CN118324546B - A method for welding ceramics to metals - Google Patents
A method for welding ceramics to metals Download PDFInfo
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- 239000000919 ceramic Substances 0.000 title claims abstract description 47
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 38
- 239000002184 metal Substances 0.000 title claims abstract description 38
- 238000003466 welding Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 23
- 150000002739 metals Chemical class 0.000 title claims description 12
- 239000000843 powder Substances 0.000 claims abstract description 82
- 239000011812 mixed powder Substances 0.000 claims abstract description 77
- 238000010438 heat treatment Methods 0.000 claims abstract description 76
- 239000002002 slurry Substances 0.000 claims abstract description 57
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 40
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229910052574 oxide ceramic Inorganic materials 0.000 claims abstract description 24
- 239000011224 oxide ceramic Substances 0.000 claims abstract description 24
- 238000003756 stirring Methods 0.000 claims abstract description 16
- 229920002845 Poly(methacrylic acid) Polymers 0.000 claims abstract description 14
- 239000003792 electrolyte Substances 0.000 claims abstract description 12
- 229910001092 metal group alloy Inorganic materials 0.000 claims abstract description 12
- 239000004094 surface-active agent Substances 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 238000000498 ball milling Methods 0.000 claims abstract description 3
- 229910001233 yttria-stabilized zirconia Inorganic materials 0.000 claims description 18
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 17
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 9
- 239000002041 carbon nanotube Substances 0.000 claims description 9
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 9
- 230000003247 decreasing effect Effects 0.000 claims description 9
- -1 ethyl dodecylphenol phosphate Chemical compound 0.000 claims description 9
- 229910017604 nitric acid Inorganic materials 0.000 claims description 9
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 9
- 229910002113 barium titanate Inorganic materials 0.000 claims description 7
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 claims description 7
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims description 6
- 229910001948 sodium oxide Inorganic materials 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- ANPBIEBXVZSOEE-UHFFFAOYSA-N ethyl dodecane-1-sulfonate Chemical compound CCCCCCCCCCCCS(=O)(=O)OCC ANPBIEBXVZSOEE-UHFFFAOYSA-N 0.000 claims description 5
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 claims description 5
- 229910001950 potassium oxide Inorganic materials 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- VFPZEWPGZOYUFK-UHFFFAOYSA-N dodecyl ethyl hydrogen phosphate Chemical compound CCCCCCCCCCCCOP(O)(=O)OCC VFPZEWPGZOYUFK-UHFFFAOYSA-N 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 239000008367 deionised water Substances 0.000 claims description 3
- 229910021641 deionized water Inorganic materials 0.000 claims description 3
- 239000011259 mixed solution Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims 1
- 238000001291 vacuum drying Methods 0.000 claims 1
- 238000005406 washing Methods 0.000 claims 1
- 239000002131 composite material Substances 0.000 abstract description 4
- 239000011148 porous material Substances 0.000 abstract description 4
- 238000004021 metal welding Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 12
- 229910001069 Ti alloy Inorganic materials 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 229910000881 Cu alloy Inorganic materials 0.000 description 4
- 229910021645 metal ion Inorganic materials 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910002065 alloy metal Inorganic materials 0.000 description 2
- 238000005219 brazing Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002905 metal composite material Substances 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000011056 performance test Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本发明涉及陶瓷与金属焊接技术领域,具体是一种用于陶瓷与金属之间焊接的方法。The invention relates to the technical field of ceramic and metal welding, in particular to a method for welding ceramic and metal.
背景技术Background Art
氧化物陶瓷具有良好的高温力学性能、抗氧化耐腐蚀等特性,但其硬度高且脆性大,导致难以加工。而高温合金则相对易于加工,但熔点较低且耐腐蚀性能相对较差。实际中常采用焊接的方法来制备陶瓷-金属的复合构件。然而,由于陶瓷和金属的热膨胀系数差别较大,导致接头应力较大,这不仅影响了接头的强度,也影响了接头的抗热震性。采用金属钎料虽然也可以降低接头应力,但金属钎料的熔点较低且不耐腐蚀,严重制约着焊接件的使用性能。Oxide ceramics have good high-temperature mechanical properties, anti-oxidation and corrosion resistance, but their high hardness and brittleness make them difficult to process. High-temperature alloys are relatively easy to process, but they have low melting points and relatively poor corrosion resistance. In practice, welding is often used to prepare ceramic-metal composite components. However, due to the large difference in the thermal expansion coefficients of ceramics and metals, the joint stress is large, which not only affects the strength of the joint, but also affects the thermal shock resistance of the joint. Although the use of metal brazing filler metals can also reduce joint stress, the melting point of metal brazing filler metals is low and they are not corrosion-resistant, which seriously restricts the performance of welded parts.
所以出现了通过陶瓷和金属的梯度混合材料作为中间层,使热膨胀系数从陶瓷一侧逐渐过渡到金属侧,有效降低陶瓷-金属焊接的界面应力。但是由于氧化物陶瓷与金属合金有时存在的差异过大,而且烧结程度并不相同,膨胀系数的控制较为困难,在烧结之后仍然存在孔隙过大连接强度不够的问题,为此,针对上述背景技术中提出的问题,本领域技术人员提出一种通过主动添加电解质和碳纳米管的方式来有效消弭过渡层之间的孔隙,进一步加强氧化物陶瓷-金属合金复合结构的强度。Therefore, a gradient mixed material of ceramic and metal is used as an intermediate layer to gradually transition the thermal expansion coefficient from the ceramic side to the metal side, effectively reducing the interface stress of ceramic-metal welding. However, since the difference between oxide ceramics and metal alloys is sometimes too large, and the sintering degree is not the same, it is difficult to control the expansion coefficient. After sintering, there is still the problem of too large pores and insufficient connection strength. Therefore, in response to the problems raised in the above background technology, those skilled in the art have proposed a method of actively adding electrolytes and carbon nanotubes to effectively eliminate the pores between the transition layers and further strengthen the strength of the oxide ceramic-metal alloy composite structure.
发明内容Summary of the invention
本发明的目的在于提供一种用于陶瓷与金属之间焊接的方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a method for welding ceramics and metals to solve the problems mentioned in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种用于陶瓷与金属之间焊接的方法,包括以下步骤:A method for welding ceramic to metal, comprising the following steps:
S1:将氧化物陶瓷粉体与金属粉体按照不同质量比混合形成三份混合粉体,三份混合粉体中氧化物陶瓷粉体与金属粉体的质量比分别为R1、R2、R3;S1: mixing oxide ceramic powder and metal powder in different mass ratios to form three mixed powders, wherein the mass ratios of oxide ceramic powder and metal powder in the three mixed powders are R1, R2, and R3 respectively;
S2:向步骤S1中得到的三份混合粉体中分别加入乙醇搅拌,同时加入活化碳纳米管、电解质、聚甲基丙烯酸和表面活性剂,通过球磨机球磨1h,混合均匀形成混合粉体浆料;S2: adding ethanol to the three mixed powders obtained in step S1 respectively, stirring, adding activated carbon nanotubes, electrolyte, polymethacrylic acid and surfactant at the same time, ball milling for 1 hour, mixing evenly to form a mixed powder slurry;
S3:将步骤S2中制备的三份不同比例的混合粉体浆料按照氧化物陶瓷粉体占比逐渐减小的顺序依次涂刷在氧化物陶瓷表面,在最上层的浆料上表面上压上金属合金,最靠近金属合金涂刷的混合粉体浆料中氧化物陶瓷粉体含量占比最小,形成三明治结构,并向该三明治结构施加≥0.5MPa的压力;S3: The three mixed powder slurries prepared in step S2 with different proportions are sequentially applied on the surface of the oxide ceramic in the order of decreasing proportion of oxide ceramic powder, and a metal alloy is pressed on the upper surface of the topmost slurry, the mixed powder slurry closest to the metal alloy has the smallest proportion of oxide ceramic powder, to form a sandwich structure, and a pressure of ≥0.5MPa is applied to the sandwich structure;
S4:将步骤S3中制备的三明治结构初步加热,加热温度为T1,在加热的过程中施加电流大小为10-100mA/mm2电流,加热时间为t1;S4: preliminarily heating the sandwich structure prepared in step S3, the heating temperature is T1, a current of 10-100 mA/mm 2 is applied during the heating process, and the heating time is t1;
S5:对步骤S4中初步加热的三明治结构继续升温加热,加热温度为T2,在加热的过程中施加与步骤S4中同样大小的电流,加热时间为t2,加热完成之后得到焊接成品。S5: Continue to heat the sandwich structure preliminarily heated in step S4, the heating temperature is T2, during the heating process, apply the same current as in step S4, the heating time is t2, and after the heating is completed, a welded product is obtained.
进一步的,所述步骤S1中R1>R2>R3,所述R1的范围为(23.2:1)-(15.8:1),R2的范围为(13.8:1)-(9.5:1),R3的范围为(8.8:1)-(1.5:1)。Furthermore, in step S1, R 1 >R 2 >R 3 , the range of R 1 is (23.2:1)-(15.8:1), the range of R 2 is (13.8:1)-(9.5:1), and the range of R 3 is (8.8:1)-(1.5:1).
进一步的,所述氧化物陶瓷粉体是YSZ、氧化铝、钛酸钡中其中的一种,所述金属粉体是镍、铜、钛金属及其合金中的一种。Furthermore, the oxide ceramic powder is one of YSZ, alumina, and barium titanate, and the metal powder is one of nickel, copper, titanium metal, and alloys thereof.
进一步的,所述步骤S2中每份混合粉体所用乙醇的量与所在份数中氧化物陶瓷粉体与金属粉体总量质量比为1:1-2:1,步骤S2中采用的表面活性剂为十二烷基磺酸乙酯、十二烷基磷酸乙酯、十二烷基酚磷酸乙酯中的一种,每份混合粉体浆料中表面活性剂的用量与对应份数中混合粉体浆料中乙醇用量的质量比为1:15-1:20。Furthermore, the mass ratio of the amount of ethanol used in each mixed powder in step S2 to the total amount of oxide ceramic powder and metal powder in the same portion is 1:1-2:1, the surfactant used in step S2 is one of ethyl dodecyl sulfonate, ethyl dodecyl phosphate, and ethyl dodecylphenol phosphate, and the mass ratio of the amount of surfactant in each mixed powder slurry to the amount of ethanol in the mixed powder slurry in the corresponding portion is 1:15-1:20.
进一步的,所述步骤S2中的活化碳纳米管的制备方法为:将碳纳米管超声波分散到浓硝酸和浓硫酸的混合溶液中,水浴加热到45℃,搅拌反应1.5h,过滤之后去离子水洗涤,真空干燥得到活化碳纳米管,浓硝酸的质量浓度为68wt%,浓硫酸的质量浓度为98wt%,浓硝酸和浓硫酸的质量比为2:3。Furthermore, the preparation method of the activated carbon nanotubes in step S2 is: ultrasonically disperse the carbon nanotubes in a mixed solution of concentrated nitric acid and concentrated sulfuric acid, heat to 45° C. in a water bath, stir and react for 1.5 hours, filter, wash with deionized water, and vacuum dry to obtain activated carbon nanotubes, wherein the mass concentration of concentrated nitric acid is 68wt%, the mass concentration of concentrated sulfuric acid is 98wt%, and the mass ratio of concentrated nitric acid to concentrated sulfuric acid is 2:3.
进一步的,所述步骤S2中每份混合粉体浆料中活化碳纳米管的用量与对应份数中混合粉体浆料中乙醇用量的质量比为1:10-1:16。Furthermore, in step S2, the mass ratio of the amount of activated carbon nanotubes in each portion of the mixed powder slurry to the amount of ethanol in the corresponding portion of the mixed powder slurry is 1:10-1:16.
进一步的,所述步骤S2中每份混合粉体浆料聚甲基丙烯酸的用量与对应份数中混合粉体浆料中乙醇用量的质量比为1:12-1:18。Furthermore, in step S2, the mass ratio of the amount of polymethacrylic acid in each portion of the mixed powder slurry to the amount of ethanol in the corresponding portion of the mixed powder slurry is 1:12-1:18.
进一步的,所述步骤S2中的电解质为氧化钠和氧化钾中其中的一种,每份混合粉体浆料中电解质的用量与对应份数中混合粉体浆料中乙醇用量的质量比为1:14-1:22。Furthermore, the electrolyte in step S2 is one of sodium oxide and potassium oxide, and the mass ratio of the amount of electrolyte in each portion of the mixed powder slurry to the amount of ethanol in the corresponding portion of the mixed powder slurry is 1:14-1:22.
进一步的,所述步骤S4中T1的大小在110-190℃之间,t1的大小在8-18min之间,所述步骤S5中T2的大小在800-1100℃之间,t2的大小在0.5-10min之间。Furthermore, in the step S4, the temperature T1 is between 110-190° C., the temperature t1 is between 8-18 min, and in the step S5, the temperature T2 is between 800-1100° C., the temperature t2 is between 0.5-10 min.
与现有技术相比,本发明具有的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明通过氧化物陶瓷粉体和金属粉体之间进行梯度混合涂刷在氧化物陶瓷和金属合金之间完成氧化物陶瓷和合金之间的焊接,有效缓解了氧化物陶瓷和金属合金之间由于膨胀系数不同,导致接头应力降低的问题,提高氧化物陶瓷和金属合金之间的强度。1. The present invention completes the welding between oxide ceramic and metal alloy by gradient mixing and brushing between oxide ceramic powder and metal powder, which effectively alleviates the problem of reduced joint stress due to different expansion coefficients between oxide ceramic and metal alloy, and improves the strength between oxide ceramic and metal alloy.
2.本发明通过主动在混合粉体浆料中添加电解质,电解质在电场的作用下形成能够主动迁移的金属离子和氧离子,氧离子主动和合金金属结合形成氧化物,进一步弱化金属合金与氧化物陶瓷之间的差异,而金属离子(Na+、K+)能和氧化物之间形成复杂的球形氧化物;另外,本发明中通过添加活化碳纳米管,碳纳米管独特结构和导电性,加强了氧离子和金属离子在粉体浆料中的迁移效率。2. The present invention actively adds electrolytes to the mixed powder slurry. Under the action of the electric field, the electrolytes form metal ions and oxygen ions that can actively migrate. The oxygen ions actively combine with the alloy metal to form oxides, further weakening the difference between the metal alloy and the oxide ceramic, while the metal ions (Na + , K + ) can form complex spherical oxides with the oxides. In addition, the present invention adds activated carbon nanotubes. The unique structure and conductivity of carbon nanotubes enhance the migration efficiency of oxygen ions and metal ions in the powder slurry.
3.本发明通过表面活性剂和大分子化合物在氧化物表面形成大分子碳链结构,配合上活化碳纳米管,碳纳米管与氧化物之间形成复合结构,配合上金属离子与氧化物之间形成的球形氧化物非常有效的消弭梯度连接层之间孔隙带来的影响,进一步加强梯度层的强度,提高陶瓷粉体与金属合金复合结构的强度。3. The present invention forms a macromolecular carbon chain structure on the surface of the oxide through surfactants and macromolecular compounds, and cooperates with activated carbon nanotubes to form a composite structure between the carbon nanotubes and the oxide. Combined with the spherical oxides formed between the metal ions and the oxide, it can effectively eliminate the influence of the pores between the gradient connecting layers, further enhance the strength of the gradient layer, and improve the strength of the composite structure of ceramic powder and metal alloy.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的工艺流程图;Fig. 1 is a process flow chart of the present invention;
图2为本发明中氧化物陶瓷和合金金属之间的焊接示意图;FIG2 is a schematic diagram of welding between oxide ceramic and alloy metal in the present invention;
图3为本发明实施例1中样品界面附近的扫描电镜图片。FIG. 3 is a scanning electron microscope image of the sample near the interface in Example 1 of the present invention.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1至图3,本发明提供了:Please refer to Figures 1 to 3, the present invention provides:
一种用于陶瓷与金属之间焊接的方法,其中包括活化碳纳米管的制备,具体方式如下:A method for welding ceramics to metals, comprising the preparation of activated carbon nanotubes, specifically in the following manner:
将碳纳米管超声波分散到浓硝酸和浓硫酸的混合溶液中,水浴加热到45℃,搅拌反应1.5h,过滤之后去离子水洗涤,真空干燥得到活化碳纳米管,浓硝酸的质量浓度为68wt%,浓硫酸的质量浓度为98wt%,浓硝酸和浓硫酸的质量比为2:3。The carbon nanotubes were ultrasonically dispersed in a mixed solution of concentrated nitric acid and concentrated sulfuric acid, heated to 45°C in a water bath, stirred for reaction for 1.5 hours, filtered, washed with deionized water, and vacuum dried to obtain activated carbon nanotubes. The mass concentration of concentrated nitric acid was 68wt%, the mass concentration of concentrated sulfuric acid was 98wt%, and the mass ratio of concentrated nitric acid to concentrated sulfuric acid was 2:3.
实施例1Example 1
一种用于陶瓷与金属之间焊接的方法,包括以下步骤:A method for welding ceramic to metal, comprising the following steps:
S1:将YSZ(氧化钇稳定氧化锆)陶瓷粉体与镍合金粉体组成三份混合粉体,三份混合粉体中YSZ陶瓷粉体与镍合金粉体的重量分别为(139g与6g)、(244g与18g)和(105g与12g);S1: YSZ (yttria-stabilized zirconia) ceramic powder and nickel alloy powder are mixed into three parts of powder, and the weights of YSZ ceramic powder and nickel alloy powder in the three parts of powder are (139g and 6g), (244g and 18g), and (105g and 12g), respectively;
S2:向步骤S1中得到的三份混合粉体中分别加入(290g、524g和234g)乙醇搅拌,同时向三份粉体中内分别加入(18.1g、32.7g和14.6g)活化碳纳米管、(16.1g、29.1g和13g)聚甲基丙烯酸、(13.1g、23.8g、10.6g)氧化钠、和(14.5g、26.2g、11.7g)十二烷基磺酸乙酯,通过球磨机球磨1h,混合均匀形成混合粉体浆料;S2: Add (290 g, 524 g and 234 g) of ethanol to the three mixed powders obtained in step S1 respectively, and stir. At the same time, add (18.1 g, 32.7 g and 14.6 g) of activated carbon nanotubes, (16.1 g, 29.1 g and 13 g) of polymethacrylic acid, (13.1 g, 23.8 g, 10.6 g) of sodium oxide, and (14.5 g, 26.2 g, 11.7 g) of ethyl dodecyl sulfonate to the three mixed powders respectively, and ball mill for 1 hour to mix well to form a mixed powder slurry;
S3:将步骤S2中制备的三份不同比例的混合粉体浆料按照YSZ陶瓷粉体占比逐渐减少的顺序依次涂刷在YSZ陶瓷表面,在最上层的混合粉体浆料上表面上压上镍合金,靠近镍合金的混合粉体浆料YSZ陶瓷粉体占比最少,形成三明治结构,并向该三明治结构施加1MPa的压力;S3: The three mixed powder slurries with different proportions prepared in step S2 are sequentially brushed on the surface of the YSZ ceramic in the order of decreasing proportion of YSZ ceramic powder, and nickel alloy is pressed on the upper surface of the top mixed powder slurry. The mixed powder slurry close to the nickel alloy has the smallest proportion of YSZ ceramic powder to form a sandwich structure, and a pressure of 1 MPa is applied to the sandwich structure;
S4:将步骤S3中制备的三明治结构初步加热,加热温度为110℃,在加热的过程中施加100mA/mm2的电流,加热时间为18min;S4: preliminarily heating the sandwich structure prepared in step S3, the heating temperature is 110°C, a current of 100 mA/ mm2 is applied during the heating process, and the heating time is 18 min;
S5:对步骤S4中初步加热之后的三明治结构继续升温加热,加热温度为800℃,在加热的过程中施加100mA/mm2的电流,加热时间为1min,得到焊接成品。S5: Continue heating the sandwich structure after the preliminary heating in step S4, the heating temperature is 800°C, a current of 100 mA/ mm2 is applied during the heating process, and the heating time is 1 min to obtain a finished welding product.
实施例2Example 2
一种用于陶瓷与金属之间焊接的方法,包括以下步骤:A method for welding ceramic to metal, comprising the following steps:
S1:将YSZ陶瓷粉体与镍合金粉体组成三份混合粉体,三份混合粉体中YSZ陶瓷粉体与镍合金粉体的重量分别为(165g与11g)、(142g与14g)和(151g与48g);S1: YSZ ceramic powder and nickel alloy powder are mixed into three parts of powder, and the weights of YSZ ceramic powder and nickel alloy powder in the three parts of powder are (165g and 11g), (142g and 14g) and (151g and 48g) respectively;
S2:向步骤S1中得到的三份混合粉体中分别加入(176g、156g和199g)乙醇搅拌,同时向三份粉体中内分别加入(17.6g、15.6g和19.9g)活化碳纳米管、(14.6g、13g和16.6g)聚甲基丙烯酸、(12.5g、11.1g、14.2g)氧化钠、和(11.7g、10.4g和13.3g)十二烷基磺酸乙酯,通过球磨机球磨1h,混合均匀形成混合粉体浆料;S2: Add (176 g, 156 g and 199 g) of ethanol to the three mixed powders obtained in step S1 respectively, and stir. At the same time, add (17.6 g, 15.6 g and 19.9 g) of activated carbon nanotubes, (14.6 g, 13 g and 16.6 g) of polymethacrylic acid, (12.5 g, 11.1 g, 14.2 g) of sodium oxide, and (11.7 g, 10.4 g and 13.3 g) of ethyl dodecyl sulfonate to the three mixed powders respectively, and ball mill for 1 hour to mix well to form a mixed powder slurry;
S3:将步骤S2中制备的三份不同比例的混合粉体浆料按照YSZ陶瓷粉体占比逐渐减少的顺序依次涂刷在YSZ陶瓷表面,在最上层的混合粉体浆料上表面上压上镍合金,靠近镍合金的混合粉体浆料YSZ陶瓷粉体占比最少,形成三明治结构,并向该三明治结构施加1MPa的压力;S3: The three mixed powder slurries with different proportions prepared in step S2 are sequentially brushed on the surface of the YSZ ceramic in the order of decreasing proportion of YSZ ceramic powder, and nickel alloy is pressed on the upper surface of the top mixed powder slurry. The mixed powder slurry close to the nickel alloy has the smallest proportion of YSZ ceramic powder to form a sandwich structure, and a pressure of 1 MPa is applied to the sandwich structure;
S4:将步骤S3中制备的三明治结构初步加热,加热温度为180℃,在加热的过程中施加70mA/mm2的电流,加热时间为8min;S4: preliminarily heating the sandwich structure prepared in step S3 at a heating temperature of 180°C, applying a current of 70 mA/ mm2 during the heating process, and heating for 8 minutes;
S5:对步骤S4中初步加热的三明治结构继续升温加热,加热温度为1000℃,在加热的过程中施加70mA/mm2的电流,加热时间为3min,得到焊接成品。S5: Continue heating the sandwich structure preliminarily heated in step S4, the heating temperature is 1000°C, a current of 70 mA/ mm2 is applied during the heating process, the heating time is 3 minutes, and a welding product is obtained.
实施例3Example 3
一种用于陶瓷与金属之间焊接的方法,包括以下步骤:A method for welding ceramic to metal, comprising the following steps:
S1:将YSZ陶瓷粉体与镍合金粉体组成三份混合粉体,三份混合粉体中YSZ陶瓷粉体与镍合金粉体的重量分别为(256g与15g)、(238g与19g)和(285g与44g);S1: YSZ ceramic powder and nickel alloy powder are mixed into three parts of powder, and the weights of YSZ ceramic powder and nickel alloy powder in the three parts of powder are (256g and 15g), (238g and 19g) and (285g and 44g) respectively;
S2:向步骤S1中得到的三份混合粉体中分别加入(406g、385g和493g)乙醇搅拌,同时向三份粉体中内分别加入(36.9g、35g和44.8g)活化碳纳米管、(25.3g、24.1g和30.8g)聚甲基丙烯酸、(20.1g、19.6g、23.4g)氧化钠、和(22.5g、21.3g和27.3g)十二烷基磺酸乙酯,通过球磨机球磨1h,混合均匀形成混合粉体浆料;S2: Add (406 g, 385 g and 493 g) of ethanol to the three mixed powders obtained in step S1 respectively, and stir. At the same time, add (36.9 g, 35 g and 44.8 g) of activated carbon nanotubes, (25.3 g, 24.1 g and 30.8 g) of polymethacrylic acid, (20.1 g, 19.6 g, 23.4 g) of sodium oxide, and (22.5 g, 21.3 g and 27.3 g) of ethyl dodecyl sulfonate to the three mixed powders respectively, and ball mill for 1 hour to mix well to form a mixed powder slurry;
S3:将步骤S2中制备的三份不同比例的混合粉体浆料按照YSZ陶瓷粉体占比逐渐减少的顺序依次涂刷在YSZ陶瓷表面,在最上层的混合粉体浆料上表面上压上镍合金,靠近镍合金的混合粉体浆料YSZ陶瓷粉体占比最少,形成三明治结构,并向该三明治结构施加1MPa的压力;S3: The three mixed powder slurries with different proportions prepared in step S2 are sequentially brushed on the surface of the YSZ ceramic in the order of decreasing proportion of YSZ ceramic powder, and nickel alloy is pressed on the upper surface of the top mixed powder slurry. The mixed powder slurry close to the nickel alloy has the smallest proportion of YSZ ceramic powder to form a sandwich structure, and a pressure of 1 MPa is applied to the sandwich structure;
S4:将步骤S3中制备的三明治结构加热,加热温度为190℃,在加热的过程中施加30mA/mm2的电流,加热时间为10min;S4: heating the sandwich structure prepared in step S3 at a temperature of 190°C, applying a current of 30 mA/ mm2 during the heating process, and heating for 10 min;
S5:对步骤S4中初步加热的三明治结构继续升温加热,加热温度为900℃,在加热的过程中施加30 mA/mm2的电流,加热时间为2min,得到焊接成品。S5: Continue heating the sandwich structure preliminarily heated in step S4, the heating temperature is 900°C, a current of 30 mA/ mm2 is applied during the heating process, and the heating time is 2 minutes to obtain a finished welding product.
实施例4Example 4
一种用于陶瓷与金属之间焊接的方法,包括以下步骤:A method for welding ceramic to metal, comprising the following steps:
S1:将氧化铝陶瓷粉体与钛合金粉体组成三份混合粉体,三份混合粉体中氧化铝陶瓷粉体与钛合金粉体的重量分别为(108g与7g)、(124g与13g)和(116g与48g);S1: Alumina ceramic powder and titanium alloy powder are mixed into three parts of powder, and the weights of alumina ceramic powder and titanium alloy powder in the three parts of powder are (108g and 7g), (124g and 13g), and (116g and 48g), respectively;
S2:向步骤S1中得到的三份混合粉体中分别加入(184g、224g和262g)乙醇搅拌,同时向三份粉体中内分别加入(15.3g、18.6g和21.8g)活化碳纳米管、(10.8g、13.2g和15.4g)聚甲基丙烯酸、(9.2g、11.2g、13.1g)氧化钾、和(10.1g、12.5g和13.8g)十二烷基酚磷酸乙酯,通过球磨机球磨1h,搅拌均匀形成混合粉体浆料;S2: Add (184 g, 224 g and 262 g) of ethanol to the three mixed powders obtained in step S1 respectively, and stir. At the same time, add (15.3 g, 18.6 g and 21.8 g) of activated carbon nanotubes, (10.8 g, 13.2 g and 15.4 g) of polymethacrylic acid, (9.2 g, 11.2 g, 13.1 g) of potassium oxide, and (10.1 g, 12.5 g and 13.8 g) of dodecylphenol ethyl phosphate to the three mixed powders respectively, and ball mill for 1 hour, and stir to form a mixed powder slurry;
S3:将步骤S2中制备的三份不同比例的混合粉体浆料按照氧化铝陶瓷粉体占比逐渐减少的顺序依次涂刷在氧化铝陶瓷表面,在最上层的混合粉体浆料上表面上压上钛合金,靠近钛合金的混合粉体浆料氧化铝陶瓷粉体占比最少,形成三明治结构,并向该三明治结构施加1MPa的压力;S3: The three mixed powder slurries with different proportions prepared in step S2 are sequentially applied on the surface of the alumina ceramic in the order of decreasing proportion of alumina ceramic powder, and titanium alloy is pressed on the upper surface of the top mixed powder slurry. The mixed powder slurry close to the titanium alloy has the smallest proportion of alumina ceramic powder to form a sandwich structure, and a pressure of 1 MPa is applied to the sandwich structure;
S4:将步骤S3中制备的三明治结构初步加热,加热温度为110℃,在加热的过程中施加80mA/mm2的电流,加热时间为16min;S4: preliminarily heating the sandwich structure prepared in step S3, the heating temperature is 110°C, a current of 80 mA/ mm2 is applied during the heating process, and the heating time is 16 min;
S5:对步骤S4中初步加热的三明治结构继续升温加热,加热温度为1100℃,在加热的过程中施加80 mA/mm2的电流,加热时间为0.5min,得到焊接成品。S5: Continue heating the sandwich structure preliminarily heated in step S4, the heating temperature is 1100°C, a current of 80 mA/ mm2 is applied during the heating process, and the heating time is 0.5 min to obtain a finished welding product.
实施例5Example 5
一种用于陶瓷与金属之间焊接的方法,包括以下步骤:A method for welding ceramic to metal, comprising the following steps:
S1:将氧化铝陶瓷粉体与钛合金粉体组成三份混合粉体,三份混合粉体中氧化铝陶瓷粉体与钛合金粉体的重量分别为(121g与8g)、(136g与12g)和(129g与72g);S1: Alumina ceramic powder and titanium alloy powder are mixed into three parts of powder, and the weights of alumina ceramic powder and titanium alloy powder in the three parts of powder are (121g and 8g), (136g and 12g), and (129g and 72g), respectively;
S2:向步骤S1中得到的三份混合粉体中分别加入(193g、218g和301g)乙醇搅拌,同时向三份粉体中内分别加入(19.3g、20.8g和27.6g)活化碳纳米管、(12.1g、12.9g和17.7g)聚甲基丙烯酸、(9.6g、11.6g、14.3g)氧化钾、和(12.1g、13.1g和15.8g)十二烷基酚磷酸乙酯,通过球磨机球磨1h,搅拌均匀形成混合粉体浆料;S2: Add (193 g, 218 g and 301 g) of ethanol to the three mixed powders obtained in step S1, respectively, and stir. Meanwhile, add (19.3 g, 20.8 g and 27.6 g) of activated carbon nanotubes, (12.1 g, 12.9 g and 17.7 g) of polymethacrylic acid, (9.6 g, 11.6 g and 14.3 g) of potassium oxide, and (12.1 g, 13.1 g and 15.8 g) of dodecylphenol ethyl phosphate to the three mixed powders, respectively, and ball mill for 1 hour, and stir to form a mixed powder slurry;
S3:将步骤S2中制备的三份不同比例的混合粉体浆料按照氧化铝陶瓷粉体占比逐渐减少的顺序依次涂刷在氧化铝陶瓷表面,在最上层的混合粉体浆料上表面上压上钛合金,靠近钛合金的混合粉体浆料氧化铝陶瓷粉体占比最少,形成三明治结构,并向该三明治结构施加1MPa的压力;S3: The three mixed powder slurries with different proportions prepared in step S2 are sequentially applied on the surface of the alumina ceramic in the order of decreasing proportion of alumina ceramic powder, and titanium alloy is pressed on the upper surface of the top mixed powder slurry. The mixed powder slurry close to the titanium alloy has the smallest proportion of alumina ceramic powder to form a sandwich structure, and a pressure of 1 MPa is applied to the sandwich structure;
S4:将步骤S3中制备的三明治结构初步加热,加热温度为150℃,在加热的过程中施加40mA/mm2的电流,加热时间为18min;S4: preliminarily heating the sandwich structure prepared in step S3 at a heating temperature of 150°C, applying a current of 40 mA/ mm2 during the heating process, and heating for 18 min;
S5:对步骤S4中初步加热的三明治结构继续升温加热,加热温度为800℃,在加热的过程中施加40mA/mm2的电流,加热时间为10min,得到焊接成品。S5: Continue heating the sandwich structure preliminarily heated in step S4, the heating temperature is 800°C, a current of 40 mA/ mm2 is applied during the heating process, and the heating time is 10 minutes to obtain a finished welding product.
实施例6Example 6
一种用于陶瓷与金属之间焊接的方法,包括以下步骤:A method for welding ceramic to metal, comprising the following steps:
S1:将氧化铝陶瓷粉体与铜合金粉体组成三份混合粉体,三份混合粉体中氧化铝陶瓷粉体与铜合金粉体的重量分别为(96g与6g)、(106g与10g)和(92g与21g);S1: Alumina ceramic powder and copper alloy powder are mixed into three parts of powder, and the weights of alumina ceramic powder and copper alloy powder in the three parts of powder are (96g and 6g), (106g and 10g), and (92g and 21g), respectively;
S2:向步骤S1中得到的三份混合粉体中分别加入(185g、212g和203g)乙醇搅拌,同时向三份粉体中内分别加入(18.5g、21.2g和20.3g)活化碳纳米管、(13.2g、15.1g和14.5g)聚甲基丙烯酸、(8.4g、10.1g、10.7g)氧化钠、和(11.6g、13.2g和10.7g)十二烷基磷酸乙酯,通过球磨机球磨1h,搅拌均匀形成混合粉体浆料;S2: Add (185 g, 212 g and 203 g) of ethanol to the three mixed powders obtained in step S1, respectively, and stir. Meanwhile, add (18.5 g, 21.2 g and 20.3 g) of activated carbon nanotubes, (13.2 g, 15.1 g and 14.5 g) of polymethacrylic acid, (8.4 g, 10.1 g and 10.7 g) of sodium oxide, and (11.6 g, 13.2 g and 10.7 g) of ethyl dodecyl phosphate to the three mixed powders, respectively, and ball mill for 1 hour, and stir to form a mixed powder slurry;
S3:将步骤S2中制备的三份不同比例的混合粉体浆料按照氧化铝陶瓷粉体占比逐渐减少的顺序依次涂刷在氧化铝陶瓷表面,在最上层的混合粉体浆料上表面上压上铜合金,靠近铜合金的混合粉体浆料氧化铝陶瓷粉体占比最少,形成三明治结构,并向该三明治结构施加1MPa的压力;S3: The three mixed powder slurries with different proportions prepared in step S2 are sequentially applied on the surface of the alumina ceramic in the order of decreasing proportion of alumina ceramic powder, and copper alloy is pressed on the upper surface of the top mixed powder slurry. The mixed powder slurry close to the copper alloy has the smallest proportion of alumina ceramic powder to form a sandwich structure, and a pressure of 1 MPa is applied to the sandwich structure;
S4:将步骤S3中制备的三明治结构初步加热,加热温度为140℃,在加热的过程中施加50mA/mm2的电流,加热时间为15min;S4: preliminarily heating the sandwich structure prepared in step S3 at a heating temperature of 140°C, applying a current of 50 mA/ mm2 during the heating process, and heating for 15 min;
S5:对步骤S4中初步加热的三明治结构继续升温加热,加热温度为900℃,在加热的过程中施加50 mA/mm2的电流,加热时间为3min,得到焊接成品。S5: Continue heating the sandwich structure preliminarily heated in step S4, the heating temperature is 900°C, a current of 50 mA/ mm2 is applied during the heating process, and the heating time is 3 minutes to obtain a finished welding product.
实施例7Example 7
一种用于陶瓷与金属之间焊接的方法,包括以下步骤:A method for welding ceramic to metal, comprising the following steps:
S1:将钛酸钡陶瓷粉体与钛合金粉体组成三份混合粉体,三份混合粉体中钛酸钡陶瓷粉体与钛合金粉体的重量分别为(189g与12g)、(245g与22g)和(146g与97g);S1: barium titanate ceramic powder and titanium alloy powder are mixed into three parts of powder, and the weights of barium titanate ceramic powder and titanium alloy powder in the three parts of powder are (189g and 12g), (245g and 22g) and (146g and 97g) respectively;
S2:向步骤S1中得到的三份混合粉体中分别加入(345g、389g和316g)乙醇搅拌,同时向三份粉体中内分别加入(26.5g、25.9g和22.5g)活化碳纳米管、(20.3g、21.6g和21.1g)聚甲基丙烯酸、(15.7g、18.5g、16.6g)氧化钾、和(18.1g、22.9g和15.8g)十二烷基磷酸乙酯,通过球磨机球磨1h,搅拌均匀形成混合粉体浆料;S2: Add (345 g, 389 g and 316 g) of ethanol to the three mixed powders obtained in step S1 respectively, and stir. At the same time, add (26.5 g, 25.9 g and 22.5 g) of activated carbon nanotubes, (20.3 g, 21.6 g and 21.1 g) of polymethacrylic acid, (15.7 g, 18.5 g, 16.6 g) of potassium oxide, and (18.1 g, 22.9 g and 15.8 g) of ethyl dodecyl phosphate to the three mixed powders respectively, and ball mill for 1 hour, and stir to form a mixed powder slurry;
S3:将步骤S2中制备的三份不同比例的混合粉体浆料按照钛酸钡陶瓷粉体占比逐渐减少的顺序依次涂刷在钛酸钡陶瓷表面,在最上层的混合粉体浆料上表面上压上钛合金,靠近钛合金的混合粉体浆料钛酸钡陶瓷粉体占比最少,形成三明治结构,并向该三明治结构施加0.5MPa的压力;S3: The three mixed powder slurries with different proportions prepared in step S2 are sequentially applied on the surface of the barium titanate ceramic in the order of gradually decreasing proportion of the barium titanate ceramic powder, and titanium alloy is pressed on the upper surface of the top mixed powder slurry. The mixed powder slurry close to the titanium alloy has the smallest proportion of barium titanate ceramic powder to form a sandwich structure, and a pressure of 0.5 MPa is applied to the sandwich structure;
S4:将步骤S3中制备的三明治结构初步加热,加热温度为190℃,在加热的过程中施加10mA/mm2的电流,加热时间为16min;S4: preliminarily heating the sandwich structure prepared in step S3 at a heating temperature of 190°C, applying a current of 10 mA/ mm2 during the heating process, and heating for 16 min;
S5:对步骤S4中初步加热的三明治结构继续升温加热,加热温度为1000℃,在加热的过程中施加10mA/mm2的电流,加热时间为8min,得到焊接成品。S5: Continue heating the sandwich structure preliminarily heated in step S4, the heating temperature is 1000°C, a current of 10 mA/ mm2 is applied during the heating process, the heating time is 8 minutes, and a welding product is obtained.
对比例1Comparative Example 1
对比例1与实施例1的区别在于对步骤S2进行了改变,改成直接向步骤S2中添加碳纳米管,其余步骤与实施例1完全相同。The difference between Comparative Example 1 and Example 1 is that step S2 is changed by directly adding carbon nanotubes into step S2, and the remaining steps are exactly the same as those in Example 1.
对比例2Comparative Example 2
对比例2与实施例1的区别在于对步骤S2进行了省略,从而取消了电解质的添加,其余步骤与实施例1完全相同。The difference between Comparative Example 2 and Example 1 is that step S2 is omitted, thereby eliminating the addition of electrolyte, and the remaining steps are exactly the same as those of Example 1.
对比例3Comparative Example 3
对比例3与实施例1的区别在于对步骤S2进行了省略,从而取消了聚甲基丙烯酸的添加,其余步骤与实施例1完全相同。The difference between Comparative Example 3 and Example 1 is that step S2 is omitted, thereby eliminating the addition of polymethacrylic acid, and the remaining steps are exactly the same as those of Example 1.
对比例4Comparative Example 4
对比例4与实施例1的区别在于对步骤S2进行了省略,从而完全取消了活化碳纳米管的添加,其余步骤与实施例1完全相同。The difference between Comparative Example 4 and Example 1 is that step S2 is omitted, thereby completely eliminating the addition of activated carbon nanotubes, and the remaining steps are exactly the same as those of Example 1.
对上述实施例1-7和对比例1-4得到的陶瓷焊接成品进行性能测试,得到如下表1的测试数据:The performance of the finished ceramic welding products obtained in the above-mentioned Examples 1-7 and Comparative Examples 1-4 was tested, and the test data shown in Table 1 below were obtained:
表1:实施例1-7和对比例1-4得到的陶瓷焊接成品性能测试表Table 1: Performance test table of ceramic welding products obtained from Examples 1-7 and Comparative Examples 1-4
通过上面表1中实施例1和对比例1-4的对比看出,本申请中在将活化碳纳米管替换成碳纳米管之后,焊接面的剪切强度和维氏硬度均有明显下降,在取消电解质或者聚甲基丙烯酸的添加之后,焊接面的剪切强度和维氏硬度也同样有明显下降,当完全取消了碳纳米管的添加之后,焊接面的剪切强度和维氏硬度下降最为明显。By comparing Example 1 and Comparative Examples 1-4 in Table 1 above, it can be seen that in the present application, after the activated carbon nanotubes are replaced with carbon nanotubes, the shear strength and Vickers hardness of the weld surface are significantly reduced. After the addition of electrolyte or polymethacrylic acid is cancelled, the shear strength and Vickers hardness of the weld surface are also significantly reduced. When the addition of carbon nanotubes is completely cancelled, the shear strength and Vickers hardness of the weld surface decrease most significantly.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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