating shaft I9 is rotatably connected to the upper side of the support frame 3, and the rotating shaft I9 is positioned at the rear of the upper wire guide post 7; the servo motor I10 is arranged on the right upper side of the support frame 3, and an output shaft of the servo motor I10 is connected with the right end of the rotating shaft I9, so that the servo motor I10 can drive the rotating shaft I9 to rotate; the winding wheels 11 are uniformly arranged on the rotating shaft I9 at intervals, the number of the winding wheels 11 is consistent with that of the steel wire ropes 8, and one ends of the steel wire ropes 8, which are wound around the upper wire posts 7, are connected to the winding wheels 11, so that the winding wheels 11 can wind up the steel wire ropes 8 when the winding wheels 11 rotate along the rotating shaft I9.
Referring to fig. 2 and 4, the unreeling mechanism comprises a rotating shaft ii 12, a servo motor ii 13 and a unreeling wheel 14; the rotating shaft II 12 is rotatably connected to the lower part of the front side of the belt conveyor 2, the rotating shaft II 12 is positioned at the rear lower part of the lower wire column 7, the servo motor II 13 is arranged at the right part of the front side of the belt conveyor 2, and an output shaft of the servo motor II 13 is connected with the right end of the rotating shaft II 12 so that the servo motor II 13 can drive the rotating shaft II 12 to rotate; the paying-off wheels 14 are uniformly arranged on the rotating shaft II 12 at intervals, the number of the paying-off wheels 14 is consistent with that of the steel wire ropes 8, and one ends of the steel wire ropes 8, which are wound around the lower side wire guide posts 7, are connected to the paying-off wheels 14, so that when the paying-off wheels 14 rotate along with the rotating shaft II 12, the paying-off wheels 14 can pay off the steel wire ropes 8.
Referring to fig. 5 and 6, the compressing mechanism comprises a fixed plate 15, an electric push rod i 16, a connecting plate 17, a movable rod 18 and a compressing plate 19; the fixed plate 15 is connected to the upper side of the support frame 3, and the fixed plate 15 is positioned above the upper wire post 7; the two electric push rods I16 are symmetrically arranged on the left side and the right side of the top of the fixed plate 15; the connecting plate 17 is connected between the telescopic rods of the electric push rod I16; the bottom of the connecting plate 17 is uniformly and alternately connected with movable rods 18, the number of the movable rods 18 is consistent with that of the wire slots 71 on the wire guide posts 7, and the movable rods 18 are in sliding connection with the fixed plate 15; the pressing plate 19 is connected to the bottom end of the movable rod 18, and the pressing plate 19 is located right above the wire slot 71 in the upper wire column 7, so that after the pressing plate 19 moves downwards, the pressing plate 19 can press the wire rope 8 in the wire slot 71 in the upper wire column 7.
Referring to fig. 5 and 7, the caulking mechanism comprises a support plate 20, a telescopic guide rod ii 21, a caulking plate 22 and a hydraulic cylinder ii 23; the supporting plate 20 is installed at the upper part of the rear side of the push block 5; the two telescopic guide rods II 21 are symmetrically arranged at the left side and the right side of the top of the supporting plate 20; the joint filling plate 22 is connected between the front ends of the telescopic guide rods II 21, and the joint filling plate 22 is used for filling the joint cutting 51 on the push block 5; the hydraulic cylinder II 23 is arranged in the middle of the top of the supporting plate 20, and the telescopic rod of the hydraulic cylinder II 23 is connected with the joint filling plate 22, so that the hydraulic cylinder II 23 can drive the joint filling plate 22 to move.
In the initial state, the pressing plate 19 presses the steel wire rope 8 in the wire groove 71 in the upper wire pole 7; when in use, the brick blanks of the porous bricks are conveyed leftwards by the belt conveyor 2 until the brick blanks are moved to the front of the push blocks 5 and aligned with the push blocks 5, then the push blocks 5 are driven to move forwards by the hydraulic cylinders I6, the telescopic guide rods I4 are stretched to enable the push blocks 5 to move forwards to be in contact with the brick blanks and enable the push blocks 5 to push the brick blanks to move forwards, when the brick blanks are in contact with the steel wire ropes 8 wound between the wire guide posts 7, the steel wire ropes 8 cut the brick blanks, and because the steel wire ropes 8 wound between the wire guide posts 7 are in an inclined state, the steel wire ropes 8 can reduce resistance in the cutting process by using inclined cutting, so that the cutting is smoother, thereby improving the production efficiency, in addition, vibration and noise in the cutting process can be reduced by the inclined cutting, the working environment can be further improved, when the push blocks 5 are quickly close to the steel wire ropes 8, the pushing block 5 is driven to move backwards for resetting through the hydraulic cylinder I6, the telescopic guide rod I contracts, at the moment, the brick blank is not cut (one corner of the lower part of the rear part of the brick blank is not cut), then the next brick blank is conveyed leftwards through the belt conveyor 2, the operation is repeated, when the pushing block 5 pushes the next brick blank to move forwards, the next brick blank is contacted with the previous brick blank, the next brick blank pushes the previous brick blank to move forwards, the previous brick blank is completely cut through the steel wire rope 8, so that the previous brick blank is completely cut into bricks, the next brick blank is also cut until one corner of the lower part of the rear part of the next brick blank is not cut, and then the brick blanks can be cut in batches through repeated operation;
When the steel wire rope 8 is required to be replaced after long-time cutting, the connecting plate 17, the movable rod 18 and the pressing plate 19 can be driven by the electric push rod I16 to move upwards, so that the pressing plate 19 loosens the steel wire rope 8 in the wire groove 71 in the upper wire column 7, then the rotating shaft II 12 and the paying-off wheel 14 are driven by the servo motor II 13 to rotate, the paying-off wheel 14 pays off the steel wire rope 8, meanwhile, the rotating shaft I9 and the take-up wheel 11 are driven by the servo motor I10 to rotate, so that the take-up wheel 11 takes up the steel wire rope 8 (the paying-off speed of the paying-off wheel 14 is faster than the take-up speed of the take-up wheel 11 during the period, so that the steel wire rope 8 cannot be broken, and the steel wire rope 8 can be in a certain loose state, so that the steel wire rope 8 is prevented from being broken due to excessive tightening), the fact that the steel wire rope 8 between the wire columns 7 is replaced, after the steel wire rope 8 between the wire columns 7 is replaced, the connecting plate 17, the movable rod 18 and the pressing plate 19 are driven downwards to move and reset, so that the pressing plate 19 compresses the wire rope 8 in the wire groove 71 in the upper wire column 7, the rotating shaft II is driven by the electric push rod I16, the rotating shaft II and the rotating shaft II is driven by the servo motor II, the rotating shaft II, the wire rope 8 is stressed by the rotating shaft II, and the rotating shaft 8 is completed, so that the wire rope 8 is completed, and the wire rope 8 is wound by the rotating wire rope winding is wound by the rotating wire rope 11, and the rotating drum 11 is completely, and the rotating wire rope 8 is wound by the rotating and the wire winding drum 11;
When the last brick blank is conveyed to the front of the push block 5, the joint filling plate 22 is driven to move backwards through the hydraulic cylinder II 23, the telescopic guide rod II 21 is contracted, the joint filling plate 51 on the push block 5 leaks out, then the push block 5 is driven to move forwards through the hydraulic cylinder I6, the telescopic guide rod I4 stretches, the push block 5 moves forwards until the last brick blank is contacted with the push block 5, the push block 5 pushes the last brick blank to move forwards, when the last brick blank is contacted with the last brick blank, the last brick blank is pushed to move forwards, the last brick blank is completely cut, when the last brick blank is contacted with the steel wire rope 8, the steel wire rope 8 is used for gradually entering the joint filling plate 51 in the push block 5, the push block 5 is also continuously pushed forwards until the last brick blank is completely cut by the steel wire rope 8, after the last brick blank is completely cut, the hydraulic cylinder I6 is driven to move backwards, and then the joint filling plate 22 is reset, and the joint filling plate 22 is driven to move forwards through the telescopic guide rod II, so that the joint filling plate 22 is cut is reduced;
Finally, after the steel wire ropes 8 on the paying-off wheel 14 are completely paid off and wound on the paying-off wheel 11, the connecting plate 17, the movable rod 18 and the pressing plate 19 can be driven by the electric push rod I16 to move upwards, so that the pressing plate 19 loosens the steel wire ropes 8 in the wire grooves 71 in the upper wire column 7, then the rotating shaft I9 and the paying-off wheel 11 are driven by the servo motor I10 to rotate reversely, the paying-off wheel 11 pays off the steel wire ropes 8, then all the steel wire ropes 8 are taken off, one end of the new steel wire ropes 8 is adhered on the paying-off wheel 14, then the rotating shaft II 12 and the paying-off wheel 14 are driven by the servo motor II 13 to rotate reversely, the paying-off wheel 14 winds up the new steel wire ropes 8, finally the other end of the new steel wire ropes 8 sequentially bypasses the wire grooves 71 of the lower wire column 7 and the upper wire column 7, finally the other end of the new steel wire ropes 8 are adhered on the paying-off wheel 11, then the connecting plate 17, the movable rod 18 and the pressing plate 19 are driven by the electric push rod I16 to move reversely, the new wire ropes 8 are pressed by the pressing plate 19, the new wire ropes 8 in the wire column 7 in the groove 71, then the wire ropes 8 are wound by the servo motor II 13 and the servo motor II and the wire reel 14 are driven by the wire rope reel I, one end of the new wire ropes 8 is wound on the new wire column 8, one end of the new wire rope 8 is wound by the new wire rope 8, one wire rope 8 is wound by the new wire rope 8, and the new wire rope 8 is wound by the wire reel, and the new wire reel 8, one wire rope 8 is wound by the new wire reel 8, one and is reversely and rotated by the new wire rope, one wire and is wound.
Referring to fig. 8-11, the cleaning device further comprises a cleaning mechanism, wherein the cleaning mechanism comprises an electric push rod II 24, a splice plate 25, a wiping ring 26, a ventilation frame 27, an exhaust fan 28, a cover plate 29 and a filter material 30; the two electric push rods II 24 are respectively arranged at the left side and the right side of the belt conveyor 2; the splice plate 25 is connected between telescopic rods of the electric push rod II 24; the splice plates 25 are uniformly provided with wiping rings 26 at intervals, the number of the wiping rings 26 is consistent with that of the steel wire ropes 8, the steel wire ropes 8 respectively penetrate through the wiping rings 26, and the wiping rings 26 are used for wiping the outer surfaces of the steel wire ropes 8; the ventilation frame 27 is arranged on the upper side of the support frame 3, and when the electric push rod II 24 drives the splice plate 25 to move upwards and backwards, the splice plate 25 is contacted with the ventilation frame 27; three exhaust fans 28 are installed at intervals at the rear side of the ventilation frame 27, and the exhaust fans 28 are used for exhausting air in the ventilation frame 27 so that residues on the splice plates 25 can be sucked into the ventilation frame 27; the cover plate 29 is detachably arranged on the rear side of the top of the ventilation frame 27; the filter medium 30 is clamped at the rear side of the inside of the ventilation frame 27, the filter medium 30 is positioned right below the cover plate 29, and the filter medium 30 is used for filtering residues in the air.
After the steel wire rope 8 is used for cutting brick blanks for a long time, a part of brick blank residues are adhered to the outer surface of the steel wire rope 8, when residues on the outer surface of the steel wire rope 8 are required to be cleaned, the splice plate 25 and the wiping ring 26 can be driven by the electric push rod II 24 to move upwards, the wiping ring 26 wipes the residues on the outer surface of the steel wire rope 8 down so that the wiped residues fall on the splice plate 25, when the splice plate 25 is in contact with the front side of the ventilating frame 27, and the top of the splice plate 25 is aligned with the inner bottom of the ventilating frame 27, the ventilating frame 27 is ventilated by the exhaust fan 28, the residues on the splice plate 25 are sucked into the ventilating frame 27, so that the filter medium 30 filters the air and the residues in the ventilating frame 27, the air is enabled to permeate the filter medium 30 and the ventilating frame 27, and the residues are blocked and remain in the filter medium 30, then the splice plate 25 and the wiping ring 26 are driven by the electric push rod II 24 to move downwards for resetting, so that the residues on the outer surface of the steel wire rope 8 can be cleaned, then the filter medium is cleaned, the filter medium 30 is removed from the inner surface of the ventilating frame 27, the filter medium is removed from the ventilating frame 27, and the filter medium 30 is removed, and the residues in the ventilating frame 30 is cleaned, and the filter medium is cleaned after the filter medium is removed, and the filter medium is mounted;
After that, when the other end of the new wire rope 8 is pulled to bypass the wire groove 71 of the lower wire post 7, the other end of the new wire rope 8 can be penetrated through the wiping ring 26, and then the other end of the new wire rope 8 is wound to bypass the wire groove 71 of the upper wire post 7 until the other end of the new wire rope 8 is finally adhered to the take-up pulley 11.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention.
Claims (8)
1. The utility model provides a kiln perforated brick production is with cutting device, including frame (1) and belt conveyor (2), characterized by, still including support frame (3), flexible guide arm I (4), ejector pad (5), pneumatic cylinder I (6), wire post (7), wire rope (8), rolling mechanism, unreel mechanism, hold-down mechanism and mechanism of caulking, support frame (3) are installed on frame (1), the symmetry is provided with flexible guide arm I (4) on support frame (3), ejector pad (5) are connected between flexible guide arm I (4), evenly spaced has joint-cutting (51) on ejector pad (5), pneumatic cylinder I (6) are installed on support frame (3), the telescopic link of pneumatic cylinder I (6) is connected with ejector pad (5), two wire posts (7) are rotationally connected on belt conveyor (2) and support frame (3) respectively, the surface evenly spaced of wire post (7) has wire groove (71) and the quantity of joint-cutting (51) unanimous, evenly spaced is around wire rope (8) between two wire post (7), wire rope (8) quantity and wire rope (51) are used for carrying out the quantity of wire rope (8) and the perforated brick (8) of cutting, the unreeling mechanism is used for unreeling the steel wire rope (8), the pressing mechanism is used for pressing the steel wire rope (8) in the wire slot (71) on the wire column (7), and the caulking mechanism is used for filling the kerf (51) on the push block (5).
2. The slitting device for kiln porous brick production according to claim 1, characterized in that the winding mechanism comprises a rotating shaft I (9), a servo motor I (10) and winding wheels (11), the rotating shaft I (9) is rotationally connected to the supporting frame (3), the servo motor I (10) is installed on the supporting frame (3), an output shaft of the servo motor I (10) is connected with the end of the rotating shaft I (9), the winding wheels (11) are uniformly arranged on the rotating shaft I (9) at intervals, the number of the winding wheels (11) is consistent with that of the steel wire ropes (8), and one end of each steel wire rope (8) is connected to the winding wheels (11).
3. The slitting device for kiln porous brick production according to claim 2, characterized in that the unreeling mechanism comprises a rotating shaft II (12), a servo motor II (13) and a paying-off wheel (14), the rotating shaft II (12) is rotationally connected to the belt conveyor (2), the servo motor II (13) is installed on the belt conveyor (2), an output shaft of the servo motor II (13) is connected with the end part of the rotating shaft II (12), paying-off wheels (14) are uniformly arranged on the rotating shaft II (12) at intervals, the number of the paying-off wheels (14) is consistent with that of the steel wire ropes (8), and the other end of the steel wire ropes (8) is connected to the paying-off wheel (14).
4. The slitting device for kiln porous brick production according to claim 3, wherein the pressing mechanism comprises a fixed plate (15), an electric push rod I (16), a connecting plate (17), a movable rod (18) and a pressing plate (19), wherein the fixed plate (15) is connected to the supporting frame (3), the electric push rod I (16) is symmetrically arranged on the fixed plate (15), the connecting plate (17) is connected between telescopic rods of the electric push rod I (16), the movable rods (18) are uniformly and alternately connected to the connecting plate (17), the number of the movable rods (18) is consistent with the number of the wire slots (71) on the wire columns (7), the pressing plate (19) is connected to the movable rods (18), and the pressing plate (19) is used for pressing the steel wire ropes (8) in the wire slots (71) on the wire columns (7).
5. The slitting device for kiln porous brick production according to claim 4, wherein the caulking mechanism comprises a supporting plate (20), telescopic guide rods II (21), caulking plates (22) and a hydraulic cylinder II (23), wherein the supporting plate (20) is arranged on the pushing block (5), the telescopic guide rods II (21) are symmetrically arranged on the supporting plate (20), the caulking plates (22) are connected between the telescopic guide rods II (21), the caulking plates (22) are used for filling a cutting seam (51) on the pushing block (5), the hydraulic cylinder II (23) is arranged on the supporting plate (20), and the telescopic rods of the hydraulic cylinder II (23) are connected with the caulking plates (22).
6. The slitting device for kiln porous brick production according to claim 5, further comprising a cleaning mechanism, wherein the cleaning mechanism comprises an electric push rod II (24), a splice plate (25) and a wiping ring (26), the electric push rod II (24) is arranged on the belt conveyor (2), the splice plate (25) is connected to a telescopic rod of the electric push rod II (24), the wiping ring (26) is uniformly arranged on the splice plate (25) at intervals, the number of the wiping rings (26) is consistent with that of the steel wire ropes (8), the steel wire ropes (8) respectively penetrate through the wiping rings (26), and the wiping rings (26) are used for wiping the appearance of the steel wire ropes (8).
7. The slitting device for kiln porous brick production according to claim 6, wherein the cleaning mechanism further comprises a ventilation frame (27) and an exhaust fan (28), the ventilation frame (27) is mounted on the support frame (3), the exhaust fan (28) is mounted on the ventilation frame (27), and the exhaust fan (28) is used for exhausting air in the ventilation frame (27).
8. The slitting device for kiln porous brick production according to claim 7, wherein the cleaning mechanism further comprises a cover plate (29) and a filter material (30), the cover plate (29) is arranged on the ventilation frame (27), the filter material (30) is arranged in the ventilation frame (27), and the filter material (30) is used for filtering residues in the air.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410961449.8A CN118493585B (en) | 2024-07-18 | 2024-07-18 | Kiln perforated brick production is with cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410961449.8A CN118493585B (en) | 2024-07-18 | 2024-07-18 | Kiln perforated brick production is with cutting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118493585A true CN118493585A (en) | 2024-08-16 |
| CN118493585B CN118493585B (en) | 2024-10-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410961449.8A Active CN118493585B (en) | 2024-07-18 | 2024-07-18 | Kiln perforated brick production is with cutting device |
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| Country | Link |
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| CN (1) | CN118493585B (en) |
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|---|---|---|---|---|
| GB409892A (en) * | 1933-04-08 | 1934-05-10 | Charles Leslie Bennett | Improvements in or relating to machines for cutting bricks and performing like operations |
| CN202685071U (en) * | 2012-06-21 | 2013-01-23 | 霍邱县临淮新型建材有限公司 | Green brick cutting device |
| CN203496104U (en) * | 2013-07-26 | 2014-03-26 | 西安越达环保科技有限公司 | Slitter with adjustment cutting component and blank cutting machine with adjustment cutting component |
| CN204431458U (en) * | 2015-01-28 | 2015-07-01 | 南通大学 | Blank cutter is from moving steel wire device |
| CN215038622U (en) * | 2021-07-08 | 2021-12-07 | 重庆坤乙德智能装备科技有限公司 | Novel hollow brick blank cutting machine |
| CN218309436U (en) * | 2022-05-06 | 2023-01-17 | 高玉政 | Steel wire rope surface cleaning device for gold mine geology |
| CN116890388A (en) * | 2023-08-23 | 2023-10-17 | 萍乡市百兴化工环保填料有限公司 | Automatic porcelain clay blank cutting device and method |
| CN220029754U (en) * | 2023-06-01 | 2023-11-17 | 杭州华龙冷轧带肋钢筋有限公司 | Rust removal correcting device |
-
2024
- 2024-07-18 CN CN202410961449.8A patent/CN118493585B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB409892A (en) * | 1933-04-08 | 1934-05-10 | Charles Leslie Bennett | Improvements in or relating to machines for cutting bricks and performing like operations |
| CN202685071U (en) * | 2012-06-21 | 2013-01-23 | 霍邱县临淮新型建材有限公司 | Green brick cutting device |
| CN203496104U (en) * | 2013-07-26 | 2014-03-26 | 西安越达环保科技有限公司 | Slitter with adjustment cutting component and blank cutting machine with adjustment cutting component |
| CN204431458U (en) * | 2015-01-28 | 2015-07-01 | 南通大学 | Blank cutter is from moving steel wire device |
| CN215038622U (en) * | 2021-07-08 | 2021-12-07 | 重庆坤乙德智能装备科技有限公司 | Novel hollow brick blank cutting machine |
| CN218309436U (en) * | 2022-05-06 | 2023-01-17 | 高玉政 | Steel wire rope surface cleaning device for gold mine geology |
| CN220029754U (en) * | 2023-06-01 | 2023-11-17 | 杭州华龙冷轧带肋钢筋有限公司 | Rust removal correcting device |
| CN116890388A (en) * | 2023-08-23 | 2023-10-17 | 萍乡市百兴化工环保填料有限公司 | Automatic porcelain clay blank cutting device and method |
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| Publication number | Publication date |
|---|---|
| CN118493585B (en) | 2024-10-11 |
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