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CN118458474A - Automatic transfer conveying device for high-pressure resin laminated board production - Google Patents

Automatic transfer conveying device for high-pressure resin laminated board production Download PDF

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Publication number
CN118458474A
CN118458474A CN202410920788.1A CN202410920788A CN118458474A CN 118458474 A CN118458474 A CN 118458474A CN 202410920788 A CN202410920788 A CN 202410920788A CN 118458474 A CN118458474 A CN 118458474A
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CN
China
Prior art keywords
plate
conveying
bearing
transfer
sliding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202410920788.1A
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Chinese (zh)
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CN118458474B (en
Inventor
孙德鸿
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou Xindeyuanheng Refractory Board Decoration Material Co ltd
Original Assignee
Changzhou Xindeyuanheng Refractory Board Decoration Material Co ltd
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Application filed by Changzhou Xindeyuanheng Refractory Board Decoration Material Co ltd filed Critical Changzhou Xindeyuanheng Refractory Board Decoration Material Co ltd
Priority to CN202410920788.1A priority Critical patent/CN118458474B/en
Publication of CN118458474A publication Critical patent/CN118458474A/en
Application granted granted Critical
Publication of CN118458474B publication Critical patent/CN118458474B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/24Delivering or advancing articles from machines; Advancing articles to or into piles by air blast or suction apparatus
    • B65H29/241Suction devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/52Stationary guides or smoothers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • B65H31/26Auxiliary devices for retaining articles in the pile
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention is suitable for the technical field of automatic transfer and conveying, and provides an automatic transfer and conveying device for high-pressure resin laminated board production. The device has solved and has set up conveyor and carry the impregnated paper between each impregnated paper processing station and the automatic conveyor, get into inside gas or the vapor in impregnated paper heap space, outwards escape in the depressurization process, finally influence the problem of high-pressure resin lamination board's surface gloss, reached and to directly transport the impregnated paper of each station department and pile up, reduce the cost of transportation, improve conveying efficiency, simultaneously in the stacking process, get rid of the space between the impregnated paper, avoid gas or vapor to get into inside the slab, finally influence the effect of high-pressure resin lamination board's surface gloss because of the volatile matter escape.

Description

Automatic transfer conveying device for high-pressure resin laminated board production
Technical Field
The invention relates to the technical field of automatic transfer and conveying, in particular to an automatic transfer and conveying device for high-pressure resin laminated board production.
Background
The high-pressure resin laminated board is also called HPL (High Pressure Laminates), HPL is a thermosetting sheet prepared by respectively impregnating melamine resin adhesive and phenolic resin adhesive with a plurality of special papers, stacking different types of impregnated special papers according to the technological requirements such as product thickness and the like, and carrying out hot pressing. The high-pressure resin laminated board not only has excellent service performance and decorative effect such as heat resistance, fire resistance, water resistance, corrosion resistance, wear resistance and the like, but also has higher added value, expands the service range of the artificial board and improves the use of the artificial board.
The high-pressure resin laminated board is usually manufactured by hot pressing by a high-pressure method, a multi-layer press is usually adopted as a hot pressing device for producing the high-pressure resin laminated board, a cold-hot-cold process is usually adopted for pressing, and saturated steam or superheated water can be adopted as a heating medium, but the superheated water is the most ideal. Since the consumption of both heat energy and cooling water is large in the process of periodically alternating heating and cooling, the production cost of the high-pressure resin laminate is high.
The material for pressing the high-pressure resin laminated board comprises surface paper, decorative paper, bottom paper and demolding paper, wherein the surface paper, the decorative paper and the covering paper are impregnated with melamine resin adhesive, the bottom paper is impregnated with phenolic resin adhesive, and the demolding paper is impregnated with phenolic resin adhesive added with oleic acid. Before hot pressing, various impregnated papers are assembled according to the thickness required by the specification of the product. In general, in one sheet blank, the top sheet, the decorative sheet, the cover sheet, and the release sheet are each one sheet, and the number of the bottom sheet is appropriately increased or decreased according to the thickness of the high-pressure resin laminate sheet to be produced. In the actual production process, in order to improve the efficiency and the yield of the press, 10-14 high-pressure resin laminated board slabs are usually put into each layer of the press, and each slab has two combination modes in each layer of the press.
Meanwhile, in order to obtain good surface gloss of the high-pressure resin laminated board, the press adopts a cold-hot-cold hot pressing process, if steam or gas exists in the board blank, volatile matters formed by heating the steam or the gas can be suddenly expanded in volume and can escape outwards in the process of depressurization of the press, a plurality of tiny bubbles are formed on the surface layer, and the surface gloss of the high-pressure resin laminated board can be greatly reduced, so that the quality of a product is influenced.
The conventional automatic transfer and conveying device for high-pressure resin laminated board production can uniformly stack various impregnated papers after the impregnation and conveying are completed in a press, but can not directly transfer different impregnated papers from different processing stations. The conveying device is still required to be arranged between each impregnated paper processing station and the automatic transferring and conveying device for conveying the impregnated paper, so that the conveying cost for producing the high-pressure resin laminated board is increased, and the conveying efficiency is not improved. In the stacking process of the impregnated paper, a certain gap is inevitably formed between the impregnated paper and the impregnated paper, and gas or steam entering the gap can form volatile matters in the plate blank in the pressurizing process of the press and outwards escape in the subsequent depressurization process, so that the surface glossiness of the high-pressure resin laminated plate is finally affected.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide the automatic transfer conveying device for producing the high-pressure resin laminated plate, which can directly transfer and stack impregnated paper at each station, reduce conveying cost and improve conveying efficiency, remove gaps between the impregnated paper in the stacking process, prevent gas or water vapor from entering the plate blank, and finally influence the surface glossiness of the high-pressure resin laminated plate due to volatile matters.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The automatic transfer conveying device for the production of the high-pressure resin laminated board comprises a bearing unit, wherein the bearing unit comprises a bearing bottom plate which is horizontally arranged, a bearing substrate which is arranged at the top of the bearing bottom plate, a bearing column which is vertically arranged at the top of the bearing substrate and a bearing top plate which is arranged at the top of the bearing column; the device comprises a bearing top plate, a transfer unit, a rolling trowelling unit, a first clamping assembly, a second clamping assembly and a rolling trowelling unit, wherein the bottom of the bearing top plate is slidably mounted with the clamping and conveying unit along the length direction of the bearing top plate, the transfer unit is mounted at one end of the bearing substrate, the clamping and conveying unit comprises a conveying connecting plate, a first clamping assembly and a second clamping assembly, the conveying connecting plate is slidably mounted at the bottom of the bearing top plate, the first clamping assembly and the second clamping assembly are symmetrically arranged with respect to the axis of the bearing top plate, the matching clamping unit is arranged between the first clamping assembly and the second clamping assembly, and the rolling trowelling unit is mounted at the top of the bearing bottom plate along the length direction of the bearing bottom plate.
The invention is further provided with: the transfer unit comprises a mounting plate connected with the side wall of the bearing substrate, a telescopic cylinder capable of stretching in the vertical direction is mounted at the top of the mounting plate, an adjusting frame is connected to the output end of the telescopic cylinder, the adjusting frame is sleeved on the mounting plate, and a rotary cylinder is mounted at the top of the adjusting frame away from one side of the output end of the telescopic cylinder.
The invention is further provided with: the transfer assembly comprises a transfer plate which is of an L-shaped structure, the middle of the transfer plate is arranged at the top of the rotary cylinder, a first transfer module and a second transfer module are respectively arranged at the bottoms of two ends of the transfer plate, and the shapes of the first transfer module and the second transfer module are consistent; the first transfer module comprises a connecting rod connected with the bottom of the transfer plate, a transfer mounting plate which is arranged into a rectangular structure and transfer sucking discs which are arranged at four corners of the bottom of the transfer mounting plate.
The invention is further provided with: two groups of conveying sliding parts are symmetrically arranged at the top of the conveying connecting plate, the tops of the two groups of conveying sliding parts are connected with an upper conveying sliding rail in a sliding manner, and the upper conveying sliding rail is arranged at the bottom of the bearing top plate; the top of the bearing substrate is symmetrically provided with two groups of lower conveying sliding rails along the length direction of the bearing substrate, a sliding bottom plate is arranged at the top of each lower conveying sliding rail, a first clamping assembly and a second clamping assembly are symmetrically arranged at the bottom of each conveying connecting plate, and the first clamping assemblies are identical to the second clamping assemblies in shape.
The invention is further provided with: the first clamping assembly comprises a clamping cylinder arranged at the bottom of the conveying connecting plate, the output end of the bottom of the clamping cylinder is connected with an upper pressing plate of a rectangular structure, adjusting slide bars are symmetrically arranged on two sides of the upper pressing plate, and one end, far away from the top of the upper pressing plate, of each adjusting slide bar is connected with the bottom of the conveying connecting plate.
The invention is further provided with: the lower pressing plate is arranged at the position corresponding to the bottom of the upper pressing plate and is arranged at the top of the sliding bottom plate; the lower pressing plate is of a rectangular structure with the same shape and size as the upper pressing plate.
Through adopting above-mentioned technical scheme, the first module of transporting carries out the unloading in-process, and the second of transporting the board other end transports the module and can rotate to another station department to get the material to the second group impregnated paper of another station department. After the first transfer module finishes discharging, the second transfer module can discharge the second group of impregnated paper in the process of continuously rotating to take the third group of impregnated paper. The operations are repeated, and uninterrupted material taking and feeding between the first transfer module and the second transfer module can be realized.
The invention is further provided with: the matched clamping unit comprises matched sliding rails arranged at the bottom of the conveying connecting plate, the matched sliding rails are arranged along the length direction of the conveying connecting plate and symmetrically arranged in two groups about the axis, matched sliding pieces are arranged between the two groups of matched sliding rails, the bottom of the matched sliding pieces is connected with a matched assembly through a connecting piece, and the side wall of the matched sliding piece is connected with a matched cylinder; wherein, the cooperation cylinder sets up along carrying the link length direction, and installs in carrying the link bottom.
The invention is further provided with: the cooperation subassembly includes the cooperation roof of being connected with the connecting piece, two sets of depression bars are installed to cooperation roof bottom symmetry, the cooperation clamp plate that sets up along carrying the link width direction is installed to the depression bar bottom.
The invention is further provided with: the rolling trowelling unit comprises two groups of trowelling sliding rails which are symmetrically arranged on the axis of the bearing bottom plate, the two groups of trowelling sliding rails are arranged along the length direction of the bearing bottom plate, and the tops of the trowelling sliding rails are respectively connected with a group of lifting components in a sliding manner; and a group of smoothing press rollers are rotatably arranged between the two groups of lifting assemblies, and the smoothing press rollers are arranged along the width direction of the bearing bottom plate.
The invention is further provided with: every group lifting assembly is all including installing the elevator motor at the trowelling compression roller top, elevator motor output is connected with the lifting screw, the cover is equipped with a set of lift sliding block on the lifting screw, the lift sliding block is close to trowelling compression roller center one side and peg graft and have two sets of lift slide bars, trowelling compression roller rotates and installs at two sets of lift sliding block lateral walls.
Through adopting above-mentioned technical scheme, first clamping assembly tightens up from first group impregnated paper and second group impregnated paper top and presss from both sides tight with first group impregnated paper and second group impregnated paper, then drives the smoothing compression roller through lifting unit and moves along vertical direction, utilizes smoothing compression roller and impregnated paper contact and exert pressure to second group impregnated paper top. After the trowelling press roller contacts with the second group of impregnated papers, the lifting assembly slides along the trowelling slide rail, and in the process that the trowelling press roller synchronously follows the lifting assembly 52 to move, the gap between the first group of impregnated papers and the second group of impregnated papers is gradually eliminated from the side close to the transfer unit to the side close to the press.
In summary, the present application includes at least one of the following beneficial technical effects:
1. The transfer plate is driven to rotate by the rotary cylinder, so that the first transfer module and the second transfer module can be contacted with impregnated paper at different stations to finish taking materials in the rotating process, and a conveying device is not required to be arranged between each impregnated paper processing station and the automatic transfer conveying device, so that impregnated paper at each station is directly transferred and stacked, the conveying cost is reduced, and the conveying efficiency is improved; the switching of the first transfer module and the second transfer module can be realized, so that the first transfer module and the second transfer module can realize uninterrupted material taking and discharging, and the transfer and conveying efficiency of the transfer assembly is improved.
2. In the process that the lifting component drives the trowelling compression roller to move along the vertical direction, the trowelling compression roller can be contacted with impregnated paper and pressure is applied to the top of the impregnated paper, after the trowelling compression roller is contacted with the impregnated paper, the lifting component slides along the direction of the trowelling sliding rail, and the trowelling compression roller can eliminate gaps among different impregnated papers in the process that the lifting component is synchronously followed, so that water vapor or gas inside the impregnated paper gaps is prevented from overflowing, and the surface flatness of the high-pressure resin laminated plate is influenced.
3. In the stacking process, under the cooperation of the first clamping assembly, the second clamping assembly, the cooperation assembly and the trowelling press roller, the reciprocating motion of the trowelling press roller can be utilized to abut against impregnated paper to eliminate gaps among different impregnated papers; the pressing of the two ends of the impregnated paper can be always kept in the stacking process, and the phenomenon that the pressed impregnated paper loses pressure and gaps are regenerated in the stacking process is avoided.
Drawings
FIG. 1 is a schematic view showing the structure of an automatic transfer conveyor for producing a high-pressure resin laminate according to the present invention.
FIG. 2 is a schematic view of an explosive structure of an automatic transfer conveyor for producing a high-pressure resin laminate according to the present invention.
FIG. 3 is a schematic diagram of an exploded structure of a transfer unit according to the present invention.
Fig. 4 is a schematic view of an exploded view of a transfer assembly according to the present invention.
Fig. 5 is a schematic view of an exploded structure of the clamp conveying unit in the present invention.
Fig. 6 is a schematic structural view of a first clamping assembly according to the present invention.
Fig. 7 is a schematic view of the structure of the mating clamping unit in the present invention.
Fig. 8 is a schematic view of the structure of the mating clamping unit according to another aspect of the present invention.
Fig. 9 is a schematic view of the structure of the roll leveling unit in the present invention.
Fig. 10 is a schematic view of an exploded structure of the roll-leveling unit in the present invention.
Fig. 11 is a schematic view of an exploded view of a lifting assembly according to the present invention.
Reference numerals illustrate: 1. a carrying unit; 11. a load-bearing top plate; 12. a load-bearing column; 13. a carrier substrate; 14. a load-bearing bottom plate;
2. A transfer unit; 21. a mounting plate; 22. an adjusting frame; 23. a telescopic cylinder; 24. a rotary cylinder; 25. a transfer assembly; 251. a transfer plate; 252. a first transfer module; 2521. a connecting rod; 2522. a transfer mounting plate; 2523. transferring the sucker; 253. a second transfer module;
3. Clamping the conveying unit; 31. an upper conveying slide rail; 32. conveying the sliding piece; 33. an upper conveying cylinder; 34. conveying the connecting plate; 35. a first clamping assembly; 351. a clamping cylinder; 352. adjusting the slide bar; 353. an upper press plate; 354. a lower pressing plate; 36. a second clamping assembly; 37. a sliding bottom plate; 38. a lower conveying slide rail; 39. a lower conveying cylinder;
4. A mating clamping unit; 41. matching with a sliding rail; 42. matching with the sliding piece; 43. a matching cylinder; 44. a connecting piece; 45. a mating assembly; 451. matching with a top plate; 452. a compression bar; 453. a matched pressing plate;
5. A rolling trowelling unit; 51. trowelling the sliding rail; 52. a lifting assembly; 521. a lifting motor; 522. lifting screw rods; 523. lifting the slide bar; 524. lifting the sliding block; 53. and (5) trowelling the press roller.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
It is noted that all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs unless otherwise indicated.
Referring to fig. 1-11, the present invention provides the following technical solutions:
Referring to fig. 1-6, the first embodiment of the present invention includes a carrying unit 1, a transferring unit 2 and a clamping and conveying unit 3, wherein the clamping and conveying unit 3 is installed on the carrying unit 1, the transferring unit 2 is installed at one end of the carrying unit 1, and the transferring unit 2 can transfer and convey impregnated papers on each station to the clamping and conveying unit 3 for stacking. After the stacking of the clamping and conveying unit 3 is completed, the plate blank formed by the impregnated paper is conveyed into the press for pressing.
Referring to fig. 1-2, the carrying unit 1 includes a carrying top plate 11, carrying columns 12, a carrying base plate 13, and a carrying bottom plate 14. The carrying floor 14 is arranged in a rectangular structure which is horizontally arranged, the carrying substrate 13 is arranged on the top of the carrying floor 14, and the carrying substrate 13 is arranged in a rectangular structure which is smaller than the carrying floor 14 in width. A group of bearing columns 12 are respectively arranged at four corners of the top of the bearing substrate 13, the bearing columns 12 are arranged perpendicular to the top of the bearing substrate 13, a bearing top plate 11 is arranged at the top of the bearing columns, and the bearing top plate 11 is of a rectangular structure with a shape and a size respectively matched with the shape of the bearing substrate 13. The bottom of the bearing top plate 11 is slidably provided with the clamping and conveying unit 3 along the length direction thereof, one end of the bearing substrate 13 is provided with the transferring unit 2, the transferring unit 2 can transfer and convey impregnated paper on each station to the clamping and conveying unit 3, and after the stacking of the impregnated paper is completed by the clamping and conveying unit 3, the clamping and conveying unit can slide along the length direction of the bearing top plate 11, and the plate blank is conveyed to the inside of the press for pressing.
Referring to fig. 1 to 4, the transfer unit 2 includes a mounting plate 21, an adjusting frame 22, a telescopic cylinder 23, a rotary cylinder 24, a transfer assembly 25, a transfer plate 251, a first transfer module 252, a connecting rod 2521, a transfer mounting plate 2522, a transfer suction cup 2523, and a second transfer module 253. The mounting plate 21 is arranged in a horizontally placed rectangular structure, the side wall of the mounting plate is connected with the side wall of the bearing substrate 13, and the connection of the transfer unit 2 and the bearing substrate 13 is realized through the mounting plate 21. The telescopic cylinder 23 which can extend and retract along the vertical direction is arranged at the top of the mounting plate 21, and the output end of the telescopic cylinder 23 is connected with an adjusting frame 22. The adjusting frame 22 is sleeved on the mounting plate 21, the top of the adjusting frame 22 is of a rectangular structure, a group of sliding rods inserted on the mounting plate 21 are respectively arranged at the four corners of the bottom, the telescopic cylinder 23 stretches and contracts to drive the adjusting frame 22 and the sliding rods at the bottom of the adjusting frame to move, and the adjusting frame 22 can be adjusted along the vertical direction by sliding the sliding rods relative to the mounting plate 21. A rotary air cylinder 24 is arranged at one side, far away from the output end of the telescopic air cylinder 23, of the top of the adjusting frame 22, a transfer assembly 25 is arranged at the top of the rotary air cylinder 24, and the rotary air cylinder 24 can drive the transfer assembly 25 to rotate,
Referring to fig. 1-4, the transfer assembly 25 includes a transfer plate 251 having an L-shaped structure, and the middle of the transfer plate 251 is mounted on the top of the revolving cylinder 24, so that the transfer plate can move in the vertical direction under the action of the adjusting frame 22 on one hand, and can rotate under the driving of the revolving cylinder 24 on the other hand. The first transporting module 252 and the second transporting module 253 are respectively installed at the bottoms of the two ends of the transporting plate 251, the shapes of the first transporting module 252 and the second transporting module 253 are consistent, and the first transporting module 252 and the second transporting module 253 can absorb impregnated paper to finish taking materials. Through the rotation of the transfer plate 251, the first transfer module 252 and the second transfer module 253 can be contacted with impregnated papers at different stations to finish material taking in the rotation process, so that a conveying device is not required to be arranged between each impregnated paper processing station and an automatic transfer conveying device, impregnated papers at each station are directly transferred and stacked, the conveying cost is reduced, and the conveying efficiency is improved; the switching of the first transferring module 252 and the second transferring module 253 can be realized, so that the first transferring module 252 and the second transferring module 253 can realize uninterrupted material taking and discharging, and the transferring and conveying efficiency of the transferring assembly 25 is improved.
Referring to fig. 1 to 4, the first transfer module 252 includes a connection rod 2521 connected to the bottom of the transfer plate 251, and the connection rod 2521 is configured in a cylindrical structure and is disposed in a vertical direction. One end of the connecting rod 2521 far away from the bottom of the transfer plate 251 is connected with a transfer mounting disc 2522, the transfer mounting disc 2522 is of a rectangular structure, and a group of transfer suckers 2523 are respectively arranged at four corners of the bottom of the transfer mounting disc 2522. The transporting sucker 2523 can absorb impregnated paper to finish taking materials, and meanwhile, the transporting sucker 2523 is arranged at four corners of the bottom of the transporting mounting disc 2522 to take materials from different directions, so that the stability and reliability of adsorption are guaranteed.
Referring to fig. 1-2 and 5-6, the clamp conveying unit 3 includes an upper conveying rail 31, a conveying slider 32, an upper conveying cylinder 33, a conveying link 34, a first clamp assembly 35, a clamp cylinder 351, an adjusting slider 352, an upper pressing plate 353, a lower pressing plate 354, a second clamp assembly 36, a sliding bottom plate 37, a lower conveying rail 38, and a lower conveying cylinder 39. The conveying connecting plate 34 is of a rectangular structure and is slidably mounted at the bottom of the bearing top plate 11, and the clamping conveying unit 3 can be driven to move relative to the bearing unit 1 through sliding of the conveying connecting plate 34, so that impregnated paper after stacking is conveyed into the press. Two groups of conveying sliding parts 32 are symmetrically arranged on the top of the conveying connecting plate 34, and the two groups of conveying sliding parts 32 are arranged along the width direction of the conveying connecting plate 34. The top of the two groups of conveying sliding parts 32 is slidably connected with an upper conveying sliding rail 31, and the upper conveying sliding rail 31 is installed at the bottom of the bearing top plate 11 and is arranged along the length direction of the bearing top plate 11. One side of each group of conveying sliding parts 32, which is close to the center of the conveying connecting plate 34, is connected with a group of upper conveying air cylinders 33, and the upper conveying air cylinders 33 stretch and retract to drive the conveying sliding parts 32 and the conveying connecting plate 34 to slide along the direction of the upper conveying sliding rail 31.
Referring to fig. 1-2 and fig. 5-6, two sets of lower conveying rails 38 are symmetrically disposed on top of the carrier substrate 13 along the length direction thereof, and the lower conveying rails 38 are disposed along the length direction of the carrier substrate 13 and have position lengths corresponding to the upper conveying rails 31 respectively. The lower conveying slide rail 38 is provided with a sliding bottom plate 37 on the top, the sliding bottom plate 37 is provided with a rectangular structure, and the side wall of the sliding bottom plate 37 is provided with a lower conveying cylinder 39. The lower conveying cylinder 39 stretches and contracts to drive the sliding bottom plate 37 to move along the sliding rail direction of the lower conveying sliding rail 38, so that the sliding bottom plate 37 and the conveying connecting plate 34 slide synchronously, and impregnated paper is conveyed to the inside of the press under the cooperation of the sliding bottom plate 37 and the conveying connecting plate 34.
Referring to fig. 1-2 and fig. 5-6, a first clamping assembly 35 and a second clamping assembly 36 are symmetrically installed at the bottom of the conveying connecting plate 34, and the first clamping assembly 35 and the second clamping assembly 36 are symmetrically arranged with respect to the axial line position of the top bearing plate 11 and are all arranged along the width direction of the top bearing plate 11. The first clamping assembly 35 and the second clamping assembly 36 are identical in shape and are capable of being pressed from both ends of the impregnated paper. The first clamping assembly 35 comprises a clamping cylinder 351 arranged at the bottom of the conveying connecting plate 34, an upper pressing plate 353 with a rectangular structure is connected to the output end of the bottom of the clamping cylinder 351, and the upper pressing plate 353 is arranged along the width direction of the bearing top plate 11. The upper pressure plate 353 bilateral symmetry is provided with the regulation slide bar 352, and the setting of vertical direction is followed to the regulation slide bar 352, and is kept away from upper pressure plate 353 top one end and is connected with transport link plate 34 bottom, and the flexible upper pressure plate 353 that can drive of regulation slide bar 352 moves along vertical direction. The bottom of the upper pressing plate 353 is provided with a lower pressing plate 354 corresponding to the position thereof, the lower pressing plate 354 is provided with a rectangular structure with the shape and the size consistent with those of the upper pressing plate 353, and the lower pressing plate 354 can be matched with the upper pressing plate 353 to clamp and loosen impregnated paper from the top and the bottom respectively. The lower platen 354 is mounted on top of the slide base 37 and is movable in synchronism with the slide base 37 to facilitate the transfer of impregnated paper into the press in cooperation with the upper platen 353. The clamping cylinder 351 stretches and contracts to drive the upper pressing plate 353 and the adjusting slide rod 352 to synchronously move along the vertical direction, so that the upper pressing plate 353 can be adjusted in position relative to the lower pressing plate 354, and finally the first clamping assembly 35 can be opened and tightened.
Specifically, when the processing of the impregnated papers at each station is completed, the rotary cylinder 24 drives the transfer plate 251 to rotate, so that the first transfer module 252 contacts the first group of impregnated papers. After the first transfer module 252 finishes taking the first group of impregnated papers, the rotary air cylinder 24 continues to drive the transfer plate 251 to rotate, so that the first transfer module 252 and the first group of impregnated papers rotate to enter the clamping and conveying unit 3 for preparation for discharging. After the first group of impregnated papers enter the clamping and conveying unit 3, the telescopic cylinder 23 stretches and contracts to drive the adjusting frame 22 to move in the vertical direction, and finally drives the first transfer module 252 to move in the vertical direction, so that the first group of impregnated papers are placed on the top of the lower pressing plate 354.
In the process of blanking by the first transferring module 252, the second transferring module 253 at the other end of the transferring plate 251 can rotate to another station and take out the second group of impregnated papers at the other station. After the first transferring module 252 performs the discharging, the second transferring module 253 may perform the discharging on the second group of impregnated paper during the material taking process of continuously rotating the third group of impregnated paper. The above operations are repeated, so that uninterrupted material taking and feeding between the first transferring module 252 and the second transferring module 253 can be realized.
Through the rotation of the transfer plate 251, the first transfer module 252 and the second transfer module 253 can be contacted with impregnated papers at different stations to finish material taking in the rotation process, so that a conveying device is not required to be arranged between each impregnated paper processing station and an automatic transfer conveying device, impregnated papers at each station are directly transferred and stacked, the conveying cost is reduced, and the conveying efficiency is improved; the switching of the first transferring module 252 and the second transferring module 253 can be realized, so that the first transferring module 252 and the second transferring module 253 can realize uninterrupted material taking and discharging, and the transferring and conveying efficiency of the transferring assembly 25 is improved.
In the second embodiment, referring to fig. 1-2 and fig. 7-11, the second embodiment is an improvement based on the first embodiment, in which, although impregnated papers at each station can be directly fed and stacked without interruption by the transfer unit 2, gaps generated between different impregnated papers cannot be eliminated during the stacking process of the impregnated papers. The water vapor and gas in the gap can overflow in the depressurization process, so that a plurality of tiny bubbles are formed on the surface of the high-pressure resin laminated plate, the surface gloss of the high-pressure resin laminated plate is greatly reduced, and the quality of a product is influenced. It is therefore necessary to provide a fitting clamping unit 4 and a roll-pressing screeding unit 5 capable of fitting with the clamping conveying unit 3, eliminate the gaps between impregnated papers during the stacking of the impregnated papers, and bring the impregnated papers into a press for pressing in a state of being held in a state of being pressed without gaps.
Referring to fig. 1-2 and 7-8, a mating clamping unit 4 is disposed between the first clamping assembly 35 and the second clamping assembly 36, and the mating clamping unit 4 includes a mating slide rail 41, a mating slide member 42, a mating cylinder 43, a connecting member 44, a mating assembly 45, a mating top plate 451, a compression bar 452, and a mating pressure plate 453. The mating slide rail 41 is mounted at the bottom of the transport web 34, and the mating slide rail 41 is disposed along the length of the transport web 34 and between the first clamping assembly 35 and the second clamping assembly 36. Two groups of matched sliding rails 41 are symmetrically arranged about the axis, and the distance between the two groups of matched sliding rails 41 is smaller than the width of the conveying connecting plate 34. A matching sliding piece 42 is arranged between the two groups of matching sliding rails 41, a connecting piece 44 is arranged at the bottom of the matching sliding piece 42, one end, away from the matching sliding piece 42, of the connecting piece 44 is connected with a matching component 45, and the matching sliding piece 42 and the matching component 45 are arranged along the width direction of the conveying connecting plate 34. The matching component 45 is slidably mounted on the matching sliding rail 41, and a matching cylinder 43 is connected to the side wall of the matching sliding member 42. The mating cylinder 43 is disposed along the length of the transport link 34 and is mounted to the bottom of the transport link 34. The matching cylinder 43 stretches and contracts to drive the matching sliding part 42 to move, and the matching sliding part 42 can synchronously drive the matching assembly 45 to slide along the direction of the matching sliding rail 41 through the connecting piece 44 in the moving process of the matching sliding part 42, so that the position of the matching assembly 45 is adjusted, and the matching assembly 45 can be respectively contacted with two ends of impregnated paper in the sliding process.
Referring to fig. 1-2 and 7-8, the mating assembly 45 includes a mating top plate 451 connected to the connecting member 44, the mating top plate 451 being disposed along the width direction of the conveying connecting plate 34, and the connection of the mating assembly 45 to the mating slider 42 being achieved by the connection of the mating top plate 451 to the connecting member 44. Two groups of compression bars 452 are symmetrically arranged at the bottom of the matched top plate 451, and the two groups of compression bars 452 are all electric hydraulic bars and can stretch and retract along the vertical direction, so that the application is not particularly limited. The cooperation clamp plate 453 that sets up along carrying link 34 width direction is installed to depression bar 452 bottom, and the flexible in-process of depression bar 452 can drive cooperation clamp plate 453 and impregnated paper contact, compresses tightly the impregnated paper.
Referring to fig. 1-2 and fig. 9-11, a roll leveling unit 5 is mounted on the top of the carrier substrate 14 along the length direction thereof, and the roll leveling units 5 are mounted on both sides of the carrier substrate 13. The roll-in trowelling unit 5 includes a trowelling slide rail 51, a lifting assembly 52, a lifting motor 521, a lifting screw 522, a lifting slide bar 523, a lifting slide block 524, and a trowelling roller 53. The trowelling slide rails 51 are symmetrically arranged into two groups with respect to the axis of the bearing bottom plate 14, the two groups of trowelling slide rails 51 are all arranged along the length direction of the bearing bottom plate 14, the tops of the trowelling slide rails are respectively and slidably connected with a group of lifting assemblies 52, and the lifting assemblies 52 can slide along the direction of the trowelling slide rails 51. A group of smoothing press rollers 53 are rotatably installed between the two groups of lifting components 52, and the smoothing press rollers 53 are arranged along the width direction of the bearing bottom plate 14. In the process that the lifting component 52 drives the smoothing press roller 53 to move along the vertical direction, the smoothing press roller 53 can be in contact with impregnated paper and apply pressure to the top of the impregnated paper, after the smoothing press roller 53 is in contact with the impregnated paper, the lifting component 52 slides along the direction of the smoothing slide rail 51, and in the process that the smoothing press roller 53 synchronously follows the lifting component 52 to move, gaps among different impregnated papers can be eliminated, water vapor or gas inside the gaps of the impregnated paper is prevented from overflowing, and the surface flatness of the high-pressure resin laminated plate is influenced.
Referring to fig. 9-11, each set of lifting assemblies 52 includes a lifting motor 521 mounted on top of the trowelling roller 53, a lifting screw 522 connected to an output end of the lifting motor 521, and a set of lifting sliding blocks 524 sleeved on the lifting screw 522. Two groups of lifting slide bars 523 are inserted into one side of the lifting slide block 524, which is close to the center of the trowelling press roller 53, and the trowelling press roller 53 is rotatably arranged on the side walls of the two groups of lifting slide blocks 524. The lifting slide block 524 is engaged with the lifting screw 522 in its inner shape and is slidable relative to the lifting slide rod 523. The lifting motor 521 can drive the lifting screw 522 to rotate, and in the process of rotating the lifting screw 522, the lifting screw 522 can drive the lifting slide block 524 to slide relative to the lifting slide rod 523 through the engagement between the lifting slide block 524, and finally drive the trowelling press roller 53 which is rotatably arranged between the two groups of lifting slide blocks 524 to move along the vertical direction and finally abut with impregnated paper.
Specifically, after the transfer assembly 25 transfers and stacks the first set of impregnated papers and the second set of impregnated papers on top of the lower platen 354, the lifting assembly 52 slides along the trowelling slide 51 such that the trowelling roller 53 passes through the first clamping assembly 35. The first clamping assembly 35 tightens the first group of impregnated papers and the second group of impregnated papers from the top of the first group of impregnated papers and the second group of impregnated papers, and then drives the smoothing press roller 53 to move in the vertical direction by the lifting assembly 52, and contacts the impregnated papers with the smoothing press roller 53 and applies pressure to the top of the second group of impregnated papers. After the trowelling press roller 53 contacts with the second group of impregnated papers, the lifting component 52 slides along the trowelling slide rail 51, and in the process that the trowelling press roller 53 synchronously follows the lifting component 52 to move, the gap between the first group of impregnated papers and the second group of impregnated papers is gradually eliminated from the side close to the transfer unit 2 to the side close to the press, so that the water vapor or gas inside the impregnated papers is prevented from overflowing, and the surface flatness of the high-pressure resin laminated board is prevented from being influenced.
After the smoothing press roller 53 removes the gap between the first set of impregnated papers and the second set of impregnated papers, the impregnated papers are moved to the end of the impregnated papers near the press, and the second clamping assembly 36 tightens to clamp the other end of the impregnated papers.
After the transfer assembly 25 transfers the third group of impregnated papers to the lower pressing plate 354, the smoothing press roller 53 moves to the side close to the transfer unit 2, and when the smoothing press roller 53 moves to contact with the first clamping assembly 35, the matching cylinder 43 stretches and contracts to drive the matching sliding piece 42 and the matching assembly 45 to slide along the matching sliding rail 41, so that the matching assembly 45 reaches the side close to the first clamping assembly 35. After the mating assembly 45 is in place, it is moved downward to compress the impregnated paper from the top of the impregnated paper.
After the mating assembly 45 compresses the impregnated paper, the first clamping assembly 35 expands and the smoothing roller 53 continues to move through the first clamping assembly 35 toward the side closer to the press and the transfer assembly 25 continues to stack the third set of impregnated papers on top of the second set of impregnated papers.
After the third group of impregnated papers are stacked, the first clamping assembly 35 is tightened to compress the impregnated papers, then the matching assembly 45 is moved to a side close to the second clamping assembly 36, the smoothing press roller 53 is moved continuously to eliminate the gap between the third group of impregnated papers and the second group of impregnated papers, and after the matching assembly 45 compresses the third group of impregnated papers and the second group of impregnated papers on the side to complete stacking. After the mating assembly 45 is compressed, the second clamping assembly 36 continues to compress the third set of impregnated papers and the second set of impregnated papers.
The steps are repeated, so that the impregnated paper can be stacked, and in the stacking process, under the cooperation of the first clamping assembly 35, the second clamping assembly 36, the cooperation assembly 45 and the smoothing press roller 53, the reciprocating motion of the smoothing press roller 53 can be utilized to abut against the impregnated paper to eliminate the gaps among different impregnated papers; the pressing of the two ends of the impregnated paper can be always kept in the stacking process, and the phenomenon that the pressed impregnated paper loses pressure and gaps are regenerated in the stacking process is avoided.
After the plate blank stacking is completed, the trowelling press roller 53 passes through the first clamping assembly 35, the conveying connecting plate 34 slides relative to the upper conveying slide rail 31, the sliding bottom plate 37 synchronously slides relative to the lower conveying slide rail 38, the first clamping assembly 35, the second clamping assembly 36 and the plate blank are driven to move towards the side close to the press, and finally the plate blank passes through the bearing unit 1, so that the plate blank is conveyed into the press for pressing. The first clamping assembly 35 and the second clamping assembly 36 always maintain clamping of the slab during the slab is delivered to the inside of the press, avoiding re-entry of air into the interior of the slab.
It will be apparent that the embodiments described above are merely some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.

Claims (10)

1. An automatic transfer conveyor is used in production of high pressure resin lamination board which characterized in that: the device comprises a bearing unit (1), wherein the bearing unit (1) comprises a bearing bottom plate (14) which is horizontally arranged, a bearing substrate (13) which is arranged at the top of the bearing bottom plate (14), a bearing column (12) which is arranged at the top of the vertical bearing substrate (13) and a bearing top plate (11) which is arranged at the top of the bearing column (12);
The device comprises a bearing top plate (11), a clamping conveying unit (3) and a transfer unit (2), wherein the bottom of the bearing top plate (11) is slidably mounted along the length direction of the bearing top plate, the transfer unit (2) is mounted at one end of the bearing substrate (13), the clamping conveying unit (3) comprises a conveying connecting plate (34) slidably mounted at the bottom of the bearing top plate (11), a first clamping assembly (35) and a second clamping assembly (36) which are symmetrically arranged relative to the axis position of the bearing top plate (11), a matched clamping unit (4) is arranged between the first clamping assembly (35) and the second clamping assembly (36), and a rolling trowelling unit (5) is mounted at the top of the bearing bottom plate (14) along the length direction of the bearing bottom plate;
the transfer unit (2) comprises a mounting plate (21) connected with the side wall of the bearing substrate (13), a telescopic cylinder (23) capable of stretching in the vertical direction is mounted at the top of the mounting plate (21), an adjusting frame (22) is connected to the output end of the telescopic cylinder (23), the adjusting frame (22) is sleeved on the mounting plate (21), and a rotary cylinder (24) is mounted at one side, far away from the output end of the telescopic cylinder (23), of the top of the adjusting frame (22).
2. The automatic transfer conveyor for producing high-pressure resin laminated plates according to claim 1, wherein: the transfer assembly comprises a transfer plate (251) which is arranged to be of an L-shaped structure, wherein the transfer plate (251) is arranged at the top of the rotary cylinder (24), a first transfer module (252) and a second transfer module (253) are respectively arranged at the bottoms of two ends of the transfer plate (251), and the shapes of the first transfer module (252) and the second transfer module (253) are identical.
3. The automatic transfer conveyor for producing high-pressure resin laminated plates according to claim 2, wherein: the first transfer module (252) comprises a connecting rod (2521) connected with the bottom of the transfer plate (251), a transfer mounting disc (2522) which is arranged into a rectangular structure, and transfer sucking discs (2523) which are arranged at four corners of the bottom of the transfer mounting disc (2522).
4. The automatic transfer conveyor for producing high-pressure resin laminated plates according to claim 1, wherein: two groups of conveying sliding parts (32) are symmetrically arranged at the top of the conveying connecting plate (34), the tops of the two groups of conveying sliding parts (32) are connected with an upper conveying sliding rail (31) in a sliding manner, and the upper conveying sliding rail (31) is arranged at the bottom of the bearing top plate (11);
The top of the bearing substrate (13) is symmetrically provided with two groups of lower conveying sliding rails (38) along the length direction of the bearing substrate, a sliding bottom plate (37) is arranged at the top of the lower conveying sliding rails (38), a first clamping assembly (35) and a second clamping assembly (36) are symmetrically arranged at the bottom of the conveying connecting plate (34), and the shapes of the first clamping assembly (35) and the second clamping assembly (36) are identical.
5. The automatic transfer conveyor for producing high-pressure resin laminated plates according to claim 4, wherein: the first clamping assembly (35) comprises a clamping cylinder (351) arranged at the bottom of the conveying connecting plate (34), an upper pressing plate (353) of a rectangular structure is connected to the output end of the bottom of the clamping cylinder (351), adjusting slide bars (352) are symmetrically arranged on two sides of the upper pressing plate (353), and one end, far away from the top of the upper pressing plate (353), of each adjusting slide bar (352) is connected with the bottom of the conveying connecting plate (34).
6. The automatic transfer conveyor for producing high-pressure resin laminated plates according to claim 5, wherein: a lower pressing plate (354) is arranged at the position corresponding to the bottom of the upper pressing plate (353), and the lower pressing plate (354) is arranged at the top of the sliding bottom plate (37);
Wherein, the lower pressing plate (354) is arranged in a rectangular structure with the shape and the size consistent with those of the upper pressing plate (353).
7. The automatic transfer conveyor for producing high-pressure resin laminated plates according to claim 1, wherein: the matching clamping unit (4) comprises matching sliding rails (41) arranged at the bottom of the conveying connecting plate (34), the matching sliding rails (41) are arranged along the length direction of the conveying connecting plate (34) and symmetrically arranged in two groups about the axis position, matching sliding pieces (42) are arranged between the two groups of matching sliding rails (41), the bottom of the matching sliding pieces (42) is connected with a matching assembly (45) through a connecting piece (44), and the side wall of the matching sliding pieces is connected with a matching cylinder (43);
Wherein, the matching cylinder (43) is arranged along the length direction of the conveying connecting plate (34) and is arranged at the bottom of the conveying connecting plate (34).
8. The automatic transfer conveyor for producing high-pressure resin laminated plates according to claim 7, wherein: the cooperation subassembly (45) include with the cooperation roof (451) of connecting piece (44) connection, two sets of depression bars (452) are installed to cooperation roof (451) bottom symmetry, cooperation clamp plate (453) that link board (34) width direction set up are carried in depression bar (452) bottom installation.
9. The automatic transfer conveyor for producing high-pressure resin laminated plates according to claim 1, wherein: the rolling trowelling unit (5) comprises two groups of trowelling slide rails (51) symmetrically arranged on the axis of the bearing bottom plate (14), wherein the two groups of trowelling slide rails (51) are arranged along the length direction of the bearing bottom plate (14), and the tops of the trowelling slide rails are respectively connected with a group of lifting components (52) in a sliding manner;
A group of smoothing press rollers (53) are rotatably arranged between the two groups of lifting assemblies (52), and the smoothing press rollers (53) are arranged along the width direction of the bearing bottom plate (14).
10. The automatic transfer conveyor for producing high-pressure resin laminated plates according to claim 9, wherein: each lifting assembly (52) comprises a lifting motor (521) arranged at the top of the leveling press roller (53), the output end of the lifting motor (521) is connected with a lifting screw (522), a group of lifting sliding blocks (524) are sleeved on the lifting screw (522), two groups of lifting sliding rods (523) are inserted on one side, close to the center of the leveling press roller (53), of the lifting sliding blocks (524), and the leveling press roller (53) is rotatably arranged on the side walls of the two groups of lifting sliding blocks (524).
CN202410920788.1A 2024-07-10 2024-07-10 Automatic transfer conveying device for high-pressure resin laminated board production Active CN118458474B (en)

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