CN118418275B - Curing means of concrete prefab - Google Patents
Curing means of concrete prefab Download PDFInfo
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- CN118418275B CN118418275B CN202410860933.1A CN202410860933A CN118418275B CN 118418275 B CN118418275 B CN 118418275B CN 202410860933 A CN202410860933 A CN 202410860933A CN 118418275 B CN118418275 B CN 118418275B
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- 239000004567 concrete Substances 0.000 title claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 116
- 238000005507 spraying Methods 0.000 claims abstract description 59
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 239000007921 spray Substances 0.000 claims description 48
- 238000010438 heat treatment Methods 0.000 claims description 32
- 238000003860 storage Methods 0.000 claims description 13
- 238000009417 prefabrication Methods 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims description 7
- 230000005611 electricity Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 2
- 239000011150 reinforced concrete Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 16
- 238000012423 maintenance Methods 0.000 description 13
- 230000009286 beneficial effect Effects 0.000 description 10
- 239000000428 dust Substances 0.000 description 10
- 238000006703 hydration reaction Methods 0.000 description 7
- 230000002411 adverse Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 230000017525 heat dissipation Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 239000011178 precast concrete Substances 0.000 description 2
- 230000036632 reaction speed Effects 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
Abstract
The invention relates to the technical field of reinforced concrete prefabricated part processing and discloses a curing device for a concrete prefabricated part, which comprises a curing chamber, wherein a plurality of vertical first limiting grooves are formed in the inner side wall of the curing chamber, the prefabricated part is inserted into the first limiting grooves, a detection spraying unit is arranged in the curing chamber and comprises a connecting plate, the bottom of the connecting plate is fixedly connected with a plurality of spraying parts, the adjacent spraying parts are arranged at intervals and can be contacted with the side surface of the prefabricated part, a first driving part is fixedly connected with the top of the connecting plate, the first driving part can drive the spraying parts to lift, the spraying parts are used for spraying moisture to the prefabricated part, and the flatness of the surface of the prefabricated part can be detected. According to the technical scheme, the water temperature sprayed on each area of the prefabricated member can be uniform, so that the strength, shrinkage and stress distribution of the cured prefabricated member are uniform; meanwhile, small concrete attached to the surface of the prefabricated member can be removed, and the flatness of the surface of the prefabricated member can be detected.
Description
Technical Field
The invention relates to the technical field of reinforced concrete prefabricated part processing, in particular to a curing device for a concrete prefabricated part.
Background
In the construction field, concrete prefabricated parts are increasingly used. The quality and performance of the concrete prefabricated member are greatly dependent on the key link of maintenance. Curing of the concrete pre-form means that the concrete pre-form is hardened and reaches the design strength under certain conditions by specific equipment and methods at certain temperature, humidity and time.
The existing precast concrete curing device generally comprises a curing chamber, wherein a plurality of vertical limiting grooves are formed in the inner side wall of the curing chamber, precast products are inserted into the limiting grooves, a spraying unit is arranged at the top of the curing chamber, and the spraying unit is used for spraying water to the precast products for curing. In the process of curing the prefabricated member, the water sprayed by the spraying unit falls to the top of the prefabricated member, then slowly flows to the bottom along the side surface, and the water is cured in the flowing process.
However, the drawbacks of this solution are: in the flowing process of the water, the water absorbs hydration heat released by the hydration reaction of the concrete, so that the temperature of the water is gradually increased, and the gaps between adjacent prefabricated members are smaller, so that the heat dissipation of the prefabricated members is slower, the increase of the water temperature is quickened, the temperature difference between the top and the bottom of the prefabricated members is larger, and the larger water temperature difference can have the following adverse effects on the prefabricated members: (1) non-uniform intensity distribution of the preform: the hydration reaction speeds of different parts of the prefabricated member are inconsistent due to different water temperatures, the hydration reaction speed is high at one end with high water temperature, and the strength is rapidly increased; the hydration reaction at one end with low water temperature is slow, and the strength is relatively slow to increase, so that the integral strength of the prefabricated member is unevenly developed, and the structural performance of the prefabricated member is affected; (2) non-uniform shrinkage of the preform: the hydration reaction of one end with high water temperature is quick, and the shrinkage is large; the hydration reaction of one end with low water temperature is slow, the shrinkage is small, and the uneven shrinkage easily causes the prefabricated member to generate bending deformation and even cracking; (3) can cause an uneven internal stress distribution of the preform: shrinkage differences caused by temperature differences can produce uneven stress distribution inside the prefabricated part, larger shrinkage at the bottom is limited by smaller shrinkage at the top, so that tensile stress is produced, compressive stress is produced at the top, and when the stresses exceed the tensile or compressive strength of concrete, cracks can be initiated, so that the structural integrity and bearing capacity of the prefabricated part are affected.
Disclosure of Invention
The invention aims to provide a curing device for a concrete prefabricated member, which ensures that the water temperature sprayed on each area of the prefabricated member is uniform, so that the strength, shrinkage and stress distribution of the cured prefabricated member are uniform.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides a curing means of precast concrete, including the maintenance room, be equipped with a plurality of vertical spacing groove on the inside wall of maintenance room, the prefab is inserted in spacing inslot, and the inside of maintenance room is equipped with detects and sprays the unit, detects and sprays the unit and includes the connecting plate, the bottom fixedly connected with of connecting plate a plurality of spray parts, adjacent spray part interval sets up to can contact with the side of prefab, the top fixedly connected with of connecting plate a driving piece, a driving piece can drive spray part and go up and down, spray part is used for spraying moisture to the prefab, and can detect the roughness on prefab surface.
The beneficial effect of this scheme is: when the prefabricated part is cured, the prefabricated part is inserted into the first limiting groove, the first driving part is started, the first driving part drives the spraying part to move downwards, and in the descending process of the spraying part, water is sprayed to the prefabricated part through the spraying part to cure the prefabricated part; meanwhile, in the descending process of the spraying part, the spraying part can be in contact with the side face of the prefabricated part to generate friction, so that polishing is achieved, small concrete residues attached to the surface of the prefabricated part can be removed, the surface of the prefabricated part is smoother, when the concrete residues attached to the surface of the prefabricated part are relatively large, the spraying part cannot continuously descend, the flatness of the surface of the prefabricated part is not in accordance with the requirement, and the detection of the flatness of the surface of the prefabricated part is achieved as an unqualified product.
Compared with the prior art, the technical scheme has the advantages that the driving piece is arranged, the spraying part can be driven to lift by the driving piece, water is uniformly sprayed on the surface of the prefabricated part in the lifting process of the spraying part, the water temperature sprayed on each area of the prefabricated part is uniform, the strength, the shrinkage and the stress distribution of the prefabricated part after curing are uniform, and the curing quality of the prefabricated part is ensured.
Further, a heating unit is arranged in the curing chamber and used for heating the curing chamber.
The beneficial effect of this scheme is: this technical scheme has following advantage through setting up heating element in the maintenance room:
(1) The temperature in the curing chamber can be maintained in a proper range, adverse effects on the performance of the prefabricated member due to temperature fluctuation are avoided, the combination between cement slurry and aggregate in the prefabricated member is tighter, and the durability and the overall performance of the concrete are improved;
(2) The time for the prefabricated member to reach the specified strength can be shortened, the curing cost is reduced, and the curing efficiency is improved;
(3) Under cold climate conditions, the heating unit can ensure that the curing of the prefabricated member is not affected by low temperature, and the quality of the prefabricated member is ensured.
Further, the opposite side of the first limit groove is provided with a clamping unit, and the clamping unit is used for clamping the prefabricated member.
The beneficial effect of this scheme is: according to the technical scheme, due to the arrangement of the clamping unit, on one hand, the stability of the prefabricated part can be improved and the prefabricated part is prevented from being toppled over to cause the damage of the prefabricated part in the process of curing the prefabricated part; on the other hand, the clamping unit can play a role in blocking, when the spraying part descends, the spraying part contacts with the side face of the prefabricated part and generates friction, small concrete residues attached to the surface of the prefabricated part can be scraped, dust is easy to generate in the process of scraping the concrete residues, the generated dust is easy to disperse in the curing chamber, so that the dust is accumulated on the heating unit and adversely affects the heat dissipation of the heating unit, the clamping unit is arranged, the end part of the spraying part is in contact with the clamping unit, a sealed area is formed below the spraying part, the dust falls to the bottom of the curing chamber, the dust is prevented from dispersing in the curing chamber, the cleaning of the curing chamber is ensured, and the dust is not easy to adhere to the heating unit and adversely affects the heating unit.
Further, each spraying part comprises a connecting strip and a spraying pipe, the spraying pipe is fixed at the bottom of the connecting plate through the connecting strip, the spraying pipe can be in contact with the side face of the prefabricated member, a plurality of first nozzles are arranged on one side, close to the prefabricated member, of the spraying pipe along the axial direction of the spraying pipe, the first nozzles are arranged close to the bottom of the spraying pipe, the first nozzles incline to the bottom of the curing chamber, and the inclination angle of the first nozzles is 45-58 degrees.
The beneficial effect of this scheme is: if the surface of the spray pipe is worn, a gap is formed between the spray pipe and the precast slab, and when small concrete residues attached to the surface of the precast slab are removed by the spray pipe, dust is dispersed into a curing chamber from the gap between the spray pipe and the precast slab and attached to a heating unit, so that the heat dissipation effect of the heating unit is adversely affected; the nozzle is close to the bottom of the spray pipe, and the inclination angle of the nozzle to the bottom of the curing chamber is 45-58 degrees, so that water can be uniformly sprayed on the prefabricated member, and meanwhile, negative pressure can be generated in a triangular area formed between the lower part of the contact part of the spray pipe and the prefabricated member and the nozzle in the process of spraying water through the nozzle, so that concrete residues generated by friction between the spray pipe and the surface of the prefabricated member can be rolled into water, and the bottom of the curing chamber flows to prevent dust from dispersing into the curing chamber.
Further, the clamping unit includes No. two driving pieces and grip block, no. two driving pieces fixed connection is on the inside wall of curing chamber, grip block fixed connection is on the output shaft of No. two driving pieces, no. two driving pieces can drive the grip block to be close to one side removal of a spacing groove, one side that the grip block is close to a spacing groove is equipped with a plurality of No. two spacing grooves, a spacing groove and No. two spacing groove one-to-one, a spacing groove and No. two spacing grooves all include spacing portion and the guide part that communicate in proper order, the guide part is the toper, and the path end and the spacing portion intercommunication of guide part, the prefab can insert in the spacing portion through the guide part, and there is the clearance between prefab and the spacing portion, a plurality of No. two nozzles are all installed at the both ends of shower, no. two nozzles can spray moisture on the prefab in the spacing portion.
The beneficial effect of this scheme is: because a gap is formed between the prefabricated part and the limiting part, on one hand, the second nozzle can conveniently spray water on the prefabricated part in the limiting part, and the prefabricated part in the limiting part is maintained, so that the strength, shrinkage and stress distribution of the prefabricated part are more uniform; on the other hand, in the process of lifting the spray pipe, when the concrete residues attached to the surface of the prefabricated part are smaller, the spray pipe can smoothly pass through, and if the concrete residues attached to the surface of the prefabricated part are larger, the movement of the spray pipe is blocked, so that the quality of the prefabricated plate is unqualified, and the flatness is detected.
Further, the heating unit includes heater, water pump and branch pipe of intaking, and the rear side at the maintenance room is installed to the heater, and the delivery port of heater passes through the pipe connection with the water inlet of water pump, is connected with the heating pipe on the delivery port of water pump, and the heating pipe passes the trailing flank of maintenance room to be the S-shaped and install on the medial surface at maintenance room top, the end-to-end connection of heating pipe has the wet return, installs the check valve No. one on the wet return, installs the water inlet and is responsible for, and water inlet branch pipe and wet return all are responsible for the intercommunication with the water inlet, installs the check valve No. two on the wet return.
The beneficial effect of this scheme is: according to the technical scheme, the curing chamber is heated through the circulating water, so that the inside of the curing chamber is heated more uniformly, and when the temperature of the external environment is lower, the curing of the prefabricated member can be realized as well
Further, the bottom of the maintenance room is provided with a water storage tank, a bottom plate is detachably connected above the water storage tank, and a plurality of water permeable holes are formed in the bottom plate.
The beneficial effect of this scheme is: according to the technical scheme, due to the arrangement of the bottom plate and the water permeable holes, sprayed water can smoothly flow into the water storage tank, so that the water is prevented from accumulating indoors, and the indoor environment is kept dry and clean; meanwhile, after the water in the water storage tank is evaporated, the water enters the upper part of the bottom plate through the water permeable holes, and proper humidity can be provided for the curing chamber.
According to the technical scheme, the bottom plate is detachably connected above the water storage tank, so that residues in the water storage tank are convenient to clean and maintain, and the normal water storage function of the water storage tank is guaranteed.
Further, still include control unit, control unit includes controller and alarm, is equipped with pressure detection unit between connecting block and the connecting strip, and pressure detection unit includes pressure sensor and elastic component, and the bottom of connecting block is equipped with the holding tank, and pressure sensor installs in the bottom of holding tank, installs the transition piece on the pressure sensor, and the elastic component is connected between transition piece and connecting strip, and drive piece, alarm, pressure sensor all are connected with the controller electricity.
The beneficial effect of this scheme is: when the prefab is cured, the first driving piece can drive the spray part to descend, spray moisture to the prefab, simultaneously, at the in-process that the shower descends, the shower contacts with the side of prefab and produces the friction, get rid of the little concrete residue that adheres to the prefab surface, when concrete residue's volume ratio is great, the pressure information of pressure sensor feedback exceeds the preset value of controller, at this moment, controller control alarm reports to the police, remind operating personnel, this prefab is unqualified product, simultaneously, controller control first driving piece shrink drives the shower and moves to the one side of keeping away from the prefab.
Further, a temperature sensor, a water pump and a first check valve are arranged in the curing chamber and are electrically connected with the controller.
The beneficial effect of this scheme is: the temperature sensor can feed back the temperature information in the maintenance chamber to the controller, when the temperature in the maintenance chamber is lower than a preset value, the controller controls the one-way valve to be opened, the water pump is started, hot water is introduced into the heating pipe, and the temperature in the maintenance chamber is kept in a proper range.
Further, the bottom of shower fixedly connected with spiller.
The beneficial effect of this scheme is: according to the technical scheme, the scraper knife is arranged at the bottom of the spray pipe, and concrete residues attached to the surface of the prefabricated part can be shoveled out in the descending process of the spray pipe, so that the surface of the prefabricated part is smoother.
Drawings
FIG. 1 is a three-dimensional view of a curing apparatus for a concrete preform according to embodiment 1 of the present invention;
Fig. 2 is a three-dimensional view showing an opened state of a switch door in embodiment 1 of the present invention;
FIG. 3 is a partial three-dimensional view of the curing chamber in example 1 of the present invention;
Fig. 4 is a three-dimensional view of the cooperation of the clamping unit and the detection spray unit in embodiment 1 of the present invention;
FIG. 5 is a three-dimensional view of a shower pipe according to example 1 of the present invention;
FIG. 6 is a schematic view showing the contact state of the shower pipe and the preform in the embodiment 1 of the present invention;
FIG. 7 is a three-dimensional view of a heating unit in embodiment 1 of the present invention;
fig. 8 is a schematic structural diagram of a state in which the connecting plate and the connecting strip are mated in embodiment 2 of the present invention;
fig. 9 is a three-dimensional view of the cooperation of the shower pipe and the blade in example 4 of the present invention.
Detailed Description
The following is a further detailed description of the embodiments:
Reference numerals in the drawings of the specification include: curing room 1, prefab 2, switch door 3, bottom plate 4, hole that permeates water 5, drain pipe 6, limit tank No. 7, no. two driving piece 8, grip block 9, slider 10, limit tank No. 11, limit portion 12, guide portion 13, connecting plate 14, driving piece No. 15, shower 16, connecting strip 17, nozzle No. 18, nozzle No. two 19, main water supply pipe 20, branch water supply pipe 21, heater 22, water pump 23, branch water pipe 24, heating pipe 25, return pipe 26, check valve No. 27, main water pipe 28, check valve No. two 29, triangle area 30, pressure sensor 31, elastic piece 32, transition piece 33, shovel 34.
Example 1
The curing means of a concrete prefabrication as shown in fig. 1 includes curing chamber 1, and curing chamber 1's inside is used for curing prefabrication 2, and curing chamber 1's inside is equipped with heating element and detects spraying unit, and heating element is used for heating curing chamber 1 for curing chamber 1 maintains in suitable temperature range, detects spraying unit and is used for spraying moisture to prefabrication 2, and can detect prefabrication 2 surface's roughness.
As shown in fig. 2-3, the front side of the curing chamber 1 is hinged with a switch door 3, the bottom of the curing chamber 1 is provided with a water storage tank, a bottom plate 4 is clamped above the water storage tank, a plurality of water permeable holes 5 are formed in the bottom plate 4 and the bottom of the curing chamber 1, the right side of the curing chamber 1 is welded with a drain pipe 6, and the drain pipe 6 is communicated with the water storage tank. Four vertical first limit grooves 7 are formed in the left inner side surface of the curing chamber 1.
As shown in fig. 2 and 4, the right side of the first spacing groove 7 is provided with a clamping mechanism, the clamping unit comprises a second driving piece 8 and a clamping plate 9, the second driving piece 8 is mounted on the right inner side wall of the curing chamber 1 through bolts, the clamping plate 9 is mounted on the output shaft of the second driving piece 8 through bolts, two sliding blocks 10 are welded at the top of the clamping plate 9, two transverse sliding rails are mounted on the inner side surface of the top of the curing chamber 1 through bolts, the sliding rails are in one-to-one correspondence with the sliding blocks 10, the sliding blocks 10 can slide left and right in the sliding rails, the second driving piece 8 can accurately control the sliding distance of the clamping plate 9, the left side surface of the clamping plate 9 is provided with four second spacing grooves 11, the second spacing grooves 11 are in one-to-one correspondence with the first spacing grooves 7, the first spacing grooves 7 and the second spacing grooves 11 respectively comprise a spacing portion 12 and a guiding portion 13 which are communicated in sequence, the guiding portion 13 is conical, the small diameter end of the guiding portion 13 is communicated with the spacing portion 12, the prefabricated member 2 is inserted in the spacing portion 12 through the guiding portion 13, and a gap is reserved between the prefabricated member 2 and the spacing portion 12.
As shown in fig. 2 and 4, the detection spray unit comprises a connecting plate 14, a first driving member 15 is mounted on the top of the curing chamber 1 through bolts, an output shaft of the first driving member 15 penetrates through the top of the curing chamber 1 and is connected with the top of the connecting plate 14 through bolts, and the first driving member 15 can drive the detection spray unit to lift. The bottom of connecting plate 14 is equipped with five sets of spray parts, and adjacent spray part interval sets up to can with prefabrication 2's side contact, spray part is used for spraying moisture to prefabrication 2, and can detect prefabrication 2 surface's roughness, in this embodiment, no. one driving piece 15 and No. two driving pieces 8 all select the cylinder of model SC 40.
As shown in fig. 4 to 6, each group of spraying parts comprises a spraying pipe 16 and a connecting strip 17, wherein the upper end of the connecting strip 17 is welded at the bottom of the connecting plate 14, the lower end of the connecting strip 17 is welded at the top of the spraying pipe 16, a plurality of first nozzles 18 are axially arranged on one side of the spraying pipe 16 close to the prefabricated part 2, the first nozzles 18 are arranged close to the bottom of the spraying pipe 16, and the first nozzles 18 incline towards the bottom of the curing chamber 1, and the inclination angle of the first nozzles 18 is 45 degrees to 58 degrees. A plurality of second nozzles 19 are arranged at two ends of the spray pipe 16, and the second nozzles 19 can spray water onto the prefabricated member 2 in the limiting part 12. In the present embodiment, the inclination angle of the nozzle number one 18 is 55 °.
As shown in fig. 4, the right side of the connection plate 14 is provided with a water supply part, the water supply part comprises a water supply main pipe 20, the water supply main pipe 20 is welded on the right side surface of the connection plate 14, five water supply branch pipes 21 are communicated with the bottom of the water supply main pipe 20, the water supply branch pipes 21 are in one-to-one correspondence with the spray pipes 16, the lower ends of the water supply branch pipes 21 are communicated with the spray pipes 16, the front side surface of the water supply main pipe 20 is communicated with a water supply hose, and the water supply hose is connected with a water source.
As shown in fig. 7, the heating unit comprises a heater 22, a water pump 23 and a water inlet branch pipe 24, wherein the heater 22 is arranged at the rear side of the curing chamber 1, a water outlet of the heater 22 is connected with a water inlet of the water pump 23 through a pipeline, a heating pipe 25 is connected to the water outlet of the water pump 23, the heating pipe 25 penetrates through the rear side surface of the curing chamber 1 and is arranged on the inner side surface of the top of the curing chamber 1 in an S shape, a water return pipe 26 is connected to the tail end of the heating pipe 25, a first check valve 27 is arranged on the water return pipe 26, a water inlet main pipe 28 is arranged on the water inlet of the heater 22, the water inlet branch pipe 24 and the water return pipe 26 are both communicated with the water inlet main pipe 28, and a second check valve 29 is arranged on the water inlet branch pipe 24.
The specific implementation process is as follows:
When the prefabricated part 2 is maintained, firstly, the left end of the prefabricated part 2 is inserted into the first limiting groove 7, then the second driving part 8 is started, and the second driving part 8 drives the clamping plate 9 to move to one side close to the first limiting groove 7, so that the right end of the prefabricated part 2 is inserted into the second limiting groove 11, and the clamping plate 9 does not need to tightly prop the prefabricated part 2 in order to remove small concrete residues attached to the surface of the prefabricated part 2; and starting the first driving piece 15 again, driving the spraying pipe 16 to descend by the first driving piece 15, spraying water to the side face of the prefabricated part 2 through the first nozzle 18 in the lifting process of the spraying pipe 16, curing the top and the side face of the prefabricated part 2, spraying water to the left end and the right end of the prefabricated part 2 through the second nozzle 19, and curing the left end and the right end of the prefabricated part 2. At the same time, the shower pipe 16 contacts the side of the precast element 2 during the descent and removes small concrete residues adhering to the surface of the precast element 2.
Because a gap is formed between the prefabricated part 2 and the limiting part 12, on one hand, the second nozzle 19 is convenient for spraying water onto the prefabricated part 2 in the limiting part 12, and curing is carried out on the prefabricated part 2 in the limiting part 12, so that the strength, shrinkage and stress distribution of the prefabricated part 2 are more uniform; on the other hand, in the process of lifting the spray pipe 16, when the concrete residues attached to the surface of the prefabricated member 2 are smaller, the spray pipe 16 can smoothly pass through, and if the concrete residues attached to the surface of the prefabricated member 2 are larger, the movement of the spray pipe 16 is blocked, so that the quality of the prefabricated plate is unqualified, and the flatness detection is realized.
If the surface of the spray pipe 16 is worn, a gap is generated between the spray pipe 16 and the precast slab, and when small concrete residues attached to the surface of the precast slab 2 are removed by the spray pipe 16, dust is dispersed into the curing chamber 1 from the gap between the spray pipe 16 and the precast slab and attached to the heating unit, so that the heat dissipation effect of the heating unit is adversely affected; in the technical scheme, the first nozzle 18 is close to the bottom of the spray pipe 16, and the inclination angle of the first nozzle 18 to the bottom of the curing chamber 1 is 45-58 degrees, so that water can be uniformly sprayed on the prefabricated member 2, and meanwhile, negative pressure is generated in a triangular area 30 formed between the lower part of the contact part of the spray pipe 16 and the prefabricated member 2 and the first nozzle 18 in the water spraying process of the first nozzle 18, so that concrete residues generated by friction between the spray pipe 16 and the surface of the prefabricated member 2 can be rolled into water, and the bottom of the curing chamber 1 flows to prevent dust from dispersing into the curing chamber 1.
Example 2
On the basis of embodiment 1, still include the control unit, the control unit includes the controller and the alarm, as shown in fig. 8, be equipped with the pressure detection unit between connecting block and the connecting strip 17, the pressure detection unit includes pressure sensor 31 and elastic component 32, open the bottom of connecting block has the holding tank, the bottom at the holding tank is installed to pressure sensor 31, install transition piece 33 on the pressure sensor 31, elastic component 32 connects between transition piece 33 and connecting strip 17, no. one driving piece 15, the alarm, pressure sensor 31 all is connected with the controller electricity, when carrying out the maintenance to prefab 2, no. one driving piece 15 can drive the spray decline, spray moisture to prefab 2, simultaneously, in the in-process that shower 16 descends, shower 16 contacts with the side of prefab 2 and produces the friction, get rid of the little concrete residue of prefab 2 surface adhesion, when the volume ratio of concrete residue is great, at this moment, the controller controls the alarm to report to the police, remind the operating personnel, this 2 is the unqualified product, simultaneously, no. one driving piece 15 is controlled by the controller, the shrink and drive one side that the prefab 16 is kept away from to the prefab 2 moves away from. In this embodiment, the elastic member 32 is a spring, the controller is a single-chip microcomputer with model number STC89C51, and the pressure sensor 31 is a LPS22HB.
Example 3
On the basis of the embodiment 2, a temperature sensor, a water pump 23 and a first check valve 27 are all electrically connected with a controller, and the temperature sensor is arranged in the curing room 1. The temperature sensor can feed back the temperature information in the curing chamber 1 to the controller, when the temperature in the curing chamber 1 is lower than a preset value, the controller controls the one-way valve 27 to be opened, the water pump 23 is started, and hot water is introduced into the heating pipe 25, so that the temperature in the curing chamber 1 is maintained in a proper range. In this embodiment, the temperature sensor is of the type DS18B20.
Example 4
On the basis of embodiment 1, embodiment 2 or embodiment 3, as shown in fig. 9, a scraper knife 34 is welded at the bottom of the spray pipe 16, and when the concrete residues attached to the surface of the prefabricated member 2 are smaller, the scraper knife 34 can scrape the concrete residues attached to the surface of the prefabricated member 2 during the descending process of the spray pipe 16, so that the surface of the prefabricated member 2 is smoother.
The foregoing is merely exemplary of the present application, and specific technical solutions and/or features that are well known in the art have not been described in detail herein. It should be noted that, for those skilled in the art, several variations and modifications can be made without departing from the technical solution of the present application, and these should also be regarded as the protection scope of the present application, which does not affect the effect of the implementation of the present application and the practical applicability of the patent. The protection scope of the present application is subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.
Claims (8)
1. A curing means of concrete prefabrication piece, its characterized in that: the device comprises a curing chamber, wherein a plurality of vertical first limit grooves are formed in the inner side wall of the curing chamber, a prefabricated member is inserted in the first limit grooves, a detection spraying unit is arranged in the curing chamber and comprises a connecting plate, the bottom of the connecting plate is fixedly connected with a plurality of spraying parts, adjacent spraying parts are arranged at intervals and can be in contact with the side surface of the prefabricated member, a first driving piece is fixedly connected with the top of the connecting plate, the first driving piece can drive the spraying parts to lift, the spraying parts are used for spraying water to the prefabricated member, and the flatness of the surface of the prefabricated member can be detected; each spraying part comprises a connecting strip and a spraying pipe, the spraying pipe is fixed at the bottom of the connecting plate through the connecting strip, the spraying pipe can be in contact with the side face of the prefabricated member, a plurality of first nozzles are axially arranged on one side, close to the prefabricated member, of the spraying pipe, the first nozzles are arranged close to the bottom of the spraying pipe, and incline to the bottom of the curing chamber, and the inclination angle of the first nozzles is 45-58 degrees; still include control unit, control unit includes controller and alarm, is equipped with pressure detection unit between connecting plate and the connecting strip, and pressure detection unit includes pressure sensor and elastic component, and the bottom of connecting block is equipped with the holding tank, and pressure sensor installs in the bottom of holding tank, installs the transition piece on the pressure sensor, and the elastic component is connected between transition piece and connecting strip, and drive piece, alarm, pressure sensor all are connected with the controller electricity.
2. A curing apparatus for a concrete preform according to claim 1, wherein: and a heating unit is arranged in the curing chamber and used for heating the curing chamber.
3. A curing apparatus for a concrete preform according to claim 2, wherein: and the opposite side of the first limit groove is provided with a clamping unit which is used for clamping the prefabricated member.
4. A curing apparatus for a concrete preform according to claim 3, wherein: the clamping unit comprises a second driving piece and a clamping plate, wherein the second driving piece is fixedly connected to the inner side wall of the curing chamber, the clamping plate is fixedly connected to an output shaft of the second driving piece, the second driving piece can drive the clamping plate to move towards one side close to the first limiting groove, a plurality of second limiting grooves are formed in one side of the clamping plate close to the first limiting groove, the first limiting grooves are in one-to-one correspondence with the second limiting grooves, the first limiting grooves and the second limiting grooves all comprise limiting parts and guiding parts which are sequentially communicated, the guiding parts are conical, small diameter ends of the guiding parts are communicated with the limiting parts, the prefabricated parts can be inserted into the limiting parts through the guiding parts, gaps are reserved between the prefabricated parts and the limiting parts, a plurality of second nozzles are arranged at two ends of the spraying pipe, and the second nozzles can spray water onto the prefabricated parts in the limiting parts.
5. A curing apparatus for a concrete preform as defined in claim 4, wherein: the heating unit comprises a heater, a water pump and a water inlet branch pipe, wherein the heater is arranged at the rear side of the curing chamber, a water outlet of the heater is connected with a water inlet of the water pump through a pipeline, a heating pipe is connected to the water outlet of the water pump, penetrates through the rear side of the curing chamber and is arranged on the inner side surface of the top of the curing chamber in an S shape, the tail end of the heating pipe is connected with a water return pipe, a first check valve is arranged on the water return pipe, a water inlet main pipe is arranged on the water inlet of the heater, the water inlet branch pipe and the water return pipe are communicated with the water inlet main pipe, and a second check valve is arranged on the water inlet branch pipe.
6. A curing apparatus for a concrete preform as defined in claim 5, wherein: the bottom of the curing room is provided with a water storage tank, a bottom plate is detachably connected above the water storage tank, and a plurality of water permeable holes are formed in the bottom plate.
7. A curing apparatus for a concrete preform as defined in claim 6, wherein: and a temperature sensor, a water pump and a first check valve are all electrically connected with the controller.
8. A curing apparatus for a concrete preform as defined in claim 7, wherein: the bottom of the spray pipe is fixedly connected with a shovel blade.
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CN202410860933.1A CN118418275B (en) | 2024-06-28 | Curing means of concrete prefab |
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CN202410860933.1A CN118418275B (en) | 2024-06-28 | Curing means of concrete prefab |
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CN118418275B true CN118418275B (en) | 2024-11-12 |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203684228U (en) * | 2013-10-24 | 2014-07-02 | 中国一冶集团有限公司 | Automatic temperature control and maintenance device for concrete |
CN114311256A (en) * | 2021-12-27 | 2022-04-12 | 林立平 | Intelligent maintenance system for mass concrete |
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203684228U (en) * | 2013-10-24 | 2014-07-02 | 中国一冶集团有限公司 | Automatic temperature control and maintenance device for concrete |
CN114311256A (en) * | 2021-12-27 | 2022-04-12 | 林立平 | Intelligent maintenance system for mass concrete |
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