Curing method and application of bare concrete heat-insulating wallboard
Technical Field
The invention relates to the technical field of bare concrete, in particular to a maintenance method and application of a bare concrete heat-insulating wallboard.
Background
Temperature cracks often occur on the surface of large volumes of concrete or in concrete structures in areas where temperature differences vary greatly. The larger temperature difference causes the difference of the expansion and contraction degrees between the inside and the outside, so that a certain tensile stress is generated on the surface of the concrete. When the tensile stress exceeds the tensile strength limit of concrete, cracks are generated on the surface of the concrete, and the cracks are mostly generated in the middle and later stages of concrete construction. When the temperature difference change is large in concrete construction or the concrete is impacted by cold waves, the temperature of the surface of the concrete is rapidly reduced to generate shrinkage, and the surface-shrunk concrete is restrained by the internal concrete to generate great tensile stress to generate cracks. In order to avoid the generation of cracks, in summer construction, a mode of pouring at night or in the morning is generally adopted to avoid the overlarge temperature difference between the inside and the outside of concrete, and also the generation of cracks is prevented by a mode of arranging temperature stress steel bars, and in winter construction with lower air temperature, the problem of the generation of cracks due to the larger temperature difference between the inside and the outside of the concrete can also occur, but the problem cannot be completely solved although the generation of the cracks can be reduced by a net hanging mode.
Along with the development of wall body heat preservation technology, the setting of heat preservation has set up the heat preservation from the wall body inside and outside and developed into setting up the hollow layer in the wall body inside, sets up insulation material in the hollow layer, and this kind of form can effectively avoid the wall body surface to set up the defect that the heat preservation drops easily, and convenient hoist and mount transportation, but also has certain defect simultaneously, like the wall body still does not have the problem of overcoming the difference in temperature crack completely, not only influences the heat preservation effect, can also influence wall body structure's stability. On the other hand, if the concrete bursts due to the corrosion of the reinforcing steel bars inside the wall, the service life of the wall may be further reduced, and such quality problems are not negligible today in high-rise buildings and super high-rise buildings. Finally, the new heat-insulating wall divides the original integrated wall into two parts, and although 2 walls are connected through connecting pieces, compared with the original 1 complete wall, the problem of strength reduction caused by structural change can also occur.
On the other hand, with the development of green buildings, energy stake technology is becoming more and more commonly used. The existing heat-insulating wall is rarely applied in combination with energy piles. The warm water supplied by the heat exchange tube of the energy pile can only walk along the heating pipeline in the building structure, and has no contribution to the improvement of the heat preservation efficiency of the heat preservation wall body and the daily maintenance of the wall body.
Disclosure of Invention
The invention provides a curing method and application of a clear water concrete heat-insulating wallboard, and aims to solve the problems in the prior art: the problem 1 that the temperature difference cracks on the concrete surface of the existing wall are difficult to thoroughly eliminate by a conventional method; the problem 2, the sandwich heat-insulating wall is reduced in structural strength due to structural change, and on the basis, if the problems of steel bar corrosion and temperature difference cracks cannot be effectively solved, the service life of the heat-insulating wall is reduced; and 3, how to combine and apply the heat-insulating wall and the energy pile technology.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
The utility model provides a bare concrete heat preservation wallboard maintenance method, heat preservation wallboard include relative first bare concrete wallboard and the second bare concrete wallboard that sets up, first bare concrete wallboard and second bare concrete wallboard pass through connecting piece fixed connection, constitute hollow structure between first bare concrete wallboard and the second bare concrete wallboard, hollow structure intussuseption be equipped with the heat preservation material layer, first bare concrete wallboard and second bare concrete wallboard in be equipped with the grid board respectively, the grid board on the ligature have first heat pipe, the water inlet end of first heat pipe be connected with external delivery pipe, the water outlet end is connected with external outlet pipe, the delivery pipe on be equipped with first circulating pump, the tip of delivery pipe be connected with first connecting pipe and second connecting pipe through first tee bend joint, first connecting pipe and second connecting pipe be connected with the play water end of warm water tank and cold water tank respectively, the water inlet end of warm water tank be connected with third connecting pipe and fourth connecting pipe respectively, third connecting pipe and fourth connecting pipe have the third connecting pipe and fourth connecting pipe joint have the third joint as follows the free end of second tee bend joint 2 to be equipped with the second joint, the free end is connected with the third joint to the free end of fourth connecting pipe through the following three-way:
Step 1, binding a first heat conduction pipe on a grating plate in a pouring preparation stage, uniformly fixing a plurality of first temperature sensing probes on the grating plate, wherein the temperature sensing probes are connected with a controller through wires penetrating through a die, and the controller is connected with a display; the grid plate is fixedly connected with the connecting piece, and the connecting piece penetrates through the heat-insulating material layer positioned at the position of the preset hollow structure;
Step 2, after the die is installed, pouring is started, the die is disassembled after the first bare concrete wallboard and the second bare concrete wallboard are molded, and a curing stage is started:
Step 3, in the maintenance stage, according to the distribution position of the first temperature sensing probes, correspondingly arranging second temperature sensing probes on the outer surfaces of the first bare concrete wallboard and the second bare concrete wallboard; the second temperature sensing probe is in signal connection with the controller through a wire;
step 4, connecting the water inlet end of the first heat-conducting pipe with a water supply pipe through a first connecting pipe, connecting the water outlet end of the first heat-conducting pipe with a water outlet pipe through a second connecting pipe, and arranging a first circulating pump, a first connecting pipe, a first three-way joint, a second three-way joint, a cold water tank, a warm water tank and an electromagnetic valve to form a cold water circulating passage between the first heat-conducting pipe and the cold water tank as well as between the first heat-conducting pipe and the first circulating pump; a warm water circulating passage is formed between the first heat-conducting pipe and the warm water tank and between the first heat-conducting pipe and the first circulating pump;
step 5, the controller calculates the temperature difference between the inside and the outside of the first bare concrete wallboard and the second bare concrete wallboard according to the temperature data of the first temperature sensing probe and the second temperature sensing probe, and when the temperature difference exceeds a set value, the controller starts a cold water circulation passage or a warm water circulation passage to enable the temperature difference to be lower than the set value;
And step 6, cutting off the lead of the first temperature sensing probe after the maintenance period is finished, and dismantling the water supply pipe and the water outlet pipe.
Preferably, the grid plate is woven by carbon fiber materials, and the heat energy of the first heat conduction pipe is uniformly distributed in the first bare concrete wallboard and the second bare concrete wallboard through the heat conduction performance of the carbon fibers.
Preferably, the grid plate mesh size is 25mm by 25mm or 25mm by 50mm or 50mm by 50mm.
Preferably, the first heat-conducting pipe is made of polyethylene material, is arranged in an arch shape in a bending way and is uniformly distributed on the surface of the grating plate.
Preferably, the first bare concrete wallboard and the second bare concrete wallboard are internally provided with 2 grid plates which are oppositely arranged respectively, the first heat conduction pipe is bound and fixed between the 2 grid plates, and the first heat conduction pipe is paved at the middle parts of the first bare concrete wallboard and the second bare concrete wallboard.
Preferably, the first bare concrete wallboard and the second bare concrete wallboard are made of high-ductility bare concrete materials.
Preferably, the fibers in the high-ductility bare concrete material are carbon fibers.
Preferably, the connecting piece is made of stainless steel materials, and the heat-insulating material layer is made of foam concrete or inorganic heat-insulating mortar.
The application of the bare concrete heat-insulating wallboard is applied to the wall construction of an assembled building.
Preferably, when the bare concrete thermal insulation wallboard is used as a wall body structure, the water inlet end and the water outlet end are respectively connected with a fifth connecting pipe and a sixth connecting pipe, the fifth connecting pipe is connected with the output end of a second heat exchange pipe in an energy pile of the building structure, the sixth connecting pipe is connected with the input end of the second heat exchange pipe, and a second circulating pump is arranged on the fifth connecting pipe.
The curing method and the application of the bare concrete heat-insulating wallboard have the beneficial effects that:
1. The invention can monitor the temperature values inside and outside the concrete structure in real time by arranging the first temperature sensing probe and the second temperature sensing probe, and the temperature difference inside and outside the first and second bare concrete wallboards is always kept within the set value by starting the cold water circulation passage or the warm water circulation passage and the heat transfer effect of the first heat conduction pipe, thereby fundamentally avoiding the problem of temperature difference cracks.
2. The grid plate is woven by the carbon fiber material, and the heat energy of the first heat conduction pipe is uniformly distributed in the first bare concrete wallboard and the second bare concrete wallboard through the heat conduction performance of the carbon fiber, so that cracks caused by large local temperature difference of the concrete slab can be avoided.
3. According to the invention, the traditional steel reinforcement framework is replaced by the carbon fiber grating plate, so that the problems of concrete cracking, strength reduction and service life reduction caused by rust are avoided while the strength of the clear water concrete slab is maintained.
4. The first heat-conducting pipe can avoid the generation of temperature difference cracks in the concrete slab curing process, can be connected with the second heat-conducting pipe of the energy pile in the application process of the heat-insulating wallboard, and can provide heating or cooling through warm water circulation of the energy pile. By the application method, the cost for paving the external heating pipeline can be reduced, the waste of working procedures and space is reduced, and the method has higher economic benefit.
Description of the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention when applied;
FIG. 2 is a schematic cross-sectional view of the thermal insulation wall panel of the present invention;
FIG. 3 is a schematic diagram illustrating the cooperation of the grid plate and the first heat pipe according to the present invention;
FIG. 4 is a schematic view of the curing principle of the heat-insulating wallboard of the present invention;
1. a heat preservation wallboard; 2. an energy pile; 3. a second heat exchange tube; 4. a fifth connecting pipe A; 5. a second circulation pump; 6. a fifth connecting pipe B; 7. a sixth connection pipe; 8. soil around the piles;
11. A first clear water concrete wallboard; 12. a second bare concrete wallboard; 13. a grating plate; 14. a first heat conduction pipe; 141. a water inlet end; 1411. a first connection pipe; 142. a water outlet end; 1421. a second connection pipe; 15. a layer of thermal insulation material; 16. a connecting piece; 17. a second temperature sensing probe; 18. a cold water tank; 19. a first circulation pump; 20. a first three-way joint; 21. a water supply pipe; 22. a second connection pipe; 23. a fourth connection pipe; 24. a first connection pipe; 25. a third connection pipe; 26. a water outlet pipe; 27. an electromagnetic valve; 28. a second three-way joint; 29. a warm water tank.
The specific embodiment is as follows:
The following detailed description of the embodiments of the present invention in a stepwise manner is provided merely as a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, but any modifications, equivalents, improvements, etc. within the spirit and principles of the present invention should be included in the scope of the present invention.
In the description of the present invention, it should be noted that, the positional or positional relationship indicated by the terms "upper", "lower", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the positional or positional relationship shown in the drawings, are merely for describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, and specific orientation configuration and operation, and thus should not be construed as limiting the present invention.
In an initial embodiment, as shown in fig. 2-4, the thermal insulation wallboard 1 of the present invention comprises a first thermal insulation wallboard 11 and a second thermal insulation wallboard 12 which are oppositely arranged, the first thermal insulation wallboard 11 and the second thermal insulation wallboard 12 are fixedly connected through a connecting piece 16, a hollow structure is formed between the first thermal insulation wallboard 11 and the second thermal insulation wallboard 12, a thermal insulation material layer 15 is filled in the hollow structure, a grid plate 13 is respectively arranged in the first thermal insulation wallboard 11 and the second thermal insulation wallboard 12, a first heat conducting pipe 14 is bound on the grid plate 13, a water inlet end 141 of the first heat conducting pipe 14 is connected with an external water supply pipe 21, a water outlet end 142 is connected with an external water outlet pipe 26, a first circulating pump 19 is arranged on the water supply pipe 21, the end of the water supply pipe 21 is connected with a first connecting pipe 24 and a second connecting pipe 22 through a first tee joint 20, the first connecting pipe 24 and a second connecting pipe 24 are respectively connected with a third water outlet end 29 of the first connecting pipe 24 and a fourth connecting pipe 26 through a third tee joint 29, a water outlet end 25 of the third connecting pipe 24 and a fourth connecting pipe 2 is respectively connected with a third water outlet end 25 through a third water outlet pipe 26 and a third water outlet joint 25, a free end 25 is respectively connected with a third water outlet end 25 of the third connecting pipe 2, and a third water outlet joint 25 is respectively, and a free end 25 is respectively connected with the third water outlet joint 25 is formed between the third connecting pipe and the fourth connecting pipe has:
Step 1, in the casting preparation stage, as shown in fig. 3, binding a first heat conduction pipe 14 on a grating plate 13, and uniformly fixing a plurality of first temperature sensing probes (not shown in the figure) on the grating plate 13, wherein the temperature sensing probes are connected with a controller through wires passing through a die (not shown in the figure), and the controller is connected with a display; the grid plate 13 is fixedly connected with the connecting piece 16, and the connecting piece 16 penetrates through the heat insulation material layer 15 positioned at the position of the preset hollow structure;
After the die is installed, pouring is started, the first bare concrete wallboard 11 and the second bare concrete wallboard 12 are formed, and then the die is disassembled, and a maintenance stage is started: the mold setting and pouring method of the sandwich heat-insulating wall is the prior art, and the unrecited matters of the invention are solved by the prior scheme;
Step 3, in the maintenance stage, as shown in fig. 4, according to the distribution positions of the first temperature sensing probes, correspondingly arranging second temperature sensing probes 17 on the outer surfaces of the first bare concrete wallboard and the second bare concrete wallboard; the second temperature sensing probe 17 is in signal connection with the controller through a wire;
Step 4, connecting the water inlet end of the first heat-conducting pipe 14 with the water supply pipe 21 through a first connecting pipe 1411, connecting the water outlet end with the water outlet pipe 26 through a second connecting pipe 1421, and arranging a first circulating pump 19, first to fourth connecting pipes, a first three-way joint 20, a second three-way joint 28, a cold water tank 18, a warm water tank 29 and an electromagnetic valve 27, so that a cold water circulating path is formed between the first heat-conducting pipe 14 and the cold water tank 18 as well as between the first circulating pump 19; a warm water circulation passage is formed between the first heat pipe 14 and the warm water tank 29 and between the first circulation pump 19;
Step 5, the controller calculates the temperature difference between the inner side (the inner side of the concrete) and the outer side (the outer side of the concrete) of the first bare concrete wall panel 11 and the second bare concrete wall panel 12 according to the temperature data of the first temperature sensing probe and the second temperature sensing probe 17, and when the temperature difference exceeds a set value, a cold water circulation passage or a warm water circulation passage is started to enable the temperature difference to be lower than the set value; thereby avoiding surface cracks caused by too large temperature difference between the inside and the outside;
And 6, cutting off the lead wire of the first temperature sensing probe (namely, the first temperature sensing probe and part of the lead wire are buried in concrete as consumables) after the maintenance period is finished, and removing the water supply pipe and the water outlet pipe.
In this embodiment, the temperature values inside and outside the concrete structure can be monitored in real time by setting the first temperature sensing probe and the second temperature sensing probe 17, and the temperature difference inside and outside the first and second bare concrete wall boards is always kept within the set value by the start of the cold water circulation path or the warm water circulation path and the heat transfer effect of the first heat transfer pipe, so that the problem of temperature difference cracks is fundamentally avoided.
It should be noted that, on the basis of the maintenance method provided by the invention, other maintenance methods commonly used in construction are not excluded, and the invention only provides a method for fundamentally solving the temperature difference cracks.
In a further embodiment, as shown in fig. 3, the grid plate 13 is woven from carbon fiber materials, and the heat energy of the first heat conducting tube 14 is uniformly distributed in the first bare concrete wallboard 11 and the second bare concrete wallboard 12 through the heat conducting property of the carbon fibers. Through the embodiment, the temperatures in the first bare concrete wallboard 11 and the second bare concrete wallboard 12 can be uniformly distributed, and cracks caused by large local temperature differences can be avoided.
In further embodiments, as shown in FIG. 3, the grid plate mesh size is 25mm by 25mm or 25mm by 50mm or 50mm by 50mm. According to the invention, the traditional steel reinforcement framework is replaced by the carbon fiber grating plate, so that the problems of concrete cracking, strength reduction and service life reduction caused by rust are avoided while the strength of the clear water concrete slab is maintained.
In a further embodiment, as shown in fig. 3, the first heat-conducting pipes 14 are made of polyethylene material, and the first heat-conducting pipes 14 are arranged in an arcuate shape and uniformly distributed on the surface of the grating plate 13.
In a further embodiment, as shown in fig. 2, the first bare concrete wallboard 11 and the second bare concrete wallboard 12 are respectively provided with 2 grid plates 13 which are oppositely arranged, the first heat-conducting pipes 14 are bound and fixed between the 2 grid plates, and the first heat-conducting pipes are laid in the middle parts of the first bare concrete wallboard 11 and the second bare concrete wallboard 12. In this embodiment, the purpose of this arrangement is to: the concrete on two sides of the first heat conduction pipe can be heated uniformly, and the problem of overlarge temperature difference caused by high temperature on one side and low temperature on the other side is avoided.
In a further embodiment, the first and second bare concrete wall panels 11 and 12 are made of a high ductility bare concrete material.
In a further embodiment, the fibers in the high-ductility bare concrete material are carbon fibers, and the characteristic of good thermal conductivity is adopted, so that the uniform distribution of temperature in the concrete structure is further facilitated.
In a further embodiment, the connecting member 16 is made of stainless steel material, and the insulating material layer 15 is made of foam concrete or inorganic insulating mortar.
In a further embodiment, as shown in FIG. 1, an application of the bare concrete thermal insulation wallboard is applied to the wall construction of an assembled building.
In a further embodiment, as shown in fig. 1, when the bare concrete thermal insulation wallboard is used as a wall structure, the water inlet end 141 and the water outlet end 142 are respectively connected with a fifth connecting pipe (including a fifth connecting pipe A4 and a fifth connecting pipe B6) and a sixth connecting pipe 7, the fifth connecting pipe is connected with the output end of the second heat exchange pipe 3 in the energy pile 2 of the building structure, the sixth connecting pipe 7 is connected with the input end of the second heat exchange pipe 3, and a second circulating pump 5 is arranged on the fifth connecting pipe (between the fifth connecting pipe A4 and the fifth connecting pipe B6).
In this embodiment, the setting of first heat pipe not only can avoid the production of difference in temperature crack in concrete slab maintenance in-process, can be connected with the second heat pipe of energy stake in the in-process that keeps warm the wallboard to use moreover, provide heating or cooling through the warm water circulation of energy stake, simultaneously, because the inside heat transfer structure of first heat pipe and first, second clear water concrete slab, can make first, second clear water concrete wallboard temperature distribution balanced, avoided the fracture possibility that the too big temperature difference leads to in the use. By the application method, the cost for paving the external heating pipeline can be reduced, the waste of working procedures and space is reduced, and the method has higher economic benefit.