CN118361215B - Automatic cable-free type perforator of gun throwing - Google Patents
Automatic cable-free type perforator of gun throwing Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/11—Perforators; Permeators
- E21B43/116—Gun or shaped-charge perforators
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B31/00—Fishing for or freeing objects in boreholes or wells
- E21B31/12—Grappling tools, e.g. tongs or grabs
- E21B31/18—Grappling tools, e.g. tongs or grabs gripping externally, e.g. overshot
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/11—Perforators; Permeators
- E21B43/116—Gun or shaped-charge perforators
- E21B43/1185—Ignition systems
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/11—Perforators; Permeators
- E21B43/119—Details, e.g. for locating perforating place or direction
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Abstract
本发明公开了一种自动丢枪的无缆式射孔器,包括射孔枪,还包括CCL短节,位于射孔枪上方的浮力短节、丢手机构和供电短节,以及位于所述浮力短节内部的控制模块;所述浮力短节位于丢手机构上方;所述浮力短节的密度小于井内流体密度;所述控制模块与CCL短节、射孔枪和丢手机构均信号连接。本发明提供一种自动丢枪的无缆式射孔器,以解决现有技术中的射孔技术流程繁琐、自动化程度低、人力和时间成本均较大等问题,实现自动完成射孔作业、降低人力和时间成本等目的。
The present invention discloses a cable-free perforator with automatic gun dropping, comprising a perforating gun, a CCL nipple, a buoyancy nipple located above the perforating gun, a hand-drop mechanism and a power supply nipple, and a control module located inside the buoyancy nipple; the buoyancy nipple is located above the hand-drop mechanism; the density of the buoyancy nipple is less than the density of the fluid in the well; the control module is signal-connected with the CCL nipple, the perforating gun and the hand-drop mechanism. The present invention provides a cable-free perforator with automatic gun dropping, so as to solve the problems of cumbersome perforating technology process, low automation, large manpower and time costs in the prior art, and achieve the purpose of automatically completing the perforating operation and reducing manpower and time costs.
Description
技术领域Technical Field
本发明涉及油气开发领域,具体涉及一种自动丢枪的无缆式射孔器。The invention relates to the field of oil and gas development, and in particular to a cable-free perforator with automatic gun-dropping function.
背景技术Background Art
射孔作业,是将射孔枪送入油气井内预定层位进行爆炸开孔,打开地层与井筒的流通通道,让地层流体能够顺利进入井内的施工作业,在油气开发的完井作业中被广泛使用。Perforating operation is to send the perforating gun into the predetermined layer in the oil and gas well to perform explosive drilling, open the flow channel between the formation and the wellbore, and allow the formation fluid to enter the well smoothly. It is widely used in the completion operation of oil and gas development.
传统的射孔作业一般分为电缆射孔、油管射孔和连续油管射孔,这类作业方式是通过电缆、油管或连续油管的送入长度来判断射孔枪在井内的抵达深度,然后在抵达指定深度后,通过电缆点火引爆射孔枪或管内加压引爆射孔枪,在射孔后又通过电缆、油管或连续油管将送入工具及残留的相关部件取出。因此现有技术中的整个射孔作业过程,需要依赖送入工具进行大量的人工操作,流程繁琐且自动化程度极低,并且作业过程需要至少进行一趟起下钻或起下电缆,不仅耗时较长,还要长期占用井口空间。Traditional perforating operations are generally divided into cable perforating, tubing perforating and continuous tubing perforating. This type of operation method is to judge the arrival depth of the perforating gun in the well by the length of the cable, tubing or continuous tubing, and then after reaching the specified depth, the perforating gun is ignited by the cable or the perforating gun is detonated by pressurizing the pipe. After perforating, the delivery tool and the remaining related parts are taken out by the cable, tubing or continuous tubing. Therefore, the entire perforating operation process in the prior art requires a large amount of manual operation by the delivery tool, the process is cumbersome and the degree of automation is extremely low, and the operation process requires at least one trip to pull the drill or cable, which is not only time-consuming, but also occupies the wellhead space for a long time.
发明内容Summary of the invention
本发明提供一种自动丢枪的无缆式射孔器,以解决现有技术中的射孔技术流程繁琐、自动化程度低、人力和时间成本均较大等问题,实现自动完成射孔作业、降低人力和时间成本等目的。The present invention provides a cable-free perforator with automatic gun dropping, so as to solve the problems of complicated perforating technology process, low automation degree, large manpower and time cost in the prior art, and achieve the purpose of automatically completing the perforating operation and reducing manpower and time cost.
本发明通过下述技术方案实现:The present invention is achieved through the following technical solutions:
一种自动丢枪的无缆式射孔器,包括射孔枪,还包括CCL短节,位于射孔枪上方的浮力短节、丢手机构和供电短节,以及位于所述浮力短节内部的控制模块;所述浮力短节位于丢手机构上方;A cable-free perforator with automatic gun-dropping comprises a perforating gun, a CCL short section, a buoyancy short section located above the perforating gun, a hand-dropping mechanism and a power supply short section, and a control module located inside the buoyancy short section; the buoyancy short section is located above the hand-dropping mechanism;
所述浮力短节的密度小于井内流体密度;The density of the buoyancy sub is less than the density of the fluid in the well;
所述控制模块与CCL短节、射孔枪和丢手机构均信号连接。The control module is signal-connected with the CCL short joint, the perforating gun and the release mechanism.
针对现有技术中的射孔技术流程繁琐、自动化程度低、人力和时间成本均较大等问题,本发明提出一种自动丢枪的无缆式射孔器,其中射孔枪可采用现有技术,在此不做赘述。In view of the problems of complicated perforating technology process, low automation, high manpower and time costs in the prior art, the present invention proposes a cable-free perforator with automatic gun dropping, wherein the perforating gun can adopt the existing technology, which will not be elaborated here.
本领域技术人员应当理解,CCL短节即为采用了CCL技术(套管接箍定位技术)的井内工具短节,CCL技术是基于电磁感应原理来感应井内套管接箍的成熟技术手段,广泛应用于油气井固井后的测井管串中;本申请在射孔器内集成CCL短节,可使得射孔器入井后能够自动判断工具当前深度,进而自动判断是否抵达设定的待射孔层位。此外,丢手机构为能够丢弃掉其下方所有工具管串的机构,在钻完井领域内均有运用,用于当工具管串在井内发生阻卡甚至卡钻等事故工况时,主动丢弃其下方的管串,而回收其上方的管串、并为打捞工具的入井腾出井口及井内空间;现有技术中能够适用于本申请、在井下工具管串中起丢手作用的任意丢手机构均可适用于本申请中。Those skilled in the art should understand that a CCL sub is a well tool sub that uses CCL technology (casing coupling positioning technology). CCL technology is a mature technical means for sensing casing couplings in wells based on the principle of electromagnetic induction, and is widely used in logging pipe strings after cementing of oil and gas wells. The present application integrates a CCL sub in the perforator, which enables the perforator to automatically determine the current depth of the tool after entering the well, and then automatically determine whether it has reached the set layer to be perforated. In addition, the release mechanism is a mechanism that can discard all tool pipe strings below it, and is used in the field of drilling and completion. When the tool pipe string is blocked or even stuck in the well, the pipe string below it is actively discarded, and the pipe string above it is recovered, and the wellhead and well space are freed up for the entry of the salvage tool into the well. Any release mechanism in the prior art that can be applied to the present application and plays a role in releasing the tool in the downhole tool pipe string can be applied to the present application.
本领域技术人员应当理解,本申请中用于表示方位的上/顶、下/底,是以射孔器入井后,朝向井口的方向为上/顶、朝向井底的方向为下/底。Those skilled in the art should understand that the up/top and down/bottom used in this application to indicate the orientation are based on the direction toward the wellhead after the perforator enters the well as the direction toward the well bottom as the up/top and the direction toward the well bottom as the down/bottom.
本申请设置浮力短节,使其密度小于井内流体密度,以确保其在井内具有升力;本领域技术人员应当理解,需要射孔完井的油气井,均为套管固井,在射孔前井筒内部还未与地层连通,因此井内无论是钻井液还是完井液,其密度均是已知的;且射孔后进入井内的油、气、水等地层流体及其混合物的密度也不会超过之前的井内流体密度,因此本申请对于浮力短节的材质、结构等在此不做限定,只需保证浮力短节整体的平均密度小于井内流体密度,即可确保浮力短节在井内始终具有升力。The present application sets a buoyancy nipple so that its density is less than the density of the fluid in the well to ensure that it has lift in the well; technical personnel in this field should understand that oil and gas wells that require perforation and completion are all casing cemented, and the inside of the wellbore has not yet been connected to the formation before perforation. Therefore, the density of both the drilling fluid and the completion fluid in the well is known; and the density of the formation fluid such as oil, gas, water and their mixtures entering the well after perforation will not exceed the previous density of the fluid in the well. Therefore, the present application does not limit the material, structure, etc. of the buoyancy nipple. It is only necessary to ensure that the overall average density of the buoyancy nipple is less than the density of the fluid in the well to ensure that the buoyancy nipple always has lift in the well.
浮力短节内部具有控制模块,控制模块与CCL短节信号连接可实时获取CCL短节的检测信号,进而确定射孔器的自身深度;控制模块与射孔枪信号连接,用于控制射孔枪的引爆,以自动完成射孔作业;浮力短节与丢手机构信号连接,用于在射孔作业完成后,将丢手机构下方的管串遗留在井中,而浮力短节在浮力作用下携带控制模块自动上返至井口回收;也能够在本申请的射孔器入井过程中遇阻或遇卡时,自动丢掉下方管串,使浮力短节携带控制模块自动上返至井口回收,有利于现场工程师制定更为合理的解卡和打捞方案。The buoyancy sub has a control module inside, and the control module is connected to the CCL sub signal to obtain the detection signal of the CCL sub in real time, so as to determine the depth of the perforator itself; the control module is connected to the perforating gun signal to control the detonation of the perforating gun to automatically complete the perforating operation; the buoyancy sub is connected to the release mechanism signal to leave the pipe string below the release mechanism in the well after the perforating operation is completed, and the buoyancy sub carries the control module automatically back to the wellhead for recovery under the action of buoyancy; it can also automatically drop the pipe string below when the perforator of the present application encounters obstruction or jam during entering the well, so that the buoyancy sub carrying the control module automatically returns to the wellhead for recovery, which is conducive to on-site engineers to formulate more reasonable jam release and salvage plans.
本申请中,浮力短节位于丢手机构、射孔枪和供电短节的上方,以确保引爆射孔枪的射孔作业不会破坏浮力短节,同时确保启动丢手机构丢手后,浮力短节能够尽可能的与其余管串脱离,充分保证其具有自动上返能力。In the present application, the buoyancy sub is located above the release mechanism, the perforating gun and the power supply sub, to ensure that the perforating operation of detonating the perforating gun will not damage the buoyancy sub, and at the same time ensure that after the release mechanism is activated, the buoyancy sub can be separated from the rest of the pipe string as much as possible, fully ensuring its automatic return capability.
本申请中的供电短节用于为射孔器中的所有用电设备供电,包括但不限于控制模块、CCL短节等。The power supply sub in the present application is used to supply power to all electrical equipment in the perforator, including but not limited to the control module, CCL sub, etc.
本申请具体工作时,只需提前在控制模块内预设好该次射孔的深度或对应的套管接箍数据,然后将射孔器自井口整体投入井内即可。射孔器在整体重力的作用下在井内下沉,下沉过程中浮力短节的浮力可以避免下沉速度过快,进而使得射孔器整体缓慢下沉,保证CCL短节的定位精度、进而提高对射孔层位的定位精度。射孔器下沉过程中,CCL短节实时感应各套管接箍并将感应信号发送至控制模块,控制模块根据套管接箍判断射孔枪的当前深度,当射孔枪抵达预设的射孔深度时,控制射孔枪引爆进行射孔作业;然后控制丢手机构启动,将其下方的管串遗留在井内,此时浮力短节与被遗留的管串脱离,在自身浮力作用下自动上浮,直至返回井口,工作人员自井口回收浮力短节与其内的控制模块。When this application is working, it is only necessary to preset the depth of the perforation or the corresponding casing coupling data in the control module in advance, and then the perforator can be dropped into the well from the wellhead as a whole. The perforator sinks in the well under the action of the overall gravity. During the sinking process, the buoyancy of the buoyancy short section can prevent the sinking speed from being too fast, so that the perforator as a whole sinks slowly, ensuring the positioning accuracy of the CCL short section, and thus improving the positioning accuracy of the perforation layer. During the sinking process of the perforator, the CCL short section senses each casing coupling in real time and sends the sensing signal to the control module. The control module determines the current depth of the perforating gun according to the casing coupling. When the perforating gun reaches the preset perforating depth, the perforating gun is controlled to detonate for perforating operation; then the control release mechanism is started, leaving the pipe string below it in the well. At this time, the buoyancy short section is separated from the left-behind pipe string, and automatically floats up under its own buoyancy until it returns to the wellhead. The staff recovers the buoyancy short section and the control module inside it from the wellhead.
可以看出,本申请摒弃了现有技术需要使用电缆、油管或连续油管送入射孔枪的惯用技术构思,只需将射孔器放入井内即可自动完成整个射孔作业,克服了现有技术需要大量人工操作且流程繁琐的缺陷,显著降低了人力和时间消耗,显著提高了射孔作业的自动化程度。此外,由于本申请射孔器在浮力短节作用下,下沉速度较慢,抵达射孔层位需要一定时间,因此在该段时间内工作人员完全有时间窗口完成井口或试油管汇的安装连接,所以本申请在海上油田的从式井或批钻作业过程中,还可降低井口占用时间,实现完井作业的交叉作业,显著提高完井和/或试油作业效率。It can be seen that the present application abandons the conventional technical concept of using cables, oil pipes or continuous oil pipes to deliver the perforating gun in the prior art. The entire perforating operation can be automatically completed by simply placing the perforator into the well, overcoming the defects of the prior art that a large number of manual operations and complicated processes are required, significantly reducing manpower and time consumption, and significantly improving the automation of the perforating operation. In addition, because the perforator of the present application sinks slowly under the action of the buoyancy short section, it takes a certain amount of time to reach the perforating layer. Therefore, during this period of time, the staff has a full time window to complete the installation and connection of the wellhead or oil test manifold. Therefore, the present application can also reduce the wellhead occupancy time during the slave well or batch drilling operation in the offshore oil field, realize the cross operation of the completion operation, and significantly improve the efficiency of the completion and/or oil test operation.
本申请尤其适用于直井、小造斜度定向井进行自动射孔作业。The present application is particularly suitable for automatic perforating operations in vertical wells and directional wells with a small inclination.
进一步的,所述浮力短节、丢手机构、供电短节、射孔枪、CCL短节自上而下依次相连;所述浮力短节顶部设置第一打捞头。Furthermore, the buoyancy short section, the release mechanism, the power supply short section, the perforating gun, and the CCL short section are sequentially connected from top to bottom; and a first fishing head is arranged on the top of the buoyancy short section.
本方案明确限定了各工具的相对位置关系,使浮力短节位于射孔器最上方且与丢手机构直接连接,以此确保在丢手后,浮力短节不会受其余工具的重力干扰,能够顺利的自行上浮至进口;供电短节、射孔枪和CCL短节均位于丢手机构的下方,在丢手后均被遗留在井内;供电短节位于射孔枪上方,使得在引爆射孔枪后,供电短节不受干扰,依然可以向控制模块供电,避免射孔枪引爆时破坏供电短节与控制模块之间的供电电路、导致无法控制丢失机构启动的情况出现。This solution clearly defines the relative position relationship of each tool, so that the buoyancy sub is located at the top of the perforator and is directly connected to the release mechanism, so as to ensure that after the release, the buoyancy sub will not be disturbed by the gravity of the other tools and can smoothly float up to the inlet by itself; the power supply sub, perforating gun and CCL sub are all located below the release mechanism and are left in the well after the release; the power supply sub is located above the perforating gun, so that after the perforating gun is detonated, the power supply sub is not disturbed and can still supply power to the control module, avoiding the situation where the power supply circuit between the power supply sub and the control module is damaged when the perforating gun is detonated, resulting in the inability to control the start of the loss mechanism.
本方案通过射孔枪将CCL短节与供电短节隔开,以此避免供电短节的工作电流对CCL短节识别套管接箍造成干扰,可有效提高本申请自动定位的精确性。This solution separates the CCL pup joint from the power supply pup joint by a perforating gun, thereby preventing the working current of the power supply pup joint from interfering with the CCL pup joint's identification of the casing coupling, and can effectively improve the accuracy of the automatic positioning of this application.
此外,浮力短节顶部设置第一打捞头,当射孔器在入井过程中遇卡、或浮力短节上返过程中遇阻时,可自井口下入与第一打捞头相匹配的打捞工具,整体打捞射孔器或单独打捞浮力短节,便于作业现场对事故工况的处理。In addition, a first salvaging head is arranged on the top of the buoyancy sub. When the perforator is stuck during the process of entering the well, or the buoyancy sub is blocked during the process of returning, a salvaging tool matching the first salvaging head can be lowered from the wellhead to salvage the perforator as a whole or the buoyancy sub alone, which is convenient for handling accident conditions at the operation site.
进一步的,所述浮力短节内部设置芯片仓,所述控制模块位于芯片仓内;所述芯片仓内还设置有存储模块;Furthermore, a chip compartment is provided inside the buoyancy sub, and the control module is located inside the chip compartment; a storage module is also provided inside the chip compartment;
所述控制模块的输入端与CCL短节信号连接,所述控制模块的输出端与射孔枪、丢手机构和存储模块均信号连接;The input end of the control module is connected to the CCL short joint signal, and the output end of the control module is connected to the perforating gun, the release mechanism and the storage module signal;
所述控制模块用于控制射孔枪的引爆和丢手机构的启动;The control module is used to control the detonation of the perforating gun and the activation of the release mechanism;
所述存储模块用于存储CCL短节的感应信号和控制模块发出的控制信号。The storage module is used to store the sensing signal of the CCL short section and the control signal sent by the control module.
本方案中,CCL短节的感应信号传输至控制模块,控制模块根据CCL短节的感应信号控制射孔枪的引爆,并在射孔枪引爆后控制丢手机构启动;同时,控制模块还将所接收的CCL短节的感应信号、以及所发出的各控制信号,均传输至存储模块进行本地存储。待浮力短节上浮出井后,工作人员可读取存储模块内部存储的数据,进而准确分析并掌握该次自动射孔作业的完整过程及其完成情况。In this solution, the sensing signal of the CCL sub is transmitted to the control module, which controls the detonation of the perforating gun according to the sensing signal of the CCL sub, and controls the release mechanism to start after the perforating gun is detonated; at the same time, the control module also transmits the sensing signal of the CCL sub received and the control signals sent to the storage module for local storage. After the buoyancy sub floats out of the well, the staff can read the data stored in the storage module, and then accurately analyze and grasp the complete process and completion status of the automatic perforating operation.
此外,当射孔器在入井过程中遭遇阻卡、且阻卡点位位于浮力短节下方时,本方案还可控制丢失机构启动,丢掉下方管串,使浮力短节上浮至井口,此时工作人员即可读取存储模块内部存储的数据,以此为依据分析判断具体的阻卡原因,进而更加有针对性的制定打捞方案,以此提高本申请的工作安全性。In addition, when the perforator encounters an obstruction during the process of entering the well, and the obstruction point is located below the buoyancy short joint, this solution can also control the loss mechanism to start, discard the lower pipe string, and make the buoyancy short joint float to the wellhead. At this time, the staff can read the data stored in the storage module, and use it as a basis to analyze and determine the specific cause of the obstruction, and then formulate a more targeted salvage plan, thereby improving the work safety of this application.
进一步的,所述丢手机构包括内部中空的第二打捞头、自第二打捞头顶端插入第二打捞头内部的弹爪、用于将所述弹爪锁定在第二打捞头内部的锁定机构;所述弹爪的顶端与所述浮力短节的底端固定连接;所述控制模块用于解锁所述锁定机构。Furthermore, the release mechanism includes a second salvaging head with a hollow interior, a spring claw inserted into the interior of the second salvaging head from the top of the second salvaging head, and a locking mechanism for locking the spring claw inside the second salvaging head; the top of the spring claw is fixedly connected to the bottom end of the buoyancy short joint; and the control module is used to unlock the locking mechanism.
申请人在深入研究过程中发现,现有技术中的一类井下工具的丢手工具均是用过工具内部憋压的方式,用高压力剪切销钉实现工具的丢手,这类丢失工具并不适用于本申请的无缆作业工况;现有技术中还有一类电缆作业时用的火工丢手工具,但是其原理依然是通过剪切销钉的方式实现丢手,且用于本申请中具有结构复杂、导致工具整体重量过大不利于控制自动下落速度,丢手后对井内落鱼的打捞较为复杂,打捞成功率难以得到有效保证等缺陷。此外本申请中,当射孔器在入井过程中,在丢手下方遭遇严重阻卡、通过打捞浮力短节的方式已经无法将射孔器整体打捞出井时,则会存在较大的作业隐患,严重时甚至会导致该井无法顺利投产。During the in-depth research, the applicant found that a type of downhole tool release tool in the prior art is to release the tool by high-pressure shear pins through the internal pressure of the tool. This type of lost tool is not suitable for the cableless operation conditions of this application. There is also a type of pyrotechnic release tool used in cable operation in the prior art, but its principle is still to release the tool by shearing the pins, and it has the defects of complex structure, excessive overall weight of the tool, which is not conducive to controlling the automatic falling speed, and it is more complicated to salvage the fish in the well after the release, and the success rate of salvage is difficult to effectively guarantee. In addition, in this application, when the perforator encounters serious obstruction below the release during the well entry process, and the perforator cannot be salvaged out of the well as a whole by salvaging the buoyancy short section, there will be a large operational hazard, which may even cause the well to fail to be put into production smoothly in serious cases.
为了克服上述缺陷,本方案设计了一种专用于本申请的丢手机构,其中第二打捞头在常规打捞头结构的基础上,将其内部设置为中空结构,并从第二打捞头的顶端向其内部插入弹爪,弹爪的顶端位于第二打捞头外部、用于与浮力短节的底端固定连接,通过锁定机构将弹爪锁定在第二打捞头内部,以实现在正常工作状态下,弹爪与第二打捞头的固定连接,从而确保在正常工作状态下,第二打捞头与上方的丢手机构的相对固定。当需要丢手时,控制模块控制锁定机构解锁、解除对弹爪的锁定,此时弹爪在自身弹性力的作用下、解除与第二打捞头之间的固定连接,浮力短节上浮、带动弹爪脱离第二打捞头内部并共同上浮至井口。之后,可自井口下入与第二打捞头相匹配的打捞工具,对留在井内的工具进行打捞。In order to overcome the above defects, the present invention designs a release mechanism specifically used in the present application, wherein the second salvage head is configured as a hollow structure on the basis of the conventional salvage head structure, and a spring claw is inserted into the second salvage head from the top end thereof, the top end of the spring claw is located outside the second salvage head and is used to be fixedly connected with the bottom end of the buoyancy short section, and the spring claw is locked inside the second salvage head by a locking mechanism, so as to realize the fixed connection between the spring claw and the second salvage head under normal working conditions, thereby ensuring the relative fixation of the second salvage head and the release mechanism above under normal working conditions. When it is necessary to release the hand, the control module controls the locking mechanism to unlock and release the lock of the spring claw, at which time the spring claw releases the fixed connection with the second salvage head under the action of its own elastic force, and the buoyancy short section floats up, driving the spring claw to detach from the inside of the second salvage head and float together to the wellhead. Afterwards, a salvage tool matching the second salvage head can be lowered from the wellhead to salvage the tool left in the well.
本方案的丢手机构:无需液压驱动、其丢手原理不依赖剪切销钉实现,更加适用于本申请的无缆式射孔作业工况;丢手机构集成第二打捞头,弹爪装配在第二打捞头的内部,结构简单巧妙,有效降低了丢手工具的体积和长度,更有利于控制射孔器的总重量,进而有利于射孔器以更平稳且缓慢的速度自动下沉入井;在任意时刻均可进行丢手,可在射孔器入井过程中遇卡时及时丢手,在通过打捞浮力短节的方式已经无法将射孔器整体打捞出井时,可通过丢手机构提供备用打捞方案,显著提高了射孔作业的安全性。The release mechanism of the present solution does not require hydraulic drive, and its release principle does not rely on shear pins, so it is more suitable for the cable-free perforating operation of the present application. The release mechanism integrates the second fishing head, and the spring claw is assembled inside the second fishing head. The structure is simple and ingenious, which effectively reduces the volume and length of the release tool, and is more conducive to controlling the total weight of the perforator, thereby facilitating the perforator to automatically sink into the well at a more stable and slow speed. The release can be performed at any time, and the release can be performed in time when the perforator is stuck during the process of entering the well. When the perforator cannot be salvaged out of the well as a whole by salvaging the buoyancy short section, the release mechanism can provide a backup salvaging solution, which significantly improves the safety of the perforating operation.
进一步的,所述第二打捞头内部设置轴向贯通的通孔,所述通孔包括扩径部;Furthermore, an axially penetrating through hole is provided inside the second fishing head, and the through hole includes an expanded diameter portion;
所述弹爪包括若干周向均布的弹片,所述弹片上设置有径向向外延伸的定位块;所述扩径部的顶面与定位块的顶面,为相互匹配的斜面;所述斜面沿径向方向,由外向内逐渐向上倾斜;The spring claw comprises a plurality of spring pieces uniformly distributed in the circumferential direction, and a positioning block extending radially outward is arranged on the spring piece; the top surface of the enlarged diameter portion and the top surface of the positioning block are mutually matching inclined surfaces; the inclined surface gradually inclines upward from the outside to the inside along the radial direction;
所述锁定机构包括被夹设在若干定位块内部的支撑件、位于支撑件内的导爆索、与弹爪底面接触的第一弹性件,所述第一弹性件用于向弹爪施加朝上的推力;The locking mechanism includes a support member clamped inside a plurality of positioning blocks, a detonating cord located inside the support member, and a first elastic member in contact with the bottom surface of the spring claw, wherein the first elastic member is used to apply an upward thrust to the spring claw;
所述控制模块用于控制所述导爆索引爆。The control module is used to control the detonation of the detonation index.
本方案通过通孔以满足第二打捞头的中空结构,其中扩径部,顾名思义是内径有扩张的部位,即是扩径部的内径要大于前述通孔的内径。弹爪上具有若干周向均布的弹片,弹片上的定位块径向向外延伸且与扩径部相匹配。在自然状态下,各弹片在预应力作用下向内收拢,使各定位块收拢至能够顺利通过第二打捞头内部通孔的状态。本方案在未丢手时,通过支撑件支撑在各定位块内部,即是通过支撑件克服各弹片的弹性复位力,使各定位块始终被撑开在扩径部内,又由于有第一弹性件自底部向弹爪施加向上的作用力,因此各定位块顶端的斜面,抵接在扩径部顶部的斜面上,此时由于支撑件的存在,各弹爪无法向内收拢,即可实现对弹爪的锁定。This scheme meets the hollow structure of the second fishing head through a through hole, wherein the expanded diameter portion, as the name implies, is a portion with an expanded inner diameter, that is, the inner diameter of the expanded diameter portion is larger than the inner diameter of the aforementioned through hole. The claw is provided with a number of circumferentially evenly distributed spring pieces, and the positioning blocks on the spring pieces extend radially outward and match the expanded diameter portion. In a natural state, each spring piece is retracted inward under the action of prestress, so that each positioning block is retracted to a state where it can smoothly pass through the internal through hole of the second fishing head. When the present scheme is not lost, the support member is supported inside each positioning block, that is, the support member overcomes the elastic reset force of each spring piece, so that each positioning block is always stretched open in the expanded diameter portion, and because the first elastic member applies an upward force to the claw from the bottom, the inclined surface of the top of each positioning block abuts against the inclined surface at the top of the expanded diameter portion. At this time, due to the existence of the support member, each claw cannot be retracted inward, and the claw can be locked.
支撑件内部设置受控制模块控制的导爆索,当需要丢手时,解锁锁定机构的方法是:控制模块控制导爆索引爆,导爆索将支撑件炸碎,各弹片在弹性复位力的作用下向内收拢,同时在第一弹性件的作用下将弹爪整体向上推动,各定位块沿斜面逐渐脱离扩径部的范围。A detonating cord controlled by a control module is arranged inside the support member. When it is necessary to let go, the method of unlocking the locking mechanism is: the control module controls the detonating cord to detonate, the detonating cord blows the support member into pieces, and each shrapnel retracts inwardly under the action of the elastic restoring force. At the same time, the spring claw is pushed upward as a whole under the action of the first elastic member, and each positioning block gradually leaves the range of the expanded diameter portion along the inclined surface.
进一步的,所述丢手机构和供电短节之间通过双公接头相连,所述双公接头的顶面开设环槽,所述环槽内连接有与所述第一弹性件相匹配的安装座,所述第一弹性件设置在所述安装座内。Furthermore, the release mechanism and the power supply short section are connected via a double male connector, a ring groove is provided on the top surface of the double male connector, a mounting seat matching the first elastic member is connected in the ring groove, and the first elastic member is arranged in the mounting seat.
本方案通过双公接头连接丢手机构和供电短节,同时为第一弹性件的安装座提供安装工位,通过环槽使得安装座轴向稳定,进而确保第一弹性件的安装稳定,保证第一弹性件能够对弹爪施加向上的推力。This solution connects the release mechanism and the power supply short section through a double male connector, and at the same time provides an installation position for the mounting seat of the first elastic member. The mounting seat is axially stable through the annular groove, thereby ensuring the stable installation of the first elastic member and ensuring that the first elastic member can apply an upward thrust to the spring claw.
进一步的,所述射孔枪和CCL短节之间通过双头触点接头相连,所述双头触点接头的一端连接信号线、另一端与CCL短节的输出导杆相连;所述信号线穿过射孔枪并连接至所述控制模块。Furthermore, the perforating gun and the CCL short section are connected via a double-ended contact joint, one end of which is connected to a signal line and the other end is connected to an output guide rod of the CCL short section; the signal line passes through the perforating gun and is connected to the control module.
现有技术中,由于要考虑到导线的缠绕打结甚至拧断等问题,因此射孔枪和与其相邻的其余工具之间的信号连接一般都采用开设旁通的方式实现,这种信号连接方式具有安装过程繁琐复杂,旁通孔密封要求高、需要进行大量密封处理等缺陷。具体到本申请中,由于将CCL短节设置在射孔枪的下方,因此CCL短节与控制模块相连的信号线必然要穿过射孔枪内部,所以,若采用传统的导线进行信号连接,会有严重的缠绕打结甚至拧断风险,若采用旁通方式信号连接,无论是CCL内部的仪器还是射孔枪,均有极高的密封要求,一旦密封失效则必然导致射孔器无法工作,因此作业隐患较大。In the prior art, since it is necessary to consider the problem of entanglement, knotting, or even twisting of the wire, the signal connection between the perforating gun and the other adjacent tools is generally achieved by opening a bypass. This signal connection method has the disadvantages of cumbersome and complicated installation process, high requirements for bypass hole sealing, and the need for a large amount of sealing treatment. Specifically in this application, since the CCL short section is set below the perforating gun, the signal line connecting the CCL short section and the control module must pass through the inside of the perforating gun. Therefore, if traditional wires are used for signal connection, there will be a serious risk of entanglement, knotting, or even twisting. If a bypass signal connection is used, both the instruments inside the CCL and the perforating gun have extremely high sealing requirements. Once the sealing fails, the perforator will inevitably fail to work, so there are great hidden dangers in the operation.
为了克服上述问题,本方案采用双头触点接头来实现射孔枪和CCL短节之间的连接,双头触点接头的顶端与射孔枪的底端相连、双头触点接头的底端与CCL短节的顶端相连;而信号的通讯通过双头触点接头内部实现,CCL短节的感应信号经输出导杆传输至双头触点接头底端、经双头触点接头顶端传输至信号线上即可。此种连接方式可确保CCL短接与控制模块之间稳定、安全的信号传输,同时避免需要设置大量密封结构,有利于简化工具结构、降低生产和使用成本。In order to overcome the above problems, this solution uses a double-ended contact joint to achieve the connection between the perforating gun and the CCL short joint. The top of the double-ended contact joint is connected to the bottom of the perforating gun, and the bottom of the double-ended contact joint is connected to the top of the CCL short joint. The signal communication is realized inside the double-ended contact joint. The induction signal of the CCL short joint is transmitted to the bottom of the double-ended contact joint through the output guide rod and then transmitted to the signal line through the top of the double-ended contact joint. This connection method can ensure stable and safe signal transmission between the CCL short circuit and the control module, while avoiding the need to set up a large number of sealing structures, which is conducive to simplifying the tool structure and reducing production and use costs.
进一步的,所述双头触点接头包括壳体,壳体内部设置有呈上下分布的第一腔室和第二腔室,第一腔室底部设置第一通信触点、第二腔室顶部设置第二通信触点,所述第一通信触点与第二通信触点相互接触;Furthermore, the double-ended contact connector includes a shell, wherein a first chamber and a second chamber are arranged in an upper and lower manner inside the shell, a first communication contact is arranged at the bottom of the first chamber, and a second communication contact is arranged at the top of the second chamber, and the first communication contact and the second communication contact are in contact with each other;
还包括沿轴向滑动配合在第一腔室内的第一滑块、沿轴向滑动配合在第二腔室内的第二滑块,所述第一滑块与第一通信触点之间设置第二弹性件,所述第二滑块与第二通信触点之间设置第三弹性件;It also includes a first slider slidably fitted in the first cavity along the axial direction, and a second slider slidably fitted in the second cavity along the axial direction, a second elastic member is arranged between the first slider and the first communication contact, and a third elastic member is arranged between the second slider and the second communication contact;
所述第一滑块、第二滑块均为导体,且第一滑块与所述信号线电性连接,第二滑块与CCL短节的输出导杆抵接。The first slider and the second slider are both conductors, and the first slider is electrically connected to the signal line, and the second slider is in contact with the output guide rod of the CCL short section.
本方案中,CCL短节的感应信号经输出导杆传输至第二滑块,经第三弹性件、第二通信触点传输至第一通信触点,然后传输至第一滑块,再经第二弹性件、第一滑块传输至信号线。由于第一弹性件和第二弹性件的存在,因此可使得第一通信触点与第二通信触点始终保持紧密接触,以保证信号的稳定传输;同时,可使得第一滑块与第二滑块能够沿轴向进行适当滑动,进而保证双头触点接头的壳体与射孔枪、CCL短节稳定进行螺纹连接与密封,且连接过程也不会对信号传输造成任何干扰,显著降低了本申请的安装难度、提高了安装效率,同时保证了通讯质量。In this solution, the induction signal of the CCL short section is transmitted to the second slider via the output guide rod, transmitted to the first communication contact via the third elastic member and the second communication contact, and then transmitted to the first slider, and then transmitted to the signal line via the second elastic member and the first slider. Due to the presence of the first elastic member and the second elastic member, the first communication contact and the second communication contact can always maintain close contact to ensure stable signal transmission; at the same time, the first slider and the second slider can slide appropriately along the axial direction, thereby ensuring that the shell of the double-headed contact joint is stably threaded and sealed with the perforating gun and the CCL short section, and the connection process will not cause any interference to the signal transmission, which significantly reduces the installation difficulty of this application, improves the installation efficiency, and ensures the communication quality.
进一步的,所述射孔枪底部或双头触点接头顶部设置有定位座、定位座内设置绝缘护套,还包括位于所述绝缘护套内部的接电柱,所述信号线缠绕在所述接电柱上并与所述接电柱电性连接,所述第一滑块抵接在所述接电柱底端。Furthermore, a positioning seat is provided at the bottom of the perforating gun or the top of the double-headed contact joint, an insulating sheath is provided inside the positioning seat, and also includes a power connection post located inside the insulating sheath, the signal line is wound around the power connection post and electrically connected to the power connection post, and the first sliding block abuts against the bottom end of the power connection post.
本方案通过定位座为绝缘护套提供装配工位,以保护内部的接电柱和信号线端头。This solution provides an assembly position for the insulating sheath through a positioning seat to protect the internal power connection post and signal line terminal.
进一步的,所述第一腔室内设置有用于限制所述第一滑块向上运动的第一限位件,所述第二腔室内设置有用于限制所述第二滑块向下运动的第二限位件;所述射孔枪内设置有若干用于定位所述信号线的夹线装置。Furthermore, a first limiter for limiting the upward movement of the first slider is provided in the first chamber, and a second limiter for limiting the downward movement of the second slider is provided in the second chamber; and a plurality of clamping devices for positioning the signal wire are provided in the perforating gun.
本方案通过第一限位件、第二限位件,分别为第一滑块、第二滑块的轴向滑动提供行程限位,以保证第一滑块、第二滑块能够分别与第二弹性件、第三弹性件保持接触,以此保证电信号传输的稳定。此外,由于射孔枪内部会具有射孔弹、电雷管等固有设备,若信号线随意穿过射孔枪内部,可能会对这类固有设备造成干扰,不利于射孔枪的使用安全,因此本方案通过若干夹线装置对穿过射孔枪内部的信号线进行临时的定位,以降低信号线对射孔枪内固有设备的干扰,提高射孔枪的使用安全性。This solution provides travel limits for the axial sliding of the first slider and the second slider through the first limiter and the second limiter, respectively, to ensure that the first slider and the second slider can maintain contact with the second elastic member and the third elastic member, respectively, so as to ensure the stability of the electrical signal transmission. In addition, since the perforating gun has inherent equipment such as perforating bullets and electric detonators, if the signal line passes through the perforating gun at will, it may interfere with such inherent equipment, which is not conducive to the safe use of the perforating gun. Therefore, this solution temporarily positions the signal line passing through the perforating gun through a plurality of clamping devices, so as to reduce the interference of the signal line with the inherent equipment in the perforating gun and improve the safety of the perforating gun.
本发明与现有技术相比,具有如下的优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、本发明一种自动丢枪的无缆式射孔器,摒弃了现有技术需要使用电缆、油管或连续油管送入射孔枪的惯用技术构思,只需将射孔器投入井内即可自动完成整个射孔作业,克服了现有技术需要大量人工操作且流程繁琐的缺陷,显著降低了人力和时间消耗,显著提高了射孔作业的自动化程度。1. The present invention discloses a cable-free perforator with automatic gun dropping, which abandons the conventional technical concept of using cables, oil pipes or continuous oil pipes to send perforating guns in the prior art. The whole perforating operation can be automatically completed by only dropping the perforator into the well, thus overcoming the defects of the prior art that a large number of manual operations are required and the process is cumbersome, significantly reducing the consumption of manpower and time, and significantly improving the automation degree of the perforating operation.
2、本发明在用于海上油田的从式井或批钻作业过程中,还可降低井口占用时间,实现完井作业的交叉作业,显著提高完井和/或试油作业效率。2. When used in the drilling of offshore oil fields or batch drilling, the present invention can also reduce the wellhead occupancy time, realize the cross operation of well completion operations, and significantly improve the efficiency of well completion and/or oil testing operations.
3、本发明通过射孔枪将CCL短节与供电短节隔开,以此避免供电短节的工作电流对CCL短节识别套管接箍造成干扰,可有效提高自动定位的精确性。3. The present invention separates the CCL pup joint from the power supply pup joint by a perforating gun, thereby preventing the working current of the power supply pup joint from interfering with the CCL pup joint's identification of the casing coupling, and can effectively improve the accuracy of automatic positioning.
4、本发明可采用双打捞头结构,可根据具体的阻卡工况进行整体打捞或局部打捞,能够适应各类阻卡工况下的打捞作业,显著提高了处理事故工况的能力。4. The present invention can adopt a double salvage head structure, and can perform overall salvage or partial salvage according to specific blocking conditions. It can adapt to salvage operations under various blocking conditions and significantly improve the ability to handle accident conditions.
5、在正常射孔作业完成后,工作人员可通过读取存储模块内部存储的数据,进而准确分析并掌握该次自动射孔作业的完整过程及其完成情况;在遭遇阻卡等事故工况时,也可读取存储模块内部存储的数据,以此为依据分析判断具体的阻卡原因,进而更加有针对性的制定打捞方案,以此提高本申请的工作安全性。5. After the normal perforating operation is completed, the staff can read the data stored in the storage module to accurately analyze and grasp the complete process and completion status of the automatic perforating operation; when encountering accident conditions such as blockage, the staff can also read the data stored in the storage module to analyze and determine the specific cause of the blockage, and then formulate a more targeted salvage plan to improve the work safety of this application.
6、设计了一种特别适用于本申请的丢手机构,无需液压驱动、其丢手原理不依赖剪切销钉实现,更加适用于本申请的无缆式射孔作业工况;丢手机构集成第二打捞头,弹爪装配在第二打捞头的内部,结构简单巧妙,有效降低了丢手工具的体积和长度,更有利于控制射孔器的总重量,进而有利于射孔器以更平稳且缓慢的速度自动下沉入井;在任意时刻均可进行丢手,可在射孔器入井过程中遇卡时及时丢手,在通过打捞浮力短节的方式已经无法将射孔器整体打捞出井时,可通过丢手机构提供备用打捞方案,显著提高了射孔作业的安全性。6. A release mechanism particularly suitable for the present application is designed, which does not require hydraulic drive and its release principle does not rely on shear pins, and is more suitable for the cable-free perforating operation of the present application; the release mechanism integrates a second salvaging head, and the spring claw is assembled inside the second salvaging head. The structure is simple and ingenious, which effectively reduces the volume and length of the release tool, and is more conducive to controlling the total weight of the perforator, thereby facilitating the perforator to automatically sink into the well at a more stable and slow speed; the release can be performed at any time, and the release can be performed in time when the perforator is stuck during the process of entering the well. When the perforator cannot be salvaged out of the well as a whole by salvaging the buoyancy short section, the release mechanism can provide a backup salvaging plan, which significantly improves the safety of the perforating operation.
7、通过双头触点接头确保CCL短接与控制模块之间稳定、安全的信号传输,同时避免需要设置大量密封结构,有利于简化工具结构、降低生产和使用成本。7. The double-ended contact connector ensures stable and safe signal transmission between the CCL short circuit and the control module, while avoiding the need to set up a large number of sealing structures, which is conducive to simplifying the tool structure and reducing production and use costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处所说明的附图用来提供对本发明实施例的进一步理解,构成本申请的一部分,并不构成对本发明实施例的限定。在附图中:The drawings described herein are used to provide a further understanding of the embodiments of the present invention, constitute a part of this application, and do not constitute a limitation of the embodiments of the present invention. In the drawings:
图1为本发明具体实施例的侧视图;FIG1 is a side view of a specific embodiment of the present invention;
图2为本发明具体实施例的半剖结构示意图;FIG2 is a schematic diagram of a half-section structure of a specific embodiment of the present invention;
图3为本发明具体实施中丢手机构的剖视图;FIG3 is a cross-sectional view of a release mechanism in a specific embodiment of the present invention;
图4为本发明具体实施中丢手机构的半剖结构示意图;FIG4 is a schematic diagram of a half-section structure of a release mechanism in a specific implementation of the present invention;
图5为本发明具体实施中第二打捞头的半剖结构示意图;FIG5 is a schematic diagram of a half-section structure of a second fishing head in a specific implementation of the present invention;
图6为本发明具体实施中弹爪的结构示意图;FIG6 is a schematic diagram of the structure of a bullet claw in a specific embodiment of the present invention;
图7为本发明具体实施中弹爪的半剖结构示意图;FIG7 is a schematic diagram of a half-section structure of a bullet claw in a specific embodiment of the present invention;
图8为本发明具体实施中双头触点接头的结构示意图;FIG8 is a schematic diagram of the structure of a double-ended contact connector in a specific implementation of the present invention;
图9为本发明具体实施中双头触点接头的半剖结构示意图;FIG9 is a schematic diagram of a half-section structure of a double-ended contact connector in a specific embodiment of the present invention;
图10为本发明具体实施中信号线在射孔枪内部的走线示意图。FIG. 10 is a schematic diagram of the routing of the signal line inside the perforating gun in a specific implementation of the present invention.
附图中标记及对应的零部件名称:Marks and corresponding parts names in the attached drawings:
1-射孔枪,2-CCL短节,3-浮力短节,4-第一打捞头,5-丢手机构,501-第二打捞头,502-弹爪,5021-弹片,5022-定位块,503-通孔,504-扩径部,505-支撑件,506-导爆索,507-第一弹性件,508-安装座,6-供电短节,7-芯片仓,8-双公接头,9-双头触点接头,901-壳体,902-第一腔室,903-第二腔室,904-第二通信触点,905-第一滑块,906-第二滑块,907-第二弹性件,908-第三弹性件,909-定位座,910-绝缘护套,911-接电柱,912-第一限位件,913-第二限位件,914-第一通信触点,10-信号线,11-夹线装置。1-perforating gun, 2-CCL short section, 3-buoyancy short section, 4-first fishing head, 5-hand release mechanism, 501-second fishing head, 502-claw, 5021-shrapnel, 5022-positioning block, 503-through hole, 504-expanded diameter part, 505-support part, 506-detonating cord, 507-first elastic part, 508-mounting seat, 6-power supply short section, 7-chip compartment, 8-double male connector, 9-double-head contact point Head, 901-shell, 902-first chamber, 903-second chamber, 904-second communication contact, 905-first slider, 906-second slider, 907-second elastic member, 908-third elastic member, 909-positioning seat, 910-insulating sheath, 911-electrical connection post, 912-first limiting member, 913-second limiting member, 914-first communication contact, 10-signal line, 11-clamping device.
具体实施方式DETAILED DESCRIPTION
为使本发明的目的、技术方案和优点更加清楚明白,下面结合实施例和附图,对本发明作进一步的详细说明,本发明的示意性实施方式及其说明仅用于解释本发明,并不作为对本发明的限定。在本申请的描述中,需要理解的是,诸如术语“前”、“后”、“左”、“右”、“上”、“下”、“竖直”、“水平”、“高”、“低”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制。In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with examples and drawings. The schematic embodiments of the present invention and their description are only used to explain the present invention and are not intended to limit the present invention. In the description of the present application, it should be understood that the orientation or positional relationship indicated by terms such as "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "high", "low", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application.
实施例1:Embodiment 1:
如图1与图2所示的一种自动丢枪的无缆式射孔器,包括射孔枪1,还包括CCL短节2,位于射孔枪1上方的浮力短节3、丢手机构5和供电短节6,以及位于浮力短节3内部的控制模块;浮力短节3位于丢手机构5上方;浮力短节3的密度小于井内流体密度;控制模块与CCL短节2、射孔枪1和丢手机构5均信号连接。As shown in FIG1 and FIG2 , a cable-free perforator with automatic gun-dropping includes a perforating gun 1, a CCL subsection 2, a buoyancy subsection 3, a release mechanism 5 and a power supply subsection 6 located above the perforating gun 1, and a control module located inside the buoyancy subsection 3; the buoyancy subsection 3 is located above the release mechanism 5; the density of the buoyancy subsection 3 is less than the density of the fluid in the well; the control module is signal-connected to the CCL subsection 2, the perforating gun 1 and the release mechanism 5.
本实施例中,浮力短节3、丢手机构5、供电短节6、射孔枪1、CCL短节2自上而下依次相连;浮力短节3顶部设置第一打捞头4。In this embodiment, the buoyancy sub 3, the release mechanism 5, the power supply sub 6, the perforating gun 1, and the CCL sub 2 are sequentially connected from top to bottom; a first fishing head 4 is arranged on the top of the buoyancy sub 3.
本实施例中,浮力短节3内部设置芯片仓7,控制模块位于芯片仓7内;芯片仓7内还设置有存储模块; 控制模块的输入端与CCL短节2信号连接,控制模块的输出端与射孔枪1、丢手机构5和存储模块均信号连接;In this embodiment, a chip bin 7 is provided inside the buoyancy sub 3, and a control module is located inside the chip bin 7; a storage module is also provided inside the chip bin 7; an input end of the control module is signal-connected to the CCL sub 2, and an output end of the control module is signal-connected to the perforating gun 1, the release mechanism 5 and the storage module;
控制模块用于控制射孔枪1的引爆和丢手机构5的启动;存储模块用于存储CCL短节2的感应信号和控制模块发出的控制信号。The control module is used to control the detonation of the perforating gun 1 and the activation of the release mechanism 5; the storage module is used to store the sensing signal of the CCL short section 2 and the control signal issued by the control module.
其中,浮力短节3可采用中空结构来使得平均密度低于井内流体密度,也可采用低密度材料制备而成来使得平均密度低于井内流体密度。浮力短节3的长度可根据具体工况进行适应性设置,浮力短节3可以是一根一体式的短节,也可由若干根短节依次拼接而成。此外,控制模块可采用现有控制芯片、存储模块可采用现有存储芯片或存储设备实现。Among them, the buoyancy short section 3 can adopt a hollow structure to make the average density lower than the density of the fluid in the well, or it can be made of low-density materials to make the average density lower than the density of the fluid in the well. The length of the buoyancy short section 3 can be adaptively set according to specific working conditions. The buoyancy short section 3 can be an integrated short section, or it can be composed of several short sections spliced in sequence. In addition, the control module can be implemented by an existing control chip, and the storage module can be implemented by an existing storage chip or storage device.
优选的,浮力短节3可采用AMMT-500系列固体浮力材料制备而成。Preferably, the buoyancy subsection 3 can be made of AMMT-500 series solid buoyancy materials.
更为优选的,供电短节、射孔枪、CCL短节等的外壳,均可采用现有的可溶合金制备而成。More preferably, the shells of the power supply nipple, the perforating gun, the CCL nipple, etc. can all be made of existing soluble alloys.
更为优选的,CCL短节2的底端固定连接起导向作用的枪尾。More preferably, the bottom end of the CCL short section 2 is fixedly connected to the gun tail which serves as a guide.
更为优选的,供电短节6内部设置电池仓、其内安装蓄电池。More preferably, a battery compartment is provided inside the power supply short section 6, and a storage battery is installed in the battery compartment.
本申请的射孔器尤其适用于执行直井或井斜10°以内的定向井的自动射孔作业。The perforator of the present application is particularly suitable for performing automatic perforating operations in vertical wells or directional wells with a well inclination within 10°.
实施例2:Embodiment 2:
一种自动丢枪的无缆式射孔器,在实施例1的基础上,本实施例的丢手机构5如图3至图7所示,包括内部中空的第二打捞头501、自第二打捞头501顶端插入第二打捞头501内部的弹爪502、用于将弹爪502锁定在第二打捞头501内部的锁定机构;弹爪502的顶端与浮力短节3的底端固定连接;控制模块用于解锁锁定机构。A cable-free perforator with automatic gun-dropping, based on the first embodiment, a releasing mechanism 5 of the present embodiment is shown in FIGS. 3 to 7, comprising a second fishing head 501 with a hollow interior, a spring claw 502 inserted into the second fishing head 501 from the top of the second fishing head 501, and a locking mechanism for locking the spring claw 502 inside the second fishing head 501; the top of the spring claw 502 is fixedly connected to the bottom of the buoyancy sub 3; and the control module is used to unlock the locking mechanism.
第二打捞头501的具体结构如图5所示,其内部设置轴向贯通的通孔503,通孔503包括扩径部504。The specific structure of the second fishing head 501 is shown in FIG. 5 , wherein an axially penetrating through hole 503 is disposed inside the second fishing head 501 , and the through hole 503 includes an enlarged diameter portion 504 .
如图6与图7所示,弹爪502包括若干周向均布的弹片5021,弹片5021上设置有径向向外延伸的定位块5022;扩径部504的顶面与定位块5022的顶面,为相互匹配的斜面;斜面沿径向方向,由外向内逐渐向上倾斜;As shown in FIG. 6 and FIG. 7 , the spring claw 502 includes a plurality of spring pieces 5021 uniformly distributed in the circumferential direction, and a positioning block 5022 extending radially outward is provided on the spring piece 5021; the top surface of the enlarged diameter portion 504 and the top surface of the positioning block 5022 are mutually matching inclined surfaces; the inclined surface is gradually inclined upward from the outside to the inside along the radial direction;
锁定机构包括被夹设在若干定位块5022内部的支撑件505、位于支撑件505内的导爆索506、与弹爪502底面接触的第一弹性件507,第一弹性件507用于向弹爪502施加朝上的推力。The locking mechanism includes a support member 505 clamped inside a plurality of positioning blocks 5022 , a detonating cord 506 located inside the support member 505 , and a first elastic member 507 in contact with the bottom surface of the spring claw 502 . The first elastic member 507 is used to apply an upward thrust to the spring claw 502 .
本实施例中,控制模块通过控制导爆索506的引爆来解锁锁定机构。In this embodiment, the control module unlocks the locking mechanism by controlling the detonation of the detonating cord 506 .
本实施例中,弹片5021位于弹爪502的底端,相邻两弹片5021之间具有间隙;定位块5022位于弹片5021的底端,且定位块5022与弹片5021一体成型。In this embodiment, the spring pieces 5021 are located at the bottom end of the spring claws 502 , and there is a gap between two adjacent spring pieces 5021 ; the positioning block 5022 is located at the bottom end of the spring pieces 5021 , and the positioning block 5022 and the spring pieces 5021 are integrally formed.
本实施例中支撑件505采用易被炸碎的材质制备而成,如,也可采用AMMT-500系列固体浮力材料制备而成;此外,第一弹性件507为处于压缩状态的弹簧。In this embodiment, the support member 505 is made of a material that is easily broken into pieces, such as AMMT-500 series solid buoyancy material; in addition, the first elastic member 507 is a spring in a compressed state.
在更为优选的实施方式中,丢手机构5和供电短节6之间通过双公接头8相连,双公接头8的顶面开设环槽,环槽内连接有与第一弹性件507相匹配的安装座508,第一弹性件507设置在安装座508内。优选的,双公接头8的顶端与第二打捞头底部螺纹连接、双公接头8的底端与供电短节6顶端螺纹连接。其中安装座508优选的使用与第一弹性件507相匹配的弹簧座。In a more preferred embodiment, the release mechanism 5 and the power supply short section 6 are connected via a double male connector 8, a ring groove is provided on the top surface of the double male connector 8, a mounting seat 508 matching the first elastic member 507 is connected in the ring groove, and the first elastic member 507 is arranged in the mounting seat 508. Preferably, the top of the double male connector 8 is threadedly connected to the bottom of the second fishing head, and the bottom of the double male connector 8 is threadedly connected to the top of the power supply short section 6. The mounting seat 508 preferably uses a spring seat matching the first elastic member 507.
在更为优选的实施方式中,供电短节6和射孔枪1之间也可通过双公接头进行连接。In a more preferred embodiment, the power supply sub 6 and the perforating gun 1 may also be connected via a double male connector.
实施例3:Embodiment 3:
一种自动丢枪的无缆式射孔器,在实施例1或2的基础上,射孔枪1和CCL短节2之间通过双头触点接头9相连,双头触点接头9如图8与图9所示,其一端连接信号线10、另一端与CCL短节2的输出导杆201相连;信号线10穿过射孔枪1并连接至控制模块。A cable-free perforator with automatic gun dropping is disclosed. Based on Embodiment 1 or 2, a perforating gun 1 and a CCL short section 2 are connected via a double-ended contact joint 9. The double-ended contact joint 9 is shown in FIGS. 8 and 9 , one end of which is connected to a signal line 10 and the other end is connected to an output guide rod 201 of the CCL short section 2. The signal line 10 passes through the perforating gun 1 and is connected to a control module.
双头触点接头9包括壳体901,壳体901内部设置有呈上下分布的第一腔室902和第二腔室903,第一腔室902底部设置第一通信触点914、第二腔室903顶部设置第二通信触点904,第一通信触点914与第二通信触点904相互接触;The double-ended contact connector 9 includes a housing 901, wherein a first chamber 902 and a second chamber 903 are arranged in the housing 901, wherein a first communication contact 914 is arranged at the bottom of the first chamber 902, and a second communication contact 904 is arranged at the top of the second chamber 903, and the first communication contact 914 and the second communication contact 904 are in contact with each other;
还包括沿轴向滑动配合在第一腔室902内的第一滑块905、沿轴向滑动配合在第二腔室903内的第二滑块906,第一滑块905与第一通信触点914之间设置第二弹性件907,第二滑块906与第二通信触点904之间设置第三弹性件908;第一滑块905与信号线10电性连接,第二滑块906与CCL短节2的输出导杆201抵接。It also includes a first slider 905 that slides axially in the first chamber 902, and a second slider 906 that slides axially in the second chamber 903. A second elastic member 907 is arranged between the first slider 905 and the first communication contact 914, and a third elastic member 908 is arranged between the second slider 906 and the second communication contact 904. The first slider 905 is electrically connected to the signal line 10, and the second slider 906 abuts against the output guide rod 201 of the CCL short section 2.
射孔枪1底部或双头触点接头9顶部设置有定位座909、定位座909内设置绝缘护套910,还包括位于绝缘护套910内部的接电柱911,信号线10缠绕在接电柱911上并与接电柱911电性连接,第一滑块905抵接在接电柱911底端。A positioning seat 909 is provided at the bottom of the perforating gun 1 or the top of the double-headed contact connector 9, and an insulating sheath 910 is provided inside the positioning seat 909. It also includes a power connection post 911 located inside the insulating sheath 910. The signal line 10 is wound around the power connection post 911 and is electrically connected to the power connection post 911. The first slider 905 abuts against the bottom end of the power connection post 911.
第一腔室902内设置有用于限制第一滑块905向上运动的第一限位件912,第二腔室903内设置有用于限制第二滑块906向下运动的第二限位件913。A first stopper 912 for limiting the upward movement of the first slider 905 is disposed in the first chamber 902 , and a second stopper 913 for limiting the downward movement of the second slider 906 is disposed in the second chamber 903 .
本实施例中,第一滑块905、第二滑块906、第二弹性件907、第三弹性件908均为导体,优选的均由金属材质制成;第二弹性件907、第三弹性件908均为处于压缩状态的弹簧。In this embodiment, the first slider 905, the second slider 906, the second elastic member 907, and the third elastic member 908 are all conductors, preferably made of metal materials; the second elastic member 907 and the third elastic member 908 are both springs in a compressed state.
在更为优选的实施方式中,如图10所示,射孔枪内设置有若干用于定位信号线10的夹线装置11,以尽量降低信号线10对枪内射孔弹等的干扰;夹线装置11可固定安装在射孔枪内壁。In a more preferred embodiment, as shown in FIG. 10 , a plurality of clamping devices 11 for positioning the signal line 10 are provided in the perforating gun to minimize the interference of the signal line 10 on the perforating bullets etc. in the gun; the clamping devices 11 can be fixedly mounted on the inner wall of the perforating gun.
实施例4:Embodiment 4:
一种自动丢枪的无缆式射孔方法,基于上述任一实施例中的射孔器实现,包括以下步骤:An automatic gun-dropping cable-free perforating method is implemented based on the perforator in any of the above embodiments, comprising the following steps:
S1、在控制模块内预设好该次作业需要射孔的深度或对应的套管接箍数据,将射孔器自井口整体投入井内;S1. Preset the perforation depth or corresponding casing coupling data required for this operation in the control module, and drop the perforator into the well from the wellhead as a whole;
S2、射孔器整体在重力作用下在井内下沉,CCL短节实时感应各套管接箍并将感应信号发送至控制模块,控制模块根据套管接箍判断射孔枪当前所处深度;S2. The perforator as a whole sinks in the well under the action of gravity. The CCL sub senses each casing coupling in real time and sends the sensing signal to the control module. The control module determines the current depth of the perforator according to the casing coupling.
S3、当射孔枪抵达预设的射孔深度时,控制模块控制射孔枪引爆,进行射孔作业;S3. When the perforating gun reaches the preset perforating depth, the control module controls the perforating gun to detonate and perform the perforating operation;
S4、控制模块控制丢手机构启动,将其下方的管串遗留在井内;S4, the control module controls the release mechanism to start, leaving the pipe string below it in the well;
S5、浮力短节在自身浮力作用下自动上浮,直至返回井口,工作人员自井口回收浮力短节与其内的控制模块。S5. The buoyancy sub automatically floats up under the action of its own buoyancy until it returns to the wellhead, and the staff recovers the buoyancy sub and the control module inside it from the wellhead.
优选的,步骤S1中还可向控制模块内输入该井完整的套管表数据,有利于控制模块更 精确的确认射孔位置。Preferably, in step S1, complete casing table data of the well can also be input into the control module, which is conducive to the control module to confirm the perforation position more accurately.
优选的,执行步骤S3和步骤S4之间的时间间隔大于1~2s即可。Preferably, the time interval between executing step S3 and step S4 is greater than 1-2 seconds.
优选的,步骤S4具体包括:Preferably, step S4 specifically includes:
控制模块引爆导爆索506,将支撑件505炸碎,在第一弹性件507与浮力短节3的共同作用下,使弹爪502整体向上运动;The control module detonates the detonating cord 506 to shatter the support member 505, and under the combined action of the first elastic member 507 and the buoyancy short section 3, the spring claw 502 moves upward as a whole;
随着弹爪502上行,各弹片5021带动各定位块5022同步上行,各定位块5022沿斜面逐渐脱离扩径部504的范围并向内收拢,直至弹爪502完全脱离通孔503。As the claws 502 move upward, the spring sheets 5021 drive the positioning blocks 5022 to move upward synchronously, and the positioning blocks 5022 gradually leave the range of the enlarged diameter portion 504 along the inclined surface and retract inward until the claws 502 completely leave the through hole 503 .
实施例5:Embodiment 5:
一种自动丢枪的无缆式射孔器的打捞方法,在上述任一实施例的基础上,包括遇阻打捞步骤、遇卡打捞步骤。A salvage method for a cable-free perforator with automatic gun-dropping function, based on any of the above embodiments, comprises a salvage step when encountering an obstruction and a salvage step when encountering a jam.
所述遇阻打捞步骤包括:The obstruction salvage steps include:
射孔器下沉过程中,若射孔器下钻遇阻,自井口下入与第一打捞头4相匹配的打捞工具,整体打捞射孔器;During the sinking process of the perforator, if the perforator encounters resistance when drilling down, a fishing tool matching the first fishing head 4 is lowered from the wellhead to fish out the perforator as a whole;
若整体打捞射孔器失败,自井口通过脉冲信号向控制模块发送丢手指令、或由控制模块监测速度为0的持续时间超过设定阈值,控制模块控制丢手机构启动;If the overall salvage of the perforator fails, a release command is sent to the control module through a pulse signal from the wellhead, or the control module monitors that the speed is 0 for a duration exceeding a set threshold, and the control module controls the release mechanism to start;
在井口查看浮力短节3是否上浮至井口:Check at the wellhead whether the buoyancy sub 3 floats up to the wellhead:
若是,取出浮力短节3,读取存储模块内的数据,人工分析遇阻情况;基于分析结果,选择与第二打捞头501相匹配、且适应当前遇阻情况的打捞工具,自井口下入,打捞剩余管串;If yes, take out the buoyancy sub 3, read the data in the storage module, and manually analyze the resistance situation; based on the analysis results, select a salvage tool that matches the second salvage head 501 and is adapted to the current resistance situation, and lower it from the wellhead to salvage the remaining pipe string;
若否,进行通井作业或回填侧钻。If not, conduct well clearance operation or backfill sidetracking.
所述遇卡打捞步骤包括:The stuck salvage steps include:
在射孔枪完成射孔、浮力短节3上浮过程中,若浮力短节3上浮遇阻,自井口下入与第一打捞头4相匹配的打捞工具,打捞浮力短节。During the process of the perforating gun completing perforation and the buoyancy sub 3 floating up, if the buoyancy sub 3 encounters resistance in floating up, a fishing tool matching the first fishing head 4 is lowered from the wellhead to fish out the buoyancy sub.
其中,对于射孔器下钻遇阻、浮力短节3上浮遇卡的判断,均可通过在浮力短节3上安装速度传感器、加速度传感器或液压传感器等来实现,这对本领域技术人员不具有实现难度。或者,还可通过如下方法进行判断:Among them, the judgment of the perforator encountering resistance when drilling down and the buoyancy short section 3 encountering jam when floating up can be realized by installing a velocity sensor, an acceleration sensor or a hydraulic sensor on the buoyancy short section 3, which is not difficult for those skilled in the art to realize. Alternatively, the judgment can be made by the following method:
在射孔器下沉过程中,控制模块根据CCL短节2的感应信号计算下沉速度,当加速度下沉速度突变为0且此时射孔器并未抵达井底时,识别为射孔器下钻遇阻;During the sinking process of the perforator, the control module calculates the sinking speed according to the sensing signal of CCL sub 2. When the acceleration sinking speed suddenly changes to 0 and the perforator has not reached the bottom of the well, it is recognized that the perforator encounters resistance when drilling down;
在浮力短节3上浮过程时,根据射孔层位的对应深度,估算浮力短节3上浮至井口所需时间;在抵达前述所需时间后,立即或延长一段时间后观察浮力短节3是否成功上浮至井口,若否,则判断浮力短节3上浮遇卡。During the floating process of the buoyancy sub 3, the time required for the buoyancy sub 3 to float to the wellhead is estimated according to the corresponding depth of the perforated layer; after reaching the aforementioned required time, immediately or after a period of time, it is observed whether the buoyancy sub 3 successfully floats to the wellhead. If not, it is determined that the buoyancy sub 3 is stuck while floating.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific implementation methods described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其它变体,意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。此外,在本文中使用的术语“连接”在不进行特别说明的情况下,可以是直接相连,也可以是经由其他部件间接相连。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In addition, the term "connected" used in this article can be directly connected or indirectly connected via other components without special explanation.
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